Product Gallery – India

Transcription

www.alicongroup.co.in
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System Solution Capabilities : alicon group
Casting The Future
FULL SYSTEM SOLUTIONS
2012
Together We Make It Happen
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alicon group of companies
Casting The Future
alicon group is a consortium of companies involved in Design, Engineering and
Casting, Machining & Assembly of Aluminum Components with global foot prints.
‣India
Group Sales USD 107 million .
‣One
of the largest aluminum foundry in India & having manufacturing facilities in Austria and
Slovakia also for Global Customers.
‣
Joint Venture with Enkei Corporation (Japan)
‣
Technical Collaboration with Hekikai Koki (Japan)
‣Core
•
•
•
•
•
Competence:
Rapid Prototyping
Designing (CAD/CAM/CAE/Simulation)
In house Tool Manufacturing
Die Casting (Sand Casting/GDC/LPDC)
Machining, Assembly & Painting.
‣Casting
2012
for Automotive, Locomotive, Medical, Energy and Agricultural segments.
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alicon group promises
Casting The Future
Utilize the best of European engineering, Japanese quality & Indian ingenuity to produce exceptional and
innovative aluminum casting products.
VISION :
 Become the globally preferred supplier
for Light Alloy Casting Solutions
MISSION :
 Ensure total customer satisfaction
 Grow the employees, associates and
suppliers
 Increase shareholder value
VALUES :
 Quality, Integrity and Respect
 Encourage Entrepreneurship,
Ownership and Accountability
 Commitment to the Environment and
Community
Our goal is to bring all group companies together, pooling the collective resources to provide the customer
with best-in-class products.
2012
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Global Presence
Casting The Future
USA
•Silicon Meadows Engineering
Services, Nashua, USA
EUROPE
•Illichmann Castalloy GmbH, Austria
•Illichmann Castalloy s.r.o. Slovakia
INDIA
•Atlas Castalloy Ltd (1969)
•Alicon Castalloy Ltd, Pune (1995)
•Silicon Meadows Design Ltd.(1996)
•Alicon Castalloy Ltd, Binola (2006)
•Silicon Meadows Engineering Services Ltd. (2009)
2012
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alicon presence in India
Casting The Future
Proposed
Alicon Castalloy Limited Binola,
Haryana. (2006)
Alicon Castalloy Limited Pantnagar Uttaranchal.
Atlas Castalloy Limited, Chinchwad, Pune
(1969)
Silicon Meadows Design Limited,
Chinchwad, Pune (1996)
Alicon Castalloy Limited, Shikrapur,
Pune.(1995)
Silicon Meadows Engineering Services
Limited, Viman Nagar, Pune. (2009)
2012
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Illichmann facility-Austria & Slovakia
Casting The Future
Altmünster / AUSTRIA
Rapid Proto Castings (RPT) & LPDC
Zarnovica / SLOVAKIA
GDC,SAND Castings
2012
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Sales performance: alicon group, India
Casting The Future
DUNS No :- 650653579
sales value in US$ (Mn)
Year 2010-11
* Enkei wheel division formulated as a separate company from April.2010 onwards
2012
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alicon group global & domestic customers
Two Wheeler OEM
2012
Casting The Future
Four Wheeler OEM
Tier 1 & Non Auto
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alicon group facilities,India & Europe
Alicon Castalloy Limited. , Pune,
India
2012
Casting The Future
Alicon Castalloy Limited. - Binola,
India
Atlas Castalloy Limited Chinchwad, Pune, India
Illichmann Castalloy,
GmbH & s.r.o
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alicon group facilities,India & Europe
Silicon Meadows Engineering
for Export Projects
Machining Facility, Pune, India
2012
Casting The Future
Silicon Meadows Engineering,
Pune
Silicon Meadows Die
Manufacturing, Pune, India
Silicon Meadows Design Center,
Pune, India
Testing Facility Including X-Ray,
Pune, India
Rapid Prototyping at
Illichmann
Rapid Prototyping at
Illichmann
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Plant facilities – India & Europe
Core Shop Facility, India
Core Shop Facility, Europe
2012
Casting The Future
Tilt GDC Die Casting Facility, India
Cell - Casting & Machining ,India
Tilt GDC Die Casting Facility, Europe
LPDC Die Casting Facility, Europe
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Illichmann Integration with alicon group
• 70 years of proven track record.
• Magma & Pro-Cast Soft Casting
Simulation.
• Specialty in Handling Low Volume
Intricate Castings.
2012
Casting The Future
• To serve the customer with low &
high volume parts from Europe &
India locations.
• 41 years of proven track record
for cost competitiveness learning's
from Indian Market.
• De-risking customers from
currency fluctuation.
• One of the Largest Foundry in India which
offers frugal engineering solutions
•Providing the better options by
using strengths & ability of both
the organization.
• Pioneer Users of Pro-Cast & Magma in India.
• Capabilities of Handling both low and High
Volume.
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Technology and methods at Illichmann
Rapid Prototyping (Objet and LOM method)
Prototypes based on resin
Max. size 320 x 320 x 200 mm
Presentation- and functional models
Casting The Future
Model construction – Rapid Prototyping – Casted product
CAD system
Pro-Engineer Wildfire 2
Interface for Step Iges VDA and others
Tool design
2012
Magma casting simulation
Thin Wall Casting 1.8mm
TECHNOLOGIES
ALLOYS APPLIED
• Gravity die casting
• Sand casting
• Low pressure die
casting
• Rapid prototyping
• X ray Inspection
• CAD – Pro Engineer
• Magma casting
• Solidification
• Al Si 7 Mg
Al Si 9 Mg
• Al Si 10 Mg
• Al Si 12
• Al Si 12 Cu Ni Mg
• Al Si 8 Cu 3
• Al Si 6 Cu 4
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Rapid Prototyping Capabilities - Object Modelling by Synthetic Resin Technique
PROCESS
WORK SAMPLES
3D MODEL
FINAL PROTOTYPE
2012
Casting The Future
RPT MACHINE
RESIN OBJECT FORMED AS PER INPUT 3D GEOMETRY
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Rapid Prototyping Capabilities – Object Modelling by Laminated Paper Technique
PROCESS
WORK SAMPLES
3D MODEL
FINAL PROTOTYPE
2012
Casting The Future
RPT MACHINE
LAMINATED PAPER MODEL FORMED AS PER INPUT 3D DATA
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Sand casting technology at Illichmann
2012
Casting The Future
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Designing of the mold – Thin wall casting 1.8mm
2012
Casting The Future
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Sand core Facility
2012
Casting The Future
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Engineering Capabilities, India
Converter Housing for AVTEC Ltd.
(Apx. Wt-17.5 Kg)
Casting The Future
Casting Simulation for LPDC process
using PROCAST
Analysis to Increase Productivity &
Eliminate Defects
Initial Casting was in GDC
2012
Changed to LPDC after
PROCAST
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Build to Print Capabilities, India
Casting The Future
3D Modeling based Design survive capable of designing from concept through Specification, tool design & validation.
CAD
CAE
CAM
PDM
AutoCAD
LS Dyna
Delcam
Wind Chill 8.0
Catia V5 R17
Hypermesh
Catia Machinist
UG NX-4/5
Pro-Mesh
Pro – Engineer Wild
Fire 2/3
Solid Works
Pro Cast
Magma
Auto Desk Inventor
2009
2012
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Tool Room Facilities, India
Casting The Future
 CURRENTLY MANUFACTURING 20 DIES PER
MONTH

EQUIPPED WITH FULL FLEDGED SET UP
CONSISTING OF SOPHISTICATED
CNC
VMC
EDM
MILLING
LATHE
DRILLLING
SURFACE GRINDING
CMM

BY 2012 WILL BE MANUFACTURING 30 DIES PER
MONTH
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

PLANNING TO ADD FARRO ARM 3D SCANNING
FULL FLEDGED NPD CELL
TESTING FACILITY – BENCHFLOW
2012
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QA Equipments, India
Spectrometer
Millipore Testing
2012
Casting The Future
CMM
Contour Measure
Farro Arm
Profile Projector
Microscope
Hardness Tester
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QA Equipments, India
2012
Casting The Future
Hot Tensile Testing
Sieve Shaker
Core Gas Determination
Bending Strength Testing
Scratch Hardness Tester
X-Ray
Muffle Furnace
Salt Spray Testing
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2012
Casting The Future
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2012
Casting The Future
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2012
Casting The Future
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2012
Casting The Future
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2012
Casting The Future
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2012
Casting The Future
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Product Gallery, India
Casting The Future
EGR Valve
Engine Mounting Brackets
2012
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Casting The Future
Intake Manifold
Rack Housing
2012
CAC Tanks
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Casting The Future
Non-Automotive Components
2012
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Product Gallery ,India
Casting The Future
Power & Energy Sector products in India
2012
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Product Gallery , India
Casting The Future
Medical sector products in India
2012
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Product Gallery , India
Casting The Future
Defense sector customer in India
2012
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Cylinder Heads
Passenger Car
2012
Casting The Future
Cylinder Heads for Motor Cycle
Cylinder Heads for Racing bikes
Cylinder Heads for Commercial Vehicles
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Product Gallery, Europe - (Illichmann Castalloy)
Casting The Future
4W - OEM
2012
Tier 1
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Product Gallery – Europe
2012
Casting The Future
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Casting The Future
Housing
Weight: 1,4 kg
Gravity die casting
Doorlock
Valve housing
Weight: 7,3 kg
Console
Weight: 0,4 kg
Gravity die
casting
Gravity die
casting
Weight: 0,30 kg
Gravity die
casting
2012
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Casting The Future
Vaccum pump components for Automotive sector
Quantity : 5,000 pieces per annum
Process : Gravity Die Casting
2012
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Casting The Future
Swing Arm for BMW K72 Series | Weight : 5.6 kg | Quantity : 10,000 p.a | Low Pressure Die Casting
2012
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Casting The Future
Cylinderhead
Weight: 0,7 kg
Quantity/Annum : 25,500
Gravity die casting
Cylinder
Swing Arm
Weight: 2,5 kg
Weight: 4.8 kg
Gravity die casting
Gravity die casting
2012
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Casting The Future
Wheel Hub
Weight: 1.07 kg
Low Pressure die casting
Carrier Foot Rest
Water Pump Housing
weight: 0.35 kg
Weight: 0.150 kg
Gravitiy die casting
Gravity die casting
2011
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Casting The Future
Pulleys for Aerial Trams and Ropeways
7.9 kg | 11.9 kg | 19.8 kg
LPDC
2012
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Casting The Future
Aero Engines
Ski and Sea Doos
2012
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Casting The Future
Diffuser
Weight: 1,6 kg
Gravity die casting
2012
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Casting The Future
Housing
Weight: 4.2 kg
GDC
Housing
Weight: 4 kg
GDC
2012
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Engineering Center Infrastucture
2012
Casting The Future
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Engineering Services Portfolio – Silicon Meadows Engineering Services
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CAD DRAFTING
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3D CAD MODELLING
2012
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REVERSE ENGINEERING
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FEA & CFD
Casting The Future
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FOUNDRY SIMULATION
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CAD CONVERSION
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TOOL DESIGN
TECHNICAL MANUALS
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Engineering Services Portfolio – Silicon Meadows Engineering Services
Casting The Future
TOOL & DIE DESIGN SERVICES
CASTING
DIE CASTING –
GDC, LPDC
DIE CASTING HPDC
CASTING
DIES
SAND
CASTINGS
INVESTMENT
CASTING –
LOST WAX,
LOST FOAM
EXTRUSION
FORGING
EXTRUSION
DIE DESIGN
HOT
FORGING
FORGING DIE
DESIGN
SOLID
PROFILES
MOULDING
PLASTIC MOLD DESIGN
INJECTION
COLD
FORGING
VACUUM
BLOW
COMPRESSION
HOLLOW
PROFILES
FOUNDRY SIMULATION SERVICES
CASTING SIMULATION USING
PROCAST & MAGMASOFT
EXTRUSION SIMULATION
USING HYPEREXTRUDE
FORGING SIMULATION
USING FORGE2009
MOLDING SIMULATION
USING MOLDFLOW
TOOL MANUFACTURING SERVICES
COST EFFECTIVE TOOL MODIFICATION & TOOL MANUFACTURING FROM INDIA
2012
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Engineering Services - Work Samples
FORGING DIES
FEA – STRUCTURAL
PRODUCT ENGG
2012
LPDC DIE CAST DIES
Casting The Future
FEA – THERMAL ANALYSIS
DRAFTING & DETAILING
TECHNICAL MANUALS
CASTING SIMULATION
WEIGHT OPTIMIZATION
3D MODELLING
FEA – MESHING
EXTRUSION SIMULATION
EXTRUSION DIES
WHITE LIGHT SCANNING
HPDC DIE CAST DIES
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Engineering Services - Work Samples
Cad Model of Quarter Ramp
2012
Casting The Future
Big Quarter Ramp
Big Quarter Ramp
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A single point of contact for engineering solutions
CORE BUSINESS
•Design Engineering
•Casting of Aluminum Component
Casting The Future
COMMITMENT
•Provide value added solution through
Knowledge sharing between group companies
Concept of
alicon group
STRENGTH
•One of the biggest foundry infrastructure
in India.
•Ability to handle both low & high volume
•Total solution for AL casting under one roof
2012
FOOT PRINTS
•Largest footprint in India & having presence
in Europe & USA.
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Why alicon group
Casting The Future
alicon group focuses on producing exceptional and innovative aluminum castings, To consistently achieve this the group
has strategically integrated its PQCDDME with international technology, strong customer support and employee
development plans.
STRATEGIC
INTEGRATION
Focus on Productivity,
Quality, Cost, Delivery,
Development, Morale &
Environment
(PQCDDME) with full
focus on continuous
improvement
2012
STRONG
CUSTOMER
SUPPORT
TECHNOLOGY
Strong Inhouse
Design & Tool Room
facilities & Technical
JV with world leaders
alicon group is
committed to strong
customer support and
takes advantage of
time zones to provide
24X7 support to its
global clientele.
EMPLOYEE
DEVELOPMENT
alicon group
believes that it’s
core strength is in
the people and
continues to invest
in the development
of its human capital.
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Contacts
Casting The Future
Mr. Rajeev Sikand
Group CEO
E-mail: rajeev.sikand@alicongroup.co.in
Mobile No: +91-989 056 0099
Web site:- www.alicongroup.co.in
India Contact :
Europe Contact :
Europe Contact :
Mr. Shekhar Dravid
Mr. Frank Prange
Mr. Andreas Heim
VP- Business Development
Email : shekhar.dravid@alicongroup.co.in
Mobile No: +91- 9860794387
Web site:- www.alicongroup.co.in
Managing Director - Illichmann
Email : F.Prange@illichmann.com
Mobile No: +43 664886 59621
Web site:- www.illichmann.com
Key Account Manager - Sales
E-mail: A.Heim@illichmann.com
Mobile No:+43 664 849 1158.
Web site:- www.illichmann.com
2012
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Product Gallery – India

Transcription

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