Parts manual Models
Transcription
Parts manual Models
Parts manual Models: ZMBI48181 ZMKW48191 ZMKW52211 ZMKW52231 ZMKH52231 ZMKW61231 MANUAL NO. 110871 REV. 01 (03/16/05) MODEL NUMBER _______________________________ SERIAL NUMBER _______________________________ DATE PURCHASED _____________________________ DEALER ADDRESS _____________________________ NOTES: ©2005 Yazoo/Kees Power Equipment. All rights reserved. Beatrice, NE. Printed in U.S.A. 2 CONTENTS SECTION PAGE HYDRAULIC ASSEMBLY (TL) .......................................................................................................... 4 & 5 HYDRAULIC ASSEMBLY (TE) ......................................................................................................... 6 & 7 DECK LIFT ASSEMBLY ................................................................................................................... 8 & 9 FRAME ASSEMBLY ........................................................................................................................ 10 & 11 SEAT ASSEMBLY MODELS: ZMKW48191, ZMKW52211, ZMKH52231, ZMKW52231, ZMKW61231 ...................... 12 &13 SEAT ASSEMBLY MODEL: ZMBI48181 ................................................................................................................... 14 &15 BRIGGS & STRATTON ENGINE ASSEMBLY .................................................................................. 16 & 17 KAWASAKI ENGINE ASSEMBLY ................................................................................................... 18 & 19 KOHLER ENGINE ASSEMBLY ........................................................................................................ 20 & 21 MOTION CONTROL ASSEMBLY ...................................................................................................... 22 & 23 PARK BRAKE ASSEMBLY (TL) ....................................................................................................... 24 & 25 PARK BRAKE ASSEMBLY (TE) ...................................................................................................... 26 & 27 CASTER ARM MODELS: ZMKW48191, ZMKW52211, ZMKH52231, ZMKW52231 .............................................. 28 & 29 CASTER ARM MODEL: ZMKW61231 ................................................................................................................. 30 & 31 CASTER ARM MODEL: ZMBI48181 .................................................................................................................... 32 & 33 48” DECK ASSEMBLY ..................................................................................................................... 34 & 35 52” DECK ASSEMBLY ..................................................................................................................... 36 & 37 61” DECK ASSEMBLY ..................................................................................................................... 38 & 39 WIRING ASSEMBLIES .................................................................................................................... 40 & 41 DECAL ASSEMBLY ......................................................................................................................... 42 & 43 LIFT PEDAL ..................................................................................................................................... 44 ROPS .............................................................................................................................................. 45 WIRING DIAGRAM .......................................................................................................................... 46 & 47 NOTE: ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED. 3 HYDRAULIC ASSEMBLY (TL) MODELS: ZMKW48191, ZMKW52211, ZMKH52231, ZMKW52231, ZMKW61231 25 10 14 21 REF. 25 7 9 23 24 23 16 24 17 17 18 6 20 18 9 23 19 8 24 1 23 24 9 13 25 7 22 3 25 4 14 24 9 24 5 24 2 10 22 4 15 23 23 21 9 30 31 12 REF. 28 26 11 35 34 33 32 29 27 38 39 41 40 36 44 42 43 45 46 37 4 47 HYDRAULIC ASSEMBLY (TL) MODELS: ZMKW48191, ZMKW52211, ZMKH52231, ZMKW52231, ZMKW61231 ITEM PART NO. 1 ...... 101165 ........ 2 ...... 102606 ........ 3 ...... 101202 ........ 4 ...... 110649 ........ 5 ...... 105024 ........ 6 ...... 106933 ........ 7 ...... 101237 ........ 8 ...... 103316 ........ 9 ...... 101238 ........ 10 ...... 106896 ........ 11 ...... 104722 ........ 12 ...... 111814 ........ 13 ...... 110837 ........ 14 ...... 102396 ........ 15 ...... 105168 ........ 16 ...... 990072 ........ 17 ...... 990580 ........ 18 ...... 990052 ........ 19 ...... 976978 ........ 20 ...... 990598 ........ 21 ...... 103115 ........ 22 ...... 103116 ........ 23 ...... 103117 ........ 24 ...... 103118 ........ 25 ...... 103119 ........ 26 ...... 101176 ........ 27 ...... 106887 ........ 28 ...... 101177 ........ 29 ...... 102717 ........ 30 ...... 990582 ........ 31 ...... 990546 ........ 32 ...... 990588 ........ 33 ...... 103256 ........ 34 ...... 990613 ........ 35 ...... 976979 ........ 36 ...... 976695 ........ 37 ...... 990546 ........ 38 ...... 990730 ........ 39 ...... 990517 ........ 40 ...... 976688 ........ 41 ...... 101331 ........ 42 ...... 102236 ........ 43 ...... 103427 ........ 44 ...... 104388 ........ 45 ...... 976998 ........ 46 ...... 990550 ........ 47 ...... 103433 ........ QTY. DESCRIPTION 1 ....... FILTER HEAD 1 ....... FILTER 1 ....... CAP, HYDRAULIC RESERVOIR 2 ....... PUMP 1 ....... TANK 1 ....... BRACKET, OIL FILTER 4 ....... FITTING, STRAIGHT, F6400-8-8-0 1 ....... FITTING, F6400-6-6-0 5 ....... FITTING, 90°, F6801-6-6-0 4 ....... HYDRAULIC LINE 1 ....... HOSE, 7" 1 ....... “T” ASSEMBLY 1 ....... “T” ASSEMBLY 4 ....... FITTING, STRAIGHT 1 ....... CAP 2 ....... HCS 1/4C X 5/8 6 ....... HCS 1/4C X 3/4 2 ....... LOCKWASHER, 1/4 8 ....... NUT, 1/4C, NYLOC 8 ....... WASHER, 1/4, FLAT 4 ....... “O” RING, 3/4 4 ....... “O” RING, 1/2 6 ....... “O” RING, 3/8 8 ....... “O” RING FLARE, 3/8 8 ....... “O” RING FLARE, 1/2 1 ....... PULLEY, PUMP 1 ....... BELT, PUMP 2 ....... KEY, 5MM SQ X 25MM 4 ....... SET SCREW, 5/16C X 5/8 4 ....... HFCS, 3/8C X 1 4 ....... NUT, 3/8C, LOCK 1 ....... HCS 3/8C X 2 1 ....... SPRING 1 ....... NUT, 3/8C, WHIZ 1 ....... NUT, 3/8C, NYLOC 1 ....... IDLER FLANGE BUSHING 1 ....... NUT, 3/8C, CENTERLOCK 1 ....... HCS, 3/8C X 1 3/4 1 ....... WASHER, 3/8 1 ....... IDLER PULLEY 1 ....... NUT, 1/2C, NYLOC 1 ....... SUPPORT PLATE 1 ....... PIVOT BUSHING 1 ....... IDLER ARM 1 ....... ZERK 1 ....... WASHER, 1/2 1 ....... HCS, 1/2C X 3 1/4, GD5 5 HYDRAULIC ASSEMBLY (TE) MODEL: ZMBI48181 32 2 28 29 1 32 5 30 5 4 8 31 31 4 20 22 17 14 31 13 21 3 30 10 31 29 30 22 15 23 11 30 4 21 32 1 32 30 31 4 31 31 2 28 4 19 30 31 18 9 12 26 33 24 6 34 35 7 16 27 25 38 39 41 40 36 44 42 43 45 46 37 6 47 HYDRAULIC ASSEMBLY (TE) MODEL: ZMBI48181 ITEM PART NO. 1 ...... 101237 ........ 2 ...... 102396 ........ 3 ...... 103316 ........ 4 ...... 101238 ........ 5 ...... 106896 ........ 6 ...... 104722 ........ 7 ...... 111814 ........ 8 ...... 110837 ........ 9 ...... 105168 ........ 10 ...... 110649 ........ 11 ...... 105024 ........ 12 ...... 102606 ........ 13 ...... 101165 ........ 14 ...... 101202 ........ 15 ...... 990598 ........ 16 ...... 990588 ........ 17 ...... 106933 ........ 18 ...... 990546 ........ 19 ...... 990582 ........ 20 ...... 990072 ........ 21 ...... 990580 ........ 22 ...... 990052 ........ 23 ...... 976978 ........ 24 ...... 101176 ........ 25 ...... 106887 ........ 26 ...... 101177 ........ 27 ...... 102717 ........ 28 ...... 103115 ........ 29 ...... 103116 ........ 30 ...... 103117 ........ 31 ...... 103118 ........ 32 ...... 103119 ........ 33 ...... 976979 ........ 34 ...... 103256 ........ 35 ...... 990613 ........ 36 ...... 976695 ........ 37 ...... 990546 ........ 38 ...... 990730 ........ 39 ...... 990517 ........ 40 ...... 976688 ........ 41 ...... 101331 ........ 42 ...... 102236 ........ 43 ...... 103427 ........ 44 ...... 104388 ........ 45 ...... 976998 ........ 46 ...... 990550 ........ 47 ...... 103433 ........ QTY. DESCRIPTION 4 ....... FITTING, STRAIGHT, F6400-8-8-0 4 ....... FITTING, STRAIGHT 1 ....... FITTING, F6400-6-6-0 5 ....... FITTING, 90°, F6801-6-6-0 4 ....... HYDRAULIC LINE 1 ....... HOSE, 7" 1 ....... “T” ASSEMBLY 1 ....... “T” ASSEMBLY 1 ....... CAP 2 ....... PUMP 1 ....... TANK 1 ....... FILTER 1 ....... FILTER HEAD 1 ....... CAP, HYDRAULIC RESERVOIR 8 ....... WASHER, 1/4 1 ....... HCS 3/8C X 2 1 ....... BRACKET, OIL FILTER 4 ....... NUT, 3/8C, LOCK 4 ....... HFCS, 3/8C X 1 2 ....... HCS 1/4C X 5/8 6 ....... HCS 1/4C X 3/4 6 ....... LOCKWASHER, 1/4 2 ....... NUT, 1/4C, NYLOC 1 ....... PULLEY, PUMP 1 ....... BELT, PUMP 2 ....... KEY, 5MM SQ X 25MM 4 ....... SET SCREW, 5/16C X 5/8 4 ....... “O” RING, 3/4 4 ....... “O” RING, 1/2 6 ....... “O” RING, 3/8 8 ....... “O” RING FLARE, 3/8 8 ....... “O” RING FLARE, 1/2 1 ....... NUT, 3/8C, NYLOC 1 ....... SPRING 1 ....... NUT, 3/8C, WHIZ 1 ....... IDLER FLANGE BUSHING 1 ....... NUT, 3/8C, CENTERLOCK 1 ....... HCS, 3/8C X 1 3/4 1 ....... WASHER, 3/8 1 ....... IDLER PULLEY 1 ....... NUT, 1/2C, NYLOC 1 ....... SUPPORT PLATE 1 ....... PIVOT BUSHING 1 ....... IDLER ARM 1 ....... ZERK 1 ....... WASHER, 1/2 1 ....... HCS, 1/2C X 3 1/4, GD5 7 DECK LIFT ASSEMBLY 16 21 23 18 20 19 8 22 10 7 16 23 1 6 21 30 10 9 2 4 25 12 12 32 24 13 14 32 10 3 24 11 5 17 17 14 29 28 15 13 26 29 31 27 8 DECK LIFT ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1 ...... 101050 ........ 1 ......... GRIP 2 ...... 106532 ........ 1 ......... GROOVED PIN 3 ...... 990761 ........ 2 ......... NUT1/4C CENTER LOCK 4 ...... 103534 ........ 1 ......... PIN MT, UPPER 5 ...... 101058 ........ 1 ......... SPRING 6 ...... 103533 ........ 1 ......... PIN 7 ...... 102515 ........ 1 ......... GRIP 8 ...... 108862 ........ 1 ......... LEVER 9 ...... 990580 ........ 2 ......... HCS 1/4C X 3/4 10 ...... 101232 ........ 6 ......... FLANGED BUSHING 11 ...... 107032 ........ 1 ......... BELLCRANK - RT .......... 107031 ........ 1 ......... BELLCRANK - LT - NOT SHOWN 12 ...... 101802 ........ 3 ......... 7/8 ‘E’ RING 13 ...... 990365 ........ 6 ......... COTTER PIN, 1/8 X 3/4 14 ...... 977703 ........ 2 ......... CLEVIS PIN, 3/8 X 1 1/8 15 ...... 102565 ........ 2 ......... LIFT ARM 16 ...... 103543 ........ 2 ......... SPACER 17 ...... 101474 ........ 2 ......... ZERK 18 ...... 106976 ........ 1 ......... ADJUSTMENT PLATE 19 ...... 102526 ........ 1 ......... HITCH PIN 20 ...... 105059 ........ 1 ......... LANYARD 21 ...... 976979 ........ 3 ......... NUT 3/8C NYLOC 22 ...... 976989 ........ 1 ......... HAIRPIN, #4 23 ...... 990637 ........ 1 ......... HCS 3/8C X 2 1/2 24 ...... 991043 ........ 4 ......... BUSHING, 5/8 MACH. 25 ...... 102642 ........ 1 ......... SPRING 26 ...... 106891 ........ 2 ......... DECK LIFT LINK 27 ...... 101721 ........ 4 ......... HCS 5/16C X 2 3/4 28 ...... 108349 ........ 1 ......... LIFT 29 ...... 104808 ........ 4 ......... LIFT BLOCK 30 ...... 990717 ........ 4 ......... NUT 5/16C NYLOC 31 ...... 104807 ........ 2 ......... REINF. PLATE 32 ...... 990654 ........ 4 ......... COTTER PIN, 5/32 X 1 1/4 9 MAIN FRAME ASSEMBLY 46 48 54 47 25 REF. BATTERY 45 53 56 34 51 55 52 49 21 50 58 TO ENGINE 16 13 14 57 LEFT TANK 31 29 24 29 26 29 RIGHT 10 TANK 41 36 42 28 29 43 38 47 35 34 5 1 29 29 35 29 29 34 23 2 NOT USED ON ALL MODELS 8 18 12 30 29 11 14 10 33 15 4 23 20 30 3 44 22 17 27 39 37 35 19 40 6 31 29 9 29 34 7 MAIN FRAME ASSEMBLY ITEM PART NO. QTY. 1 ......... 111099 ...........1 ......... 2 ......... 108601 .......... 1 ......... 3 ......... 977778 .......... 3 ......... 4 ......... 108599 .......... 1 ......... 5 ......... 102587 .......... 5 ......... 6 ......... 103275 .......... 1 ......... 7 ......... 111148 ...........1 ......... 8 ......... 106188 .......... 2 ......... 9 ......... 102845 .......... 8 ......... 10 ....... 102502 .......... 6 ......... 11 ........ 102650 .......... 2 ......... 12 ....... 105451 .......... 1 ......... ........... 105452 .......... 1 ......... .............................................. 13 ....... 102679 .......... 1 ......... 14 ....... 912222 .......... 6 ......... 15 ....... 105527 .......... 1 ......... 16 ....... 105530 .......... 1 ......... 17 ....... 976998 .......... 2 ......... 18 ....... 102619 .......... 2 ......... 19 ....... 104197 .......... 1 ......... 20 ....... 108350 .......... 1 ......... 21 ....... 108575 .......... 1 ......... 22 ....... 108603 .......... 1 ......... 23 ....... 109376 .......... 1 ......... 24 ....... 105169 .......... 1 ......... 25 ....... 106899 ...........1 ......... 26 ....... 107541 .......... 1 ......... 27 ....... 101768 .......... 1 ......... 28 ....... 102519 .......... 2 ......... DESCRIPTION ITEM FRAME W/DECALS FOOT REST ANTI-SKID PAD FLOOR PLATE BUMPER THROTTLE CABLE CONSOLE W/DECALS FUEL CAP SPRING STUD 90° HOSE BARB FUEL TANK, RIGHT FUEL TANK, LEFT (NOT SHOWN) FUEL VALVE HOSE CLAMP FUEL HOSE, 24” FUEL HOSE, 34” ZERK PIVOT PIN STRUT MOUNT STRUT, RIGHT ENGINE GUARD FLOOR PAN BRACKET LATCH, SWELL ACTION KNOB BATTERY HOLD DOWN IGNITION SWITCH BLADE SWITCH BUSHING 29 ....... 990692 ..........31 ....... 30 ....... 976934 ..........8 ......... 31 ....... 990184 ..........9 ......... 33 ....... 990187 ..........2 ......... 34 ....... 990717 ..........14 ....... 35 ....... 990209 ..........6 ......... 36 ....... 990411 ..........2 ......... 37 ....... 976977 ..........2 ......... 38 ....... 990362 ..........4 ......... 39 ....... 990052 ..........4 ......... 40 ....... 990598 ..........4 ......... 41 ....... 104199 ..........2 ......... 42 ....... 990333 ..........2 ......... 43 ....... 107271 ..........2 ......... 44 ....... 102733 ..........1 ......... 45 ....... 105024 ..........1 ......... 46 ....... 101202 ..........1 ......... 47 ....... 111422 ...........1 ......... 48 ....... 990580 ..........4 ......... 49 ....... 105224 ..........1 ......... 50 ....... 990580 ..........10 ....... 51 ....... 105039 ..........4 ......... 52 ....... 110814 ..........1 ......... 53 ....... 110815 ..........1 ......... .............................................. 54 ....... 990052 ..........4 ......... 55 ....... 110813 ..........4 ......... .............................................. 56 ....... 976934 ..........8 ......... 57 ....... 990365 ..........1 ......... .............................................. 58 ....... 104525 ..........1 ......... 11 PART NO. QTY. DESCRIPTION WASHER, 5/16, FLAT HCS, 5/16C X 3/4 LOCKNUT, 5/16C LOCKWASHER, 5/16 NUT, 5/16C, NYLOC HCS, 5/16C X 1 HCS, #10-24 X 1/2 NUT, #10-24, NYLOC TFS, 1/4C X 5/8 LOCKWASHER, 1/4 WASHER, 1/4, FLAT HCS, 5/8C X 2 LOCKWASHER, 5/8 RHSNB, 5/16-18 X 1 CHOKE CONTROL OIL TANK CAP, OIL TANK HOUR METER HCS, 1/4C X 3/4 SEAT BKT W/DECAL HCS, 1/4C X 3/4 STUD/PLATE MOUNT TANK MOUNT PUSH MT, WIRE CLIP LOCKWASHER, 1/4 ‘U’ TYPE RETAINER 1/4C HCS, 5/16C X 3/4 PIN, COTTER, 1/8 X 3/4 ROD, SEAT SEAT ASSEMBLY MODELS: ZMKW48191, ZMKW52211, ZMKH52231, ZMKW52231, ZMKW61231 1 13 2 3 TORQUE 49-55 FT./LBS. 12 6 4 10 7 5 8 11 9 12 SEAT ASSEMBLY MODELS: ZMKW48191, ZMKW52211, ZMKH52231, ZMKW52231, ZMKW61231 ITEM PART NO. QTY. 1 ........ 111946 ..............1 ..... 2 ........ 112035 ..............1 ..... 3 ........ 112034 ..............2 ..... 4 ........ 110816 ..............1 ..... 5 ........ 110646 ..............1 ..... 6 ........ 110644 ..............1 ..... 7 ........ 110645 ..............1 ..... 8 ........ 110819 ..............2 ..... 9 ........ 990365 ..............5 ..... 10 ...... 990870 ..............2 ..... 11 ...... 990717 ..............4 ..... 12 ...... 112037 ..............1 ..... 13 ...... 112036 ..............1 ..... .......... 111026 ..............1 ..... .......... 108745 ..............1 ..... .......... 103424 ..............1 ..... DESCRIPTION SEAT, COMPLETE ARM REST ASSEMBLY, RIGHT KIT HCS, 7/16-20 X 3/4 SEAT MOUNT SEAT LATCH ROD SEAT LATCH SPRING, TORSION CLEVIS PIN COTTER PIN RETAINING RING NUT, 5/16C, NYLOC SEAT RAILS ARM REST ASSEMBLY, LEFT KIT SEAT BELT (NOT SHOWN) SWITCH/SNAP MOUNT KIT (NOT SHOWN) DECAL, Y/K, BACK OF SEAT (NOT SHOWN) 13 SEAT ASSEMBLY MODEL: ZMBI48181 1 3 11 10 12 6 7 4 5 2 9 8 13 14 SEAT ASSEMBLY MODEL: ZMBI48181 ITEM PART NO. QTY. 1 ........ 108744 ..............1 ..... 2 ........ 110821 ..............1 ..... 3 ........ 110644 ..............1 ..... 4 ........ 110645 ..............1 ..... 5 ........ 110646 ..............1 ..... 6 ........ 990870 ..............2 ..... 7 ........ 110819 ..............2 ..... 8 ........ 990365 ..............5 ..... 9 ........ 102593 ..............4 ..... 10 ...... 100143 ..............2 ..... 11 ...... 990839 ..............2 ..... 12 ...... 107523 ..............1 ..... 13 ...... 104411 ..............4 ..... .......... 111026 ..............1 ..... .......... 104392 ..............1 ..... .......... 976856 ..............1 ..... .......... 103424 ..............1 ..... DESCRIPTION SEAT W/ARMREST SEAT PAN SEAT LATCH SPRING, TORSION SEAT LATCH ROD RETAINING RING CLEVIS PIN COTTER PIN WASHER, 3/8, SPRING HCS, 7/16-14 X 1, GR5 NUT, 7/16C CENTER LOCK SEAT SWITCH KNOB W/STUD SEAT BELT (NOT SHOWN) SEAT HARNESS (NOT SHOWN) WIRE TIE (NOT SHOWN) DECAL, Y/K, BACK OF SEAT (NOT SHOWN) 15 BRIGGS & STRATTON ENGINE ASSEMBLY MODEL: ZMBI48181 TO FUEL FILTER 15 14 14 5 6 TO FUEL VALVE TO BATTERY 24 12 19 12 10 20 22 11 21 8 TO STARTER 12 7 8 12 19 16 7 13 23 19 1 16 CHAMFER SIDE UP TOWARD ENGINE 2 4 3 9 WHITE VIOLET GRAY 17 PULLEY SIDE DOWN 18 TORQUE TO 50 FT./LBS. 9 16 TO ENGINE BRIGGS & STRATTON ENGINE ASSEMBLY MODEL: ZMBI48181 ITEM PART NO. QTY. 1 ........ 912757 ...... 1 ........ 2 ........ 106992 ...... 1 ........ 3 ........ 105804 ...... 1 ........ 4 ........ 107516 ...... 1 ........ 5 ........ 105281 ...... 1 ........ 6 ........ 108635 ...... 1 ........ 7 ........ 106961 ...... 4 ........ 8 ........ 106957 ...... 2 ........ 9 ........ 105637 ...... 1 ........ 10 ...... 990072 ...... 2 ........ 11 ...... 976978 ...... 5 ........ 12 ...... 990717 ...... 22....... 13 ...... 990669 ...... 4 ........ 14 ...... 107271 ...... 10....... 15 ...... 105532 ...... 1 ........ 16 ...... 990209 ...... 8 ........ 17 ...... 990247 ...... 1 ........ 18 ...... 991120 ....... 1 ........ 19 ...... 990692 ...... 10....... 20 ...... 990053 ...... 2 ........ 21 ...... 101362 ...... 1 ........ 22 ...... 101364 ...... 1 ........ 23 ...... 106819 ...... 1 ........ 24 ...... 101714 ...... 1 ........ .......... 102757 ...... 1 ........ .......... 102759 ...... 2 ........ 17 DESCRIPTION KEY, 1/4 SQ X 1 1/4 PULLEY CLUTCH (125 FT. LB.) PIGTAIL FUEL HOSE, 29.5” MUFFLER STRAP SKID PLATE CLUTCH HARNESS HCS, 1/4C X 5/8 NUT, 1/4C, NYLOC NUT, 5/16C, NYLOC HCS, 5/16C X 1 3/4 RHSSNB 5/16C X 1 SCREW, 1/4-20, SELF TAPPING HCS, 5/16C X 1 LOCKWASHER, 7/16 HCS, 7/16F X 2 1/2 WASHER, 5/16, FLAT LOCKWASHER, 1/4 IT OIL DRAIN HOSE OIL DRAIN CAP CLUTCH TIE DOWN SOLINOID CABLE, POSITIVE (NOT SHOWN) INSULATOR (NOT SHOWN) KAWASAKI ENGINE ASSEMBLY MODELS: ZMKW48191, ZMKW52211, ZMKW52231, ZMKW61231 14 14 TO FUEL FILTER 10 TO BATTERY TO FUEL VALVE 6 19 20 12 21 22 11 12 9 TO STARTER 7 16 8 9 19 12 15 7 13 4 19 1 16 VIOLET WHITE CHAMFER SIDE UP TOWARD ENGINE 2 5 23 WHITE VIOLET 3 GRAY GRAY 17 GRAY PULLEY SIDE DOWN 18 TORQUE TO 50 FT./LBS. 23 18 KAWASAKI ENGINE ASSEMBLY MODELS: ZMKW48191, ZMKW52211, ZMKW52231, ZMKW61231 ITEM PART NO. QTY. 1 ........ 912757 ...... 1 ........ 2 ........ 106992 ...... 1 ........ 3 ........ 106880 ...... 1 ........ 4 ........ 106819 ...... 1 ........ 5 ........ 104415 ...... 1 ........ 6 ........ 105281 ...... 1 ........ 7 ........ 106961 ...... 4 ........ 8 ........ 106962 ...... 1 ........ 9 ........ 106957 ...... 2 ........ 10 ...... 990072 ...... 2 ........ 11 ...... 976978 ...... 5 ........ 12 ...... 990717 ...... 22....... 13 ...... 990669 ...... 4 ........ 14 ...... 107271 ...... 10....... 15 ...... 102335 ...... 1 ........ 16 ...... 990209 ...... 7 ........ 17 ...... 990247 ...... 1 ........ 18 ...... 991120 ....... 1 ........ 19 ...... 990692 ...... 10....... 20 ...... 990053 ...... 2 ........ 21 ...... 101714 ...... 1 ........ 22 ...... 109867 ...... 1 ........ 23 ...... 105637 ...... 1 ........ .......... 102757 ...... 1 ........ .......... 102759 ...... 2 ........ 19 DESCRIPTION KEY, 1/4 SQ X 1 1/4 PULLEY CLUTCH CLUTCH TIE DOWN PIGTAIL FUEL HOSE, 29.5” STRAP SPACER SKID PLATE HCS, 1/4C X 5/8 NUT, 1/4C, NYLOC NUT, 5/16C, NYLOC HCS, 5/16C X 1 3/4 RHSSNB 5/16C X 1 HCS, 5/16C X 4 HCS, 5/16C X 1 LOCKWASHER, 7/16 HCS, 7/16F X 2 1/2 WASHER, 5/16, FLAT LOCKWASHER, 1/4 IT SOLENOID DOUBLE TUBE CLAMP CLUTCH HARNESS CABLE, POSITIVE (NOT SHOWN) INSULATOR (NOT SHOWN) KOHLER ENGINE ASSEMBLY MODEL ZMKH52231 10 13 13 TO FUEL FILTER 6 9 TO ENGINE TO FUEL VALVE 11 17 11 8 11 11 7 8 17 11 14 7 12 4 17 1 14 2 18 5 WHITE RED VIOLET RED CHAMFER SIDE UP TOWARD ENGINE WHITE VIOLET 15 3 PULLEY SIDE DOWN 16 TORQUE TO 50 FT./LBS. 18 20 KOHLER ENGINE ASSEMBLY MODEL ZMKH52231 ITEM PART NO. QTY. 1 ........ 912757 ...... 1 ........ 2 ........ 106992 ...... 1 ........ 3 ........ 106880 ...... 1 ........ 4 ........ 106819 ...... 1 ........ 5 ........ 104416 ...... 1 ........ 6 ........ 104980 ...... 1 ........ 7 ........ 106961 ...... 4 ........ 8 ........ 106957 ...... 2 ........ 9 ........ 101362 ...... 1 ........ 10 ...... 101364 ...... 1 ........ 11 ...... 990717 ...... 20....... 12 ...... 990669 ...... 4 ........ 13 ...... 107271 ...... 10....... 14 ...... 990209 ...... 6 ........ 15 ...... 990247 ...... 1 ........ 16 ...... 991120 ....... 1 ........ 17 ...... 990692 ...... 6 ........ 18 ...... 105637 ...... 1 ........ DESCRIPTION KEY, 1/4 SQ X 1 1/4 PULLEY CLUTCH CLUTCH TIE DOWN PIGTAIL FUEL HOSE, 16” STRAP SKID PLATE OIL DRAIN HOSE OIL DRAIN CAP NUT, 5/16C, NYLOC HCS, 5/16C X 1 3/4 RHSSNB 5/16C X 1 HCS, 5/16C X 1 LOCKWASHER, 7/16 HCS, 7/16F X 2 1/2 WASHER, 5/16, FLAT CLUTCH HARNESS 21 MOTION CONTROL ASSEMBLY 13 22 12 2 15 14 26 32 17 12 REF. 18 1 13 4 12 22 5 23 7 21 22 19 15 16 22 8 31 25 9 6 24 3 20 11 32 10 28 32 27 30 29 27 12 REF. BRAKE LEVER WLDMT. 34 33 22 MOTION CONTROL ASSEMBLY ITEM PART NO. 1 ...... 110826 ........ 2 ...... 102592 ........ 3 ...... 990563 ........ 4 ...... 102593 ........ 5 ...... 101949 ........ 6 ...... 111030 ........ 7 ...... 108659 ........ 8 ...... 111031 ........ 9 ...... 103264 ........ 10 ...... 103003 ........ 11 ...... 111039 ........ 12 ...... 110607 ........ 13 ...... 110811 ........ 14 ...... 110827 ........ 15 ...... 110606 ........ 16 ...... 976998 ........ 17 ...... 110638 ........ 18 ...... 990730 ........ 19 ...... 976979 ........ 20 ...... 976952 ........ 21 ...... 101080 ........ 22 ...... 990184 ........ 23 ...... 110603 ........ 24 ...... 976934 ........ 25 ...... 990223 ........ 26 ...... 102678 ........ 27 ...... 104763 ........ 28 ...... 991073 ........ 29 ...... 990717 ........ 30 ...... 110604 ........ 31 ...... 103547 ........ 32 ...... 110943 ........ 33 ...... 108394 ........ 34 ...... 990196 ........ QTY. 1 ...... 2 ...... 4 ...... 4 ...... 2 ...... 1 ...... 1 ...... 1 ...... 2 ...... 1 ...... 1 ...... 4 ...... 2 ...... 1 ...... 2 ...... 2 ...... 2 ...... 6 ...... 6 ...... 4 ...... 2 ...... 7 ...... 2 ...... 4 ...... 6 ...... 2 ...... 2 ...... 2 ...... 4 ...... 2 ...... 2 ...... 4 ...... 1 ...... 1 ...... DESCRIPTION DRIVE LEVER, RIGHT GRIP HCS 3/8C X 1 3/8 DISC SPRING WASHER E-RING, 1/2 DRIVE CONTROL, RIGHT CONTROL SHAFT DRIVE CONTROL, LEFT PUMP CONTROL LINK TRACKING KNOB SPRING BALL STUD DAMPENER ARM DRIVE LEVER, LEFT DAMPENER ZERK CONTROL ARM HCS 3/8C X 1 3/4 NUT, 3/8C, NYLOC SCREW 310-24 X 5/8 SWITCH NUT, 5/16C, CENTERLOCK BALL JOINT, RIGHT HCS, 5/16C X 3/4 NUT, 5/16-24 TAPPED PLATE ‘U’ CLIP, 5/16 NUT, 5/16F, LEFT HAND NUT, 5/16C, NYLOC BALL JOINT, LEFT WASHER NUT, 5/16F, NYLOC HCS, 5/16C, TAP BOLT NUT, 5/16C 23 PARK BRAKE ASSEMBLY (TL) 20 21 23 26 26 4 22 31 20 24 29 19 20 30 4 41 18 19 27 4 14 32 28 43 11 44 45 25 10 25 19 3 2 8 15 7 40 6 39 12 38 37 16 36 17 20 5 9 46 33 13 1 24 34 35 42 PARK BRAKE ASSEMBLY (TL) ITEM PART NO. QTY. 1 ...... 101173 ........ 8 ...... 2 ...... 106883 ........ 2 ...... .......................................... .......................................... .......................................... .......................................... .......................................... .......... 107431 ........ 1 ...... .......... 105393 ........ 1 ...... .......... 912234 ........ 1 ...... .......... 108881 ........ 2 ...... .......................................... .......................................... .......................................... .......... 107431 ........ 1 ...... .......... 105486 ........ 1 ...... .......... 912234 ........ 1 ...... 3 ...... 101468 ........ 2 ...... 4 ...... 977703 ........ 4 ...... .......................................... 5 ...... 102415 ........ 2 ...... .......................................... 6 ...... 104288 ........ 2 ...... .......................................... 7 ...... 110823 ........ 2 ...... 8 ...... 101332 ........ 8 ...... 9 ...... 102746 ........ 4 ...... 10 ...... 102817 ........ 2 ...... .......................................... 11 ...... 102821 ........ 2 ...... 12 ...... 102822 ........ 2 ...... 13 ...... 106873 ........ 2 ...... .......................................... 14 ...... 106972 ........ 2 ...... DESCRIPTION ITEM PART NO. LUG NUT 1/2F REAR TIRE ASM. (COMPLETE) (FOR MODELS: ZMKW48191, ZMKW52231, ZMKH52231 TIRE, 23 X 10.5-12 RIM, 12 X 8.5 VALVE STEM REAR TIRE ASM. (COMPLETE) (MODEL: ZMKW61231) TIRE, 23 X 10.5-12 RIM VALVE STEM HEX SLOTTED NUT CLEVIS PIN, 3/8 X 1 1/8 HUB, W/BRAKE DRUM KEY-COTTER, 4 MM X 45 MM WHEEL MOTOR HCS 1/2C X 2 3/4 PIN-CLEVIS, 3/8 X 2 SPRING-BRAKE COMPRESSION PIN-TRUNION BAND-BRAKE BRAKE BAND SUPPORT LINKAGE 25 QTY. 15 ...... 106989 ........ 2 ...... .......................................... 16 ...... 106990 ........ 2 ...... 17 ...... 976998 ........ 2 ...... .......................................... 18 ...... 977465 ........ 2 ...... 19 ...... 990155 ........ 10 ...... 20 ...... 990365 ........ 2 ...... .......................................... 21 ...... 108616 ........ 1 ...... 22 ...... 106969 ........ 1 ...... .......................................... 23 ...... 106971 ........ 1 ...... 24 ...... 105036 ........ 1 ...... 25 ...... 990517 ........ 3 ...... 26 ...... 977465 ........ 2 ...... 27 ...... 108619 ........ 1 ...... 28 ...... 976978 ........ 2 ...... 29 ...... 102797 ........ 2 ...... 30 ...... 976979 ........ 4 ...... 31 ...... 990563 ........ 4 ...... 32 ...... 990580 ........ 2 ...... 33 ...... 990517 ........ 4 ...... 34 ...... 990118 ........ 1 ...... 35 ...... 106791 ........ 1 ...... 36 ...... 103547 ........ 1 ...... 37 ...... 990258 ........ 4 ...... 38 ...... 990254 ........ 4 ...... 39 ...... 990622 ........ 4 ...... .......................................... 40 ...... 101331 ........ 4 ...... 41 ...... 101151 ........ 1 ...... 42 ...... 923787 ........ 1 ...... 43 ...... 105029 ........ 1 ...... 44 ...... 990613 ........ 1 ...... 45 ...... 976979 ........ 1 ...... 46 ...... 990637 ........ 1 ...... DESCRIPTION MOTOR STAND OFF BRAKE WLDMT ZERK, STRAIGHT, 1/4-28 YOKE, 3/8-24 NUT, HEX, 3/8F PIN-COTTER, 1/8 X 3/4 BRAKE LEVER BRAKE CROSS SHAFT LINKAGE SHORT GRIP WASHER, 3/8 YOKE BUSHING NUT, 1/4C, NYLOC FLANGE BEARING NUT, 3/8C, NYLOC HCS 3/8C X 1 HCS, 1/4C X 3/4 WASHER 3/8, FLAT LOCKWASHER, 3/8 HCS 3/8C X 1, GD 8 WASHER NUT, 1/2C LOCKWASHER, 1/2 HCS 1/2 X 1 1/4, SERR WASHER NUT, 1/2C, NYLOC RING, 7/8, RET. BUSHING, MACH. BRACKET NUT, 3/8C, WHIZ NUT, 3/8C, NYLOC HCS, 3/8C X 2 1/2 PARK BRAKE ASSEMBLY (TE) 17 15 13 18 11 3 9 17 12 19 8 18 10 13 11 15 19 5 26 20 4 1 6 16 23 23 21 14 15 7 25 24 22 2 27 26 PARK BRAKE ASSEMBLY (TE) ITEM PART NO. QTY. 1 ...... 103527 ........ 2 ...... 2 ...... 101109 ........ 2 ...... 3 ...... 108616 ........ 1 ...... 4 ...... 108619 ........ 1 ...... 5 ...... 101151 ........ 1 ...... 6 ...... 923787 ........ 1 ...... 7 ...... 105029 ........ 1 ...... 8 ...... 108621 ........ 1 ...... 9 ...... 108637 ........ 1 ...... 10 ...... 105036 ........ 1 ...... 11 ...... 977465 ........ 2 ...... 12 ...... 990155 ........ 1 ...... 13 ...... 102797 ........ 2 ...... 14 ...... 990613 ........ 1 ...... 15 ...... 976979 ........ 5 ...... 16 ...... 990637 ........ 1 ...... 17 ...... 990563 ........ 4 ...... 18 ...... 990365 ........ 2 ...... 19 ...... 977703 ........ 2 ...... 20 ...... 990580 ........ 2 ...... 21 ...... 976978 ........ 2 ...... 22 ...... 990622 ........ 8 ...... 23 ...... 101331 ........ 16 ...... 24 ...... 108554 ........ 2 ...... 25 ...... 990297 ........ 2 ...... 26 ...... 101332 ........ 8 ...... 27 ...... 108614 ........ 2 ...... .......................................... .......... 107432 ........ 1 ...... .......... 109344 ........ 1 ...... .......... 912234 ........ 1 ...... 27 DESCRIPTION WHEEL MOTOR, TE14 HUB BRAKE LEVER BUSHING RETAINING RING, 7/8 MACHINE BUSHING BRACKET BRAKE CROSS SHAFT LINKAGE GRIP YOKE, 3/8F NUT, 3/8F FLANGE BEARING NUT, 3/8C, WHIZ NUT, 3/8C, NYLOC HCS, 3/8C X 2 1/2 HCS, 3/8C X 1 COTTER PIN CLEVIS PIN, 3/8 X 1 1/8 HCS, 1/4C X 3/4 NUT, 1/4C, NYLOC HFCS 1/2C X 1 1/4 NUT, 1/2C, NYLOC MOTOR STANDOFF COTTER PIN HCS, 1/2C X 2 3/4 REAR TIRE ASSEMBLY (COMPLETE) (FOR MODELS: ZMBI42181, ZMBI48181 TIRE RIM VALVE STEM CASTER ARM MODELS: ZMKW48191, ZMKW52211, ZMKH52231, ZMKW52231 7 12 10 8 14 11 13 8 9 1 2 6 5 3 4 28 CASTER ARM MODELS: ZMKW48191, ZMKW52211, ZMKH52231, ZMKW52231 ITEM PART NO. QTY. 1 ........ 108655 ........ 1 ........ 2 ........ 102538 ........ 1 ........ 3 ........ 104572 ........ 1 ........ .......... 102546 ........ 1 ........ .......... 104573 ........ 1 ........ .......... 912234 ........ 1 ........ .......... 976997 ........ 1 ........ .......... 102484 ........ 2 ........ 4 ........ 102856 ........ 1 ........ 5 ........ 102855 ........ 1 ........ 6 ........ 101331 ........ 1 ........ 7 ........ 102535 ........ 1 ........ 8 ........ 102543 ........ 2 ........ 9 ........ 102851 ........ 1 ........ 10 ...... 102852 ........ 1 ........ 11 ...... 101474 ........ 1 ........ 12 ...... 102889 ........ 1 ........ 13 ...... 100143 ........ 4 ........ 14 ...... 990839 ........ 4 ........ DESCRIPTION CASTER ARM 48" & 52" DECK CASTER YOKE TIRE & WHEEL ASSEMBLY TIRE RIM VALVE STEM ZERK FLANGE BEARING SPACER HCS 1/2-13 X 7 1/2 NUT 1/2C, NYLOC GREASE CAP BEARING SEAL NUT, 1"-14, SLOTTED JAM ZERK PIN, COTTER, 1/8 X 2 HCS 7/16C X 1 NUT, 7/16C, LOCK 29 CASTER ARM MODEL: ZMKW61231 7 10 12 8 14 11 8 13 9 1 2 6 5 3 4 30 CASTER ARM MODEL: ZMKW61231 ITEM PART NO. QTY. 1 ........ 108597 ........ 1 ........ 2 ........ 102538 ........ 1 ........ 3 ........ 104572 ........ 1 ........ .......... 102546 ........ 1 ........ .......... 104573 ........ 1 ........ .......... 912234 ........ 1 ........ .......... 976997 ........ 1 ........ .......... 102485 ........ 2 ........ .......... 102484 ........ 2 ........ 4 ........ 102856 ........ 1 ........ 5 ........ 102855 ........ 1 ........ 6 ........ 101331 ........ 1 ........ 7 ........ 102535 ........ 1 ........ 8 ........ 102543 ........ 2 ........ 9 ........ 102851 ........ 1 ........ 10 ...... 102852 ........ 1 ........ 11 ...... 101474 ........ 1 ........ 12 ...... 102889 ........ 1 ........ 13 ...... 100143 ........ 4 ........ 14 ...... 990839 ........ 4 ........ DESCRIPTION CASTER ARM 61” DECK CASTER YOKE TIRE & WHEEL ASSEMBLY TIRE RIM VALVE STEM ZERK FLANGE BEARING END CAPS SPACER HCS 1/2-13 X 7 1/2 NUT 1/2C, NYLOC GREASE CAP BEARING SEAL NUT, 1"-14, SLOTTED JAM ZERK PIN, COTTER, 1/8 X 2 HCS 7/16C X 1 NUT, 7/16C, LOCK 31 CASTER ARM MODEL: ZMBI48181 12 11 15 10 7 16 17 10 8 13 14 3 9 6 5 2 4 1 32 CASTER ARM MODEL: ZMBI48181 ITEM PART NO. 1 ...... 106993 ........ 2 ...... 106995 ........ 3 ...... 106994 ........ 4 ...... 912234 ........ 5 ...... 102484 ........ 6 ...... 103300 ........ 7 ...... 108593 ........ 8 ...... 103228 ........ 9 ...... 101872 ........ 10 ...... 101232 ........ 11 ...... 923787 ........ 12 ...... 101151 ........ 13 ...... 101331 ........ 14 ...... 101907 ........ 15 ...... 100143 ........ 16 ...... 990839 ........ 17 ...... 101474 ........ QTY. DESCRIPTION 1 ....... 1 ....... 1 ....... 1 ....... 2 ....... 1 ....... 1 ....... 1 ....... 1 ....... 2 ....... 1 ....... 1 ....... 1 ....... 1 ....... 4 ....... 4 ....... 1 ....... TIRE & WHEEL ASSEMBLY TIRE RIM VALVE STEM FLANGE BEARING ZERK, 45° CASTER ARM CASTER SPACER BUSHING, FLANGED - PM MACHINE BUSHING, 7/8 RETAINING RING NUT, 1/2C, NYLOC HCS, 1/2-13 X 5 1/2, GR5 HCS, 7/16-14 X 1, GR5 NUT, 7/16C, CENTERLOCK ZERK 33 48” DECK ASSEMBLY 1 2 8 20 13 14 12 15 3 21 22 24 18 23 45 2 9 8 4 5 3 31 HUB DOWN 10 24 6 12 26 2 17 8 32 11 16 36 7 39 19 29 29 42 46 40 37 47 35 41 34 44 28 54 24 2 50 51 30 33 48 44 38 47 49 55 29 44 40 50 51 53 43 28 52 25 26 27 34 48” DECK ASSEMBLY ITEM PART NO. QTY. DESCRIPTION ITEM 1 ......... 990582 ......... 1 ....... HCS 3/8C X 1 ................................................ SERRATED HD 2 ......... 990517 ......... 9 ....... WASHER 3/8 FLAT 3 ......... 103257 ......... 2 ....... IDLER PULLEY 4 ......... 103230 ......... 1 ....... IDLER ARM 5 ......... 103427 ......... 1 ....... PIVOT BUSHING 6 ......... 102243 ......... 1 ....... SUPPORT WASHER 7 ......... 103433 ......... 1 ....... HCS 1/2C X 3 1/4 8 ......... 976998 ......... 5 ....... ZERK 9 ......... 101331 ......... 1 ....... NUT 1/2C NYLOC 10 ......... 108905 ......... 2 ....... BELT SHIELD, LEFT ............. 108903 ......... 1 ....... BELT SHIELD, RIGHT ................................................ (NOT SHOWN) 11 .......... 102892 ......... 2 ....... DECAL, NO STEP 12 ......... 990839 ......... 8 ....... NUT 7/16C ................................................ CENTERLOCK 13 ......... 102582 ......... 8 ....... 7/16C WHIZ NUT 14 ......... 101175 ......... 8 ....... HCS 7/16C X 1 1/2 15 ......... 102641 ......... 4 ....... LIFT CHAIN 16 ......... 103256 ......... 1 ....... SPRING 17 ......... 103295 ......... 2 ....... IDLER BUSHING 18 ......... 103258 ......... 1 ....... IDLER PULLEY(TALL) 19 ......... 102612 ......... 2 ....... HCS 3/8C X 2 3/4 20 ......... 108766 ......... 3 ....... HCS 7/16F X 1 1/2,SPEC. 21 ......... 990247 ......... 3 ....... LOCKWASHER 7/16 22 ......... 106504 ......... 3 ....... HEAVY WASHER 23 ......... 107276 ......... 3 ....... PULLEY 24 ......... 976979 ......... 11 ........ NUT 3/8C, NYLOC 25 ......... 100340 ......... 3 ....... 16 1/4” BLADE 26 ......... 990333 ......... 3 ....... LOCKWASHER 5/8 27 ......... 103299 ......... 3 ....... HCS 5/8F X 1 1/4 28 ......... 990627 ......... 14 ...... HCS 5/16C X 1 1/4 35 PART NO. QTY. DESCRIPTION 29 ....... 990184 .......... 6 ......... NUT 5/16C ................................................ CENTERLOCK 30 ....... 107351 .......... 1 ......... DEFLECTOR CHUTE 31 ....... 104197 .......... 1 ......... STRUT MOUNT 32 ....... 104199 .......... 2 ......... HCS 5/8C X 2 GR.5 33 ....... 102698 .......... 3 ......... BUSHING 34 ....... 102643 .......... 2 ......... ANTI-SCALP ROLLER 35 ....... 102754 .......... 3 ......... HCS 3/8C X 3 1/2 36 ....... 104236 .......... 1 ......... DECK W/DECALS 37 ....... 990717 .......... 14 ......... NUT 5/16C, NYLOC 38 ....... 105444 .......... 1 ......... CENTER BAFFLE 39 ....... 108350 .......... 1 ......... STRUT - RT ........... 108351 .......... 1 ......... STRUT - LT ................................................ (NOT SHOWN) 40 ....... 990692 .......... 6 ......... 5/16 FLAT WASHER 41 ....... 913010 .......... 1 ......... DECAL, CPSC 42 ....... 105746 .......... 1 ......... DECAL, SEVERING 43 ....... 111949 ........... 1 ......... 48” DECK BELT 44 ....... 990799 .......... 6 ......... CARRIAGE BOLT 45 ....... 990550 .......... 1 ......... WASHER 1/2 FLAT 46 ....... 102619 .......... 2 ......... PIVOT PIN 47 ....... 976934 .......... 4 ......... HCS 5/16C X 3/4 48 ....... 105448 .......... 1 ......... MAIN BAFFLE 49 ....... 108772 .......... 3 ......... COMPLETE HOUSING 50 ....... 108754 .......... 2 ......... SHAFT SEAL 51 ....... 108758 .......... 2 ......... SPACER 52 ....... 108759 .......... 1 ......... MINI SPINDLE 53 ....... 108449 .......... 1 ......... DUST CAP, BOTTOM 54 ....... 108450 .......... 1 ......... DUST CAP, TOP 55 ....... 977326 .......... 1 ......... GREASE POPPET ........... 101369 .......... 1 ......... DECAL, 48” 52” DECK ASSEMBLY 35 37 17 39 36 14 8 3 40 13 19 5 26 15 38 9 18 40 27 41 42 20 12 8 29 22 8 7 9 6 11 28 33 21 23 9 43 16 5 2 34 1 30 32 32 49 45 46 31 33 44 28 50 51 51 45 46 48 12 47 4 25 24 36 52” DECK ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1 ......... 109288 ......... 1 ....... DECK W/DECALS 2 ......... 103433 ......... 1 ....... HCS 1/2C X 3 1/4, ................................................ GR. 5 3 ......... 107277 ......... 3 ....... PULLEY 4 ......... 100341 ......... 3 ....... BLADE, 18" 5 ......... 990717 ......... 14 ....... NUT 5/16C, NYLOC 6 ......... 102643 ......... 6 ....... ROLLER 7 ......... 102698 ......... 6 ....... BUSHING 8 ......... 990517 ......... 14 ..... WASHER 3/8, STD 9 ......... 976979 ......... 14 ..... NUT 3/8C, NYLOC 10 ......... 106884 ......... 1 ....... BELT, 52" ................................................ (NOT SHOWN) 11 .......... 102754 ......... 6 ....... HSC 3/8C X 3 1/2 12 ......... 990627 ......... 14 ....... HCS 5/16C X 1 1/4 13 ......... 107285 ......... 1 ....... DISCRGE CHUTE 14 ......... 108909 ......... 1 ....... BELT SHEILD, RIGHT ............. 108911 ......... 1 ....... BELT SHIELD, LEFT ................................................ (NOT SHOWN) 15 ......... 106504 ......... 3 ....... HEAVY WASHER 16 ......... 102641 ......... 4 ....... LIFT CHAIN 17 ......... 105192 ......... 1 ....... SPRING 18 ......... 103257 ......... 1 ....... IDLER PULLEY 1.31 19 ......... 103258 ......... 1 ....... IDLER PULLEY 1.62 20 ......... 103295 ......... 2 ....... IDLER BUSHINGS 21 ......... 102582 ......... 8 ....... NUT 7/16C, WHIZ 22 ......... 102612 ......... 2 ....... HCS 3/8C X 2 3/4 23 ......... 990839 ......... 8 ....... NUT, 7/16C, ................................................ CENTERLOCK 24 ......... 103299 ......... 3 ....... HCS 5/8F X 1 1/4 37 TEM PART NO. QTY. DESCRIPTION 25 ......... 990333 ......... 3 ....... SLW 5/8" 26 ......... 990247 ......... 3 ....... LOCKWASHER, 7/16 27 .......... 108766 .......... 3 ........ HCS 7/16F X 1 1/2, SPEC 28 ......... 990184 ......... 5 ....... NUT 5/16C, ................................................ CENTERLOCK 29 ......... 103303 ......... 2 ....... PAD 30 ......... 105453 ......... 1 ....... CENTER BAFFLE 31 ......... 105457 ......... 1 ....... MAIN BAFFLE 32 ......... 990799 ......... 3 ....... RHSNB 5/16C X 5/8 33 ......... 990692 ......... 5 ....... FLAT WASHER, 5/16 34 ......... 101175 ......... 8 ....... HCS 7/16C X 1 1/2 35 ......... 990582 ......... 1 ....... HCS 3/8C X 1 SER. 36 ......... 990517 ......... 1 ....... FLAT WASHER 3/8 37 ......... 101331 ......... 1 ....... NUT 1/2C, NYLOC 38 ......... 990550 ......... 1 ....... FLAT WASHER 1/2 39 ......... 103257 ......... 1 ....... IDLER PULLEY 40 ......... 976998 ......... 3 ....... ZERK 41 ......... 103230 ......... 1 ....... IDLER ARM 42 ......... 103427 ......... 1 ....... PIVOT BUSHING 43 ......... 102243 ......... 1 ....... SUPPORT WASHER 44 ......... 108773 ......... 3 ....... CUTTER HOUSING, ................................................ COMPLETE 45 ......... 108754 ......... 2 ....... SHAFT SEAL 46 ......... 108758 ......... 2 ....... SPACER 47 ......... 108760 ......... 1 ....... MINI SPINDLE 48 ......... 108449 ......... 1 ....... DUST CAP, BOTTOM 49 ......... 108450 ......... 1 ....... DUST CAP, TOP 50 ......... 977326 ......... 1 ....... GREASE POPPET 51 ......... 976934 ......... 2 ....... HCS, 5/16C X 3/4 ............. 101099 ......... 1 ....... DECAL, 52” ................................................ (NOT SHOWN) 61” DECK ASSEMBLY 34 12 36 14 35 8 38 15 37 7 11 24 16 24 40 17 4 22 21 13 39 2 10 8 25 7 18 7 41 6 8 5 9 32 31 23 29 33 4 42 30 1 26 48 28 9 44 27 45 29 43 23 49 50 50 44 45 47 10 46 3 20 19 38 61” DECK ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1 ......... 109287 ......... 1 ....... DECK W/DECALS 2 ......... 107278 ......... 3 ....... PULLEY 3 ......... 101733 ......... 3 ....... BLADE, 21” 4 ......... 990717 ......... 14 ....... NUT, 5/16C, NYLOC 5 ......... 102643 ......... 6 ....... ROLLER 6 ......... 102698 ......... 6 ....... BUSHING 7 ......... 990517 ......... 14 ....... WASHER, 3/8 8 ......... 976979 ......... 14 ....... NUT, 3/8C, NYLOC ............. 108656 ......... 1 ....... BELT, 61” ................................................ (NOT SHOWN) 9 ......... 102754 ......... 6 ....... HCS, 3/8C X 3 1/2 10 ......... 990627 ......... 14 ....... HCS, 5/16C X 1 1/4 11 .......... 106197 ......... 1 ....... DISCHARGE CHUTE 12 ......... 108609 ......... 1 ....... BELT SHIELD, RIGHT ............. 108608 ......... 1 ....... BELT SHIELD, LEFT ................................................ (NOT SHOWN) 13 ......... 106504 ......... 3 ....... HEAVY WASHER 14 ......... 105192 ......... 1 ....... SPRING 15 ......... 103257 ......... 1 ....... IDLER PULLEY (1.31) 16 ......... 103258 ......... 1 ....... IDLER PULLEY (1.62) 17 ......... 103295 ......... 2 ....... IDLER BUSHING 18 ......... 102612 ......... 2 ....... HCS, 3/8C X 2 3/4 19 ......... 103299 ......... 3 ....... HCS, 5/8F X 1 1/4 20 ......... 990333 ......... 3 ....... SLW, 5/8 21 ......... 990247 ......... 3 ....... LOCKWASHER, 7/16 22 ......... 108766 ......... 3 ....... HCS, 7/16F X 1 1/2, ................................................ SPEC. 23 ......... 990184 ......... 5 ....... NUT, 5/16C, ................................................ CENTERLOCK TEM PART NO. QTY. DESCRIPTION 24 ......... 976998 ......... 3 ....... ZERK 25 ......... 103303 ......... 2 ....... PAD 26 ......... 105461 ......... 1 ....... CENTER WLDMT. 27 ......... 105465 ......... 1 ....... MAIN WLDMT. 28 ......... 990799 ......... 3 ....... RHSNB 5/16C X 5/8 29 ......... 990692 ......... 5 ....... WASHER, 5/16, FLAT 30 ......... 101175 ......... 8 ....... HCS 7/16C X 1 1/2 31 ......... 990839 ......... 8 ....... NUT, 7/16C, ................................................ CENTERLOCK 32 ......... 102582 ......... 8 ....... NUT, 7/16C, WHIZ 33 ......... 102641 ......... 4 ....... LIFT CHAIN 34 ......... 990582 ......... 1 ....... HCS, 3/8C X 1 SER. 35 ......... 990517 ......... 1 ....... WASHER, 3/8, FLAT 36 ......... 101331 ......... 1 ....... NUT, 1/2C, NYLOC 37 ......... 990550 ......... 1 ....... WASHER, 1/2, FLAT 38 ......... 103257 ......... 1 ....... IDLER PULLEY 39 ......... 103230 ......... 1 ....... IDLER ARM 40 ......... 103427 ......... 1 ....... PIVOT BUSHING 41 ......... 102243 ......... 1 ....... SUPPORT WASHER 42 ......... 103433 ......... 1 ....... HCS 1/2C X 3 1/4, GD. 5 43 ......... 108773 ......... 3 ....... CUTTER HOUSING, ................................................ COMPLETE 44 ......... 108754 ......... 2 ....... SHAFT SEAL 45 ......... 108758 ......... 2 ....... SPACER 46 ......... 108760 ......... 1 ....... MINI SPINDLE 47 ......... 108449 ......... 1 ....... DUST CAP, BOTTOM 48 ......... 108450 ......... 1 ....... DUST CAP, TOP 49 ......... 977326 ......... 1 ....... GREASE POPPET 50 ......... 976934 ......... 2 ....... HCS, 5/16C X 3/4 ............. 101751 ......... 1 ....... DECAL, 61” 39 WIRING ASSEMBLY TO STARTER SOLENOID 21 19 18 GROUND TO ENGINE BOLT 17 20 2 TO STARTER ELECTRIC CLUTCH TO SEAT TO RIGHT MOTION CONTROL LEVER 16 13 1 25 14 24 12 23 T LE VIO 6 A CK 15 KAWASAKI & BRIGGS & STRATTON TO PARK BRAKE (-) 9 3 5 7 8 TO STARTER SOLENOID 4 (+) BL TO ENGINE TO LEFT MOTION CONTROL LEVER 28 10 22 26 27 11 40 WIRING ASSEMBY ITEM PART NO. 1 ...... 991034 ........... 2 ...... 102914 ........... 3 ...... 101771 ........... 4 ...... 102086 ........... 5 ...... 101080 ........... 6 ...... 107541 ........... 7 ...... 101768 ........... 8 ...... 108016 ........... 9 ...... 976952 ........... 10 ...... 102678 ........... 11 ...... 107516 ........... 12 ...... 990372 ........... 13 ...... 990072 ........... 14 ...... 104974 ........... 15 ...... 110950 ........... 16 ...... 103306 ........... 17 ...... 976934 ........... 18 ...... 102759 ........... 19 ...... 990184 ........... 20 ...... 102758 ........... 21 ...... 102463 ........... 22 ...... 976977 ........... 23 ...... 107544 ........... 24 ...... 990053 ........... 25 ...... 101714 ........... 26 ...... 104416 ........... 27 ...... 104415 ........... 28 ...... 102617 ........... QTY. 3 ...... 3 ...... 1 ...... 1 ...... 3 ...... 1 ...... 1 ...... 1 ...... 6 ...... 3 ...... 1 ...... 5 ...... 2 ...... 1 ...... 1 ...... 1 ...... 2 ...... 1 ...... 2 ...... 1 ...... 1 ...... 2 ...... 1 ...... 2 ...... 1 ...... 1 ...... 1 ...... 2 ...... DESCRIPTION #10 X 1/2 SELF TAPPING RELAY 7.5 AMP 32 VOLT ATO FUSE 20 AMP 32 VOLT ATO FUSE INTERLOCK SWITCH IGNITION SWITCH BLADE SWITCH HOUR METER #10-24 X 5/8 TAPPED PLATE PIGTAIL FOR ENG. WIRING (BRIGGS & STRATTON ONLY) NUT 1/4C CENTERLOCK HCS 1/4C X 5/8 (KAWASAKI ONLY) CABLE POSITIVE (KAWASAKI ONLY) HARNESS, FRAME CABLE POSITIVE, LONG HCS 5/16C X 3/4 INSULATOR NUT 5/16C CENTERLOCK CABLE NEGATIVE BATTERY NUT #10, NYLOC KEY, PADDED LOCKWASHER, 1/4, INTERNAL TOOTH SOLENOID (KAWASAKI & BRIGGS & STRATTON ONLY) PIGTAIL FOR ENG. WIRING (KOHLER ONLY) PIGTAIL FOR ENG. WIRING (KAWASAKI ONLY) SCREW, #10C X 7/8 41 DECALS 11 3 17 2 15 19 20 18 6 10 TO ENGINE 19 8 5 4 13 12 18 9 14 1 7 16 42 DECALS ITEM PART NO. QTY. DESCRIPTION 1 ........ 105746 ........ 1 ......... DECAL, SEVERING 2 ........ 105744 ........ 1 ......... DANGER DECAL, BELT DRIVES 3 ........ 105745 ........ 1 ......... DECAL, BATTERY WARNING 4 ........ 111575 ........ 1 ......... DECAL, WARNING 5 ........ 105743 ........ 2 ......... DECAL, NO STEP 6 ........ 101881 ........ 1 ......... DECAL, PROP. 65 7 ........ 102063 ........ 1 ......... DECAL, COMMERCIAL 8 ........ 105301 ........ 1 ......... DECAL, MOBIL 9 ........ 103420 ........ 1 ......... DECAL, YAZOO/KEES 10 ...... 100128 ........ 1 ......... DECAL, EXHAUST 11 ...... 110957 ........ 1 ......... DECAL, CONSOLE 12 ...... 107260 ........ 1 ......... DECAL, HEIGHT ADJ. 13 ...... 107289 ........ 1 ......... DECAL, SERVICE 14 ...... 107288 ........ 1 ......... DECAL, BELT ROUTING 15 ...... 103333 ........ 2 ......... DECAL, MOTION CONTROL 16 ...... 913010 ........ 1 ......... DECAL, DANGER 17 ...... 103421 ........ 1 ......... DECAL, YAZOO/KEES .......... 102670 ........ 1 ......... DECAL, FUEL (NOT SHOWN) 18 ...... 103423 ........ 2 ......... DECAL, Y/K 19 ...... 109377 ........ 2 ......... DECAL, MIDMAX 20 ...... 110974 ........ 1 ......... DECAL, TRACKING 21 ...... 111597 ........ 1 ......... DECAL, RELAYS .......... 103424 ........ 1 ......... DECAL, Y/K, BACK OF SEAT (NOT SHOWN) 43 LIFT PEDAL 4 5 1 2 3 ITEM PART NO. QTY. 1 ........... 105549 .......... 1 ....... 2 ........... 105552 .......... 1 ....... 3 ........... 976979 .......... 3 ....... 4 ........... 990655 .......... 3 ....... 5 ........... 105187 .......... 1 ....... 44 DESCRIPTION Lift Pedal W/pad Tightening Plate Nut 3/8C Nyloc HCS 3/8C X 1 1/2 Pad, non-skid ROPS 3 1 2 4 2 3 4 1 3 2 3 2 ITEM PART NO. QTY. ................ 111443 .......... 1 ........ 1 .............. 111036 .......... 2 ........ 2 .............. 200100 .......... 6 ........ 3 .............. 103433 .......... 6 ........ 4 .............. 104411 .......... 2 ........ 45 DESCRIPTION ROPS, complete w/seat belt Lanyard w/pin, 1/2” Nut, 1/2-13, centerlock HCS, 1/2C X 3 1/4, GD5 Knob w/stud WIRING DIAGRAMS 46 WIRING DIAGRAMS 47
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