Thermoforming machines - Model

english
Thermoforming machines
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Model- and tool manufacturing
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Milling
Index
Thermoforming
Thermoforming machines
6-7
8-9
Vacuum forming machine T series
Vacuum forming machine U series
Options
10-11
12-13
14-15
Pressure forming and Twin-Sheet-equipment
Motorised drive / Programmable axes
Sheet loader / Roll feeder
Fast tool clamping system / Window plate system
Radiation pyrometer / Plastitherm temperatur control
Clean room equipment
Heating systems with quartz elements
Heating systems with halogen elements
Typical element behaviour
New development heating element “SPEEDIUM”
Trimming
CNC trimming machines
16-17
18-19
CNC milling machine / Sinumerik 840D control
Trimming machine FZ 2000 x 1000 / FZ 1000 x 600
CNC trimming machine FZ Direct Drive
CNC trimming machine ECO series
Options
20-21
22-23
24-25
26-27
28-29
Motor trimming spindles / GEISS trimming spindle
CLASSIC trimming spindle
Linear motors / Machines with second Z-axis
Trimming machine FZ 5000 x 2000
Ultrasonic cutting / Combination trimming
+ ultrasonic cutting / Tool change facility
Noise reduction and dust protection /
Extraction systems / Equipment with shuttle table,
sliding table and rotary table
Measuring sensor and measuring cycles
Weakening of slush skins / Teachbox HT6
Precision measuring scanning arm /
Model- and pattern making package
Specials
30-31
TT-in-one
Model-, tool- and mould manufacturing
32-33
We shape your ideas into the desired form
Trimming
34
Horizontal bandsaw
In 1948 Mr Georg Geiss
founded the company Maschinenfabrik Georg Geiss, which
he managed until his death in
2002. He realised that plastics, a new material at
that time, is the future for manifold production
facilities. Vacuum forming machines have been
produced since 1955, after initially engaging in
prototyping and tool manufacturing.
Based on forward-looking ideas, his company
enjoyed a steady growth over many decades.
Essential ideas that influenced the progress of
vacuum forming technology were invented and
developed by him. Developments achieved under
his direction:
- the first vacuum forming machine with
ergonomical loading height
- the first bottom heater of a vacuum forming
machine
- the first stepless control of heating elements
- the first electronic machine control and
- the first clamping frame adjustable in both axes.
He paved the way for the use of modern technologies, for the introduction of future-oriented
management concepts and for the long-term
success of a medium-sized German company.
In 2003 the status changed into an incorporated
company.
T h e r m o f o r m i n g m a c h i n e s - M o d e l m a n u f a c t u r i n g - To o l m a n u f a c t u r i n g - M o l d m a n u f a c t u r i n g - Tr i m m i n g
Manfred Geiss,
Chairman
of the board
World-wide, we are the only specialist to offer
complete solutions for plastics processing. Our line
includes design and manufacture of thermoforming
machines, CNC trimming centres and tool manufacturing and prototyping for vacuum forming.
True to our logo “one step ahead” we solve tomorrow’s
tasks today. This claim is substantiated by numerous technological developments and patents. Backed up by highly
qualified and committed staff we are consistently making
headway. A rate of 75 % of company trained personnel
and high proportion of engineers well above average,
speaks for itself. Our view is that innovation needs people
with outstanding technical know-how – and with vision!
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T h e r m o f o r m i n g m a c h i n e s - M a c h i n i n g c e n t r e s - H o r i z o n t a l b a n d s a w s - Tr i m m i n g m a c h i n e s
Whatever targets you are heading for,
we take the lead for you!
Innovative technologies from GEISS – our philosophy “one step
ahead” benefits our customers from the first day of cooperation
up to assembly and service.
You can rely on our know-how: We can provide
customised solutions via advisory meetings, by
specification of the technical requirements as
well as an investment analysis. We can submit
quotations for machines fast and comprehensively in various sizes and options: the parametric design makes it possible to build virtually
any size. Halogen heating elements, stepless
window plate and clamp frame systems
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and CNC machining centres for state-of-the-art
mould manufacturing complement our flexibility.
Development, high performance CAD systems,
the in-house pattern and mould manufacturing
for vacuum forming and our CNC trimming
machines – backed by Computer Integrated
Manufacturing – can meet customers' requirements quickly: the manufacturing times are no
more than 6 weeks. We use 3- and 5-axes milling machines, laser cutting machines, welding
robots and state-of-the-art production equipment, and our level of performance is constantly being further developed and optimised.
GEISS quality is the "Benchmark" in this industry and we intend to keep it this way to stay
"one step ahead" of the competition.
M o d e l m a n u f a c t u r i n g - To o l m a n u f a c t u r i n g - M o l d m a n u f a c t u r i n g – Tr i m m i n g
Our aim is to achieve the highest possible productivity. In
addition we aim at substantial savings: reduction of tool
change over times by developing flexible systems, by
efficient technologies such as our so-called flash heater
elements in thermoforming or by linear drives in CNC
trimming.
This offer would not be complete without extensive services.
We assist you worldwide – fast and at a reasonable cost –
and via online fault diagnostics we are available to help you
at any time. The new facility of our company is in operation
since 1999 in Sesslach in the beautiful Upper Franconia.
Efficient communication, direct links, high degree of automation and optimised stocking systems are the strong points
of this modern factory to reach our goal: Innovative technology for the one step ahead that smoothes the way for others
to follow.
We look forward to a good partnership with you!
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Vacuum forming machine T series
Heavy duty series, our best selling model. These machines guarantee the
processing of any thermoforming material of any thickness! The parametric
design permits the construction of any machine size from 1000 x 1000 mm
upwards. An extensive list of optional equipment allows any degree of
specialisation and automation.
DU 2250 x 1200 x 1100 T8
This machine was required to feature
an enormous draw depth using only
female tools. A motorised plug assist
system ensures uniform drawing and
precise reproduction of part quality.
DU 1500 x 1000 x 400 T8
The working height was lowered to
1000 mm for easy removal of punched
out laminated parts.
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Thermoforming
Vacuum forming machine T series
DU 1700 x 1300 T8
This machine of special nominal size
requiring frequent tool changes is
equipped with a tool change system.
Standard sizes and their technical details
Unit / Type
1500 x 1000 T
2000 x 1000 T
2000 x 1200 T
2000 x 2000 T
2500 x 1200 T
2500 x 1500 T
Max. sheet size
mm
1500 x 1000
2000 x 1000
2000 x 1200
2000 x 2000
2500 x 1200
2500 x 1500
Max. forming area
mm
1460 x 960
1960 x 960
1960 x 1160
1960 x 1960
2460 x 1160
2460 x 1460
Max. stacking height incl. pallet
mm
680
680
680
680
680
680
Draw depth male of female
mm
750
750
750
750
750
750
Draw depth heated top and bottom
mm
620
620
620
620
620
620
Max. roll diameter
mm
1200
1200
1200
1200
1200
1200
Working height
mm
ca.1185
ca.1185
ca.1185
ca.1285
ca.1185
ca.1285
Vacuum pump
m 3/h
100
100
100
300
200
300
Weight (basic machine)
kN
45
50
52
90
70
85
We reserve the right to make alterations in line with technical development. Values quoted may vary depending on optional equipment.
All series can optionally be equipped with quartz elements
for “Flash” heating elements
Clamp frame steplessly adjustable in both axes as standard,
can be motorised upon request for remote control
Light barrier with 900 mm guarding height
Complete integrated vacuum system
4 strong cooling fans plus water spray cooling
Automatic sheet sag control with support air
Synchronised plug assist system (standard),
4 types available
Electronic heater control for sensitive setting of the power
of each element of the machine
Spacing for moving fork lift truck under machine for easy mould change
Bottom heater in closed machine housing, can be operated separately
Top heater motorised via crank arm
Complete pneumatic valve control inside of the cabinet
Quick tool clamping system
Stepless remotely adjustable window plate system
Basic equipment: •
•
+
•
+
•
•
•
•
•
+
•
•
•
•
•
+
+
Optional equipment: +
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Vakuum forming machine U series
Extremely compact machine with very small overall dimensions. This series complements the T series for smaller sizes. The machine table is pneumatically lifted from
below allowing 300 mm draw depth. No need for platform or pit due to optimum
working height.
DU 1000 x 600 U8
A combination machine for roll and
sheet material that meets all demands
on automation.
DU 1000 x 700 x 300 U8
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Thermoforming
Vacuum forming machines U series
All series can optionally be equipped with quartz elements
or “Flash” heating elements
Clamp frame steplessly adjustable in both axes as standard,
can be motorised upon request for remote control
•
+
•
+
Light barrier with 500 mm guarding height
•
Complete integrated vacuum system
•
4 strong cooling fans plus water spray cooling
•
Automatic sheet sag control with support air
Synchronised plug assist system (standard),
4 types available
Electronic heater control for sensitive setting of the power
of each element of the machine
Spacing for moving fork lift truck under machine
for easy mould change
•
•
+
Bottom heater in closed machine housing, can be operated separately
•
Top heater motorised via crank arm
•
Complete pneumatic valve control inside of the cabinet
•
Basic equipment: •
•
•
Optional equipment: +
Standard sizes and their technical details
Unit / Type
1000 x 600 U
1000 x 800 U
1500 x 1000 U
Max. sheet size
mm
1000 x 600
1000 x 800
1500 x 1000
Max. forming area
mm
960 x 560
960 x 760
1460 x 960
Max. stacking height incl. pallet
mm
680
680
680
Draw depth male of female
mm
400
400
400
Draw depth heated top and bottom
mm
300
300
300
Max. roll diameter
mm
600
800
1000
max. Rollendurchmesser
mm
1200
1200
1200
Foil thickness of roll material
mm
0,18 – 2,0
0,18 – 2,0
0,18 – 2,0
Working height
mm
ca.1140
ca.1140
ca.1140
Vacuum pump
m 3/h
100
100
100
Weight (basic machine)
kN
37
41
54
We reserve the right to make alterations in line with technical development. Values quoted may vary depending on optional equipment.
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Pressure forming and Twin-Sheet-equipment
This equipment complements the universal
vacuum forming machine by adding pressure
forming and Twin-Sheet. This option is available
in 4 variations which are:
- pneumatic (max. 70 kN)
- motorised (max. 200 kN)
- motorised boost (max. 320 kN)
- locked hydraulically (max. 2 MN).
Motorised drive
Machines with motorised table drive
This equipment allows extremely precise movement of the table. Freely programmable speeds,
forces and positions can be selected and stored.
Machines with motorised plug assist drive
The precision of a CNC axis is also achieved
here. Therefore, speeds, change over points and
forces are programmable and can be stored.
Programmable axes
All setting positions of a vacuum forming machine can thus be automated. The programmed value is stored
together with the program onto a
data carrier. After reloading of this
program all values of all these programmable axes are automatically
executed by the control one after the
other. The following axes can now
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be programmed:
- all clamp frame positions
- all plug assist positions
- all table positions
- photocell heights
- window plate apertures
- clamp frame settings
- sheet loader stops
- settings for roll feeder
Thermoforming
Options for Vacuum forming machines
Sheet loader
The sheet loader allows automation of the production process
straight from the pallet.
Any material thickness can be
handled. All suction units can be
selected and stored via program.
Special control and design
features prevent blanks from
sticking.
Roll feeder
All machine types can be equipped to process
roll material. The combination sheet loader –
roll feeder is also possible.
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Fast tool clamping system
The fast clamping system performs 4 important
functions of the tool change: taking off new tool
from fork-lift truck, aligning on machine table,
clamping in machine, lifting of mould off
machine table to hand over to fork-lift truck.
This enables one man to do the tool change in
the shortest time possible. On request, we can
also fit retractable ball rollers. Tool change over
wagons are also available. In this case, every
tool needs to be equipped with a closed bottom
plate.
Window plate system
This option, invented by GEISS, patented and already successful installed in over
500 machines, replaces the fixed window plate!
The window plate system includes 4 separate plates positioned against each other like
in an iris diaphragm. Our invention allows the stepless adjustment of both axes independently from one another! Except for our smallest sizes, the strokes are always the same.
That machine axis which is directed from left to right (generally the longer
axis) allows a reduction by 1000 mm and the short axis over the width
of the machine, by 500 mm!
This means that our customers no longer need to have concerns about
investment, organisation and storage of many different aperture plates.
The operator is relieved of the necessity to change plates when changing
size. A correctly heated window plate, even of the right size, is always
available in the machine!
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Thermoforming
Options for Vacuum forming machines
Radiation pyrometer
The precise measurement of the material temperature is used
at 3 points for control:
- in top heater for controlling heating time
- in bottom heater for additional information
- in machine frame for controlling cooling time
Radiation pyrometer in machine frame for
controlling cooling time
Plastitherm temperature control
Fully integrated unit. Measuring of tool temperature with Pt-100 sensor
and 3-point controller.
Clean room equipment
Class A shaped parts are increasingly required to
have clean room quality. To that effect the results
are very positive. The measurements show that a
clean room enclosure, along with a very careful
preparation, can reduce the number of particles
suspended in the air within the cabin by 99.75 %!
This is based on an additional set-up on a
standard machine. Alternatively the clean room
equipment is available in stainless steel.
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Heating systems with quartz elements
All machine types and heater banks are available
with quartz elements or optional with “FLASH” type
elements.
Hundreds of thousands of these elements are in use.
Their fast response helped the single-station vacuum
forming machine achieve a high share of the market.
In idle position at lowest setting, they are among the
best energy saving heating elements in vacuum
forming machines.
Heating systems with halogen elements
The “FLASH” heater element system can often cut heating times
in half. The productivity of the single-station vacuum forming
machine is equal to productivity of multi-station machines –
without their drawbacks.
The power of each element is individually controlled (our
standard!) and allows perfect adaptation to the most demanding
applications!
The low absorption at a wave length of 1 micrometer allows
deep penetration of the radiation and perfect heating through of
even very thick materials. Our halogen elements type “FLASH”
are unrestricted applicable for all thermoforming materials!
In the meantime nearly 400 machines equipped with our
“FLASH” heating elements are operating successfully all over
the world.
%
Absorption curve
Polystyrene
0,04 mm
80
60
40
20
0
14
2
4
6
8
10
(µm)
Thermoforming
Options for Vacuum forming machines
Typical element behaviour
Quartz element type “FAST”
Halogen element type „FLASH“
New development heating element „SPEEDIUM“
Over a period of 2 years, we developed a halogen element that combines several positive effects of the development together with company PHILIPS. The new element considerably reduces the influence of colour and at the same time increases
the efficiency of the heating. The power consumption as well as the heating times for typical applications are remarkably
reduced! Multi-color printed sheets of various thermoplastics are no longer a problem.
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CNC trimming machines
Since their development in 1984, it was our aim to offer a range of CNC trimming machines, which would
hold a leading market position in respect of technology, quality and productivity. The advantages of continuous
path control, rigid portal design and high flexibility put our trimming machines very soon on the road to
success. These machines are also designed in accordance with our parametric concept and are available in
any nominal size and countless variations to achieve the optimum for the user.
Over 450 machines supplied prove their productivity under harsh industrial conditions.
Sinumerik 840D control
The widely varying demands that we and our customers make on an
NC control can nowadays only be met by the Sinumerik 840D. The integrated PC can meet all requirements with features such as modern data
interfaces, easy operation with top performance, extensive 5-axes
processing package, comprehensive programming facilities and safety
feature “Safety Integrated”.
The following options are available in our machines: Any offset, rotation,
scaling and mirroring of the FRAME co-ordinate system, round tool-centerpoint TRAORI (RTCP), automatic motion control with Look Ahead function,
COMPCURV and COMPCAD data compression, CONTPREC programmable contour precision, Circle in space through three points CIP, 3-D cutter
length compensation and CUT3DC 3-D cutter radius compensation.
Trimming machine FZ 2000 x 1000
As with all other CNC trimming machines of
GEISS the nominal size is equal to the area
size trimmed with 5-axes. This size is our
most popular standard size.
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Trimming
CNC trimming machines
Trimming machine FZ 1000 x 600
The smallest size provides the same productivity and rigidity
as the big ones. All programmes are interchangeable among
all machine sizes.
Technical data
Unit / Type
FZ 1000 x 600
FZ 2000 x 1000
FZ 2500 x 1250
FZ 3000 x 1600
Max. size of formed part
mm
1000 x 600
2000 x 1000
2500 x 1250
3000 x 1500
Traverse path X/Y/Z
mm
1400 x 1000 x 560
2400 x 1400 x 560
2900 x 1650 x 560
3400 x 1900 x 560
Rotation angle C-axis
°
520
520
520
520
°
285
285
285
285
Rapid feed speed X with lead screw drive
mm/min
46875
46875
46875
46875
Rapid feed speed Y with lead screw drive
mm/min
40900
40900
40900
40900
Rapid feed speed Z with lead screw drive
mm/min
70000
70000
70000
70000
Rapid feed speed B with lead screw drive
°/min
17100
17100
17100
17100
Rapid feed speed C with lead screw drive
°/min
20880
20880
20880
20880
Acceleration X/Y with lead screw drive
2
mm/s
2000
2000
2000
2000
Acceleration Z with lead screw drive
mm/s2
7000
7000
7000
7000
Pivoting angle B-axis
We reserve the right to make alterations in line with technical development. Values quoted may vary depending on optional equipment.
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CNC trimming machine FZ Direct Drive
Trimming centre with 5 directly driven axes
For fast 5-axes trimming from foams for model manufacturing up to aluminium,
all axes of this plant are equipped with gearless direct drives. Linear motors can
boost the speed in the 3 longitudinal axes to up to 180 m/min. The two rotary
axes B and C use gearless drives, so-called torque motors, which depending on
version can achieve an angular speed of up to 900 angular degrees. The acceleration of these axes is much higher than that of conventional axes with gear
drives.
The machines for trimming of plastic and aluminium come
into a new class! With CNC trimming center FZ Direct Drive
the rotating axes are no longer the limitation at quick simultaneous movements and on horizontal surrounding of radii.
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Trimming
CNC trimming machine ECO series
Trimming machine for light-duty applications
The current range of CNC trimming machines has been extended at the end of 2003 with the machine
type "ECO". This new development is designed for light-duty applications and is also priced very
attractively. The axes achieve feed speeds up to 75 m/min. The PC based control Sinumerik 840DI
by Siemens provides the same 5-axes functions of its "big brothers"; yet:
The price is economical – without saving on quality and service!
In addition to plastics these trimming machines can also process wooden materials and aluminium.
During the first year after introduction of this machine type we succeeded to sell 25 machines worldwide. Yet another proof that this new development places us again "one step ahead".
Axes speed
Acceleration
X-axis
75.000 mm/min
4.000 mm/s2
Y-axis
64.000 mm/min
3.000 mm/s2
Z-axis
70.000 mm/min
7.000 mm/s2
B-axis
70 rpm
15 r/s2
C-axis
58 rpm
12 r/s2
Design features
- portal-type trimming machine with stationary machine table,
- drive of main axes X, Y and Z via lead screws; X and Y
with driven screw,
- open machine table for optimal swarf disposal.
Siemens control system
- modular 32-bit CNC path control on PC basis with PCU 50,
- hard disc: 10 Gbyte, 1 Gbyte for user data,
- 1.3 Mbyte program storage,
- control of drives with SIMODRIVE 611 universal via PROFIBUS
interface; the alternative to the digital system –
SINUMERIK 840 D.
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Motor trimming spindles
For 5-axes and 3-axes trimming we offer exactly adapted trimming spindles with performances between 3 and 25 kW, speed up to 60.000 min-1
and tool holding fixtures up to size HSK63 made by renowned manufacturers.
GEISS trimming spindles
GEISS milling spindle
fitted in a very compact
gimbal milling head.
GEISS trimming spindles have 2 protruding shaft ends. The direction of rotation of these spindles can be inverted in seconds via
program. The spindles are therefore especially suitable for the
trimming of mouldings. GEISS spindles are available in 2 sizes.
We have built up a very fast and unbureaucratic exchange and
repair service for GEISS trimming spindles, which we produce
ourselves in every part in highest precision and which are subject
to most rigorous quality control. Refurbished spindles and new
spindles are permanently available. The refurbished spindles are
offered to our customers at an extremely attractive price.
All spindles carry a guarantee for operational life.
CLASSIC trimming spindles
The CLASSIC trimming spindles have a tool
clamping device that permits automatic tool
change. The particular feature of the CLASSIC
trimming spindles is the interchangeable shaft
unit. In the event of damage to the bearing, it
is not necessary to remove and repair the
complete spindle, but only the shaft unit. Also
for these spindles we carry refurbished spindles
permanently in stock.
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Trimming spindle
CLASSIC 80 A6
Trimming spindle
CLASSIC
with exchangeable
spindle shaft unit
including the
spindle bearings
Trimming
Options for CNC trimming machines
Technical details of high-frequency motor spindles
Make
Applications
Spindle type
min-1
Maximum rpm
GEISS
5-axes trimming
ER 16
GEISS
5-axes trimming
ER 25
CLASSIC
5-axes trimming
80 A6
CLASSIC
5-axes trimming
100 A8
40000
24000
50000
40000
Bearing
Hybrid ceramic
Hybrid ceramic
Hybrid ceramic
Hybrid ceramic
Lubrication
Greased for life
Greased for life
Greased for life
Greased for life
Max. continuous output
kW
3,8
8,0
3,0
5,0
Peak output
kW
6,0
12,0
4,4
9,0
Quick tool change
No
No
Yes
Yes
2nd shaft end
Yes
Yes
No
No
Tool clamping
Collet chuck ER16
(Manual) ER25
Pneumatic HSK-E25
Pneumatic HSK-32E
Max. shaft diameter
mm
10
16
10
13
Weight
kg
6,5
13,6
6,5
11,0
Coolant circulation
Coolant circulation
Coolant circulation
Coolant circulation
Yes
Yes
Yes
Yes
Spindle cooling
Refurbished spindle ex stock
We reserve the right to make alterations in line with technical development. Values quoted may vary depending on optional equipment.
Make
Applications
Spindle type
WALTER
3-axes trimming
KM3
IBAG
3-axes trimming
120.2A32V
IBAG
3-axes trimming
HF170-1A
17000
32000
18000
Bearing
Steel ball bearing
Ceramic bearing
Ceramic bearing
Lubrication
Central lubrication
Greased for life
Greased for life
min-1
Maximum rpm
Max. continuous output
kW
5,5
8,0
16,0
Peak output
kW
6,5
11,0
20,0
Quick tool change
No
Yes
Yes
2nd shaft end
No
No
No
410E
HSK40
HSK63
Tool clamping
Max. shaft diameter
mm
16
20
25
Weight
kg
12,0
23,0
25,0
Air cooled
Water cooled
Water cooled
Yes
No
No
Spindle cooling
Refurbished spindle ex stock
We reserve the right to make alterations in line with technical development. Values quoted may vary depending on optional equipment.
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Linear motors
The “Safety integrated” function and the high performance of Sinumerik, along with the proven portal
design of our machines, allow the use of synchronous
linear motors. These linear direct drives accelerate the
machine from 15 m/s2 up to a speed of 180 m/min
which permits an increase in production of 40 to
100 %. In addition, this drive distinguishes itself
through extreme rigidity and contour precision, as the
machines are equipped with direct measuring systems
and elimination of mechanical force transmission
elements such as gears and belts. As there are
hardly any mechanical components that might wear,
these machines have a considerably longer life span.
Technical details
Rapid feed speed X/Y:
Acceleration from:
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180.000 mm/min
15.000 mm/s2
Trimming
Options for CNC trimming machines
Machines with second Z-axis
With a view to doubling the productivity of the machine for large production runs, we can equip the machine with a
second Z-axis. This makes it possible to process 2 identical components simultaneously.
Trimming machine FZ 5000 x 2000
Combined with sliding tables for part removal
all refrigerator inner liners are finished
completely on 4 of these machines.
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Ultrasonic cutting
Alternatively, instead of the
trimming spindle, an ultrasonic cutting unit with an
additional NC-axis can be
provided. Free from noise
and swarf, this unit can cut
materials that cannot be
processed with a trimming
spindle easily or not at all.
This unit can also be fitted
with a cold knife or heated
knives. An excellent add-on
feature for trimming
machines!
Details of Ultrasonic cutting unit
Feeds:
Frequency:
Material thickness:
up to 60 m/min
20 kHz
up to 4 mm
PVC floor tiles, cut with ultrasonic knife and
chamfered with GEISS milling spindle.
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Trimming
Options for CNC trimming machines
Combination trimming + ultrasonic cutting
The machines can be equipped with a second Z-axis to combine
the advantages of ultrasonic cutting and milling in a flexible
production centre. This combination is used particularly for
trimming of interior automotive panels.
Tool change facility
An automatic tool changer is available
for machines with tool change trimming
spindles, which is arranged at the inner
wall of the machine along the X-axis.
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Noise reduction and dust protection
Due to their compact portal design, the machines can
equiped in a simple way with a canopy. This machine
enclosure allows the connection of extraction equipment
for air re-circulation.
Extraction systems
We offer suitable extraction systems, swarf conveyors and filter systems including all conduits
ready assembled for the removal of swarf and
dust.
When a swarf removal system is fitted, a strut
frame replaces the solid machine table so that
the swarf can fall through.
Extraction systems
Unit / Type
Swarf extraction
with swarf bag
High-power dust
extraction with
douple swarf bag
Swarf and dust
extraction with
pocket filters
Swarf and dust extraction
with sintered lamellar
filters with particularly
high degree of separation
Power
kW
1,5
5,5
11,0
15,0
Extraction volume
m /h
2300
5000
7500
7500
3
We reserve the right to make alterations in line with technical development. Values quoted may vary depending on optional equipment.
26
Trimming
Options for CNC trimming machines
Equipment with shuttle table, sliding table and rotary table
The shuttle table is recommended for the loading
and unloading of big parts. It is designed as an
additional CNC axis. Protection is provided by light
barriers or a safety laser scanner. The table moves
alternately out of the machine at the left-hand and
the right-hand side. When the shuttle table is positioned it shuts the machine case like a drawer or
the machine case is shut by vertically running roller
blinds.
Sliding tables move out of the machine
to the front to facilitate the change of
workpieces. Machines with centre
screens can be fitted with 2 such tables.
For large formed parts, the sliding tables
can also be coupled.
The rotary table is designed as NC-axis. Workpieces can be
changed while the machine is working. Loading and unloading is at the same position so that the machines can easily be
integrated into production lines. Owing to these advantages,
machines with rotary tables are frequently used in the automotive industry, for example for the processing of dashboards.
The danger area of the rotary table is protected by a light
barrier at the front and a safety laser scanner that prevents
trespassing the light barrier.
27
www.
-ttt.com
Measuring sensor and measuring cycles
In addition to the measuring sensor on the sledge of the Z-axis for measuring and recording the work piece co-ordinates, a fixed sensor is available
for automatic measuring of the machine axes and trimming tools as well as
a laser system for tool setting and breakage monitoring. Measuring cycles
automatically perform error compensation, tool compensation and zero
offsets are calculated and activated.
Weakening of slush skins
To ensure the function of invisible airbags in motor
vehicles, the slush skins of dashboards and door panels
must be cut down to a very precise residual wall
thickness. Our machines with ultrasonic cutting unit are
perfectly suited for this application and are already in
operation in many factories. They are complemented by
2 measuring sensors to compensate machine tolerances
and thermal expansion as well as protocol system for the
process parameters.
Our experience in the manufacture of the necessary
cutting jigs makes us the preferred supplier to the
automotive industry.
Teachbox HT6
The ideal complement to the control system for fast
program creation directly on the workpiece via
“teach-in”. The unit features integrated direction keys
and supports all functions in all operating modes.
28
Trimming
Options for CNC trimming machines
Precision measuring scanning arm
The ideal aid when programs have to be generated frequently by teach-in.
The precision measuring scanning arm is also available for suspended
design. With additional software it can also be used for digitisation of 3D
objects and for measuring of workpieces.
Model- and tool making package
processing of mould making materials and aluminium
and comprises:
- linear synchronised motors
- trimming spindle CLASSIC 100 A8
- measuring sensor fixed to machine housing
- spray cooling system
- tool change facilities
- clamping of B- and C-axis
- measuring of machine axes
- absolute encoder of Z-axis
29
www.
-ttt.com
TT-in-one series
The TT-in-one series is a unique system which combines
vacuum forming machine, feeder and CNC equipment into a
single unit. This fully automatic plant gives users a decisive
edge over competitors:
- the in-process stock (between vacuum forming machine
and CNC machine) is no longer required,
- the automation ensures a more uniform quality
of the products.
An essential advantage is the improved precision in the interaction of vacuum forming machine and CNC trimming.
Due to smaller temperature differences the product materials
are less affected by stress and last longer when being
processed further.
30
Special
TT-in-one
Other features of the TT-in-one series:
- networking of PLC and CNC,
- also available with ultrasonic cutting unit and swarf extraction,
- also available with halogen heater elements (for higher outputs),
- linear motors substantially increase the processing,
- no limitation to length due to the system, hence available for any size (due to the parametric
principle for vacuum forming machines and CNC-trimming machines).
Transfer CNC machine - stacking station
Transfer sheet load - CNC machine
ENG6-28__Y
AMK_Y
4_13_TU
4_12_1_TU
4_12_TU
Oberheizung
4_4_T
4_3_1_T
4_5_1_T
4_3_T
4_5_T
4_12_1_TU
4_12_TU
710_2_TU
4_12_1_TU
4_12_TU
4_12_1_TU
4_12_TU
4_12_1_TU
4_12_TU
710_1_TU
4_12_1_TU
4_12_TU
710_2_TU
4_12_1_TU
4_12_TU
5_12_TU
701_1_T
701_1_1_T
V_100_T
4_12_1_TU
4_12_TU
5_9_TU
18_4_2_TU 3_5_T
18_3_1_TU
18_4_1_TU
3_17_T
2_9_T
V_1848_T
V_046__TU
111_6_TU
111_2_TU
709_2_1_T
111_9_1_T
709_1_T
111_21_1_TU
111_21_TU
V_011_1_T3_5_T
V_1859_T
18_69__TU
111_21_1_TU
111_21_TU
111_21_1_TU
111_21_TU
3_5_T
3_5_T
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111_21_TU
111_21_1_TU
111_21_TU
3_5_T
5_13_T
5_11_T
5_1_T
5_5_TU
5_3_TU
702_1_T
2_23_T
3_14_T
2_24_T
21_7_T
3_15_1_T
2_18_T
111_10_T
111_19_TU
111_21_1_TU
111_21_TU17_8_T
111_3_1_T
111_3_T
3_5_T
18_69__TU
111_21_1_TU
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111_21_1_TU
111_21_TU
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111_21_1_TU
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18_2_2_TU
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111_21_1_TU
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111_21_TU
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02_04_00__FZ
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Maschinenaufbau
9_6_2_T
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CNC trimming machine
ENG6-28__Y
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3_2_1_T
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Vacuum forming machine
Stacked parts
03_1_B1
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01_37_B1
01_100_B1
01_20_02__FZ
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01_04__FZ
01_20_02__FZ
01_20_01__FZ
01_20_02__FZ
01_20_01__FZ
01_00__FZ
Sheet loader
Table CNC trimming machine
30_07_02__FZ
02_14_B1 01_29_B1
01_2_B1
01_02__FZ
01_23_B1
01_02__FZ
03_1_B1
03_1_B1
03_1_B1
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03_1_B1
03_1_B1
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03_1_B1
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03_1_B1
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3_10_3_T
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2_11_T 3_13_3_T
2_6_3_T
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2_4_3_T
2_4_1_T
2_6_5_T
2_4_5_T
2_4_2_T
01_09_03__FZ
103_3_TU
713_4_T
7_20_T
100_1_TU
103_8_T
A_8WELD
03_6_B1
03_8_B1
03_7_B1
03_1_B1
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05_2_B1
05_15_B1
03_4_B1
03_2_B1
03_1_B1
03_6_B1
03_8_B1
32_3_H_TU
32_14_1_TU
32_14_TU
32_1_TU
2_21_1_T
103_9_TU 2_21_2_T
02_04_B1
02_05_B1
02_21_B1
02_25_B1
02_23_B1
02_27_B1
21_8_T
8_1_T
32_2_TU
03_1_B1
21_2_T
02_22_B1
02_29_B1
02_04_B1
02_05_B1
02_21_B1
3_3_1_T
3_3_T
21_1_T
Stacking pallet
01_20_02__FZ
01_20_01__FZ
Stacking station
31
www.
-ttt.com
We shape your ideas into the desired form
Furthermore, in the field of tool making, GEISS provides highly productive solutions.
The demands for tools are increasing in many areas. Size, material quality or design make
the highest demands on technical implementation.
We can either offer you models you may require for your own tool making or complete tools
for efficient use in the forming process. As a matter of course we also realise extraordinary
customer requirements. Benefit from our expertise of more than 50 years in model and
mould making!
1
32
1
Tool for refrigerator inner liner
2
Multiple tool for a half-shell suitcase
3
Sanitary industry: the tool of a shower base
2
3
Model-, tool- and mould manufacturing
4
Moulds, models and tools in
different sizes and designs are
manufactured on our own
machines for vacuum forming
procedure for use in industrial
batch production.
4
5 x 5 m tool milling machine
5
3D CAD-CAM system for design and cutter path calculation
6
Milling jig for complete processing on a GEISS trimming machine
7
Female tool for a GEISS vacuum forming machine
8
Tool set for a complete ski box
6
5
7
8
33
www.
-ttt.com
Trimming
Horizontal bandsaw
Horizontal bandsaw
Since 1962 we already offer our
horizontal bandsaws in many sizes and
in a variety of optional equipment.
They are used for example to trim vacuum
formed parts or to cut foam blocks.
They are ideally suited to operate in
tandem with our vacuum forming
machines in production lines.
The advantages at a glance:
- automatic feed with endless
conveyor belt
- diagonal cut steplessly
adjustable within 1:5
- ideal machine for adding to
production lines
- extraction system for swarf
available
Technical details
Unit / Type
600
800
1000
1250
1500
1700
2000
Passage
mm
630
830
1030
1280
1530
1730
2030
Length
mm
2450
2450
2450
2450
2450
2450
2450
Operation height
mm
800
800
800
800
800
800
800
Width
mm
2100
2300
2500
2750
3000
3200
3500
Weight
kN
7,3
7,8
8,7
9,7
10,0
10,4
10,8
Power consumption
kW
1,3
1,3
1,3
1,3
1,7
1,7
1,7
Saw blade length
mm
4560
4960
5360
5860
6360
6760
7360
Saw blade thickness
mm
0,45
0,45
0,45
0,45
0,45
0,45
0,45
Saw blade width
mm
20
20
20
20
20
20
20
Cutting speed
m/s
Feed
m/min
20 ; 25 ; 30
0.5 - 2.5
We reserve the right to make alterations in line with technical development. Values quoted may vary depending on optional equipment.
34
Luftbild von Seßlach, aufgenommen von Rudi Engel.
Visit our web page under
www.geiss-ttt.com
35
tel
fax
> ++49 (0)95 69/92 21-0
> ++49 (0)95 69/92 2120
mail
> mail@geiss-ttt.de
internet > www.geiss-ttt.com
1/05
GEISS AG
Industriestr. 2 - D-96145 Seßlach