(WEB)02-10 TBV Instrument Valves.cdr
Transcription
(WEB)02-10 TBV Instrument Valves.cdr
PROCESS VALVES TBV™ Instrument Valves TBV™ PROCESS VALVES PROCESS VALVES TBV’s Process / Instrument Valves were developed in response to concerns expressed by plant engineers. Common problems such as center-to-center spacing in Differential Pressure installations, visual position indication, plugging of impulse lines and tamperproofing have been eliminated with our instrument valve line. The center-to-center spacing problem arises in competitive designs since the bonnet must be removed from the body in order to screw the valve into the orifice flange next to another valve. TBV has solved this problem: selected models of our instrument valves can be installed on 2 1/8" centers by simply removing the mating valve handle leaving the valve’s pressure vessel integrity intact. TBV’s tamperproof Process / Instrument Valves have safety features such as: (1) oval safety handle for visual position indication which allows easy position identification while maintaining safety against accidental operation and (2) full penetration and welded design which assures the body parts can never be separated. • VARIOUS END CONNECTIONS AVAILABLE • INTERNAL ENTRY BLOW OUT PROOF STEM • HIGH STRENGTH FORGED OR INVESTMENT CAST BODY • OVAL SAFETY HANDLES • WELDED TAMPERPROOF CONSTRUCTION TBV™ CT-TBV-IV 01/09 ION-3M 1 PROCESS VALVES SERIES 4100 STEM NUT LOCK WASHER HANDLE STEM NUT STOP BELLEVILLE WASHER FOLLOWER BODY STEM SEAL SEAT THRUST BEARING BALL SEAT STEM BODY SEAL ENDPLATE BILL OF MATERIALS Part Description Body Endplate Ball Material See “How to Order” (page 20) Stem Follower Seat Stem Seal End Connections available: 1/2", 3/4" and 1" (15, 20 and 25 DN) sizes in Butt weld, Socket weld, FNPT and Flanged ASME Classes 150, 300, 600 and 900. 2000 psi WOG rating. Stop Stem Nut Handle Thrust Bearing Lock Washer Body Seal Belleville Washer Carbon Steel Plated 300 SS Carbon Steel Plated 15% Glass Filled PTFE 400 SS Virgin PTFE 17-7 SS WELDED VALVE 3/4" Body with 1/2”, 3/4” or 1” Endplates Available. Designed specifically for the petrochemical process industry with safety being the prime consideration. The welded TBV Series 4100 features tamper-proof construction and rod out capability, along with TBV’s standard internal entry stem design. An oval safety handle is standard with a lever handle optional. 2 TBV™ CT-TBV-IV 01/09 ION-3M PROCESS VALVES SERIES 4100 APPLICATIONS Root Valve Gauge Valve Isolation Valve MAJOR DIMENSIONS - IMPERIAL Valve Size in. Port A B C D 1/4 0.44 2.77 1.35 1.50 2.40 3/8 0.44 2.89 1.47 1.50 2.40 1/2 0.50 3.07 1.65 1.50 2.40 3/4 0.50 3.89 1.97 1.50 2.40 1 0.81 4.33 2.25 2.00 3.90 1 1/2 1.25 5.00 2.72 3.00 4.50 2 1.50 6.25 3.40 3.60 4.70 D MAJOR DIMENSIONS - METRIC ØC DN Size mm Port A B C D 8 11.2 70.4 34.3 38.1 61.0 10 11.2 73.4 37.3 38.1 61.0 15 12.7 78.0 41.9 38.1 61.0 20 12.7 98.8 50.0 38.1 61.0 25 20.6 110.0 57.2 50.8 99.1 40 31.8 127.0 69.0 76.2 114.3 50 38.1 158.8 86.4 91.4 119.4 PORT B Note: If fire-safe is required, consult factory for port diameter. A TBV™ CT-TBV-IV 01/09 ION-3M 3 PROCESS VALVES SERIES 41/61 STEM NUT LOCK WASHER HANDLE STEM NUT STOP BELLEVILLE WASHER FOLLOWER BODY STEM SEAL THRUST BEARING SEAT STEM BALL SEAT BODY SEAL ENDPLATE BILL OF MATERIALS Part Description Body Endplate Ball Material See “How to Order” (page 20) Stem Follower Seat Stem Seal End Connections available: 1/2", 3/4" and 1" (15, 20 and 25 DN) sizes in Butt weld, Socket weld, MNPT x FNPT or Flanges ASME Classes 150, 300, 600 and 900. 2000 psi WOG rating. Stop Stem Nut Handle Thrust Bearing Lock Washer Body Seal Belleville Washer 300 SS or Carbon Steel 300 SS Carbon Steel Plated 15% Glass Filled PTFE 400 SS Virgin PTFE 17-7 SS ORIFICE GAUGE VALVE 1/4", 1/2”, 1/2” x 3/4” or 1” Standard. The Series 41/61 is uniquely designed with all the inherent TBV ball valve features, such as: 1/4 turn operation, tamper-proof welded construction, internal entry stem and oval safety handle. The large straight-through port area permits easy rod out capability. Only the handle needs to be removed when installing on 2 1/8” center-to-center application. 4 TBV™ CT-TBV-IV 01/09 ION-3M PROCESS VALVES SERIES 41/61 APPLICATIONS Root Valve Gauge Valve Isolation Valve Drain Valve Orifice Valve 2.42 in. (61.5 mm) Ø 1.56 in. (39.6 mm) 1.41 in. (35.8 mm) Ø 0.41 in. (10.4 mm) 1.42 in. (36.1 mm) 4.75 in. (120.7 mm) Dimensional drawing shown: 1/2” FNPT x 1/2” MNPT valve. Consult factory for other configurations. TBV™ CT-TBV-IV 01/09 ION-3M 5 PROCESS VALVES SERIES 6100 STEM NUT LOCK WASHER HANDLE STEM NUT STOP BELLEVILLE WASHER STOP PIN FOLLOWER BODY STEM SEAL SEAT BALL SEAT THRUST BEARING BODY SEAL ENDPLATE STEM BILL OF MATERIALS Part Description Body Endplate Ball Material See “How to Order” (page 20) Stem Follower Seat Stem Seal Body Seal End Connections available: 1/2", 3/4" and 1" (15, 20 and 25 DN) sizes in Butt weld, Socket weld, FNPT or Flanged ASME Classes 150, 300, 600 and 900. 2000 psi WOG rating. ORIFICE GAUGE VALVE Stop 300 SS Stem Nut 300 SS Handle Thrust Bearing Carbon Steel, Cad. Plated 25% Glass Filled PTFE Belleville Washer 17-7 SS Lock Washer 410 SS Stop Pin 300 SS Carbon Steel Body and End Plate are black oxide coated to resist corrosion. 1/2” - 1” STANDARD - OTHER SIZES AVAILABLE UPON REQUEST. The Series 6100 is a specially designed instrument valve for use in chemical and petrochemical industries as a gauge or isolation valve with tapped NPT side ports for flush and drain applications. Safety is a major concern in most industries and in response, TBV provides a tamper-proof, welded design, an oval handle to prevent accidental operation and a blow out proof bottom entry stem. The 6100 also incorporates a large straight-through port area for easy rod out capability. Only the handle needs to be removed when installing on 2 1/8” center-to-center application. 6 TBV™ CT-TBV-IV 01/09 ION-3M PROCESS VALVES SERIES 6100 APPLICATIONS Root Valve Gauge Valve Isolation Valve Orifice Valve MAJOR DIMENSIONS 1/2 in., 1/2 in. x 3/4 in. (15 mm, 15 mm x 20 mm) A Ends* EE** 6.19 (157) 7.27 (185) * Dimensions for screw end, socket weld, and butt weld are equal. Dimensions from ASME Classes 150 and 300 flanges are equal. ** Extended end is designated as an “EE” in the ordering code. Dimensional drawing shown: 1/2” FNPT x 1/2” MNPT valve. Consult factory for other configurations. *3.68 in. (93.5 mm) *Ø 1.50 in. (38.1 mm) *2.30 in. (58.4 mm) 1/2 -14 NPT THREAD BOTH SIDES 2.42 (61.5) 1/2 -14 NPT THREAD *1.21 (30.7) *1.25 (31.8) *2.22 (56.4) *A ENDPLATE OPTIONS BUTT WELD END FLANGED END (ASME CLASSES 150 OR 300) SOCKET WELD END Valves can be mounted on 2 1/8" (54 mm) centers with removal of mating valve handle only. In common competitive globe body configuration, it is necessary to disassemble the bonnet from the body in order to screw the valve into the orifice flange next to another valve. TBV valves do not require disassembly, therefore factory integrity is not disturbed. 2 1/8 (54 mm) TBV™ CT-TBV-IV 01/09 ION-3M 7 PROCESS VALVES SERIES 61/41/61 STEM NUT LOCK WASHER HANDLE STEM NUT STOP BELLEVILLE WASHER FOLLOWER STEM SEAL ENDPLATE BODY BODY SEAL BALL SEAT SEAT BODY SEAL THRUST BEARING ENDPLATE STEM BILL OF MATERIALS Part Description Body Endplate Ball Material See “How to Order” (page 20) Stem Follower Seat End Connections available: 1/2", 3/4" and 1" (15, 20 and 25 DN) sizes in Butt weld, Socket weld, MNPT and Flanged ASME Classes 150, 300, 600 and 900. 2000 psi WOG rating. Stem Seal Stop Belleville Washer Stem Nut Handle Thrust Bearing Lock Washer Body Seal 300 SS or Carbon Steel 300 SS 300 SS Carbon Steel Plated 15% Glass Filled PTFE 400 SS Virgin PTFE ORIFICE GAUGE VALVE 1/2” - 1” STANDARD - OTHER SIZES AVAILABLE UPON REQUEST. The Series 61/41/61 is uniquely designed with all the inherent TBV ball valve features, such as: 90° operation, tamperproof welded construction, internal entry stem and oval safety handle. The large straight-through port area permits easy rod out capability. Only the handle needs to be removed when installing on 2 1/8" center-to-center application. 8 TBV™ CT-TBV-IV 01/09 ION-3M PROCESS VALVES SERIES 61/41/61 APPLICATIONS Root Valve Gauge Valve Isolation Valve Orifice Valve Dimensional drawing shown: 1/2” MNPT x 1/2” MNPT valve. Consult factory for other configurations. 2.42 in. (61.5 mm) Ø 1.56 in. (39.6 mm) 1.41 in. (35.8 mm) Ø 0.41 in. (10.4 mm) 3.97 in. (100.8 mm) 7.93 in. (201.4 mm) TBV™ CT-TBV-IV 01/09 ION-3M 9 PROCESS VALVES SERIES 6400 STEM NUT LOCK WASHER HANDLE STEM NUT STOP BELLEVILLE WASHER FOLLOWER STEM SEAL THRUST BEARING MALE SW BODY SEAT STEM BALL SEAT BODY SEAL BILL OF MATERIALS Part Description Body FEMALE SE ENDPLATE Endplate Ball Material See “How to Order” (page 20) Stem Follower Seat Stem Seal (3 pc.) Body Seal End Connections available: 1/2", 3/4" and 1" (15, 20 and 25 DN) sizes in Butt weld, Socket weld, MNPT, FNPT and Flanged ASME Classes 150, 300, 600 and 900. 2000 psi WOG rating. Stop 300 SS Stem Nut 300 SS Handle (Red) 300 SS Thrust Bearing 25% Glass Filled PTFE Lock Washer 400 SS Belleville Washer 17-7 SS Stop Pin Grafloc FIRE SAFE INSTRUMENT AND PROCESS VALVE 1/2” - 1” STANDARD - OTHER SIZES AVAILABLE UPON REQUEST. The TBV Series 6400 forged body, carbon or stainless steel process and gauge ball* valve replaces leaky gate valves with advanced TBV ball valve features in a fire safe design meeting stringent refinery and chemical plant requirements. The 6400 features: high-strength forged body, welded tamper-proof construction, internal entry blow out proof stem and an oval safety handle and integral lockout device to prevent accidental operation. The unique fire safe design of this product incorporates back-up metal fire lips to provide sealing should the soft seats sublimate in the event of a fire and optional grafoil stem seal to insure fire safe integrity. This fire safe design meets the stringent requirements of API 607 4th Edition. The 6400 is available with options such as lock-out devices and spring return handles. * Consult factory for other materials of construction. 10 TBV™ CT-TBV-IV 01/09 ION-3M PROCESS VALVES SERIES 6400 MAJOR DIMENSIONS - IMPERIAL MAJOR DIMENSIONS - METRIC Dim. 1/2" 3/4" 1" DN 15 20 25 A 10.78 10.78 11.73 A 273.8 273.8 297.9 B 8.97 8.97 10.36 B 227.8 227.8 263.1 C 3.97 3.97 4.11 C 100.8 100.8 104.4 1.56 1.56 2.06 D 39.6 39.6 52.3 1 D 2 1 2 D 1.78 1.78 2.06 D 45.2 45.2 52.3 E 2.83 2.83 4.00 E 71.8 71.8 101.6 F 1.81 1.81 2.29 F 46.0 46.0 58.2 1 165.9 165.9 174.2 2 171.5 171.5 225.0 1 100.8 100.8 104.4 APPLICATIONS 2 1 6.53 6.53 6.86 G 2 6.75 6.75 8.86 G 1 3.97 3.97 4.11 H G G H H 3.97 3.97 4.11 H 100.8 100.8 104.4 • Flow: DP Transmitters Port 0.41 0.41 0.75 Port 10.4 10.4 19.1 • Pressure Transmitters 2 Above dimensions are in inches. • Head Level Transmitters Above dimensions are in millimeters. • Drain valves and blowdown service Note: The extension for female socket weld end connections are provided in order to avoid overheating the seats and body seals when welding. E • Sample point applications PORT F C B = SE, SW A = IREB STEAM MANIFOLD APPLICATION NOTES: E F PORT • Series 6400 uses full penetration weld to eliminate the need for gussets 1 1 D = SE, SW 2 D = IREB • Eliminates redundant welds associated with gate valves H = SE 2 H = SW • Saves installation time and labor 1 G = SE 2 G = SW TBV™ CT-TBV-IV 01/09 ION-3M 11 PROCESS VALVES SERIES 6500 STEM NUT HANDLE LOCK WASHER STEM NUT LOCK STOP BELLEVILLE WASHER FOLLOWER STEM SEAL THRUST BEARING I-FLANGE BODY SEAT BALL STEM SEAT BODY SEAL ENDPLATE BILL OF MATERIALS Part Description Body Endplate Ball Material See “How to Order” (page 20) Stem Follower Seat Stem Seal End Connections available: 1/2", 3/4" and 1" (15, 20 and 25 DN) sizes in Butt weld, Socket weld, MNPT, FNPT and Flanged ASME Classes 150, 300, 600 and 900. 2000 psi WOG rating. Body Seal Lock Stop Handle Thrust Bearing 300 SS 300 SS 25% Glass Filled PTFE Belleville Washer 17-7 SS Stem Nut 300 SS Lock Washer 400 SS FIRE SAFE INSTRUMENT AND TRANSMITTER ROOT VALVE 3/4” x 1” or 1/2” AVAILABLE. The Series 6500 cast body transmitter valve replaces leaky gate valves with advanced TBV ball valve features in a fire safe design meeting stringent refinery and chemical plant requirements. The 6500 features welded tamper-proof construction, internal entry blow-out proof stem and oval safety handle with lockout device to prevent accidental operation. The unique design on the 6500 incorporates back-up metal fire lips to provide sealing should the soft seats sublimate in the event of fire and optional grafoil stem seal ensuring fire safe protection. This fire safe design meets the stringent requirements of API 607 4th Edition. TBV’s 6500 offers reliability, safety, visibility, unique mounting capability, quality and unsurpassed leakage protection. 12 TBV™ CT-TBV-IV 01/09 ION-3M PROCESS VALVES SERIES 6500 APPLICATION INFORMATION Applications: Direct connection for transmitter to root /isolation valve. Floe D/P Transmitters Pressure transmitters Differential Pressure Transmitter Orifice Gauge Pressure Head Lever D/P Flowtube Absolute Pressure Differential Pressure Venturi Draft Pressure Wedge Annubars 3.68 in. (93.5 mm) Dimensional drawing shown: 1" BW80 x 3/4" I-Flange. Consult factory for other dimensional configurations. Ø 2.50 in. (63.5 mm) 2.30 in. (58.4 mm) 2.34 in. (59.4 mm) 37.5° Ø 1.32 in. (33.5 mm) Ø 0.96 in. (24.3 mm) Ø 1.08 in. (27.4 mm) 1.624 in. (41.2 mm) 0.812 in. (20.6 mm) 3.97 in. (100.8 mm) 6.94 in. (176.3 mm) TBV™ CT-TBV-IV 01/09 ION-3M 13 PROCESS VALVES SERIES 6800 STEM NUT LOCK WASHER HANDLE STEM NUT LOCK STOP BELLEVILLE WASHER FOLLOWER STEM SEAL THRUST BEARING STEM BODY SEAT BALL SEAT BODY SEAL ENDPLATE BILL OF MATERIALS Part Description Body Endplate Ball Material See “How to Order” (page 20) Stem Follower Seat Stem Seal End Connections available: 1/2" or 3/4" (15 or 20 DN) sizes in Butt weld, Socket Weld, MNPT, FNPT and Flanged ASME Classes 150, 300, 600 and 900. 2085 psi WOG rating. Body Seal Lock Stop 300 SS Handle 300 SS Thrust Bearing 25% Glass Filled PTFE Belleville Washer 17-7 SS Stem Nut 300 SS Lock Washer 400 SS FIRE SAFE INSTRUMENT AND PROCESS VALVE 3/4" Body with 1/2”, 3/4” or 1” End Connections Available. The Series 6800 valve is an instrument valve with a cast carbon or stainless steel body* that incorporates an integral lockout pad and a high performance stem packing. The valve comes equipped with a locking oval handle as a standard feature. It is seal welded to prevent tampering or accidental unthreading when removing from the line. The Series 6800 is fire safe when ordered with appropriate seals and is fully roddable. Because of the cast lockout pad, it can not be turned on 2 1/8" centers. * Consult factory for other materials of construction. 14 TBV™ CT-TBV-IV 01/09 ION-3M PROCESS VALVES SERIES 6800 APPLICATIONS Root Valve Gauge Valve Isolation Valve Drain Valve Dimensional drawing shown: 1/2" FNPT x 3/4" MSW valve. Consult factory for other configurations. 3.68 in. (93.5 mm) 2.30 in. (58.4 mm) Ø 1.05 in. (26.7 mm) 2.43 in. (61.7 mm) 1.97 in. (50.0 mm) 4.75 in. (120.7 mm) TBV™ CT-TBV-IV 01/09 ION-3M 15 PROCESS VALVES SERIES 6900 STEM NUT LOCK WASHER HANDLE STEM NUT LOCK STOP BELLEVILLE WASHER FOLLOWER STEM SEAL INSTRUMENT BODY SEAT BALL SEAT BODY SEAL THRUST BEARING ENDPLATE STEM BILL OF MATERIALS PROCESS Part Description Body Drawing Shown: 1/2” NPTM Process x 1/2” NPTF Gauge. Endplate Ball Material See “How to Order” (page 20) Stem Follower Seat Stem Seal End Connections available: 1/2", 3/4" or 1" sizes in Butt weld, Socket weld, MNPT, FNPT or Flanged ASME Classes 150, 300, 600 and 900. 2000 psi WOG rating. Body Seal Lock Stop Handle Thrust Bearing 300 SS 300 SS 25% Glass Filled PTFE Belleville Washer 17-7 SS Stem Nut 300 SS Lock Washer 400 SS INSTRUMENT GAUGE VALVE WITH MULTIPLE GAUGE PORTS 3/4" AVAILABLE. An instrument valve similar to the Series 6100 valve, the Series 6900 valve uses a cast body that incorporates an integral lockout pad and a high performance stem packing. Like the 6100, the Series 6900 is intended as a gauge isolation valve, with tapped NPT side ports for flush and drain functions. It incorporates all of the other features of the 6100 valve: roddability, fire safety and seal welding. The valve comes equipped with a locking oval handle as a standard feature. Because of the cast lockout pad, it cannot be turned on 2 1/8" centers. 16 TBV™ CT-TBV-IV 01/09 ION-3M PROCESS VALVES SERIES 6900 APPLICATIONS Root Valve Isolation Valve Transmitter Gauge Block and Bleed Valve -20°F to -500°F (-29°C to -296°C) Photo: Transmitter Gauge Block and Bleed Valve. Dimensional drawing shown: 1/2" FNPT x 1/2" MNPT valve. Consult factory for other configurations. 2.40 in. (60.9 mm) 1.09 in. (27.7 mm) 1.75 in. (44.5 mm) Ø 0.41 in. (10.4 mm) 1.68 in. (42.7 mm) 3.97 in. (100.8 mm) 7.61 in. (193.3 mm) TBV™ CT-TBV-IV 01/09 ION-3M 17 PROCESS VALVES ENGINEERING INFORMATION Valve Size in. DESIGN SPECIFICATIONS AVAILABLE Pressure ASME CLASS 1/4 150 300 600 3/8 150 300 600 ASME B16.5 Pipe flanges and flanged fittings ASME B16.10 Face-to-face dimensions of ferrous valves 1/2 150 300 600 ASME B16.104 Soft seats bubble tight; metal seats Class IV or V 3/4 150 300 600 ASME B16.34 Steel valves (performance & design) 1 150 300 600 ASME B31.1 Power piping (application) 1 1/2 150 300 600 ASME B31.3 Process piping (application) 2 150 300 600 Chlorine Institute Pamphlet 6 Piping system, dry chlorine Valve Size ND NACE MR-01-75 Sour Gas Service Application Federal Spec. WW-V-35, MSS-SP72 Ball valves Exxon EXES 3-14-1-2A Fire safety Pressure NP 8 6/10 16/25 40/64 10 6/10 16/25 40/64 15 6/10 16/25 40/64 20 6/10 16/25 40/64 MSS-SP-99 Instrument valves 25 6/10 16/25 40/64 API 607 4th Edition Fire test for soft seated valve 40 6/10 16/25 40/64 50 6/10 16/25 40/64 FUGITIVE EMISSIONS CONTAINMENT OPTIONS FE BONNET WITH PRESSURE PACKING FEV BONNET WITH VACUUM PACKING FE BONNET WITH LANTERN RING AND LEAK-OFF FE - A general code denoting a fugitive emissions bonnet containing multiple V-ring packing which can be furnished with virtually any TBV valve depending on other designations within the particular valve code. FEV - Another fugitive emission prefix for use with vacuum service exclusively. Consult factory for vacuum service specifications and requirements. LR - A suffix code denoting a lantern ring in the fugitive emissions bonnet to allow for a “sniffer” or “leak off” port between 2 sets of V-ring packing. FEATURES BENEFITS Variety of seating materials Wide range of process media and service conditions. Live loaded stem Pressure and temperature recovery, stem seal integrity with a low operating torque. Blow out proof stem Operator safety. Heavy duty handle Ease of operation, long life. Fully traceable materials Certification of all pressure retaining parts available for stringent specification requirements. Metal and graphite seats Available for abrasive services and temperatures to 1000°F. Consult factory for recommendation. Large port area Provides capability to be easily rod out without damage to ball or seats. Oval safety handle Prevents accidental operation with maintaining easy visual indication of open / closed position. Easy to identify if valve is open or closed In open position, handle is in line with piping; in closed position, handle is cross line with piping. Welded design Tamper-proof. Variety of end connections Threaded, butt weld, socket weld or flanged ends. Positive mechanical stop Safe operation. Available in all alloys Wide range of service conditions. Optional locking handle Additional protection against accidental operation. Fugitive emissions optional Eliminate release of toxic chemicals. Carbon steel body and end plate are black oxide coated Resist Corrosion. 18 TBV™ CT-TBV-IV 01/09 ION-3M PROCESS VALVES ENGINEERING INFORMATION NOTES FOR TORQUE INFORMATION • All torque values are based on maximum rated pressure, clean service, and frequent operation (more than once per month). • All values represent torque required to both “break” the valve open and re-close the valve. For spring return actuators, this means that the “end of spring torque” must exceed the above values by the appropriate safety margin. • The recommended safety margin for sizing purposes is a minimum of 25%. • For full port valves, use torque values for next size larger valve. • CV values are based on the flow of water at 60°F and 14.7 psig through the valve in US gallons per minute at a pressure drop of 1 psi. INSTRUMENT VALVE CAPABILITIES/APPLICATIONS 4100 41/61 Root • • Gauge • • Isolation • • Drain • Orifice • Fire Safe • • Welded • • Rod out capability • • Turn on 2 1/8 inch centers • • + Weld-in on 2 1/8 inch (54 mm) Centers. 6100 • • • 61/41/61 • • • 6400 • • • • • • • • • • • • • • • • Seat U 50 70 120 Seat P 60 84 144 6500 • 6800 • • • • • • • • • + 6900 • • • • • • + • • • + CV AND MAXIMUM TORQUE (IN-LBS.) DATA Size in. 1/2 3/4 1 Cv 8 8 33 Seat T 30 45 80 Seat G 55 75 130 Seat C 100 125 250 Virgin PTFE Reinforced PTFE Cryofil Ultrafil U.H.M.W.P. Delrin CTFE Metal white white with red speckles white black translucent white dark brown translucent silver In addition to the options and features shown, TBV specializes in designing and manufacturing ball valves for a wide variety of special applications. TBV is known for its ability to solve difficult applications with severe service valves that perform where others have failed. Extended bonnets are available to meet stringent fugitive emission requirements. Our patented bellows sealed ball valve assures zero leakage, when absolutely no external leakage is tolerable. A wide variety of special materials are also available for severe or exotic services. Special material testing, such as corrosion evaluation, is available. Complete material certification packages can be provided to meet extensive specification requirements. A wide variety of other product configurations and sizes, up to 10” line size, are available on application. Consult TBV’s extensive library of designs that have proven to give outstanding performance in the most severe services. Seat M 90 126 216 4000 3500 3000 THERMAFIL CTFE PRESSURE (psig) - Seat K 120 150 300 SEAT RATING CHART SEAT MATERIAL IDENTIFICATION CODE T G C U P D K M Seat D 70 98 168 2500 DELRIN AF 2000 U.H.M.W. POLYETHTLENE 1500 ULTRAFIL 1000 GLASS FILLED TEFLON VIRGIN TEFLON 500 0 0 100 200 300 400 500 600 TEMPERATURE (°F) Cryofil seats rated at 1500 psi from -452°F to 150°F. Extended pressures and temperatures may be achieved by altering design for specific applications. Consult factory with service conditions. The valve rating is the lesser of the body rating and the seat rating. TBV manufactures an extensive line of high pressure valves capable of the full seat ratings shown. Consult factory for details. TBV™ CT-TBV-IV 01/09 ION-3M 19 PROCESS VALVES HOW TO ORDER VALVE SPECIFICATION CHART SIZE PORTING SERIES END CONNECTIONS BODY/END MATERIAL* S = Standard Port F = Full Port 01 02 03 05 07 10 12 17 20 21 51 52 57 71 75 = = = = = = = = = = = = = = = 1/8” 1/4” 3/8” 1/2” 3/4” 1” 1 1/4” 1” x 3/4” 2” 2” x 1” 1/2” x 1” 1/2” x 1/4” 1/2” x 3/4” 3/4” x 1” 3/4” x 1/2” 1A = 1” x 1/2” 2A = 1/4” x 1/2” 41 = 4100-Welded 43 = 4300-Welded w/ds Relief on Ball 46 = 41/61-Male End 4100 Unibody 61 = 6100-Orifice Tap Gauge 64 = 6400-Series Instrument 65 = 6500-Transmitter Root Valve 66 = 61/41/61-Double Male End All Welded 68 = 6800 SeriesInstrument 69 = Instrument Gauge 0 1 2 3 4 5 6 7 8 9 = = = = = = = = = = IRB MSE (Male Screwed End) MSW (Male Socket Weld) FSE (Female Screwed End) FSW (Male Socket Weld) I-Flange BW80 BW40 BW160 I-Flange Neutral BALL/STEM MATERIAL A2 CS HC M4 M5 T2 T5 T7 ZR 34 36 37 4L 6L = = = = = = = = = = = = = = SEAT MATERIAL Alloy 20 Carbon Steel Hastelloy C Monel 400 Monel K500 Titanium Gr 2 Titanium Gr 5 Titanium Gr 7 Zirconium 304 SS 316 SS 317 SS 304L SS 316L SS EXAMPLE: 1 x 3 = MSE x FSE SEAL MATERIAL G = 15% GF PTFE H = Graphite T = Virgin PTFE C D F G H K M P T U = = = = = = = = = = Cryofil Delrin AF Thermafil 15% GF PTFE Grafoil/Graphite CTFE Metal UHMWP Virgin PTFE Ultrafil 25 (CERTAIN COMBINATIONS NOT AVAILABLE) BOLTING MODIFIERS W = All Welded CL EC EE FE FL FS GO GS IC LH LO LS LV OH OS OX PC VB VS = = = = = = = = = = = = = = = = = = = Chlorine Cleaning Corrosion Evaluation Extended End Fugitive Emissions Fire Lip Fire Safe Gear Operator Grounding Spring Isocyanate Cleaning Locking Handle Locking Oval Handle Locking SS Oval Handle Lever Handle Oval Handle Stainless Steel Oval Handle Oxygen Cleaned Phosgene Cleaning Vented Ball Vacuum Service * If ball and stem are different materials, expand code to show ball first, stem second. For additional ordering information, see the TBV General Catalog, Corrosion Resistant and Cryogenic Valves. TYPICAL VALVE MODEL NUMBERS/DESCRIPTIONS 4100 - 07S 41 FSE M4M4 TT WCLVB 3/4” 4100 welded valve w/ FSE ends, Monel 400 body, ball and stem, PTFE seats and seals, cleaned for chlorine service, w/vented ball. 41/61 - 07S 46 1X3 CS36 UT W 3/4" 41/61 welded valve w/ MSE by FSE ends, carbon steel body, 316 stainless ball and stem, ultrafil seats, PTFE seals. 6100 - 75S 61 2X3 A2A2 UT W 3/4" x 1/2” 6100 welded gauge valve w/ MSW by FSE ends, Alloy 20 body, ball and stem, ultrafil seats, PTFE seals. 61/41/61 - 05S 66 MSE 6L6L UT W 1/2" 61/41/61 welded single port gauge valve w/ MSE ends, 316L body, ball and stem, ultrafil seats, PTFE seals. 6400 - 07S 64 2X3 CS36 UH WFS 3/4" 6400 welded drain valve w/ MSW x FSE ends, carbon steel body, 316 stainless ball and stem, ultrafil seats, graphoil seals, fire safe design. 6500 - 07S 65 5X5 CSM4 TT W 3/4" 6500 welded instrumentation valve w/ I-Flange ends, carbon steel body, Monel ball and stem, PTFE seats and seals. 6800 - 07S 68 2X3 CS36 UH WFS 3/4" 6800 welded drain valve w/ MSW x FSE ends, carbon steel body, 316 stainless ball and stem, ultrafil seats, graphoil seals, fire-safe design. 6900 - 75S 69 1X3 6L36 UT WFLOS 3/4" x 1/2” 6900 welded gauge valve w/ MSE by FSE ends, 316L stainless body, 316 stainless ball and stem, ultrafil seats, PTFE seals w/ fire lip and stainless steel oval handle. CERTIFICATIONS 20 TBV™ CT-TBV-IV 01/09 ION-3M PROCESS VALVES TRADEMARK INFORMATION TBVTM is a registered trademark which is owned by Cameron. This document contains references to registered trademarks or product designations, which are not owned by Cameron. Trademark Owner DELRIN E.I. DuPont De Nemours & Company HASTELLOY Haynes International, Inc. MONEL INCO Alloys International, Inc. TBV™ CT-TBV-IV 01/09 ION-3M 21 PROCESS VALVES VALVES & MEASUREMENT 3250 Briarpark Drive, Suite 300 Houston, Texas 77042 USA Toll Free 800 323 9160 For the most current contact and location information go to: www.c-a-m.com/valvesandmeasurement Printed in Canada 01/09-ION-3M Rev. 1 01/09 CT-TBV-IV