DMG / MORI SEIKI – Presenting for the first time together at EMO 2011

DMG / MORI SEIKI –
Presenting for the first time
together at EMO 2011
All of the latest news online at
www.dmgmoriseiki.com
Edition 2011
02
Journal
cooperation sustains innovation
02
03
DMG / MORI SEIKI
cooperation sustains innovation
Welcome to
DMG / MORI SEIKI
Germany
bielefeld
We are building on our successful collaboration
in the Asian and North American cooperation
markets by combining our activities in Germany
as well as in other European markets.
hilden
frankfurt
„Jointly capitalising on the strengths
of partners – that is the foundation
for a secure future. The significant
benefits for our customers lies
in bringing together high-quality
technology with a comprehensive,
expert sales and service network.“
stuttgart
DMG / MORI SEIKI
Germany
dr. eng. masahiko mori, ceo mori seiki co. ltd,
dr. rüdiger kapitza, ceo gildemeister ag
With our combined sales and service activities
help and support for all your service questions
and unique product programme, we offer you
when you need it.
the right solution for every challenge. In our 8
regional DMG / MORI SEIKI technology centres,
MORI SEIKI GmbH in Wernau (near Stuttgart) will
we will demonstrate the latest technology for
represent the Japanese manufacturing plants in
you live. Technical support is also available
the European market and support DMG / MORI
worldwide. With our dedicated service network,
SEIKI Germany. The team in Wernau ensures fast
you benefit from efficient operational planning,
delivery of replacement parts for MORI SEIKI
which will reduce service costs. Our 24 / 7
machines and will assist the new sales and service
hotline is at your disposal guaranteeing you
company with engineering and technology tasks.
Technology Centres
Spare Parts Centre
dmg / mori seiki germany
Service Technicians
Individual technology solutions by DMG and MORI SEIKI from one source
The latest 3D software solutions and intelligent software products from both manufacturers
279 DMG / MORI SEIKI service employees for fast service and support
120 application engineers to help you optimise your production processes
Over 96 % of spare parts available locally in Germany for your
DMG and MORI SEIKI machines
8
Technology centres
279 Service technician
120 Application engineers
Worldwide service with
thomas haag,
ceo dmg / mori seiki
germany
expert support from our
production plants and
the best spare parts logistics
hamburg
» The 580 highly motivated employees
that make up DMG / MORI SEIKI Germany
will address the new challenges throughout
Germany and guarantee 100 % support in
sales and service for our entire portfolio of
berlin
top-quality machines. «
spare parts –
highest availability
Fastest delivery, highest availability –
The spare parts and logistics
centres in Geretsried and Wernau.
chemnitz
Wernau: 24,000 spare parts in stock
Geretsried: 74,000 spare parts in stock
Delivery within 12 hours: 90 %
Delivery within 24 hours: 96 %
ronny wolf,
service manager
dmg / mori seiki
germany
» 54 expertly-trained service hotline employees
advise clients 24 hours a day on technical
questions or will send an expert as required.
Service technicians are also at your disposal
outside of normal business hours.«
münchen
24 / 7 service-hotline –
support when you need it
For more information, please contact
your nearest DMG / MORI SEIKI
technology centre or the 24 / 7-service
hotline.
dmg: +49 (0) 180 549 00 22
mori seiki: +49 (0) 180 3124 100
Technology centres
in Germany
stuttgart
Riedwiesenstraße 19
D-71229 Leonberg
Tel.: +49 (0) 71 52 / 90 90 – 0
Mr. Haag (Business Manager)
Mr. Mertins (Service Manager)
bielefeld
Gildemeisterstraße 60
D-33689 Bielefeld
Tel.: +49 (0) 52 05 / 74 – 22 33
Mr. Ritter (Business Manager)
Mr. Neumann (Service Manager)
münchen
Lausitzer Straße 7
D-82538 Geretsried
Tel.: +49 (0) 81 71 / 817 – 51 50
Mr. Rösing (Business Manager)
Mr. Altenhof (Service Manager)
hamburg
Merkurring 63 – 65
D-22143 Hamburg
Tel.: +49 (0) 40 69 45 8 – 201
Hr. Schäkel (Geschäftsführung)
Hr. Fassbender (Serviceleiter)
hilden
Im Hülsenfeld 23
D-40721 Hilden
Tel.: +49 (0) 21 03 / 57 01 – 0
Mr. Schmitz (Business Manager)
Mr. Flohberg (Service Manager)
berlin
Egelpfuhlstraße 42 a
D-13581 Berlin
Tel.: +49 (0) 30 / 35 19 06 – 0
Mr. Mirring (Business Manager)
Mr. Wolf (Service Manager)
chemnitz
Südstraße 1, D-09221 Neukirchen
Tel.: +49 (0) 371 / 81 50 1 – 0
Auer Straße 48, D-09366 Stollberg
Tel.: +49 (0) 37 29 6 / 542 – 0
Mr. Mirring (Business Manager)
Mr. Wolf (Service Manager)
frankfurt
Steinmühlstraße 12 d
D-61352 Bad Homburg
Tel.: +49 (0) 61 72 / 49 557 – 0
Mr. Michel (Business Manager)
Mr. Bilsing (Service Manager)
04
05
EMO Highlight 2011
dmg / mori seiki – cooperation sustains innovation
DMG / MORI SEIKI –
Impressive presentation
of the innovative product
spectrum at EMO 2011
As the largest exhibitor, DMG / MORI SEIKI presented, for the first time, together at EMO
in their own hall. Approximately 140,000 international visitors learned about our complete
product spectrum and pioneering cutting technology. Our 97 high-tech exhibits and 25
world premieres impressed visitors from every industry. The 847 machines sold are a
clear testament to our innovative technologies, high-quality machines and comprehensive
service offerings. DMG / MORI SEIKI will further develop their successful partnership
to continue delivering leading technologies and services to customers.
Unique worldwide – NT 6600 turning / milling centre for turning
lengths up to 6 m and work pieces weighing up to 7,000 kg
NLX Series – The new MORI SEIKI standard
in CNC universal turning machines
DMU monoBLOCK® Series – Complete machining
with 5-axis milling and turning in one clamping
GILDEMEISTER energy solutions –
Generate, store and utilise renewable energy independently
DMG / MORI SEIKI in Hall 2 – 97 high-tech exhibits
on 7,600 m2, with 25 world premieres
06
07
MILLTAP 700
Tool change time
1.1 sec.
Our first joint
development
Machining time: 16 min., 35 sec.
world premiere
Adapter plate
electronics
42 × 45 × 36 mm, Steel
consumer goods industry
87 × 60 × 10 mm, Aluminium
Machining time: 19 min., 45 sec.
Machining time: 2 min., 50 sec.
Mounting plate
medical technology
ø 120 × 12 mm, Aluminium
Machining time: 3 min., 20 sec.
emo world premiere
Bridge gap
automobile industry
250 × 220 × 100 mm, Cast Aluminium
milltap 700
Motor housing
milltap 700
1.1 sec. tool change time,
60 m/min. rapid traverse
The MILLTAP 700 is the first new development by DMG / MORI SEIKI. Impressive
aspects are the tool changer, fast Siemens 840D solutionline control as well as the stable
machine construction, optimal chip disposal during operation and the small footprint.
With Siemens 840D
solutionline
latest Generation
The fast Siemens 840D solutionline as well as the highly rigid construction allow for the
machining of exact and complex geometries with the best surfaces. The MILLTAP 700
also impresses with up to 30 % less energy consumption compared to similar machines.
PROGRESSline
(optional)
milltap 700 highlights
Control: Siemens 840D solutionline, with JobShop or
SINUMERIK MDynamics (optional)
Safety Integrated – Safe loading and pocket relaying of the
tool magazine when the cabin door is open
2,340 mm
60 m/min rapid traverse in all axes; 1.6 g acceleration
1.1 second tool change time
15 magazine pockets (25 optional)
Spindle with 45 Nm, 10,000 rpm (24,000 rpm optional)
Optimal chip free fall with chip pan
Compact with small footprint, installation width of 1,650 mm
Highest machine rigidity for maximum machining performance
Max. table load 400 kg
PROGRESSline – Clear display of remaining machining time
2,500 mm
and number of pieces for a complete machining process (optional)
Z-axis 380 mm
10,000 rpm spindle
(24,000 rpm spindle optional)
Stable table guide
Y-axis 420 mm
X-axis 700 mm
construction and
ergonic chip basin
Robust cast design
for the highest rigidity
TECHNICAL DATA
1,650 mm
MILLTAP 700: X- / Y- / Z-axis: 700 / 420 / 380 mm, Rapid traverse: 60 / 60 / 60 m/min., Acceleration:
10 / 10 / 16 m/s², Speed: 10,000 rpm (24,000 rpm optional), Tool magazine: 15 pockets (25 pockets optional), Siemens 840D solutionline
ECOLINE
ctx, dmu, dmc v ecoline
world premiere
ecoline
The ECOLINE by DMG / MORI SEIKI
in good shape
optimised technology
functional design
CTX 310 / CTX 510 ECOLINE
1
35 % larger safety glass for improved viewing,
NEW / Highly dynamic servo turret* with synchronous motor,
2
SLIMline® Panel with a new scratch-resistant surface
3
PROGRESSline: Clear display of remaining machining time
Planon LED plus for optimal work space illumination
highly stable hydraulic clamping and 50 % faster tool change
and clear layout
time – tool change of two tool stations with 60° in 0.4 sec.
NEW / Rapid traverse up to 30 m/min. (X / Z) for greater productivity
and number of pieces for a complete machining process
NEW / Larger bar passage up to 60 mm (CTX 510 ECOLINE up to 90 mm)
4
Rotary suspension for optimal ergonomics
for more flexibility**
DMC 635 V / DMC 1035 V ECOLINE
NEW / Motor spindle with 12,000 rpm*
for efficient production
NEW / Increased rapid traverse in all axes up to
30 m/min (X / Y / Z) for reduced downtimes
1
DMU 50 ECOLINE
NEW / 30-pocket tool magazine* or flexible
production by 5-sided machining
2
NEW / 10,000 rpm motor spindle**
for the best surface quality
* Availability
CTX 310 / 510 ECOLINE V1 (optional)
CTX 310 / 510 ECOLINE V3 (standard)
** Optional
4
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hno
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y
5 World Premieres:
Available 2012
nin
09
tur
08
CTX 310 ECOLINE
/ CNC Universal Turning Machines /
Swing diamter over the bed: 330 mm, max. turning diameter: 200 mm,
longitudinal travel (Z): 450 mm, bar passage: 51 mm (60 mm optional),
drive performance: 16.5 / 11 kW (40 / 100 % DC), torque: 166.5 / 112 Nm
(40 / 100 % DC), standard chuck feed diameter: 200 – 250 mm
CTX 510 ECOLINE
/ CNC Universal Turning Machines /
Swing diameter over the bed: 680 mm, max. turning diameter: 465 mm,
longitudinal travel (Z): 1,050 mm, bar passage: 76 mm (91 mm optional),
drive performance: 33 / 22 kW (40 / 100 % DC), torque: 630 / 420 Nm
(40 / 100 % DC), standard chuck feed diameter: 250 – 315 mm
DMG SLIMline® with HEIDENHAIN 620
with DMG SMARTkey®, TNC 620 / CNC Pilot 620
emo world premiere
The largest and best entry-level
control offerings
15" TFT screen with clear layout
250 MB of programme memory on one CF card
Work shop-oriented programming with graphical support
Fast data interface for external programmes
Cycles for work piece and tool measurement with a probe comes as standard
MAPPS IV
by MORI SEIKI
MAPPS IV user system with a control panel and Windows Frontend PC
3
User interface for USB and memory card
Programming system with dynamic 3D work piece simulation
Ethernet IP interface (optional)
DMG SLIMline® with
SIEMENS 840D solutionline
with DMG SMARTkey®, ShopMill / ShopTurn (standard)
15" TFT screen with a clear layout
The latest software, intuitive user guide
from the drawing to the finished work piece
3D work piece simulation
Numerous cycles like tapping without a shim plate,
pocket milling and trailing contours (standard)
6 MB NC of programme memory and an additional
2 GB on one CF card
mil
lin
g te
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1.5 times faster block machining times
DMU 50 ECOLINE
/ CNC Universal Milling Machines /
Traverse paths X / Y / Z: 500 / 450 / 400 mm, NC swivel rotary table
with a swivel range of 115°, max. speed: 8,000 rpm (optional: 10,000 rpm),
torque (40 / 100 % DC): 83 / 57 Nm, 16 tool pockets (optional: 30)
DMC 635 V ECOLINE
/ Vertical Machining Centre /
Traverse paths X / Y / Z: 635 / 510 / 460 mm, max. speed: 8,000 rpm
(optional: 12,000 rpm), torque (40 / 100 % DC): 83 / 57 Nm, 20 tool
pockets (optional: 30), additional 4th axis available
DMC 1035 V ECOLINE
/ Vertical Machining Centre /
Traverse paths X / Y / Z: 1,035 / 560 / 510 mm, max. speed: 8,000 rpm
(optional: 12,000 rpm), torque (40 / 100 % DC): 83 / 57 Nm,
20 tool pockets (optional: 30), additional 4th axis available
new ecoline
Comfortable programming with the new full ASCII keyboard
10
Universal Turning
11
nef, ctx
01
02
01 Siemens ShopTurn 3G next generation control
02 38 mm boring diameters on the NEF 400,
Technology: 120 m/min average cutting speed, 0.12 mm/U feed rate
nef 400 / 600
ctx beta 800
Next generation control
ShopTurn 3G and the highest precision
Special Edition for entry into
premium class universal turning
nef 400 / 600 highlights
highlights ctx beta 800 special edition
Best selling training machine
DMG ERGOline® Control with Siemens 840D solutionline and ShopTurn
Compact design
Main spindle, water-cooled integrated spindle motor
Integrated spindle motor for more stability
Tool drive, 12 driven tool stations with a C-axis
Water-cooled spindle for better thermal stability, precision in the µ-range
Automatically positionable tail stock
Top class control technology:
Chip conveyor, coolant system, HORN tool box
NEW: Siemens ShopTurn 3G – flexible and fast, very fast
programming, efficient tool data management, simplified display,
expanded simulation for more reliability
Heidenhain CNC PILOT 620
DMG ERGOline® Control with a 19" screen
CTX beta 800 with Direct Drive turret
CTX Universal Series
CTX alpha 300 / 500
CTX beta 500 / 800 / 1250
ø = 200 mm, TL = 335 mm
ø = 410 mm, TL = 550 mm
TL = 525 mm
TL = 850 mm, TL = 1,300 mm
Direct Drive
better performance and
increased productivity
TRIFIX©
Precision tool quick change system
for up to 80 % faster setup
ctx alpha / beta / gamma
High-tech universal turning with Direct Drive,
TRIFIX© quick change system and linear motor
60-month warranty
faster setup with trifix ©
for the linear motors
Multivac sets standards in technology, reliability and customer
value with their packaged solutions. It is clear that this kind of
next generation linear motor technology
service is also required for the machines – “The CTX beta 1250
Greater precision, higher productivity and dynamics
with a TRIFIX© interface offers top performance, simple
Greater availability – wear-free drive, no maintenance
operation, fast setup and highly consistent precision“ says
Energy efficient – no greater power consumption than conventional drives,
Mr. Uwe Glöckler, Director of Production at Multivac.
optimised power, avoid performance power peaks
www.multivac.com
ctx alpha / beta / gamma highlights
Driven tools (standard), optional turret with
Direct Drive technology for more power and precision
TRIFIX© precision tool quick change system for up to
80 % faster setup
Highest stability and durability – a more rigid Y-axis,
greater cutting performance, the latest water-cooled
CTX gamma 1250 / 2000 / 3000
ø = 700 mm, TL = 1,300 mm
TL = 2,050 mm, TL = 3,050 mm
spindle technology for up to 3,400 Nm
Modern control technology with Siemens ShopTurn
and Heidenhain TurnPlus
12
Universal Turning
13
nlx
01
02
01 Consistent work piece dimensions measured by an integrated measuring cell
world premiere
02 Powerful milling through direct drive in the turret
03 MORI SEIKI turret with BMT® technology
nlx2500/700 + gx05 + magnescale measuring cell
Compact automation solution –
µm exact through integrated measuring
compact automation solution
Top quality and top innovation – GX05 and Magnescale measuring cell: Fast work piece
handling and integrated measuring in the smallest space – the highly dynamic new GX05 work
piece loading system and integrated measuring solution via Magenscale lead to a significant
productivity and quality increase.
TECHNICAL DATA
NLX2500/700 GX05: Clamping chuck size 1 | 2: 10 (12) duty, max. turning diameter: 460 mm, max. bar diameter: 80 (89) mm,
traverse paths X / Z: 260 / 795 mm, max. spindle speed: 3,500 (2,500, 3,000, 4,000) rpm, tool pockets: 10 (12)
( ) optional
emo world premiere
nlx3500y/700
nlx2500/700 gx05
03
world premiere
nlx3500y/700
The new MORI SEIKI standard
for CNC universal turning machines
nlx series highlights
Further development of the NL Series, with over 10,000 units sold
Sliding guides in all axes with rapid traverse up to 30 m/min
Compact new design on the smallest footprint
Available in various packages
Integrated coolant system in the machine bed for improved
(example: with drive tools, Y-axis, counter spindle, etc.)
thermal stability
NC-controlled tail stock
Energy efficient: Up to 30 % electricity savings*
MAPPS IV with a 10.4" TFT screen -optional
BMT® technology with the turret drive motor for excellent performance
CAM module (Esprit)
* compared to prior models
_ Improved milling performance
_ Improved milling accuracy
_ Reduced turret heating
and vibration
TECHNICAL DATA
NLX3500Y/700: Clamping chuck size 1 | 2: 12 duty, max. turning diameter: 430 mm, max. bar diameter: 90 mm,
traverse paths X / Z / Y: 215 + 65 / 820 / ±60 mm, max. spindle speed: 3,000 (2,500) rpm, tool pockets: 10 (12), max. tool speed: 6,000 (10,000) rpm
( ) optional
Turn & Mill Complete Machining
ntx
emo world premiere
15
ntx2000/1500szm
14
world premiere
ntx2000/1500szm
Turn & Mill complete machining
of complex single
and mass produced pieces
ntx series highlights
Complete machining of turning and milling work pieces
Counter spindle and lower turret for up to 10 driven tools*
Direct path measuring system from Magnescale*
Integrated part handling and comprehensive
automation solutions*
Octogonal Ram Construction (ORC®) in the Y-axis
B-axis with DDM® (direct drive) and swivel range of ± 120 °
MAPPS IV with a 19" TFT screen and CAM module (Esprit)
(standard)
NEW: NTX 1000 optional with the Siemens control*
* optional
_ Fast rotation
_ Excellent damping properties
_ Switching with higher precision
_ Reduced thermal shift
_ Less maintenance
_ Faster feed rate with high precision
_ Longer product life
TECHNICAL DATA
NTX2000/1500SZM: Traverse paths X / Y / Z: 495 / ±125 / 1,560 mm,
max. turning length: 1,540 mm, max. bar diameter: 65 mm, max. turning diameter 1 | 2:
610 (660 by 90° B-axis) / 270 mm, max. spindle speed 1 | 2: 5,000 rpm, tool pockets: 38 (76*),
max. tool speed 12,000 rpm
* optional
01
02
03
01 ShopTurn 3G multi-channel programming
02 Swivelling counter spindle
03 High-precision milling of a bone rasp for medical technology
ntx1000 in the dmg design with a
siemens 840d solutionline control produced in bielefeld
User-friendly programming with ShopTurn 3G and 3D simulation
With a swivelling counter spindle, pieces up to 150 mm in length
can be machined from within
5-axis machining and 6-sided machining for small, complex work pieces,
example: medical technology, precision mechanics, watches and blade machining
±105 mm Y-axis for the highest machining flexibility
Integrated parts unloading through the swivelling counter spindle
Small, compact footprint: 3.7 m × 2.7 m = 10 m²
TECHNICAL DATA
NTX 1000: Revolution-ø: 370 mm, turning length: 450 mm, Y-axis: ±105 mm, main spindle:
max. drive performance: 11 kW, max. speed: 6,000 rpm, tool spindle: Capto C5 intake, speed: 20,000 rpm, max. drive performance: 7.5 kW
16
17
Turn & Mill Complete Machining
world premiere
ctx tc
ctx gamma 3000 tc
Turn & Mill complete machining
of up to 3 m turning lengths
ctx gamma 3000 tc highlights
Expansion of the Gamma Series to 3 m turning lengths –
as a TC and turret machine
Large work space and powerful ISM 127 plus main spindle, 4,000 Nm
(S6), 3,400 Nm (S1*), turning / milling spindle with HSK 100 (Capto C8),
187 Nm (S6), 140 Nm (S1*), work pieces with up to 700 mm turning
diameters and 3,000 mm turning lengths
Optional with a double bezel or additional turret
Dynamic B-axis with a torque motor
Stable travelling column design concept and glass measuring
scales in X / Y / Z for the highest precision
* Optional
La Protec // Innovative Technologies
for machine tools of the latest generation
La Protec develops and builds gaiters, packing rolls, telescopic protection systems,
chip conveyors, and coolant filters. The combined development of suitable solutions
and technical support for all phases of product development serve as the foundation
01 Gaiters
02 Chip conveyor
for innovative products for the latest machine tools. This is where technologies
such as Q-versus and T-rex (both patent pending) originate – Light weight telescope covers for high speed.
Technology and quality:
Protection and safety for all.
Protective systems for industry, Via Sacchini, 29, 26037 San Giovanni in Croce, Italy
03 Filtration
04 Q-Versus
T: +39 03 75 31 03 31, F: +39 03 75 31 03 32, info@laprotec.com, www.laprotec.com
emo world premiere
doppelmayr seilbahnen gmbh
Turn & Mill in one setup
Increases productivity and quality
Thanks to a strong customer focus along with professional and precise work,
the Doppelmayr / Garaventa Group has become the undisputed world market
leader in cable car engineering. Metal cutting production takes on fundamental
01
02
importance here. Efficiency, flexibility and precision are critical factors for
success. The CTX gamma 2000 TC turning / milling centre offers the perfect
ctx gamma 3000 tc
solution for this. “Through complete machining in one setup, we save on
downtime, minimise clamping setup errors and have improved our productivity,
speed and precision“, explains Walter Fink, Mechanical Production.
Doppelmayr Seilbahnen GmbH, Rickenbacherstraße 8 – 10, 6961 Wolfurt, Austria
T: +43 (0) 55 74 / 604, F: +43 (0) 55 74 / 75 590, dm@doppelmayr.com
01 Doppelmayr production facility in Wolfurt
03 8th Doppelmayr cable car in Singapore
02 Walter Fink, Mechanical Production
04 Complete machining of a complex cable clamp
01 NEW: VDI Direct Drive Turret as an option
04
03
01
02
for the CTX beta TC and CTX gamma TC
02 NEW: Chain magazine for 120 tools
(CTX beta 1250 TC 4A)
ctx beta 1250 tc 4a
Highest productivity with the
turret slides with a Y-axis
and TRIFIX© precision quick
change system
TRIFIX© precision
quick change system
Sauter Feinmechanik GmbH
From the turning machine to
the turning / milling centre
The new, compact high-performance turret with integrated tool direct drive and
VDI interface sets new standards. The integration of the motor in the tool disc
occurs in the drive directly. No gear train, no vibration, no performance loss.
What this means for you:
• more speed – up to 12,000 rpm
• more milling performance
• more productivity
Sauter Feinmechanik GmbH, Carl-Zeiss-Str. 7, 72555 Metzingen, Germany
T: +49 71 23 / 926 - 0, F: +49 71 23 / 926 - 190, info@sauter-feinmechanik.com, www.sauter-feinmechanik.com
18
Production Turning
19
ctx 4a, nzx
01
02
01 4-axis complete machining on the main spindle and counter spindle / tail stock combination with 2 × 12-pocket VDI 40 Direct Drive turret
02 Easy and fast workshop programming
ctx beta 1250 4a
4-axis technology for productive
complete machining of
bars, shafts and chuck feed parts
ctx beta 1250 4a highlights
2 × 12-pocket VDI 40 Direct Drive turret*
Turret with TRIFIX© precision interface for faster setup and
with a max. speed of 10,000 rpm, 16 stations*
improved tool precision and stability
Y-axis on both turrets (top ±60 mm, bottom* ±40 mm)
Pantented cross stroke for the counter spindle / tail stock
for demanding complete machining of bars,
combination for flexible use of the work space*
Easy and fast programming with ShopTurn 3G
shafts and chuck feed parts
* Optional
TECHNICAL DATA
CTX beta 1250 4A: Slide 1: cross traverse X: 270 mm, vertical traverse Y: ±60 mm, longitudinal traverse Z: 1,170 mm, Slide 2: cross traverse X: 195 mm, vertical traverse Y: ±40 mm, longitudinal
traverse Z: 1,200 mm, Main spindle: bar diameter 65 / 102* mm, max. drive power. (40 % DC): 32 kW, max. torque (40 % DC): 360 Nm, max. speed: 5,000 rpm, Spindle: max. power (40% DC): 32 kW, max. torque (40 % DC):
360 Nm, max. speed: 5,000 rpm, Turret with direct drive: max. power (40 % DC): 14,2 kW, max. torque (40 % DC): 34 Nm, max. speed: 10,000 rpm, DMG ERGOline® Control with a 19" screen and 3D Software:
Siemens 840D solutionline with ShopTurn 3G
* optional
emo world premiere
nzx4000b/2000y
02
world premiere
02 Large work space for shaft machining
nzx2000ii, nzx4000b/2000y
Complete machining for
mass production – the expanded NZX Series
nzx2000ii highlights
nzx4000b/2000y highlights
NEW: Expanded NZX Series with flat guides
Flat guides for quiet operation and the highest machining stability
Two turrets with an integrated drive motor for a max.
Y-axis in the upper turret (traverse path: + / – 70 mm)
32 driven tools (standard)
Inner cooling for the X-axis comes standard for the highest precision
Simultaneous machining with up to three turrets (optional)
MORI SEIKI’s proven BMT® technology with an integrated drive motor in the
NZX Series in 12 versions with up to three turrets and Y-axis
turret for excellent performance characteristics (upper turret with 11 / 7.5 kW)
availability, with the longest traverse path in its class (110 mm)
Available in three spindle sizes: ø 145, ø 185, ø 285mm
MAPPS IV with a 19" TFT screen and CAM module (Esprit)
MAPPS IV with a 19" TFT screen and CAM module (Esprit) (standard)
(standard)
TECHNICAL DATA
NZX2000II/800SY2: max. machining diameter: 300 mm, max. turning length: 810 mm*, max. bar diameter: 65 mm, traverse paths X / Z / Y / B (spindle 2): 210 / 810* / 110 / 900,
max. spindle speed: 5,000 rpm, max. driven tool speed: 6,000 (12,000) rpm
NZX4000B/2000Y: max. turning diameter rev 1 | 2 max.: 660 / 460 mm, max. turning length: 2,000 mm, traverse paths X1 / X2 / Z1 / Z2:
385 / 235 / 2,100 / 2,000 (without a bezel), max. spindle speed: 2,000 (1,500, 1,000) rpm, boring diameter: 145 (185, 285)** mm, max. tool speed: 3,500 rpm, rapid traverse X / Z1 / Z2:
20 / 24 / 24 m/min
( ) optional * max. by machining with an outside turning chisel on the turret head 2 (machining on both ends) ** optional spindle diameter through passage boring hole
nzx2000ii
01
01 Simultaneous machining with two turrets and driven tools
20
21
MG Finance – Look towards the
future with the right financing
Together with Mitsui & Co. Ltd., MORI SEIKI and GILDEMEISTER started
MG Finance, with the goal of offering our clients attractive, customised
financing packages.
_ Machines and financing from one source: better customer service
and easier dialogue with qualified contact partners
_ Fast reaction time
_ Individual contract arrangements according to order situation
_ Planned fixed costs for the entire contract period
_ Fair settlement of the remaining balance of the purchase value at
the end of the contract
MG Finance GmbH, Antoniusstraße 14, 73249 Wernau, Germany
T: 0 71 53 / 8 92 92 - 0, F: 0 71 53 / 8 92 92 - 66, info@mgfinance.com
Castrol
DMG / MORI SEIKI recommends Castrol
A new approach to machining aluminium. The Technology Inside Castrol
CASTROL ALUSOL RAL BF
Alusol RAL BF is so advanced, it actually helps increase production
EXCELLENCE IN ALUMINIUM MACHINING
DEPENDS ON THE TECHNOLOGY INSIDE
efficiency, reduce costs and improve working conditions, delivering vital
environmental compliance.
Castrol Alusol RAL BF is a high performance aluminium machining soluble
coolant, completely free from boron and chlorine, suitable for a wide range of
alloys. The unique additive package means that this product can improve
performance in aluminium alloy machining operations and deliver improved
THE TECHNOLOGY
INSIDE
environmental performance at the same time.
• Excellent lubrication drives increased productivity while maintaining superb
surface finish
• Extended fluid life is achieved through improved resistance to fungal and
bacterial attack, reducing maintenance and machine downtime
• Designed to meet legislation, waste treatment and environmental requirements
• Effective across a wide water hardness range through high emulsion stability,
excellent swarf removal and no staining
• Offers cleaner tools and components, reducing consumption through excellent
lubrication properties and filterability
To discover the power of The Technology Inside Castrol Alusol RAL BF, go to
www.castrol.com/industrial or contact your local Castrol Representative.
Bürener Maschinenfabrik GmbH
Time for a new way of thinking:
Generating and saving energy creatively
A new way of thinking is demanded for modern machine construction. More
than ever before, forward-looking companies must be concerned with energy.
BMF is leading the way in this direction with its innovative components for
machine tools. With state-of-the-art photo voltaic equipment from the GILDEMEISTER Corporation, we generate a substantial amount of energy that we need
for our production here at our headquarters in Büren / Westphalia. Aside from
that, we focus on energy savings: With new machines in our plants along with
our optimised systems, we have reduced energy consumption. This is how we
achieve real added value for our customers and for the environment.
01 Let energy take you into the future: The latest cooling units in
the middle of a solar park at the headquarters in Büren / Westphalia.
Bürener Maschinenfabrik GmbH
01
Bürener Maschinenfabrik GmbH, Fürstenberger Straße 37, 33142 Büren, Germany
T: +49 (0) 29 51 / 604 - 0, F: +49 (0) 29 51 / 604 - 111, info@bmf.de, www.bmf.de
Vertical Turning
ctv, nvl
01
02
01 Ball hub made on a CTV 160
02 Output measuring for quality control
03
03 Automated loading and unloading for mass production
Flexibly achieve optimal productivity –
CTV vertical turning machines at Volkswagen
When Volkswagen in Wolfsburg wanted to align the pre-processing of ball hubs with a new focus on flexibility,
managers decided to switch from multi-spindle automatic turning machines to automated vertical turning
machines from DMG. The results are impressive. On the same footprint, Volkswagen reduced process complexity and setup time with the new machines, which now allows the production of different parts and variants
while also meeting optimised inventory requirements – and with 5-second chip-to-chip times, productivity
meets even the highest expectations.
Highest performance in vertical turning
from 40 mm up to 1,600 mm with CTV and NVL
ctv 160 / 250 highlights
Highest stability and precision for the µm range through
the best hard turning characteristics
Production expertise for work pieces made for transmissions,
engines and chassis
Highest productivity and consistent precision
Large Z-axis hub – minimal setup or machining of short and long
work pieces, part height from 5 to 210 mm, ø up to 160 / 220 mm
Automation (standard), simple and flexible; up to 20 places –
easy height adjustment for work pieces of varying lengths
dmg automation // wh 3 u
Easiest work piece handling with stackable basket inserts
Dynamic stackable basket system with up to a 1,100 mm stacking height
6-axis robot for work pieces weighing max. 3 kg
nvl1350 mc
XXL vertical milling / turning machining
for work pieces up to ø 1,600 mm
nvl1350 mc highlights
Large vertical turning machine suitable for milling and turning of
work pieces with diameters up to ø 1,600 mm
Table diameter of 1,350 mm, max. speed of 400 rpm
Octagonal Ram Construction (ORC®) in the Z-axis
Capable of handling the heaviest machining through a flat
guided ZB-axis, which can be optimally adusted to the height
of the work piece
Max. tool spindle speed: 3,000 (6,000) rpm
Faster tool changer for automatic switching of turning and milling tools
MAPPS IV with a 19" TFT screen
Volkswagen AG, Wolfsburg factory
www.volkswagen.de
emo world premiere
23
sprint 42 | 8 linear
22
Automatic Turning
sprint, gmc
Short Turning
swisstype
Coupling
automotive
ø 25 mm, length 56 mm
machining time: 120 sec.
Short Turning
Distributor
Short Turning
hydraulics industry
Long Turning
ø 42 mm, length 70 mm
machining time: 210 sec.
01
01 SPRINT 42 | 8 linear work space
world premiere
02
02 swisstype Kit for long turning
sprint 42 | 8 linear
Automatic turning with a
swisstype Kit – retooling in just
15 min. for short to long turning
sprint 42 | 8 linear highlights
Reduce production costs for short and long parts by using a swisstype Kit
Direct Drive technology for the main and counter spindle
Direct measuring system on two radial slides for the greatest process reliability
Energy efficient: Automatic machine shut off
Tool wear monitoring
Linear drive in X1 with 40 m/min rapid traverse for maximum precision and dynamics
Two Y axes and two C axes (standard) for the main and counter spindle
Driven tools with 0.24 sec. chip-to-chip times
Linear tool carrier for reduced downtimes
No unloading times with the unloading system on the counter spindle (standard)
NEW GENERATION Fanuc Series 310i control
NSK // Partnership based on trust –
and trust in quality
For almost 100 years, NSK has stood for quality and reliability. Whether
rotative or linear – NSK offers the right product for highly precise machine
tool requirements. NSK offers, among other things:
• High-precision spindle bearings – with grease lubrication
• High-precision spindle bearings – for oil / air lubrication
• Axial / angular ball bearings for ball screw assemblies
• Double-acting, screw-on axial / angular ball bearings
for ball screw assemblies
• Linear guides for maximum precision and rigidity
• Ball screw assemblies for high-speed operations
NSK Deutschland GmbH, Harkortstraße 15, 40880 Ratingen, Germany
T: +49 (0) 21 02 / 481 - 0, info-de@nsk.com, www.nskeurope.com
Kit
Long Turning
Axle
automotive
ø 13 mm, length 140 mm
machining time: 130 sec.
Long Turning
Piston
hydraulics industry
ø 16 mm, length 147 mm
machining time: 240 sec.
gmc 20
Lowest per part costs, highest productivity,
31 easily programmable CNC axes
highlights gmc 2o
High flexibility in the work space for short and long work pieces
through the moveable central block
Highest precision (Cpk 1.67 in h6)
Flexibility: 50 % faster cycle times by use of two tapping spindles
Five cross slides plus slides for rear machining and frontal slides
THK – Leading Manufacturer
of Linear Motion Guides
As the pioneer of linear motion systems, THK has made constant efforts to develop
new products by pursuing high accuracy and high rigidity, which are required for
manufacturing equipment including machine tools. The ball / roller cage technology, which has been developed through THK’s comprehensive technologies and
know-how, not only improves machine performances, but also provides “optimization”, such as lowered particle generation and reduced maintenance, for customers
using our products. Equipped with the ball / roller cage technology in addition to
the energy-saving effect of linear motion systems, our products are consistently
evolving into “products friendly to the global environment”.
THK GmbH, Hubert-Wollenberg-Str. 13-15, 40878 Ratingen, Germany
T: +49 (0) 2102 74250, info.ehq@thk.eu
Universal Milling
dmu monoblock®
emo world premiere
25
Max. torque with the 44 kW spindle, SK50 / HSK-A100
288 Nm
world premiere
dmu 105 monoblock ®
24
DMU 105 monoBLOCK ® Next Generation
DMU 65 / 85 monoBLOCK® and
now the new DMU 105 monoBLOCK® –
up to 2,500 kg work piece weight
dmu 105 monoblock ® highlights
2,500 kg max. work piece weight (3-axis),
5-axis up to 2,000 kg and ø 1,240 mm
288 Nm torque with the 44 kW motor spindle,
also available as the SK50 / HSK-A100
15 m² footprint and 3-point support
Unrestricted crane loading from above,
even by automation
Stainless steel lining of the work space
for lasting value
DMG ERGOline® Control with a 19" screen
and 3D software: Siemens 840D solutionline,
Heidenhain iTNC 530
Over 300 machines
sold in the
first 12 months
Take advantage of the tailored financing offers from MG Finance GmbH.
Contact and information: Mr. Manfred Wehrmann, T.: +49 (0)173 / 955 22 15, m.wehrmann@mgfinance.com, www.mgfinance.com
Over 11 years of FD technology
> 700 machines installed
new
dmu 65 fd monoblock ®
Complete machining with 5-axis milling
and turning in one setup
FD table with Direct Drive technology
for max. 1,200 U/min.
600 kg max. work piece weight
Powerful 18,000 rpm HSK-A63 motor spindle with
35 kW and 119 Nm (standard)
Exclusive milling / turning cycles, like balancing,
utilised turning with A-axis, work piece measuring
with L-probe, grinding, etc.
highest stability and
consistent precision
Cooled drive motors in the X- and Z-axis,
internally cooled X-ball screw assembly
Table clamping on the swivel rotary table
Direct path measuring system in all axes
Ball screw assembly up to ø 63 mm and 460 mm
YRT bearings on the DMU 105 monoBLOCK®
SINUMERIK 840D solutionline
The perfect CNC equipment for
complete machining, as well as
ShopTurn 3G with multi-channel
programming by TurnMill.
Complex work pieces require efficient production methods and innovative
CNC solutions. SINUMERIK 840D solutionline CNC equipment supports you
in achieving this goal during the complete machining of complex work pieces
in one setup and offers unique technology integration for MillTurn or TurnMill functionalities on machining centres.
The SINUMERIK Operate user interface, with its comfortable and simple handling, offers all-encompassing technology programming for even more efficient
production. The SINUMERIK MDynamics technology package ensures the
best precision and dynamics.
The new ShopTurn 3G multi-channel programming makes the combining of
per piece time optimised DIN and comfortable ShopTurn programming possible. This leads to significantly faster cycle times. The EMO debut of 2-channel
synchronous chip removal leads to even further reductions in per piece
machining times, making your production even more flexible and efficient.
For more information visit www.siemens.de/sinumerik
0,4 µm Ra
< 4 µm
CK45 finishing
Circular form precision
(PMK ø 80 / 300 × 400 mm)
(X / Y by F 3,000 mm/min.
and R 100 mm)
26
27
5-sided / 5-axis Machining
world premiere
dmu eVo
DMU 40 / 100 eVo linear
Linear motors, pallet changer
and milling / turning technology
dmu 40 / 60 / 80 / 100 eVo linear highlights
Highly dynamic swivel rotary table for 5-axis simultaneous machining
with a swivel range of – 5 to 110° and a high load tolerance
Two drive versions: Entry-level machine with ball screw assembly
and 50 m/min rapid traverse, dynamic version with linear motors
in the X- and Y-axis with 80 m/min rapid traverse
High-quaity standard equipment: tool magazine with 30 pockets,
14,000 rpm spindle, NC swivel rotary table, direct measuring system
Optional space-saving pallet changer for maximum productivity
Optional milling / turning technology integration
DMG ERGOline® Control with a 19" screen and 3D software:
Siemens 840D solutionline, Heidenhain iTNC 530
01
02
RENISHAW – Complete measurement
solutions from one trusted supplier
Precision is a necessity and the foundation for maximum cost efficiency in
many manufacturing processes. With this in mind, Renishaw focuses on high
quality and precision requirements for all its products.
www.renishaw.com/survivalofthefittest
Renishaw – apply innovation!
01 Process foundation 02 Process setting
03 In-process control 04 Post-process monitoring
04
03
Renishaw plc, New Mills Wotton-under-Edge Gloucestershire, GL12 8JR United Kingdom
T: +44 14 53 52 41 11, F: +44 14 53 52 41 02, E: uk@renishaw.com, www.renishaw.com
emo world premiere
02
01 Revolutionary work space concept with optimised gantry
03
02 Linear drive with 80 m/min rapid traverse
dmu 40 / 100 eVo
01
03 Milling / turning with up to 1,200 rpm
60-month warranty
for the linear motors
next generation linear
motor technology
Greater precision, higher productivity and dynamics
Greater availability – wear-free drive, no maintenance
Energy efficient – no greater power consumption than
conventional drives, optimised power, avoid performance
power peaks
revolutionary work space concept
with an optimised gantry design
Smaller footprint and improved accessibility compared
to traditional gantry
Maximum stability over the entire traverse area due
to short overhang of the spindle
Large work space and a load tolerance of up to 1,000 kg
Accessibility to the work space is retained, even
with automation
DMU 60 eVo
with pallet changer
Fast pallet changing
High work piece weights (max. 400 kg)
Pallet changer
Compact design, small footprint (7.7 m²)
Tiger·tec® Silver
Tiger·tec® Silver ISO P Generation: new cutting materials plus new geometries!
The combination of the unique Tiger·tec® Silver CVD coating with the completely
new geometry family for an even greater range of applications makes the innovative performance marvel even more efficient when turning steel. That’s what
we call pure performance – fully integrated into the processes of our customers.
Remarkable: profit from a 75 % increase in efficiency when you choose
Tiger·tec® Silver WPP10S over comparable components.
See the product video:
Scan the QR code or go to
http://goo.gl/frwc2
www.walter-tools.com
www.youtube.com/waltertools, www.facebook.com/waltertools
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5-axis Universal Milling Machines
dmu p / fd, dmc u / fd
11 Years
FD experience
80 %
of all machines with a pallet changer
Exclusive milling / turning cycles
like balancing, utilised turning with A-axis,
work piece measuring with L-probe, grinding
dmu p / fd
dmc u / fd duoblock ® series
Highest productivity from
600 to 1,600 mm travel
duoblock ® highlights
Top quality and innovation
Large cubic work space for work pieces up to 4,000 kg
Highest consistent precision with the patented duoBLOCK® Series
Maximum productivity with a fast space-saving pallet changer (DMC)
Complete machining with milling and turning in one setup (FD)
Three guideways in the X-axis for constant rigidity over the entire traverse path
3-point support with an inherently rigid machine bed
Largest spindle spectrum on the market, motor spindles up to 577 Nm
or 30,000 rpm, gear spindles up to 1,100 Nm
DMU 600 P – the most precise
machine in its class: 15 µm positional
precision on a 6 m traverse path
volkswagen
“The most modern large machine in the world“
The key to more productivity, higher precision, faster throughput times and
reduced production costs lies in the ability to completely machine complex
work pieces. “We needed a quantum leap in performance that the DMU 600 P
and LASERTEC 210 Shape delivered impressively.“ agree Dirk Strümpfler and
highlights dmu 600 p
Oliver Schütze of the tool making components division at Volkswagen’s
> 850 installed portal machines (210, 340, 600)
Braunschweig facility.
3 m/s² acceleration, 30 m/min. feed rate
15 µm positional precision on a 6 m traverse path
For the first time, the DMU 600 P combines the extreme stability of a portal
Highest temperature stability
milling machine with the highest dynamics. Beyond that, with its positioning
Changeable milling heads
precision, the DMU 600 P is the most accurate machine and features milling
2,500 Nm of torque during roughing
heads that allow you to utilise the benefits of efficient 5-axis production tech-
28,000 rpm during roughing
nology. The complete machine housing and perfectly adapted ergonomics
40 t work piece weight, 6 m traverse path
as well as the unmatched 3D control technology further underscore the claim
20,000 Nm of torque on the milling / turning table
that the DMU 600 P is “the most modern large machine in the world“.
Double table design
Volkswagen AG, 38037 Braunschweig, Germany
www.volkswagen.de
B-axis
480
1,100 Nm with the 5X torqueMASTER®
B-axis with the highest stability by machining
4,000 kg
tools
Tool magazine with up to 480 pockets as a
in the axes interface (standard)
ø 400 mm
work piece weight
vertical double chain for setup during production
and 3.7 sec. chip-to-chip times
tool diameter
Work pieces up to 4,000 kg,
Tool up to ø 400 × 280 mm,
Pallet changer (DMC):
650 mm length and 30 kg weight
3,000 kg max. pallet loading
gear wheel production on a universal
milling machine with standard tools –
gearing software dmg gearmill ®
Calculation of tooth gap geometry of spur wheels
Calculation of tooth gap geometry of bevel wheels
Generation of individual contact patterns
Individual flank lines and profile modifications
Generation of 4- and 5-axis milling paths
Generator for 3D measuring data
Machine simulation
Individual training concept with technology transfer
< 4 (DIN)
Gearing quality
Ye
a
pe
5
r2
rtis
Ove
e
Turning, Boring,
Milling, Grinding
rs of 5-axis
Ex
on one machine
01
02
01
01 DMU 600 P at VW in Braunschweig
02 XXL 5-axis machining in the B-axis
03
03 Dirk Strümpfler (Director of Components – Tool Making) and Oliver Schütze (Director of Machinery)
Horizontal Machining Centres
nhx
emo world premiere
31
nhx series
30
world premiere
nhx5500, nhx6300, nhx10000
The NHX Series
with 3 additional world premieres
nhx5500
nhx series highlights
Large selection of motor spindles and tool interfaces
Extended traverse paths and tool lengths* / **
DCG III® (drive near the centre of gravity) ensures minimal vibration,
highest dynamics and precision**
Direct path measuring system from Magnescale in all axes (standard)**
Feed rate speed up to 60 m/min and acceleration rates up to 0.8 G
Energy efficient: Up to 40 % electricity savings*
MAPPS IV with a 10.4" TFT screen and optional CAM module (Esprit)*
(NHX10000: MAPPS IV with a 19" TFT screen and CAM module Esprit (standard)
* Compared to prior models ** Excluding the NHX10000
nhx6300
nhx10000
3.890 mm
TECHNICAL DATA
6.150 mm
5.770 mm
9.055 mm
NHX5500: Traverse paths X / Y / Z: 800 / 800 / 880 mm, clamping area: 500 × 500 mm, max. work piece weight: 500 (700) kg, max. spindle speed: 8,000 (8,000, high torque / 15,000) rpm, rapid traverse
X / Y / Z: 60,000 mm/min., number of tools: Band 60 (chain 100, 120) / (shelf 180, 240, 330)
NHX6300: Traverse paths X / Y / Z: 1,050 / 900 / 1,030 mm, clamping area: 630 × 630 mm, max. work piece weight: 1,500 kg,
max. spindle speed: 8,000 (6,000) rpm, rapid traverse X / Y / Z: 60,000 mm/min, number of tools: Band 60 (chain 100, 120) / (shelf 180, 240, 330)
NHX10000: Traverse paths X / Y / Z: 1,700 / 1,400 / 1,510 mm, clamping area:
1,000 × 1,000 mm, max. work piece weight: 3,000 (5,000) kg, max. spindle speed: 10,000 (6,000 / 10,000, highest performance / 15,000) rpm, rapid traverse X / Y / Z: 50,000 mm/min, number of tools: chain 60 (80, 100, 120) / (shelf
180, 240, 330)
( ) optional
01
01 NHX 4000 with Siemens 840D solutionline and DMG SMARTkey®
01
world premiere
nhx 4000
NHX 4000 with Siemens 840D solutionline
or MAPPS IV – produced by DECKEL MAHO
in Pfronten
400 × 400 mm
Pallet for work pieces up to 400 kg
12.000 rpm / 110 Nm
powerful standard spindle
9 m/s2
acceleration (Y-axis)
60 m/min
Rapid traverse and feed rate (X-, Y- and Z-axis)
2,8 sec.
Chip-to-chip time (minimal value)
< 1,7 µm
Circular form precision (X / Y by F 2,000 mm/min and R 100 mm)
0,56 sec.
Pallet indexing time 90° (NC rotary table)
3-point support
with an inherently rigid machine bed made of a cast iron
Stability
Single piece machine bed and graded moving column
12,1 m²
Footprint
TECHNICAL DATA
NHX 4000: Traverse paths X / Y / Z: 560 / 560 / 660 mm,
clamping area : 400 × 400 mm, max. work piece weight: 400 kg, max. spindle speed: 12,000 (8,000 / 20,000) rpm,
rapid traverse X / Y / Z: 60,000 mm/min., number of tools: Band 40 (60) / (chain 120) / (shelf 180, 240)
( ) optional
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01
02
03
01 CNC PILOT 620 – the field-proven control for lathes 02 Absolute linear and angle encoders from HEIDENHAIN make it possible: accuracy from the first part
03 iTNC 530 – the HEIDENHAIN control increases the productivity of milling machines and machining centers
Manufacturing More Efficiently with HEIDENHAIN
All controls from HEIDENHAIN offer workshop-oriented programming with nu-
DMG TS 649 touch probes
merous real-world cycles and extensive graphic support. HEIDENHAIN controls
HEIDENHAIN touch probes can do more than enable you to align and measure
feature rapid and accurate motion control that ensures high-quality surfaces and
your workpieces exactly. You can also measure between working steps. And you
very short machining times, even for complex workpieces.
can measure tools. Blinking LEDs on the touch probes signal whether they are
ready for operation.
iTNC 530 – the high-end control for milling machines and machining centers. Adaptive feed control (AFC), a standard feature for DMG machines, auto-
Linear and angle encoders
matically regulates the feed rate of the iTNC 530, taking into consideration the
Machine tools equipped with HEIDENHAIN linear and angle encoders operate
respective spindle power and other process data. The iTNC 530 with Collision-
with greater precision, reliability and efficiency. With its absolute encoders
Monitoring can detect crash situations.
for machine tools, HEIDENHAIN has set new standards in terms of time and
functionality. And you produce accuracy from the very first part.
TNC 620 – the versatile and powerful control for milling machines of the
ECOLINE series.
CNC PILOT 620 – the field-proven and cycle-oriented control for lathes,
Our DIADUR symbol shows you that encoders from HEIDENHAIN
now also with counter-spindle and rear-face machining.
in your machine tool ensure a continually high accuracy:
www.heidenhain.de/accuracy
DR. JOHANNES HEIDENHAIN GmbH, 83292 Traunreut, Germany, T: +49 86 69 31 - 0, www.heidenhain.de, info@heidenhain.de
01
02
01 Spindle test stand – basis of absolute perfection 02 B-axis assembly module with a high-speed spindle for the HSC 105 linear
Franz Kessler GmbH // Expert partner in machine tool construction
With approximately 600 employees and projected sales in 2011 of around
The programme is rounded off with user-oriented services as part of KESSLER's
€ 100 million, KESSLER is considered the largest manufacturer of high-tech
Global Service Solutions. These include detailed analysis methods or individual
spindles in Europe. In addition, the young systems business is gaining promi-
repair and exchange programmes that are of manufacturer quality as well
nence with torque technology for complete spindle series, swivel tables and
as responsive on-site services and certified training and continuing education
swivel / rotary tables as well as milling / turning tables.
programmes from the KESSLER academy.
This underscores KESSLER’s status as an innovative national and international
machine tool partner for all machining requirements: From conventional to
high speed, from light to heavy, from tool making to medical technology and
from automotive to aerospace.
Franz Kessler GmbH, Franz-Kessler-Str. 2, D-88422 Bad Buchau, Germany
T: +49 75 82 809 - 0, www.franz-kessler.de, info@franz-kessler.de
Travelling Column Machines
01 Integrated milling / turning table with up to 1,200 U/min
dmf
02 Swivel milling head (B-axis)
dmf 180 / 260 / 360
Flexible power milling with 80 m/min
rapid traverse and milling / turning technology
the highest flexibility combined in one machine
Machining of longer, heavier work pieces
Heavy chipping with up to 400 Nm and SK50 / HSK A100
Production in two work spaces with an optional work space
separation wall
5-axis machining with a B-axis and integrated C-axis
Turning / milling with up to 1,000 U/min
dmf series highlights
Thermo-symmetrical travelling column for maximum stability
over the entire traverse area
Standard version with ball screw assemblies,
dynamic version with a linear drive in the X-axis
Motor spindle 8,000 rpm (SK40) 14,000 / 18,000 / 10,000*
Short chip-to-chip times with a travelling tool magazine
5-axis simultaneous machining with a B-axis and integrated NC table
Turning / milling technology*
* Optional
sizes of the dmf series
Machine
Max. work space area X / Y / Z
DMF 180
1,800 / 700 / 700 mm
DMF 260 | 7
2,600 / 700 / 700 mm
DMF 260 | 11
2,600 / 1,100 / 900 mm
DMF 360
3,600 / 1,100 / 900 mm
60-month warranty
for the linear motors
34
Vertical Machining Centres
35
01
dmc v, nvx
02
03
01 Good access to the work space 2-fold pallet changer
02 Automation for the DMC 835 V with WH 10 work piece handling
04
03 18,000 rpm motor spindle
04 Magazine for up to 60 tools
dmc 635 / 835 / 1035 v
Economical for single parts and mass production
with high tech as a standard feature
dmc v success series highlights
10,000 rpm motor spindle (standard) or
14,000 / 18,000 rpm motor spindle*
Magazine for 20 tools with a fast double gripper
(standard), 30 or 60 tools (optional)
Reduced downtimes with 30 m/min rapid traverse
and short chip-to-chip times with a 1.6 sec. tool change time
Pallet changer for the DMC 635 V (pallet size 800 × 500 mm)*
Automation: WH 10 tool handling with 6-axis robot for work
piece weights up to 10 kg
PH 150 | 8 pallet handling with eight pallet spaces.
DMG ERGOline® Control with a 19" screen and 3D software:
Siemens 840D solutionline, Heidenhain iTNC 530 or Fanuc 32i
* Optional
Bone plate
medical
automotive
ø 40 mm, Aluminium
machining time: 79 sec.
Watch plate
watch industry
ø 30 mm, light metal
machining time: 55 min.
automotive
machining time: 14.6 hrs.
machining time: 86 min.
Compressor wheel
Injection mould for a container
450 × 450 × 150 mm, material 1.2343
60 × 18 × 3 mm, Titanium
Wheel
automotive
ø 18", material: 1.2367
machining time: 7.3 hrs.
Mould insert for a Bobbycar
600 × 350 × 230 mm, Toolox 44
machining time: 12.2 hrs.
mould making
Unique expertise centre for the complete HSC process chain.
Attend our technology seminars.
For more information visit www.dmg.com
02
world premiere
02 Machining of large structural components
nvx7000
Exceptional technology
at a new price
highlights nvx7000
The extraordinary benchmark for price and performance
Excellent stability and damping with sliding guideways in all axes –
direct measuring system from Magnescale*
A range of available machines with five different spindle systems
(cone size 40 and 50)
All NVX Series machines also available as HSC versions with 20,000 rpm
and tool and mould construction packages *
37 % less energy use and a much smaller foot print
compared to prior models
MAPPS IV with a 10.4" TFT screen – with Esprit CAM module*
(standard on the NVX7000)
* optional
TECHNICAL DATA
NVX7000/50: Traverse paths X / Y / Z: 1,540 / 760 / 660 mm,
table clamping area: 1,700 × 760 mm, max. work piece weight: 2,000 kg,
max. spindle speed: 10,000 (6,000* / 15,000*) rpm, rapid traverse X / Y / Z: 20,000 mm/min,
number of tools: 30 (40*, 60*), spindle motor 30 / 25 kW (30 min / continuous operation)
* Optional
hsc 20 / 55 / 75 / 105 linear
5-axis high-speed cutting
with > 2g and Ra ≤ 0.2 µm
hsc series highlights
Thermo-symmetrical gantry design for long-term absolute precision
5-axis precision centre with integrated swivel/rotary axis
Linear motors in X / Y / Z with > 2 g; torque motors in the rotary axes
HSC high-performance spindle up to 42,000 rpm
Integrated ULTRASONIC technology *
(available: ULTRASONIC 20 / 55 linear)
Automation solutions for every application
DMG ERGOline® Control available with
Siemens 840D solutionline or Heidenhain iTNC 530
* Optional
03 Heavy precision machining high-grade alloy steels
nvx7000
01 Integration of MORI SEIKI DDRT 4- / 5-axis
03
emo world premiere
01
36
ULTRASONIC / LASERTEC
37
01 Hipped zirconium oxide implant
02 Glass valve housing
ultrasonic 20 linear
ULTRASONIC hard machining of a
femur component made of full ceramic
highlights ultrasonic
ULTRASONIC-oscillation overlaying the tool rotation
Flexible integration into a 5-axis machine group via an HSK interface
Reduced process forces and micro cracks for excellent surfaces
Applications: tool industry / mould making industry, optics industry,
watch industry, pumps / valves, medical / dental
ULTRASONICOscillation
OPEN MIND Technologies AG
Tool rotation
max. 42,000 rpm
Optimise Processes. Secure investments.
Successful manufacturing. With hyperMILL®!
The CAM-software hyperMILL® is a trend-setter for process optimisation.
Intelligent functions open up a completely new approach to NC programming.
Automation contributes to a reduction of programming effort and ensures the
greatest possible ease-of-operation. All 2D, 3D, and 5-axis milling strategies,
the milling / turning module and special applications can be operated from a
single user interface. The product portfolio is rounded off by innovative postprocessor technology, the CAD-system hyperCAD®, CAD-integrations and
direct CAD interfaces.
www.openmind-tech.com
Deutsche Leasing
Financial Solutions for DMG
Machine Tools
Individual solutions for individual customers
You too should choose intelligent leasing opportunities which meet your needs.
We adapt to your requirements. Together, we discuss the different opportunities
open to you, applying our know-how to your specific case. Given such diversity
and opportunities to structure your individual requirements, you too will find
“your very own” lease agreement for your investment projects.
www.deutsche-leasing.com
01
lasertec 65 Shape
02
Shape-Technology:
Surface structuring
for mould making
03
04
01 + 02 Leather texture for a mobile phone shell
03 + 04 Scale texture for a shoe sole
Fully digitised process chain:
Injection mould of a steering wheel cap
mould making applications
with a honey comb structure
Automotive: Interior components
(example: steering wheel cap, dashboard, engine covers)
Whiteware (home appliances)
Mobile telephones
Electronics (example: PC peripherals, camera housings)
Other: blow moulds for PET bottles,
shoe soles, synthetic injection moulds
lasertec 65 shape highlights
5-axis milling of mould work pieces and laser
texturing in one setup and on one machine
Lasering of gemotrically-defined surface structures
in 3D free form surfaces
Flexible integration of a laser scanning head
via the DIN / HSK interface
Environmentally friendly with the highest reproducibility in relation to the etching technique
DMG ERGOline® Control with a 19" screen
and 3D software: Siemens 840D solutionline
and comprehensive LASERSOFT 3D TEXTURE
LASERTEC 50 Shape
LASERTEC 65 Shape
LASERTEC 210 Shape
Laser
Laser + Milling
Laser + Milling
Traverse paths X / Y / Z: 500 / 500 / 700 mm
Traverse paths X / Y / Z: 650 / 650 / 650 mm
Traverse paths X / Y / Z: 1,800 / 2,100 / 1,250 mm
Work piece size: 300 × 300 × 200 mm
Work piece size: ø 840 mm
Work piece size: ø 2,000 × 1,250 mm
Work piece weight: max. 14 kg
Work piece weight: max. 1,800 kg
Work piece weight: max. 10,000 kg
HARTING
Quality with Reduced Weight
Han-Eco® – the new HARTING housing series made of robust highperformance plastic.
The new Han-Eco® thermoplastic housing has excellent mechanical properties
and it is lightweight. Moreover it is highly resistant against environmental
influences and can additionally use one extra module from the Han-Modular®
series. Versions of the hoods come with either straight or angled entries and
housings, bulkhead mounting, can be supplied in all Han® B sizes. Versatile
use at lower cost.
HARTING: Pushing Performance to innovative solutions.
HARTING Electric GmbH & Co. KG, Wilhelm-Harting-Straße 1, 32339 Espelkamp, Germany
T: +49 57 72 47 - 97 100, F: +49 57 72 47 - 495, electric@HARTING.com, www.HARTING.com
lasertec 65 Shape
world premiere
02
emo world premiere
Shape-Technology
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39
DMG / MORI SEIKI LifeCycle Services
DMG / MORI SEIKI LifeCycle Services presented
on over 200 m2 of exhibition space at EMO 2011
DMG / MORI SEIKI offers over 300 service products for the right product and service when you need it. Whether training,
software, service & support with high replacement part availability or solutions for optimising, retrofitting or overhauling,
even the availability of machine tools on short notice – DMG / MORI SEIKI LifeCycle Services offers you a variety of possibilities
to help you maximise productivity, today and in the future.
Training
Software
Follow-Up Training – Online to supplement knowledge
DMG Programmer 3D Turning
Efficient online answering of questions and issues with
experts after DMG Training.
highlights
The perfect solution for the programming
your advantages
of DMG production turning machines
Two-hour supplemental training that goes
Significantly faster setup
further indepth on classroom content
Review of the programme in advance with
Direct communication with a qualified trainer
3D work space simulation
via Internet and telephone
Optimal complete package for immediate use
Live demonstration of programming steps –
just like in the classroom
Discussion of issues that arise during practical use
Your contact partner
Christian Gundelach, T: 05205 74 3155
or christian.gundelach@dmgmoriseiki.com
Your contact partner
Turning: Andreas Ortmeyer, T: +49 (0) 52 05 / 74 - 25 03
or training.drehen@gildemeister.com
Milling: Kathrin Straub, T: +49 (0) 83 63 / 89 - 42 42
or training.fraesen@dmgmoriseiki.com
Tool Presetting Devices
Automation
VIO linear toolshrink
1, 2, 3 ... shifts – maximise productivity
Optimal shrinkage results regardless of
with our retrofittings for DMG and MORI SEIKI
holder brand
machines! The standardised retrofitting solutions
Faster / more precise axis positioning
for work piece or pallet handling can be easily
through the linear drive
and quickly integrated.
Optimal ergonomics
Access to the service panel without
unit disassembly
dmg virtual machine and nx cam from siemens
DMG Process Chain – from the
idea to the finished work piece
1 : 1 Simulation
Used machines
“On standby – immediately available for you!“
Over 250 DMG and MORI SEIKI machines in stock and available
for immediate delivery – Up-to-date information available online
at www.dmg.com
examples
CTX 510 eco V3: FANUC 0i TC ManualGuide
Model year: 2009, Ref.: 400154
®
CTX 410, V4: FANUC 32i, SLIMline Panel and Manual Guide i
Idea
Production
From the idea
with DMG machines
to the CAD model
Model year: 2009, Ref.: 70618
CAM Programming
1 : 1 Simulation
DMC 100 H duoBLOCK®: Sinumerik 840D powerline
with NX CAM from Siemens
with DMG Virtual Machine
Model year: 2010, Ref.: 60157
Your contact partner
Herr Thomas Trump
highlights
T: +49 (0) 81 71 / 817 - 858
Highest process reliability thanks to DMG and Siemens
CAM system with the latest turning and milling technology
Certified post processor
“Ready to use“ thanks to consistent integratable solutions
Exact 1 : 1 machine simulation with integration of the original
PLC and NC
Maximum efficiency for your DMG machine thanks to
faster setup and retooling
complete package
dmg process chain
consists of:
+
DMG Virtual Machine
+
NX CAM from Siemens
+
Interface for easy export of
production-relevant data from
NX CAM to DMG Virtual Machine
+
Post processor to translate the
CAM source code to the control-specific
NC programme for the DMG machine
on the pocket hard drive
Service & Support
NEW // Tailored spindle repairs – now for DMG and MORI SEIKI spindles
Expert diagnosis by the manufacturer
Offer based on manufacturer recommendation – you decide what we do
Spindle repairs in 4 – 7 business days
Use of original parts
Professional repair by the manufacturer for maximum reliability
gildemeister energy solutions
Start now to generate and use 20 %
of your energy needs independently
Generate your own renewable energy for immediate use
Supply security, independent of power grid failure
Guarantee long-term stable electricity pricing
Proven technology with a long service life
Contribute to a cleaner future
store
utilise
generate
Your contact partner
Mr. Max Thomas
T: +49 931 / 250 64 - 120
energysolutions@gildemeister.com
suncarrier 70 –
unique tracking system
windcarrier –
higher efficiency
cellcube fb 10 -100 –
the battery system for the future
Maximum performance up to 14 kWp, annual energy
Rated power output 10 kW, efficient energy
Performance 10 kW, 100 kWh storage capacity, quick
production in Germany 18,200 kWh/a, in Spain
gain – gearless with the Darrieus principle,
charging 80 % in 8 hours, can continuously deliver
28,000 kWh/a – with that output, a SC 70 can generate
low maintenance with a long service life,
up to 10 kW of power for 8 hours, tested and proven
the annual energy needs for up to 8 households,
direct driven generator, independent of
during 3 years of practical use, internationally
panel surface area 84 m2, over 6,500 SunCarriers
wind direction, axis height under 10 m
deployable, ready for immediate use, weather proof,
installed worldwide
dimensions: 4,500 × 2,200 × 2,403 mm
Maximum system performance of 14 kWp per SunCarrier 70.
Quiet system that can easily be combined
A FB 200 - 400 version is also available.
Additional Suncarrier systems with up to 53 kWp available.
with SunCarrier and CellCube.
Scalable to the MW range.
DMG / MORI SEIKI Deutschland:
Riedwiesenstraße 19, D-71229 Leonberg
Tel.: +49 (0) 71 52 / 90 90 - 0, Fax: +49 (0) 71 52 / 90 90 - 22 44
info@dmgmoriseiki.com, www.dmgmoriseiki.com
Legal disclaimer: Journal – DMG / MORI SEIKI: Journal for customers and potential buyers. Editor-in-chief responsible for content: DMG Vertriebs und Service GmbH. Concept, layout, organisation and photos: Montfort Werbung, A-6833 Klaus. Circulation: 600,000 units. Prices and specifications
subject to change prior to sale. The prices listed here valid for delivery from factory (ex works), excluding packaging. The machines depicted here may include some options, accessories and control options, which are not included in the listed prices. Our general terms and conditions apply.
2
MONTFORT
WERBUNG
25-year performance guarantee for the panels.