50040, 58040, 58058, 58080, 64058, and 72072 Dryers
Transcription
50040, 58040, 58058, 58080, 64058, and 72072 Dryers
Published Manual Number/ECN: ME72TG11BE/2000152N • Publishing System: TPAS • Access date: 4/7/00 • Document ECN's: Latest Available Schematic/Electrical Parts— 50040, 58040, 58058, 58080, 64058, and 72072 Dryers - Gas / Oil Fired Mark V Controls PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A. Please Read About the Manual Identifying Information on the Cover The front cover displays pertinent identifying information for this manual. Most important, are the published manual number (part number) /ECN (date code). Generally, when a replacement manual is furnished, it will have the same published manual number, but the latest available ECN. This provides the user with the latest information applicable to his machine. Similarly all documents comprising the manual will be the latest available as of the date the manual was printed, even though older ECN dates for those documents may be listed in the table of contents. When communicating with the Milnor factory regarding this manual, please also provide the other identifying information shown on the cover, including the publishing system, access date, and whether the document ECN’s are the latest available or exact. References to Yellow Troubleshooting Pages This manual may contain references to “yellow pages.” Although the pages containing troubleshooting procedures are no longer printed on yellow paper, troubleshooting instructions, if any, will be contained in the easily located “Troubleshooting” chapter or section. See the table of contents. Trademarks of Pellerin Milnor Corporation The following, some of which may be used in this manual, are trademarks of Pellerin Milnor Corporation: Ampsaver® Autolint® Auto-Purge® Autovac CBW® Dye-Extractor® Dyextractor® E-P Plus® Gear Guardian® Hands-Off® Hydro-Cushion® Mildata® Milnet® Milnor® Miltrac Miltron Comments and Suggestions Help us to improve this manual by sending your comments to: Pellerin Milnor Corporation Attn: Technical Publications P. O. Box 400 Kenner, LA 70063-0400 Fax: (504) 469-1849 Staph-Guard® System 4® System 7® Totaltrol® Table of Contents for ME72TG11BE/2000152N 50040, 58040, 58058, 58080, 64058, and 72072 Dryers - Gas / Oil Fired Mark V Controls Page Description Document/ECN 1 13 15 16 26 31 34 35 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 94 Component Parts List Warranty How to Order Parts How to Use Electrical Schematics Dryer Wiring Connections Dryer Wiring For Allied Interface 3 Phase Motor Connection Diagram 3P Motor Diagram-Multivolt Control Box Layouts Sheet 1 Control Box Layouts Sheet 2 Display Wiring Board Wiring- Dryer / Shuttle Controller Interface Electical Valves and Doors Fire Controller (Fire Eye) Wiring Fire Controller (Landis & Gyr) Wiring Fire Controller (Landis & Gyr) Belgium Specifications Fire Controller (Landuis & Gyr) Dutch Specifications Fire Controller (Landuis & Gyr) Dutch Spec. 58040 Only Fire Controller (Landuis & Gyr) French Specifications Board to Board Wiring (Fire Eye Controller) Board to Board Wiring (Landis & Gyr Controller) Board to Board Wiring (Belgium Specification) Board to Board Wiring (Dutch Specification) Control Circuit Transformers Inputs Sheet 1 Inputs Sheet 2 Allied Interface Keypad Wiring Motor Contactors (Fire Eye Controlller) Motor Contactor (Landis & Gyr Controller) Motor Contactors (Landis & Gyr, CSA, 72072TG1 Only) 600V Combustion Air inverter Power Motors and Incoming Voltages Start Circuit Gas Train Safeties (Fire Eye Controller) Thermocouple & Processor Board Wiring Thermal Oil Modulating Valve Variable Speed Inverter Basket Motor W6DR3FPL/2000152N BMP720097/92732A BMP720097R/72332A MSFD0106AE/95041V MSIN0915AE/98247N MSIN0106AE/9824AV BMP850029/99362B W80008/96266B W6DR3FTG1/99171B W6DR3FTG2/99241B W6DR3FD/97251B W6DR3FDC/2000152B W6DR3FEV/99241B W6DR3FFE/99241B W6DR3FFEA/99241B W6DR3FFEB/99241B W6DR3FFED/99241B W6DR3FFEE/99241B W6DR3FFEF/99241B W6DR3FGM/97212B W6DR3FGMA/2000152B W6DR3FGMB/2000152B W6DR3FGMD/2000152B W6DR3FHV/97212B W6DR3FI1/97251B W6DR3FI2/99241B W6DR3FIA/99241B W6DR3FKP/97042B W6DR3FMC/99241B W6DR3FMCA/99241B W6DR3FMCB/99241B W6DR3FMT6/99171B W6DR3FMTR/98187B W6DR3FS+/99241B W6DR3FSF/97212B W6DR3FTC/2000152B W6DR3FTV/97507B W6DR3FVP/99241B 1 THIS COMPONENT NUMBER B2TAG85053 M6 SYS.DRYER GAS FIRE ASSY<> BOARD-DIGITAL TO ANALOG BOARD-DIGITAL TO ANALOG BOARD-DIGITAL TO ANALOG BOARD-DIGITAL TO ANALOG BOARD-8OUTPUT/16INPUT #1 BOARD-8OUTPUT/16INPUT #1 BOARD-8OUTPUT/16INPUT #1 BOARD-8OUTPUT/16INPUT #1 BOARD-8OUTPUT/16INPUT #2 BOARD-8OUTPUT/16INPUT #2 BOARD-8OUTPUT/16INPUT #2 BOARD-8OUTPUT/16INPUT #2 BOARD-CARD CAGE MOTHER BOARD-CARD CAGE MOTHER BOARD-CARD CAGE MOTHER BOARD-CARD CAGE MOTHER BOARD-24 OUTPUT #1 BOARD-24 OUTPUT #1 BOARD-24 OUTPUT #1 BOARD-24 OUTPUT #1 BDA1 BDA1 BDA1 BIO-1 BIO-1 BIO-1 BIO-1 BIO-2 BIO-2 BIO-2 BIO-2 BMTH BMTH BMTH BMTH BO1 BO1 BO1 BO1 08BSO24AT 08BSO24AT 08BSO24AT 08BSO24AT 08BS5MTHAT 08BS5MTHAT 08BS5MTHAT 08BS5MTHAT 08BS816CT 08BS816CT 08BS816CT 08BS816CT 08BS816CT 08BS816CT 08BS816CT 08BS816CT 08BSDACT 08BSDACT 08BSDACT 08BSDACT Page 1 of 11 W6DR3FGMD W6DR3FGMB W6DR3FGMA W6DR3FGM W6DR3FGMD W6DR3FGMB W6DR3FGMA W6DR3FGM W6DR3FGMD W6DR3FGMB W6DR3FGMA W6DR3FGM W6DR3FGMD W6DR3FGMB W6DR3FGMA W6DR3FGM W6DR3FTV W6DR3FGMD W6DR3FGMB W6DR3FGMA 08BSDACT BD: SERIAL 24 OUTPUT->TEST BD: SERIAL 24 OUTPUT->TEST BD: SERIAL 24 OUTPUT->TEST BD: SERIAL 24 OUTPUT->TEST BD:SERIAL 5 CARD MOTHER-TEST BD:SERIAL 5 CARD MOTHER-TEST BD:SERIAL 5 CARD MOTHER-TEST BD:SERIAL 5 CARD MOTHER-TEST BOARD:SERIAL 8OUT-16IN-TEST BOARD:SERIAL 8OUT-16IN-TEST BOARD:SERIAL 8OUT-16IN-TEST BOARD:SERIAL 8OUT-16IN-TEST BOARD:SERIAL 8OUT-16IN-TEST BOARD:SERIAL 8OUT-16IN-TEST BOARD:SERIAL 8OUT-16IN-TEST BOARD:SERIAL 8OUT-16IN-TEST BD:SERIAL D-A CONVERTR->TEST BD:SERIAL D-A CONVERTR->TEST BD:SERIAL D-A CONVERTR->TEST BD:SERIAL D-A CONVERTR->TEST BD:SERIAL D-A CONVERTR->TEST BOARD: SER BATT BACKUP-TEST BDA1 W6DR3FGM 08BSBB1T BOARD-DIGITAL TO ANALOG BDA1 W6DR3FTC THIS BOARD IS NOT USED AFTER JANUARY 2000, IT IS BUILT IN TO THE SERIAL PROCESSOR ITEM BPB, PART NO. 08BSPE1T BD:KEYPAD SWITCH BOARD BD:SER A-D+THERMOCOUP>TESTED TAG:58"GAS DRYER LO VOLTBX<> TAG:58"GAS DRYER HI VOLTBX<> TAG:GAS DRYER CONTROL BDS<> REMOTE DRYER CONTROLLER <> M6 SYS DRYER AIR VALVE ASY<> BOARD-MEMORY BATTERY BACKUP 08BSKPST 08BSADCTT B2TAG97053 B2TAG97052 B2TAG96015 B2TAG87059 B2TAG85059 DESCRIPTION BBB-1 W6DR3FDC W6DR3FTC W6DR3FTG2 W6DR3FTG2 W6DR3FTG1 W6DR3FTG1 W6DR3FTG1 W6DR3FTG1 THIS COMPONENT MILNOR P/N WHERE TO FIND LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX PROCESSOR BX PROCESSOR BX LOW VOLT BOX SEE FUNCTION SEE FUNCTION SEE FUNCTION SEE FUNCTION SEE FUNCTION SEE FUNCTION LOCATION W6DR3FPL/2000152N BADR-1 NOTE BOARD- ADDRESS SETTING DETAIL-58 GAS DRYER LOW VOLT PANEL 006 BOARD-A TO D+ THERMOCOUPLE DETAIL-58 GAS DRYER HIGH VOLT PANEL 005 BADR-1 DETAIL-GAS DRYER CONTROL BOARDS 004 BAD1 DETAIL-REMOTE DRYER CONTROLLER 003 >>PRINTED CIRCUIT BOARDS DETAIL-GAS DRYER AIR VALVE BOX 002 BA DETAIL-GAS DRYER FIRE CONTROLLER 001 >>CONTROL BOX LAYOUTS FUNCTION OF COMPONENT COMPONENT PARTS LIST 2 RELAY-CLOSE COOLDOWN RELAY-FIRE EYE ENABLE CRFE RELAY-COMBUSTION AIR DAMPER CLOSED CRCA RELAY-DISCHARGE DOOR CLOSED RELAY-COMBUSTION CRC CRDDC RELAY-BASKET MOTOR CW CRCDC RELAY-BASKET MOTOR CCW LATCH-MAIN AIR LOW CLMA CRBAC LATCH-MAIN AIR LOW CLMA CRBAA LATCH-GAS PRESSURE LOW CLGL LATCH-MAIN AIR LOW LATCH-GAS PRESSURE LOW CLGL >>RELAY-PILOT OR CONTROL LATCH-GAS PRESSURE LOW CLGL CR LATCH-GAS PRESSURE HIGH CLGH CLMA LATCH-GAS PRESSURE HIGH CLGH >>RELAY-TIME DELAY CD LATCH-GAS PRESSURE HIGH CIRCUIT BRKR-BASKET MOTOR CB2 LATCH-FIRE EYE TRIPPED CIRCUIT BRKR-MAIN AIR MOTOR CB1 CLGH >>>CIRCUIT BREAKERS CB CLFET BOARD-ROTATIONAL SAFETY BRS1 LATCH-COMBUSTION AIR LOW BOARD-ROTATIONAL SAFETY BRS1 LATCH-COMBUSTION AIR LOW BOARD-ROTATIONAL SAFETY BRS1 CLCA BOARD-ROTATIONAL SAFETY BRS1 CLCA BOARD-MICROPROCESSOR BPB DELAY-VARIABLE SPEED FAULT BOARD-MICROPROCESSOR BPB >>>RELAY-LATCH BOARD-6 OUTPUT BO2 CL THIS COMPONENT NUMBER CDVS FUNCTION OF COMPONENT W6DR3FS+ W6DR3FEV W6DR3FTV 09C024D37 09C024D37 09C024D37 09C024D37 09C024D37 09C024D37 09C024D37 09CL2C-C37 09CL2C-C37 09CL2C-C37 09CL2C-C37 09CL2C-C37 09CL2C-C37 09CL2C-C37 09CL2C-C37 09CL2C-C37 09CL2C-C37 09CL2C-C37 09CL2C-C37 09CF007537 MESSAGE SN MESSAGE SN 08BNDSRAT 08BNDSRAT 08BNDSRAT 08BNDSRAT 08BSPE1T 08BSPE1T 08BN6OAT Page 2 of 11 W6DR3FFEE W6DR3FFEB W6DR3FVP W6DR3FVP W6DR3FSF W6DR3FFEF W6DR3FFE W6DR3FSF W6DR3FFEF W6DR3FFE W6DR3FSF W6DR3FFEF W6DR3FFE W6DR3FFE W6DR3FSF W6DR3FFE W6DR3FVP W6DR3FMTR W6DR3FMTR W6DR3FGMD W6DR3FGMB W6DR3FGMA W6DR3FGM W6DRFSTC W6DR3FDC W6DR3FDC THIS COMPONENT MILNOR P/N WHERE TO FIND 4PDT "KH" 110/120V 4PDT "KH" 110/120V 4PDT "KH" 110/120V 4PDT "KH" 110/120V 4PDT "KH" 110/120V 4PDT "KH" 110/120V 4PDT "KH" 110/120V RELAY-LATCH DPDT 120V 2-COIL RELAY-LATCH DPDT 120V 2-COIL RELAY-LATCH DPDT 120V 2-COIL RELAY-LATCH DPDT 120V 2-COIL RELAY-LATCH DPDT 120V 2-COIL RELAY-LATCH DPDT 120V 2-COIL RELAY-LATCH DPDT 120V 2-COIL RELAY-LATCH DPDT 120V 2-COIL RELAY-LATCH DPDT 120V 2-COIL RELAY-LATCH DPDT 120V 2-COIL RELAY-LATCH DPDT 120V 2-COIL RELAY-LATCH DPDT 120V 2-COIL TDR F7.5S 2PDT 11PIN 120V60C SEE SPECIFIC MACHINE + NAMEPLATE SEE SPECIFIC MACHINE + NAMEPLATE BD:DRY SAFETY ROTATION->TEST BD:DRY SAFETY ROTATION->TEST BD:DRY SAFETY ROTATION->TEST BD:DRY SAFETY ROTATION->TEST 186 SER PROC-TEST 186 SER PROC-TEST 6 OUTPUT BOARD->TEST DESCRIPTION COMPONENT PARTS LIST HIGH VOLT BX HIGH VOLT BX LOW VOLT BOX FIRE CONTR PL FIRE CONTR PL VARI SPEED BX VARI SPEED BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX VARI SPEED BX HIGH VOLT BX HIGH VOLT BX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX PROCESSOR BX PROCESSOR BX PROCESSOR BX LOCATION W6DR3FPL/2000152N 3 RELAY-DOORS CLOSED RELAY-DOORS CLOSED RELAY-DOORS CLOSED RELAY-FIRE SAFETIES O,K. RELAY-FIRE CONTROLLER LOCKED OUT RELAY-FIRE CONTROLLER LOCKED OUT RELAY-FIRE CONTROLLER LOCKED OUT RELAY-FIRE CONTROLLER LOCKED OUT RELAY-FIRE CONTROLLER LOCKED OUT RELAY-FIRE CONTROLLER LOCKED OUT RELAY-GAS VALVE ENABLED RELAY-GAS VALVE ENABLED RELAY-GAS VALVE ENABLED RELAY-GAS VALVE ENABLED RELAY-GAS VALVE ENABLED RELAY-MAIN/COMBUSTION AIR RELAY-DISCHARGE DESIRED CRFEF CRFEF CRFEF CRFEF CRFET CRFET CRFET CRFET CRFET CRFET CRGA CRGA CRGA CRGA CRGA CRK CRK RELAY-3-WIRE >>CONTACTOR-MOTOR STARTER CONTACTOR-5840, 5858,&5880 HV BASKET CONTACTOR-5840, 5858,&5880 LV BASKET CONTACTOR-7272 LOW VOLT BASKET CONTACTOR-7272 HIGH VOLT BASKET CONTACTOR-CNTR-CLOCKWISE ROTATION CONTACTOR-CLOCKWISE ROTATION CONTACTOR-COMBUSTION AIR CSBA-1 CSBA-2 CSBA-3 CSBA-4 CSBAC CSBAW CSCA CRRI CS RELAY-IGNITION CRRI CRS+ RELAY-LOAD DOOR CLOSED RELAY-IGNITION CRLDC RELAY-DUTCH SPECS RELAY-DOORS CLOSED CRFEF RELAY-DUTCH SPECS RELAY-DOORS CLOSED CRFEF CRL THIS COMPONENT NUMBER CRL FUNCTION OF COMPONENT 09MC08B337 MESSAGE EW MESSAGE EW 09MRO8E337 09MR08L337 09MR08D337 09MR08C337 09C024D37 09C024D37 09C024D37 09C024D37 09C024D37 09C024D37 09C024D37 09C024D37 09C024D37 09C024D37 09C024D37 09C024D37 09C024D37 09C024D37 09C024D37 09C024D37 09C024D37 09C024D37 09C024D37 09C024D37 09C024D37 09C024D37 09C024D37 09C024D37 09C024D37 Page 3 of 11 W6DR3FMC W6DR3FS+ W6DR3FS+ W6DR3FS+ W6DR3FS+ W6DR3FS+ W6DR3FS+ W6DR3FS+ W6DR3FFEE W6DR3FFED W6DR3FEV W6DR3FFEE W6DR3FFED W6DR3FFEE W6DR3FFED W6DR3FFEF W6DR3FFEE W6DR3FFED W6DR3FFEB W6DR3FFEA W6DR3FSF W6DR3FFEF W6DR3FFEE W6DR3FFED W6DR3FFEB W6DR3FFEA W6DR3FSF W6DR3FFEF W6DR3FFEE W6DR3FFED W6DR3FFEB W6DR3FFEA THIS COMPONENT MILNOR P/N WHERE TO FIND 12A 3P MCS CONT NR 120V5/6 SEE CSBA-1,-2,-3,-4 FOR CONTACTOR SEE CSBA-1,-2,-3,-4 FOR CONTACTOR 30A 3P REV+2N/C 120V5/6 IEC 60A 3P REV+2N/C 120V5/6 IEC 24A 3P REV+2N/C 120V5/6 IEC 18A 3P REV+2N/C 120V5/6 IEC 4PDT "KH" 110/120V 4PDT "KH" 110/120V 4PDT "KH" 110/120V 4PDT "KH" 110/120V 4PDT "KH" 110/120V 4PDT "KH" 110/120V 4PDT "KH" 110/120V 4PDT "KH" 110/120V 4PDT "KH" 110/120V 4PDT "KH" 110/120V 4PDT "KH" 110/120V 4PDT "KH" 110/120V 4PDT "KH" 110/120V 4PDT "KH" 110/120V 4PDT "KH" 110/120V 4PDT "KH" 110/120V 4PDT "KH" 110/120V 4PDT "KH" 110/120V 4PDT "KH" 110/120V 4PDT "KH" 110/120V 4PDT "KH" 110/120V 4PDT "KH" 110/120V 4PDT "KH" 110/120V 4PDT "KH" 110/120V 4PDT "KH" 110/120V DESCRIPTION COMPONENT PARTS LIST HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX LOW VOLT BOX FIRE CONTR PL FIRE CONTR PL HIGH VOLT BX FIRE CONTR PL FIRE CONTR PL FIRE CONTR PL FIRE CONTR PL FIRE CONTR PL FIRE CONTR PL FIRE CONTR PL FIRE CONTR PL FIRE CONTR PL HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOCATION W6DR3FPL/2000152N 4 LIGHT-COMBUSTION AIR LOW LIGHT-COMBUSTION AIR LOW LIGHT-COMBUSTION AIR LOW ELCA ELCA ELCA LIGHT-DISCHARGE DOOR CLOSED LIGHT-FIRE EYE TRIPPED LIGHT-FIRE EYE TRIPPED LIGHT-GAS PRESSURE HIGH ELDDC ELFET ELFET ELGH LIGHT-DISCHARGE DESIRED >>LIGHT-PILOT OR INDICATOR EL ELDD FUSE-120V CONTROL CIRCUIT EF37 LIGHT-COMBUSTION AIR LOW >>FUSE OR FUSE HOLDER EF LIGHT-FIRE CNTRLLR LOCKED OUT CONTROLLER-FIRE EEEU ELCLO CONTROLLER-FIRE EEEU ELCA CONTROLLER-FIRE EEEU >>BUZZER OR AUDIBLE SIGNAL EB CONTROLLER-FIRE CONTACTOR-BASKET INVERTER CSVS CONTROLLER-FIRE CONTACTOR-COMBUSTION AIR INVERTER CSV EEEU CONTACTOR-5880,7272 LV MAIN AIR CSMA-3 EEEU CONTACTOR-5840,5858HV MAIN AIR CSMA-2 >>FIRE CONTROLLERS CONTACTOR-5840,5858,LV+5880,7272 HV CSMA-1 DISPLAY-MICROPROCESSOR CONTACTOR-MAIN AIR CSMA EE CONTACTOR-MAIN AIR CSMA EDM CONTACTOR-MAIN AIR CSMA BUZZER-SIGNAL AUDIBLE CONTACTOR-COMBUSTION AIR CSCA >>DISPLAY-ELECTRONIC CONTACTOR-COMBUSTION AIR CSCA ED THIS COMPONENT NUMBER EBSG FUNCTION OF COMPONENT 09J060A37 09J060A37 09J060A37 09J060A37 09J060A37 09J060A37 09J060A37 09J060A37 09J060A37 09J060A37 09FF004AHG 09X151 09X151 09X151 09X151 09X150A3 08BSEVFD5V 09H015 09MR08C337 09MC08B337 09MC08N337 09MC08E337 09MC08L337 MESSAGE EW MESSAGE EW MESSAGE EW 09MC08B337 09MC08B337 Page 4 of 11 W6DR3FFEA W6DR3FMCB W6DR3FMC W6DR3FEV W6DR3FS+ W6DR3FMCA W6DR3FSF W6DR3FFEF W6DR3FFEB W6DR3FFEA W6DR3FHV W6DR3FEF W6DR3FEE W6DR3FED W6DR3FEB W6DR3FEA W6DR3FD W6DR3FS+ W6DR3FVP W6DR3FMCB W6DR3FMC W6DR3FMC W6DR3FMC W6DR3FMCB W6DR3FMCA W6DR3FMC W6DR3FMCB W6DR3FMCA THIS COMPONENT MILNOR P/N WHERE TO FIND LAMP 1/2" AMB 125V IDI 1050QC3 LAMP 1/2" AMB 125V IDI 1050QC3 LAMP 1/2" AMB 125V IDI 1050QC3 LAMP 1/2" AMB 125V IDI 1050QC3 LAMP 1/2" AMB 125V IDI 1050QC3 LAMP 1/2" AMB 125V IDI 1050QC3 LAMP 1/2" AMB 125V IDI 1050QC3 LAMP 1/2" AMB 125V IDI 1050QC3 LAMP 1/2" AMB 125V IDI 1050QC3 LAMP 1/2" AMB 125V IDI 1050QC3 FUSE BK/MDX 4 AMP 125V BUSS BURNER CTL-AUSTR.110/50 10SEC BURNER CTL-AUSTR.110/50 10SEC BURNER CTL-AUSTR.110/50 10SEC BURNER CTL-AUSTR.110/50 10SEC FLAME SAFE CTL ASSY #MC120 BD:SER VFD 2LINE-19200B-TEST BUZZER 115V W/6-32 CRT+6" LEADS 16A 3P MCS CONT NR 120V5/6 12A 3P MCS CONT NR 120V5/6 72A 3P MCS CONT NR 120V5/6 30A 3P MCS CONT NR 120V5/6 60A 3P MCS CONT.NR 120V5/6 SEE CSMA-1,-2,-3 FOR CONTACTOR SEE CSMA-1,-2,-3 FOR CONTACTOR SEE CSMA-1,-2,-3 FOR CONTACTOR 12A 3P MCS CONT NR 120V5/6 12A 3P MCS CONT NR 120V5/6 DESCRIPTION COMPONENT PARTS LIST LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX DISC CHUTE LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX HIGH VOLT BX FIRE CONTRL PL FIRE CONTRL PL FIRE CONTRL PL FIRE CONTRL PL FIRE CONTRL PL PROCESSOR BX PROCESSOR BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX LOCATION W6DR3FPL/2000152N 5 LIGHT-GAS PRESSURE LOW FLASHER-SAFETY LIGHTS LIGHT-LOAD DOOR CLOSED LIGHT-LOAD DOOR OPEN LIGHT-MAIN AIR LOW LIGHT-MAIN AIR LOW LIGHT-MAIN AIR LOW LIGHT-MAIN AIR LOW LIGHT-MAIN GAS ENABLED LIGHT-MAIN GAS ENABLED LIGHT-MAIN GAS ENABLED LIGHT-MAIN GAS ENABLED LIGHT-IGNITION ENABLED LIGHT-IGNITION ENABLED LIGHT-IGNITION ENABLED LIGHT-IGNITION ENABLED LIGHT-PILOT VALVE ENABLED LIGHT-PILOT VALVE ENABLED LIGHT-PILOT VALVE ENABLED LIGHT-PILOT VALVE ENABLED LIGHT FLASHING SIGNAL LIGHT-SIGNAL VISUAL >>ELECTROMAGNET AND SOLENOID ELGL ELL ELLDC ELLDO ELMA ELMA ELMA ELMA ELMG ELMG ELMG ELMG ELMI ELMI ELMI ELMI ELPG ELPG ELPG ELPG ELSF ELSG EM SOLENOID-SPRINKLER LIGHT-GAS PRESSURE LOW ELGL EMSK LIGHT-GAS PRESSURE LOW ELGL SOLENOID-SPRINKLER LIGHT-GAS PRESSURE LOW ELGL EMSK LIGHT-GAS PRESSURE HIGH ELGH FAN-INVERTER COOLING LIGHT-GAS PRESSURE HIGH ELGH SOLENOID-SPRINKLER LIGHT-GAS PRESSURE HIGH ELGH EMSK THIS COMPONENT NUMBER EMCF FUNCTION OF COMPONENT 09K061D 09K061D 09K061D 13AF100A37 09J060A37 09H025V37 09J060A37 09J060A37 09J060A37 09J060A37 09J060A37 09J060A37 09J060A37 09J060A37 09J060A37 09J060A37 09J060A37 09J060A37 09J060A37 09J060A37 09J060A37 09J060A37 09J060A37 09J060A37 08FL007537 09J060A37 09J060A37 09J060A37 09J060A37 09J060A37 09J060A37 09J060A37 Page 5 of 11 W6DR3FMCB W6DR3FMCA W6DR3FMC W6DR3FVP W6DR3FS+ W6DR3FS+ W6DR3FFEF W6DR3FFEB W6DR3FFEA W6DR3FFE W6DR3FFEF W6DR3FFEB W6DR3FFEA W6DR3FFE W6DR3FFEF W6DR3FFEB W6DR3FFEA W6DR3FFE W6DR3FSF W6DR3FFEF W6DR3FFEB W6DR3FFEA W6DR3FEV W6DR3FEV W6DR3FSF W6DR3FSF W6DR3FFEF W6DR3FFEB W6DR3FFEA W6DR3FSF W6DR3FFEF W6DR3FFEB THIS COMPONENT MILNOR P/N WHERE TO FIND NEWARK #90F6921 SOLENOID 120V 60C #8940 SOLENOID 120V 60C #8940 SOLENOID 120V 60C #8940 FAN 92CFM115V60 LAMP 1/2" AMB 125V IDI 1050QC3 REACON ROTARY 5.5"DIA AMBER LAMP 1/2" AMB 125V IDI 1050QC3 LAMP 1/2" AMB 125V IDI 1050QC3 LAMP 1/2" AMB 125V IDI 1050QC3 LAMP 1/2" AMB 125V IDI 1050QC3 LAMP 1/2" AMB 125V IDI 1050QC3 LAMP 1/2" AMB 125V IDI 1050QC3 LAMP 1/2" AMB 125V IDI 1050QC3 LAMP 1/2" AMB 125V IDI 1050QC3 LAMP 1/2" AMB 125V IDI 1050QC3 LAMP 1/2" AMB 125V IDI 1050QC3 LAMP 1/2" AMB 125V IDI 1050QC3 LAMP 1/2" AMB 125V IDI 1050QC3 LAMP 1/2" AMB 125V IDI 1050QC3 LAMP 1/2" AMB 125V IDI 1050QC3 LAMP 1/2" AMB 125V IDI 1050QC3 LAMP 1/2" AMB 125V IDI 1050QC3 LAMP 1/2" AMB 125V IDI 1050QC3 LAMP 1/2" AMB 125V IDI 1050QC3 FLASHER 120V 1AMP 75FL/MIN LAMP 1/2" AMB 125V IDI 1050QC3 LAMP 1/2" AMB 125V IDI 1050QC3 LAMP 1/2" AMB 125V IDI 1050QC3 LAMP 1/2" AMB 125V IDI 1050QC3 LAMP 1/2" AMB 125V IDI 1050QC3 LAMP 1/2" AMB 125V IDI 1050QC3 LAMP 1/2" AMB 125V IDI 1050QC3 DESCRIPTION COMPONENT PARTS LIST SPRINKLER ASSY SPRINKLER ASSY SPRINKLER ASSY VARI SPD BOX LOW VOLT BOX BELT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOW VOLT BOX LOCATION W6DR3FPL/2000152N 6 OVERLOAD-58580 & 7272 MAIN AIR >>TRANSFORMERS TRANSFORMER-INCOMING VOLT.120VAC TRANSFORMER-208/240>120VAC TRANSFORMER-380/480>120VAC TRANSFORMER-600->120VAC >>KEYBOARD-ELECTRONIC KEYPAD-MICROPROCESSOR >>MOTORS MOTOR-BASKET ROTATION MOTOR-BASKET ROTATION MOTOR-COMBUSTION AIR MOTOR-MAIN AIR >>PROXIMITY SWITCH PROX SWITCH-COMBUTION AIR DAMPR CLS W6DR3FFEE ETMA-3 EX EX37 EX37-1 EX37-2 EX37-3 KB KBM MR MRBA MRBA MRCA MRMA PX PXCA 09RPS18AAU MESSAGE SO MESSAGE SO MESSAGE SO MESSAGE SO 08ND5X6DR 09U251AA37 09U200AAB 09U249AA37 MESSAGE EW 09FTD0230T 09FTD0230T 09FTD0120T MESSAGE EW 09F024A 09FTD0016T 09FTD0010T MESSAGE EW 09FTD0121T 09FTD0120T 09FTD0037T MESSAGE EW 08PSS3401T 08PSS3401T 09N505 09N505 Page 6 of 11 W6DR3FMTR W6DR3FMTR W6DR3FVP W6DR3FMTR W6DR3FKP W6DR3FHV W6DR3FHV W6DR3FHV W6DR3FHV W6DR3FMTR W6DR3FMTR W6DR3FMTR W6DR3FMTR W6DR3FVP OVERLOAD-5840&5858LV MAIN AIR OVERLOAD-DYNAMIC BRAKE ETDB W6DR3FMTR W6DR3FMTR ETMA-2 OVERLOAD-COMBUSTION AIR 5880 LV ETCA-2 OVERLOAD-MAIN AIR OVERLOAD-COMBUSTION AIR ETCA-1 W6DR3FMTR W6DR3FMTR OVERLOAD-5840&5858HV MAIN AIR OVERLOAD-COMBUSTION AIR ETCA ETMA-1 OVERLOAD-7272 LO VOLT BASKET MTR ETBA-3 W6DR3FMTR W6DR3FMTR W6DR3FMTR W6DR3FTC W6DR3FTC W6DR3FS+ W6DR3FS+ THIS COMPONENT MILNOR P/N WHERE TO FIND ETMA OVERLOAD-5858LV+5880,7272HV BSKT ETBA-2 >>THERMAL OVERLOAD DEVICES ET OVERLOAD-BASKET MOTOR POWER SUPPLY-MACHINE BOARDS ESPS2 OVERLOAD-5840+5858HV BASKET MOTOR POWER SUPPLY-PROCESSOR BOX ESPS1 ETBA-1 >>POWER SUPPLY-ELECTRONIC ES ETBA SWITCH-EMERGENCY STOP LEFT SWITCH-EMERGENCY STOP RIGHT >>>EMERGENCY STOP SWITCHES EMS EMSR THIS COMPONENT NUMBER EMSL FUNCTION OF COMPONENT PRXSW QK CONN 18MM NO-AC UNSHLD SEE SPECIFIC COMPONENT+NAMEPLATE SEE SPECIFIC COMPONENT+NAMEPLATE SEE SPECIFIC COMPONENT+NAMEPLATE SEE SPECIFIC COMPONENT+NAMEPLATE KEYPAD:5X6MATRIX DRYER XFMR 600VPRI/120VSEC/250VA XFMR 380-480V/240-120V-250VA XFMR 200-240V PRI/120VSEC/250VA SEE EX37-1, -2, OR -3 FOR VOLTAGE MCS OL RELAY ADJ.RANGE 23-75 MCS OL RELAY ADJ.RANGE 23-75 MCS OL RELAY ADJ.RANGE 12-32 SEE ETMA-1,-2,-3 FOR PARTS OL RELAY 1P SZ1 SQD #9065-C01 MCS OL RELAY ADJ.RANGE 1.6-5 MCS OL RELAY ADJ.RANGE 1.0-2.9 SEE ETCA-1 OR -2 FOR PARTS MCS OL RELAY ADJ.RANGE 12-37 MCS OL RELAY ADJ.RANGE 12-32 MCS OL RELAY ADJ.RANGE 3.7-12 SEE ETBA-1,-2,3 FOR PARTS 40 WATT POWER SUPPLY TESTED 40 WATT POWER SUPPLY TESTED SW ASSY EMER STOP SW ASSY EMER STOP DESCRIPTION COMPONENT PARTS LIST RT FRONT BASE MACHINE TOP MACHINE BASE MACHINE BASE MACHINE BASE PROCESSOR BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX VARI SPEED BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX HIGH VOLT BX LOW VOLT BOX PROCESSOR BX SIDE OF MACH RT SIDE OF MACH LF LOCATION W6DR3FPL/2000152N 7 DECTECTOR-IGNITION DECTECTOR-IGNITION QRE1 QRE1 SWITCH-LOCAL / REMOTE (MILDATA) SWITCH-NEW CUSTOMER SWITCH-PENDENT BASKET ROTATE SWITCH-START 3-WIRE SWITCH-RANGE SELECT SWITCH-SIGNAL CANCEL SHNC SHRB SHS+ SHSFR SHSG SHDL SWITCH-MANUAL / AUTOMATIC SWITCH-DRYER IS LOADED SHDH SHMD SWITCH-DRYER IS LOADING SHDD SHM SWITCH-DISCHARGE DESIRED SHCR SWITCH-LOAD DOOR OPEN SWITCH-CONTROLLER RESET SHCR SHLDO SWITCH-CONTROLLER RESET SHCR SWITCH-DRYER ALLOWED TO LOAD SWITCH-CONTROLLER RESET SHCR SWITCH-FORMULA SELECTOR SWITCH-CONTROLLER RESET SHCR SHFS SWITCH-CONTROLLER RESET SHBC SHDT SWITCH-DISCHARGE ALLOWED SWITCH-NORMAL/LITTLE LOAD SHAD >>SWITCH-HAND OPERATED DECTECTOR-IGNITION QRE1 SH >>IGNITION DETECTOR QR DECTECTOR-IGNITION PROX SWITCH-ROTATIONAL SAFETY PXRS DECTECTOR-IGNITION PROX SWITCH-ROTATIONAL SAFETY PXRS QRE1 PROX SWITCH-ROTATIONAL SAFETY PXRS QRE1 PROX SWITCH-LOAD DOOR OPEN PROX SWITCH-ROTATIONAL SAFETY PROX SWITCH-LOAD DOOR CLOSED PXLDC PXRS THIS COMPONENT NUMBER PXLDO FUNCTION OF COMPONENT W6DR3FI1 W6DR3FIA W6DR3FS+ W6DR3FI2 W6DR3FIA W6DR3FI2 W6DR3FI1 W6DR3FI1 W6DR3FIA W6DR3FI1 W6DR3FI1 W6DR3FI1 W6DR3FI1 09N405PB10 09N405M210 09N405PG10 09M002BUTN 09N405M210 09N405M210 09N405M211 09N405M210 09N041N 09N405M211 09N405PB10 09N405PB10 09N405S211 09N405PB10 09N405PB10 09N405PB10 09N405PB10 09N405PB10 09N405M210 MESSAGE EW 09X150BAGA 09X150BAGA 09X150BAGA 09X150BAGA 09X150BAGA 09RPS18ADS 09RPS18ADS 09RPS18ADS 09RPS18ADS 09RPS30ADS 09RPS30ADS Page 7 of 11 W6DR3FFEF W6DR3FFEE W6DR3FFED W6DR3FFEB W6DR3FFEA W6DR3FIA W6DR3FI1 W6DR3FFEF W6DR3FFEE W6DR3FFED W6DR3FFEB W6DR3FFEA W6DR3FGMD W6DR3FGMB W6DR3FGMA W6DR3FGM W6DR3FI1 W6DR3FI1 THIS COMPONENT MILNOR P/N WHERE TO FIND SWASS PBBK 1NO SWASS M2W 1NO SWASS PBGN 1NO 2BTM PENDANT STA.1-SP 2NO MON SWASS M2W 1NO SWASS M2W 1NO SWASS M2W 1NO+1NC SWASS M2W 1NO ROTSW 5-POLE 8-POSIT 5A125V SWASS M2W 1NO+1NC SWASS PBBK 1NO SWASS PBBK 1NO SWASS S2W 1NO+1NC SWASS PBBK 1NO SWASS PBBK 1NO SWASS PBBK 1NO SWASS PBBK 1NO SWASS PBBK 1NO SWASS M2W 1NO THESE PARTS SUPPLIED BY CUSTOMER COIL IGNITION DETECT.AUSTR. COIL IGNITION DETECT.AUSTR. COIL IGNITION DETECT.AUSTR. COIL IGNITION DETECT.AUSTR. COIL IGNITION DETECT.AUSTR. PRXSW QK CONN 18MM NO-DC SHLD PRXSW QK CONN 18MM NO-DC SHLD PRXSW QK CONN 18MM NO-DC SHLD PRXSW QK CONN 18MM NO-DC SHLD PRXSW QK CONN 30MM NO-DC SHLD PRXSW QK CONN 30MM NO-DC SHLD DESCRIPTION COMPONENT PARTS LIST PROCESSOR BX ALLIED INF BX PROCESSOR BX LOAD/DISC DOOR ALLIED INF BX LOW VOLT BOX RT DISC SIDE LF LOAD SIDE ALLIED INF BX PROCESSOR BX RT LOAD SIDE RT LOAD SIDE RT DISC SIDE LF LOAD END LF LOAD END LF LOAD END LF LOAD END LF LOAD END ALLIED INF BX BY CUSTOMER FIRE BOX FIRE BOX FIRE BOX FIRE BOX FIRE BOX LEFT REAR LEFT REAR LEFT REAR LEFT REAR LD DOOR ASSY LD DOOR ASSY LOCATION W6DR3FPL/2000152N 8 SWITCH-COMBUSTION AIR FOR 58XX DRYER W6DR3FSF SWITCH-COMBUSTION AIR FOR 7272 DRYER W6DR3FSF SWITCH-GAS PRESSURE HIGH SWITCH-GAS PRESSURE HIGH SWITCH-GAS PRESSURE HIGH SWITCH-GAS PRESSURE HIGH SWITCH-GAS PRESSURE HIGH SWITCH-GAS PRESSURE HIGH SWITCH-GAS PRESSURE LOW SPCA SPCA SPGH SPGH SPGH SPGH SPGH SPGH SPGL SWITCH-GAS PRESSURE LOW SWITCH-COMBUSTION AIR FOR 7272 DRYER W6DR3FFEB SPCA SWITCH-GAS PRESSURE LOW SWITCH-COMBUSTION AIR FOR 58XX DRYER W6DR3FFEF SPCA SPGL SWITCH-COMBUSTION AIR FOR 7272 DRYER W6DR3FFEB SPCA SPGL SWITCH-COMBUSTION AIR FOR 58XX DRYER W6DR3FFEE SPCA SWITCH-GAS PRESSURE LOW SWITCH-COMBUSTION AIR FOR 7272 DRYER W6DR3FFEB SPCA SPGL SWITCH-COMBUSTION AIR FOR 58XX DRYER W6DR3FFED SPCA SWITCH-GAS PRESSURE LOW SWITCH-COMBUSTION AIR FOR 7272 DRYER W6DR3FFEB SPCA SWITCH-GAS PRESSURE LOW SWITCH-COMBUSTION AIR FOR 58XX DRYER W6DR3FFEB SPCA SPGL SWITCH-COMBUSTION AIR FOR 7272 DRYER W6DR3FFEA SPCA SPGL SWITCH-COMBUSTION AIR FOR 58XX DRYER W6DR3FFEA SPCA W6DR3FSF 09N19104 09N19104 09N19104 09N19104 09N19104 09N19104 09N19104 09N19104 09N19104 09N19104 09N19104 09N19104 09N19100 09N19105 09N19100 09N19105 09N19100 09N19105 09N19100 09N19105 09N19100 09N19105 09N19100 09N19105 09R012 09N127C 09N405S211 09N405PR01 09N405M210 09RM01209S Page 8 of 11 W6DR3FFEF W6DR3FFEE W6DR3FFED W6DR3FFEB W6DR3FFEA W6DR3FSF W6DR3FFEF W6DR3FFEE W6DR3FFED W6DR3FFEB W6DR3FFEA SWITCH-DISCHARGE DOOR CLOSED >>SWITCH-PRESSURE SP W6DR3FEV W6DR3FI1 W6DR3FI1 W6DR3FS+ W6DR3FHV W6DR3FS+ THIS COMPONENT MILNOR P/N WHERE TO FIND SMDDC SWITCH-RUN/PROGRAM (KEY OP) >>SWITCH-MECHANICAL OPERATED SM >>SWITCH-KEYLOCK SK SKPR SWITCH-STOP SWITCH-MASTER SHSMA SWITCH-JOG SWITCH-SPRINKLER SHSK SHWJ THIS COMPONENT NUMBER SHSO FUNCTION OF COMPONENT GAS PRESSW 2.0-20"WC #1996-20 GAS PRESSW 2.0-20"WC #1996-20 GAS PRESSW 2.0-20"WC #1996-20 GAS PRESSW 2.0-20"WC #1996-20 GAS PRESSW 2.0-20"WC #1996-20 GAS PRESSW 2.0-20"WC #1996-20 GAS PRESSW 2.0-20"WC #1996-20 GAS PRESSW 2.0-20"WC #1996-20 GAS PRESSW 2.0-20"WC #1996-20 GAS PRESSW 2.0-20"WC #1996-20 GAS PRESSW 2.0-20"WC #1996-20 GAS PRESSW 2.0-20"WC #1996-20 AIR PRESSW .15-.50"WC #1910-0 AIR PRESSW 1.4-5.5"WC #1910-5 AIR PRESSW .15-.50"WC #1910-0 AIR PRESSW 1.4-5.5"WC #1910-5 AIR PRESSW .15-.50"WC #1910-0 AIR PRESSW 1.4-5.5"WC #1910-5 AIR PRESSW .15-.50"WC #1910-0 AIR PRESSW 1.4-5.5"WC #1910-5 AIR PRESSW .15-.50"WC #1910-0 AIR PRESSW 1.4-5.5"WC #1910-5 AIR PRESSW .15-.50"WC #1910-0 AIR PRESSW 1.4-5.5"WC #1910-5 MICSW SPDT PAINTED BZE6-RN 01 KEYSW SPST 7A120VAC SCREW TERM SWASS S2W 1NO+1NC SWASS PBRD 1NC SWASS M2W 1NO CAPSW 9FT 180DEG ROLLER SILVER DESCRIPTION COMPONENT PARTS LIST RT FRNT BASE RT FRNT BASE RT FRNT BASE RT FRNT BASE RT FRNT BASE RT FRNT BASE RT FRNT BASE RT FRNT BASE RT FRNT BASE RT FRNT BASE RT FRNT BASE RT FRNT BASE RT FRNT BASE RT FRNT BASE RT FRNT BASE RT FRNT BASE RT FRNT BASE RT FRNT BASE RT FRNT BASE RT FRNT BASE RT FRNT BASE RT FRNT BASE RT FRNT BASE RT FRNT BASE PROCESSOR BX PROCESSOR BX RT DISC SIDE PROCESSOR BX PROCESSOR BX SPRINKLER ASSY LOCATION W6DR3FPL/2000152N 9 SWITCH-OUTLET TEMP.SAFETY PROBE SWITCH-OUTLET TEMP.SAFETY PROBE SWITCH-OUTLET TEMP SAFETY PROBE SWITCH-OUTLET TEMP SAFETY PROBE SWITCH-OUTLET TEMP SAFETY PROBE SWITCH-OUTLET TEMP SAFETY PROBE SWITCH-OUTLET TEMP SAFETY PROBE SWITCH-OUTLET TEMP SAFETY PROBE SWITCH-INLET TEMP SAFETY PROBE SWITCH-INLET TEMP SAFETY PROBE SWITCH-INLET TEMP SAFETY PROBE SWITCH-INLET TEMP SAFETY PROBE SWITCH-INLET TEMP SAFETY PROBE SWITCH-INLET TEMP SAFETY PROBE #1 SWITCH-INLET TEMP SAFETY PROBE #2 >>VALVE-ELECTRIC OPERATED VALVE-COOLDOWN DAMPER CLOSED VALVE-COOLDOWN DAMPER OPEN VALVE-DISCHARGE DOOR CLOSED VALVE-DISCHARGE DOOR OPEN VALVE-DAMPER #1 SHORT STROKE VALVE-DAMPER #2 LONG STROKE ST225-5 ST225-5 ST240-1 ST240-1 ST240-1 ST240-3 ST240-3 ST240-3 ST550 ST550 ST550 ST550 ST550 ST550A ST550B VE VECDC VECDO VEDDC VEDDO VED1 VED2 VALVE-LOAD DOOR OPEN SWITCH-OUTLET TEMP.SAFETY PROBE ST225-2 VELDO >>SWITCH-TEMPERATURE ST VALVE-LOWER DRYER HOME TARGET SWITCH-MAIN AIR SPMA VALVE-LOAD DOOR CLOSED SWITCH-MAIN AIR SPMA VELDC SWITCH-MAIN AIR SPMA VELDA SWITCH-MAIN AIR SWITCH-MAIN AIR SWITCH-MAIN AIR SPMA SPMA THIS COMPONENT NUMBER SPMA FUNCTION OF COMPONENT W6DR3FEV W6DR3FEV W6DR3FEV W6DR3FEV W6DR3FEV W6DR3FEV W6DR3FEV W6DR3FTV W6DR3FTV W6DR3FSF W6DR3FSF 96R301A37 96R301A37 96R301A37 96R301A37 96R301A37 96R301A37 96R301A37 96R301A37 96R301A37 30R0550P 30R0550P 30R0550P 30R0550P 30R0550P 30R0550P 30R0550P 30R0240P 30R0240P 30R0240P 30R0240P 30R0240P 30R0240P 30R0225P 30R0225P 30R0225P 09N19103 09N19103 09N19103 09N19103 09N19103 09N19103 Page 9 of 11 W6DR3FFEF W6DR3FFEE W6DR3FFED W6DR3FFEB W6DR3FFEA W6DR3FMCB W6DR3FMCA W6DR3FMC W6DR3FMCB W6DR3FMCA W6DR3FMC W6DR3FMCB W6DR3FMC W6DR3FMCA W6DR3FSF W6DR3FFEF W6DR3FFEE W6DR3FFED W6DR3FFEB W6DR3FFEA THIS COMPONENT MILNOR P/N WHERE TO FIND 1/8" PILOT 3W-NC 110/50 120/60 1/8" PILOT 3W-NC 110/50 120/60 1/8" PILOT 3W-NC 110/50 120/60 1/8" PILOT 3W-NC 110/50 120/60 1/8" PILOT 3W-NC 110/50 120/60 1/8" PILOT 3W-NC 110/50 120/60 1/8" PILOT 3W-NC 110/50 120/60 1/8" PILOT 3W-NC 110/50 120/60 1/8" PILOT 3W-NC 110/50 120/60 THERMOSW.FENWAL CLOSE @ 550F THERMOSW.FENWAL CLOSE @ 550F THERMOSW.FENWAL CLOSE @ 550F THERMOSW.FENWAL CLOSE @ 550F THERMOSW.FENWAL CLOSE @ 550F THERMOSW.FENWAL CLOSE @ 550F THERMOSW.FENWAL CLOSE @ 550F THERMOSW.FENWAL CLOSE @ 240F THERMOSW.FENWAL CLOSE @ 240F THERMOSW.FENWAL CLOSE @ 240F THERMOSW.FENWAL CLOSE @ 240F THERMOSW.FENWAL CLOSE @ 240F THERMOSW.FENWAL CLOSE @ 240F THERMOSW.FENWAL CLOSE @ 225F THERMOSW.FENWAL CLOSE @ 225F THERMOSW.FENWAL CLOSE @ 225F AIR PRESSW .40"-1.6" WC 1910-1 AIR PRESSW .40"-1.6" WC 1910-1 AIR PRESSW .40"-1.6" WC 1910-1 AIR PRESSW .40"-1.6" WC 1910-1 AIR PRESSW .40"-1.6" WC 1910-1 AIR PRESSW .40"-1.6" WC 1910-1 DESCRIPTION COMPONENT PARTS LIST AIR VALVE BX AIR VALVE BX AIR VALVE BX AIR VALVE BX AIR VALVE BX AIR VALVE BX AIR VALVE BX AIR VALVE BX AIR VALVE BX RT LOWER BSKT RT LOWER BSKT RT LOWER BSKT RT LOWER BSKT RT LOWER BSKT RT LOWER BSKT RT LOWER BSKT MACHINE TOP MACHINE TOP MACHINE TOP MACHINE TOP MACHINE TOP MACHINE TOP OUTLET DUCT OUTLET DUCT OUTLET DUCT FIRE CONT PL FIRE CONT PL FIRE CONT PL FIRE CONT PL FIRE CONT PL FIRE CONT PL LOCATION W6DR3FPL/2000152N 10 VALVE-GAS VALVE ACTUATOR ON-OFF VALVE-GAS VALVE ACTUATOR ON-OFF VEMG VEMG VALVE-VENT VENT VENT VALVE-PILOT GAS VALVE #1 VALVE-PILOT GAS VALVE #2 VALVE-PILOT GAS VALVE #2 VALVE-PILOT GAS VALVE #2 VEPG1 VEPG2 VEPG2 VEPG2 VALVE-PILOT GAS VALVE #1 VALVE-VENT VENT VEPG1 VALVE-VENT VENDD VALVE-PILOT GAS VALVE #1 VALVE-NO DRY DESTINATION VEMTR VALVE-PILOT GAS VALVE #1 VALVE-ACTUATOR THERMAL OIL VEMMG VEPG1 VALVE-MODULATING GAS VALVE VEMMG VEPG1 VALVE-MODULATING GAS VALVE VEMMG VALVE-PILOT GAS VALVE #1 VALVE-MODULATING GAS VALVE VEMMG VALVE-PILOT VALVE ENABLED VALVE-MODULATING GAS VALVE VEMI VEPG1 VALVE-IGNITION VEMI VEPG VALVE-IGNITION VEMI VALVE-VENT VALVE-IGNITION VEMI VALVE-VENT VALVE-IGNITION VEMI VENT VALVE-IGNITION VEMI VENT VALVE-GAS VALVE ACTUATOR ON-OFF VALVE-IGNITION VEMG VALVE-GAS VALVE ACTUATOR ON-OFF VALVE-GAS VALVE ACTUATOR ON-OFF VEMG VALVE-GAS VALVE ACTUATOR ON-OFF VALVE-LINT REMOVAL FROM FAN VEL1 VEMG THIS COMPONENT NUMBER VEMG FUNCTION OF COMPONENT 96TCC2BA37 96TCC2BA37 96TCC2BA37 96TCC2BA37 96TCC2BA37 96TCC2BA37 96TCC2BA37 96TCC2BA37 96TCC2BA37 96TCC2BA37 96TCC2BA37 96TCC2BA37 96TCC2BA37 96TCC2BA37 96R301A37 96S2001A 96S1500A 96S1500A 96S1500A 96S1500A 96TCC2BA37 96TCC2BA37 96TCC2BA37 96TCC2BA37 96TCC2BA37 96TCC2BA37 96TCC2BA37 96TCC2BA37 96TCC2BA37 96TCC2BA37 96TCC2BA37 96S1501 96R301A37 Page 10 of 11 W6DR3FFED W6DR3FFEB W6DR3FFEA W6DR3FFEF W6DR3FFEE W6DR3FFED W6DR3FFEB W6DR3FFEA W6DR3FFE W6DR3FFEF W6DR3FFEE W6DR3FFED W6DR3FFEB W6DR3FFEA W6DR3FEV W6DR3FTV W6DR3FGMD W6DR3FGMB W6DR3FGMA W6DR3FGM W6DR3FFEF W6DR3FFEE W6DR3FFED W6DR3FFEB W6DR3FFEA W6DR3FFE W6DR3FFEF W6DR3FFEE W6DR3FFED W6DR3FFEB W6DR3FFEA W6DR3FFE W6DR3FEV THIS COMPONENT MILNOR P/N WHERE TO FIND 3/8" N/C 2WAY 120V50/60C VALVE 3/8" N/C 2WAY 120V50/60C VALVE 3/8" N/C 2WAY 120V50/60C VALVE 3/8" N/C 2WAY 120V50/60C VALVE 3/8" N/C 2WAY 120V50/60C VALVE 3/8" N/C 2WAY 120V50/60C VALVE 3/8" N/C 2WAY 120V50/60C VALVE 3/8" N/C 2WAY 120V50/60C VALVE 3/8" N/C 2WAY 120V50/60C VALVE 3/8" N/C 2WAY 120V50/60C VALVE 3/8" N/C 2WAY 120V50/60C VALVE 3/8" N/C 2WAY 120V50/60C VALVE 3/8" N/C 2WAY 120V50/60C VALVE 3/8" N/C 2WAY 120V50/60C VALVE 1/8" AIRPIILOT 3W NC 120V50/60 MOTOR 90DEG 30SEC 24V50/60 ACTUATOR MODULATE #V9055A1055 + TAG ACTUATOR MODULATE #V9055A1055 + TAG ACTUATOR MODULATE #V9055A1055 + TAG GAS TRAIN GAS TRAIN GAS TRAIN GAS TRAIN GAS TRAIN GAS TRAIN GAS TRAIN GAS TRAIN GAS TRAIN GAS TRAIN GAS TRAIN GAS TRAIN GAS TRAIN GAS TRAIN AIR VALVE BX INLET PIPING GAS TRAIN GAS TRAIN GAS TRAIN GAS TRAIN GAS TRAIN GAS TRAIN GAS TRAIN GAS TRAIN GAS TRAIN GAS TRAIN GAS TRAIN GAS TRAIN GAS TRAIN GAS TRAIN GAS TRAIN GAS TRAIN AIR VALVE BX LOCATION W6DR3FPL/2000152N ACTUATOR MODULATE #V9055A1055 + TAG 3/8" N/C 2WAY 120V50/60C VALVE 3/8" N/C 2WAY 120V50/60C VALVE 3/8" N/C 2WAY 120V50/60C VALVE 3/8" N/C 2WAY 120V50/60C VALVE 3/8" N/C 2WAY 120V50/60C VALVE 3/8" N/C 2WAY 120V50/60C VALVE 3/8" N/C 2WAY 120V50/60C VALVE 3/8" N/C 2WAY 120V50/60C VALVE 3/8" N/C 2WAY 120V50/60C VALVE 3/8" N/C 2WAY 120V50/60C VALVE 3/8" N/C 2WAY 120V50/60C VALVE ACTUATOR ON-OFF #V4055D1043 1/8" PILOT 3W-NC 110/50 120/60 DESCRIPTION COMPONENT PARTS LIST 11 FUNCTION OF THIS COMPONENT VALVE-PILOT GAS VALVE #2 VALVE-PILOT GAS VALVE #2 COMPONENT NUMBER VEPG2 VEPG2 96TCC2BA37 96TCC2BA37 Page 11 of 11 W6DR3FFEF W6DR3FFEE THIS COMPONENT MILNOR P/N WHERE TO FIND 3/8" N/C 2WAY 120V50/60C VALVE 3/8" N/C 2WAY 120V50/60C VALVE DESCRIPTION COMPONENT PARTS LIST GAS TRAIN GAS TRAIN LOCATION W6DR3FPL/2000152N 12 3(//(5,10,/125&25325$7,21 /,0,7('67$1'$5':$55$17< We warrant to the original purchaser that MILNOR machines including electronic hardware/software (hereafter referred to as “equipment”), will be free from defects in material and workmanship for a period of one year from the date of shipment from our factory with no operating hour limitation. This warranty is contingent upon the equipment being installed, operated and serviced as specified in the operating manual supplied with the equipment, and operated under normal conditions by competent operators. Providing we receive written notification of a warranted defect within 30 days of its discovery, we will – at our option – repair or replace the defective part or parts, FOB our factory. We retain the right to require inspection of the parts claimed defective in our factory prior to repairing or replacing same. We will not be responsible, or in any way liable, for unauthorized repairs or service to our equipment, and this warranty shall be void if the equipment is repaired or altered in any way without MILNOR’s written consent. Parts which require routine replacement due to normal wear – such as gaskets, contact points, brake and clutch linings and similar parts – are not covered by this warranty, nor are parts damaged by exposure to weather or to chemicals. We reserve the right to make changes in the design and/or construction of our equipment (including purchased components) without obligation to change any equipment previously supplied. ANY SALE OR FURNISHING OF ANY EQUIPMENT BY MILNOR IS MADE ONLY UPON THE EXPRESS UNDERSTANDING THAT MILNOR MAKES NO EXPRESSED OR IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE OR PURPOSE. MILNOR WILL NOT BE RESPONSIBLE FOR ANY COSTS OR DAMAGES ACTUALLY INCURRED OR REQUIRED AS A RESULT OF: THE FAILURE OF ANY OTHER PERSON OR ENTITY TO PERFORM ITS RESPONSIBILITIES, FIRE OR OTHER HAZARD, ACCIDENT, IMPROPER STORAGE, MISUSE, NEGLECT, POWER OR ENVIRONMENTAL CONTROL MALFUNCTIONS, DAMAGE FROM LIQUIDS, OR ANY OTHER CAUSE BEYOND THE NORMAL RANGE OF USE. REGARDLESS OF HOW CAUSED, IN NO EVENT SHALL MILNOR BE LIABLE FOR SPECIAL, INDIRECT, PUNITIVE, LIQUIDATED, OR CONSEQUENTIAL COSTS OR DAMAGES, OR ANY COSTS OR DAMAGES WHATSOEVER WHICH EXCEED THE PRICE PAID TO MILNOR FOR THE EQUIPMENT IT SELLS OR FURNISHES. WE NEITHER ASSUME, NOR AUTHORIZE ANY EMPLOYEE OR OTHER PERSON TO ASSUME FOR US, ANY OTHER RESPONSIBILITY AND/OR LIABILITY IN CONNECTION WITH THE SALE OR FURNISHING OF OUR EQUIPMENT TO ANY BUYER. BMP720097 92732A 13 14 How to order repair parts Repair parts may be ordered either from the authorized dealer who sold you this machine, or directly from the MILNOR factory. In most cases, your dealer will have these parts in stock. When ordering parts, please be sure to give us the following information: 1. Model and serial number of the machine for which the parts are required 2. Part number 3. Name of the part 4. Quantity needed 5. Method of shipment desired 6. In correspondence regarding motors or electrical controls, please include all nameplate data, including wiring diagram number and the make or manufacturer of the motor or controls. All parts will be shipped C.O.D. transportation charges collect only. Please read this manual It is strongly recommended that you read the installation and operating manual before attempting to install or operate your machine. We suggest that this manual be kept in your business office so that it will not become lost. PELLERIN MILNOR CORPORATION 32%2;.(11(5/$86$ FAX: Administration 504/468-9307, Engineering 504/469-1849, Service 504/469-9777 BMP720097R 72332A 15 MSFD0106AE/95041V (1 of 5) R HOW TO USE MILNOR ELECTRICAL SCHEMATICS … Milnor electrical schematic manuals contain a table of contents/component list, a set of schematic drawings, and a signal routing table. These documents are cross referenced and must be used together. R The table of contents/components list shows, for every component on every schematic in the manual, the component item number(explained in detail below), statement of function, parent schematic number, part number, description and electric box location. The schematic drawings use symbols for each electro-mechanical component, and indicate the function of each. Integrated circuits are not shown, but the function of each microprocessor input and output is stated. Certain electrical components not pertinent to circuit logic, such as wire connectors, are not represented on the schematic but are shown in the signal routing table. Most machines (manuals) require several schematics to describe the complete control system including all available options. However, this means that there are usually some schematics that do not apply to a specific machine. Each schematic is devoted to circuits with common functions (e.g., microprocessor inputs, motor contactors). Schematics appear in the manual in alphanumeric order. The signal routing table assists in determining wire routing. It identifies each group of conductors in a control system connected with zero resistance. Groups are identified by a two or three character wire number. Each wire belonging to such a group of conductors has that group’s wire number printed along the wire insulation. Although there are some exceptions, generally each group of conductors within the entire electrical system for a machine family has its own unique wire number. The signal routing table for the manual lists each wire alphanumerically by wire number and each component/pin number to which the wire is attached, including those not shown on the schematics (e.g., wire connectors). Milnor document MSTS0202BE HOW TO USE THE SIGNAL ROUTING TABLE provides more information. R Component Prefix Classifications and Descriptions The component item numbers consist of up to six characters and appear as part of a component’s symbol on the schematic. The first two characters indicate the general class of component and the remaining characters are a mnemonic for the function. For example, CD is the code for all time delay relays and SR stands for safety reset. Thus, CDSR is a time delay relay that serves as a safety reset. The following are descriptions of the electrical components used in Milnor alphabetical order of the component class code (two character prefix). R machines. Descriptions are in BA=Printed Circuit Board Insulating substrate on which a thin pattern of copper conductors has been À formed to connect discreet electronic components also mounted on the board. CB=Circuit Breaker Automatic switch that opens an electric circuit in abnormal curÀ rent conditions (e.g., an overload). 16 CD=Control, Time Delay Relay A relay whose contacts À switch only after a fixed or adjustable delay, once voltage has been applied to its coil. The contacts switch back to normal (de-energized state) immediately when the voltage is removed. À CL=Control, Latch Relay A re la y w h ic h latches in an energized or set position when operated by one coil (the latch/set coil). The relay stays latched, even though coil voltage is removed. The relay releases or unlatches when voltage is applied to a second coil, (the unlatch/reset coil). CR=Control, Relay A relay whose contacts switch immediately À when voltage is applied to its coil and revert to normal when the voltage is removed. À CP=Control, Photo-Eyes Photo-eyes sense the presence of an object without direct physical contact. Photo-eyes consist of a transmitter, receiver, and output module.These components may be housed in one assembly with the transmitter bouncing light off of a reflector to the receiver, or these components can be housed in two separate assemblies with the transmitter pointed directly at the receiver. The photo-eye can be set to turn on its output either when the light beam becomes blocked (dark operate) or when it becomes unblocked (light operate). 17 R HOW TO USE MILNOR ELECTRICAL SCHEMATICS R CS=Control, Contactor/Motor Starter A relay capable of handling heavier electrical loads, usually a À motor. EB=Electric Buzzer An audible signaling device. À EC=Electric Clutch A clutch consists of a coil and a rotor. The rotor has two separate rotating plates. These À plates are free to rotate independent of each other until the coil is energized. Once energized the two plates turn as one. ED=Electronic Display A visual presentation of data, such as an LCD (liquid crystal display), LED (light À emitting diode) display, or VFD (vacuum florescent display). EF=Electric Fuse A fuse is an over-current safety device with a circuit opening fusible member which is À heated and severed by the passage of over-current through it. EL=Electric Light Indicator lights may be either incandescent or fluorescent. À EM=Electro Magnet Solenoid A device consisting of a core surrounded by a wire coil through which an À electric current is passed. While current is flowing, iron is attracted to the core (e.g., a pinch tube drain valve solenoid). ES=Electronic Power Supply A device that converts AC (alternating current) to filtered and regulated DC À (direct current). The input voltage to the power supply is usually 120 or 240 VAC . The output is +5, +12, and -12 VDC. ET=Thermal Overload A safety device designed to protect a motor. A thermal À overload consists of an overload block, heaters, and an auxiliary contact. The auxiliary contact is normally installed in a safety (three-wire) circuit that stops power to the motor contactor coil when a motor overload occurs. EX=Electrical Transformer A device that transfers electrical energy from À one isolated circuit to another, often raising or lowering the voltage in the process. 18 MSFD0106AE/95041V (2 of 5) KB=Keyboard Device similar to a typewriter for making entries to a computer. À MN=Electronic Monitor (CRT) A cathode ray tube used for visual presentation of data. À MR=Motors Electro-mechanical device that converts electrical energy into mechanical energy. À MV=Motor (Variable Speed) Inverter To vary the speed of an AC motor, the volts to frequency ratio À must be kept constant. The motor will overheat if this ratio is not maintained. The motor variable speed inverter converts three phase AC to DC. The inverter then uses this DC voltage to generate AC at the proper voltage and frequency for the commanded speed. NOTE: Switch symbols used in the schematics and described below always depict the switch in its unactuated state. PX=Proximity Switch A device which reacts to the proximity of an target À without physical contact or connection. The actuator or target causes a change in the inductance of the proximity switch which causes the switch to operate. Proximity switches can be two-wire (AC) or three-wire (DC) devices. SC=Switch, Cam Operated A switch in which the electrical contacts are opened and/or À closed by the mechanical action of a cam(s). Applications include 35-50 pound timer operated machines, autospot, timer reversing motor assembly, and some balancing systems. SH=Switch, Hand Operated A switch that is manually operated (e.g., Start button, À Master switch, etc.). SK=Switch, Key Lock A switch that requires a key to operate . This prevents unauthorized À personnel from gaining access to certain functions (e.g., the Program Menu). SL=Switch, Level Operated A switch connected to a float that causes the switch to open À and close as the level changes. 19 HOW TO USE MILNOR R ELECTRICAL SCHEMATICS SM=Switch, Mechanically Operated A switch that is mechanically operated by a part of À or the motion of the machine (e.g., door closed switch, tilt limit switches, etc.) SP=Switch, Pressure Operated A switch consisting of a diaphragm that À pushes against a switch actuator. ST=Switch, Temperature Operated A switch that is actuated at a preset temperature À (e.g., dryer safety probes) or has adjustable set points (e.g., Motometers or Combistats). TB=Terminal Board A strip or block for attaching or terminating wires. À VE=Valve, Electric Operated A valve operated by an electric coil to control the flow of À fluid. The fluid can be air, water or hydraulics. ZF=Rectifier A solid state device that converts alternating current to À direct current. À WC=Wiring Connector A coupling device for joining two cables or connecting a cable to an electronic circuit or piece of equipment. Connectors are male or female, according to whether they plug into or receive the mating connector. 20 MSFD0106AE/95041V (3 of 5) Component Terminal Numbering NOTE: Numbers shown usually appear on the component. 21 HOW TO USE MILNOR R ELECTRICAL SCHEMATICS R Features of Milnor Electrical Schematics Document W6DRYGS+A shown on the next page, is part of an actual schematic for the Milnor Gas Dryer. For the purposes of this instruction, the schematic is shown gray and explanations of the items on the schematic are shown black. The item numbers below correspond to the circled item numbers shown on the drawing. ¬ The first six characters of the drawing number (W6DRYG)indicate that this is a wiring diagram (W), identify the generation of controls (6), and identify the type of machine (DRYG=Gas Dryer). These characters appear in the drawing number of every schematic in the set. The characters following the first six are unique to each drawing. The two characters identified as the page number are an abbreviation for the function performed by the depicted circuitry (S+=three-wire circuit) and establish the order in which the schematic occurs in the manual (schematics are arranged in alpha-numeric order in the manual). Whenever circuitry changes are significant enough to warrant publishing a new schematic drawing, the new drawing number will be the same as the old except for the major revision letter ( A in the example). Included in the drawing title are the class of control system, the title of this circuit, and the circuit voltage. ® Line numbers are provided along the bottom edge of the drawing. These permit service personnel in the field and at the Milnor factory to quickly relate circuit locations when discussing troubleshooting over the phone. Page and line numbers are referenced on the drawing as explained in items five and six below. ¯ General functions of the circuit or portions thereof are stated across the top edge of the drawing. ° Relay contacts show the page and line number on which the relay coil may be found. This is the type of cross referencing most frequently used in troubleshooting. ± Relay coils show the page and line number on which its associated contacts are located. ² Relay contacts and relay coils show the physical location of the relay. 22 MSFD0106AE/95041V (4 of 5) ³ The designation MTA applies to electronic circuit board connections. Typically, a control system will con- tain several different types of circuit boards and one or more boards of each type. A numerical suffix identifies the board type and a numerical prefix identifies which one of several boards of a given type is being depicted. For example, the designation 1MTA5 identifies this as the first I/O board (8 output, 16 input board) in the control system. As shown on the drawing, a pin number follows the board number, separated by a dash. Thus, 1MTA5-9 is pin 9 on this board. The numerical designations for board types vary from one control system to another. Some of the board types commonly encountered on the Mark II washer-extractor control and their designations are as follows: MTA1-MTA6 = 8 output, 16 input (8/16) boards. MTA11-MTA16 = 16 output boards MTA30-MTA40 = processor boards MTA41-MTA43 = digital to analog (D/A) boards MTA51-MTA56 = analog to digital (A/D) boards The complete listing of the boards utilized in a given control system can be found in the component list for that system. ´ The wire numbers, as described in the explanation of the signal routing table at the beginning of this section, are shown at appropriate locations on the schematic drawing. µ Where diamond symbols appear at the end of a conductor, these are match points for continuing the schematic on another drawing. The page and line number that continues the circuit is printed adjacent to the diamond symbol. Where more than one match point appears on the referenced page, match diamonds containing corresponding letters. 23 4 5 6 7 10 24 8 1 9 2 3 25 Dryer Wiring Connections MSIN0915AE/99303N (1 of 4) IMPORTANT NOTE ABOUT DRYER WIRING CONNECTIONS The dryer's processor board uses serial links (RS485 ports) to communicate to the internal controls of the dryer and to external system controllers (Dryer/Shuttle Controller, Miltrac, Mildata). The dryer's processor board is equipped with 5 individual serial links each assigned for a dedicated purpose within the dryer's software. Each serial link is comprised of two connections, low (usually black wire) and high (usually red wire). Crossing the high and low connections or connecting the serial link to the wrong port will prevent the board from 2 communicating. Serial link wiring must be an 18AWG (1.0mm ) twisted pair, 300VAC color coded insulation with a minimum of 85% braided shield or equivalent. The serial link shield must be grounded to a ground 2 terminal at one end only. Each separate device connected by a serial link must also have a 14AWG (2.5mm ) 600VAC insulated ground conductor connected between each device's ground terminal. Additional control 2 wiring must be 18AWG (1.0mm ) with 300VAC color coded insulation. When connecting a group of devices to one of the external system controllers the specified serial links from each device are connected together and then connected to the external system controller serial link specified. Each serial link on the processor board has 2 pins (the 2 pins are internally connected on the board) to allow connecting a group of devices together and then to an external system controller. Wiring Connections from Dryer to Remote Dryer Controller (Only when Dryer Processor is Mounted in Miltrac Central Control Box (Belt Box)) Dryer to Dryer Controller TBA-13 WCM-1 TBA-11 WCM-2 TBA-14 WCM-4 TBA-12 WCM-5 TBA-5 WCM-6 TBA-6 WCM-7 TBA-4 WCM-9 TBA-106 1MTA33-1 or 2 ( Serial Link #2 Low) TBA-107 1MTA33-3 or 4 (Serial Link #2 High) 26 Dryer Wiring Connections MSIN0915AE/99303N (2 of 4) Wiring Connections from Dryer to Dryer/Shuttle Controller (Only when Dryer Processor is Mounted on Dryer and controlled by a Dryer/Shuttle Controller) Dryer to Dryer/Shuttle Controller TBA-4 Dryer # TBC - 4 TBA-5 Dryer # TBC - 5 TBA-11 Dryer # TBC -11 TBA-12 Dryer # TBC -12 TBA-13 Dryer # TBC -13 Dryer Processor to Back of Dryer/Shuttle Computer 1MTA29-1 or 2 (Serial Link #4 Low) RS485 to RS232 Converter - 1MTA29-3 or 4 (Serial Link #4 High) RS485 to RS232 Converter + Wiring Connections from Dryer Processor Board to Miltrac (Only when Dryer is a Device in a Miltrac System) Dryer Processor to Miltrac Controller Processor Board 1MTA32-1 or 2 (Serial Link #1 Low) 1MTA32-1 or 2 (Serial Link #1 Low) 1MTA32-3 or 3 (Serial Link #1 High) 1MTA32-3 or 3 (Serial Link #1 High) Wiring Connections from Dryer Processor Board to Mildata (Only when Dryer is a Device in a Mildata System) Dryer Processor to Back of Mildata Computer 1MTA34-1 or 2 (Serial Link #3 Low) RS485 to RS232 Converter - 1MTA34-3 or 4 (Serial Link #3 High) RS485 to RS232 Converter + 27 Dryer Wiring Connections MSIN0915AE/99303N (3 of 4) Wiring Connection from Mark V Dryer to Sequencer 3 Dryer To Sequencer Via Dryer Controller WCN 01 (TBA-99) TBT-2 WCM 13 WCN02 (TBA-98) TBT-3 WCM 14 WCN 04 (TBA-101) TBTA WCM 10 WCN 05 (TBA-102) Dryer 1 = TBTG WCM 11 Dryer 2 = TBTH WCM 11 Dryer 3 = TBTJ WCM 11 NOTE: The following wires must be run from each dryer in a 2 conductor shielded cable. WCN 06 (TBA-100) Ground terminal (TBA -6) Sequencer Dryer 1 = TBTM WCM 12 Dryer 2 = TBTS WCM 12 Dryer 3 = TBTU WCM 12 Copper buss bar to Dryvac TBT-2 TBA-19 TBT-3 TBA-15 TBT-A TBA-5 TBT-B TBA-6 TBT-N TBA-7 TBT-M TBA-155 TBT-S TBA-156 TBT-U TBA-157 Copper Buss Bar TBA-6 WIRING NOTE: Ground all unused wires. 28 Dryer Wiring Connections MSIN0915AE/99303N (4 of 4) Wiring Connection from Mark V Dryer to Sequencer 5 Dryer To Sequencer Via Dryer Controller WCN 01 (TBA-99) TBT-2 WCM 13 WCN02 (TBA-98) TBT-3 WCM 14 WCN 04 (TBA-101) TBTA WCM 10 WCN 05 (TBA-102) Dryer 1 = TBTG WCM 11 Dryer 2 = TBTH WCM 11 Dryer 3 = TBTJ WCM 11 Dryer 4 = TBTK WCM 11 Dryer 5 = TBTL WCM 11 NOTE: The following wires must be run from each dryer in a 2 conductor shielded cable. WCN 06 (TBA-100) Dryer 1 = TBSB Dryer 2 = TBSC Dryer 3 = TBSD Dryer 4 = TBSE Dryer 5 = TBSF Ground terminal (TBA -7) Copper buss bar Sequencer to Dryvac TBT-2 TBA-19 TBT-3 TBA-15 TBT-A TBA-5 TBT-B TBA-6 TBT-N TBA-7 TBS-B TBA-155 TBS-C TBA-156 TBS-D TBA-157 TBS-E TBA-150 TBS-F TBA-151 Copper Buss Bar TBA-6 29 WCM 12 WCM 12 WCM 12 WCM 12 WCM 12 30 MSIN0106AE/9824AV (1 of 3) Dryer to Allied System Connections È MILNOR Dryers have potential free contacts to permit interfacing with allied loading and unloading conveyor systems, including electromechanical (relay-oriented) systems. For all signals to MILNOR Dryers, the Allied Equipment must provide potential free contacts capable of faithfully conducting low energy signals of 5 to 150 milliamps at 5VDC to 12VDC. These signals ground a MILNOR computer input, thus going directly into the computer, and must never be run adjacent to or in the same conduit with any other wires. Potential free contacts capable of conducting up to a maximum of 6VA at up to a maximum of 120VAC will be provided for all signals from MILNOR Dryers. These signals can only be used to close interface relays, and may not be used to directly energize any device consuming more current or requiring a higher voltage than stipulated. ALL MILNOR Dryer signals are conducted by “traces” on the computer board. These traces may burn out if called upon to handle heavy currents. Thus they must never be connected to a load greater than 6VA at 120VAC (a maximum of 0.05 amperes at a maximum of 120 volts AC). Heavier loads may burn out the traces and ruin expensive computer boards. Terminal block TBH is located in the left electrical enclosure. Terminal block TBX is located in the Dryer Remote (Microprocessor) Controller. “TBHA”=terminal screw “1” on terminal block. 31 32 Shuttle Dryer Shuttle 2. 3. 4. TBA7 thru TBA141 TBA92 thru TBA93 TBA7 thru TBA143 TBX159 toTBX162 Terminal ** Numbers Dryer loading door is fully open. Start loading this Dryer now. (See NOTE 1: below) Dryer loaded. Close door. Start Drying. Use dry cycle code present at this moment. 7 thru 141 Shuttle has arrived. Open loading door as soon as Dryer is ready to receive the load. Dryer now (or will soon be) ready to load. Send shuttle here now. Condition 92 thru 93 7 thru 143 Wire ** Numbers 159 thru 162 Dryer Dryer Dryer Shuttle Shuttle Shuttle Dryer Dryer Dryer Dryer Shuttle Shuttle Shuttle Shuttle to TBX7 to TBX7 to TBX7 to TBX7 TBX5to TBX7 TBX6 to TBX7 TBA93 thru TBA94 TBX1 TBX2 TBX3 TBX4 to 7 to 7 to 7 to 7 167 to 7 166 to 7 93 to 7 168 168 170 171 02 0 1 0 0 0 (not made)=big load (2 cakes); 1 (made)=little load (1 cake) 0 (not made)=same goods/customer; 1 (made)=new goods/customer Dryer has accepted load, and load door is fully closed. OK for shuttle to leave dryer now. 1 0 0 0 01 Jumper the Dryer to shuttle signal LOAD DOOR IS OPEN, START LOADING (TBA92 thru TBA93) in series with DISCHARGE DOOR IS CLOSED (TBX165 to TBX164). This confirms that the discharge door is fully closed before loading starts. NOTE 1: When a single freestanding Dryer is loaded with pressed cakes via an allied loading conveyor or shuttle capable of automatic operation it is suggested to connect item 3 above as follows: 5a. 5b. 5c. 5d. 5e. 5f. 6. 00 0 0 0 0 Sixteen Drycycle Codes 00-15 Inclusive 03 05 07 09 11 13 15 04 06 08 10 12 14 1 0 1 0 1 0 1 0 1 0 1 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 0 1 1 1 1 1 1 1 1 NOTE: Dryer controller takes the 1-of-16 x 2 dry cycle codes into its memory at this moment via four potential free contact closures between 2G and DC1 through Dc4 inclusive which communicate the binary “1-of-16” Dry cycle code. Fewer potential free closures yield fewer dry cycles. A separate potential free closure between 2G and BLL denotes the “X2” (full size/half size load). With no signals, the dryer uses Dry code 00, big load and same goods/customer as last load. Dryer Shuttle Dryer Signals To Dryer Shuttle 1. Signals From Loading System Interface MSIN0106AE/9824AV (2 OF 3) 33 1=new customer this cake. Discharging complete. Take in after-dry codes (etc.) at this moment. Condition MSIN0106AE/9824AV (3 OF 3) NOTE 4: If Items 2 and/or 8 are always true (i.e., the dryer is fed by a dedicated loading device and/or the dryer discharges onto conveyor), the associated signals may always be left on (i.e., permanently jumpered). **NOTE 3: Refer to schematics W6DR3FIA and W6DR3SIAB. NOTE 2: 7 is the ground to be used only for computer signal. 6 is the ground to be used only for 120 VAC “noisy signal” such as relay coils, etc. Do not use 6 for computer signals or 7 for noisy signals! 160 thru 163 TBHV thru TBHU Conveyor Dryer 8 165 thru 164 TBX165 thru TBX164 Conveyor Dryer 7. Wire ** Numbers Terminal ** Numbers Signals To Signals From Discharge System Interface 34 35 THIS RELAY BECOMES CRC WHEN BUILT TO BELGIUM SPECIFICATIONS OR CRL WHEN BUILT TO DUTCH SPECIFICATION 1 SPMA CR* MAIN AIR SWITCH USED ONLY WHEN DRYER IS BUILT TO DUTCH SPECIFICATIONS 2 3 4 CRGA CRK CRRI VEMI EEEU RELAY TRAY 5 FIRE CONTROLLER UNIT USED ONLY WITH LANDIUS & GYR FIRE CONTROLLER IGNITION MICRO 6 SYSTEMS GAS DRYER FIRE CONTROLLER PANEL B2TAG85053 94462G RS485 TO BATTERY INCOMMING POWER PORT #1BACKUP RS485 PORT #2 RS485 PORT #3 RS485 PORT #4 RS485RS232 PORT #5 BPB PROCESSOR BOARD 1MTA30 1MTA29 1MTA34 1MTA33 1MTA32 2MTA31 1MTA31 1MTD IC2 EPROM MUST BE INSTALLED WITH THE NOTCH IN THIS POSITION 2. MAKE SURE THAT ALL PINS ARE IN THEIR HOLES WHEN INSERTING (BE CAREFUL NOT TO BEND PINS UNDER CHIP.) KEYPAD DISPLAY INPUTS 1MTA38 1MTA38 OUTPUTS NOTE: 1.EPROMS MUST BE INSTALLED IN THE CORRECT SOCKET FOR THE MACHINE TO OPERATE. FOR THIS MACHINE THERE WILL BE ONE EPROM AND IT MUST BE INSTALLED IN THE SOCKET LABELED IC2. 1MTA40 KEYPAD TBX INPUTS BATTERY BACKUP BOARD 1MTA36 DISPLAY 1MTA37 TB2G 2MTA41 1MTA39 WCM 1MTA35 1MTP POWER SUPPLY ESPS1 120VAC TO +12VDC,-12 VDC, +5VDC TB2F GND PELLERIN MILNOR CORPORATION MICRO 6 SYSTEMS 186 PROCESSOR REMOTE DRYER CONTROLLER PELLERIN MILNOR CORPORATION B2TAG97059 98452G W6DR3FTG1 99171B 36 W6DR3FTG1 99171B VELDA VENDD VERC VERL N/O INCOMING AIR VEEL VELDO VELDC VEDDO VED1 VEDDC VED2 WCQ ALL VALVES ARE N/C UNLESS OTHER WISE NOTED MICRO 6 SYSTEMS GAS DRYER AIR VALVE BOX 0 COUNTER CLOCKWISE ROTATION 1 DESIRES COMBUSTION AIR 2 DESIRES MAIN AIR 3 DESIRES SIGNAL 4 GAS VALVES ON 5 DAMPER VALVE 2 ACTUATED 6 DAMPER VALVE 1 ACTUATED 7 DESIRES BYPASS 8 DESIRES HEAT 9 LINT REMOVAL FROM FAN 10 NODRY TARGET LOWERED 11 LOAD DOOR CLOSED 12 LOAD DOOR OPEN 13 DISCHARGE DOOR OPEN 14 DISCHARGE DOOR CLOSED 15 CLOCKWISE ROTATION 16 LOAD DOOR IS OPEN 17 DESIRES NORMAL START 18 LOAD DOOR CLOSED 19 LOAD DOOR OPEN 20 NOT USED 21 NOT USED 22 NOT USED 23 NOT USED BIO-1 (STANDARD) INPUTS 0 NOT USED 1 NOT USED 3 NOT USED 4 NOT USED 5 NOT USED 6 NOT USED 7 NOT USED 8 CLOSES MAIN AIR TRIPS 9 CLOSES COMBUSTION MOTOR TRIP 10 CLOSES BASKET OVERLOAD TRIP 11 CLOSES GAS PRESSURE TOO HIGH 12 CLOSES GAS PRESSURE TOO LOW 13 CLOSES MAIN AIR TOO LOW 14 CLOSES COMBUSTION TOO LOW 15 NOT USED 0 3-WIRE HAS POWER 1 LOAD DOOR CLOSED 2 DISCHARGE DOOR CLOSED 3 FIRE EYE TRIPS 4 LOAD DOOR OPEN 5 ROTATION SAFETY 6 FREE TO LOAD 7 FREE TO UNLOAD 8 DRYER LOADED 9 DRYER ALLOWED TO LOAD 10 MANUAL AUTO 11 CLOSES GAS VALVE 12 DRYER ALLOWED TO LOAD 13 DRYER ALLOWED TO LOAD 14 LOAD DOOR OPEN 15 DRYER ALLOWED TO LOAD OUTPUTS OUTPUTS 0 1 2 3 4 5 6 7 BIO-2 (OPTIONAL) INPUTS 0 1 2 3 4 5 6 7 DESIRES HARD START DESIRES DISCHARGE INVERT SPEED 1 DESIRES LOAD DESIRES NEW CUSTOMERS INVERT SPEED 2 DRYER TARGET LOWERED DESIRES SPRINKLER DRYER DESIRES DISCHARGE DESIRES MAIN AIR LOAD AND DISC DOORS CLOSED DESIRES LOAD LINT STRIPPER LINT WING EXTENDED LINT BLOWER AUTO LINTIN DRYER MICRO 6 SYSTEMS MARK V CONTROLS GAS DRYER CONTROL BOARDS PELLERIN MILNOR CORPORATION B2TAG96015 97186G W6DR3FTG1 99171B 37 PELLERIN MILNOR CORPORATION BO24-1 (STANDARD) INPUTS W6DR3FTG1 B2TAG85059 94436G GAS DRYER MACHINE TAGS PELLERIN MILNOR CORPORATION INCOMING POWER WCR E F P 1 E F P 2 L1 L3 L2 G N D CSMA EX37 TBA E F 3 7 SNUBBER BOARD 1MTA1 ETMA CB1 (OPTIONAL) CSVS ( USED ON VARIABLE SPEED ONLY) CSCA (FOR GAS ONLY) CB2 CSBAC CSBAW ETCA ETBA MOV MODULE DEFINITE PURPOSE CONTROL, BASKET SOFT START ( NOT USED ON VARIABLE SPEED) ( NOT USED ON VARIABLE SPEED) TBB GND MICRO 6 SYSTEMS MARK V CONTROLS 50", 58", 64” HIGH VOLTAGE PANEL PELLERIN MILNOR CORPORATION W6DR3FTG2 99241B 38 B2TAG97052 99241G W6DR3FTG2 99241B TBA TBA TBA CRLDO CRLDC CRDDC CRFEF CLGH ELCA ELLDC ELMA ELLDO ELGL ELDDC CLMA CLGL CLCA CRS+ CRFE GND CLFET ELFET ELMT ELCLO ELMI 1MTD MTM1 1 2 BIO-1 (8 OUTPUT-16 INPUT BOARD) BAD-1 (A-D BOARD) SW1 SW2 1 0 ADDRESS SW1 SW2 B10-24 (24 OUTPUT BOARD) BDA-1 (D-A BOARD) OPTIONAL BIO-2 (8 OUTPUT-16 INPUT BOARD) 1 1 ADDRESS SW1 SW2 ADDRESS 1 3 SW1 SW2 ADDRESS 2 0 SAFETY ROTATION BOARD SW1 SW2 W1 ADDRESS NOTE- ON 64058TG1 DRYERS WARNING LIGHTS MAY BE ON OPPOSITE SIDE. FLASHER MICRO 6 SYSTEMS MARK V CONTROLS 50", 58", 64”, 72"GAS DRYER LOW VOLTAGE PANEL PELLERIN MILNOR CORPORATION B2TAG97053 99241G W6DR3FTG2 99241B 39 PELLERIN MILNOR CORPORATION ELPG 120VAC TO+12VDC -12VDC +5VDC W6DR3FTG2 ELGH POWER SUPPLY GAS DRYER MACHINE TAGS 1MTP 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95