cnc • router • plasma • waterjet • laser • knife
Transcription
cnc • router • plasma • waterjet • laser • knife
MultiCam, Inc. manufactures CNC Routers, Plasmas, Lasers, WaterJets, Knives & Digital Finishing Systems CNC • ROUTER • PLASMA • WATERJET • LASER • KNIFE Welcome to the World of MultiCam MultiCam, Inc. is a global force in mechanized cutting solutions that include CNC routers, plasma cutters, water jets, lasers, knives, and digital finishing systems. Our CNC systems cut and process a wide variety of materials such as wood, metal, plastic, cardboard, rubber, stone, and many others. Our customer base is worldwide. More than 7700 units are currently placed in industries ranging from aerospace to automotive, sign making to other forms of graphic manufacturing, sheet metal to plate steel fabrication, hardwood processing to cabinet making, and plastic trimming to plastic fabrication. Since 1989, thousands of companies have chosen MultiCam because we provide a diverse, high-value, easy-to-use product line supported by a worldwide network of more than 70 Technology Centers. We know that productivity is your top priority. There is a Tech Center near you that offers a variety of services. At MultiCam, we build every machine to order based on your manufacturing requirements. Other machinery companies sell pre-defined machine models that can put you in a box and limit your capability. Companies like yours want to think outside the box; that is why you are considering automation. And that is why MultiCam is right for you. So welcome to the world of MultiCam! No matter what your application may be, MultiCam has the right cutting solution for you. www.multicam.com 4 At MultiCam we envision, engineer, manufacture and market CNC cutting solutions. Our Mission Is Clear At MultiCam we envision, engineer, manufacture, and market CNC cutting solutions. Our focus is on integrating advanced technology and value into systems that are highly productive, easy-to-use, and built to last. Engineering Engineering begins with customer studies and discussions. Once we understand your needs, we can engineer a solution that will satisfy your requirements. Our world-class design team utilizes state-of-the-art CAD systems to design, verify, and document all MultiCam products. MultiCam continually researches advanced, cutting-edge technologies to improve all of our CNC machines and maximize productivity. The key word at the end of each day is productivity! Manufacturing Our manufacturing facilities are housed under one roof, ensuring quality control throughout the manufacturing cycle. Unlike other manufacturers who simply assemble their machines after having parts outsourced, MultiCam manufactures most everything inhouse. We utilize automation in every manufacturing application that we can. After all, we are in the automation business, so we practice what we preach. Technical Support Technical support is just a phone call away! Factory-trained technicians at each Tech Center are ready to diagnose problems, and spare parts are readily available. www.multicam.com 4 MultiCam builds every machine to order based on your unique manufacturing requirements. Team MultiCam Headquarters MultiCam is headquartered in Dallas, Texas. Just minutes from the Dallas Fort Worth International Airport, access is convenient for both international and domestic clients. We welcome plant tours and offer consultations and application demonstrations. MultiCam has two facilities that encompass a total of over 135,000 square feet of space for manufacturing and product development. The Bottom Line We have learned that automating a cutting process focuses on sending profits to the bottom line. Our customers want to make accurate parts faster, with less waste, less labor, and shorter lead times. MultiCam achieves these cost-saving goals. Go to www.multicam.com and schedule a consultation to discuss your application requirements and discover how our solutions will work for you. www.multicam.com 4 The MultiCam EZ Control™ is at the heart of every MultiCam cutting solution. Advanced Graphical CNC Interface Our Approach to Automation The MultiCam EZ Control™ The MultiCam EZ Control™ is at the heart of every MultiCam cutting solution. Incorporating state-of-the-art CNC computer technology, it features an incredibly easy-touse, human-machine interface that separates it from the competition. EZ Control allows you to use your existing workforce. The control’s handheld interface eliminates the need for operators to be G-code literate. With a few minutes of training, any shop employee can operate a MultiCam machine. We make it easy and enable you to take your profits to the next level. Common Parts Using common parts brings cost, availability, and economies of scale into line. EZ Control is a common part on all MultiCam machines and many of our standard parts are interchangeable. Linear bearings, rack and pinion, ball screw assemblies, electronics, and motor systems are all of the highest quality and are off-the-shelf parts for fast, convenient replacement. The MultiCam Difference in Construction Each electromechanical assembly is engineered to perfection with the finest of components: linear and helical rack and pinion drives, closed loop brushless AC servos, and heavy duty precision linear guide ways and bearings. All electronics are fully documented with complete schematics. All frames are constructed of high-grade steel that has been precision cut, welded, and stress-relieved in advance of precision machining. Each of these components produces linear, parallel, and perpendicular motion platforms that meet the MultiCam quality seal of approval. www.multicam.com 4 MultiCam has over 70 locations worldwide... MultiCam Republic of South Africa MultiCam Midwest , Illinois MatCam OZ, Australia MultiCam Québec, Canada MultiCam Mexico ABC / MultiCam, Colorado MultiCam China MultiCam GmbH, Germany MultiCam Great Lakes, Michigan Perez Camps, Spain HaWe Systems, Czech Republic MultiCam Technology Centers Factory automation machinery has been marketed to end users through a variety of different distribution networks over the years. Many manufacturers use a Sales Rep network to sell the product with service and support coming from the factory. While this can be an effective method of selling, service and support is many times compromised by the fact that the factory is in a different time zone and on-site service requires added expense. MultiCam pioneered the concept of the “Technology Center” in the early 1990’s by implementing a dedicated network of regionally based offices with full sales, demonstration, training, service and post-sale support capabilities. All MultiCam Technology Centers have a demonstration facility with machines on the floor for evaluation of product features, time studies, etc. Bring us your parts and we will show you how to cut them! They also have a staff of factory trained technicians that will install your machine and train your operators. In addition, our Technology Centers are well versed in a variety of CAD/CAM programming software packages and can recommend and support your CNC programming requirements as well. Damon Automation, New Hampshire All MultiCam machines come with a comprehensive warranty so you can be confident in your purchase. However, all machines have “normal wear” parts and over time will require periodic maintenance. MultiCam has identified the most common parts requiring replacement that in most instances will be immediately available from the local Technology Center. And last, our Technology Centers are there to answer your questions and provide post-sale phone and on-line support. Most problems can be resolved without a service call by simply contacting your local Technology Center. With over 70 Technology Centers worldwide, we are working hard to make your purchase of a MultiCam the best investment possible. Our worldwide network of Technology Centers is supported by our Corporate Customer Service and Technical Support Department. Call us at 972.929.4070 to find a local Technology Center in your area. www.multicam.com 4 MultiCam Factory Tour MultiCam has a 135,000 square foot corporate facility located in Dallas, Texas of which over 100,000 square feet is allocated to manufacturing. Our manufacturing goal is to produce high-quality, commercial grade machinery at reasonable prices. So, as a manufacturer of precision CNC machinery, we have continually reinvested a significant portion of our profits into automating our own factory. At MultiCam, we have our own engineering staff and design all products in house using SolidWorks 3D modeling software. FEA (finite element analysis) software allows our engineers to simulate structural machine loads so that appropriate safety factors can be designed into each area of the machine. All machine control systems are manufactured to NEC (national electrical code) standards. All major name brand components are either UL listed or UL recognized and we are CE certified to ship into Europe. Structural steel is stocked in 40 foot lengths to help reduce costs and control lead times. Precision band saws are used to cut steel tubes and bar stock to length. A custom built MultiCam CNC router is used to process aluminum extrusions. We recently added a Motoman 6-axis welding robot mounted on a CNC controlled MultiCam 20’ slider mechanism for seam welding of frames. Plate steel is cut with a MultiCam 3000 series HyPerformance plasma system and processed on our precision CNC press brake. www.multicam.com 4 MultiCam Factory Tour Our Uniport 6000 is used for processing both frames and gantries and has a work envelope of 40 feet (X), 10 feet (Y), and 4 feet (Z). It is capable of machining tolerances well under +/-.0005”. Most small components are machined on high-tolerance Cincinnati Milacron vertical machining centers. A new Giddings and Lewis horizontal machining center is used for multi-sided machining of critical gantry support and Z axis castings. MultiCam uses low VOC, high-solid paints applied with HVLP systems to be environmentally friendly. MultiCam has approximately 30 machines in various stages of assembly at any given time. Our Quality Control department thoroughly inspects and signs off on every machine to insure the high quality and accuracy of your machine. MultiCam’s multi-million dollar inventory helps reduce lead times and insures minimal downtime for service and support issues. MultiCam shrink wraps all machines with heavyduty, 10 mil industrial plastic to ensure that no moisture will affect your machine during shipping. We also have an interior truck well so your machine will be unaffected by the weather when it is loaded for shipment. www.multicam.com 4 ROUTER MultiCam manufactures the popular space-saving moving gantry as well as moving table design CNC routers. Each series is available in multiple sizes and can be outfitted with options that will customize the machine to meet your specific requirements. Options include: high-frequency spindles, tool changers, gang drills, vacuum tables, aggregate heads, saws, knives, and many more. 1000 Series Router The 1000 Series is an entry level, moving gantry design CNC router. The custom engineered extruded aluminum gantry provides a rigid assembly that can carry multiple cutting options while delivering clean, smooth edge quality. The 1000 series provides a strong, stable routing platform at a very affordable price. HP Range: Table Sizes: Rapid Traverse: Repeatability: Weight: 4 HP - 5 HP 50in x 50in to 80in x241in 850 IPM +/- 0.001” 2,500lb to 4,600lb 3000 Series Router The 3000 Series moving gantry design machine is a popular choice among small to medium size manufacturers that demand a powerful yet affordable machine. Capable of processing a unit of material in an 8 hour shift, the 3000 Series CNC Router is an all steel powerhouse designed for the intermediate budget. HP Range: Table Sizes: Rapid Traverse: Repeatability: Weight: 5.5 HP to 11 HP 50in x 50in to 80in x241in 2500 IPM +/- 0.001” 3,000lb to 8,000lb * All specifications subject to change. ROUTER 3000 Series cutting and 3D carving 3/4 inch MDF Applications • 3-D Carving • Acrylic Fabrication • Aluminum Fabrication • Architectural Millwork • Aerospace • Cabinetry 3000 Series cutting small aluminum parts • Exhibits/Fixtures • Sign-Making • Arts & Crafts • Furniture • Boat Building • Musical Instruments And more… 1000 Series cutting 1/2 inch acrylic www.multicam.com 4 ROUTER 5000 Series Router Are you in the market for a large format CNC router? The MultiCam 5000 series moving gantry machine comes in table widths up to120” and standard lengths up to 600”. Custom sizes can also be quoted to fit your specific needs. If you’re looking for a large CNC routing platform, the MultiCam 5000 series is an excellent choice. HP Range: Table Sizes: Rapid Traverse: Repeatability: Weight: 5.5 HP to 20 HP 50in x 50in to 120in x 600in 2700 IPM +/- 0.001” 5,000lb to 20,000lbs plus 7000 Series Router The most powerful of the moving gantry design machines is the 7000 series. The 7000 Series can be configured with up to four independent Z-axis carriages or with heavy duty spindles and drill banks for multifunction panel processing. HP Range: Table Sizes: Rapid Traverse: Repeatability: Weight: 5.5 HP to 20 HP 60in x 60in to 120in x 600in 3000 IPM +/- 0.001” 6,000lb to 30,000lbs plus ROUTER 3D Carving Materials Cut • Acrylic • ACM • Copper • Brass • Aluminum • PVC 5000 Series cutting 3/4 inch plywood • Foam • MDF • Melamine 7000 Series cutting wooden beams • Phenolic • Plywood • HDPE • Solid Surface • Solid Wood And more… www.multicam.com 4 ROUTER 5000 Series XD Router The MultiCam 5000 XD is an affordably priced, highproduction CNC router. It is designed for flat sheet panel processing applications that demand high-speed automatic load/unload capabilities. A roller hold down option is available for simultaneous multiple sheet processing. HP Range: Table Sizes: Rapid Traverse: Repeatability: Weight: 11 HP to 20 HP 50in x 121in to 80in x 241in 3000 IPM +/- 0.001” 8,000lb to 16,000lb MT Series Router Custom CNC Routers MT Series CNC Routers feature a fixed gantry and a moving table. This separates the X-axis motion from the Y and Z. Precision ball screws drive the X and Z axes and precision ground rack drives the Y axis. The inherent rigidity and precision of the moving table design make the MT a popular choice for demanding applications. MultiCam CNC machines can be custom manufactured to your unique manufacturing requirements. Do you need a machine with an 80ft table? How about two gantries? Six spindles? A rotary table? Custom paint scheme? We’ve built all of these variants for customers in the past, and our innovative design team can custom-tailor a machine to fit your needs. If a custom machine is what you’re looking for, please contact your local MultiCam Technology Center for an evaluation of your application. MultiCam offers high-speed, high-accuracy cutting solutions in a size to fit your company’s needs. HP Range: Table Sizes: Rapid Traverse: Repeatability: Weight: 5.5 HP to 20 HP 25in x 25in to 80in x145in 2100 IPM +/- 0.001” 2,600lb to 10,000lb ROUTER Materials Cut • Carbon Composite • Delrin Beveled aluminum part cut at high speed on the 7000 Series • Fiberglass • Honeycomb material • Lexan • Polycarbonate • Titanium • Polypropylene • Zinc • Polyurethane Aggregate tooling offers machining flexibility • Precision Board • Rubber And more… Custom 5000 Series 8’ x 50’ capacity with dot matrix ink jet for part identification www.multicam.com 4 LASER 2000 Series Laser Cutting with a .0004” beam of light is the latest technology Multicam has brought to market! This technology also takes advantage of the EZ Control system MultiCam has refined over the past two decades. The 2000 Series is an extremely versatile and affordable laser system. Able to raster engrave and vector cut in one CNC process, the 2000 Series is perfect for cutting a wide variety of materials including plastic, wood and light gauge ferrous metals. When machining acrylic, the laser both cuts and polishes the edge in the same pass eliminating secondary operations and saving valuable production time. Laser: Table Sizes: Rapid Traverse: Repeatability: 100 - 600 watt 60in x 50in to 80in x 241in 2500 IPM +/- 0.001” Raster engraving Laser cut acrylic part Applications • • • • • • • • Vector cutting Raster engraving Name plates Sign-Making Control panels Displays Polished edge acrylic fabrication Sheet metal fabrication And more… 400 watt 2000 Series Laser cutting gauge steel All MultiCam, Inc, laser cutting machines conform to the Laser Radiation safety codes per US 21CFR1040.10/.11 except for variations of laser notice No. 50 (07-2001). MultiCam takes great pride and care in assuring complete safety of our customers and staff members. For more information please contact MultiCam at info@multicam.com or 972.929.4070. * All specifications subject to change. DIGITAL FINISHING MultiCam Digital Express The MultiCam Digital Express is loaded with features normally found on more expensive X/Y/Z cutting systems. It combines high speed digital registration with powerful routing and knife cutting capabilities in a fast, wide format sheet feed cutting platform. Companies that are looking for a versatile, affordable platform that can register, route and knife-cut at high speeds will appreciate the affordable price point of the MultiCam Digital Express. HP Range: Table Sizes: Rapid Traverse: Repeatability: Weight: 3 HP to 5.5 HP 50in x 50in to 120in x 289in 3400 IPM +/- 0.001” 3,000lb to 10,000lbs MultiVision Digital Registration System MultiVision is a digital camera/software based system that can visually recognize media registration marks and automatically compensate for skew, distortion and image drift. The MultiVision system easily integrates into your existing workflow while providing the additional flexibility of utilizing state-of-the-art CAD/CAM software for enhanced tool path generation as well as advanced 3D sign and graphics applications. MultiCam EZ Knife System The MultiCam EZ Knife system was developed to serve markets that require mechanized knife cutting, creasing, and perforation operations. The tangential system supports rotary, kiss cut, drag, oscillating and ultrasonic cutting technologies. EZ Knife is available as a stand-alone CNC machine or as an option to all Router and Plasma machines. MultiVision Digital Registration Option Materials Cut 1000 Series Digital Finishing System with MultiVision, EZ Knife & 4 hp Router www.multicam.com • • • • • • Cardboard Carpet Foam Fabric Foamcore Corrugated Plastic • • • • • Applications Acrylic Aluminum Wood Leather Pre-preg • • • • • Sign & Graphics Digital Printing Packaging Automotive Aerospace And more… 4 * All specifications subject to change. PLASMA Imagine the high torque and lateral stresses generated by router cutting. Applying the same principles we have learned over time to plasma cutting produces an amazingly smooth, clean cut. MultiCam innovations in CNC plasma systems start with the EZ Control material library. EZ Control automatically sets all cut parameters, yielding highly consistent cut quality. MultiCam is proud to partner exclusively with Hypertherm, the global leader in plasma cutting technology. 1000 Series Plasma The cost-conscious 1000 Series CNC conventional plasma is ideal for HVAC applications. Featuring a heavy, all-steel plate frame base, it can be equipped for light to medium duty plate cutting. Plasma Units: Table Sizes: Rapid Traverse: Repeatability: Hypertherm 50in x 50in to 80in x 241in 850 IPM +/- .001” 3000 Series Plasma The popular MultiCam 3000 Series Plasma is the perfect choice for those looking for value, versatility, and firepower. Optional zoned downdraft tables and convenient pull out dross drawers make fume extraction and clean up a snap. Both sheet metal as well as plate steel can be cut with virtually dross free results. Plasma Units: Table Sizes: Rapid Traverse: Repeatability: Hypertherm 50in x 50in to 96in x 289in 2500 IPM +/- .001” * All specifications subject to change. PLASMA Applications • Aerospace 3/4” mild steel plasma cut part • Armored vehicles • Automotive Fabrication • Construction • Decorative Fencing • Job shops • Manufacturing 3000 Series with HPR 130 cutting 1/2 inch plate steel • Marine fabrication • Oil field equipment • Sign Shops • Metal Fabrication • HVAC* And more… 3000 Series with optional water table www.multicam.com 4 * With MultiCam’s EZ Knife option, fiberglass and closed cell foam insulation are cut with ease on the same machine. PLASMA 1000 Series Bridge & Rail Plasma/Oxy-Fuel The 1000 Series Bridge and Rail is designed for the customer that desires modularity, versatility and a wide range of working envelopes. It is an excellent choice for the entry level manufacturer or any shop looking for an economical way to cut plate steel and aluminum. Plasma Units: Width: Length: Rapid Traverse: Repeatability: Hypertherm 8ft to 20ft 5ft to 100ft + 850 IPM +/- .001” 6000 Series Bridge & Rail Plasma/Oxy-Fuel When it comes to large format, heavy duty jobs, the MultiCam 6000 Series Plasma is the product of choice. It is designed for manufacturers that need to cut heavy plate steel and need a large process area without sacrificing accuracy and quality. Plasma Units: Width: Length: Rapid Traverse: Repeatability: Hypertherm 8ft to 20ft 5ft to 100ft + 1400 IPM +/- .001” PLASMA Materials Cut • Steel • Stainless Steel • Aluminum 3000 Series with CNC interface and rotary indexer options • Brass • Bronze • Copper • Diamond Plate • Expanded Metal • Galvanized And more… 6000 Series with six head Oxy Fuel system 6000 Series with HPR 260 cutting 5/8 inch plate steel Decorative sheet steel parts www.multicam.com 4 WATERJET MultiCam high-pressure waterjet machining systems offer unique advantages over other cutting technologies. When combined with our EZ Control system, waterjets are able to cut virtually any material with a high degree of accuracy and without heat. The MultiCam Waterjet series is available in three strategic frame styles all powered by KMT highpressure waterjet intensifiers. MultiCam is proud to partner exclusively with KMT, the global leader in waterjet cutting technology. 1000 Series Waterjet The 1000 Series Waterjet system is engineered for those who require an affordable pure water system that can be used to cut rubber, gaskets, and other materials that do not require abrasive additives. The 1000 Series is a pure water powerhouse at an affordable price. Water Jet Units: Table Sizes: Rapid Traverse: Repeatability: KMT WaterJets 50in x 50in to 80in x 120in 850 to 2100 IPM +/- .001” 3000 Series Waterjet The MultiCam 3000 Series Waterjet cutting system is an affordable, easy-to-use, production cutting solution designed for manufacturers that want the ability to cut a wide variety of materials. Available in both pure water and abrasive configurations, all 3000 Series water jets come standard with MultiCam’s Advanced Graphical CNC Interface and NC GeoMate programming software. Water Jet Units: Table Sizes: Rapid Traverse: Repeatability: KMT WaterJets 60in x 60in to 80in x 144in 2100 IPM +/- .001” * All specifications subject to change. WATERJET Applications • Aerospace • Metal Fabrication • Glass/Ceramics 1000 Series cutting vinyl for athletic jerseys • Boat Building • Countertops • Fiberglass • Gaskets/Seals • Job Shop • Ornamental Metal • Prototyping • Sign-Making • Textiles 3000 Series cutting 1/2 inch aluminum • Vehicle Customization And more… MultiCam’s NC GeoMate software was developed specifically for CNC waterjet systems. Unlike conventional CAM programs designed for general metalworking applications, NC GeoMate is fully optimized to the demands of waterjet cutting. NC GeoMate Programming Software www.multicam.com 4 Advanced Graphical CNC Interface MultiCam is a registered trademark of MultiCam, Inc. Other registered trademarks are the property of their respective owners. WATERJET 4000 Series Waterjet The 4000 Series provides a small footprint with big performance in a cantilever design machine. It’s an affordable, easy-to-use, production cutting solution designed for manufacturers who need a large processing area for cutting a wide variety of materials without sacrificing accuracy or cut quality. Water Jet Pump: Table Sizes: Rapid Traverse: Repeatability: KMT Intensifier 50in x 50in to 80in x 120in 1400 IPM +/- .001” 6000 Series Waterjet The MultiCam 6000 Series CNC Waterjet raises the bar when it comes to manufacturing excellence. When the job calls for large work envelope, power and flexibility, the 6000 Series Waterjet is the system of choice. Water Jet Units: Table Sizes: Rapid Traverse: Repeatability: KMT WaterJets 120in x 60in to 144in x 481in 1400 IPM +/- .001” WATERJET WaterJet cut precision aluminum part Materials Cut • Steel • Stainless Steel • Aluminum • Brass • Copper • Titanium Architectural facia cut on 4000 Series • Concrete/Cement • Stone • Granite • Marble • Rubber • Plastics • Vinyl And more… 6000 Series cutting 3/4 inch granite www.multicam.com 4 MultiCam, Inc. 1025 West Royal Lane DFW Airport, TX 75261 tel 972.929.4070 fax 972.929.4071 email sales@ multicam.com © 2008 MultiCam, Inc. All Rights Reserved.