The Herder`s Project
Transcription
The Herder`s Project
The Herder’s Project by ADEN Services Mongolia ADEN Services was founded in 1997 Over 1,000 sites worldwide 21,000+ employees worldwide Presence in 20+ countries $200M turnover in 2014 35% of growth on average per year Our Operations Our Next Development areas Corporate Social Responsibility (CSR) Environment ADEN Services is dedicated to support local communities in commitment to sustainable development. ADEN Services is committed to protecting the environment and well conduct all operations in a responsible manner in compliance with applicable environmental laws and regulations. We are dedicated to continuously improving our operations to minimize environmental impact and the prevention of pollution. ADEN Services Community Development Programs are focusing on enhancing the skills of local residents and help them create small and mediumsized businesses in relation with our needs. Health Safety & Environment (HSE) ADEN Services is strongly engaged to manage the health and safety of our employees. Every employee of ADEN Services has the right to the highest standard of occupational safety whilst performing their duties & to return home safe and healthy every day. We strive to achieve environmental best practices throughout our business activities, whenever and wherever practicable, and actively encourage care and regard for the environment amongst our employees, our contractors and in the community. Business Ethics Our Code of Business Conduct and Ethical Guidelines is to assist us in understanding the values and beliefs that we share and stand for as an organization. MAIN OBJECTIVE OF HERDER’S PROJECT: A. Establish better Relationship between local herder’s and mining and its support services companies B. To encourage value addition to the food producers in rural areas so that livestock owners get better income and avoid wastage of byproducts of slaughterhouses B. To ensure hygiene in meat production from herder’s to slaughterhouse, meat processing and further to consumer table by establishing cold chain and distribution C. Minimize clandestine slaughter and provide pollution free environment in the area D. Sustainable development of meat supply from organized sector at local level Aden Services has been determined to challenge the following obstacles affecting its procurement of meat for their needs from local area of operation. They are: 1. Current local production and supply cannot adequately provide increasing demand on domestic market. There are no facilities comply with Mongolian or International standards to supply Aden Services. 2. Certified meat producers are concentrated in the cities, for services such as slaughtering, processing, storing and transporting, in addition to that stakeholders in meat market have weak link with each other and they are often in shortage of required information. 3. This area has been affected by foot and mouth disease early this year 2014, and low volume in livestock. 4. Resources nationalist and other movements against uranium deposits are creating negative affect for meat sector and companies, thus affecting the cooperation for this Project. Camel 2% Goat 47% Horse 7% Cattle 4% Camel, 32.845 Goat, 705.186 Sheep 40% Horse, 107.025 Sheep, 611.922 Cattle, 59.393 Current priorities, policies and actions of the Government to address agricultural development and improve national food security are reflected in the following three key programs: Mongolian National Program for Food Security (NPFS) ; 2009-2016 Mongolian National Livestock Program (NLP); 2010 National Millennium Development Goals targets. * All the supporting documents attached in the below slides can be found in the appendix section for further review MEAT STANDARDS CODES 1 Recommended international code of hygienic practice for fresh meat MNS CAC/RCP 11 : 2003 2 Meat, meat product. Beef section and classification. General requirements Meat and meat products. General requirements for hygienic safety MNS 2456:2009 3 Meat, meat product. Sheep and goat meat section and classification. General requirements MNS 2457: 2009 4 Food safety management systems - Requirements for any organization in the food chain ISO 22000:2005 5 Hazard Analysis Critical Control Point (HACCP) - The HACCP HACCP system, which is science based and systematic, identifies specific hazards and measures for their control to ensure the safety of food 3 MNS 5023:2001 OPERATIONAL STAGES OF THE PROJECT Selection of the livestock, Price Negotiation and the delivery to designated spot Livestock Identification and preparation for transport Livestock transportation to Slaughterhouse Byproducts realization and sending Carcasses to Meat Processing Facility Sending Samples to SCVL for heavy metals test Control of meat cutting, packaging and blast freezing process Delivery meat products to the site Send Report of Completion to the Client *50% paid remaining payment within 7 Days of completion All certificates from the veterinary services of the region TOTAL PROCURED LIVESTOCK FROM THE AREA: 9 Cattle and 200 sheep from 13 Families of the Argalant and Bayannogd sums • To provide analyzes on heavy metal, we made sample among the animals: 1 animal from each herders, which is sufficient representative to indicate any possible contamination of all the heard of a single family, as they are grazing and drinking together. • To identify from which herdsmen the animal come from, we made identification marks on different parts of the animal on their body. The number of heads per truck was estimated by Australian Livestock Transportation requirements: Transportation Estimate Mean liveweigh t (kg) Minimum floor area (m2 / heads) Number of heads per 12,5m x 2,4m deck Number of heads per 13.6x2.5m deck Number of heads per 4.3x1.9m deck SHEEP 20 30 40 0.17 0.19 0.22 176 157 136 200 178 154 48 43 37 Cattle 100 250 0.31 0.77 97 38 109 44 26 10 BODI Insurance - Insurance provider Coverage - All risks 110% Cargo insurance coverage Some Risks Including: Fire & Explosion Theft & Burglary Damages caused by third party etc… Pre inspection measures : Checked hanging installations and required to use it Cleaned building walls and soil with high pressure water and after disinfected with industrial alcohol The equipments cleaned and disinfected several times during the slaughter process Provided PPE’s (100 sanitary gloves & 10 plastic Aprons etc.) Meat factory Responsibility: Cutting Packaging with certificates Deep freezing Storage Delivery to ADEN Services Carcasses were hanged and additionally cleaned, in order to remove all left over organs, blood, fur and other contaminants Then, the carcasses were cut, firstly in big quarters, then in small parts, after classified according to the part of the meat. Whole parts were packaged in vacuum packaging immediately, and frozen continuously after packaging (temperature below – 30 degree. Smaller parts collected in a plastic box and send to freeze until it is ready for next stage cutting in cubes or smaller pieces according to Aden’s specifications. 1 Received MEAT Products at Dulaan uul Site - 13 October Items Frozen Frozen Frozen Frozen Frozen Frozen Frozen Frozen Frozen Frozen Frozen Total weight (kg) Beef Ribs / Үхрийн Рагу Beef - Tenderloin / Үхрийн гол мах Beef back without bone / Үхрийн нурууны цул мах Beef dice for Soup / Үхрийн шөл Beef Leg without bone /Үхрийн гуяны цул мах Total Lamb diced fоr Soup / Хонины шөлний мах Lamb - without bone/ Хонины гуляш Lamb - leg without bone / Хонины гуя цул Lamb Rib chops / Хонины Рагу Total Lamb - tail /Сүүл Lamb - tail part / Годон Total 125 10 35 425 110 705 1010 550 740 550 2850 180 30 210 2 MEAT Products sent for Dariganga Site - 14 October Frozen Frozen Frozen Frozen Lamb - leg without bone / Хонины гуяны цул Lamb Rib chops / Хонины Рагу Beef back without bone / Үхрийн нурууны цул мах Beef Leg without bone / Үхрийн гуяны цул мах 150 50 30 150 Total END MEAT PRODUCTS WEIGHT Beef 885 kg Mutton By product 3050 kg 210 kg Grand Total 4145 kg 380 ADEN Services submitted to conduct 4 heavy metals test to the SCVL (Lead, Cadmium, Arsenic and Selenium), however the lab was not able to conduct tests on Arsenic and Selenium. The results of the Lead and Cadmium showed very low in (ppm) for those heavy metals and certified safe for human consumption. STATE CENTRAL VETERINARY HYGIENE LABORATORY 005516 Result of experiment Number 977 Unit name: Department of diagnosis and surveillance of diseases caused by Environment Experiment No 82 Date of examination: 2014.10.06 Experiments conducted on /animal, type, number/: 3 cattle liver, 9 sheep liver Sample registration number: 977, sample number 03, Received date 2014.10.06 Experiment type: Heavy metal Experiment started: 2014.10.09 Experiment method Experimented criteria standard Speed wave 4 Lead (Pb) Thermo AAS Batsukh sheep liver ICE 3000 Dorjderem sheep liver Baatar sheep liver Orgoo sheep liver Purevjav sheep liver Batmunkh sheep liver Jambalsuren sheep liver Lhagvasuren sheep liver Baatarhuyag sheep liver Approved amount ≤0.5 ppm Result: Lead have not appeared on total 9 sheep liver. Experiment fee: 108.000MNT Result date: 2014.10.15 Remarks: Experiment result is only valid on above mentioned sample. General Doctor………………...Bat-Amgalan Head of department…………...Batzorig Experiment Doctor …………..Togsjargal Experiment result ≤0.0001ppm ≤0.0001ppm ≤0.0001ppm ≤0.0001ppm ≤0.0001ppm ≤0.0001ppm ≤0.0001ppm ≤0.0001ppm ≤0.0001ppm № Herder name 1 2 3 4 5 6 7 8 9 10 11 12 13 Bayarsaikhan Delger Orgodol Lhagvasuren Ariunbold Baatarhuyag Tomorsukh Purevjav Jambalsuren Ts. Batmunkh O. Batmunkh Baatar Dorjderem Total Sum name Bayanbogd Bayanbogd Argalant Argalant Argalant Argalant Argalant Argalant Argalant Argalant Argalant Argalant Cattle 4 Sheep Identification marks 50 50 16 11 Left foreleg, red paint 5 Right foreleg, red paint 5 Left hip, red paint 1 Neck red, red paint 1 10 10 5 7 10 12 15 4 Fin, red paint 3 Back, red paint 2 Back, red paint 1 Tail, red paint 1 Head, red paint 1 Head, red paint 1 Right hip, red paint 1 End of tail, red paint 1 1 4 9 200 Qty Buying Price (MNT) Qty MEDIUM Price (MNT) 9 Cattle 6,993,000 1 Cattle 777,000 200 Sheep 23,000,000 1 Sheep 115,000 TOTAL 29,993,000 Due to each animal was negotiated at different price according to its weight and other characteristics, above figures showing the total cost spent for sheep and cattle and taken medium price for each. 200 9 Sheep Carcass Beef Carcass 4181 kg 1177 kg Estimated 5,080 tons of usable meat to be recovered. Above figure showing that the meat with the bones (Carcass) was obtained in total 5,358 tons. Meat Project Implementation Timeline by ADEN Start Date Meat Procurement Transportation Slaughtering Transportation Sheep Carcass Transportation Cattle Carcass Processing Delivery - Dulaan uul Delivery - Dariganga Duration (days) 3 10/1 1 10/4 2 10/5 1 10/6 1 10/7 7 10/6 10/13 10/14 1 1 Qty Cost of Livestock purchase COW Cost of Livestock purchase SHEEP UP (MNT) Total (MNT) Total (USD) Actuals Var. 9 700000 6,300,000 3,500 6,993,000 693,000 200 130000 26,000,000 14,444 23,000,000 (3,000,000) 7,677,400 4,265 7,777,400 100,000 147,288 82 151,914 4,626 10,000,000 5,556 10,000,000 Slaughtering house 1,135,000 631 822,000 (313,000) Transport from Slaughterhouse to Meat factory (Estimated) 1,000,000 556 300,000 (700,000) 4,500,000 2,500 8,037,000 3,537,000 Bacterio and Heavy Metals Analysis (Estimates) 1,728,000 960 282,000 (1,446,000) Transport to Site ('First point', historical supplier) Veterinary sanitation and Hygiene Services - Local sum Other operational expenses 1,300,000 722 2,102,400 109,200 214,000 802,400 109,200 Transport of livestock Insurance on transport Consultants from ANDM Meat Cutting (MNT 900/KG) 900 5,000 0 - Total Cost of the 5Tons meat : 59,787,688 33,215 59,788,914 Cost of the meat (1T Beef, 4Tons Sheep) if bought at normal supplier: 44,548,438 24,749 37,972,734 (6,575,704) (15,239,250) (8,466) (21,816,180) (6,576,930) [A] Total additional cost compared to normal : Price discrepancy during livestock purchasing. Livestock price in the region of the camp is much higher than in other regions of the aimag. No reactive (chemical to make analyzes) in the Central Veterinary Laboratory, therefore we could not analyze content of Arsenic and Selenium in the meat. Hygiene issues in the slaughterhouse: ADEN Services resolved it by providing PPE’s such as aprons, cloves, and hygiene products, and by controlling whole slaughtering process. From the actual figures we can see that additional cost was higher then estimated, due to outcome of the meat weight after the cutting (removing the bones and other unusable part of the carcass) was lost almost 1 ton. Aden Services successfully completed the Herder’s Project, thus held BBQ Event at the Dulaan uul Camp site for the client. Attendees of this event were: 15 Guest of Areva (Mitsubishi representatives), and Areva top management from France, including CEO of AREVA Mongol 102 Camp Residents 21 Aden Staff and BDM Aden Services Mongolia “YES WE CAN”