Untitled - Graficon Maschinenbau AG

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Components
Table of contents
Service • Maintenance • Spare parts
Flexo and Offset print
Our offer
PUMA Digital print
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6-7
Processing / Converting / Finishing
Accessories
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14-15
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20-21
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What we strive to achieve!
It is our goal to offer systems and services which
are tailored to the needs of the customer and
ensure optimum production processes. Here we
orient ourselves on three central criteria:
Our offer
Experience and know-how as the basis. Graficon Maschinenbau AG was established in 1992.
“Customer proximity” and the consistent orientation of products and services to specific customer
requirements were the first priority from the very beginning. Accordingly we have systematically
expanded our product range over the years:
Functionality: We gear our services (development, maintenance/service) to the customer benefit. Thanks to the experience of our employees and the know-how which we have
developed with innovations, we can cover all functions which
are important for printing and finishing labels and packaging.
Flexibility: We continuously work to optimise our machines
and units. Simple organisational structures allow us to react
quickly to new requirements and to guarantee short lead
times.
Reliability: We see ourselves as the partners of our customers and suppliers. In terms of long-term collaboration
we regard reliability and value for the price to be the decisive
factors.
Digital print
Flexo and Offset print
The PUMA R is a digital printer (UV inkjet) with integrated
processing and finishing options. The PUMA iR and PUMA iT
can also be integrated in existing printing machines.
As BOBST representative for narrow-web multi-process
printing and converting machines in Germany, Austria and
Switzerland, we have access to a large product portfolio of
flexo and offset printing machines.
Components and
Service • Maintenance • Spare parts
Our services are available to you at all times to ensure your
printers‘ optimal performance. We are always there for you if
you need our services or printer overhauls on site or require
replacement parts and components.
Processing / Converting / Finishing
and Accessories
As a representative of Grafotronic and Wasberger in Germany,
Austria and Switzerland, we have access to a large product
portfolio of processing machines.
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Specifications PUMA R basic machine
2. Digital printing unit
PUMA R basic machine
Technical data:
Digital printer unit: mprint with 4-colour print CMYK
Option: white + varnish
Width of reel: 220 mm
Print width: 216 mm
Resolution: 600 x 600 dpi (physical)
Droplet size: 3 / 7 / 11 / 14 pl.
Print heads: Kyocera
Print materials: Paper, PP, PE, PVC, metallic paper/foil
Mechanical design
Prepared for mounting of 6 print head, including pinning
Substrate table
for guiding the web of material below the print heads
Cleaning/
maintenance
unit consisting of ink-collector, ink recirculation
and automatic wiper
Intermediate drying
• UV LED
• air-cooled
• power approx. 3 watts/cm2
• adjustable via machine control
Final drying
• UV LED
• water-cooled
• power approx. 20 watts/cm2
• adjustable via machine control
Ink supply system
• Ink tank with integrated pump, level control and filter unit
• intermediate tank with level control, integrated into the print head
System control
• PLC/motion controller for controlling the linear units, drying units, maintenance unit, ink supply system
• Sensor for synchronization of webspeed and print speed
• PC with touch screen for machine operation
• Software for machine control and processing image data
• Color Management and RIP software included as standard
Specifications PUMA R
1. Infeed
• Unwinder with dancer
• Web regulation
• Splicing table, pneum.
• Options: Web cleaning, Corona unit
3. Rotary die-cutting
• Single drive
4. Rewinding
PUMA options
Cold foiling
Laminating unit
• Matrix rewind unit
Varnish unit
Semi Rotary die-cutting
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Graficon components
Graficon‘s components cover a broad spectrum
of print, processing and finishing technologies
for the labelling and packaging industry. Sheet
cutters, booklet solutions, digital print, screenprinting units and accessories all flow into
solutions for expanding and complementing
your existing machinery.
PUMA iT / PUMA iR
The digital printer can be integrated in a
Graficon T200 or Gallus T180 / T200 label
printing machine as well as in a RPS220,
Gallus R160 or R200 rotary machine.
The PUMA iT / iR is a low-cost, entry-level digital print
solution. It lets you enjoy the tried-and-tested technology of
your existing machinery and the advantages of digital print.
You can continue using your existing tools. This combination
enables you to print, finish and process labels all inline.
Technical data:
Go to page 7 for more information
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BSM 340
The sheeting machine is used to cut single labels or sheets
from reels. A printed or a non-printed substrate from reels
can be cut into sheets lengthwise and/or crosswise. Lengthcutting is done by pneumatically operated crush-knives.
Cross-cutting is done by upper and lower knives.
The cutted sheets fall on a conveyor belt of approx. 1.5
meters. The number of sheets per pile can be preselected.
After having reached the number of sheets the web advances
time controlled.
Consisting of:
1 Frame 2200 mm
1 Rotary die-cutting unit with servo drive and insetting
1 Servo drive with insetting for the existing rotary die-cutting unit
1 Electronic matrix rewind
1 Booklet dispenser with belt and servo drive
1 Unwind unit for the self-adhesive laminate
1 Pneumatic pressing device
Options:
UV flexo printing unit for the glue application
Rotary die-cutting unit for the processing section (if not existing)
Technical data:
Web width 210 mm
Die-cutting width 200 mm
Die-cutting length max. 457.2 mm (18”)
Booklet format:
Length in running direction min. 30 mm / max. 250 mm
Length across running direction min 60 mm / max. 200 mm
Positioning accuracy +/- 1.0 mm
Dispensing speed max. 500 booklets/min
Booklet unit for Gallus R160/R200
The booklet section from Graficon can be integrated in a
label-printing machine type Gallus R160 or R200. The prefabricated booklets (printed and folded) will be dispensed
inline onto the web, which is printed in the machine, and
over-laminated, or as an option glued. In the rotary die-cutting unit (usually existing) they will be die-cut, the matrix
will be removed and the final product rewound.
Advantages:
Very fast and accurate format-change by simple
keyboard-touch panel
Format length infinitely variable
High production-output
Silent, continuous web transport • Select format size via
keyboard or scanner
Simple change of knive
Technical data:
Web width max. 340 mm
Unwind max. Ø 1000 mm
Unwind spindle standard Ø 76 mm (3”)
Sheet length max. 610 mm
Cutting length infinitely adjustable (min. 0.05 mm)
Capacity at cutting length 50 mm approx.. 17’500 l/h
Capacity at cutting length 300 mm approx.. 9’500 l/h
Capacity at cutting length 600 mm approx.. 6’000 l/h
El. Equipment 3 x 400 V / 50 Hz
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Screenprinting unit
Format cutting unit
Graficon‘s screenprinting unit can be integrated in Graficon and
BOBST* machines. This gives you the opportunity to retrofit your machines to print multi-process labels. The unit can be installed in the
flexo-head with a transport trolley and connected with the machine
simply by one compressed air hose.
With Graficon’s format cutting unit you can accurately cut the stencil
material from the roll to the sheet in the required format width
and length. This makes your production independent and flexible.
The format cutting unit can cut all standard stencil materials.
Advantages:
Fast and accurate cutting of the sheets
Easy and ergonomic handling
You cut exactly what you need
Advantages:
Quick and simple format change
Fast and easy change from flexo to screen printing
Adjustable squeegee holder
Technical data:
Covers all format-sizes 9” – 25”
Machine-systems: Graficon, ilma, uniQ, BOBST*, Gallus, Arsoma, Stork
Printing width: 160, 200, 250, 280, 300, 340, 420, 430 mm
Accepts stencil-material: TEC SCREEN (Kocher&Beck), SCREENY (Gallus),
ROTAPLATE (Stork)
Technical data:
Machine-systems: ilma, uniQ, BOBST*
Printing width: 280, 340, 370, 430, 530 mm
Printing format range: 12” - 25“
Accepts stencil-material: TEC SCREEN (Kocher&Beck),
SCREENY (Gallus), ROTAPLATE (Stork)
Optional accessories:
Can be equipped to cut sheets for multiple machine-systems
Optional accessories:
Peristalgic ink pump, Pneumatic ink pump, Ink level monitor,
Stencil-preparation equipment
Stencil welding unit
Stencil mounting unit
With Graficon‘s stencil welding unit, you can convert the exposed
stencil from sheet into a cylinder yourself, providing you with a
more flexible production. The stencil welding unit can be used with
standard stencil-materials and most machine systems.
With Graficon‘s stencil mounting unit, you can easy, fast and
accurately fix the end-rings to the welded stencil and at the
same time precisely align the two gears to each other.
The stencil mounting unit can accept standard stencil materials.
Advantages:
Quick and simple format change
Easy handling
Compact size
Advantages:
End-rings are quickly fixed/glued to the stencil
Accurate positioning of the end-rings/gears
Easy and ergonomic handling
Technical data:
Machine-systems: Graficon, ilma, uniQ, BOBST*, Gallus, Arsoma, Stork
Printing width: 160, 200, 250, 280, 300, 340, 420, 430, 530 mm
Accepts stencil-material: TEC SCREEN (Kocher&Beck),
SCREENY (Gallus), ROTAPLATE (Stork)
Technical data:
Machine-systems: Graficon, ilma, uniQ, BOBST*, Gallus, Arsoma, Stork
Printing width: 160, 200, 250, 280, 300, 340, 420, 430, 530 mm
Accepts stencil-material: TEC SCREEN (Kocher&Beck),
SCREENY (Gallus), ROTAPLATE (Stork)
Optional accessories:
Welding thread, Additional pin positions
Optional accessories:
Adapter for different web-width, Special adhesive, Screen filler
Screen Cleaner
With Graficon’s Screen-Cleaner you can wash-out the ink and
clean the rotary-screen stencils inside and outside after printing
is completed. This allows you to store the stencils properly and
clean, ready to be used again.
Advantages:
Stainless-steel housing, movable on reels
Washing container with glass-cover
Cleans two stencils simultainously
Compact size
Technical data:
Format sizes: 12” – 25 “
Stencil length max 430 mm
Hole punching unit
With Graficon‘s hole punching unit, you can punch the register-holes
in the stencil yourself, providing you with a more flexible production.
The punching unit can be used with standard stencil-materials and
machine systems.
Advantages:
Quick and simple format change
Easy handling
Compact size
Technical data:
Machine-systems: Graficon, ilma, uniQ, BOBST*, Gallus, Arsoma, Stork
Printing width: 160, 200, 250, 280, 300, 340, 420, 430, 530 mm
Accepts stencil-material: TEC SCREEN (Kocher&Beck),
SCREENY (Gallus), ROTAPLATE (Stork)
Optional accessories:
Additional pin positions, Mounting plates
* narrow-web multi-process printing and converting machines
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Service • Maintenance •
Spare parts. We Keep Your
Machine(s) Running.
We support you with our services and spare parts
to ensure that your machinery is always ready
for production. Simple organisational structures
enable us to react quickly to your requirements
and ensure short processing times.
Graficon will support
you and your printing
and finishing machines.
The multi-lingual employees of our customer service department
and our technicians with many years of experience – also for
Graficon, Gallus, Arsoma, Ilma, BOBST* and Grafotronic machines
– guarantee comprehensive services, professional consultation
and prompt (problem) solutions in the following areas:
Revisions and repairs on site
Electronic and mechanical trouble-shooting
Establish requirements / status review
Machine evaluations
Modifications / extensions
Relocations (disassembly / reassembly)
Training sessions at our plant or an site
Graficon delivers what you
need “door to door”, quickly
and flexibly.
From printer accessories and replacement parts to refurbished components (to reduce downtimes) – over 10,000 products in our large spare parts storage facility ensure that you
quickly receive any part you may need for Graficon, Gallus,
Arsoma and Ilma machines. We maintain direct contacts with
the relevant customer service employees to supply you with
replacement parts for BOBST* and Grafotronic units.
* narrow-web multi-process printing and converting machines
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Graficon is BOBST exclusive
representative for narrowweb multi-process printing
and converting machines
... in Germany, Austria and Switzerland. This provides
us with a portfolio of innovative machines from which
we can choose the right one to suit your requirements.
The machines are used for label and packaging printing. We have the right machine for every use, whether
you are looking for an entry-level unit or full servo
printer with integrated REVO technology.
M3 Line
Digital flexibility for labels and packaging
The M3 is a full servo machine with digital support
M4 Line
The perfect machine with excellent register
The M4 provides the advantages of the digital Flexo™
and Excellence™ technologies with semi-servo drive
M5 Line
The new digital revolution for unlimited substrates
The M5 for unlimited substrates and digital Automation™
for quick job changes and little waste
M6 Line
The UV DIGITAL Flexo printer for foodstuffs packaging
The M6 with the V-Flower is the future of flexible packaging
and suitable for foodstuffs packaging
MX Line
M7 Line
Beginners machine, Top print quality
The MX is a global bestseller.
Exclusive offset quality
The M7 is a multi-processing machine with technology
change on modular platforms
M1 Line
M9 Line
The ultimate label printer
The M1 is a top quality model that provides ultimate print
quality
Exclusive multi-processing machine
The M9 is a multi-processing machine for cardboard
packaging with a selection of printing methods
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Digital Automation Programme
Profit
ExcelPrint™
ExcelDie™
Automatic exchange of print cylinders.
Automatic change of die-cutting positions.
Excellence + Digital Flexo™ 3.1
+ Digital Flexo™ 4.0
Metronome™
ExcelCut™
Semi-rotary die-cutting unit (up to 80m/min.) with
integrated servo-controlled dancer. Ideal for small runs.
Automatic exchange of flexible dies (for Metronome™).
Excellence + Digital Flexo™ 3.1
Digital Flexo™ 3.1
DigiGap™ 3.0
Fully automated register control as well as print pressure
control with a high resolution camera (PrintTutor™ and
PrintTutor plus™).
Automatic die-settings for short setup times and consistent
quality during production and automatic pre-register when
changing orders.
Servo Flexo Press
HP Indigo
500 mt
1000 mt
meters printed
Pitagora™
Snow Ball™
Digital Flexo™ 4.0
The print cylinder lock ensures equal locking pressure,
which improves the print pressure, register behaviour and
print quality.
The revolutionary waste matrix removal system provides
high machine speeds, even for difficult matrix shapes
(30% to 200% increase in productivity)
Fully automated quality control for the print result
(pressure and register) comparing with the original PDF file,
in cooperation with AVT™.
Flower™
Bamby™
The Flower provides a constant print supply setting for all
cylinder sizes. The settings only have to be adjusted if the
thickness of the material changes.
The DelamRelam unit reduces creases and incorrect tension
effects caused by varying label and liner tensions. Removing
difficult matrix becomes easier.
Easy Bamby™
Organizer™
Like the Bamby, this is a DelamRelam unit, but with more
space for the operator.
The lifting system provides operators with simple handling
and magnet cylinder storage.
REVO Digital Flexo Revolution
V-Flower
Makes Flexo print as easy as digital print. Larger ink container
with 7 colours (CMYK + orange, green and violet), requires no
ink and anilox roll change.
The V-Flower facilitates the automatic change of the sleeve
cylinder and therefore a change of order whilst the machine
is running.
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Graficon is Grafotronic‘s
exclusive representative
... in Germany, Austria and Switzerland. This provides us with a portfolio of innovative machines
from which we can choose the right one to suit
your requirements. Grafotronic and Wasberger
machines are used for label, digital and packaging
printing. The machine portfolio ranges from rewinding machines, die-cutters and processing machines to 100% control units for the pharmaceutical
industry. The modular structure makes it possible
to expand the system at any time.
R-Series • RE-Inspection machine SERVO
• 100% Re-Inspection features with high speed linear buffer
• Waste unwind unit
• Inkjet Module for backside numbering (Inspected)
DCL-Series • Digital Finishing
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100% “Non-Stop” production
Fully digital production line, entirely modular
Semi-rotary die-cutting unit up to 60 m/min.
Fully-rotary die-cutting unit up to 180 m/min. for insetting,
220 m/min. for blank labels
Units and functions can be expanded at any time due to
the modular structure
CF-Compact • Digital Finishing
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Entry-level machine possible to expand
Semi-rotary die-cutting unit up to 60 m/min.
Fully-rotary die-cutting unit up to 180 m/min. in register,
220 m/min. for blank labels
DC-Series • Converting
• Die-cutting almost all labels at 220 m/min.
• Die-cutting in register at 180 m/min.
• Semi-automatic “Non-Stop” turret
SR-Series • Inspection machine
• Accurate inspection and slitting at 250 m/min.
• For labels, cardboard and mono-film
• Semi-turret – up to 80% less down time
HI-Series • Inspection machine
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Units and functions can be expanded at any time due to
the modular structure
Integrated 100% inspection system
Quick, stable, reliable
Automatic knife adjustment
CLD-Series • Modular Converting
• Units and functions can be expanded at any time due to
the modular structure
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WASBERGER provides a broad
portfolio of accessories for label
printers and labelling productions
RL150 / RL200 • Roll Lifter
l a b e l
e q u i p m e n t
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Easy to use and handle
Prevents operator injuries
Maximum lifting capacity: 150 kg
Maximum width: 440 mm
TT250 • Horizontal Table Top Rewinder
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Speed: 150m/min.
Bi-directional
Counter: labels and meters
Roll size: ø 450 mm
Easy to use screen control
VTT250 / VTT330 • Vertical Table Top
Rewinder
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Speed: 150m/min.
Bi-directional
Counter: labels and metres
Roll size: ø 450 mm
Easy to use screen control
TTF250 • Table Top Folder
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Fold counter
Folding gears from 60 – 120 T
Quick change fold size
Easy to use screen control
FA2000 / SA2000 • Core Cutter
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Diameter change over time: less than 2 minutes
Auto eject of last remaining core
Only good cores in the box – minimum waste
Easy to use color touch screen
Robust design
Low maintenance
Excellent price/performance ratio
Possible to upgrade to fully automatic version (SA2000)
Graficon Maschinenbau AG
Hofenstrasse 19 • CH-9301 Wittenbach/St. Gallen • Switzerland
Fon +41 71 292 16 16 • Fax +41 71 292 16 00
info@graficon.ch • www.graficon.ch
Graficon Maschinenbau AG is a SN EN ISO 9001:2000 certified company