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the journal of the professional helicopter pilot Special Section - PHPA Safety Conference Finally–A Seat at the Table by Tony Fonze LOOK INSIDE–THE AH-56A COLUMNS PHPA SAFETY CONFERENCE FEATURES 2 From the President 9 Becoming a Pilot Examiner 4 Wimps Need Not Apply 3 Editor’s “License” 12 AH-56A Cheyenne: 6 Finally—A Seat at the Table 22 Test Pilot 20 Hurricane Ivan Rages Lockheed’s Rigid Rotor Warrior Volume 4 www.autorotate.com Issue 6 November–December 2004 A u t o r o t a t e i s t h e o f f i c i a l p u b l i c a t i o n o f t h e P r o f e s s i o n a l H e l i c o p t e r P i l o t s ’ A s s o c i a t i o n ( P H PA ) From the President Special Section - PHPA Safety Conference THANK YOU The PHPA Human Factors Conference was a great first step in our efforts to help reduce the accident rate across our profession. The presentations were remarkable and I learned more about myself and my weaknesses than I would have ever believed. It is now up to us to look back at this conference and start working towards an even more effective one for next year. With that in mind, I would ask that during the coming year, each of you send us your thoughts on what you would like to see addressed at the next conference. We will also be collecting safety information and holding online discussions on the new PHPA web site which I hope will be online by the time you read this. I would like to offer my sincerest thanks to all who attended and all who made presentations. It was a remarkable feeling—seeing manufacturers, operators, regulatory agencies and pilots from around the world, all gathered together in one room, working towards the common goal of accident reduction. It will be even more remarkable next year. I want to thank a few special folks who really did the work in getting this conference off the ground. Mr. Ron Whitney, a PHPA member from PHI and the guy who keeps me straight, handled all the logistics for this first conference. Ron does a remarkable job in many, many areas and PHPA would not be the same without him. Mr. Jeffery Smith, a PHPA member from LSSI at Ft. Rucker, handled the entire program and did an excellent job of it. Jeff's opening and closing remarks were right on the money and his organization of the agenda was perfect. Without Jeff’s skill and expertise, the conference would not have been successful. Jeff really pulled it all together for us. I would also like to thank Mr. Al Duquette, PHPA's Safety Officer. Al has done more for safety in the last two years than many have done in their entire careers. He has burned nearly all of his off-time and vacation time working on our safety issues. Al has spoken at length with Senators, Congressmen, the FAA, HAI, IFALPA, the Transportation Trades Department and many others, too numerous to mention here, in his never-ending quest to make our profession safer. Al travels constantly to meetings across the country and around the world in this ongoing safety effort and he is making remarkable progress. Soon you will be able to see just what Al is doing yourself by visiting the "Safety" area on the new PHPA web site. I also would be remiss in my duties if I failed to thank Evelyn, Gloria, and Anna, Al's, Jeff's and Ron's wives, respectively, for their never ending patience, while their husbands spend so much of their free time working for PHPA. Thank you ladies for supporting us by supporting what your husbands are doing for us. I hope to see you all at next year’s conference! Butch Grafton, President Butch@Autorotate.org 2 www.autorotate.com Volume 4 Issue 6 Editor’s “License” What? An Autorotate cover that doesn’t feature helicopters? What is going on here? I feel as though I owe you an explanation. Autorotate, from day one, has been all about flying helicopters. It still is. It was and is intended to present articles from the pilot’s perspective. I strive to have it answer the questions that pilots would want to ask. Hopefully, we’ve been on track more often than not. But, we are pilots. And pilots’ issues and questions go beyond just flying the helicopter. And if they don’t, they should. Most of us have chosen piloting as a career. It’s how we pay for the house and how we put the kids through school. This means that issues of money and security should be somewhere on our minds. We happen to have chosen a career that ranks as the third most dangerous career choice on the records— right behind logger and professional fisherman. Dorcey Wingo (logging pilot) what does this say about you? Safety should be right up there as far as things we want to read about and talk about. So, we’re broadening our horizons a little bit to include the full spectrum of things pilots need to care about. We’re not de-emphasizing the flying part of the magazine. In this issue you’ll read about the AH-56A Cheyenne helicopter, and flying the Gulf during the advance of Hurricane Ivan. Stories planned for the not too distant future include flying PHI’s new S-92; National Guard attack helicopter training; NTSB helicopter accident investigations; and more. We’re still about and always will be about flying helicopters. But we’re also going to explore other horizons. For example, in an upcoming issue we will do a story on helicopter pilot unionization. What the hell is a “union” anyway? Do you actually know, I mean really? Most of us do not— myself included. But, that’s going to change. Whether or not we support them and whether or not they play a role in our operation, it is an area about which we should not be ignorant. Autorotate accepts the challenge. So be patient and be supportive. As pilots, there is much we are expected to know and we are always learning new things. That’s what this is all about. And please remember that you have a say in what goes on in Autorotate. If you want to let me know what you think, I’m not hard to find. I’d love to hear from you. Thank you for your support. Tony Fonze Editor, Autorotate TonyFonze@autorotate.org END Publisher: The Professional Helicopter Pilots’ Association Managing Editor: Anthony Fonze Design: Studio 33 Editorial Assistance: Michael Sklar Autorotate is owned by the Professional Helicopter Pilots’ Association (PHPA). Autorotate (ISSN 1531166X) is published every other month for $30.00 per year by PHPA, 1809 Clearview Parkway, New Orleans, LA 70001. Copyright © 2004, Professional Helicopter Pilots’ Association. All rights reserved. Reproduction in whole or in part is strictly prohibited. It is illegal to make copies of this publication. Printed in the U.S.A. by union employees. Subscriptions: Subscriptions are provided to current members of PHPA. PHPA membership is offered at $60.00 per year. Promotional discounts may be offered. For a complete list of membership benefits go to www.autorotate.com. Single issue reprints offered, when available, for $5.00 each. To become a member of PHPA or to notify PHPA of a change of address, contact PHPA at 1809 Clearview Parkway, New Orleans, LA 70001. Phone 866-367-7472. Fax 504-779-5209. E-mail publisher@autorotate.com. PHPA members may submit address changes at www.autorotate.com. Local members may submit address changes through their locals. Local members with e-mail addresses, who are not registered at the website, should contact their locals. Article Contributions and Editorial Comments: Article contributions, including ideas, freelance stories, an interest in assignment articles, Live and Learn experiences, photographs, and comments are welcome and should be sent to autorotate, 3160 N. San Remo, Tucson, AZ 85715. Phone 520-298-2689. Fax 520-298-7439. E-mail editor@autorotate.com. Autorotate and PHPA are not responsible for materials submitted for review. Notice: The information contained herein has been researched and reviewed. However, Autorotate and PHPA do not assume responsibility for actions taken by any pilot or aircraft operator based upon information contained herein. Every pilot and aircraft operator is responsible for complying with all applicable regulations. Cover Photography: Cover: “The Meeting”; Aaron Reyes Inset: courtesy, Lockheed photo archive. Photography: From Kelly Teague’s 2004 Safety Conference Powerpoint Presentation 3 Special Section - PHPA Safety Conference Wimps Need Not Apply If the pilot who wrote this response had stopped there, we all would have empathized with him and agreed that too many pilots are flying tired. But he wrote one more sentence that completely changed the tone of his message, and should become the focus of our safety efforts for the immediate future. He ended with, “The reason I didn’t snivel is that I can do it.” October 15 -16, 2004 was the beginning. We were about 75 strong at this opening round, but many important advances throughout history have started small. Those who were there will remember and perhaps someday tell their children about the experience. Those who were not there will forever be asking themselves, “why did I miss it?” OK, so perhaps that’s a little heavy. Fact is, PHPA made a good start this October on addressing the largest cause of mishaps in the industry—human factors. This Conference on Human Factors Mishaps covered all the bases. From the head of the rule-making arm of ICAO to a representative of the customers we fly, all aspects of this issue were discussed. If you missed it, keep reading cause we are going to tell you all about it. But let’s start at the beginning. Why have a conference on Human Factors Mishaps? The causes of helicopter accidents are not exactly unknown, and lots of fairly bright people have been working on the issue for years. Problem is, the most important person in this matter has been missing from most efforts to improve the situation. That would be the pilot, the “usual suspect” in most accident investigations. deaths per year for the past three decades?” The answer would seem to be found in the “can do”, “type-A” personality that is essential to get into this business in the first place. Self-confidence is not a commodity in short supply when pilots gather in one location. You know what I am talking about. Even our “there I was” stories that start out with some horrendous situation (probably of our own making) end with a rendition of how the day was saved through our superior piloting skill. It’s an essential trait that we all share. The unwritten sign on the flight school door reads, “Wimps Need Not Apply.” Changing attitudes Consider the following response PHPA received to a request for opinions on the issue of flight time and length of duty day: Total helicopter time 17,000 hrs Wimps need not apply Before you shoot the messenger, understand that we all realize that there are a hundred things that “set-up” a pilot for error. Excessively long work hours, customer pressure to complete the flight, inadequate weather support—the list would fill pages. The question posed at this conference was, “Why do we continue to accept an environment that by one account has caused an average of 59 4 By Jeff Smith Years of helicopter experience: 38 (spotless record) “I may legally fly 10 hours per 14 hour duty day. Other limits don’t kick in until MONTHLY limits are reached. I am here to tell you that flying the limit for only TWO days is flirting with danger. You need a “light day” to keep safe. I have “timed-out” many times per 7-day schedule. All legal, not safe.” Photography: From Kelly Teague’s 2004 Safety Conference Powerpoint Presentation This pretty well sums up the attitude of many, if not most, helicopter pilots and it is one of the primary reasons we are killing 59 people year after year. We pilots seem unable to say, “No, I can’t do that today.” It’s the “wimp factor”, and we all know from the sign on the door that wimps are not welcome here. No easy answers Let’s assume that tomorrow, everyone agreed to drop the ego thing and tell their boss “forget it” if they didn’t feel like flying that day. The system is not prepared to deal with such interruptions. There certainly is external pressure to fly, even if we were to control the internal end of things. And frankly, most of the time, we get away with taking flights we know we shouldn’t. How do we balance the need to perform the job we are paid to do, while not making “luck” the arbiter of success or failure? Everyone would like a nice, short, easy answer that doesn’t upset the status quo too much or cost anything. Sure. The answers won’t be easy, but we don’t have to invent everything from scratch either. Others have been where we are now, and found answers to the issues we face. This first ever helicopter pilots’ conference on safety included several leaders from the pilots’ organization in Norway. Scandinavian and European pilots have long ago reduced the level of www.autorotate.com risk in their part of this business, despite flying in the extremely adverse conditions of the North Sea. Their accident rate is less then HALF that of US pilots. They insist on safe aircraft and reasonable work hours. They simply will not accept things that we take for granted, and are amazed and a little perplexed that we do accept the risk. If you met these guys, you’d immediately see that there’s not a wimp in the bunch. In fact, the word “Vikings” comes to mind Management and the FAA insist that the costs of European type safety measures are economically not viable in this country, and unnecessary to boot. True, the Gulf of Mexico is not the North Sea. But we have crews operating beyond the range of the Coast Guard rescue aircraft who are tasked to get us if we go down. Even the GOM is an unforgivable environment if you are in it long enough. focus on redundant system design, standardized cockpits and safety features that are included as standard equipment. But, none of this will happen if there are plenty of people willing to accept unnecessary risk because “I can do it.” The change has to start with us. In the past, a pilot who spoke up was on his own, and probably out of a job. But the landscape is changing. Pilots are organizing to insist on better salaries and benefits. This organization provides us with the tool to address safety issues as well. We can discuss reasonable duty hours and better equipment at the bargaining table. The umbrella organization (PHPA) provides us access to the national and international regulatory process, and we are already learning how the process works and are making our presence felt. What we must start with, however, is an internal reassessment of what we consider “reasonable” risk. As a group, we must start to reduce our tolerance for working conditions that cause us to fly tired and make us susceptible to poor decision-making. We must begin to use our collective bargaining power to insist on safer equipment and operating environments. Above all else, we have to stop taking flights when the guy next door says “no way, the weather is too bad.” This cultural change can only come from us. As a start, will someone please take down that sign on the door that says: “Wimps Need Not Apply?” You may contact Jeff Smith at JeffreySmith@autorotate.org END With oil recently at $55.00 per barrel, the old economic arguments hardly are credible for a large part of this industry – if they ever were. It was pointed out during the conference that the 40 million it could cost to upgrade to ICAO standards on all 16 offshore platforms belonging to a major producer represents less then one months revenue from ONE of their rigs. Meanwhile, we continue to put our passengers and ourselves at risk landing on unsafe platforms. If we make a mistake and hit an obstacle, pilot error is the culprit and everyone (including us) writes it off. Management figures they can’t really control it, and we figure it won’t happen to us because “I can handle it.” Where to from here? This is going to take a while. It will require changes in the regulatory structure affecting equipment, environment and working conditions. It will require changes in management’s attitude on risk tolerance and the cost of doing business safely. It will require manufacturers to 5 Cover Story Finally–A Seat at the Table By Tony Fonze When you stop to think about who the historic players are when it comes to decision-making in the civilian rotorcraft world, three major entities come to mind: The operators; those who own and operate the aircraft in question, our bosses; The manufacturers; those who build the aircraft and make decisions on the future design and packaging of those products and who are, occasionally, charged with going back and fixing things that aren’t quite right; and the government, those tasked with making the rules, pointing the finger and taking names when the rules are broken. Yet, in more than 90% of all helicopter accidents where does that finger point—the pilot. What’s wrong with this picture? That’s obvious. We’ve got a table with four chairs around it, but only three of those chairs are occupied. Somebody didn’t receive an invitation. How did the picture get this way? That’s a little more complicated. We want to play too First of all, to whom should the invitation have been sent? Joe pilot? Which one, and why? In order to take a seat, you first have to have a body. Pilots didn’t have a body. Besides, why was direct pilot participation required? Most, if not all, of the operators and manufacturers were themselves, at one time, helicopter pilots. They know what we need, don’t they? We share the same concerns, don’t we? And, why would we be listened to even if we were there? We don’t buy the aircraft. We don’t make the operational decisions, nor do we make the rules. Yet, we are almost always deemed to be at fault when something goes wrong. Hmmm. Now, I am not attempting to be cynical here, merely observant. Nor am I cyni6 cal. Since I’ve been in the helicopter world I have met many of the manufacturers’ representatives and found most of them to be intelligent, concerned, industry participants. Many operators have cordially invited me into their businesses to do stories on their operations. They’ve been uniformly sincere and supportive. I’ve even met a few FAA people that I liked. I have a lot of respect for all of them and I am confident that they are as interested in making our industry safer as am I, the pilot. But it is time to fill that empty seat at the table. It is time to add another credible, experienced voice to the mix, one with a slightly unique perspective. It is time to take our rightful place in the discussion and our participation should be welcomed. Now, step forward to the Professional Helicopter Pilots’ Association, Human Factors Safety Conference recently held in Biloxi, Mississippi on the weekend of October 15th and 16th. Something important happened at that conference. Pilots were given a body and that body was given a voice. gave of their time and money to attend? We needn’t have worried about it. What we did, with the help of the speakers and experts who gave of their time, was build a foundation. It was important and exciting work. When we arrived at the meeting room Friday morning and took our seats, I felt as though we were staring at a large, blank canvas, hung before us in the front of the room. When we wrapped up our work at 6:00 p.m. on Saturday evening, just over 30 hours later, the canvas displayed a painting. The painting wasn’t literal, nor was it complete. But we had created something together, and to me, it was tangible. The painting that I saw was a relatively clear picture of the current safety situation and it wasn’t pretty. But, it was powerful and compelling. And, I now see that the job of PHPA and our pilot members is to both complete and change the painting. We need to improve its look. We need to fill in the blank spaces. We need to share the painting. These things won’t happen overnight. But, I’m confident that we will make them happen. We created something I think that most of us were a little anxious about the outcome of this first meeting. What would we actually accomplish? What achievement would we be able to point to? What benefit would we give to the participants who Photography: Tom Workman; PHPA Safety Conference; Glen Herpst, ICAO; Al Duquette A splash of color here, a brush stroke there As each presenter spoke, as participants raised their hands to ask a question or make a point, the painting began to take shape. No one artist created the painting alone. But the small contribu- www.autorotate.com Special Section - PHPA Safety Conference tions of each and every one of us added up to a nearly complete work when all was said and done. I remain impressed with the end result. Glen Herpst; Chief, Flight Operations, Airworthiness and the Air Navigation Bureau of ICAO (International Civil Aviation Organization) stayed with us through the entire conference, from the opening presentation to the closing dinner. Glen spoke articulately of an organization’s need to strive for maximum resistance to risk. It became clear to me, while he spoke, that many operators and pilots maintain a climate of risk tolerance. Glen also introduced the idea of latency to the group, an idea that was brought forth again and again during the conference. Almost every accident represents a series of system failures, with the final point of failure frequently being in the hands (literally) of the pilot. The situation is not unlike a string of dominoes lined up, waiting for the first one to fall. The accident scenario begins when the first domino falls, not the last one. Why then do we put all of our attention on the last one? Latent failures in the system are those represented by the early dominoes. What could have been done to prevent the first or second dominoes from falling? PHPA will spend time and attention focusing on these latent issues as well as the active issues: the last domino, the final shoe to drop, the one that frequently points to the pilot. It is an important difference in focus that can be proffered by the seat at the table that we intend to fill. Kelly Teague, Senior Safety Investigator/Instructor, Transportation Safety Institute reminded us that, “It just might be, that the purpose of your life is to serve as a warning to others.” Think about it. Photography: From Kelly Teague’s 2004 Safety Conference Powerpoint Presentation Kelly spends his day teaching accident investigation techniques and procedures. It would be nice if we could impact our industry to the extent that Kelly got an extra week or two of vacation each year. He built upon the concept of an accident chain by elaborating on the nature of latent failures: organizational influences, unsafe supervision, and preconditions required for unsafe acts to occur. It made me wonder. When I read an NTSB report (and I read a lot of them) why is it, they never discuss the latent failures that lead to an accident? Why don’t they illuminate the entire accident chain? No doubt, money and staffing are issues, as are the return on investment for the increased expenditure in effort. Perhaps this, too, is an area where PHPA can make a difference? Jim Kettles, American Eurocopter, and Michael Skaggs, Sikorsky Helicopter, spoke of advances in technology as they relate to safety. If money were no object, our safety margins would go up dramatically. The technology exists today: aircraft designs tolerant of in-flight damage, redundant systems, turbine/fan burst protection and fuel system crashworthiness. They also exist in inexpensive modifications to equipment we already have, like GPSs that display wind speed and direction easily calculated from ground speed observations. That is something I could personally use every single day. Pilots, as well as operators, understand the need to maintain the balance between production and protection. But pilots, through PHPA, may be better able to focus on the need to continually strive for the implementation of technological enhancements to improve safety for all of us. Shell Oil Company, one of the major operators in the Gulf of Mexico, provided Tom Workman, their Lead Air Contract Manager to the proceedings. Tom’s nononsense style was well received. Tom reviewed his goal of bringing helicopter safety to airline standards: 1 fatal accident per 1,000,000 flight hours. We’ve got a long way to go. But, things already exist that would make an impact. “HUMS (Health and Usage Manage Systems) can detect 70% of problems before they actually occur,” was just one example cited by Tom. He also stressed our need to identify a “duty of care” for our passengers. Jim Szymanski, Bell Helicopters, who most of us know as the editor of Bell’s safety publication, Heliprops, really hit the nail on the head when he said, “We’ve had an average of 59 helicopter accident fatalities every year for more than 10 years. If we continue to do things the same way we always have, we’ll continue to have the same results— 59 deaths per year, each and every year.” We need to do something about it. And, we can. You must have “attitude” Perhaps one of the most dramatic contributions to the meeting was made by three pilots who fly the North Sea in Norway: Olav Bastiansen, René De Jong, and Hans Gunnar. The North Sea, which has one of the most formidable and life-threatening working environments in the world, has a much safer accident record than the Gulf of Mexico. Why is that? Frankly, it is the attitude of all involved there: the pilots, the operators, the regulators, and, perhaps most importantly, the customers. After a rare accident in which all 15 on board were killed, the crews working the oil rigs refused to fly until they understood what had happened and they knew what was going to be done about it. Safety is of paramount importance there, not an afterthought. Everyone in the North Sea has 7 Special Section - PHPA Safety Conference an attitude fundamentally different than our own. Theirs is one of complete intolerance of accidents—period. Any accident is viewed as a profound failure that must be understood and eliminated. Clearly, we do not feel exactly the same way in the U.S. I have to ask. Is a Norwegian life worth more than a North American life? The Europeans were puzzled by our tolerance for unacceptable risk and took us repeatedly to task for it. The painting continued to be embellished with the help of Terry Palmer, CRM Facilitator and FAA Safety Counselor; Dale Keil, Safety Manager for Lear Siegler (The contractor providing flight instruction at Ft. Rucker); and CW5 Wesley Hedman, Chief of Aviation Safety Training for the U.S. Army Safety Center. Terry pointed out that in 33% of all approach and landing accidents and serious incidents, incorrect or inadequate ATC instructions, advice or services were a factor. She spoke of one incident in which an EMS helicopter was given vectors, by ATC, to supposedly intercept the approach path for a published instrument approach procedure at a good-sized airport. They vectored the helicopter right into the side of a hill, yet the probable cause, listed in the NTSB was, “Pilot failure to intercept the approach course and his improper execution of the instrument approach procedure.” Looks like some work could be done there. Training accidents, throughout the industry, remain a consistent source of damage and fatalities. Yet, Dale Keil pointed out that at LSSI (Ft. Rucker) their record is only 1.7 accidents/100,000 flight hours; a rate dramatically lower than that observed elsewhere. Surely, there are some things that can be learned here and applied to the rest of us. And, speaking of the Army, they are making some dramatic strides in the area of learning from their accidents. copter will be recording real-time data from their instrument panel in sufficient detail that an entire flight can be automatically recreated in a simulator. CW5 Hedman showed dramatic examples of this work, already being widely used, to pinpoint the exact cause of many accidents. How many times do we read the words, “Pilot error,” and then the book is closed. What do we learn from that? That we are fallible? That we have lapses in judgement? We know these things—give us the details, so we can improve. Clearly, there’s a role for pilots and PHPA in this arena. We are YOU Still, there’s no getting around the fact that pilots are responsible for a significant percentage of all accidents. I think we all take responsibility for this and none of us are ducking our responsibilities here. But, the “completed” painting revealed that more, much more, is involved. First and foremost—maintain your membership, even when the magazine is late and even when you’ve found other uses for your $60.00. Your membership makes a real difference. This is true for each and every one of you. By Saturday evening, I found myself looking at a complex portrait of Human Factors Safety. I saw a multitude of shapes and colors reflecting the many facets of the problem and ultimately, the answers. Technology, equipment, training, decision-making, procedures, supervision, investigation and perhaps most importantly, attitude, were all intertwined and juxtaposed on the canvas. I saw that the ultimate answers will take time. But, I also saw that there is plenty of lowhanging fruit to be gathered. We can make a statistical difference and we can do it sooner rather than later. It is already being done elsewhere. Can we do everything being done in the North Sea? Probably not. Can we do everything being done by the U.S. Army? Probably not. Can we learn from the work of others and do as much as possible and truly make a difference? Absolutely! PHPA has found its cause. In just a few years, every Army heli8 Photography: From Kelly Teague’s 2004 Safety Conference Powerpoint Presentation If a half a dozen presenters and around 75 pilots can complete a significant work of art in two days, just think what 1000s of pilots could accomplish over a handful of years. We could make the number 59 a thing of the past. We could make our jobs not only safer, but more rewarding as well. This is why PHPA exists. PHPA isn’t about the magazine. PHPA isn’t about the hat, or the bumper sticker or the Union Plus benefits. PHPA is about YOU. No, PHPA IS YOU. Here’s what you need to do. Second, get your friends to join. Tell them why their membership makes a difference. Isn’t your life worth $60.00 per year of insurance? I know mine is worth much, much more. Third, get involved. Plan now, to attend next year’s safety conference. Your attendance speaks volumes to the entire industry. In fact, your participation in PHPA is what gives our “voice” volume. If PHPA doesn’t fill that seat at the table, that seat will remain unfilled and our voice will remain unheard. And 59 will remain 59 or perhaps become 65 or 73. Only you can change that. PHPA epitomizes the well-known adage— there’s SAFETY in numbers. Be a part of PHPA and let your voice be counted. You may reach Tony Fonze at TonyFonze@autorotate.org END www.autorotate.com Becoming a Pilot Examiner Have you ever wondered what it takes to become a Designated Pilot Examiner (DPE)? Ever wondered just exactly what your examiner, the one who gave you that last checkride, had to go through? The process can be challenging and rewarding. If you feel like getting back into flight instruction or are currently a full-time flight instructor, you may want to begin the process of becoming a DPE. It is a lengthy and difficult trip, but one that is well worth the journey. Do you have the right stuff? The first step in the process is to see if you meet the qualifications required to be a candidate for designation as a pilot examiner. This can be accomplished by accessing the Pilot Examiners Handbook (8710.3C). The easiest way to find this handbook is through the AFS-600 website, http://afs600.faa.gov, and click on Examiner Handbook under the Designee Standardization section. If you have not visited this website before, you’ll discover that it is a wealth of information. Everything you ever wanted to know about the new Sport Pilot designation can be found here, as well as Advisory Circulars on flight instruction. One of the more important sections is the complete text of all of the Practical Test Standards (PTS)—yes, the whole thing, all of them, in PDF format. If you want to look at the PTS for a Parachute Rigger—look no further. Once you access the Examiner Handbook, go to Chapter 2 and it will outline the prerequisites for you. They are too lengthy to list here, but here’s a sampling of what they include: you must be at least 21 years of age and have a good record as a pilot; you must hold all pertinent category, class, and type ratings for each aircraft for which designation is sought; you must hold a valid 2nd class medical (for initial designation) and you must be employed as a flight instructor or in some other type of flight service capacity or be a check airman. There’s also language in there implying a safe flying history and good relationships with the FAA. If you meet all the requirements you have made the first step. Where do I sign up? The next step in the Pilot Examiner process is to contact your FAA assigned Principle Operations Inspector (POI) and ask him or her about the entire process and determine if there is a need for a pilot examiner in your area. If you do not have a POI assigned to your organization, contact your FAA Flight Standards District Office (FSDO) for your geographical area and speak with an Photography: Pete Shepley and Hunter French during Pete’s oral practical (I definitely think Pete was more nervous (see last para.)); Hunter reviewing Pete’s pre-flight technique; Tony Fonze By Hunter French Operations Inspector. If there is a need for an examiner in your area, they will let you know. If there is not a need for an examiner in your area at this time, don’t give up just yet. If this is something you really want to do, you can complete the process and be registered in the national candidate pool at your (FSDO) and when the need arises in your area, you will be contacted. Like most of the training you have done to get where you are, remain focused on your goal and do not become discouraged. The road to becoming an examiner can take a few twists and turns. Assuming you’ve gotten a thumbs-up from your FSDO, or you’ve decided to forge ahead regardless, you now want to download the examiner application form (8710-10). Go to the AFS-600 website again and find the Designee Standardization section and click on DPE Application. This application is seven pages long and yes, you guessed it, you will need to break out the logbook and complete the entire application. WARNING, if paperwork is not your thing, get used to it! 9 You will be asked to specify the precise designation sought. There are four categories for initial examiners: Private Examiner (PE), Commercial Examiner (CE), Commercial Instrument Rating Examiner (CIRE) and ATP Examiner (ATPE). You must also decide the category, class and type of aircraft for which authorization is sought. In my case I decided to apply for Commercial Examiner (CE) in the Robinson R-22 and Robinson R-44. License to learn After you rush to the post office and mail your application you can get on to the “fun” part—studying for the written test. Yes, you heard me! Just when you thought you had seen your last written test, guess what? The written test is basically the same as the flight instructor written test. You can study whatever your favorite written test prep book is and relive this memorable event. However, you must have your letter from the National Examiner Board stating what examiner designation you qualify for prior to taking the written test. Since the National Examiner Board meets every quarter, you have some time to study. So depending on how long it takes you to prep for the written, you might want to start studying in anticipation of your application being accepted. The next step is up to you, but I would recommend getting registered for the week-long Initial Pilot Examiner Standardization class in Oklahoma City. You do not have to have your written test completed prior to attending this class and the seats fill up fast. There is generally a one to two month wait for a vacancy. You can access the class schedule by clicking on DPE Seminars on the now familiar AFS-600 site. The cost was $250.00 when I attended but check for pricing. I would suggest staying at the hotel that is hosting the seminar to cut back on the cost of a rental car. 10 This class is great and it is taught by excellent, knowledgeable instructors. I had the privilege of meeting very experienced pilots from all over the country with varying backgrounds, all training to be examiners. The first two and a half days are classroom lectures on the examiner’s handbook, files, evaluation, regulations and the practical test standards. The next two and a half days are spent in workshops broken up into your specific aircraft categories. My particular workshop included four helicopter instructors and one balloon instructor. The workshops are invaluable and are designed to get you ready for testing applicants by developing your plan of action. The plan of action for an examiner is the detailed syllabus he or she will be using when conducting the oral exam and checkride. At the conclusion of the workshops you will be videotaped delivering a pseudo examination. It is a lot of fun and a great learning experience, even for those of us who don’t like to see themselves on TV. Climb into the hot seat Once you’ve been deemed qualified for the examiner designation sought, you can take your written test. Hopefully you have registered for the Initial Pilot Examiner class or have completed it already. The next step varies a little depending on the FSDO you are working with. But, it involves “the interview.” In my case I had the “pleasure” of being interviewed simultaneously by not one, not two, but three interrogators: two safety inspectors and an experienced pilot examiner. I learned a lot, but it was about as much fun as a four hour visit with the dentist. Really—it wasn’t quite as bad as it sounds. And, taking the class in Oklahoma City made the entire ordeal much easier. Interview completed, my FSDO requested that I attend a maintenance course held right at the FSDO itself. In this class we reviewed how to determine the airworthiness of the aircraft to be flown on the checkride. We reviewed mandatory onboard documentation and a methodology for scrutinizing the engine and airframe log books. From there, I attended yet another class, held at my FSDO, on how to process applicant files. It is of the utmost importance to complete every applicant file without a single error. Remember when I warned you about paperwork? For every file that is returned to the examiner from Oklahoma City, it costs the Federal Aviation Administration between $300.00 and $500.00 that they have not budgeted for. Needless to say, if you make a lot of errors on your files you will become a thorn in the side of your FSDO. The checkride After all your administrative training is completed it’s time for your checkride. The Safety Inspector assigned to you will administer your flight check. In my case, my inspector pretended to be an applicant and I administered the checkride to him. After the mock oral exam was completed, I was required to provide a check flight in both the R22 and the R44. It helps if you have access to the aircraft you will be examining in. In my case, I was a part-time instructor at a local flight school in addition to my full-time flying job with the Arizona Department of Public Safety. We went through all the maneuvers you would be expected to test with a student and it was a lot of work for both me and the inspector. But once we were done, I was issued my letter of authorization and the forms needed to conduct checkrides. Is that all you ask? No, not quite. At my FSDO they have a mentoring program offered to aid you with any questions you may have. A www.autorotate.com mentor is a highly qualified examiner that is assigned to help you as you begin your examiner duties. This is an excellent program that helps guide you in the right direction and gives you another person to contact if /when you have questions. In my case the mentor I chose is a long time friend and someone who has already been a mentor for me throughout my aviation career. Keeping it together I should mention the currency requirements and the renewal process. You must keep your flight instructor certificate current and have a current third class medical to be a pilot examiner (you need a 2nd class to start). In addition, you must also meet the requirements set forth in 61.56 and 61.57 dealing with the flight review and recent flight experience to act as pilot in command. There is also a minimal level of annual activity required to renew. A helicopter examiner must administer at least 5 rating tests to maintain currency. Examiner designation is renewed annually and it is up to your FSDO to determine that your service is still justified in your local area. You are also required to attend an annual examiner meeting held by your FSDO, where local problem areas, examiner performance, standards and procedures are reviewed. You must also attend recurrent standardization training once every two years. Recurrency also requires another practical test. It may be conducted in three ways: An inspector may observe an examiner testing an applicant; the inspector may pretend he is an applicant; or the inspector may test the examiner on selected maneuvers to assess pilot skill. The entire process from beginning to end has taken me a little over seven months. I am thankful for all the help I have received from everyone involved in my training and I feel very fortunate to have gained this experience. The entire process has helped make me a better pilot and instructor. I wonder who will be more nervous during my first checkride—me or the applicant? I’m looking forward to that new experience as well. Editor’s Note: Hunter French is a full-time pilot/officer with the Arizona Department of Public Safety. He holds ATP and CFII ratings in both fixed-wing and rotorcraft and is fixed-wing multi-engine rated as well. On top of being a great pilot, he is an all around good guy and myself and other friends have been urging him for years to get his examiner’s credentials. Congratulations, Hunter! END Live and Learn— More than just entertaining reading We can all learn from the experiences of each other. It is something we can give back to our pilot community. Your story may even save a life. With that in mind– Get Off Your Butts and Send Me Some Live and Learns! They can be brief or long, rough drafts or well crafted. Don’t worry about your English or writing skills— that’s why we’re here. Submit your Live and Learn stories to Tony Fonze, editor at TonyFonze@autorotate.org. You’ll be glad you did, and so will we! 11 Feature story Lockheed’s Rigid Rotor Warrior: In the world of rotary-wing military aircraft, few subjects have raised as much controversy as the AH-56A Cheyenne, Lockheed’s revolutionary, purposedesigned, compound, attack helicopter. On the other hand, the Cheyenne is somewhat of an enigmatic and unheralded aircraft, seen only in passing as an obscure footnote in the history of military helicopters. To those who are familiar with it, the Cheyenne evokes a variety of emotions ranging from frustration and disappointment to enthusiasm and extreme consternation regarding the decision to cancel, what initially appeared to be, a major triumph in the field of combat rotorcraft. Although Lockheed’s pioneering research & development on the 12 rigid rotor system is a story unto itself, this article will focus specifically on the Cheyenne’s potential to have become one of the most capable aircraft ever to enter military service and, more specifically, to have been one of the deadliest, most formidable aircraft ever to engage in battle. The Advanced Aerial Fire Support System While seeing only limited use of the helicopter in previous conflicts, the world had never witnessed such extensive employment of rotary-wing aircraft as that which occurred during the Vietnam War. During this conflict, helicopters assumed many vital roles on the battlefield, performing everything from troop Photography: Cheyenne flying NOE; courtesy, Lockheed photo archive. insertion to casualty evacuation; searchand-rescue to recovery of downed aircraft. With the introduction of turbinepowered helicopters such as the Bell UH1 Iroquois, more commonly known as the Huey, the helicopter gained acceptance and became essential to the movement of troops, giving birth to the concept of air mobility. However, unlike the mission performed by faster and higher-flying fixed-wing aircraft, the nature of the helicopter’s mission required it to fly low “among the weeds” where intense small-arms fire resulted in increasingly heavy losses of troops and aircraft alike. Military tacticians attempted to counter this threat by modifying a number of standard troop AH-56A Cheyenne By Raymond L. Robb transports with rocket pods, machine guns, and associated sighting systems. Although these armed escort helicopters, known as gunships, proved to be effective in suppressing enemy fire upon arrival in the landing zone, it was found that the heavy armament was too cumbersome, making it impossible for the gunships to fly at the higher speeds of the helicopters they were intended to protect. What was needed was a purposedesigned attack helicopter, capable not only of keeping pace with the helicopters it was escorting, but also capable of dashing ahead and softening up the landing zone prior to the arrival of the troop carriers. This concept for an attack helicopter was initially referred to as the Fire Support Aerial System, or FSAS. In order to fulfill the requirement, the U.S. Army issued a Request for Proposals (RFP) to the aviation industry on August 01, 1964 for the program, which had been renamed the Advanced Aerial Fire Support System, or AAFSS. A total of twelve companies responded and the field of selection was eventually narrowed down to proposals from Sikorsky and Lockheed. On November 03, 1965, after extensively studying both proposals, the Army selected the Lockheed design, known as the CL-840, for further development and testing. This was a rather surprising decision to many, given Sikorsky’s preeminence as an established helicopter manufacturer and Lockheed’s status as a newcomer to the field of rotary-wing aircraft. In explaining its decision, the Army cited three primary reasons for selecting the Lockheed design. First, the revolutionary rigid rotor design developed by Lockheed promised inherent dynamic stability, a key factor in providing the Army with a stable weapons platform. Secondly, Photography: Rockets away; courtesy, Lockheed photo archive. Lockheed’s proven superior program management with other military aircraft programs had given them a reputation for building high-performance aircraft on time and on budget. Finally, the Lockheed design appeared generally more promising than that submitted by Sikorsky, taking advantage of the latest cutting-edge flight and weapons technology. Rotary-Wing Revolution The Army’s need for a stable weapons platform came at a time when Lockheed was at its peak in research & development of the rigid rotor, sometimes referred to as a hingeless rotor. The stability offered in the rigid rotor system promised a high degree of weapons accuracy for the Army’s new attack helicopter. Although yet unproven in combat, the rigid rotor was already undergoing extensive flight testing as part of a joint Army/Navy program beginning in February 1962 and involving Lockheed’s XH-51A. This aircraft, which had evolved from earlier experiments by Lockheed, was proving to be nothing short of a revolution in rotary-wing flight technology. It routinely performed feats in the air which were normally flown only by fixed-wing aircraft and could not be safely duplicated by other helicopters, such as loops, rolls, and split-S maneuvers— not only in tests, but also at public air shows. The pilot’s ability to maintain positive control during inverted flight astounded aviation experts around the world. In addition to its incredible maneuverability, the XH-51A had demonstrated the capability of very high speed and stability, both key requirements in the Army’s AAFSS program. By June 1967, the XH-51A had already demonstrated speeds in excess of 200 mph in level flight, a feat unparalleled by any other pure helicopter at the time. Even higher speeds, in the 300 mph range, were achieved with an XH-51A modified as a compound helicopter, which featured stub wings and an auxiliary jet engine grafted onto the diminutive aircraft. Another key feature of the rigid rotor system was the sheer simplicity in its design, construction, and functionality. The small number of moving parts was a very positive attribute from a maintenance perspective because frontline com13 AH-56A Cheyenne Statistics Dimensions Length (overall): 60 ft, 0.9 in Wingspan: 26 ft, 8.5 in Main Rotor Diameter: 50 ft, 4.8 in Tail Rotor Diameter: 10 ft, 0 in Propeller Diameter: 10 ft, 0 in Height: 13 ft, 8.5 in Powerplant One 3,435 shp General Electric T64-GE-16 turboshaft engine (replaced late in the Cheyenne’s development with a 4,275 shp T64-GE-716 turboshaft engine) Weights (approximate) Empty: 11,725 lbs Fully Loaded: 22,000 lbs Performance (at sea level) Maximum Speed: 253 mph Cruising Speed: 242 mph Maximum Rate of Climb: 3,420 per minute Service Ceiling: 26,000 ft Hovering Ceiling (OGE): 10,600 ft 14 Photography: Courtesy, Lockheed photo archive. www.autorotate.com bat helicopters would be required to spend much of their time in the field at Forward Operating Locations where maintenance assets would be limited. Lockheed’s rigid rotor eliminated the familiar flapping and lead-lag hinges found in conventional rotors by attaching the blades directly to the rotor hub, taking full advantage of the gyroscopic effect of the spinning hub and therefore balancing the system. A gyro ring was attached underneath the rotor hub, fastened directly to the swashplate. The pilot’s controls were connected to a set of springs which acted directly upon the swashplate and hence the gyro, forcing the rotor to react instantaneously to the pilot’s input. The entire system operated on a conventional, variable, collective-pitch system and fixed rotor rpm. Flight tests showed that the rotor, and hence the aircraft, would automatically right itself under extreme conditions, including sudden, severe wind gusts from any direction. One experiment involved displacement of the aircraft’s center of gravity by attaching a 17 ft boom to the right side of the helicopter with a 170 lb man seated on the end. Inputs by the pilot on the cyclic stick resulted in instant reactions by the helicopter, which automatically corrected itself. Pilots were routinely able to hover the aircraft “hands-off”. Such inherent stability suitably impressed the Army, and Lockheed initiated plans to design a scaled-up version of the XH-51A’s rigid rotor system in response to the Army’s pressing need for a high-speed attack helicopter, destined to become the Cheyenne. After selecting Lockheed’s CL-840 for further development and eventual fulfillment of the AAFSS requirement, the Army’s subsequent decision to purchase the Cheyenne marked the first time in history that a compound helicopter had been seriously considered for mass production and operational service. The Cheyenne: An aircraft like no other Lockheed was awarded a contract to build ten developmental prototypes of its new aircraft, which received the military designation AH-56A. The first example was rolled out on May 03, 1967 to a crowd of top Lockheed and Army executives, along with numerous company employees at Lockheed’s Plant 8 in Van Nuys, California. In keeping with the Army tradition of naming its aircraft after Native American tribes, the AH-56A was officially christened the “Cheyenne” during the rollout ceremony by Lieutenant General Austin W. Betts, Army Chief of Research & Development. From its outward appearance alone, it was obvious that the Cheyenne was an aircraft like no other. Its long, slender fuselage was over 54 ft in length and stood on a set of retractable-wheeled landing gear that reflected the requirement in the AAFSS program for highspeed. Sprouting from long, side-mounted fairings, or sponsons, was a set of fixed wings, spanning over 26 ft. Not only did these provide solid mounting points for weapons and other external stores, but they served to offload the rotor during high-speed flight. The bulbous canopy afforded excellent visibility and enclosed two cockpits arranged in tandem with the pilot seated in a raised position to the rear and the co-pilot/gunner seated in the front at a lower level. Another prominent feature of the Cheyenne which differentiated it from other helicopters was its three-bladed pusher propeller mounted directly behind two horizontal stabilizers at the extreme end of the tailboom. During high-speed cruising flight, all but 300 hp of the total engine output was diverted to the pusher propeller, allowing it to provide the majority of forward thrust. To counter torque, a conventional, four-bladed tail rotor was mounted on the end of the left stabilizer. Finally, one of the most significant features of the Cheyenne, although not the most obvious to the casual observer, was its unique, four-bladed, rigid rotor system. Like that of the XH-51A, this gyrostabilized system was very simplistic in construction, yet it promised an unprecedented degree of stability that could not be duplicated by any other helicopter of the time. Each rotor blade was mounted independently to an immensely strong forged titanium hub. The main rotor, tail rotor, and pusher propeller were all powered by a single General Electric T64-GE-16 turboshaft engine initially rated at 3,435 shp and progressively increased to 3,925 shp. With a height of over 13 ft, combined with its other external dimensions, the Cheyenne was a fairly large aircraft. Nevertheless, its impressive maneuverability and overall performance in many respects would prove to be nothing short of phenomenal. One look made it obvious that the Cheyenne was designed with one primary purpose in mind: high-speed attack. Although the Bell AH-1G Huey Cobra can rightfully claim to be the first true attack helicopter to enter production and service, one must remember that its design was based largely on the proven powerplant and other dynamic flight components of the UH-1. Conversely, the AH-56A was the first aircraft designed from the ground up as an attack helicopter. Its overall design, inside and out, embodied the Army’s concept of a truly integrated weapons system, making extensive use of advanced computers for navigation, communication, battlefield targeting, and employment of its weapons 15 Bred for Combat: Advanced Sensors, Weapons Systems and … systems. Like its Native American namesake, the Cheyenne was to be an expert hunter, aggressively seeking out its prey by penetrating deep inside enemy territory. Furthermore, it was to be capable of subsistence in even the most remote locations, requiring no special tools for maintenance in the field. Above all, the Cheyenne represented a sharp departure from traditional rotarywing aircraft in being a compound helicopter. By definition, a compound helicopter is one in which forward thrust is derived from a source other than the main rotor, while achieving a significant portion of lift by alternate means, such as fixed wings. In many respects, the Cheyenne was more like a fixed-wing aircraft equipped with a rotor–not only in its physical configuration, but also in its performance. Fully fueled and armed, the Cheyenne could attain speeds in excess of 250 mph, with a service ceiling of 26,000 ft, while weighing in at over 22,000 lbs. In the 1960s, performance figures such as these were comparable only to fixed-wing aircraft and were unmatched by any other helicopter in the world. 16 From a military pilot’s perspective, the Cheyenne represented the ultimate combat helicopter. Every aspect of its design, its incredible flight performance, and its weapons delivery capability, was inspired by the need to dominate the battlefield. Having been given a very demanding set of requirements and encouraged to think freely, Lockheed engineers started with a blank sheet of paper and created a truly unique aircraft. As described above, the airframe itself was built for speed and maneuverability. However, aerodynamics were only part of the Cheyenne’s uniqueness. The AH-56A was packed with state-of-the-art avionics that allowed it to navigate at night and in adverse weather to find its way to the battlefield. An Integrated Helicopter Avionics System, or IHAS, served as the central computer for all navigation, communication, and fire control functions. A Doppler Inertial Navigation System, or INS, permitted accurate navigation to any point on the globe, making use of ground-based navigational aids unnecessary. On the way to the target area, an automatic Terrain-Following Radar (TFR) allowed the AH-56A to fly nap-ofthe-earth among hills and valleys to minimize exposure and detection by enemy forces. A station-keeping radar was installed to allow automatic precision formation flying with other aircraft. Photography: The Cheyenne with a full compliment of ammo; Lots of spinning blades; Courtesy Lockheed photo archive. A Low-Light-Level Television (LLLTV) system, and later an Infrared (IR) system, were fitted for night flight, making it one of the first such systems to be installed in an aircraft. A laser ranging and designation system could be used to pinpoint the exact location of enemy forces. Since the navigation system also served as an integral part of the fire control system, targets were quickly and easily located. Upon arrival on the battlefield, the Cheyenne could bring a variety of weapons to bear on multiple targets – all at the same time. This was made possible by integrating the weapons into the aircraft from the very beginning. Mounted in the nose was a flexible gun turret which could be fitted with either an XM-196 7.62mm Gatling-style Minigun or an XM-129 40mm grenade launcher, the latter being the preferred option. The turret could rotate through 200 degrees in azimuth, 70 degrees in depression, or 18 degrees in elevation. With the grenade launcher fitted, the Cheyenne carried 780 rounds and fired at 350 rounds per minute with a range of approximately 1,640 ft. For even more effective firepower, the Cheyenne was fitted with an XM-140 30mm cannon with 2,010 rounds of ammunition in a belly-mounted turret that could rotate through 26 degrees in elevation, 60 degrees in depression, and 200 degrees in azimuth, accurately engaging targets at 450 rounds per minute up to a maximum effective range of 9,843 ft. www.autorotate.com The Cheyenne’s primary armament was carried underneath the wings, consisting of a mixture of 2.75-inch Folding Fin Aerial Rocket (FFAR) pods and the newly-developed BGM-71 Tubelaunched, Optically-tracked, Wire-guided (TOW) anti-tank missile. Up to six TOW missiles could be carried at one time, combined with various configurations of rockets. All of the wing-mounted weapons were boresighted to the aircraft’s centerline, requiring the pilot to point the nose of the aircraft directly at the target in order to engage it. As an added benefit, pilots found that the helicopter’s variable-pitch pusher propeller offered unique weaponspointing capabilities. By using the propeller to provide counteracting positive or negative thrust, pilots could hold the Cheyenne in a 10-degree nose-up or nose-down attitude while hovering, allowing the crew to fire the wingmounted ordnance down into a valley or up a hill while maintaining a safe distance from the target. The propeller also allowed the Cheyenne to accelerate or decelerate very swiftly in level flight, eliminating the need to pitch the aircraft up or down. Rockets could be employed against comparatively soft area targets at ranges varying from a few hundred feet to more than three miles, while TOW missiles could be used against harder point targets, particularly tanks or fortified bunkers, at nearly two miles away. cockpit. This assembly was fixed directly to the underside of a turntable, upon which the co-pilot/gunner’s seat was mounted. Known collectively as the Swiveling Gunner Station, or SGS, this feature was one of the most unique components of the AH-56A, having been specially designed and built for this aircraft. As the name implies, the SGS actually rotated within the confines of the cockpit at the command of the co-pilot/gunner, permitting rapid target acquisition and identification. As the sighthead assembly rotated, the co-pilot/gunner rotated with it, allowing him to concentrate on a given target independent of aircraft motion. When desired, the co-pilot/gunner could select one of the two gun systems and “slave” it to the SGS, allowing him to face directly at a target and engage it immediately, even with the aircraft flying in a different direction. Initially, there were concerns that personnel manning the SGS might experience vertigo as a result of conflicting sensory inputs during violent aircraft maneuvers. However, actual tests revealed no such problems and those using the SGS reported that it was very effective in acquiring targets rapidly. Perhaps the most novel targeting system onboard the Cheyenne was the XM110 pilot helmet sighting system. This highly advanced system allowed the pilot to align either of the gun systems with a target simply by turning his head to face it. Sighting was accomplished through use of a retractable reticle sight reflector which extended directly in front of the pilot’s right eye. Cockpit-mounted sensors monitored movements of the pilot’s helmet and transmitted these movements instantaneously to a computer which positioned the gun systems accordingly. Close crew coordination combined with the Cheyenne’s advanced targeting and navigation systems, a lethal combination of weapons, and superb maneuverability promised swift engagement and neutralization of targets. Battlefield roles and missions What began in the minds of Army leaders as a requirement to simply provide armed escort for troop-carrying helicopters evolved into a true attack mentality, where battlefield commanders could call upon the Cheyenne to provide Close Air Support, or CAS, for embattled troops at a moment’s notice anywhere it was needed from nearby Forward Operating Locations. Having been embroiled in a bitter inter-service feud with the Air Force since the Korean War, the Army felt that the CAS mission was too often neglected and that organic air support was vital. Furthermore, Army strategists, closely following the Cheyenne’s testing and development, began to recognize the opportunity to expand the Cheyenne’s role and employ its unique capabilities in an even more aggressive role, seizing the offensive and bringing the fight directly to the enemy’s doorstep deep inside his own territory. …A Swivel Chair Although the pilot retained the option to fire any of the weapons if necessary, his primary duty was to fly the aircraft and position it for optimum attack angles. Target engagement was primarily the responsibility of the co-pilot/gunner, who made use of a highly advanced sensor suite contained within an enclosed sighthead assembly located underneath his Photography: Courtesy, Lockheed photo archive. 17 fulfill the same mission, Lockheed was also experiencing severe financial difficulties with other aircraft it produced such as the L-1011 airliner and the massive C-5 Galaxy military transport. Despite the success of the AH-1G in Vietnam, the Huey Cobra was viewed as an interim solution until the Cheyenne entered service. In addition, thinking beyond the ongoing conflict in Vietnam, Army planners recognized the need to employ an effective anti-armor capability in the European Theater to deal with the ever-increasing threat from the Soviet Union and the Warsaw Pact. In the event that the Cold War turned “hot”, U.S. military forces in Europe would be faced with an overwhelming hoard of tanks and artillery, and the TOW-armed attack helicopter was seen as the answer. Fitted with external fuel tanks, the AH56A was capable of unrefueled ferry flights to theaters of operation up to 2,510 nautical miles away while facing a 30-knot headwind. The Cheyenne was quickly evolving into a true multi-role aircraft with great promise as a deep strike and interdiction platform. In short, the AH-56A showed the potential not only of carrying out the basic mission of armed escort for which it was originally conceived, but of performing a variety of offensive tasks on a much broader battlefield – a fact which was increasingly unsettling to the Air Force. Timing is everything Firmly claiming ownership of the CAS and interdiction missions as spelled out in its charter and battle doctrine, the Air 18 Force strongly protested what it perceived as a direct threat to its mission. The idea that the CAS mission might be assumed by the Army did not sit well with Air Force leadership, and steps were swiftly taken in the political arena to quash the Army’s acquisition of the Cheyenne. One such step involved the AttackExperimental (AX) program, which was initiated to develop a purpose-designed aircraft to fulfill the CAS mission and effectively undermine the Cheyenne. The AX program eventually resulted in creation of the A-10 Thunderbolt II attack aircraft, the first aircraft designed specifically for the CAS mission. As a result, the Army was then pitted against another new aircraft vying for virtually the same mission, which also created competition for funding in a budgetary environment already strained by the escalating costs of the Vietnam War. Additionally, the Marine Corps was seeking to procure the AV-8 Harrier to fulfill its own requirements for supporting troops on the ground, generating even tougher competition for funding in the Department of Defense. In effect, the Cheyenne found itself fighting a number of fierce and ruthless enemies on the home front before it even entered production, much less service on the battlefield. Aside from competing with other services and manufacturers for an aircraft to Photography: 253 mph is “moving”; Courtesy, Lockheed photo archive. Bell Aircraft, having wisely predicted the need for a dedicated helicopter gunship along with the inevitable high costs and engineering difficulties in developing such a sophisticated aircraft as the AH56A, had funded and produced the Huey Cobra in the mid-1960s based on the battle-proven UH-1 Huey. As the Cheyenne continued to struggle for survival, the Huey Cobra continued to prove itself in Vietnam, making Lockheed’s high-tech aircraft more and more difficult to justify. “A series of unfortunate events” On May 19, 1969, only six months before the scheduled delivery of the first production model, the Army cancelled the production portion of the Cheyenne contract. Given the vast potential of the Cheyenne to revolutionize rotary-wing combat aircraft, one must inevitably wonder why such a promising aircraft was cancelled. The reason behind the cancellation lies not in a single factor, but in a combination of unfortunate circumstances and events which encircled the program in its final years. As with any cutting-edge program, the Cheyenne experienced its share of technical difficulties and developmental problems along the way. With innovation comes risk. The most troubling technical challenge for the Cheyenne throughout most of the program was a phenomenon in the main rotor known as the _ p hop. This condition consisted of a sub-harmonic vibration which occurred every two rotations of the main rotor, resulting in severe aerodynamic stresses on the blades. If unrecognized and uncorrected by the pilot at the onset, this condition could cause severe and sometimes fatal rotor www.autorotate.com oscillations. During one high-speed test flight just off the coast of Carpinteria, CA on March 12, 1969, the _ p hop reared it’s ugly head, causing the main rotor to strike the fuselage and cockpit canopy, slicing the aircraft in half and killing Lockheed test pilot David Beil. All Cheyennes were temporarily grounded as a result of the crash, effectively halting the program for a time. Six months later, a similar accident occurred during wind tunnel testing. Some contended that such problems with the rotor were due to an underestimation of the difficulties in scaling-up the rigid rotor from the much smaller XH-51A. Ironically, the Cheyenne’s emphasis on high-speed attack and advanced technology integration, which were cornerstones in the original Army requirement, became key contributors to its eventual downfall. Despite cancellation of the production contract, the Army encouraged Lockheed to continue development of the Cheyenne in anticipation of future requirements. In an effort to further entice the Army, modified versions of the AH-56 were proposed, some with twin engines. There were even attempts to interest the other military services by offering variations of the basic Cheyenne airframe for a variety of missions, but none of these attempts were successful. Eventually, Lockheed managed to cure virtually all of the problems found in the Cheyenne, including the instability in the main rotor, through various modifications. However, due to the political, financial, and technical problems encountered along the way, the number of years spent developing a system which had yet to be fielded, and changes in tactical philosophy, the Army eventually became disenchanted with the Cheyenne altogether and terminated the program in its entirety on August 9, 1972. Today, of the ten examples built, only four Cheyennes survive as museum pieces: two at Fort Rucker, AL, one at Fort Campbell, KY, and one at Fort Polk, LA. In a valiant effort to better preserve this rare and unusual example of innovation in military rotary-wing aviation, a dedicated team of volunteers is currently restoring the Cheyenne at Fort Polk to near-factory-fresh condition. Their painstaking attention to detail will ensure the Cheyenne is depicted as closely as possible to its original configuration and paint scheme. Not a total loss Despite being viewed by some as a failure, the Cheyenne actually succeeded in many ways, contributing much of its advanced technology and “lessons learned” to today’s breed of attack helicopters. It was the first military helicopter to be designed as an integrated weapons system, a trend becoming more common in several of the world’s current and emerging attack helicopters. It was also the first to employ an integral night vision system and, had the Cheyenne entered production, it would have been the first to be fitted with a Cathode Ray Tube, or CRT display, in the cockpit–both standard items found in virtually all of today’s combat helicopters. The Cheyenne’s advanced helmet sighting system was the precursor to the Integrated Helmet and Display Sight System, or IHADSS, found in the Apache, using infrared detectors versus a mechanical linkage system like the one used in later models of the AH-1. A similar system can now be found in the Agusta A-109 Mangusta and in the Eurocopter Tiger, two of Europe’s most advanced attack helicopters. Even variations of the rigid (or hingeless) rotor managed to find their way onto several of today’s helicopters, such as the Westland Lynx, the Eurocopter Dauphin, and the MBB BO-105. In terms of performance, the Cheyenne would have rivaled even the mighty Apache in overall agility, and it would have outperformed the Apache altogether in maximum speed and acceleration. In the end, the AH-56A Cheyenne was simply ahead of its time–a true warrior, born for battle, that never got the chance to prove itself in combat. Editor’s Note: Ray Robb served in the United States Air Force for ten years. He now works as a contractor at Wright-Patterson Air Force Base in Dayton, Ohio, and is an avid aviation enthusiast, photographer, and historian. He is currently working on a book about the AH-56A Cheyenne .END 19 Hurricane Ivan Rages Through the Gulf of Mexico By Dana Raaz Friday, September 10th The scheduled hitch I work started routinely enough, at 5:00 a.m., at PHI’s base in Morgan City, Louisiana. Hurricane Ivan has skirted south of The Dominican Republic and Haiti and brushed Jamaica as it continues its destructive march through the Caribbean. Forecasts call for the category 5 storm to turn North, cross the western end of Cuba and take aim on South Florida, but so far it has maintained a westerly course. The offshore oil companies and their helicopter operators keep careful watch but continue to move workers in and out on a “business as usual” basis. bring in trucks to start evacuating everything that isn’t welded down. Monday, September 13th Saturday, September 11th Ivan continues to track to the westnorthwest. The storm brushes the western tip of Cuba and moves into the Yucatan Channel. PHI sends extra helicopters and crews to their bases from Morgan City to Boothville as the oil companies make the decision to start bringing non-essential personnel in from their rigs and platforms in the eastern Gulf. Phase I of the Hurricane Evacuation Plan goes into effect. Sunday, September 12th Ivan continues to track west-northwest. The oil companies elect to begin a fullscale evacuation of the eastern Gulf. Starting before dawn every helicopter is pressed into service. Scattered rain showers begin to fall on the deep-water facilities (150 – 180 nm offshore). Most crews will fly 8 hours plus during the day. Some will time out at 10 hours. Phase II goes into effect. Offshore-based helicopters secure their support equipment and prepare to relocate to the nearest shore base. The shore bases start securing their support equipment and 20 Ivan is now moving Northwest and forecasts call for landfall late Wednesday somewhere between New Orleans and Panama City. Lines of rain squalls move through the eastern Gulf as the evacuation continues unabated. Late Monday afternoon the remaining platforms are shut-in and secured. The last flights in bring the skeleton crews off the refueling platforms, which are the last to be abandoned. Drill ships, derrick barges and some semi-submersible drilling rigs are steaming west under tow or under their own power. Those that can’t be moved are anchored in place, secured and the crews evacuated. Tuesday, September 14th Phase III is in effect. All shore bases from Morgan City eastward are secured. The fuel systems are shut in and the power is turned off. The helicopters are flown inland and westward to get them out of harm’s way. Helicopters stand by to fly the flight crews back to their shore bases so they can get their automobiles, but many elect to stay with the helicopters. The highways are choked with Photography: From Tom Workman’s 2004 Safety Conference Powerpoint Presentation evacuees and in many places traffic is at a standstill. Anxious pilots and mechanics check in with their families to confirm they have taken all the necessary precautions and those that live in the New Orleans to Florida Panhandle area are evacuating inland. Wednesday, September 15th Ivan is now moving due North. The eye is large and clearly defined. Sustained winds are ‘down’ to 140 mph which makes it a strong category 4 storm. Throughout the day contingency plans are discussed and briefings are held in case the storm should take an unexpected turn to the west and it should become necessary to move the helicopters again. Thursday, September16th It’s 3:00 a.m. local time. Ivan slams ashore between Mobile Bay and Escambia Bay. Pensacola, which is on the eastern side of the eye, is subjected to the highest winds. Later in the day, ground crews drive back to the shore bases as soon as the roads are passable and get the power and the fuel systems back in operation. Some bases can’t be reached for another 24 hours. By 8:00 AM Morgan City base www.autorotate.com advises they are open for business and the helicopters fly back to stand by for instructions from their customers. Few customer flights will be made on Thursday as it takes a while for the offshore crews to drive back to the bases. Some flights are dispatched to survey the rigs and platforms to make sure they are safe to return to. The reports brought back by these flights are not good. The damage suffered by the structures south and east of the mouth of the Mississippi River is extensive. A couple of semi-submersible drilling rigs have broken free and are no longer on location. Fixedwing aircraft are sent out to start searching for them. One is found floating 75 miles northeast of its original position. Pipelines on the ocean floor have broken and oil and gas is bubbling to the surface in a number of areas. Drilling rigs have toppled over. Dozens of platforms sustain significant damage. Seven platforms are reported to be completely destroyed. One of the pilots gets on the web and pulls up the data from a NOAA weather buoy 65 miles south of Dauphin Island. There is a four-hour gap in its reports. When the wave height hit 52 feet the buoy shut down. When it came back on the air, four hours later, the waves were 48 feet high. so well. From Gulf Shores, Alabama to Pensacola, Florida, hundreds of homes are destroyed, thousands are severely damaged. Twenty lives are lost. Sections of Interstate 10 that cross Escambia Bay have been blown off the pilings and lay at the bottom of the bay. Recovery will take months, reconstruction may take years. As a final note, many of the pilots who stayed on the job until all the offshore workers were safely back at work, returned home to find their own property damaged by Ivan. Tell us who you are in Autorotate’s Member Profile Autorotate would like to profile YOU in one of our next issues. All Editor’s Note: I’m sure that I echo the thoughts of all PHPA pilots when we extend our appreciation, admiration and thanks to Dana and all the pilots in the Gulf who performed their missions with professionalism, skill and sacrifice to get this necessary work done. You may contact Dana Raaz at DanaRaaz@cox-internet.com END we need is a good photograph of you and your helicopter; your name, e-mail address, and PHPA member ID; and a brief write up about you, your location, and your photo. Send the information via e-mail to Tony Fonze, the editor at TonyFonze@autorotate.org. Employment, Business Ads, Flight Schools, Sales, Classifieds, Reference, Free Stuff, The FORUM and more... Over the next two days every aircraft available is manned and flying. Many of the Schedule II pilots who live in Florida and Alabama are unable to get to work and a number of Schedule I pilots are asked to stay over and assist with the operation. Once again, the Gulf has been successfully evacuated. Thousands of offshore workers have been brought in and later returned to their workplace without incident, thanks to the hard work and dedication of the professional helicopter pilots who support the offshore oil and gas industry. Onshore, some have not faired 21 A. 80 kias b. Provides hands off flight for specified vertical and lateral paths. C. 100 kias c. Provide visual guidance to the pilot to fly specific selected lateral and vertical modes of operation via cues imposed over the attitude indicator. d. Impart some stability or control capability not typically found in the VFR configuration. e. Short term rate damping control inputs to increase helicopter stability. f. Provide a cyclic centering effect. 2. The AIM contains a comprehensive section for off-shore operations in the Gulf of Mexico. 7. Helicopters flying GPS Copter SIAPs must limit their airspeed on final and missed approach segments to A. 70 kias B. 80 kias C. 90 kias 8. The reason that final and missed approach segment speed limitations have been defined for Copter GPS SIAPs (see question 7) is A. Safe operations if the GPS loses RAIM A. True B. Aircraft stability B. False C. Obstruction clearance concerns 3. Relief from the prohibition to takeoff with any inoperative instruments or equipment may be provided through 9. When a helicopter is executing a Point-in-Space (PinS) approach procedure there is usually a visual segment between the MAP and the landing area. If the landing area is 10,500 feet or less from the MAP the pilot is required to A. FAR 135, Subpart I B. A MEL C. The operators local FSDO 4. Helicopters are capable of flying any published 14 CFR Part 97 Standard Instrument Approach Procedures (SIAPs), for which they are properly equipped (subject to some limitations). In other words, helicopters are entitled to fly all of the approaches airplanes are entitled to fly (see caveats). A. Acquire and maintain visual contact with the landing site at or prior to MAP; Maintain the published minimum visibility throughout the visual segment; Advise ATC whether proceeding visually and canceling IFR or complying with the MAP instructions B. Maintain VFR weather minimums throughout the visual segment (as required by the class of airspace) A. True C. Execute a contact approach B. False 10. Military aircraft flying GPS Copter SIAPs are limited to 5. Helicopters flying conventional (non-copter) SIAPs may reduce the visibility minima to not less than 22 B. 90 kias A. The same speed limitations used for civilian helicopters Answers a. Returns helicopter to a selected attitude after a disturbance. 1. A—d, B—e, C—f, D—c, E—a, F—b (AIM 10-1-1, b) F. Autopilot Systems (APS) 6. The maximum airspeed for helicopters flying Copter SIAPs on any segment of the approach or missed approach is 5. C (AIM 10-1-2-a-1) E. Attitude Retention Systems (ATTs) 3. B (AIM 10-1-1-i) D. Flight Directors (FDs) Editor’s Note: I sometimes struggle with defining my audience for ‘Test Pilot’. If I make it for newer pilots, then some of the more experienced pilots may get bored. If I consistently make it for experienced IFR pilots, than the newer folks may not relate. Here’s my advice. If it’s easy for you, then congratulations, you knew the subject matter well and you should feel good about it. If it covers areas you don’t know, or didn’t even know existed, then congratulations, you now know that there are still new things to learn and that you shouldn’t get bored any time soon. If any of you would like to contribute a test pilot in any format, please feel free to do so. Send it to TonyFonze@autorotate.org. Have fun! 2. A (AIM 10-2-1) C. Trim Systems C. 1/2 the published Cat A visibility minima, or 1/4 sm visibility/1200 RVR, whichever is greater C. 90 kias throughout the procedure 4. A (AIM 10-1-2-a) B. Stability Augmentation Systems (SAS) B. 1/2 the published Cat A visibility minima, or 1/4 sm visibility/1200 RVR, whichever is less B. No speed restrictions 6. B (AIM 10-1-2-a-2) 7. A (AIM 10-1-2-a-3) A. Aerodynamic surfaces A. 1/2 the published Cat A visibility minima, or 1/2 sm visibility/1400 RVR, whichever is greater 8. C (AIM 10-1-2-a-3) 9. A (AIM 10-1-3) 1. There are multiple types of recognized stabilization and Automatic Flight Control Systems. Match the name of the system with its description: (This month’s questions were derived from the AIM, Chapter 10, Helicopter Operations) 10. C (AIM 10-1-1/Table) Test pilot Old City Helicopters, LLC • R44 Dual Instruction • R44 Transitions • R44 SFAR Endorsements • R44 Time Building Old City Helicopters, LLC offers helicopter tours over the city of St. Augustine, its beaches and surrounding areas. Take a smooth comfortable ride over the beaches and enjoy a birds eye view of the city and its many landmarks. The scenery is breathtaking; the ride, fun and exciting. St. Augustine Airpor t 4900 US 1 Nor th, Suite 400 • St. Augustine, FL 32095 904-824-5506 www.OldCityHelicopter s.com fly@OldCityHelicopter s.com