Mitee Bite Catalog
Transcription
Mitee Bite Catalog
Mission Statement Our goal is to serve our customers by providing a complete range of the best low profile clamps, of the highest quality at competitive prices and delivered on time. This promise is backed and supported by our knowledgeable technical and sales staff who are available to assist our distributors and customers. Company Profile Mitee-Bite Products LLC was founded in 1986 and is located in a rural setting in the lakes and mountain region of New Hampshire. We are the innovator of compact, low-profile edge clamps, which improve production in CNC machining centers. Our original cam action clamp was designed to improve the production process in a contract machine shop. Since that time many types of clamps have been added and are included in this catalog. Our Cad Files can now be downloaded in all formats from our website: MiteeBite.com 1 These products are readily accepted because of the benefits they offer. We are known An accredited worldwide for the quality of our member of the Better products and for the service Business Bureau we provide our customers. Our products are available through many qualified distributors around the world. For information on how to reach them or for more information about our products, visit our website: MiteeBite.com or call us at 1-603-539-4538 and 1-800-543-3580 Pitbull® Installation Creating Fixtures is Easy... Simply: 1. 2. 3. 4. 5. D Machine a slot for the Pitbull Clamp Drill and tap a hole for the cap screw Assemble the clamp as shown in diagram below Position clamp as shown in diagram and loosely screw to fixture Insert workpiece and tighten cap screw ® A B E See Locating Rails pages 25 and 26. Part Number Description 26000 26010 26015 26020 26030 26040 26050 26060 26065 26070 26075 26080 26085 Tool Steel, Knife Edge Tool Steel, Blunt Edge Brass, Blunt Edge Tool Steel, Knife Edge Tool Steel, Blunt Edge Brass, Blunt Edge Tool Steel, Knife Edge Tool Steel, Blunt Edge Brass, Blunt Edge Tool Steel, Knife Edge Tool Steel, Blunt Edge Tool Steel, Knife Edge Tool Steel, Blunt Edge A B .150 .150 .150 .200 .200 .200 .300 .300 .300 .400 .400 .600 .600 .140 .140 .140 .187 .187 .187 .280 .280 .280 .450 .450 .640 .640 C C .375 .375 .375 .500 .500 .500 .750 .750 .750 1.000 1.000 1.500 1.500 D* E Clamp Width .075 .075 .075 .100 .100 .100 .150 .150 .150 .250 .250 .375 .375 .260 .260 .220 .390 .390 .340 .570 .570 .440 .710 .710 .770 .770 .375 .375 .375 .500 .500 .500 .750 .750 .750 1.000 1.000 1.500 1.500 Screw Size 4-40 4-40 4-40 8-32 8-32 8-32 1/4-20 1/4-20 1/4-20 3/8-16 3/8-16 1/2-13 1/2-13 Torque (Ft/Lbs) 1.30 1.30 .41 3.70 3.70 2.00 14.50 14.50 4.10 30.00 30.00 108.30 108.30 Holding Force (Lbs) 650 650 200 1,500 1,500 400 3,600 3,600 950 6,000 6,000 12,000 12,000 Total Throw No. Clamps Per Package .0075 .0075 .0075 .0160 .0160 .0160 .0240 .0240 .0240 .0500 .0500 .0750 .0750 8 8 8 8 8 8 6 6 6 4 4 2 2 D* - Minimum clamp height KNIFE EDGE BLUNT EDGE Both versions of the tool steel clamps generate the same clamping pressure. However, the Knife Edge clamps bite into the material for more aggressive machining, while the Blunt Edge is less likely to mark the workpiece. FIXTURE EXAMPLES Pitbull® is a registered trademark of the Pitbull Clamp Co., Inc. 10 Machinable Pitbull® Clamps The popular Pitbull® Fixture Clamp is now available in a machinable version. The clamp has positive down force and a very low gripping profile, making it well suited for machining pieces complete in one set up. The Machinable Pitbull® Clamp is made of tool steel and heat treated to about 43RC for long life, yet still machinable. There is additional material on the clamping face to allow for machining a radius. It is available in two sizes with 6,000 and 12,000 lbs. of holding force. A dowel pin is included in each package to locate clamp while machining radius. Tighten clamp on dowel pin for proper location for machining clamp. Remove pin and install o-ring to clamp workpiece. Maximum recommended stock removal from centerline of clamp: 26077 = .060 26088 = .180 Part Number Description 26077 26088 Tool Steel, Machinable Tool Steel, Machinable A B C D* E Clamp Width Screw Size Torque (Ft/Lbs) Holding Force (Lbs) Total Throw Dowel Pin No. Clamps Per Package .400 .600 .450 .640 1.00 1.50 .250 .375 .710 .770 1.00 1.50 3/8-16 1/2-13 30.0 108.3 6,000 12,000 .050 .075 1/8 1/4 4 2 D* - Minimum clamping height Modular Pitbull® Clamps The Pitbull® Fixture Clamp is very well known for it’s low profile and positive down force. It is now available as a modular clamp in two styles. The slotted Modular Pitbull® Clamp with a step offers increased versatility through its unique riser design. This clamp supports the workpiece off the machine table for through milling and drilling. The hardened and ground clamps are designed for use on work cubes, as well as machined tables with tapped holes or T-slot configurations. G F C F E H* 26225 26235 26245 26255 H* - Clamp travel Description F Medium/Compact Large/Compact Medium/Slotted Large/Slotted Both versions are produced in two sizes with holding forces of 3,600 and 6,000 lbs. B A Part Number Knife Blunt Edge Edge 11 D C B 26220 26230 26240 26250 E A A B C 2.25 2.70 4.08 4.20 1.23 1.48 1.25 1.50 .98 1.24 .99 1.61 Pitbull® is a registered trademark of the Pitbull Clamp Co., Inc. The compact Modular Pitbull® Clamp is ideal for clamping workpieces in series by using the back surface of a clamp to locate the next workpiece. The back of the clamp is ground square to the bottom for precise location of parts. The height of the clamp can be adjusted by the depth of the milled slot used to locate the clamp. D +.0000 -.0005 E F G .NA .NA .7300 1.3780 .62 .74 .36 .36 1.50 1.86 1.70 1.52 ...50 .43 H* Torque (Ft/Lbs) Holding Force (Lbs) Mounting Screw .024 .050 .024 .050 14.5 30.0 14.5 30.0 3,600 6,000 3,600 6,000 5/16 3/8 1/2 5/8 Side-Loc Xpansion Clamp The Side-Loc Xpansion Clamp is actuated from the side, making it perfect for blind hole applications. It’s produced for both mill and lathe applications. The cam shaft and plunger expands the clamp from the side. Same mounting dimensions as our original ID clamp. The Side-Loc Xpansion Clamp is actuated by turning a socket head cam shaft on the side, which moves a tapered plunger to expand the clamp. The locking ring provides an accurate preset diameter and rigidity for machining (maximum torque on locking ring 10 ft. lbs.). Like our original ID Xpansion® clamps, the Side-Loc Xpansion Clamp has the dead length feature which is critical for close tolerance dimensions. The Side-Loc Xpansion Clamp is designed in two styles: one for milling operations and one for lathe applications. One size is available for each model. The mill Side-Loc Xpansion Clamp can be machined from 1.120 to .710 and the lathe version from 2.09 to.710. The lathe version has a 1” straight shank. H A F B D C G A B H C D E F Part Number Model No. A B C D +.000 E -.002 F G† H* Hex Key Torque (Ft/Lbs) Holding Force (Lbs) 31210 31370 Mill #3 Lathe #6 1.625 1.750 .875 1.000 .69 .84 .75 .75 1.968 .NA 1.12 2.09 .71 .71 8-32 on 1.550 BHC 1.0 M6 M6 49 49 4,000 4,000 G† - Minimum diameter the “F” dimension can be machined down to. H* - (6) mounting screws included. 12 ID Xpansion® Clamp The ID Xpansion® clamp is the ideal solution to hold parts on an inside diameter for high density machining on vertical or horizontal machining centers. It can also be used as an expanding mandrel on a lathe. These machinable clamps are produced in 12 sizes and can hold internal diameters from under 3/16 to almost 10 inches. The flange diameter of the clamp is held to a close tolerance for precision locating in a machined pocket on work cubes and fixture plates. The customer machines the mild steel clamp to match the bore of the part ensuring a proper fit. Often times the clamps can be remachined for different size jobs. The low profile ID Xpansion@ Clamp can hold several parts in one compact area for secondary operations without any clamping interference. They are quickly tightened with a hex key, torque driver or can be mated to hydraulic pull cylinders for automation. Clamping and locating mill parts on two bores. ➤ Low profile ➤ Ideal for secondary operations on lathe parts ➤ Easily machined to size on lathe or mill ➤ Excellent for palletized setups ➤ Allows more parts per workcube or fixture plates ➤ Heat-treated and coated screw for long life ➤ Clamp body made of mild steel for machinability ➤ Tighten with hex key or hydraulic pull cylinders ➤ Longer screws for hydraulic applications available 13 Innovative application. ID Xpansion® Clamp Machining and Installation MODEL #00 - #6 ID XPANSION® CLAMPS ➤ Expand clamp approximately .002 to .003 over relaxed diameter and machine to fit workpiece bore, either on lathe or mill. ➤ If machining the clamp on a lathe use the nut provided, on the back of the clamp, to tighten the tapered screw. This nut is used only while machining the clamp. ➤ Machine a pocket, in the fixture, for the close tolerance “E” dimension and drill and tap mounting holes per “H” column. Drill and tap a hole from the “I” column in the center of the pocket for the tapered screw. ➤ A recessed dowel pin may be installed into the flange for additional rigidity if required. ➤ Range of expansion .005 to .025 depending upon size. MODEL #7 - #10 ID XPANSION® CLAMPS ➤ Locking ring provided to ensure segments remain rigid while machining clamps to size. ➤ Insert ring and tighten drive screw, machine clamp to bore size. Remove ring to clamp workpiece. ➤ Aggressive material removal is not recommended when machining clamps to size. G H E A F B C J I Part Number 31000 31050 31100 31150 31200 31250 31300 31350 31400 31450 31500 31550** Model Number #00 #0 #1 #2 #3 #4 #5 #6 #7 #8 #9 #10 A .42 .86 .98 .98 1.13 1.25 1.56 1.56 1.79 1.79 1.79 1.79 B C D +.000 E -.002 F .30 .63 .75 .75 .88 1.00 1.25 1.25 1.48 1.48 1.48 1.48 .24 .59 .59 .59 .69 .81 1.06 1.06 1.27 1.27 1.27 1.27 .12 .23 .23 .23 .25 .25 .31 .31 .31 .31 .31 .31 .787 1.170 1.240 1.476 1.968 2.205 2.736 2.972 4.232 5.232 5.232 6.000 .29 .49 .56 .79 1.06 1.39 1.65 2.03 3.06 4.06 6.89 9.85 G† .16 .28 .48 .53 .71 .90 1.15 1.15 1.15 1.15 1.15 1.15 H* 2-56 on .540 BHC 6-32 on .825 BHC 6-32 on .910 BHC 6-32 on 1.140 BHC 8-32 on 1.550 BHC 8-32 on 1.790 BHC 10-32 on 2.200 BHC 10-32 on 2.515 BHC 1/4-20 on 3.646 BHC 1/4-20 on 4.648 BHC 1/4-20 on 4.648 BHC 1/4-20 on 5.250 BHC D I J Torque (Ft/Lbs) 2-56 8-32 1/4-20 5/16-18 3/8-16 1/2-13 5/8-11 5/8-11 5/8-11 5/8-11 5/8-11 5/8-11 .16 .30 .50 .56 .71 .71 .79 .79 .79 .79 .79 .79 0.5 3.6 13.3 27.6 49.3 120.0 224.0 224.0 224.0 224.0 224.0 125.0 Holding Force (Lbs) 250 950 1,900 2,500 4,500 5,900 10,000 10,000 10,000 10,000 10,000 6,000 G† - Minimum diameter the “F” dimension can be machined or turned down to. H* - (3) Mounting Screws included - (4) for 31500 and 31550. **31550 is made from 7075-T6 aluminum. 14 Dyna-Force® Clamps The majority of the Dyna-Force® clamp is below the surface of the fixture which provides excellent clamp support and makes for a very low profile. The clamp jaw slides on an angle for positive downforce. ➤ Incredible clamping and hold down power ➤ Low profile, compact design ➤ 17-4 PH stainless steel ➤ Smooth or serrated jaws The support surface of the Dyna-Force® clamp can be installed flush with the fixture plate or raised to hold the workpiece off the fixture, enabling drill through. F B G E C D A Part Number A* B C D E F 28314 28318 20.00 20.00 24.90 24.90 19.00 19.00 19.90 19.90 4.50 4.50 13.50 13.50 28320 28322 25.00 25.00 29.90 29.90 24.00 24.00 24.90 24.90 5.00 5.00 28324 28328 30.00 30.00 37.90 37.90 29.00 29.00 29.90 29.90 7.00 7.00 A* - Body diameter 15 Use our TalonGrip™ Grippers opposite the Dyna-Force® Clamps for extremely low profile applications when high holding forces are needed. See page 19 for Gripper information. Max Clamp Travel Drive Screw Key Size Clamp Jaw† & Hardness Torque (Ft/Lbs) Holding Force (Lbs) 6.75 6.75 2.0 2.0 6mm 6mm 5mm 5mm Smooth 34RC Serrated 44RC 7.3 7.3 2,000 2,000 6.50 6.50 8.25 8.25 2.2 2.2 8mm 8mm 6mm 6mm Smooth 34RC Serrated 44RC 17.6 17.6 2,600 2,600 7.50 7.50 10.75 10.75 3.8 3.8 10mm 10mm 8mm 8mm Smooth 34RC Serrated 44RC 35.3 35.3 3,200 3,200 Min G Optimum 3.25 3.25 5.00 5.00 15.00 15.00 4.50 4.50 20.00 20.00 4.50 4.50 †Smooth jaw only will have relief cut Dyna-Force® Installation 1. Bore CL of the hole “L” distance from edge of workpiece. 2. Drill and tap “H” to mount clamp in pocket. 3. Machine counter bore if recessing clamp into fixture. 4. Provide a back stop to locate the part. See Locating Rails on pages 25 and 26. NOTES: HEIGHT OF JAW IN RELATION TO CL OF BORE FROM EDGE OF WORKPIECE. 1. "N*" - To have rest pad flush with fixture, use the dimension provided. To have the rest pad above the fixture surface, reduce the depth accordingly. Height of Jaw G 2. For dimensions I and J, use a tolerance of +.1/-0mm. For dimension L and O, use +.1/-.1mm. M N* 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50 6.75 7.00 7.25 7.50 7.75 8.00 8.25 8.50 8.75 9.00 9.25 9.50 9.75 10.00 10.25 10.50 L Workpiece O H Section A-A Workpiece A A I J 25mm L 30mm L 6.81 6.66 6.52 6.37 6.23 6.08 5.94 5.80 5.65 5.51 5.36 5.22 5.07 4.93 4.78 4.64 8.78 8.63 8.49 8.35 8.20 8.06 7.91 7.77 7.62 7.48 7.34 7.19 7.05 6.90 6.76 6.61 6.47 6.33 6.18 6.04 5.89 5.75 5.60 5.46 5.31 5.91 5.77 5.62 5.48 5.33 5.19 5.05 4.90 4.76 5.61 4.47 4.32 4.18 4.03 3.89 L 10.75 Part Number H M5 or 10-24 M5 or 10-24 M6 or 1/4-20 M6 or 1/4-20 M8 or 5/16-18 M8 or 5/16-18 PATENT NO. 5964458 5.17 EXAMPLE: 20mm clamp when CL of bore is 4.90mm from edge of workpiece (L - see drawing on left): jaw height is 5.00mm (G - see drawing on page 15). K (4 times) 28314 28318 28320 28322 28324 28328 20mm L I J K L M N O 25.00 25.00 30.00 30.00 38.00 38.00 20.00 20.00 25.00 25.00 30.00 30.00 6.00 6.00 6.50 6.50 8.00 8.00 4.90 4.90 5.65 5.65 7.05 7.05 5.00 5.00 6.00 6.00 7.50 7.50 4.50 4.50 5.00 5.00 7.00 7.00 20.00 20.00 25.00 25.00. 30.00 30.00 16 Vacmagic® VM100 The Simplest and Most Versatile Vacuum System on the Market The VM100 was primarily designed for grinding non-ferrous material on a magnetic chuck. During the early stages of R & D it was discovered the VM100 could be much more. Clamp the VM100 in vise to reduce set-up time, use as a pallet changer or mount to a grid plate or T-slot table. The VM100 uses the same patented method as the VM300 to produce a vacuum strong enough for industrial applications but still operates on shop air! No need for vacuum pumps and coolant traps. We include everything necessary to get your VM100 running within minutes of opening the box. VM100 Base Unit (45375) in Vise VM100 Base Unit (45375) with VM300 Vacuum Pallet (45150) VM100 Base Unit (45375) on a Magnetic Chuck Operates on 70–100 PSI shop air, eliminating vacuum pumps and coolant traps Will accept the standard VM300 Vacuum pallet, increasing your vacuum platform to over 14” x 12” (360mm x 315mm) Make your own vacuum fixtures - we can help with the design and produce the fixture for your custom application Remove 12mm pins when grinding/machining thin material, use set screws to locate and aid in holding force VM100 Base Unit (45375) with a Production Pallet (VM100 Blank Pallet - 45325) Part Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A - Length Description . . . . . . . . . . . . . . . . . . . . . Inch (Metric) B - Width Inch (Metric) VM100 45325 45150 45375 45300 Blank Pallet 12.5” (318mm) 5.875” (150mm) VM300 Vacuum Pallet 14.2” (360mm) 12.4” (315mm) Base Unit with Mounting Clamps 12.375” (315mm) 5.5” (140mm) Complete System Includes: base unit, 2 blank pallets 1.0” (25mm) 0.63” (16mm) 1.0” (25mm) VM300 45130 45150 45175 45101 Blank Pallet 14.2” (360mm) 12.4” (315mm) VM300 Vacuum Pallet 14.2” (360mm) 12.4” (315mm) Base Unit (Receiver) 12.75” (323mm) 13.0” (330mm) Includes: safety switch, required hoses Complete System Includes: base unit, 2 blank pallets,1 vacuum pallet 0.75” (19mm) 0.63” (16mm) 1.375” (35mm) A VM300 Blank Pallet B C Gasket Material 17 C - Height Inch (Metric) 45110 45111 45118 Vacuum Gasket - per 5 ft. length for VM300 & VM100 Vacuum Gasket - custom length Vacuum Gasket - per 5 ft. length Diameter .170 .170 .125 VM300 Base Unit PATENT PENDING Vacmagic® VM300 The All-in-One Pallet Changer and Vacuum Chuck System Best Workholding Product at MACH Exhibition 2006 In a relatively short amount of time the VM300 has established itself as the vacuum system to which all others are measured. Capabilities include traditional vacuum applications using our standard grid plate and custom vacuum applications (ie: machining blank pallet to suit specific part geometry) and the ability to perform as a rock solid pallet changer. Contact us to schedule an in-house demonstration with one of our highly qualified Manufacturing Representatives. Two VM300 Base Units (45175) One Small Investment = Huge Payoffs! VM300 Base Unit (45175) with a Production Pallet (VM300 Blank Pallet - 45130) Simple design keeps cost low Quick-change - swap pallets in 30 seconds or less Productivity maximized load pallets while machining Easy to install and set-up Precise repeatability Reliable and easy to use virtually maintenance free Flexible pallet design - limited only by your imagination! No pumps - uses standard shop air Workpiece placed over gasket and pushed down to create a vacuum. Now ready for machining. (VM300 Vacuum Pallet - 45150) PATENT PENDING 18 TalonGrip™ Vise Jaws Mitee-Bite Products introduces a new and innovative product that will increase the functionality of your standard 4 and 6 inch vises. TalonGrip™ is a simple bolt on system that will allow you to perform aggressive machining operations while clamping on as little as .060 of an inch. Ideal for small lot sizes, difficult applications or proto-type work when building a fixture would not be beneficial. TalonGrips™ are also available individually for fixturing with Pitbull® and Dyna-Force® Clamps or for soft jaw applications. C E B D A C Aggressive stock removal E B B C D A Vise Jaw Steel Vise Jaw Set (Set includes 4 TalonGrips™, 1 stop with M5 screws) Part No. ViseA 32044 32066 32068 4” 4”/6” 6” 4.0 6.0 8.0 VISE JAW Grips & Stops B B C 1.48 1.73 1.73 1.0 1.0 1.0 DE 2.5 2.5/3.88 3.88 A Recommended Part No. DescriptionA B C D Gripping Height 32050 33050 32025 33025 D Grip (Grips 52-54 RC) A Extra Grips C Extra Grips Extra Stop Extra Stop .75 .75 - - .500 D.500 - - .250 .250 - - 10-32 M5 10-32 M5 .060-.075 .060-.075 - - Multiple parts .688 .688/.94 .94 No. of Grips Per Pack 2 2 1 1 Fixture application Fixture Grips Recommended Part No.A B C D Gripping Height 32075 33075 32100 33100 32150 33150 .75 .75 .75 .75 1.00 1.00 .750 .750 1.000 1.000 1.000 1.000 .312 .312 .312 .312 .500 .500 10-32 M5 10-32 M5 5/16-18 M8 Pitbull® is a registered trademark of the Pitbull Clamp Co., Inc. 19 .060-.120 .060-.120 .060-.120 .060-.120 .060-.220 .060-.220 No. of Grips Per Pack 2 2 2 2 1 1 Soft jaws Table of Contents Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clamp Type . . . . . . . . . . . . . . . . Category . . . . . . . . . . . . . Page Fixture Clamps. . . . . . . . . . . . . . . . . . . . . . . . . . . Cam Action. . . . . . . . . . . . . . . . . Fixtures. . . . . . . . . . . . . . . . 3 Knife Edge Clamps. . . . . . . . . . . . . . . . . . . . . . . . Cam Action. . . . . . . . . . . . . . . . . Fixtures. . . . . . . . . . . . . . . . 3 Series-9 Clamps. . . . . . . . . . . . . . . . . . . . . . . . . . Cam Action. . . . . . . . . . . . . . . . . Fixtures. . . . . . . . . . . . . . . . 4 Machinable Fixture Clamps . . . . . . . . . . . . . . . . . . Cam Action. . . . . . . . . . . . . . . . . Fixtures. . . . . . . . . . . . . . . . 4 Uniforce® Clamps. . . . . . . . . . . . . . . . . . . . . . . . . . . Wedge. . . . . . . . . . . . . . . . . . . Fixtures. . . . . . . . . . . . . . . . 5 Long Length Uniforce Channel and Steel . . . . . . . . . . . Wedge. . . . . . . . . . . . . . . . . . . Fixtures. . . . . . . . . . . . . . . . 5 Machinable Uniforce® Clamps . . . . . . . . . . . . . . . . . . Wedge. . . . . . . . . . . . . . . . . . . Fixtures. . . . . . . . . . . . . . . . 6 Machinable Long Length Uniforce® Clamps . . . . . . . . . Wedge. . . . . . . . . . . . . . . . . . . Fixtures. . . . . . . . . . . . . . . . 6 OK-Vise® Clamps. . . . . . . . . . . . . . . . . . . . . . . . . . . Wedge. . . . . . . . . . . . . . . . . . . Fixtures. . . . . . . . . . . . . . . 7-8 Pitbull® Clamps . . . . . . . . . . . . . . . . . . . . . . . . . Rocking Lever . . . . . . . . . . . . . . . . Fixtures. . . . . . . . . . . . . . 9-10 Machinable Pitbull® Clamps. . . . . . . . . . . . . . . . . Rocking Lever . . . . . . . . . . . . . . . . Fixtures. . . . . . . . . . . . . . . 11 Modular Pitbull® Clamps. . . . . . . . . . . . . . . . . . . Rocking Lever . . . . . . . . . . . . . . . . Modular. . . . . . . . . . . . . . . 11 Side-Loc Xpansion Clamps . . . . . . . . . . . . . . . . . . . . Internal. . . . . . . . . . . . . . . . . . . Fixtures. . . . . . . . . . . . . . . 12 ID Xpansion® Clamps. . . . . . . . . . . . . . . . . . . . . . . . Internal. . . . . . . . . . . . . . . . . . . Fixtures. . . . . . . . . . . . . 13-14 Dyna-Force® Clamps. . . . . . . . . . . . . . . . . . . . . . . . . Ramp. . . . . . . . . . . . . . . . . . . Fixtures. . . . . . . . . . . . . 15-16 Vacmagic® VM100. . . . . . . . . . . . . . . . . . . . Vacuum Pallet Changer. . . . . . . . . . . Vacuum System. . . . . . . . . . . . . 17 Vacmagic® VM300. . . . . . . . . . . . . . . . . . . . Vacuum Pallet Changer. . . . . . . . . . . Vacuum System. . . . . . . . . . . . . 18 TalonGrip™ Vise Jaws. . . . . . . . . . . . . . . . . . . . Low Profile Grippers . . . . . . . . . . . . . . . . Vise . . . . . . . . . . . . . . . . . 19 VersaGrip™ Vise Jaws. . . . . . . . . . . . . . . . . . . . Low Profile Grippers . . . . . . . . . . . . . . . . Vise . . . . . . . . . . . . . . . . . 20 Multi-Fixture Clamps and Stops . . . . . . . . . . . . . . . Cam Action. . . . . . . . . . . . . . . . . Modular. . . . . . . . . . . . . . . 21 Compact Toe Clamps . . . . . . . . . . . . . . . . . . . . . . Cam Action. . . . . . . . . . . . . . . . . Fixtures. . . . . . . . . . . . . . . 22 T-Slot Toe Clamps. . . . . . . . . . . . . . . . . . . . . . . . . Cam Action. . . . . . . . . . . . . . . . . . T-Slots. . . . . . . . . . . . . . . 22 T-Slot Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cam Action. . . . . . . . . . . . . . . . . . T-Slots. . . . . . . . . . . . . . . 23 T-Slot Clamps. . . . . . . . . . . . . . . . . . . . . . . . . . . . Cam Action. . . . . . . . . . . . . . . . . . T-Slots. . . . . . . . . . . . . . . 23 Advant-Edge Clamps. . . . . . . . . . . . . . . . . . . . . . . Cam Action. . . . . . . . . . . . . . . . . . T-Slots. . . . . . . . . . . . . . . 23 Vise Pallets . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pallet Changer . . . . . . . . . . . . . . . . . . Vise. . . . . . . . . . . . . . . . 24 Locating Rails. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stops . . . . . . . . . . . . . . . . . . . Fixtures. . . . . . . . . . . . . 25-26 Aluminum Sub Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fixturing. . . . . . . . . . . . . . . 27 Mounting Clamps. . . . . . . . . . . . . . . . . . . . . . . . . . . . Pivot . . . . . . . . . . . . . . . . . . . Fixturing. . . . . . . . . . . . . . . 27 Low Profile Gripping Rails . . . . . . . . . . . . . . . . . . Rocking Lever . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . 28 Mono-Bloc Clamps. . . . . . . . . . . . . . . . . . . . . . . Worm-and-Gear . . . . . . . . . . T-Slots & Tapped Hole. . . . . . . . 29-30 Mono-Bloc Chain Clamps . . . . . . . . . . . . . . . . . . Worm-and-Gear . . . . . . . . . . T-Slots & Tapped Hole. . . . . . . . . . 30 Strap Clamps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T-Slots & Tapped Hole. . . . . . . . . . 31 Collet Wrenches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lathe Accessories . . . . . . . . . . . 31 Collet Stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lathe Accessories . . . . . . . . . . . 31 Mitee-Grip™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heat Activated. . . . . . . . . . . . . . . . Fixturing. . . . . . . . . . . . . . . 32 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . 33-34 Application Suggestions Stops should be equal to or greater than the height of the clamp. Due to the high forces produced by our clamps, dowel pins are not recommended opposite our clamps. Machining a pocket in your fixture or placing our Locating Rails in a milled slot will produce the best results. A cordless drill driver with adjustable torque settings and a ball-end hex will speed up the load/unload time, same torque every time. 2 VersaGrip™ Vise Jaws VersaGrip™, as the name implies, offers the versatility of clamping standard vise work as well as providing a solution for difficult applications that would normally require fixturing or machining soft-jaws. By simply replacing your current jaws with the VersaGrip™ system you can securely hold odd shaped parts while machining at speeds and feeds you never thought possible. This system can accommodate a wide range of part sizes as well as holding multiple parts in a single cycle. The hardened (52-54 RC) VersaGrip™ has penetrating teeth designed to bite into your workpiece preventing lateral and horizontal movement. These grips will hold flame cut parts, castings, even parts with a negative draft! Large dimensions C Odd shaped parts B D A Multiple parts E Tombstone application C STEEL VISE JAW SET (Set includes 4 VersaGrips™) Vise Part No. A B C 4”/6” 6” 32166 32168 6.00 8.00 1.88 1.88 1.0 1.0 DE 2.5/3.88 3.88 .688/.94 .94 C versagrip™ B Recommended Part No. A B C Gripping Height 32175 .750 .375 M5 .060-.140 No. of Grips Per Pack D 2 B A A E 20 Multi-Fixture Clamps and Stops The Multi-Fixture Clamps, with a step, offer increased versatility through their unique riser clamp design. These clamps support the workpiece off the machine table for through milling and drilling. The Multi-Fixture Clamps, without a step, grip the workpiece at a higher point for more clamping strength and better stability. Applications without steps The hardened and ground clamps offer quick cam action clamping and are designed for use on work cubes and machine tables with tapped holes or T-slot configurations. Applications with steps They adjust to unusually shaped parts because the cam action allows the clamping element to always make maximum contact with the workpiece for greater holding force. The tilted clamping element provides positive down force for more accurate machining. F H G F C 0 14 23 150 23 D D H H E G 0 C E 2 40 A B F C F C H 8 14 23158 3 2 53 A B 23 D A G F A 17 C B 5 14 23 155 3 2 B 53 D B F F C A E B F C 0 18 23200 3 2 A E G 1 A B C 72 23 B 17 8 A CamHolding Part +.0000ScrewTorque Force Mounting Number Item A B C D -.0005E F GH (Ft/Lbs) (Lbs)ScrewSlot WITH STEPS 23140 23180 23150 23200 53170 23240 21 Clamp Stop Clamp Stop Clamp Stop 2.50 2.50 3.75 3.75 4.21 4.21 .75 .75 1.12 1.12 1.50 1.50 .62 .75 .62 .87 1.62 2.00 WITHOUT STEPS 23145 Clamp 23148 Stop 23155 Clamp 23158 Stop 53172 Clamp 23178 Stop 2.16 2.20 3.37 3.30 3.80 3.30 .75 .75 1.12 1.12 1.50 1.50 .62 .75 .62 .87 1.62 2.00 .4600 .4600 .4800 .4800 1.3780 1.3780 N/A N/A N/A N/A N/A N/A .31 .31 .37 .37 .37 .37 .83 1.11 1.68 1.68 1.82 1.82 .53 .53 .50 .50 .NA .NA 10370 NA 10372 NA 50373 NA 8.3 NA 65.0 NA 100.0 NA 2,000 NA 4,000 NA 6,000 NA 5/16 5/16 1/2 1/2 5/8 5/8 Closed Closed Closed Closed Open Open N/A N/A N/A N/A N/A N/A .83 1.11 1.68 1.68 1.82 1.82 .53 .53 .50 .50 .NA .NA 10370 NA 10372 NA 50373 NA 8.3 NA 65.0 NA 100.0 NA 2,000 NA 4,000. NA 6,000 NA 5/16 5/16 1/2 1/2 5/8 5/8 Closed Closed Closed Closed Open Open Compact Toe Clamps This cam action fixture clamp provides positive down force while using very little space on a fixture. Workpieces can be clamped in series by using the back surface of a clamp to locate the next workpiece. The hardened steel clamping element has both a smooth surface for machined workpieces and a serrated clamping surface for rougher work. The height of the clamp can be adjusted by milling the slot deeper in the fixture plate. C B Part Number 24106 24108 24110 A B C D E† F G H I* Total Cam Distance of Screw Movement 1.70 .75 .50 1.00 .090 .75 .25 .62 .845 #10370 2.12 1.00 .45 1.32 .110 1.00 .38 .62 .960 #10372 2.95 1.50 .99 2.00 .130 1.50 .50 1.25 1.70 #10376 .050 .100 .100 Mounting Screws (Included) Holding Torque Force (Ft/Lbs) (Lbs) 5/16-18 x 3/4 LHCS 20.8 2,000 3/8-16 x 3/4 LHCS 65.0 4,000 1/2-13 x 11/4 SHCS 100.0 6,000 E† - The distance needed between the front of the clamp base and the workpiece. I* - The distance from the top of the washer to the bottom of the clamp body. T-Slot Toe Clamps This clamp is like the Compact Toe Clamp, only it is designed to be used in the T-slots of machine tables. It provides 4,000 lbs. positive down force while maintaining a low profile. The hardened steel clamping element has both a smooth surface for machined workpieces and a serrated clamping surface for rougher work. A B C D E F* Torque/Load (Ft Lbs/Lbs) 1.94 1.12 .62 1.00 .38 1.00 65/4,000 F* - The distance from the top of the washer to the bottom of the clamp body. Part Number T-slot Size 24000 24128 24148 24168 24188 No T-nut or Mtg. Screw 9/16 5/8 11/16 3/4 Torque mounting bolt to 110 Ft/Lbs. 22 T-Slot and Advant-Edge Clamps The original MITEE-BITE T-Slot Clamp combines our unique cam action clamping element with a T-nut. ➤ ➤ Locks in machine T-slot for low profile clamping Makes fast set-ups possible right on the machine table ➤ Brass hex follows contour of unusual ➤ Packaged in pairs or complete kits shaped parts The Mitee-Bite Kit Contains: 4 Mitee-Bite T-Nuts 6 Mitee-Bite Fixture Clamps 2 Hex Keys MITEE-BITE T-SLOT KITS E B C D I F J G H Top View Holding Torque Force (Ft/Lbs) (Lbs) Part Cam Number Screw T-Slot Size B C D E F G H I J INCH 10640 10641 10642 10643 10644 10646 3/8 7/16 1/2 9/16 5/8 11/16 1/8 3/16 3/16 3/16 5/16 5/16 .040 .040 .050 .050 .100 .100 .625 .812 .812 .812 1.000 1.000 .190 .190 .250 .250 .375 .375 .365 .425 .490 .550 .620 .675 .89 1.10 1.20 1.20 1.27 1.37 .500 .625 .750 .875 1.000 1.000 .375 .625 .625 .750 .875 1.000 .150 .220 .235 .300 .425 .350 1/4-20 5/16-18 3/8-16 3/8-16 1/2-13 1/2-13 Part Number Cam Screw T-Slot Size B C D E F G H I METRIC 50642 50644 50646 50648 50650 50652 50654 50656 M6 x 1.00 M6 x 1.00 M8 x 1.25 M10 x 1.50 M12 x 1.75 M12 x 1.75 M16 x 2.00 M16 x 2.00 8mm 10mm 12mm 14mm 16mm 18mm 20mm 22mm 5mm 5mm 5mm 7mm 8mm 8mm 12mm 12mm 1.01 1.01 1.01 1.52 2.03 2.03 2.54 2.54 15.86 15.86 20.62 20.62 25.40 25.40 30.15 30.15 4.75 4.75 4.75 6.35 9.53 9.53 12.70 12.70 8 10 12 14 16 18 20 22 23.2 23.2 27.9 30.5 30.9 34.7 39.2 44.3 12.7 14.2 15.9 22.4 25.4 28.6 31.8 34.9 9.5 14.2 15.9 22.2 22.2 28.6 31.8 41.3 6.2 8.3 20.8 20.8 45.0 45.0 800 800 2,000 2,000 3,000 3,000 Torque (N.m) Holding Force (N) 4.6 8.55 4.3 8.55 6.4 11.30 8.5 28.00 9.2 61.00 10.5 61.00 12.6 135.00 12.5 135.00 3,558 3,558 3,355 8,895 13,340 13,340 26,680 26,680 J T-SLOT CLAMPS Part Number T-Slot Size Number of Clamps Per Pack Holding Force (Lbs) INCH 10420 10421 10422 10423 10424 10426 3/8 7/16 1/2 9/16 5/8 11/16 2 2 2 2 2 2 800 800 2,000 2,000 3,000 3,000 Hex key not included. Part Number T-Slot Size Number of Clamps Per Pack METRIC 50422 50424 50426 50428 50430 50432 50434 50436 8mm 10mm 12mm 14mm 16mm 18mm 20mm 22mm 2 2 2 2 2 2 2 2 ADVANT-EDGE CLAMPS The MITEE-BITE Advant- Edge Clamp provides additional clamping force and improved table grip. ➤ Tilted clamping element creates a positive downward force and 4,000 lbs. holding force ➤ Hardened clamping element has both a smooth surface for machined workpieces and a serrated clamping surface for rougher work ➤ Improved locking mechanism secures clamp to machine table ➤ D Packaged individually (52224) or E B C as kit of two (52424) D I Part Number Cam Screw 52224 #50372 52424 (kit) T-Slot Size B C D E F G H I Torque/Load (Ft Lb/Lbs) 5/8 (16mm) 5/16 .100 1.00 .375 .610 1.12 1.89 1.1 65/4,000 Torque mounting bolt to 70 Ft/Lbs. 23 F H G Top View Vise Pallet ➤ Now you can run fixture jobs without removing your vises. ➤ Vise Pallets are designed to fit in all 6 inch vises and measure approximately 6x8 and 6x10 inches. ➤ Ideal for multiple small parts using one of several MITEE-BITE low profile edge clamps. ➤ The Vise Pallets are qualified in 2 places so they can rest on parallels or on the top of the jaws. HOW TO USE The MITEE-BITE Vise Pallet has a locating pin that makes contact with the left side of the solid jaw for repeat location of pallet. Simply slide pallet to the right of the vise and clamp in place. Pallets can be machined and tapped as required. C D B A Part Number A B C D 24100 24120 6.00 6.00 8.00 10.00 .95 .95 .44 .44 24 Locating Rails for Jigs and Fixtures Is it taking too long to make a fixture to increase production? MITEE-BITE Products makes fixture building easier and quicker with the addition of ready made locating rails. Rails are made of low carbon steel, then ground square. They are easily machined when used with our machinable clamps. Carbinite coating can be added to increase holding force. Locating rails are made of low carbon steel and are precision ground square. They are available in a number of sizes and lengths to suit most applications. Multiple rails can be used in line for long workpieces or to hold more than one piece in a row. Dowel pins can be used for end stops. 25 Locating Rail Installation The “Mini Rail” is a new addition to the locating rail family. The smaller size will allow more parts per fixture and greater tooling access on larger parts. Designed to be used in a milled slot for consistent repeatability when high forces are applied. 1. Mill a slot to locate the rail. Depth of the slot will determine rail height. 2. Drill and tap the required holes to mount the rail. 3. For better rigidity, the rail should be pinned to the fixture plate with dowel pins. 4. If rails are to be machined to hold round pieces, the clamps should be mounted and both rail and clamp machined at the same time. Part Number A B +/-.0005 C D E F G No. Holes 33110 33120 33140 33160 33180 33200 33220 33240 33260 33280 33300 33320 33340 33360 33380 .35 .35 .35 .35 .35 .48 .48 .48 .73 .73 .73 .98 .98 1.48 1.48 .480 .480 .480 .480 .480 .730 .730 .730 .980 .980 .980 1.230 1.230 1.980 1.980 .750 2.00 4.00 6.00 10.00 3.00 6.00 10.00 3.00 6.00 10.00 6.00 10.00 6.00 10.00 .NA .50 1.00 .75 1.00 .75 .75 1.00 .75 1.00 1.00 1.00 1.25 1.00 1.25 .NA 1.00 1.00 1.50 2.00 1.50 1.50 2.00 1.50 2.00 2.00 2.00 2.50 2.00 2.50 1/4-20 1/4-20 1/4-20 1/4-20 1/4-20 1/4-20 1/4-20 1/4-20 3/8-16 3/8-16 3/8-16 1/2-13 1/2-13 1/2-13 1/2-13 .38 .38 .38 .38 .38 .38 .38 .38 .62 .62 .62 .75 .75 .75 .75 1 2 3 4 5 2 4 5 2 3 5 3 4 3 4 Mounting Screws included. CARBINITE COATINGS Carbinite Coating on our locating rails can greatly increase the holding force when aggressive machining is performed. Carbinite Metal Coating is a metallurgically bonded alloy coating which is used to increase friction. It is available in three grits, depending upon desired friction. ➤ Applied using a unique process known as Electrofusion ➤ Surface hardness increased up to 72 RC. Contact Carbinite Metal Coatings directly for service: 508 Pittsburgh Road • Butler, PA 16002 (724) 586-5659 • Fax: (724) 586-1144 • www.carbinite.com 26 Aluminum Sub Plates Extruded Aluminum Sub Plates are available in standard sizes in stock or in custom lengths to order. Standard sizes are premachined to .005 flatness and parallelism per foot. E D F A F E B I G H C Part Number AxBxC T-slots D E F G H I Lbs. 22913 22918 22924 9.0 x 13.0 x 1.48 9.0 x 18.0 x 1.48 9.0 x 24.0 x 1.48 3 3 3 5/8 5/8 5/8 2.00 2.00 2.00 2.50 2.50 2.50 .49 .49 .49 .50 .50 .50 .50 .50 .50 13.3 18.5 24.8 CUSTOM LENGTHS Part Number A C D E F G H I 22900 9.00 1.48 5/8 2.00 2.50 .49 .50 .50 ➤ Subplates can be ordered in lengths up to 55”, not machined. ➤ The last two digits of the part number should be the length of the plate in inches. Mounting Clamps Mounting clamps are designed for securing MITEE-BITE Aluminum Sub Plates, Vacmagic® and many types of machine vises. 2281 0 Part Number Screw Size A B C D E 22810* 22815** 1/2 1/2 1.25 1.25 1.50 1.50 .87 1.25 .35 .44 1.10 1.10 *For Vacmagic® VM100 **For Vacmagic® VM300 27 D B A 0 22815 2281 C E Low Profile Gripping Rail These gripping rails are excellent for holding non-ferrous material during grinding and milling on a magnetic chuck. Grinding stainless steel, brass and plastic, while maintaining parallelism, is easy with these gripping rails from MITEE-BITE. Longer size parts can be held by using multiple rails. Parts can be pushed against the solid rail with one or more of the gripping rails. An increase in the clamping pressure can be achieved by placing additional steel behind the gripping rails. Part Number Quantity Clamp 26120 26140 26160 26180 1 Rail 2 Rails 1 Rail 2 Rails Knife Edge Knife Edge Blunt Edge Blunt Edge 2 Clamps included with each rail. .48 5.75 ➤ Incredible parallelism can be achieved because of the down force generated by the Pitbull® Clamps. ➤ Improves holding force on ferrous material for quicker stock removal. ➤ Clamps can be easily moved along the length of the rail for different size workpieces. Pitbull® is a registered trademark of the Pitbull Clamp Co., Inc. .58 1.25 .29 28 Mono-Bloc Clamps The Mono-Bloc clamp is the quickest and easiest way to clamp parts on a Bridgeport-type mill. ➤ One of the fastest and strongest milling clamps available anywhere ➤ Modular design: Start with two clamps and build up with risers ➤ Clamps are easily set up and broken down, making them ideal for odd-shaped parts and short cycle times ➤ Worm-and-gear design ensures that the clamp will not loosen with use ➤ Up to 13” clamping height with riser blocks WITH REGULAR ARM WITH EXTENSION ARM HOW THE MONO-BLOC CLAMPS WORK 3 1/2” 0-4” 2 3/8” 0-5 1/2” Slide T-nut and screw into approximate position. Slide riser block (or Mono-Bloc) over M10 screw. Tighten M10 screw through opening in riser block using the T-wrench. 5 5/8” 1 9/16” M10 Screw 4 1/4” • Clamping range 0-4” • Clamping Range 0-5 1/2”. • 3,500 lbs. clamping force when tightened to a torque of 59 ft. lbs. • 1,900 lbs. clamping force when tightened to a torque of 59 ft. lbs. M10 Screw DELUXE MONO-BLOC START-UP KIT Contents Part Number T-Slot Size Part Number 25725 1/2 25705 25727 9/16 25729 5/8 25731 3/4 Kit includes high-impact plastic storage/carrying case with room to store above tools and space to store additional T-nuts for other size mills. Slide Standard-Duty Mono-Bloc over M10 screw on riser block. Description 2 Standard-Duty Mono-Bloc Clamps with 2 5/8” Arm 25710 2 Standard-Duty Riser Blocks 25540 1 Extension Arm 25720 1 Standard-Duty T-Wrench 25730 2 M10 x 35mm Screws 25733 2 M10 x 40mm Screws 2 T-Nuts (See chart to left) 3” Tighten M10 screw on riser block using the T-wrench through clearance on Mono-Bloc. SPECIAL SCREWS AND T-NUTS FOR MONO-BLOC INDIVIDUAL MONO-BLOC ITEMS Part Number Description Part Number Description 25705 25730 M10 x 35mm Screw for 9/16 T-Nut 25733 M10 x 40mm Screw for 5/8 & 3/4 T-Nut 25736 M10 x 45mm Screw for 13/16 & 7/8 T-Nut 25748 9/16 x M10 T-Nut 25751 5/8 x M10 T-Nut 25754 3/4 x M10 T-Nut 25757 13/16 x M10 T-Nut 25760 7/8 x M10 T-Nut Standard-Duty Mono-Bloc Clamp with 2 5/8” Arm (Includes T-wrench) 25710 Standard-Duty Riser Block 25515 Replacement Swivel Shoe 25720 T-Wrench for Standard-Duty Mono-Bloc 25540 Extension Arm For the complete line of Mono-Bloc style clamps, see our website: MiteeBite.com 29 (Order one screw and one nut per Mono-Bloc) 3”-7” Clamp the part. Range is 3” to 7”. Add up to three riser blocks to clamp parts up to 13” high. Original Fixture Clamps The cam action MITEE-BITE Fixture Clamp is made up of two simple components: a hardened steel socket cap screw with an offset head and a brass hexagonal washer. ➤ Low-profile makes computer programming easier ➤ Cam action provides fast, strong clamping ➤ Small size allows more parts per load ➤ Simple design keeps cost low NOTE: Clockwise rotation is recommended. NOTE: Stop should be on the right of workpiece. Part Number INCH 10202 10207 10204 10205 10201 10206 10208 10210 A B C 8 - 32 10 - 32 1/4 - 20 5/16 -24 5/16 -18 3/8 -16 1/2 -13 5/8 -11 5/64 3/32 1/8 3/16 3/16 3/16 5/16 3/8 .030 .040 .040 .040 .040 .050 .100 .100 D .312 .500 .625 .812 .812 .812 1.000 1.187 E .110 .160 .190 .180 .180 .250 .375 .500 F .350 .340 .470 .460 .460 .710 .900 1.125 G Torque (Ft/Lbs) .150 .250 .308 .400 .400 .400 .500 .590 1.5 2.5 6.2 8.3 8.3 20.8 65.0 100.0 No. of Holding Clamps Force Per Pack 205 lbs 350 lbs 800 lbs 800 lbs 800 lbs 2,000 lbs 4,000 lbs 6,000 lbs 10 10 10 12 12 10 8 4 The following measurements are the correct locations to drill and tap holes for MITEE-BITE Fixture Clamps. Torque (N.m.) METRIC 50204 50206 50208 50210 50212 50216 M4 M6 M8 M10 M12 M16 3 4 5 7 8 12 .76 1.01 1.01 1.27 2.03 2.54 7.93 15.86 20.61 20.61 25.38 30.13 910 N 3,558 N 3,558 N 8,895 N 17,790 N 26,680 N 10 10 12 10 8 4 STAINLESS STEEL WASHER AND SCREW 10203 1/4 - 20 1/8 .040 .625 .190 .470 .308 6.2 Ft. Lbs 800 lbs 10213 5/16 -18 3/16 .040 .812 .250 .460 .400 8.3 Ft. Lbs 800 lbs 50205 M6 4mm 1.01mm 15.86mm 4.75mm 11.2mm 7.80mm 8.50(N.m.) 3,558.lN 50207 M8 5mm 1.01mm 20.60mm 6.35mm 15.0mm 10.15mm 11.30(N.m.) 3,558.lN 4 4 4 4 Knife Edge Clamps 2.80 4.75 4.55 6.35 9.52 12.70 9.6 11.2 15.0 19.0 22.8 28.5 3.80 7.80 10.15 10.15 12.70 15.00 2.0 8.5 11.3 28.0 88.0 125.0 DISTANCE FROM EDGE OF WORKPIECE 10202 10207 10203 10204 10205 10201 10206 10213 10208 10210 .150 .250 .308 .308 .400 .400 .400 .400 .500 .590 Knife Edge Clamps can be used instead of the original brass hex clamps for clamping rough cut stock, castings and any material that requires a hardened clamping element. Same “G” dimension as Original Fixture Clamps above. Part Number A B C D E 22584 22588B 22592 3/8 - 16 1/2 - 13 5/8 - 11 3/16 5/16 3/8 .050 .080 .100 .812 1.000 1.187 .250 .375 .500 Not designed for clamping hardened material at listed torque. 3 Part Number Distance _______________________________________ F .710 .900 1.125 G Torque (Ft/Lbs) .400 .500 .590 16.6 52.0 80.0 Holding Number Force of Clamps (Lbs) Per Pack 2,000 4,000 6,000 8 8 4 Mono-Bloc Clamps REPLACEMENT SWIVEL SHOES Shoes #2 & #3 give you a larger clamping surface. Shoes #4 & #5 are for holding round workpieces. Part Number Model 25518 25520 25522 25524 25530 #2 #3 #4 #5 Set of all 4 Mono-Bloc Chain Clamps The Mono-Bloc Chain Clamp is a simple and rapid workholding solution for a wide array of applications. The Chain Clamp offers fast and powerful clamping with forces to 3,500 lbs. Additional lengths of chain can be added for large applications. Chain with rubber coating (25044) for clamping of delicate pieces. Minimum radius 6”. Application with large cylindrical piece. 25720 Application with very large workpiece. Part Number 25040 Mono-Bloc Chain Clamp with Clip, Anchor, Key and 1 Meter of Chain 25041 Clip 25042 Extra Chain (1 meter) 25043 Anchor 25044 Chain with coating (1 meter) 25720 Wrench 25040 25042 Description 25043 25041 Screw and T-nut sold separately - see page 29. 30 Strap Clamps This low profile design promotes superior clamping in both normal and restricted areas with minimal tooling interference. ➤ Heat treated 17-4 P.H. stainless steel Part Number A B C D E F 35100 3.63 .43 .89 .400 .86 3/8 Dia. PIN 35200 5.00 .75 1.00 .530 1.36 1/2-13 35300 6.00 .86 1.20 .650 1.50 5/8-11 35400 7.00 1.06 1.40 .780 1.50 3/4-10 Collet Wrenches The MITEE-BITE Collet Wrench simplifies insertion and removal of collets in the spindle nose on CNC lathes. The MITEE-BITE Collet Wrench is manufactured with a steel head and fins for greater strength and durability. The bright red handle makes it easy to locate and is designed to be comfortable to the hand. The collet wrenches are available for 5C, 16C and 3J collets. A D Part Number Collet Sizes Fins A B C D E F 1005C 1016C 1003J 5C 16C 3J 3 3 4 4.25 4.25 4.25 1.25 1.75 1.75 .50 .50 .50 .25 .25 .25 .28 .50 .50 1.13 1.13 1.13 E B F C Collet Stop The MITEE-BITE "front" loading Collet Stop is the most convenient 5C Collet Stop on the market. Once seated, the collet need not be removed for adjustment. ➤ Quick changing and easy to use ➤ Non clogging design ➤ Saves time and money ➤ Self centering ➤ Perfect for NC setups ➤ Reusable for different jobs Part Number 10105 31 Length 24 inches Mitee-Grip™ How to Hold a Workpiece When You Can’t Use a Clamp Mitee-Grip™ is a heat activated wax based compound embedded in precision paper, coated on nylon mesh or in a stick form. This holding media maintains parallelism on precision parts. It is very useful for thin parts, micro machining, optical and quartz components, and jewelry related items. Approximate holding force 40 PSI. The original paper product is excellent for holding smooth flat parts and maintaining parallelism. HOW MITEE-GRIP™ WORKS Place the Mitee-Grip™ sheet on the subplate leaving a 1/4” border on all sides, or melt stick on warm subplate. 1 4 Use air or water to cool, being careful to prevent water from going between subplate and workpiece while hot. The mesh product captures additional wax material in the web and aides in holding irregular shape parts. Typically additional holding force can be attained with this material. In some cases the part should be lightly clamped to prevent movement. NOTE: Over thin workpieces use a top plate for even pressure. 2 Part is ready, use coolant while machining. Reheat to remove. We have found an ultrasonic cleaner is best to remove wax residue or simply wipe part while warm using alcohol based cleaner. 5 The stick form material can be used in shallow cavities for holding concave and convex pieces. It will also stabilize delicate parts during machining. 225°F is application temperature and fully liquid, 186°F is solid and becoming liquid. Some customers use an oven and record time and temp once determined by experimentation. A hot plate may also be used at higher temps if monitored. Most parts will “float” when the Mitee-Grip™ has liquefied. 3 Part Number Description Size 10240 10245 10250 10252 10230 10235 Paper Roll Paper Roll Mesh Roll Mesh Roll Compound Compound 12”x5’ 12”x25’ 10”x5’ 10”x25’ 1 Stick 3 Sticks 32 Replacement Parts CAM SCREWS TAPERED SCREW (For ID Xpansion® Clamp) Part Number 10363 10364 10365 10366 10367 10368 10369 10370 10371 10372 10373 10374 10375 10376 50363 50364 50365 50366 50367 50369 50371 50373 Replacement Screw for Part Number 10202 10203 10204, 10504 10207 10201 10213 10205 23140, 24106 10206, 10506 23150, 24108 10208, 10508 Series 9, 22588B 10210 24110 50204 50205 50206 50207 50208 50210 50212 50216 Minimum Order Part Number Screw For: 10 4 10 10 10 4 10 4 10 4 8 4 4 4 10 4 10 4 10 10 8 4 31001 31002 31010 31020 31032 31042 31052 31072 Model #00 Model #0 Model #1 Model #2 Model #3 Model #4 Model #5, #6 Model #7, #8, #9, #10 Minimum Order 4 4 4 4 4 4 2 2 MACHINABLE UNIFORCE® CHANNEL Part Number Model Minimum Order 60140 60125 60135 60160 60180 500 750 1000 1500 2000 1 1 1 1 1 Part Number Model Minimum Order 60143 60145 60155 60165 60185 500 750 1000 1500 2000 1 1 1 1 1 Part Number Model Minimum Order 60205 60207 60210 60220 60230 60240 60245 250 375 500 750 1000 1500 2000 6 6 8 6 4 2 2 Part Number Model Minimum Order 60305 60307 60310 60320 60330 60340 60350 250 375 500 750 1000 1500 2000 6 6 8 6 4 2 2 HEX WASHERS (for Fixture Clamps) Part Number Replacement Washer for Part Number Minimum Order 10580 10587 10582 10583 10584 10584 10586 10588 10592 10202 10207 10204 10203 10201 10205 10206 10208 10210 10 10 10 4 10 10 10 8 4 MACHINABLE UNIFORCE® LOCKING PLATE KNIFE EDGE WASHERS Part Number 12584 12588B 12592 Replacement Washer for Part Number 22584 22588B 22592 Minimum Order 10 8 4 UNIFORCE® CHANNEL MACHINING SCREWS (for Machinable Fixture Clamps) Part Number Replacement Screw for Part Number 10704 10706 10708 10710 10504 10506 10508 10510 Minimum Order 1 1 1 1 UNIFORCE® WEDGE (Slug) MACHINABLE WASHERS - Steel (for Machinable Fixture Clamps) 33 Part Number Replacement Washer for Part Number 10604 10606 10608 10610 10504 10506 10508 10510 Minimum Order 4 4 4 4 Replacement Parts SQUARE WASHERS T-NUT WITH SET SCREW Part Number Use With Cam Screw Part Number T-Slot Size Minimum Order 21006 21016 21026 10370 10372 10376 10714 10715 10716 10717 10718 10719 3/8 7/16 1/2 9/16 5/8 11/16 2 2 2 2 2 2 Part Number Use with Mounting Screw: 20014 20016 1/2-13 Screw 5/8 Screw SLOT WASHERS Notes ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ 34 Series-9 Clamps This adjustable low profile, cam action clamp provides clamping of different size workpieces merely by rotating the clamp to one of its other edges. The clamps are 10mm (.394) high and use a 1/2-13 cam screw. Each of the six clamping surfaces is a different distance from the centerline by 1mm (.0394) as shown in the chart. Therefore, one Series-9 Clamp can hold parts that vary up to .240 simply by rotating the clamp to a different clamping surface. ➤ Serrated or smooth edges ➤ Heat treated and plated ➤ 4,000 lbs. holding force TORQUE VALUES AND HOLDING FORCE Part Number 90110 - 90145 Screw Size Torque/Holding Force (Ft Lbs/Lbs) 1/2 - 13 65/4000 Part Number Description Face Number Distance from CL Part Number Description Face Number 90110 90115 1-6 Smooth 1-6 Serrated 1 2 3 4 5 6 12 mm 13 mm 14 mm 15 mm 16 mm 17 mm (.4724) (.5118) (.5512) (.5906) (.6299) (.6693) 90130 90135 13-18 Smooth 13-18 Serrated 13 14 15 16 17 18 24 mm 25 mm 26 mm 27 mm 28 mm 29 mm (.9449) (.9842) (1.0236) (1.0630) (1.1024) (1.1417) 90120 90125 7-12 Smooth 7-12 Serrated 7 8 9 10 11 12 18 mm 19 mm 20 mm 21 mm 22 mm 23 mm (.7086) (.7480) (.7874) (.8268) (.8661) (.9055) 90140 90145 19-24 Smooth 19-24 Serrated 19 20 21 22 23 24 30 mm 31 mm 32 mm 33 mm 34 mm 35 mm (1.1811) (1.2205) (1.2598) (1.2992) (1.3386) (1.3780) Machinable Fixture Clamps These clamps, with the machinable steel washers, provide more flexibility for holding round or unusual shaped parts. Parts can be held directly to the fixture plate surface or elevated for through drilling. A special screw is provided with each package to hold the washer in the proper place during machining. H A B C D E 1/8 3/16 5/16 3/8 .040 .050 .100 .100 .980 1.230 1.480 1.730 .250 .350 .450 .550 Every package includes one machining screw F .470 .710 .900 1.125 C A ➤ Made of mild steel for machinability 1/4 - 20 3/8 - 16 1/2 - 13 5/8 - 11 B E ➤ Low profile 10504 10506 10508 10510 G D The flat edge is the same location as our original fixture clamps. It can be used where a stronger clamping surface is required. Part Number Distance from CL G* H Torque (Ft/Lbs) .250 .275 .300 .350 .308 .400 .500 .590 6.2 20.8 65.0 100.0 F Holding Number Force of Clamps (Lbs) Per Pack 800 2,000 4,000 6,000 4 4 4 4 G* - Amount of machinable stock 4 Uniforce® Clamps The compact, economical MITEE-BITE Uniforce® Clamp enables you to fixture more parts on the machine table. The specially designed steel wedge spreads the clamping force uniformly on both sides of the 7075-T6 aluminum channel. ➤ Increases production ➤ Minimizes tool changes ➤ Holds two parts with equilateral clamping action ➤ Ideal for clamping flat or round workpieces ➤ Reduces wasted space ➤ See Locating Rails on pages 25 and 26 ➤ Easily mated to hydraulic pull cylinders ➤ Ideal for pallet changers A F B B1 E C * D Part Number Model A B B1 C 60250 60375 60500 60750 61000 61500 62000 250 375 500 750 1000 1500 2000 .240 .360 .485 .735 .980 1.470 1.960 .27 .38 .58 .77 1.02 1.52 2.03 .250 .375 .500 .750 1.000 1.500 2.000 .320 .470 .625 .940 1.250 1.875 2.500 D* .210 .310 .410 .635 .820 1.215 1.625 E F† Thread Size .140 .185 .220 .375 .500 .750 1.000 .250 .375 .500 .750 1.000 1.500 2.000 2 - 56 4 - 40 8 - 32 1/4 - 20 5/16-18 1/2 -13 5/8 -11 Maximum Spread Torque (Ft/Lbs) Holding Force (Lbs) Number of Clamps Per Pack Key Size .260 .390 .530 .785 1.050 1.560 2.080 .5 1.1 2.5 10.8 10.4 28.3 55.0 200 310 500 1,500 2,000 3,500 6,000 6 6 8 6 4 2 2 5/64 3/32 9/64 3/16 1/4 3/8 1/2 D* - A milled slot wider than D dimension will insure clamp remains in line with workpiece. Clamp sides should not come in contact with slot walls during expansion. F† - The distance needed between workpieces for clamp clearance. Drill and tap mounting hole on the center of F dimension. Long Length Uniforce® Channel & Steel 5 This material is available in 20" lengths so clamps can be fabricated in different lengths to suit any requirement. Does not include plating or drilled holes. Part Number Model Part Number Model 62010 63010 250 Channel 250 Steel 62320 63320 1000 Channel 1000 Steel 62020 63020 375 Channel 375 Steel 62420 63420 1500 Channel 1500 Steel 62120 63120 500 Channel 500 Steel 62520 63520 2000 Channel 2000 Steel 62220 63220 750 Channel 750 Steel Machinable Uniforce® Clamps The compact MITEE-BITE Uniforce® clamp is available with extra material on the clamping jaws so it can be machined to conform to the shape of your workpiece enabling you to fixture unusual applications easily. The specially designed steel wedge spreads the clamping force uniformly on both sides of the 7075-T6 aluminum channel. The locking plate properly expands the clamp, while making it rigid for machining. Machine to a slip fit of workpiece. Clamp retracts after removing locking plate to make it easy to load parts. Note: Locking plate is used only to machine jaws, remove to clamp workpiece. When clamp is used to hold flat stock, use locking plate to machine faces parallel. C A F E I Patent #6,126,159 Part Number Description 60050 60055 B H D G Torque Holding (Ft/Lbs) Force(Lbs) Model A* B C D E F† G H** I 1 Clamp Assembly, with Locking Plate 1 Clamp Assembly, no Locking Plate 500 1.125 .50 .62 .420 .25 .18 .400 2-56 8-32 2.5 500 60075 60080 1 Clamp Assembly, with Locking Plate 1 Clamp Assembly, no Locking Plate 750 1.500 .75 .94 .632 .37 .26 .625 6-32 1/4-20 10.8 1,500 60100 60105 1 Clamp Assembly, with Locking Plate 1 Clamp Assembly, no Locking Plate 1000 2.000 1.00 1.25 .820 .50 .39 .812 6-32 5/16-18 10.4 2,000 60150 60153 1 Clamp Assembly, with Locking Plate 1 Clamp Assembly, no Locking Plate 1500 3.000 1.50 1.87 1.215 .75 .62 1.200 10-32 1/2-13 28.3 3,500 60200 60203 1 Clamp Assembly, with Locking Plate 1 Clamp Assembly, no Locking Plate 2000 4.000 2.00 2.50 1.625 1.00 .80 1.625 1/4-20 5/8-11 55.0 6,000 A* - The distance needed between workpieces for clamp clearance, drill and tap mounting holes on the center of "A" dimension. F† - The amount of machinable stock on jaws. H** - Mounting screws included. LONG LENGTH MACHINABLE UNIFORCE® CLAMPS C Locking plate required to machine channel without vibration. (Sold separately) Part Number This material is available in 7 1/2” lengths so clamps can be fabricated in different lengths to fit any requirement. Does not include plating or drilled holes. Model Part Number Model 60143 60145 60155 500 750 1000 I H Torque Holding (Ft/Lbs) Force(Lbs) A* B C D E F† H I 60051 500 Channel 60052 500 Steel Slug 1.125 .50 7.50 7.50 .420 .25 .18 2-56 8-32 2.5 500 60071 750 Channel 60072 750 Steel Slug 1.500 .75 7.50 7.50 .632 .37 .26 6-32 1/4-20 10.8 1,500 60101 1000 Channel 60102 1000 Steel Slug 2.000 1.00 7.50 7.50 .820 .50 .39 6-32 5/16-18 10.4 2,000 A* - The distance needed between workpieces for clamp clearance, drill and tap mounting holes on the center of “A” dimension. F† - The amount of machinable stock on jaws. (3) Drive Screws and (4) Mounting Screws included. 6 OK-VISE® Clamps THREE-DIMENSIONAL MACHINING Due to a low-profile design of OK-VISE® Clamps, it is possible to execute flexible three-directional machining of workpieces with one fastening. This ability to machine a workpiece in three planes means improved accuracy. PULL DOWN ACTION The single wedge clamps keep the workpieces steadily in place, not allowing upward or downward movement. The double-wedge clamps generate a pull-down action pressing the workpieces towards the fixture base. MACHINABLE JAWS Single-wedge clamps are also available with extended jaws that can be machined to suit the geometry of the workpiece. SPECIAL MODEL OK-VISE® low-profile clamp with a self adjusting steel ball is helpful when clamping castings and workpieces of an irregular shape. 7 SINGLE-WEDGE OK-VISE® CLAMPS Strong lateral clamping with a single wedge design. Part Number Model 47100* 47110* 47115 47130 47160 AK2-VT-SO BK2-VT-S BK2-VT DK2-VTI FK2-VT Min. A Optimum Max. B .79 1.06 1.06 1.65 2.24 .90 1.14 1.14 1.77 2.40 .98 1.22 1.22 1.93 2.60 .86 1.14 1.14 1.61 2.20 D E F Mounting Screw (included) .59 .83 .83 1.18 1.65 .16 .10 .10 .16 .20 .060 .060 .060 .080 .145 10-32 x 3/4 5/16-18 x 3/4 5/16-18 x 3/4 1/2-13 x 1 1/4 5/8-11 x 1 1/2 C .43 .59 .59 .87 1.14 Torque (Ft/Lbs) 7 30 30 110 250 Pressing Force of Jaws (Lbs) 2,000 5,500 5,500 14,500 24,900 Hardness of Jaws HRC 48-52 48-52 48-52 48-52 48-52 *47100 and 47110 have smooth jaws. DOUBLE-WEDGE OK-VISE® Increased clamping force and the double wedge design pulls the workpiece down. Part Number Model 47150 47180 DK2-WTI FK2-WT Min. A Optimum Max. B C C1 D E F Mounting Screw (included) Pressing Hardness Torque Force of of Jaws (Ft/Lbs) Jaws (Lbs) HRC 1.65 2.24 1.77 2.40 1.93 2.64 1.61 2.20 1.42 1.97 1.18 1.65 1.18 1.65 .20 .20 .080 .145 1/2-13 x 1 1/2 5/8-11 x 2 1/4 110 250 20,000 33,000 48-52 48-52 MACHINABLE SINGLE-WEDGE OK-VISE® CLAMPS Additional material is added to these machinable jaws. Part Number Model 47120* 47140 47170 BK2-VT-S+3 DK2-VTI+5 FK2-VT+5 Min. A Optimum Max. B C D E 1.30 2.05 2.64 1.38 2.17 2.80 1.46 2.32 2.99 1.14 1.61 2.20 .59 .87 1.14 .83 1.18 1.65 .10 .16 .20 F Mounting Screw (included) Torque (Ft/Lbs) Pressing Force of Jaws (Lbs) Hardness of Jaws HRC .060 .080 .145 5/16-18 x 3/4 1/2-13 x 1 1/4 5/8-11 x 1 1/2 30 110 250 5,000 12,000 22,000 30-34 30-34 30-34 *47120 has a smooth jaw. SPECIAL MODEL OK-VISE® CLAMPS The hard pivoting ball is ideal for clamping castings and unusual shaped pieces. Part Number Model 47185 47190 BK2-VT-B DK2-VTI-B Min. A Optimum Max. B C D E F 1.18 1.85 1.26 1.97 1.34 2.12 1.14 1.61 .59 .87 .83 1.18 .10 .16 .060 .080 G Mounting Screw (included) Torque (Ft/Lbs) .12 .20 5/16-18 x 3/4 1/2-13 x 1 1/4 30 110 Pressing Hardness Force of of Jaws Jaws (Lbs) HRC 5,500 12,000 48-52 48-52 8 Pitbull® Clamps The revolutionary Pitbull® Clamp remains the lowest profile, highest holding force clamp in the industry today. High vertical and horizontal clamping forces are generated, considering the size of the Pitbull® Clamps. It uses a standard cap screw and an oil resistant O-ring. The Pitbull® Clamp is available in 5 sizes and several styles, a tool steel knife edge for aggressive stock removal, a tool steel blunt edge for general purpose and a brass version to help prevent marring the workpiece. See Locating Rails on pages 25 and 26. Unique features of Pitbull ® Clamps: ➤ Extremely low bite ➤ Positive down force ➤ High resistance to rip-out ➤ Simple, sturdy, high quality design and components 9 Pitbull® is a registered trademark of the Pitbull Clamp Co., Inc. ➤ Gain maximum tool access to your work ➤ Virtually eliminate lost work