Parts manual Models

Transcription

Parts manual Models
Parts manual
Models:
ZMBI48181
ZMKW48191
ZMKW52211
ZMKW52231
ZMKH52231
ZMKW61231
MANUAL NO. 110871 REV. 01 (03/16/05)
MODEL NUMBER _______________________________
SERIAL NUMBER _______________________________
DATE PURCHASED _____________________________
DEALER ADDRESS _____________________________
NOTES:
©2005 Yazoo/Kees Power Equipment. All rights reserved.
Beatrice, NE. Printed in U.S.A.
2
CONTENTS
SECTION
PAGE
HYDRAULIC ASSEMBLY (TL) .......................................................................................................... 4 & 5
HYDRAULIC ASSEMBLY (TE) ......................................................................................................... 6 & 7
DECK LIFT ASSEMBLY ................................................................................................................... 8 & 9
FRAME ASSEMBLY ........................................................................................................................ 10 & 11
SEAT ASSEMBLY
MODELS: ZMKW48191, ZMKW52211, ZMKH52231, ZMKW52231, ZMKW61231 ...................... 12 &13
SEAT ASSEMBLY
MODEL: ZMBI48181 ................................................................................................................... 14 &15
BRIGGS & STRATTON ENGINE ASSEMBLY .................................................................................. 16 & 17
KAWASAKI ENGINE ASSEMBLY ................................................................................................... 18 & 19
KOHLER ENGINE ASSEMBLY ........................................................................................................ 20 & 21
MOTION CONTROL ASSEMBLY ...................................................................................................... 22 & 23
PARK BRAKE ASSEMBLY (TL) ....................................................................................................... 24 & 25
PARK BRAKE ASSEMBLY (TE) ...................................................................................................... 26 & 27
CASTER ARM
MODELS: ZMKW48191, ZMKW52211, ZMKH52231, ZMKW52231 .............................................. 28 & 29
CASTER ARM
MODEL: ZMKW61231 ................................................................................................................. 30 & 31
CASTER ARM
MODEL: ZMBI48181 .................................................................................................................... 32 & 33
48” DECK ASSEMBLY ..................................................................................................................... 34 & 35
52” DECK ASSEMBLY ..................................................................................................................... 36 & 37
61” DECK ASSEMBLY ..................................................................................................................... 38 & 39
WIRING ASSEMBLIES .................................................................................................................... 40 & 41
DECAL ASSEMBLY ......................................................................................................................... 42 & 43
LIFT PEDAL ..................................................................................................................................... 44
ROPS .............................................................................................................................................. 45
WIRING DIAGRAM .......................................................................................................................... 46 & 47
NOTE: ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED.
3
HYDRAULIC ASSEMBLY (TL)
MODELS: ZMKW48191, ZMKW52211, ZMKH52231, ZMKW52231,
ZMKW61231
25
10
14
21
REF.
25
7
9
23
24
23
16
24
17
17
18
6
20
18
9 23
19
8
24
1
23
24
9
13
25
7
22
3
25
4
14
24
9
24
5
24
2
10
22
4
15
23
23
21
9
30
31
12
REF.
28
26
11
35
34
33
32
29
27
38
39
41
40
36
44
42
43
45
46
37
4
47
HYDRAULIC ASSEMBLY (TL)
MODELS: ZMKW48191, ZMKW52211, ZMKH52231, ZMKW52231,
ZMKW61231
ITEM PART NO.
1 ...... 101165 ........
2 ...... 102606 ........
3 ...... 101202 ........
4 ...... 110649 ........
5 ...... 105024 ........
6 ...... 106933 ........
7 ...... 101237 ........
8 ...... 103316 ........
9 ...... 101238 ........
10 ...... 106896 ........
11 ...... 104722 ........
12 ...... 111814 ........
13 ...... 110837 ........
14 ...... 102396 ........
15 ...... 105168 ........
16 ...... 990072 ........
17 ...... 990580 ........
18 ...... 990052 ........
19 ...... 976978 ........
20 ...... 990598 ........
21 ...... 103115 ........
22 ...... 103116 ........
23 ...... 103117 ........
24 ...... 103118 ........
25 ...... 103119 ........
26 ...... 101176 ........
27 ...... 106887 ........
28 ...... 101177 ........
29 ...... 102717 ........
30 ...... 990582 ........
31 ...... 990546 ........
32 ...... 990588 ........
33 ...... 103256 ........
34 ...... 990613 ........
35 ...... 976979 ........
36 ...... 976695 ........
37 ...... 990546 ........
38 ...... 990730 ........
39 ...... 990517 ........
40 ...... 976688 ........
41 ...... 101331 ........
42 ...... 102236 ........
43 ...... 103427 ........
44 ...... 104388 ........
45 ...... 976998 ........
46 ...... 990550 ........
47 ...... 103433 ........
QTY.
DESCRIPTION
1 ....... FILTER HEAD
1 ....... FILTER
1 ....... CAP, HYDRAULIC RESERVOIR
2 ....... PUMP
1 ....... TANK
1 ....... BRACKET, OIL FILTER
4 ....... FITTING, STRAIGHT, F6400-8-8-0
1 ....... FITTING, F6400-6-6-0
5 ....... FITTING, 90°, F6801-6-6-0
4 ....... HYDRAULIC LINE
1 ....... HOSE, 7"
1 ....... “T” ASSEMBLY
1 ....... “T” ASSEMBLY
4 ....... FITTING, STRAIGHT
1 ....... CAP
2 ....... HCS 1/4C X 5/8
6 ....... HCS 1/4C X 3/4
2 ....... LOCKWASHER, 1/4
8 ....... NUT, 1/4C, NYLOC
8 ....... WASHER, 1/4, FLAT
4 ....... “O” RING, 3/4
4 ....... “O” RING, 1/2
6 ....... “O” RING, 3/8
8 ....... “O” RING FLARE, 3/8
8 ....... “O” RING FLARE, 1/2
1 ....... PULLEY, PUMP
1 ....... BELT, PUMP
2 ....... KEY, 5MM SQ X 25MM
4 ....... SET SCREW, 5/16C X 5/8
4 ....... HFCS, 3/8C X 1
4 ....... NUT, 3/8C, LOCK
1 ....... HCS 3/8C X 2
1 ....... SPRING
1 ....... NUT, 3/8C, WHIZ
1 ....... NUT, 3/8C, NYLOC
1 ....... IDLER FLANGE BUSHING
1 ....... NUT, 3/8C, CENTERLOCK
1 ....... HCS, 3/8C X 1 3/4
1 ....... WASHER, 3/8
1 ....... IDLER PULLEY
1 ....... NUT, 1/2C, NYLOC
1 ....... SUPPORT PLATE
1 ....... PIVOT BUSHING
1 ....... IDLER ARM
1 ....... ZERK
1 ....... WASHER, 1/2
1 ....... HCS, 1/2C X 3 1/4, GD5
5
HYDRAULIC ASSEMBLY (TE)
MODEL: ZMBI48181
32
2
28
29
1
32
5
30
5
4
8
31
31
4
20
22
17
14
31
13
21
3
30
10
31
29
30
22
15
23 11
30
4
21
32
1
32
30
31
4
31
31
2
28
4
19
30
31
18
9
12
26
33
24
6
34
35
7
16
27
25
38
39
41
40
36
44
42
43
45
46
37
6
47
HYDRAULIC ASSEMBLY (TE)
MODEL: ZMBI48181
ITEM PART NO.
1 ...... 101237 ........
2 ...... 102396 ........
3 ...... 103316 ........
4 ...... 101238 ........
5 ...... 106896 ........
6 ...... 104722 ........
7 ...... 111814 ........
8 ...... 110837 ........
9 ...... 105168 ........
10 ...... 110649 ........
11 ...... 105024 ........
12 ...... 102606 ........
13 ...... 101165 ........
14 ...... 101202 ........
15 ...... 990598 ........
16 ...... 990588 ........
17 ...... 106933 ........
18 ...... 990546 ........
19 ...... 990582 ........
20 ...... 990072 ........
21 ...... 990580 ........
22 ...... 990052 ........
23 ...... 976978 ........
24 ...... 101176 ........
25 ...... 106887 ........
26 ...... 101177 ........
27 ...... 102717 ........
28 ...... 103115 ........
29 ...... 103116 ........
30 ...... 103117 ........
31 ...... 103118 ........
32 ...... 103119 ........
33 ...... 976979 ........
34 ...... 103256 ........
35 ...... 990613 ........
36 ...... 976695 ........
37 ...... 990546 ........
38 ...... 990730 ........
39 ...... 990517 ........
40 ...... 976688 ........
41 ...... 101331 ........
42 ...... 102236 ........
43 ...... 103427 ........
44 ...... 104388 ........
45 ...... 976998 ........
46 ...... 990550 ........
47 ...... 103433 ........
QTY.
DESCRIPTION
4 ....... FITTING, STRAIGHT, F6400-8-8-0
4 ....... FITTING, STRAIGHT
1 ....... FITTING, F6400-6-6-0
5 ....... FITTING, 90°, F6801-6-6-0
4 ....... HYDRAULIC LINE
1 ....... HOSE, 7"
1 ....... “T” ASSEMBLY
1 ....... “T” ASSEMBLY
1 ....... CAP
2 ....... PUMP
1 ....... TANK
1 ....... FILTER
1 ....... FILTER HEAD
1 ....... CAP, HYDRAULIC RESERVOIR
8 ....... WASHER, 1/4
1 ....... HCS 3/8C X 2
1 ....... BRACKET, OIL FILTER
4 ....... NUT, 3/8C, LOCK
4 ....... HFCS, 3/8C X 1
2 ....... HCS 1/4C X 5/8
6 ....... HCS 1/4C X 3/4
6 ....... LOCKWASHER, 1/4
2 ....... NUT, 1/4C, NYLOC
1 ....... PULLEY, PUMP
1 ....... BELT, PUMP
2 ....... KEY, 5MM SQ X 25MM
4 ....... SET SCREW, 5/16C X 5/8
4 ....... “O” RING, 3/4
4 ....... “O” RING, 1/2
6 ....... “O” RING, 3/8
8 ....... “O” RING FLARE, 3/8
8 ....... “O” RING FLARE, 1/2
1 ....... NUT, 3/8C, NYLOC
1 ....... SPRING
1 ....... NUT, 3/8C, WHIZ
1 ....... IDLER FLANGE BUSHING
1 ....... NUT, 3/8C, CENTERLOCK
1 ....... HCS, 3/8C X 1 3/4
1 ....... WASHER, 3/8
1 ....... IDLER PULLEY
1 ....... NUT, 1/2C, NYLOC
1 ....... SUPPORT PLATE
1 ....... PIVOT BUSHING
1 ....... IDLER ARM
1 ....... ZERK
1 ....... WASHER, 1/2
1 ....... HCS, 1/2C X 3 1/4, GD5
7
DECK LIFT ASSEMBLY
16
21
23
18
20
19
8
22
10
7
16
23
1
6
21
30
10
9
2
4
25
12
12
32
24
13 14
32
10
3
24
11
5
17
17
14
29
28
15
13
26
29
31
27
8
DECK LIFT ASSEMBLY
ITEM PART NO.
QTY.
DESCRIPTION
1 ...... 101050 ........ 1 ......... GRIP
2 ...... 106532 ........ 1 ......... GROOVED PIN
3 ...... 990761 ........ 2 ......... NUT1/4C CENTER LOCK
4 ...... 103534 ........ 1 ......... PIN MT, UPPER
5 ...... 101058 ........ 1 ......... SPRING
6 ...... 103533 ........ 1 ......... PIN
7 ...... 102515 ........ 1 ......... GRIP
8 ...... 108862 ........ 1 ......... LEVER
9 ...... 990580 ........ 2 ......... HCS 1/4C X 3/4
10 ...... 101232 ........ 6 ......... FLANGED BUSHING
11 ...... 107032 ........ 1 ......... BELLCRANK - RT
.......... 107031 ........ 1 ......... BELLCRANK - LT - NOT SHOWN
12 ...... 101802 ........ 3 ......... 7/8 ‘E’ RING
13 ...... 990365 ........ 6 ......... COTTER PIN, 1/8 X 3/4
14 ...... 977703 ........ 2 ......... CLEVIS PIN, 3/8 X 1 1/8
15 ...... 102565 ........ 2 ......... LIFT ARM
16 ...... 103543 ........ 2 ......... SPACER
17 ...... 101474 ........ 2 ......... ZERK
18 ...... 106976 ........ 1 ......... ADJUSTMENT PLATE
19 ...... 102526 ........ 1 ......... HITCH PIN
20 ...... 105059 ........ 1 ......... LANYARD
21 ...... 976979 ........ 3 ......... NUT 3/8C NYLOC
22 ...... 976989 ........ 1 ......... HAIRPIN, #4
23 ...... 990637 ........ 1 ......... HCS 3/8C X 2 1/2
24 ...... 991043 ........ 4 ......... BUSHING, 5/8 MACH.
25 ...... 102642 ........ 1 ......... SPRING
26 ...... 106891 ........ 2 ......... DECK LIFT LINK
27 ...... 101721 ........ 4 ......... HCS 5/16C X 2 3/4
28 ...... 108349 ........ 1 ......... LIFT
29 ...... 104808 ........ 4 ......... LIFT BLOCK
30 ...... 990717 ........ 4 ......... NUT 5/16C NYLOC
31 ...... 104807 ........ 2 ......... REINF. PLATE
32 ...... 990654 ........ 4 ......... COTTER PIN, 5/32 X 1 1/4
9
MAIN FRAME ASSEMBLY
46
48
54
47
25
REF. BATTERY
45
53
56
34
51
55
52
49
21
50
58
TO ENGINE
16
13
14
57
LEFT
TANK
31 29
24 29
26
29
RIGHT
10
TANK
41
36
42
28
29
43
38
47
35
34 5
1
29
29
35
29
29
34
23
2
NOT USED ON
ALL MODELS
8
18
12
30
29
11
14
10
33
15
4
23
20
30
3
44
22
17
27
39
37
35
19
40
6
31
29
9
29
34
7
MAIN FRAME ASSEMBLY
ITEM
PART NO.
QTY.
1 ......... 111099 ...........1 .........
2 ......... 108601 .......... 1 .........
3 ......... 977778 .......... 3 .........
4 ......... 108599 .......... 1 .........
5 ......... 102587 .......... 5 .........
6 ......... 103275 .......... 1 .........
7 ......... 111148 ...........1 .........
8 ......... 106188 .......... 2 .........
9 ......... 102845 .......... 8 .........
10 ....... 102502 .......... 6 .........
11 ........ 102650 .......... 2 .........
12 ....... 105451 .......... 1 .........
........... 105452 .......... 1 .........
..............................................
13 ....... 102679 .......... 1 .........
14 ....... 912222 .......... 6 .........
15 ....... 105527 .......... 1 .........
16 ....... 105530 .......... 1 .........
17 ....... 976998 .......... 2 .........
18 ....... 102619 .......... 2 .........
19 ....... 104197 .......... 1 .........
20 ....... 108350 .......... 1 .........
21 ....... 108575 .......... 1 .........
22 ....... 108603 .......... 1 .........
23 ....... 109376 .......... 1 .........
24 ....... 105169 .......... 1 .........
25 ....... 106899 ...........1 .........
26 ....... 107541 .......... 1 .........
27 ....... 101768 .......... 1 .........
28 ....... 102519 .......... 2 .........
DESCRIPTION
ITEM
FRAME W/DECALS
FOOT REST
ANTI-SKID PAD
FLOOR PLATE
BUMPER
THROTTLE CABLE
CONSOLE W/DECALS
FUEL CAP
SPRING
STUD
90° HOSE BARB
FUEL TANK, RIGHT
FUEL TANK, LEFT
(NOT SHOWN)
FUEL VALVE
HOSE CLAMP
FUEL HOSE, 24”
FUEL HOSE, 34”
ZERK
PIVOT PIN
STRUT MOUNT
STRUT, RIGHT
ENGINE GUARD
FLOOR PAN BRACKET
LATCH, SWELL ACTION
KNOB
BATTERY HOLD DOWN
IGNITION SWITCH
BLADE SWITCH
BUSHING
29 ....... 990692 ..........31 .......
30 ....... 976934 ..........8 .........
31 ....... 990184 ..........9 .........
33 ....... 990187 ..........2 .........
34 ....... 990717 ..........14 .......
35 ....... 990209 ..........6 .........
36 ....... 990411 ..........2 .........
37 ....... 976977 ..........2 .........
38 ....... 990362 ..........4 .........
39 ....... 990052 ..........4 .........
40 ....... 990598 ..........4 .........
41 ....... 104199 ..........2 .........
42 ....... 990333 ..........2 .........
43 ....... 107271 ..........2 .........
44 ....... 102733 ..........1 .........
45 ....... 105024 ..........1 .........
46 ....... 101202 ..........1 .........
47 ....... 111422 ...........1 .........
48 ....... 990580 ..........4 .........
49 ....... 105224 ..........1 .........
50 ....... 990580 ..........10 .......
51 ....... 105039 ..........4 .........
52 ....... 110814 ..........1 .........
53 ....... 110815 ..........1 .........
..............................................
54 ....... 990052 ..........4 .........
55 ....... 110813 ..........4 .........
..............................................
56 ....... 976934 ..........8 .........
57 ....... 990365 ..........1 .........
..............................................
58 ....... 104525 ..........1 .........
11
PART NO.
QTY.
DESCRIPTION
WASHER, 5/16, FLAT
HCS, 5/16C X 3/4
LOCKNUT, 5/16C
LOCKWASHER, 5/16
NUT, 5/16C, NYLOC
HCS, 5/16C X 1
HCS, #10-24 X 1/2
NUT, #10-24, NYLOC
TFS, 1/4C X 5/8
LOCKWASHER, 1/4
WASHER, 1/4, FLAT
HCS, 5/8C X 2
LOCKWASHER, 5/8
RHSNB, 5/16-18 X 1
CHOKE CONTROL
OIL TANK
CAP, OIL TANK
HOUR METER
HCS, 1/4C X 3/4
SEAT BKT W/DECAL
HCS, 1/4C X 3/4
STUD/PLATE MOUNT
TANK MOUNT
PUSH MT, WIRE
CLIP
LOCKWASHER, 1/4
‘U’ TYPE RETAINER
1/4C
HCS, 5/16C X 3/4
PIN, COTTER,
1/8 X 3/4
ROD, SEAT
SEAT ASSEMBLY
MODELS: ZMKW48191, ZMKW52211, ZMKH52231, ZMKW52231,
ZMKW61231
1
13
2
3
TORQUE 49-55 FT./LBS.
12
6
4
10
7
5
8
11
9
12
SEAT ASSEMBLY
MODELS: ZMKW48191, ZMKW52211, ZMKH52231, ZMKW52231,
ZMKW61231
ITEM PART NO.
QTY.
1 ........ 111946 ..............1 .....
2 ........ 112035 ..............1 .....
3 ........ 112034 ..............2 .....
4 ........ 110816 ..............1 .....
5 ........ 110646 ..............1 .....
6 ........ 110644 ..............1 .....
7 ........ 110645 ..............1 .....
8 ........ 110819 ..............2 .....
9 ........ 990365 ..............5 .....
10 ...... 990870 ..............2 .....
11 ...... 990717 ..............4 .....
12 ...... 112037 ..............1 .....
13 ...... 112036 ..............1 .....
.......... 111026 ..............1 .....
.......... 108745 ..............1 .....
.......... 103424 ..............1 .....
DESCRIPTION
SEAT, COMPLETE
ARM REST ASSEMBLY, RIGHT KIT
HCS, 7/16-20 X 3/4
SEAT MOUNT
SEAT LATCH ROD
SEAT LATCH
SPRING, TORSION
CLEVIS PIN
COTTER PIN
RETAINING RING
NUT, 5/16C, NYLOC
SEAT RAILS
ARM REST ASSEMBLY, LEFT KIT
SEAT BELT (NOT SHOWN)
SWITCH/SNAP MOUNT KIT (NOT SHOWN)
DECAL, Y/K, BACK OF SEAT (NOT SHOWN)
13
SEAT ASSEMBLY
MODEL: ZMBI48181
1
3
11
10
12
6
7
4
5
2
9
8
13
14
SEAT ASSEMBLY
MODEL: ZMBI48181
ITEM PART NO.
QTY.
1 ........ 108744 ..............1 .....
2 ........ 110821 ..............1 .....
3 ........ 110644 ..............1 .....
4 ........ 110645 ..............1 .....
5 ........ 110646 ..............1 .....
6 ........ 990870 ..............2 .....
7 ........ 110819 ..............2 .....
8 ........ 990365 ..............5 .....
9 ........ 102593 ..............4 .....
10 ...... 100143 ..............2 .....
11 ...... 990839 ..............2 .....
12 ...... 107523 ..............1 .....
13 ...... 104411 ..............4 .....
.......... 111026 ..............1 .....
.......... 104392 ..............1 .....
.......... 976856 ..............1 .....
.......... 103424 ..............1 .....
DESCRIPTION
SEAT W/ARMREST
SEAT PAN
SEAT LATCH
SPRING, TORSION
SEAT LATCH ROD
RETAINING RING
CLEVIS PIN
COTTER PIN
WASHER, 3/8, SPRING
HCS, 7/16-14 X 1, GR5
NUT, 7/16C CENTER LOCK
SEAT SWITCH
KNOB W/STUD
SEAT BELT (NOT SHOWN)
SEAT HARNESS (NOT SHOWN)
WIRE TIE (NOT SHOWN)
DECAL, Y/K, BACK OF SEAT (NOT SHOWN)
15
BRIGGS & STRATTON ENGINE ASSEMBLY
MODEL: ZMBI48181
TO FUEL
FILTER
15
14
14
5
6
TO FUEL
VALVE
TO BATTERY
24
12
19
12
10
20
22
11
21
8
TO STARTER
12
7
8
12
19
16
7
13
23
19
1
16
CHAMFER SIDE UP
TOWARD ENGINE
2
4
3
9
WHITE
VIOLET
GRAY
17
PULLEY SIDE DOWN
18
TORQUE TO
50 FT./LBS.
9
16
TO ENGINE
BRIGGS & STRATTON ENGINE ASSEMBLY
MODEL: ZMBI48181
ITEM
PART NO.
QTY.
1 ........ 912757 ...... 1 ........
2 ........ 106992 ...... 1 ........
3 ........ 105804 ...... 1 ........
4 ........ 107516 ...... 1 ........
5 ........ 105281 ...... 1 ........
6 ........ 108635 ...... 1 ........
7 ........ 106961 ...... 4 ........
8 ........ 106957 ...... 2 ........
9 ........ 105637 ...... 1 ........
10 ...... 990072 ...... 2 ........
11 ...... 976978 ...... 5 ........
12 ...... 990717 ...... 22.......
13 ...... 990669 ...... 4 ........
14 ...... 107271 ...... 10.......
15 ...... 105532 ...... 1 ........
16 ...... 990209 ...... 8 ........
17 ...... 990247 ...... 1 ........
18 ...... 991120 ....... 1 ........
19 ...... 990692 ...... 10.......
20 ...... 990053 ...... 2 ........
21 ...... 101362 ...... 1 ........
22 ...... 101364 ...... 1 ........
23 ...... 106819 ...... 1 ........
24 ...... 101714 ...... 1 ........
.......... 102757 ...... 1 ........
.......... 102759 ...... 2 ........
17
DESCRIPTION
KEY, 1/4 SQ X 1 1/4
PULLEY
CLUTCH (125 FT. LB.)
PIGTAIL
FUEL HOSE, 29.5”
MUFFLER
STRAP
SKID PLATE
CLUTCH HARNESS
HCS, 1/4C X 5/8
NUT, 1/4C, NYLOC
NUT, 5/16C, NYLOC
HCS, 5/16C X 1 3/4
RHSSNB 5/16C X 1
SCREW, 1/4-20, SELF TAPPING
HCS, 5/16C X 1
LOCKWASHER, 7/16
HCS, 7/16F X 2 1/2
WASHER, 5/16, FLAT
LOCKWASHER, 1/4 IT
OIL DRAIN HOSE
OIL DRAIN CAP
CLUTCH TIE DOWN
SOLINOID
CABLE, POSITIVE (NOT SHOWN)
INSULATOR (NOT SHOWN)
KAWASAKI ENGINE ASSEMBLY
MODELS: ZMKW48191, ZMKW52211, ZMKW52231, ZMKW61231
14
14
TO FUEL
FILTER
10
TO BATTERY
TO FUEL
VALVE
6
19
20
12
21
22
11
12
9
TO STARTER
7
16
8
9
19
12
15
7
13
4
19
1
16
VIOLET
WHITE
CHAMFER SIDE UP
TOWARD ENGINE
2
5
23
WHITE
VIOLET
3
GRAY
GRAY
17
GRAY
PULLEY SIDE DOWN
18
TORQUE TO
50 FT./LBS.
23
18
KAWASAKI ENGINE ASSEMBLY
MODELS: ZMKW48191, ZMKW52211, ZMKW52231, ZMKW61231
ITEM
PART NO.
QTY.
1 ........ 912757 ...... 1 ........
2 ........ 106992 ...... 1 ........
3 ........ 106880 ...... 1 ........
4 ........ 106819 ...... 1 ........
5 ........ 104415 ...... 1 ........
6 ........ 105281 ...... 1 ........
7 ........ 106961 ...... 4 ........
8 ........ 106962 ...... 1 ........
9 ........ 106957 ...... 2 ........
10 ...... 990072 ...... 2 ........
11 ...... 976978 ...... 5 ........
12 ...... 990717 ...... 22.......
13 ...... 990669 ...... 4 ........
14 ...... 107271 ...... 10.......
15 ...... 102335 ...... 1 ........
16 ...... 990209 ...... 7 ........
17 ...... 990247 ...... 1 ........
18 ...... 991120 ....... 1 ........
19 ...... 990692 ...... 10.......
20 ...... 990053 ...... 2 ........
21 ...... 101714 ...... 1 ........
22 ...... 109867 ...... 1 ........
23 ...... 105637 ...... 1 ........
.......... 102757 ...... 1 ........
.......... 102759 ...... 2 ........
19
DESCRIPTION
KEY, 1/4 SQ X 1 1/4
PULLEY
CLUTCH
CLUTCH TIE DOWN
PIGTAIL
FUEL HOSE, 29.5”
STRAP
SPACER
SKID PLATE
HCS, 1/4C X 5/8
NUT, 1/4C, NYLOC
NUT, 5/16C, NYLOC
HCS, 5/16C X 1 3/4
RHSSNB 5/16C X 1
HCS, 5/16C X 4
HCS, 5/16C X 1
LOCKWASHER, 7/16
HCS, 7/16F X 2 1/2
WASHER, 5/16, FLAT
LOCKWASHER, 1/4 IT
SOLENOID
DOUBLE TUBE CLAMP
CLUTCH HARNESS
CABLE, POSITIVE (NOT SHOWN)
INSULATOR (NOT SHOWN)
KOHLER ENGINE ASSEMBLY
MODEL ZMKH52231
10
13
13
TO FUEL
FILTER
6
9
TO ENGINE
TO FUEL
VALVE
11
17
11
8
11
11
7
8
17
11
14
7
12
4
17
1
14
2
18
5
WHITE
RED
VIOLET
RED
CHAMFER SIDE UP
TOWARD ENGINE
WHITE
VIOLET
15
3
PULLEY SIDE DOWN
16
TORQUE TO
50 FT./LBS.
18
20
KOHLER ENGINE ASSEMBLY
MODEL ZMKH52231
ITEM
PART NO.
QTY.
1 ........ 912757 ...... 1 ........
2 ........ 106992 ...... 1 ........
3 ........ 106880 ...... 1 ........
4 ........ 106819 ...... 1 ........
5 ........ 104416 ...... 1 ........
6 ........ 104980 ...... 1 ........
7 ........ 106961 ...... 4 ........
8 ........ 106957 ...... 2 ........
9 ........ 101362 ...... 1 ........
10 ...... 101364 ...... 1 ........
11 ...... 990717 ...... 20.......
12 ...... 990669 ...... 4 ........
13 ...... 107271 ...... 10.......
14 ...... 990209 ...... 6 ........
15 ...... 990247 ...... 1 ........
16 ...... 991120 ....... 1 ........
17 ...... 990692 ...... 6 ........
18 ...... 105637 ...... 1 ........
DESCRIPTION
KEY, 1/4 SQ X 1 1/4
PULLEY
CLUTCH
CLUTCH TIE DOWN
PIGTAIL
FUEL HOSE, 16”
STRAP
SKID PLATE
OIL DRAIN HOSE
OIL DRAIN CAP
NUT, 5/16C, NYLOC
HCS, 5/16C X 1 3/4
RHSSNB 5/16C X 1
HCS, 5/16C X 1
LOCKWASHER, 7/16
HCS, 7/16F X 2 1/2
WASHER, 5/16, FLAT
CLUTCH HARNESS
21
MOTION CONTROL ASSEMBLY
13
22
12
2
15
14
26
32
17
12
REF.
18
1
13
4
12
22
5
23
7
21
22
19
15
16
22
8
31
25
9
6
24
3
20
11
32
10
28
32
27
30
29
27
12
REF. BRAKE
LEVER WLDMT.
34
33
22
MOTION CONTROL ASSEMBLY
ITEM
PART NO.
1 ...... 110826 ........
2 ...... 102592 ........
3 ...... 990563 ........
4 ...... 102593 ........
5 ...... 101949 ........
6 ...... 111030 ........
7 ...... 108659 ........
8 ...... 111031 ........
9 ...... 103264 ........
10 ...... 103003 ........
11 ...... 111039 ........
12 ...... 110607 ........
13 ...... 110811 ........
14 ...... 110827 ........
15 ...... 110606 ........
16 ...... 976998 ........
17 ...... 110638 ........
18 ...... 990730 ........
19 ...... 976979 ........
20 ...... 976952 ........
21 ...... 101080 ........
22 ...... 990184 ........
23 ...... 110603 ........
24 ...... 976934 ........
25 ...... 990223 ........
26 ...... 102678 ........
27 ...... 104763 ........
28 ...... 991073 ........
29 ...... 990717 ........
30 ...... 110604 ........
31 ...... 103547 ........
32 ...... 110943 ........
33 ...... 108394 ........
34 ...... 990196 ........
QTY.
1 ......
2 ......
4 ......
4 ......
2 ......
1 ......
1 ......
1 ......
2 ......
1 ......
1 ......
4 ......
2 ......
1 ......
2 ......
2 ......
2 ......
6 ......
6 ......
4 ......
2 ......
7 ......
2 ......
4 ......
6 ......
2 ......
2 ......
2 ......
4 ......
2 ......
2 ......
4 ......
1 ......
1 ......
DESCRIPTION
DRIVE LEVER, RIGHT
GRIP
HCS 3/8C X 1
3/8 DISC SPRING WASHER
E-RING, 1/2
DRIVE CONTROL, RIGHT
CONTROL SHAFT
DRIVE CONTROL, LEFT
PUMP CONTROL LINK
TRACKING KNOB
SPRING
BALL STUD
DAMPENER ARM
DRIVE LEVER, LEFT
DAMPENER
ZERK
CONTROL ARM
HCS 3/8C X 1 3/4
NUT, 3/8C, NYLOC
SCREW 310-24 X 5/8
SWITCH
NUT, 5/16C, CENTERLOCK
BALL JOINT, RIGHT
HCS, 5/16C X 3/4
NUT, 5/16-24
TAPPED PLATE
‘U’ CLIP, 5/16
NUT, 5/16F, LEFT HAND
NUT, 5/16C, NYLOC
BALL JOINT, LEFT
WASHER
NUT, 5/16F, NYLOC
HCS, 5/16C, TAP BOLT
NUT, 5/16C
23
PARK BRAKE ASSEMBLY (TL)
20
21
23
26
26
4
22
31
20 24
29
19
20
30
4
41
18
19
27
4
14
32
28
43
11
44
45
25
10
25
19
3
2
8
15
7
40
6
39
12
38
37
16
36 17
20
5
9
46
33
13
1
24
34
35
42
PARK BRAKE ASSEMBLY (TL)
ITEM PART NO.
QTY.
1 ...... 101173 ........ 8 ......
2 ...... 106883 ........ 2 ......
..........................................
..........................................
..........................................
..........................................
..........................................
.......... 107431 ........ 1 ......
.......... 105393 ........ 1 ......
.......... 912234 ........ 1 ......
.......... 108881 ........ 2 ......
..........................................
..........................................
..........................................
.......... 107431 ........ 1 ......
.......... 105486 ........ 1 ......
.......... 912234 ........ 1 ......
3 ...... 101468 ........ 2 ......
4 ...... 977703 ........ 4 ......
..........................................
5 ...... 102415 ........ 2 ......
..........................................
6 ...... 104288 ........ 2 ......
..........................................
7 ...... 110823 ........ 2 ......
8 ...... 101332 ........ 8 ......
9 ...... 102746 ........ 4 ......
10 ...... 102817 ........ 2 ......
..........................................
11 ...... 102821 ........ 2 ......
12 ...... 102822 ........ 2 ......
13 ...... 106873 ........ 2 ......
..........................................
14 ...... 106972 ........ 2 ......
DESCRIPTION
ITEM PART NO.
LUG NUT 1/2F
REAR TIRE ASM.
(COMPLETE)
(FOR MODELS:
ZMKW48191,
ZMKW52231,
ZMKH52231
TIRE, 23 X 10.5-12
RIM, 12 X 8.5
VALVE STEM
REAR TIRE ASM.
(COMPLETE)
(MODEL:
ZMKW61231)
TIRE, 23 X 10.5-12
RIM
VALVE STEM
HEX SLOTTED NUT
CLEVIS PIN,
3/8 X 1 1/8
HUB,
W/BRAKE DRUM
KEY-COTTER,
4 MM X 45 MM
WHEEL MOTOR
HCS 1/2C X 2 3/4
PIN-CLEVIS, 3/8 X 2
SPRING-BRAKE
COMPRESSION
PIN-TRUNION
BAND-BRAKE
BRAKE BAND
SUPPORT
LINKAGE
25
QTY.
15 ...... 106989 ........ 2 ......
..........................................
16 ...... 106990 ........ 2 ......
17 ...... 976998 ........ 2 ......
..........................................
18 ...... 977465 ........ 2 ......
19 ...... 990155 ........ 10 ......
20 ...... 990365 ........ 2 ......
..........................................
21 ...... 108616 ........ 1 ......
22 ...... 106969 ........ 1 ......
..........................................
23 ...... 106971 ........ 1 ......
24 ...... 105036 ........ 1 ......
25 ...... 990517 ........ 3 ......
26 ...... 977465 ........ 2 ......
27 ...... 108619 ........ 1 ......
28 ...... 976978 ........ 2 ......
29 ...... 102797 ........ 2 ......
30 ...... 976979 ........ 4 ......
31 ...... 990563 ........ 4 ......
32 ...... 990580 ........ 2 ......
33 ...... 990517 ........ 4 ......
34 ...... 990118 ........ 1 ......
35 ...... 106791 ........ 1 ......
36 ...... 103547 ........ 1 ......
37 ...... 990258 ........ 4 ......
38 ...... 990254 ........ 4 ......
39 ...... 990622 ........ 4 ......
..........................................
40 ...... 101331 ........ 4 ......
41 ...... 101151 ........ 1 ......
42 ...... 923787 ........ 1 ......
43 ...... 105029 ........ 1 ......
44 ...... 990613 ........ 1 ......
45 ...... 976979 ........ 1 ......
46 ...... 990637 ........ 1 ......
DESCRIPTION
MOTOR STAND
OFF
BRAKE WLDMT
ZERK, STRAIGHT,
1/4-28
YOKE, 3/8-24
NUT, HEX, 3/8F
PIN-COTTER,
1/8 X 3/4
BRAKE LEVER
BRAKE CROSS
SHAFT
LINKAGE SHORT
GRIP
WASHER, 3/8
YOKE
BUSHING
NUT, 1/4C, NYLOC
FLANGE BEARING
NUT, 3/8C, NYLOC
HCS 3/8C X 1
HCS, 1/4C X 3/4
WASHER 3/8, FLAT
LOCKWASHER, 3/8
HCS 3/8C X 1, GD 8
WASHER
NUT, 1/2C
LOCKWASHER, 1/2
HCS 1/2 X 1 1/4,
SERR WASHER
NUT, 1/2C, NYLOC
RING, 7/8, RET.
BUSHING, MACH.
BRACKET
NUT, 3/8C, WHIZ
NUT, 3/8C, NYLOC
HCS, 3/8C X 2 1/2
PARK BRAKE ASSEMBLY (TE)
17
15
13
18
11
3
9
17
12
19
8
18
10
13
11
15
19
5
26
20
4
1
6
16
23
23
21
14
15
7
25
24
22
2
27
26
PARK BRAKE ASSEMBLY (TE)
ITEM PART NO.
QTY.
1 ...... 103527 ........ 2 ......
2 ...... 101109 ........ 2 ......
3 ...... 108616 ........ 1 ......
4 ...... 108619 ........ 1 ......
5 ...... 101151 ........ 1 ......
6 ...... 923787 ........ 1 ......
7 ...... 105029 ........ 1 ......
8 ...... 108621 ........ 1 ......
9 ...... 108637 ........ 1 ......
10 ...... 105036 ........ 1 ......
11 ...... 977465 ........ 2 ......
12 ...... 990155 ........ 1 ......
13 ...... 102797 ........ 2 ......
14 ...... 990613 ........ 1 ......
15 ...... 976979 ........ 5 ......
16 ...... 990637 ........ 1 ......
17 ...... 990563 ........ 4 ......
18 ...... 990365 ........ 2 ......
19 ...... 977703 ........ 2 ......
20 ...... 990580 ........ 2 ......
21 ...... 976978 ........ 2 ......
22 ...... 990622 ........ 8 ......
23 ...... 101331 ........ 16 ......
24 ...... 108554 ........ 2 ......
25 ...... 990297 ........ 2 ......
26 ...... 101332 ........ 8 ......
27 ...... 108614 ........ 2 ......
..........................................
.......... 107432 ........ 1 ......
.......... 109344 ........ 1 ......
.......... 912234 ........ 1 ......
27
DESCRIPTION
WHEEL MOTOR, TE14
HUB
BRAKE LEVER
BUSHING
RETAINING RING, 7/8
MACHINE BUSHING
BRACKET
BRAKE CROSS SHAFT
LINKAGE
GRIP
YOKE, 3/8F
NUT, 3/8F
FLANGE BEARING
NUT, 3/8C, WHIZ
NUT, 3/8C, NYLOC
HCS, 3/8C X 2 1/2
HCS, 3/8C X 1
COTTER PIN
CLEVIS PIN, 3/8 X 1 1/8
HCS, 1/4C X 3/4
NUT, 1/4C, NYLOC
HFCS 1/2C X 1 1/4
NUT, 1/2C, NYLOC
MOTOR STANDOFF
COTTER PIN
HCS, 1/2C X 2 3/4
REAR TIRE ASSEMBLY (COMPLETE)
(FOR MODELS: ZMBI42181, ZMBI48181
TIRE
RIM
VALVE STEM
CASTER ARM
MODELS: ZMKW48191, ZMKW52211, ZMKH52231, ZMKW52231
7
12
10
8
14
11
13
8
9
1
2
6
5
3
4
28
CASTER ARM
MODELS: ZMKW48191, ZMKW52211, ZMKH52231, ZMKW52231
ITEM PART NO.
QTY.
1 ........ 108655 ........ 1 ........
2 ........ 102538 ........ 1 ........
3 ........ 104572 ........ 1 ........
.......... 102546 ........ 1 ........
.......... 104573 ........ 1 ........
.......... 912234 ........ 1 ........
.......... 976997 ........ 1 ........
.......... 102484 ........ 2 ........
4 ........ 102856 ........ 1 ........
5 ........ 102855 ........ 1 ........
6 ........ 101331 ........ 1 ........
7 ........ 102535 ........ 1 ........
8 ........ 102543 ........ 2 ........
9 ........ 102851 ........ 1 ........
10 ...... 102852 ........ 1 ........
11 ...... 101474 ........ 1 ........
12 ...... 102889 ........ 1 ........
13 ...... 100143 ........ 4 ........
14 ...... 990839 ........ 4 ........
DESCRIPTION
CASTER ARM 48" & 52" DECK
CASTER YOKE
TIRE & WHEEL ASSEMBLY
TIRE
RIM
VALVE STEM
ZERK
FLANGE BEARING
SPACER
HCS 1/2-13 X 7 1/2
NUT 1/2C, NYLOC
GREASE CAP
BEARING
SEAL
NUT, 1"-14, SLOTTED JAM
ZERK
PIN, COTTER, 1/8 X 2
HCS 7/16C X 1
NUT, 7/16C, LOCK
29
CASTER ARM
MODEL: ZMKW61231
7
10
12
8
14
11
8
13
9
1
2
6
5
3
4
30
CASTER ARM
MODEL: ZMKW61231
ITEM PART NO.
QTY.
1 ........ 108597 ........ 1 ........
2 ........ 102538 ........ 1 ........
3 ........ 104572 ........ 1 ........
.......... 102546 ........ 1 ........
.......... 104573 ........ 1 ........
.......... 912234 ........ 1 ........
.......... 976997 ........ 1 ........
.......... 102485 ........ 2 ........
.......... 102484 ........ 2 ........
4 ........ 102856 ........ 1 ........
5 ........ 102855 ........ 1 ........
6 ........ 101331 ........ 1 ........
7 ........ 102535 ........ 1 ........
8 ........ 102543 ........ 2 ........
9 ........ 102851 ........ 1 ........
10 ...... 102852 ........ 1 ........
11 ...... 101474 ........ 1 ........
12 ...... 102889 ........ 1 ........
13 ...... 100143 ........ 4 ........
14 ...... 990839 ........ 4 ........
DESCRIPTION
CASTER ARM 61” DECK
CASTER YOKE
TIRE & WHEEL ASSEMBLY
TIRE
RIM
VALVE STEM
ZERK
FLANGE BEARING
END CAPS
SPACER
HCS 1/2-13 X 7 1/2
NUT 1/2C, NYLOC
GREASE CAP
BEARING
SEAL
NUT, 1"-14, SLOTTED JAM
ZERK
PIN, COTTER, 1/8 X 2
HCS 7/16C X 1
NUT, 7/16C, LOCK
31
CASTER ARM
MODEL: ZMBI48181
12
11
15
10
7
16
17
10
8
13
14
3
9
6
5
2
4
1
32
CASTER ARM
MODEL: ZMBI48181
ITEM PART NO.
1 ...... 106993 ........
2 ...... 106995 ........
3 ...... 106994 ........
4 ...... 912234 ........
5 ...... 102484 ........
6 ...... 103300 ........
7 ...... 108593 ........
8 ...... 103228 ........
9 ...... 101872 ........
10 ...... 101232 ........
11 ...... 923787 ........
12 ...... 101151 ........
13 ...... 101331 ........
14 ...... 101907 ........
15 ...... 100143 ........
16 ...... 990839 ........
17 ...... 101474 ........
QTY.
DESCRIPTION
1 .......
1 .......
1 .......
1 .......
2 .......
1 .......
1 .......
1 .......
1 .......
2 .......
1 .......
1 .......
1 .......
1 .......
4 .......
4 .......
1 .......
TIRE & WHEEL ASSEMBLY
TIRE
RIM
VALVE STEM
FLANGE BEARING
ZERK, 45°
CASTER ARM
CASTER
SPACER
BUSHING, FLANGED - PM
MACHINE BUSHING, 7/8
RETAINING RING
NUT, 1/2C, NYLOC
HCS, 1/2-13 X 5 1/2, GR5
HCS, 7/16-14 X 1, GR5
NUT, 7/16C, CENTERLOCK
ZERK
33
48” DECK ASSEMBLY
1
2
8
20
13
14
12
15
3
21
22
24
18
23
45
2
9
8
4
5
3
31
HUB DOWN
10
24
6
12
26
2
17
8
32
11
16
36
7
39
19
29
29
42
46
40
37
47
35
41
34
44
28
54
24 2
50
51
30
33
48
44
38
47
49
55
29
44
40
50
51
53
43
28
52
25
26
27
34
48” DECK ASSEMBLY
ITEM
PART NO.
QTY.
DESCRIPTION
ITEM
1 ......... 990582 ......... 1 ....... HCS 3/8C X 1
................................................ SERRATED HD
2 ......... 990517 ......... 9 ....... WASHER 3/8 FLAT
3 ......... 103257 ......... 2 ....... IDLER PULLEY
4 ......... 103230 ......... 1 ....... IDLER ARM
5 ......... 103427 ......... 1 ....... PIVOT BUSHING
6 ......... 102243 ......... 1 ....... SUPPORT WASHER
7 ......... 103433 ......... 1 ....... HCS 1/2C X 3 1/4
8 ......... 976998 ......... 5 ....... ZERK
9 ......... 101331 ......... 1 ....... NUT 1/2C NYLOC
10 ......... 108905 ......... 2 ....... BELT SHIELD, LEFT
............. 108903 ......... 1 ....... BELT SHIELD, RIGHT
................................................ (NOT SHOWN)
11 .......... 102892 ......... 2 ....... DECAL, NO STEP
12 ......... 990839 ......... 8 ....... NUT 7/16C
................................................ CENTERLOCK
13 ......... 102582 ......... 8 ....... 7/16C WHIZ NUT
14 ......... 101175 ......... 8 ....... HCS 7/16C X 1 1/2
15 ......... 102641 ......... 4 ....... LIFT CHAIN
16 ......... 103256 ......... 1 ....... SPRING
17 ......... 103295 ......... 2 ....... IDLER BUSHING
18 ......... 103258 ......... 1 ....... IDLER PULLEY(TALL)
19 ......... 102612 ......... 2 ....... HCS 3/8C X 2 3/4
20 ......... 108766 ......... 3 ....... HCS 7/16F X 1 1/2,SPEC.
21 ......... 990247 ......... 3 ....... LOCKWASHER 7/16
22 ......... 106504 ......... 3 ....... HEAVY WASHER
23 ......... 107276 ......... 3 ....... PULLEY
24 ......... 976979 ......... 11 ........ NUT 3/8C, NYLOC
25 ......... 100340 ......... 3 ....... 16 1/4” BLADE
26 ......... 990333 ......... 3 ....... LOCKWASHER 5/8
27 ......... 103299 ......... 3 ....... HCS 5/8F X 1 1/4
28 ......... 990627 ......... 14 ...... HCS 5/16C X 1 1/4
35
PART NO.
QTY.
DESCRIPTION
29 ....... 990184 .......... 6 ......... NUT 5/16C
................................................ CENTERLOCK
30 ....... 107351 .......... 1 ......... DEFLECTOR CHUTE
31 ....... 104197 .......... 1 ......... STRUT MOUNT
32 ....... 104199 .......... 2 ......... HCS 5/8C X 2 GR.5
33 ....... 102698 .......... 3 ......... BUSHING
34 ....... 102643 .......... 2 ......... ANTI-SCALP ROLLER
35 ....... 102754 .......... 3 ......... HCS 3/8C X 3 1/2
36 ....... 104236 .......... 1 ......... DECK W/DECALS
37 ....... 990717 .......... 14 ......... NUT 5/16C, NYLOC
38 ....... 105444 .......... 1 ......... CENTER BAFFLE
39 ....... 108350 .......... 1 ......... STRUT - RT
........... 108351 .......... 1 ......... STRUT - LT
................................................ (NOT SHOWN)
40 ....... 990692 .......... 6 ......... 5/16 FLAT WASHER
41 ....... 913010 .......... 1 ......... DECAL, CPSC
42 ....... 105746 .......... 1 ......... DECAL, SEVERING
43 ....... 111949 ........... 1 ......... 48” DECK BELT
44 ....... 990799 .......... 6 ......... CARRIAGE BOLT
45 ....... 990550 .......... 1 ......... WASHER 1/2 FLAT
46 ....... 102619 .......... 2 ......... PIVOT PIN
47 ....... 976934 .......... 4 ......... HCS 5/16C X 3/4
48 ....... 105448 .......... 1 ......... MAIN BAFFLE
49 ....... 108772 .......... 3 ......... COMPLETE HOUSING
50 ....... 108754 .......... 2 ......... SHAFT SEAL
51 ....... 108758 .......... 2 ......... SPACER
52 ....... 108759 .......... 1 ......... MINI SPINDLE
53 ....... 108449 .......... 1 ......... DUST CAP, BOTTOM
54 ....... 108450 .......... 1 ......... DUST CAP, TOP
55 ....... 977326 .......... 1 ......... GREASE POPPET
........... 101369 .......... 1 ......... DECAL, 48”
52” DECK ASSEMBLY
35
37
17
39 36
14
8
3
40
13
19
5
26
15
38
9
18
40
27
41
42
20
12
8
29
22
8
7
9
6
11
28
33
21
23
9
43
16
5
2
34
1
30
32
32
49
45
46
31
33
44
28
50
51
51
45
46
48
12
47
4
25
24
36
52” DECK ASSEMBLY
ITEM PART NO.
QTY.
DESCRIPTION
1 ......... 109288 ......... 1 ....... DECK W/DECALS
2 ......... 103433 ......... 1 ....... HCS 1/2C X 3 1/4,
................................................ GR. 5
3 ......... 107277 ......... 3 ....... PULLEY
4 ......... 100341 ......... 3 ....... BLADE, 18"
5 ......... 990717 ......... 14 ....... NUT 5/16C, NYLOC
6 ......... 102643 ......... 6 ....... ROLLER
7 ......... 102698 ......... 6 ....... BUSHING
8 ......... 990517 ......... 14 ..... WASHER 3/8, STD
9 ......... 976979 ......... 14 ..... NUT 3/8C, NYLOC
10 ......... 106884 ......... 1 ....... BELT, 52"
................................................ (NOT SHOWN)
11 .......... 102754 ......... 6 ....... HSC 3/8C X 3 1/2
12 ......... 990627 ......... 14 ....... HCS 5/16C X 1 1/4
13 ......... 107285 ......... 1 ....... DISCRGE CHUTE
14 ......... 108909 ......... 1 ....... BELT SHEILD, RIGHT
............. 108911 ......... 1 ....... BELT SHIELD, LEFT
................................................ (NOT SHOWN)
15 ......... 106504 ......... 3 ....... HEAVY WASHER
16 ......... 102641 ......... 4 ....... LIFT CHAIN
17 ......... 105192 ......... 1 ....... SPRING
18 ......... 103257 ......... 1 ....... IDLER PULLEY 1.31
19 ......... 103258 ......... 1 ....... IDLER PULLEY 1.62
20 ......... 103295 ......... 2 ....... IDLER BUSHINGS
21 ......... 102582 ......... 8 ....... NUT 7/16C, WHIZ
22 ......... 102612 ......... 2 ....... HCS 3/8C X 2 3/4
23 ......... 990839 ......... 8 ....... NUT, 7/16C,
................................................ CENTERLOCK
24 ......... 103299 ......... 3 ....... HCS 5/8F X 1 1/4
37
TEM PART NO.
QTY.
DESCRIPTION
25 ......... 990333 ......... 3 ....... SLW 5/8"
26 ......... 990247 ......... 3 ....... LOCKWASHER, 7/16
27 .......... 108766 .......... 3 ........ HCS 7/16F X 1 1/2, SPEC
28 ......... 990184 ......... 5 ....... NUT 5/16C,
................................................ CENTERLOCK
29 ......... 103303 ......... 2 ....... PAD
30 ......... 105453 ......... 1 ....... CENTER BAFFLE
31 ......... 105457 ......... 1 ....... MAIN BAFFLE
32 ......... 990799 ......... 3 ....... RHSNB 5/16C X 5/8
33 ......... 990692 ......... 5 ....... FLAT WASHER, 5/16
34 ......... 101175 ......... 8 ....... HCS 7/16C X 1 1/2
35 ......... 990582 ......... 1 ....... HCS 3/8C X 1 SER.
36 ......... 990517 ......... 1 ....... FLAT WASHER 3/8
37 ......... 101331 ......... 1 ....... NUT 1/2C, NYLOC
38 ......... 990550 ......... 1 ....... FLAT WASHER 1/2
39 ......... 103257 ......... 1 ....... IDLER PULLEY
40 ......... 976998 ......... 3 ....... ZERK
41 ......... 103230 ......... 1 ....... IDLER ARM
42 ......... 103427 ......... 1 ....... PIVOT BUSHING
43 ......... 102243 ......... 1 ....... SUPPORT WASHER
44 ......... 108773 ......... 3 ....... CUTTER HOUSING,
................................................ COMPLETE
45 ......... 108754 ......... 2 ....... SHAFT SEAL
46 ......... 108758 ......... 2 ....... SPACER
47 ......... 108760 ......... 1 ....... MINI SPINDLE
48 ......... 108449 ......... 1 ....... DUST CAP, BOTTOM
49 ......... 108450 ......... 1 ....... DUST CAP, TOP
50 ......... 977326 ......... 1 ....... GREASE POPPET
51 ......... 976934 ......... 2 ....... HCS, 5/16C X 3/4
............. 101099 ......... 1 ....... DECAL, 52”
................................................ (NOT SHOWN)
61” DECK ASSEMBLY
34
12
36
14
35
8 38
15
37
7
11
24
16
24
40
17
4
22
21
13
39
2
10
8
25
7
18
7
41
6
8
5
9
32
31
23
29
33
4
42
30
1
26
48
28
9
44
27
45
29
43
23
49
50
50
44
45
47
10
46
3
20
19
38
61” DECK ASSEMBLY
ITEM
PART NO.
QTY.
DESCRIPTION
1 ......... 109287 ......... 1 ....... DECK W/DECALS
2 ......... 107278 ......... 3 ....... PULLEY
3 ......... 101733 ......... 3 ....... BLADE, 21”
4 ......... 990717 ......... 14 ....... NUT, 5/16C, NYLOC
5 ......... 102643 ......... 6 ....... ROLLER
6 ......... 102698 ......... 6 ....... BUSHING
7 ......... 990517 ......... 14 ....... WASHER, 3/8
8 ......... 976979 ......... 14 ....... NUT, 3/8C, NYLOC
............. 108656 ......... 1 ....... BELT, 61”
................................................ (NOT SHOWN)
9 ......... 102754 ......... 6 ....... HCS, 3/8C X 3 1/2
10 ......... 990627 ......... 14 ....... HCS, 5/16C X 1 1/4
11 .......... 106197 ......... 1 ....... DISCHARGE CHUTE
12 ......... 108609 ......... 1 ....... BELT SHIELD, RIGHT
............. 108608 ......... 1 ....... BELT SHIELD, LEFT
................................................ (NOT SHOWN)
13 ......... 106504 ......... 3 ....... HEAVY WASHER
14 ......... 105192 ......... 1 ....... SPRING
15 ......... 103257 ......... 1 ....... IDLER PULLEY (1.31)
16 ......... 103258 ......... 1 ....... IDLER PULLEY (1.62)
17 ......... 103295 ......... 2 ....... IDLER BUSHING
18 ......... 102612 ......... 2 ....... HCS, 3/8C X 2 3/4
19 ......... 103299 ......... 3 ....... HCS, 5/8F X 1 1/4
20 ......... 990333 ......... 3 ....... SLW, 5/8
21 ......... 990247 ......... 3 ....... LOCKWASHER, 7/16
22 ......... 108766 ......... 3 ....... HCS, 7/16F X 1 1/2,
................................................ SPEC.
23 ......... 990184 ......... 5 ....... NUT, 5/16C,
................................................ CENTERLOCK
TEM
PART NO.
QTY.
DESCRIPTION
24 ......... 976998 ......... 3 ....... ZERK
25 ......... 103303 ......... 2 ....... PAD
26 ......... 105461 ......... 1 ....... CENTER WLDMT.
27 ......... 105465 ......... 1 ....... MAIN WLDMT.
28 ......... 990799 ......... 3 ....... RHSNB 5/16C X 5/8
29 ......... 990692 ......... 5 ....... WASHER, 5/16, FLAT
30 ......... 101175 ......... 8 ....... HCS 7/16C X 1 1/2
31 ......... 990839 ......... 8 ....... NUT, 7/16C,
................................................ CENTERLOCK
32 ......... 102582 ......... 8 ....... NUT, 7/16C, WHIZ
33 ......... 102641 ......... 4 ....... LIFT CHAIN
34 ......... 990582 ......... 1 ....... HCS, 3/8C X 1 SER.
35 ......... 990517 ......... 1 ....... WASHER, 3/8, FLAT
36 ......... 101331 ......... 1 ....... NUT, 1/2C, NYLOC
37 ......... 990550 ......... 1 ....... WASHER, 1/2, FLAT
38 ......... 103257 ......... 1 ....... IDLER PULLEY
39 ......... 103230 ......... 1 ....... IDLER ARM
40 ......... 103427 ......... 1 ....... PIVOT BUSHING
41 ......... 102243 ......... 1 ....... SUPPORT WASHER
42 ......... 103433 ......... 1 ....... HCS 1/2C X 3 1/4, GD. 5
43 ......... 108773 ......... 3 ....... CUTTER HOUSING,
................................................ COMPLETE
44 ......... 108754 ......... 2 ....... SHAFT SEAL
45 ......... 108758 ......... 2 ....... SPACER
46 ......... 108760 ......... 1 ....... MINI SPINDLE
47 ......... 108449 ......... 1 ....... DUST CAP, BOTTOM
48 ......... 108450 ......... 1 ....... DUST CAP, TOP
49 ......... 977326 ......... 1 ....... GREASE POPPET
50 ......... 976934 ......... 2 ....... HCS, 5/16C X 3/4
............. 101751 ......... 1 ....... DECAL, 61”
39
WIRING ASSEMBLY
TO STARTER
SOLENOID
21
19
18
GROUND TO
ENGINE BOLT
17
20
2
TO STARTER
ELECTRIC
CLUTCH
TO SEAT
TO RIGHT
MOTION CONTROL
LEVER
16
13
1
25
14
24
12
23
T
LE
VIO
6
A
CK
15
KAWASAKI &
BRIGGS & STRATTON
TO PARK BRAKE
(-)
9
3
5
7
8
TO STARTER
SOLENOID
4
(+)
BL
TO ENGINE
TO LEFT
MOTION CONTROL
LEVER
28
10
22
26
27
11
40
WIRING ASSEMBY
ITEM
PART NO.
1 ...... 991034 ...........
2 ...... 102914 ...........
3 ...... 101771 ...........
4 ...... 102086 ...........
5 ...... 101080 ...........
6 ...... 107541 ...........
7 ...... 101768 ...........
8 ...... 108016 ...........
9 ...... 976952 ...........
10 ...... 102678 ...........
11 ...... 107516 ...........
12 ...... 990372 ...........
13 ...... 990072 ...........
14 ...... 104974 ...........
15 ...... 110950 ...........
16 ...... 103306 ...........
17 ...... 976934 ...........
18 ...... 102759 ...........
19 ...... 990184 ...........
20 ...... 102758 ...........
21 ...... 102463 ...........
22 ...... 976977 ...........
23 ...... 107544 ...........
24 ...... 990053 ...........
25 ...... 101714 ...........
26 ...... 104416 ...........
27 ...... 104415 ...........
28 ...... 102617 ...........
QTY.
3 ......
3 ......
1 ......
1 ......
3 ......
1 ......
1 ......
1 ......
6 ......
3 ......
1 ......
5 ......
2 ......
1 ......
1 ......
1 ......
2 ......
1 ......
2 ......
1 ......
1 ......
2 ......
1 ......
2 ......
1 ......
1 ......
1 ......
2 ......
DESCRIPTION
#10 X 1/2 SELF TAPPING
RELAY
7.5 AMP 32 VOLT ATO FUSE
20 AMP 32 VOLT ATO FUSE
INTERLOCK SWITCH
IGNITION SWITCH
BLADE SWITCH
HOUR METER
#10-24 X 5/8
TAPPED PLATE
PIGTAIL FOR ENG. WIRING (BRIGGS & STRATTON ONLY)
NUT 1/4C CENTERLOCK
HCS 1/4C X 5/8 (KAWASAKI ONLY)
CABLE POSITIVE (KAWASAKI ONLY)
HARNESS, FRAME
CABLE POSITIVE, LONG
HCS 5/16C X 3/4
INSULATOR
NUT 5/16C CENTERLOCK
CABLE NEGATIVE
BATTERY
NUT #10, NYLOC
KEY, PADDED
LOCKWASHER, 1/4, INTERNAL TOOTH
SOLENOID (KAWASAKI & BRIGGS & STRATTON ONLY)
PIGTAIL FOR ENG. WIRING (KOHLER ONLY)
PIGTAIL FOR ENG. WIRING (KAWASAKI ONLY)
SCREW, #10C X 7/8
41
DECALS
11
3
17
2
15
19
20
18
6
10
TO ENGINE
19
8
5
4
13
12
18
9
14
1
7
16
42
DECALS
ITEM
PART NO.
QTY.
DESCRIPTION
1 ........ 105746 ........ 1 ......... DECAL, SEVERING
2 ........ 105744 ........ 1 ......... DANGER DECAL, BELT DRIVES
3 ........ 105745 ........ 1 ......... DECAL, BATTERY WARNING
4 ........ 111575 ........ 1 ......... DECAL, WARNING
5 ........ 105743 ........ 2 ......... DECAL, NO STEP
6 ........ 101881 ........ 1 ......... DECAL, PROP. 65
7 ........ 102063 ........ 1 ......... DECAL, COMMERCIAL
8 ........ 105301 ........ 1 ......... DECAL, MOBIL
9 ........ 103420 ........ 1 ......... DECAL, YAZOO/KEES
10 ...... 100128 ........ 1 ......... DECAL, EXHAUST
11 ...... 110957 ........ 1 ......... DECAL, CONSOLE
12 ...... 107260 ........ 1 ......... DECAL, HEIGHT ADJ.
13 ...... 107289 ........ 1 ......... DECAL, SERVICE
14 ...... 107288 ........ 1 ......... DECAL, BELT ROUTING
15 ...... 103333 ........ 2 ......... DECAL, MOTION CONTROL
16 ...... 913010 ........ 1 ......... DECAL, DANGER
17 ...... 103421 ........ 1 ......... DECAL, YAZOO/KEES
.......... 102670 ........ 1 ......... DECAL, FUEL (NOT SHOWN)
18 ...... 103423 ........ 2 ......... DECAL, Y/K
19 ...... 109377 ........ 2 ......... DECAL, MIDMAX
20 ...... 110974 ........ 1 ......... DECAL, TRACKING
21 ...... 111597 ........ 1 ......... DECAL, RELAYS
.......... 103424 ........ 1 ......... DECAL, Y/K, BACK OF SEAT (NOT SHOWN)
43
LIFT PEDAL
4
5
1
2
3
ITEM
PART NO. QTY.
1 ........... 105549 .......... 1 .......
2 ........... 105552 .......... 1 .......
3 ........... 976979 .......... 3 .......
4 ........... 990655 .......... 3 .......
5 ........... 105187 .......... 1 .......
44
DESCRIPTION
Lift Pedal W/pad
Tightening Plate
Nut 3/8C Nyloc
HCS 3/8C X 1 1/2
Pad, non-skid
ROPS
3
1
2
4
2
3
4
1
3
2
3
2
ITEM
PART NO. QTY.
................ 111443 .......... 1 ........
1 .............. 111036 .......... 2 ........
2 .............. 200100 .......... 6 ........
3 .............. 103433 .......... 6 ........
4 .............. 104411 .......... 2 ........
45
DESCRIPTION
ROPS, complete w/seat belt
Lanyard w/pin, 1/2”
Nut, 1/2-13, centerlock
HCS, 1/2C X 3 1/4, GD5
Knob w/stud
WIRING DIAGRAMS
46
WIRING DIAGRAMS
47