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Rexnord Marbett
Rexnord Marbett 2 Introduction Course 3 Sprockets 4 Split Moulded Polyamide Easy Assembly Quiet Running Strong engineering Polymer with 30% glass fiber Part.225 Corrosion Resistant R Sprockets 5 Split Machined Polyamide Easy to clean Hole can be machined to bigger diameter. Part.397 Idler wheels Split design: Easy Assembly Special low friction Polymer Part. 414 Cast Iron or Steel Abrasion Resistant Part.507 Wear strips 6 Part.386 Part.263 Part.262 Part.243 Part.251 Ram-extruded UHMWPE Less debris embedded in UHMWPE than low quality HMWPE (extruded) Less wear on chains Always change wearstrips when change chains Discontinuous process : marks perpendicular to the extrusion direction 50 50 88 82,5 Part.261 5,5 82,5 88 Part.262 Part.263 50 Part.261 82,5 82,5 85 2,5 85 Part.262 Part.362 50 Wear strips 7 part. 215 part. 310 Ram-extruded UHMWPE with SS V-Shape Less buckling problems when temperature changes Easy to clean 50 82,5 50 88 5,5 42 44,75 Part.310 Part.215 Part.310 50 83,5 1 82,5 50 42 44 Part.262 Part.356 Part.215 Part.356 Part.423 Part. 215 Part. 216 Part.244 Part.175 Part. 275 8 Wear strips Ram-extruded UHMWPE with SS struttural Element More stiffness Interchangeable plastic profile 50 88 50 82,5 Part.366 Part.371 Part.366 Chain guide profile Part.366 50 82,5 Part.367 Chain guide profile 50 Part.367 Part.371 Part.367 Part.371 Mounting Block 83,5 1 Wear strips 9 Chain guiding Shoes Easy Assembly Available also right and left version. Part.550- 551 Assembly Part.550 Used to guarantee smooth transition of TableTop and Mattop chains from idlers of sprockets onto 367 and 366 wear strip. Part.551 Thermal expansion 10 Wear strips Clamp for chain guide profiles Easy Assembly of chain guide profiles: part.366 - 367 - 368 on tubolar frames Ø 38 mm (no drilling). New Part. 559 Stainless steel fastners product Applications, mounting scheme Assembly on part. 366 Part.366 Tube Ø 38 Part.179 part. 559 Chain Return 11 Part.37 Part. 11 Part.153 Part.67 Wear shoe 20 6 n.4 121 18,75 84 244 °m 150 in Part.153 A = 1,5 • B Chain tension roller Part.67 39 Df 14,5 R 232 750 A 500 B 500 B 12 Chain/wear shoe interaction Chain 812 Chain wear shoe interaction Backflex radius Chain Return 13 Rollers 100 82,5 2 ø 42,5 ø 51 Df Part. 73 Roller 25,5 27,5 Part.73 Part.126 Distance gear 50 Version with Df 18,5 - 20,5 Df Df ø 27 Version with Df 12,5 - 16,5 82,5 32 Df 25,5 4 50 4 Part.73 Part.125 Part.126 Part.73 Part.73 Part.126 50 85 2,5 ø 42,5 ø 52 Part. 125 Double roller 88 5,5 Part.126 25,5 55 82,5 50 Part. 125 Double roller 25,25 1,5 25,25 52 ø 42,5 ø 51 Df 1,5 Part.73 Part.125 Part.126 Chain Return 14 Rollers 50 82,5 50 83,5 1 Df ø 42,5 Part. 421 Roller 50,5 Part.73 Part.421 Part.126 Part. 388 Roller 50 ø 42,5 Df 87 50 88 1 27,5 Part. 37 Guiding flange Part.388 Part.126 ø 70,5 Df Part.388 2 50 82,5 88 5,5 50 Df ø 60,5 Part. 11 Roller 85,5 Part.37 Part.11 Rollers 15 ø 60 rollers: better sliding on the shaft than smaller ones Modular system for 85 and 88 mm pitch Selflubricating material for less friction on the shaft Available metric and USA diameters (on request) New Part. 554-556 product Part.362 ø 60 Df Part.262 2 40,5 Part.554 Part. 554 Part.555 50 88 5,5 ø 60 ø 70 Df 82,5 4 2 39,5 43 1,5 Part. 556 Part.556 50 Rollers 16 External thermoplastic rubber surface Suitable for high speed conveyors Reduced noise between roller and chain Low friction acetal hub Anti-seizure effect: lower friction between roller and shaft and higher between roller and chain New Completely closed design for high cleanability Part. 613-614 product 82,5 Part. 614 39,5 43 Part.614 Part. 126 100 Part. 614 50 88 41 Part. 613 5,5 50 50 85 82,5 50 2,5 ø 60 82,5 Df 3,5 ø 60 ø 70 Df 114,3 Part. 614 Part. 614 Part.613 Part. 555 17 Chain return components Low noise High speed conveyors Less problems in dirty environment Part. 533 Part. 523 Part. 282 Chain return components 18 Part. 533 Part. 523 New product Part. 282 New modular elements for chain return system with K = 82,5 mm chains (steel and plastic). Easy assembly: all snap-on parts. Versatility: fits on both round profiles from ø 15-20mm and square 20mm. Wear strip can be used twice. 50 87 50 82,5 50 88 83,5 1 50 Examples of assembly 1 42 44,75 Part.367 20,5 13 25 * 26 Part.423 Part.244 Part.175 20,5 Part.423 Part.244 Part.175 19 Chain return components Fits on both square and round steel profiles Assembly of part. 244,282,175 5 30 New Part. 524 20,5 9,7 5 5,4 6,2 5,4 Sliding profile product Reversibility of the profile New profile Worn profile Upside profile Chain return components 20 Chain return guide 23 40 13 30 Part.523 27,7 R 75 25,5 103 Part.282. 150 min Catenary 75÷125 Part.282 Part.524 Part.523 500 400 6,5 6,5 53 84 21 Chain return components Spacer with Striker 75 16 10 55 13 4 Part. 533 20,5 26 New product Spacer with “special” striker 2 16 10,5 60 15 75 Part. 533 New product 21 26,2 1 5 Chain return components 22 Ø 18/20 Part. 565 Expansion plugs New Part. 565-566 product 20 Part. 566 Expansion plugs Easy connection of frame cross members to sides Avoids welding of tube ends or expensive solid bars with threaded holes at the ends Both square and round tubes can be used Expansion system makes a very strong and stiff joint Suitable in combination with Snap-on Spacers Mounting on round tube Part. 565 Expansion plug Part. 524 Part. 282 Part. 523 Part. 524 Modular elements for chain return ref. Bulletin E-1040/FT 23 Solid UHMWPE tracks Corner Tracks Straigth Tracks Product side guide 24 Part.223 Part.308 Part.393 Part.361 Ram-extruded UHMWPE with SS V-SHAPE Part. 361 Closed round guide Part. 223 Clamps for V-shape side guides Part. 210 Fixed Part. 211 Adjustable Part. 213 Double 25 Product side guides Guide Rail Clamps part. 211 part. 219 Part. 210 Guide rail Clamp part. 393 part. 219 Part. 211 Abjustable guide Part. 213 Double guide rail clamp Product side guide 26 Part.379 Part.377 Part.298 Extruded HMWPE for 60x6 metal flat Economic solution: Metal can be iron instead of stainless steel. Sealing with silicon will close the part avoiding rust. Part.298. Guide rail clamp Assembly instructions Metal flat 27 Product side guide Part.159 ø8 8 2 ø1 4 4 ø1 2 Part.347 Clamps for steel round rod lateral guides Part.82. Guide rail clamp Clamps for steel round rod lateral guides Part.159. Adjustable guide rail clamp Product side guide 28 Modular roller guide Disassembly the elements Part.128 Part.128 Straight roller guide single double or triple Part. 128 Assembly Part.128 29 Product side guide Part.128 S Guide rail clamps Part. 373 Part.359 Part.128 s Part.227 Transport of PVC or PET bottle packs 30 Product side guide New Part. 580-581 product Snap-on roller side guide low friction side roller guide Easy assembly on 40x8 flat metal profile Hinges Between modules for perfect shaping both straight and sideflexing Small diameter rollers for better product handling = in Rm 0 50 Minimum radius of curvature = in Rm 0 35 Product side guide Part. 580 - Single execution S 18 14 32 46 40 ø 13,6 12 32 3 74,3* 371,5 *= module length Part. 580 - Double execution ø 13,6 New 18 64 74 40 Part. 580-581 8 product 14 12 28,5 3 74,3* *= module length 371,5 Part. 581 - Single execution with wide rollers 46 40 32,5 S 17 ø 11,5 14 12 32 2 74,3* 371,5 *= module length Part. 581 - Double execution with wide rollers ø 11,5 8 17 14 12 65 74 40 31 28,5 2 74,3* 371,5 *= module length 32 Product side guide New Part. 557-585 product Separating roller guide low friction separating guide Small width Easy assembly on 40x8 and 30x6 flat metal profile Chain hinge gives perfect shaping both straight and sideflexing Small diameter rollers for better product handling Product side guide 33 Part. 557 - Single execution H 11,5 S 15 32 42,5 ø 13,6 3 12 99,7* 33 498,5 *= module length Part. 557 - Double execution S 11,5 New 15 64 74 ø 13,6 3 12 99,7* 498,5 33 *= module length Part. 585 - Single execution with wide rollers H 11,5 S 15 32,5 42,5 ø 11,5 2 12 99,7* 31 498,5 *= module length Part. 585 - Double execution with wide rollers H 11,5 S ø 11,5 15 12 99,7* 498,5 65 74 product H Part. 557-585 2 31 *= module length Product side guide 34 New Part. 587 product Cross clamps for metal frames The geometry of these cross clamps allows producing supporting over the chain surface. The stiffness of Part. 587 makes them suitable for wide multistrand conveyors. 40 mm A 40 mm Part.587 Part.592 ø 20 mm Example of assembly Part.580 Part.557 View from A Tube Part.199 Part.617 ø 20 40 x 40 Product side guide 35 New Part. 567-568-569 product Modular transfer plates with rollers Easy head to tail and 90° product transfer Low friction, HP™ material Full modularity both longitudinal and transversal Easy assembly with M5 bolts tightened from the top of the conveyor Modules are assembled with interference fit, so it is possible to use less screws in light duty applications Available both versions with and without lip Head to tail transfer with 6 modules (chain 820 sprocket T21) 25,2 25,2 25,2 25,2 69 190,5 25,2 49,3 69 Head to tail transfer (chain 821 K750) 264 36 Product side guide Guide rail bending machine (manual) Part. 218 Brackets Light-medium duty Part.159 ø8 ø1 2 Part.107 ø1 Part.107 With Eyebolt Same dimensions as Part. 163 - 178 - 257, can be used alternatively Part.599 With Eyebolt Part.599 Heavy duty with eyebolt Part. 140 With Eyebolt 68 Light-medium duty 4 Part.347 68 37 Part.257 Brackets 38 Adjustable bracket Part. 193 Part. 599 Adjustable bracket α° Part. 257 Part. 163 Adjustable bracket Part. 257 Brackets 39 Thightening Knob Part. 255 Bearing head Part. 183 Spacer Part. 545 Part. 359 Bearing head Part. 192 Bearing head 40 Joints and supports Part. 168 Part. 618 Part. 137 Part. 170 Part. 280 Part. 141 Part. 619 Part. 616 Part. 280 Part. 280 Part. 199 Part. 615 41 Joints and supports Frame support elements Part. 199 Side mounting Top brackets Ø 48,3 Part. 280 Bearing heads For tubes Ø 48,3 or 60,3 Part. 168 Side mounting Top brackets Ø 48,3 Joints and supports 42 Bearing head for square tubes Bearing heads range has been enlarged with the addition of executions for L. 38 and L. 40 square pipes Available with AISI 304 stainless steel or zinc-plated steel hardware Ideal for use combined with Part. 564 The use of square pipes facilitates positioning and avoids undesired rotations New Part. 198 product 95 70 80 10 95 70 25 70 ø 66 M8 Joints and Supports 43 Connecting joints for steel Tubes Part.454 Low load For tubes Ø 48,3, 60,3 The Kit consist of: 1). Plug 2). Bolt M8x50 3). Support Plate 4). Expansion Plug Part.409 Strong structural element For tubes Ø 38, 42,4, 48,3, 60,3 Part.409 Joints and supports 44 New Part. 562-563 product Connecting joints with 6 screws New range of connecting joints with improved tightening with 6 screws New design with improved cleanability 84 96 Wider range of tube sizes for all needs 134 146 51 95 60 44 90 68,3 d1 80,3 d1 d 60 d M8 M8 Joints and supports 45 New Part. 564 product Connecting joints with 6 screws for square tubes New range of connecting joints for square tubes New design for improved aesthetics and cleanability High tightening due to 6 screws Wide range of tube sizes for all needs 96 70 Part. 564 60 151 55 96 46 Joints and supports Support Bases Part. 618 Part. 615 Support Base Self standing 47 Joints and supports Support Bases Part. 611 Part. 619 Part. 616 Miscellaneous 48 Square and round rod Connecting Clamps Part. 340 Part. 340 Part. 340 Part. 341 Miscellaneous 49 T Clamp Part. 339 Cross Clamp Part. 340 Proximity Support Elements Part. 341 Part. 340 Part. 339 Part. 342 Assembly Kit Miscellaneous 50 Universal Clamp Position (A) Position (B) Applications Position (C) 51 Miscellaneous Proximity - Photocell Support Elements Part. 372 Position A Part. 372 Position B Part 372 Position C Miscellaneous 52 Part.272 Locks Part.337, Part.260 Hinges New Part. 336 product Drip Collection OLD DESIGN Part. 226 Part. 338 NEW DESIGN Miscellaneous 53 Nozzle Part. 19 Nozzle Conical shape Nozzle Part. 18 Nozzle shell shape Nozzle, conical Shape 54 Miscellaneous Ratchet handle Clamping Part. 302 Part. 303 Tightening Knob Part. 183 Miscellaneous 55 Winding Tensioner Part. 75-79 left Part. 75-79 right Part. 75 Arrow indicates direction of load Winding Tensioner (labelling Machine) Winding Tensioner Part. 79 Miscellaneous 56 Roller Part. 16 Roller Part. 20/21 Roller Part. 76 Spare Rollers Levellers (ROBO) 57 Articuled Feet, thermoplastic Easy to clean Available many dimensions Strong Part. 98 Part. 133 Articulated Feet Stainless Steel Corrosion resistance Very good Cleanability Part. 548 Part. 547 58 Levellers (ROBO) Vibration absorbing Feet Part.701 Antislip supports Threaded bush Part. 180 Round Tubes Part. 224 Square Tubes Levellers (ROBO) 59 Fixing to the floor Braking the diaphram (A) Part. 133 (B) (C) (D) Levellers (ROBO) 60 Plastic Materials Virgin Glass reinforced Polypropylene (high chemical resistance) Virgin Glass reinforced polyamide (high loads) Antislip material NBR black Rubber Spindle Materials Stainless Steel AISI 303 2b 1b 1a Zinc plated Steel ø 24,5 ø 14,8 6 3 ø 24,5 ø 14,8 ø 24,5 6b ø 24,5 Glass reinforced polyamide with SS AISI 303 insert Levellers (ROBO) 61 Comparing Marbett and Competitor foot A 2000 Load (Kg) 1600 1200 A 800 Marbett - Part. 269 400 Competitor - foot D.40 0 0 MARBETT Part.269 1,2 2,4 3,6 4,8 6,0 Buckling (mm) COMPETITOR Food D.40 8000 Load (Kg) 6400 4800 Marbett - Part. 98 Competitor - foot D.60 3200 1600 MARBETT Part. 98 COMPETITOR Food D.60 0 0 2,4 4,8 7,2 Buckling (mm) 9,6 12,0 Levellers (ROBO) 62 Comparing Marbett and Competitor foot MARBETT Part.133 COMPETITOR Food D.100 4000 A Marbett - Part. 133 Load (Kg) 3200 A 2400 Competitor - foot D.100 1600 800 0 0 2,4 4,8 7,2 Buckling (mm) 9,6 12,0 63 Bearing Supports (MB) Bearing Supports for shouldered Shafts Waterproof seal Cleanability and corrosion resistant Part. SF 1200 High load capacity Part. F 1200 Bearing Supports for Plain Shafts UCF type Waterproof seal Part. UCFL 200C Closed and open version Removable Caps Cleanability and corrosion resistant High load capacity Part. UCF 200C 64 Bearing Supports ( MB) Bearing supports for plain shaft HCF type Low vibration at high speed Waterproof seal Removable caps Closed and open versions Part. HCF 200C Cleanability and corrosion resistant High load capacity Pilow blocks UCP type Waterproof seal Removable caps Closed and open versions Low vibration at high speed Cleanability and corrosion resistant High load capacity 65 Bearing Supports ( MB) Bearing supports for plain shaft UCFS type Easily cleanable stainless steel surface Part. UCFS 200C Patent pending design with perfect seal : rubber makes one-body with steel and engineering plastic bearing seat Same self alligneing bearing design as our quality plastic bearing supports Interchangeability with cast iron and plastic bearing supports 66 Quality components Material Pin Production Tools 90° Engineering Application eng. Availability
