our PDF Brochure
Transcription
our PDF Brochure
TOOL CRAFTS LET US MAKE YOUR PROJECT A SUCCESS www.obconictools.com Obconic tool crafts established in 2009 specialized in Plastic injection moulds, pressure die casting dies, with a state of art precision machining facilities, so far designed and manufactured more than 180 precision tools, with high productivity and accuracy for various applications such as caps and closures, Electronics and Automotive. With qualified and experienced people, standardization and process plan we were able to convert customer needs into superior end products in time. CONVENTIONAL CENTRE We Obconic family is committed to supply productive, high quality and reliable products through the effective application of QMS and continual improvement of design and manufacturing process New product development, Effective utilization of resources, Improved customer satisfaction, Improved supplier performance, Reduced product related complaints, Human resources development Obconic’s pursuit for excellence begins right at the design stage, Our design engineers, well experienced in their profession are assisted by latest CAD/CAM equipment and software technologies to meet the requirements of any complex 3-D profiles. Obconic has the engineering know-how and proven design standards to transform any customer needs into a superior product PLASTIC FLOW ANALYSIS PRESSURE DIE CASTING ANALYSIS 28mm CAP With experienced CNC programmers, machine operators and process plan we can guarantee the customers a minimum manufacturing cycle time and a predictable outcome before entering in to the manufacturing phase, Process status is transparent by up-to-date tracking offered to the customer. Obconic tool crafts continues to make ongoing investments on equipments and up-gradation of technologies, now we have the following facilities in our shop floor. 1. CAM CENTER (VMC - 1) Machine : BMV - 45 TC24 (4th AXIS) Make : BHARAT FRITZ WERNER. Controller : SIEMENS 828D. UCAM 4th Axis : Dia 250 mm. RPM : 8000 (With chiller unit) ATC : 24 (VMC - 2) Machine Make Controller : TAKUMI SEIKI - V11A RPM : 10000 (With chiller unit) : TAKUMI SEIKI (TAIWAN). ATC : 24 : FANUC 18-M. TRAVERSE(X,Y,Z) : 1100x550x550 (CNC – 3) - Turning center - ACE Micromatic (Super jobber) Spindle Nose Bore through Spindle Front Bearing Bore Maximum Spindle Speed Chuck Size Controller X Axis stroke Z Axis stroke : A2 - 6 : 63 : 100 : 3500 : 200 : Fanuc : 150 : 400 2. EDM CENTER EDM - 1 Electronica MEGA-0. EDM - 2 Electronica SMART ZNC ORBITAL ATTACHMENT Comweb - COC200 QUALITY: Our policy is to do everything right at the first, by considering customers technical specifications from the major input through their part dimensional requirements and quality manual, periodic quality inspection of the parts during production is done with Well Calibrated Precise Measuring instruments Like Micrometers, Dial vernier Calipers, Dial Gauges, Slip Gauges, Digital Height Gauges (all make: MITUTOYO) and external support of CNC controlled co ordinate measuring machine. MOULDING SECTION Trial out section of Obconic tool crafts is equipped with state of art micro processor controlled injection molding machine of L&T – DTS 150 with hopper dryer, MTC, water chilling unit & cooling tower. With hands on experience in processing both commercial and engineering plastics in transparent, opaque, glass filled & reinforced grades; our molding section has supplied a variety of products for engineering and commercial industries. The use of NANO technology increases the appearance and surface quality for components with mat finish on the face and decreases the cycle time by avoiding mould releasing agents. LIST OF MACHINARIES S. DESCRIPTION OF MACHINE STROKEX/Y/Z -mm MAKE QTY 1 2 VERTICAL MILLING CENTER – 4th AXIS VERTICAL MILLING CENTER 600x450x500 1100x550x550 BFW – BMV 45 TAKUMI - SEIKI - V11A 01 01 3 UNIVERSAL TURRET MILLING MACHINE - 890x406x406 MANFORD – 4KS 01 4 450x350x400 ELECTRONICA – MEGA - 0 01 5 SPARK EROTION MACHINE WITH ORBITAL ATTACHMENT SPARK EROTION MACHINE 300x200x250 ELECTRONICA – SMART ZNC 01 6 CNC TURNING CENTER 150x400 (DIA 200) ACE _ MICROMATIC 01 7 LATHE 315x1600 HMT 01 8 LATHE 175x700 SAMRAT 02 9 UPRIGHT DRILLING MACHINES P2/25 EFICO 02 10 SURFACE GRINDING MACHINE - 450x150x200 JONES SHIPMAN - 540P 01 11 12 SURFACE GRINDING MACHINE POWER PRESS 600x300x300 10 TON HARMAN RAJESH 01 01 13 INJECTION MOLDING MACHINE 150 TON L&T 01 14 GENSET JSPF - 82.5 JACKSON 01 Manpower: 25people S. 1 2 3 DESIGNATION Accounts & Administration CAD , CAM Machine operators NO: OF PEOPLE 4 4 10 4 Semi skilled workmen 7 PROJECTS HANDLED CAPS, CLOSURES & PREFORMS 28mm CAP ring seal and tamper band Cycle time – 6sec Part weight – 1.5gms Project completed in 30days 46mm 3start with ring seal and tamper band Cycle time – 7sec Part weight – 5.5gms Project completed in 28days 46mm 1start with tamper band Cycle time – 7sec Part weight – 6.0gms Project completed in 23days 28mm 3start Preform Cycle time – 30sec Part weight – 19.0gms Project completed in 40days 46mm cap 46mm Handle 96mm Cap 83mm Handle & Cap 120mm cap ` Measuring cup Lens cap 48mm Cap & Inner seal Battery cap 28mm PCO Cap Rotor cap 33mm Cap HIGH PRESCISION ENGINEERING CARRY CASE ASSY MONOCULAR ASSY BINOCULAR ASSY TOOLS PDC , PART WEIGHT – 1kg PDC - PART WEIGHT – 3kg PDC, PART WEIGHT – 2kg BINO HOUSING INJECTION MOULD CAP AUTO UNSCREW MOULD D-RING AUTO UNSCREW MOULD CLIENTS VRK INDUSTRIES OUR TEAM The team of high qualified engineers and technicians and skilled workers inspired by uniform desire to give their respective best in manufacturing everything at Obconic LOOKING AHEAD Obconic has now established itself firmly as a manufacturer of high quality precision Moulds and Dies. Customers have benefitted in quality, time & cost, by Obconic's innovative design, alternative materials, advanced techniques and they are rewarding us with repeated orders. OTC continues to make ongoing investments on equipments and up-gradation of technologies to keep up-to-date in the industry and to meet the emerging new challenges. OBCONIC TOOL CRAFTS PLOT NO:96, SUBHASH NAGAR IDA – JEEDIMETLA HYDERABAD – 500055 www.obconictools.com obconictoolcrfats@gmail.com info@obconictools.com Mob: +91 9985627565, +91 9848083284 FAX: +91 40-23090232