Speed Ztr Series Parts Manual 2009-2010

Transcription

Speed Ztr Series Parts Manual 2009-2010
Parts Manual
SPEEDZTR 42 / 966038901
SPEEDZTR 42BF / 966054201
SPEEDZTR 46BF / 965883101
SPEEDZTR 48BF / 965883501
SPEEDZTR 54BF / 965883201
Please read the operator’s manual carefully and make sure you
understand the instructions before using the machine.
When you need spare parts or support in service questions, warranty issues, etc., please consult the following
professional:
This Parts Manual belongs to the machine with the
manufacturing number:
Engine
Transmission
Manufacturing Number
The machine’s manufacturing number can be found on the printed plate affixed to the engine compartment.
Stated on the plate, from the top are:
• The machine’s type designation (I.D.).
• The manufacturer’s type number (Model).
• The machine’s serial number (Serial no.)
Please have the type designation and serial number available when ordering spare parts.
The engine’s manufacturing number is stamped on one of the valve covers.
The plate states:
• The engine’s model.
• The engine’s type.
• Code
Please have these available when ordering spare parts.
The wheel motors and hydrostatic pumps have a barcode decal affixed at the rear.
©2009 HTC All rights reserved.
Beatrice, NE. Printed in U.S.A.
CONTENTS
CHASSIS / FRAME..................................................... 4
46" DECK.................................................................. 24
ENGINE PLATE
48" DECK.................................................................. 26
MODELS 966038901, 966054201, 965883201......... 6
54" DECK.................................................................. 28
MODEL 965883101................................................... 8
SEAT
MODEL 965883501................................................. 10
MODELS 966038901, 966054201, 965883501....... 30
STEERING................................................................ 12
MODELS 965883101, 965883201........................... 32
IGNITION................................................................... 14
DECALS
BRAKE / LIFT............................................................ 16
MODEL 966038901................................................. 34
HYDRAULIC PUMP- MOTOR................................... 18
MODELS 966054201, 965883101, 965883501,
WHEELS AND TIRES............................................... 20
965883201............................................................... 36
42" DECK.................................................................. 22
NOTE: ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED.
CHASSIS / FRAME
11
21
36
17
34
37
32
38
15
11
17
19
17
2
31
33
15
32
1
12
34
17
30
16
17
17
3
18
26
4
13
20
17
33
14
19
35
28
17
22
5
25
24
29
10
16
27
35
15
6
10
8
7
9
4 - Dixon
23
CHASSIS / FRAME
ITEM
PART NO.
QTY.
DESCRIPTION
ITEM PART NO.
QTY.
DESCRIPTION
1.. 521 984902���� 1���� PLATE, OUTER BRAKE
20.. 539 102335���� 4���� BOLT, HEX HD 5/16-18 x 4
2.. 510 206703���� 1���� PLATE, BRAKE LATCH
21.. 522 956702���� 1���� GUARD, REAR
3.. 521 985102���� 1���� PLATE, LIFT OUTER
22.. 539 104411���� 1���� KNOB w/ STUD
4.. 510 240502���� 1���� PLATE, LIFT INNER
23.. 539 119124���� 2���� NUT 7/16-14 HEX NYLOC
5.. 522 842904���� 1���� FOOT PLATE w/DECALS
24.. 539 114789���� 2���� SWIVEL
6.. 522 740704���� 1���� FOOT REST
25.. 521 938101���� 1���� LINK, FRONT SUSPENSION
7.. 522 443302���� 1���� MOUNT, STRUT RT
26.. 515 988101���� 6���� SPACER ½ OD x 1½
8.. 522 443304���� 1���� MOUNT, STRUT LT
27.. 539 102587���� 2���� GROMMET, BUMPER
9.. 521 996501���� 4���� NUT /8-16 HEX FLG NYLOC
28.. 539 102526���� 1���� LIFT PIN
3
10.. 539 990645���� 4���� BOLT, RD HD /8-16 x 1
29.. 539 109554���� 2���� WASHER ½ FLT
11.. 510 225902���� 2���� SUPPORT, FENDER
30.. 539 101341���� 8���� BOLT, HEX HD 3/8-16 x 3
12.. 539 107475���� 2���� BOLT 5/16-18 x ¾ THD FRM
31.. 539 990122���� 8���� WASHER 3/8 SAE FLT
13.. 510 177504���� 1���� FRAME, FRONT RT
32.. 539 976938���� 6���� BOLT, HEX HD 5/16-18 x 2¼
14.. 510 177404���� 1���� FRAME, FRONT LT
33.. 539 112899�� 12���� NUT 5/16-18 FLANGE NYLOC
15.. 539 976979�� 14���� NUT 3/8-16 HEX NYLOC
34.. 539 101721���� 3���� BOLT, HEX HD 5/16-18 x 2¾
16.. 539 111976���� 6���� BOLT 3/8-16 x 25/8 THD FRM
35.. 539 976989���� 2���� HAIRPIN
17.. 539 990188�� 24���� WASHER 5/16 SAE FLT
36.. 539 990598���� 2���� WASHER ¼ FLT
18.. 539 991046���� 2���� BOLT, HEX HD 5/16-18 x 2½
37.. 539 976978���� 2���� NUT ¼-20 HEX NYLOC
19.. 539 990717���� 9���� NUT 5/16-18 HEX NYLOC
38.. 539 990074���� 2���� BOLT, RD HD ¼-20 x ¾
3
Dixon - 5
ENGINE PLATE
MODELS 966038901, 966054201, 965883201
2
3
27
36
4
21
22
30
26
13
24
25
1
23
20
11
34
10
35
33
15
31
20
19
17
12
16
8
7
5
18
6
10
9
6 - Dixon
29
28
25
32
ENGINE PLATE
ITEM
PART NO.
QTY.
DESCRIPTION
ITEM PART NO.
QTY.
DESCRIPTION
1.. 510 172002���� 1���� PLATE, ENGINE
19.. 539 990692���� 2���� WASHER 5/16 STD FLT
2.. 532 159955���� 1���� EXHAUST TUBE, RT
20.. 539 976979���� 2���� NUT 3/8-16 HEX NYLOC
3.. 532 160589���� 1���� EXHAUST TUBE, LT
21.. 539 107475���� 4���� BOLT 5/16-18 x ¾ THD FRM
4.. 539 131604���� 1���� MUFFLER ASM TWIN
22.. 539 990316���� 1���� BOLT, RD HD 5/16-18 x ¾
5.. 539 112092���� 1���� ARM, IDLER
23.. 539 990208���� 2���� BOLT, RD HD 5/16-18 x 1
6.. 539 101231���� 1���� SPINDLE, IDLER
24.. 532 196105���� 1���� SPRING, DECK DRIVE
7.. 539 112670���� 1���� WASHER, HEAVY
25.. 539 112899���� 5���� NUT 5/16-18 FLANGE NYLOC
8.. 539 110311���� 1���� PULLEY, IDLER
26.. 539 115736���� 1���� FUEL LINE 8"
9.. 539 103433���� 1���� BOLT, HEX HD ½-13 x 3¼
27.. 539 912222���� 4���� CLAMP, HOSE
10.. 539 109554���� 2���� WASHER ½ FLT
28.. 539 976944���� 1���� BOLT, HEX HD 7/16-20 x 3½
11.. 539 101331���� 1���� NUT ½-13 HEX NYLOC
29.. 539 110064���� 1���� WASHER, CLUTCH
12.. 505 287301���� 1���� CLUTCH
30.. 539 916325���� 1���� VALVE, FUEL
13.. 510 260402���� 1���� BRACKET, MUFFLER
31.. 532 120616���� 4���� HHFS 3/8-16 x 1 THD FRM
14.. 510 260502���� 1���� GUARD, MUFFLER
32.. 539 101362���� 1���� HOSE, DRAIN
15.. 539 114530���� 1���� PULLEY, ENGINE
33.. 539 101364���� 1���� PLUG, OIL
16.. 539 112252���� 1���� SPACER
34.. 539 101363���� 1���� CLAMP
17.. 510 246002���� 1���� STOP, CLUTCH
35.. 539 990362���� 1���� SCREW ¼-20 x 5/8 SLF TAP
18.. 539 109389���� 1���� BOLT, HEX HD 3/8-16 x 3½
36.. 539 110424���� 1���� FUEL LINE 24"
Dixon - 7
ENGINE PLATE
30
MODEL 965883101
28
32
31
18
17
10
29
27
21
18
17
16
8
26
25
7
24
1
22
23
16
13
11
15
18
12
4
9
2
20
5
3
19
7
14
8 - Dixon
6
ENGINE PLATE
ITEM
PART NO.
QTY.
DESCRIPTION
ITEM PART NO.
QTY.
DESCRIPTION
1.. 510 172002���� 1���� PLATE, ENGINE
18.. 539 112899���� 6���� NUT /16-16, FLANGE NYLOC
2.. 539 112092���� 1���� IDLER ARM
19.. 539 976944���� 1���� BOLT, HEX HD 7/16-20 x 3½
3.. 539 101231���� 1���� IDLER SPINDLE
20.. 539 110064���� 1���� CLUTCH WASHER
4.. 539 112670���� 1���� HEAVY WASHER
21.. 539 990669���� 1���� BOLT, HEX HD 5/16-16 x 1¾
5.. 539 110311���� 1���� IDLER PULLEY
22.. 539 976935���� 3���� BOLT, HEX HD 5/16-18 x 1½
6.. 539 103433���� 1���� BOLT, HEX HD ½-13 x 3¼
23.. 539 101362���� 1���� HOSE-DRAIN
7.. 539 109554���� 2���� WASHER ½
24.. 539 101364���� 1���� PLUG-OIL
8.. 539 101331���� 1���� NUT ½, NYLOC
25.. 539 101363���� 1���� CLAMP
9.. 505 287301���� 1���� CLUTCH
26.. 539 990362���� 1���� SCREW ¼-20 x 5/8, SELF TAP
5
10.. 516 011802���� 1���� HITCH
27.. 532 196105���� 1���� SPRING, DECK DRIVE
11.. 539 114530���� 1���� PULLEY, ENGINE
28.. 539 990585���� 1���� NUT 5/16-18, WHIZLK
12.. 539 112252���� 1���� SPACER
29.. 539 115736���� 1���� FUEL LINE 8"
13.. 510 246002���� 1���� STOP, CLUTCH
30.. 539 912222���� 4���� CLAMP, HOSE
14.. 539 109389���� 1���� BOLT, HEX HD /8-16 x 3½
31.. 539 916325���� 1���� VALVE, FUEL
15.. 539 990692���� 2���� WASHER 5/16
32.. 539 110424���� 1���� FUEL LINE 24"
16.. 539 976979���� 2���� NUT 3/8-16, NYLOC
NOT SHOWN
3
17.. 539 990208���� 2���� BOLT, RD HD 5/16-18 x 1
539 131601��� 1���� MUFFLER EXTENSION
Dixon - 9
ENGINE PLATE
MODEL 965883501
2
3
35
37
16
36
34
17
10
18
18
32
9
4
15
33
11
8
25
24
1
21
23
27
14
12
15
33
31
5
26
30
6
28
8
20
29
7
19
13
10 - Dixon
22
ENGINE PLATE
ITEM
PART NO.
QTY.
DESCRIPTION
1.. 510 172002���� 1���� PLATE, ENGINE
ITEM PART NO.
QTY.
DESCRIPTION
20.. 539 106504���� 1���� HEAVY WASHER
2.. 532 146699���� 1���� EXHAUST TUBE, RT
21.. 532 120616���� 4���� SCREW HEX HD 3/8-16 x 1
3.. 532 146700���� 1���� EXHAUST TUBE, LT
22.. 539 101362���� 1���� HOSE-DRAIN
4.. 539 131604���� 1���� MUFFLER
23.. 539 101364���� 1���� PLUG-OIL
5.. 539 112092���� 1���� IDLER ARM
24.. 539 101363���� 1���� CLAMP
6.. 539 110311���� 1���� IDLER PULLEY
25.. 539 990362���� 1���� SCREW ¼-20 x 5/8, SLF TAP
7.. 539 101332���� 1���� BOLT, HEX HD ½-13 x 2¾
26.. 539 113437���� 1���� CLUTCH
8.. 539 109544���� 2���� WASHER ½
27.. 525 435002���� 1���� PULLEY, DRIVE
9.. 539 101331���� 1���� NUT ½, NYLOC
28.. 539 910210���� 1���� KEY ¼ SQ x 2
10.. 510 260402���� 1���� BRACKET, MUFFLER
29.. 539 990247���� 1���� LOCKWASHER 7/16
11.. 510 260502���� 1���� GUARD, MUFFLER
30.. 522 432501���� 1���� PIVOT, IDLER
12.. 522 442502���� 1���� STOP, CLUTCH
31.. 539 112670���� 1���� HEAVY WASHER
13.. 539 109389���� 1���� BOLT, HEX HD 3/8-16 x 3½
32.. 532 196105���� 1���� SPRING, DECK DRIVE
14.. 539 990692���� 2���� WASHER, 5/16
33.. 539 112899���� 5���� NUT 5/16-18, FLANGE NYLOC
15.. 539 976979���� 2���� NUT 3/8-16, NYLOC
34.. 539 115736���� 1���� FUEL LINE 8"
16.. 539 107475���� 4���� BOLT 5/16-18 x ¾, THD FORM
35.. 539 912222���� 4���� CLAMP, HOSE
17.. 539 990316���� 1���� BOLT, RD HD 5/16-18 x ¾
36.. 539 916325���� 1���� VALVE, FUEL
18.. 539 990208���� 2���� BOLT, RD HD 5/16-18 x 1
37.. 539 110424���� 1���� FUEL LINE 24"
19.. 539 111990���� 1���� BOLT, HEX HD 7/16-20 x 2 GR8
Dixon - 11
STEERING
18
14
17
9 10
16
9
1
20
5
10
6
7
13
14
8
3
15
4
12
12
10
2
6
20 10
11
9
12 - Dixon
10
19
9
STEERING
ITEM
PART NO.
QTY.
DESCRIPTION
ITEM PART NO.
QTY.
DESCRIPTION
1.. 539 131517���� 2���� BLOCK, UPPER
11.. 539 102720���� 2���� DAMPENER
2.. 539 131519���� 2���� BLOCK, LOWER
12.. 539 990585���� 4���� NUT 5/16-18 HEX WHIZLK
3.. 539 131518���� 4���� BEARING, FLANGE
13.. 510 422601���� 6���� BOLT, RD HD 5/16-18 x 4
4.. 522 452901���� 2���� PIVOT SECTION, DRIVE
14.. 539 122636���� 2���� PLUG, END
5.. 539 131521���� 2���� MOUNT, DRIVE CONTROL
15.. 539 990209���� 2���� BOLT, HEX HD 5/16-18 x 1
6.. 539 108395���� 2���� BOLT, HEX HD 5/16-18 x 2
16.. 539 976935���� 4���� BOLT, HEX HD 5/16-18 x 1½
7.. 539 112899���� 2���� NUT 5/16-18 FLANGE NYLOC
17.. 522 524303���� 2���� LEVER, w/ GRIP
8.. 539 133007���� 2���� WASHER, .825 x 1.087 WAVE
18.. 539 122635���� 2���� GRIP, FOAM
9.. 539 990717�� 13���� NUT /16-18 HEX NYLOC
19.. 539 990669���� 4���� BOLT, HEX HD 5/16-18 x 1¾
5
10.. 539 990188���11���� WASHER 5/16 SAE FLT
20.. 539 102845���� 2���� SPRING
Dixon - 13
IGNITION
32
11
13
23
1
33
10
18
2
14
5
17
21
19
6
12
34
7
22
4
20
29
9
35
3
8
23
26
27
16
30
24 28
25
14 - Dixon
31
15
IGNITION
ITEM
PART NO.
QTY.
DESCRIPTION
ITEM PART NO.
QTY.
DESCRIPTION
1.. 539 130394���� 1���� CAP, FUEL
17.. 539 101714���� 1���� SOLENOID
2.. 539 120904���� 1���� FENDER, LT
18.. 539 111229���� 2���� SCREW ¼-20 x 5/8 BTN SKT
3.. 539 120906���� 1���� FENDER, RT
19.. 539 976978���� 8���� NUT ¼-20 HEX NYLOC
4.. 539 122736���� 1���� CONTROL, CHOKE,
MODELS 966038901,
966054201, 965883201
20.. 539 976977���� 2���� NUT 10-24 HEX NYLOC
539 113458��� 1���� CONTROL, CHOKE,
MODEL 965883501
5.. 539 118816���� 1���� CABLE, THROTTLE
MODELS 966038901,
966054201, 965883201
539 127011��� 1���� CABLE, THROTTLE
MODEL 965883501
539 120222��� 1���� CABLE, THROTTLE
MODEL 965883101
21.. 539 976952���� 2���� SCREW 10-24 x 5/8 MACHINE
22.. 539 990362���� 4���� SCREW ¼-20 x 5/8 SLF TAP
23.. 539 112899���� 4���� NUT 5/16-18 FLANGE NYLOC
24.. 539 102845���� 4���� SPRING
25.. 539 102502���� 4���� STUD 5/16
26.. 539 976938���� 4���� BOLT, HEX HD 5/16-18 x 2¼
27.. 539 990188���� 4���� WASHER 5/16 SAE FLT
28.. 539 990692���� 8���� WASHER 5/16 STD FLT
29.. 522 629404���� 1���� SUPPORT, BRACKET LT
6.. 539 107541���� 1���� SWITCH, IGNITION
30.. 522 629402���� 1���� SUPPORT, BRACKET RT
7.. 539 101768���� 1���� SWITCH, CLUTCH
31.. 539 990717���� 4���� NUT 5/16-18 HEX NYLOC
8.. 539 113792���� 1���� SWITCH, BRAKE
32.. 539 102759���� 1���� INSULATOR
9.. 521 971501���� 1���� PANEL, CONTROL
MODELS 966038901,
966054201, 965883201,
965883501
33.. 539 108120���� 1���� NUT ¼-20 HEX NYLOC THIN
10.. 539 102436���� 1���� BATTERY
11.. 539 131209���� 1���� TIE DOWN, BATTERY
12.. 539 116400���� 4���� TERMINAL COVER
13.. 539 990316���� 2���� BOLT, RD HD 5/16-18 x ¾
14.. 539 990053���� 2���� WASHER ¼ ITLW
15.. 539 101080���� 2���� SWITCH, NC
34.. 539 107544���� 1���� KEY, IGNITION
35.. 521 971502���� 1���� PANEL, CONTROL
MODEL 965883101
NOT SHOWN
539 103306��� 2���� POSITIVE CABLE, LONG
539 110068��� 1���� BATTERY CABLE NEGATIVE
515 980501��� 1���� HARNESS, WIRING
505 280001��� 4���� TIE, WIRE
16.. 539 991034���� 2���� SCREW 10-24 x 5/8 WSH HD
Dixon - 15
BRAKE / LIFT
2
7
1
15
3
4
16
2
7
1
5
18
17
3
15
17
18
20
6
14
8
9
21
9
11
10
4
16
16 - Dixon
12
13
19
BRAKE / LIFT
ITEM
PART NO.
QTY.
DESCRIPTION
ITEM PART NO.
QTY.
DESCRIPTION
1.. 510 030701���� 2���� SPRING, COMPRESSION
12.. 532 195185���� 2���� ARM, SUSPENSION RR
2.. 510 207201���� 2���� GRIP, HANDLE
13.. 532 195161���� 2���� STUD, w/ANTI- ROTATE
3.. 510 422901���� 2���� ROD, HANDLE RELEASE
14.. 539 113621���� 2���� BOLT 3/8-16 x 3/8 SKT HD
4.. 516 008801���� 2���� ROD, LATCH RELEASE
15.. 539 990598���� 4���� WASHER ¼ FLT
5.. 522 710804���� 1���� SHAFT, BRAKE
16.. 539 976978���� 2���� NUT ¼-20 HEX NYLOC
6.. 574 216604���� 2���� ARM, LIFTING
17.. 510 184901���� 4���� NUT
7.. 510 207301���� 2���� BUTTON, PUSH
18.. 539 105069���� 4���� E-RING
8.. 510 185301���� 2���� LINK, REAR SUSPENSION
19.. 539 112899���� 2���� NUT 5/16-18 FLANGE NYLOC
9.. 522 858601���� 2���� BRACKET, LIFT
20.. 539 118762���� 1���� SPRING
10.. 539 976982���� 2���� WASHER /8 FLT SAE
5
21.. 539 976989���� 2���� HAIRPIN
11.. 532 175994���� 2���� NUT, LIFT LINK
Dixon - 17
HYDRAULIC PUMP- MOTOR
24
12
21
4
25
22
30
19
7
8
1
31
28
32
6
17
23
7
13
16
19
20
29
27
26
7
3
21
8
11
2
5
33
7
8
11 10
18 - Dixon
18
9
15
17
14
HYDRAULIC PUMP- MOTOR
ITEM
PART NO.
QTY.
DESCRIPTION
ITEM PART NO.
QTY.
DESCRIPTION
1.. 510 375601���� 1���� EZT, LT
19.. 539 990209���� 2���� BOLT, HEX HD 5/16-18 x 1
2.. 510 375602���� 1���� EZT, RT
20.. 522 941101���� 2���� LINK ARM, BYPASS
3.. 510 184101���� 2���� SPACER TUBE
21.. 539 120785���� 2���� BLADE, FAN
4.. 522 460702���� 2���� SUPPORT, EZT FRT
22.. 522 909001���� 1���� ROD, EZT BRAKE LT
5.. 510 185102���� 2���� MOUNT, EZT RR
23.. 522 909002���� 1���� ROD, EZT BRAKE RT
6.. 539 101721���� 4���� BOLT, HEX HD /16-18 x 2¾
24.. 539 976934���� 2���� BOLT, HEX HD 5/16-18 x ¾
7.. 539 990188�� 18���� WASHER 5/16 SAE FLT
25.. 539 976977���� 1���� NUT 10-24 HEX NYLOC
8.. 539 990717�� 10���� NUT /16-18 HEX NYLOC
26.. 539 976978���� 2���� NUT ¼-20 HEX NYLOC
9.. 539 990637���� 4���� BOLT, HEX HD /8-16 x 2½
27.. 539 990055���� 2���� WASHER ¼ FLT SAE
5
5
3
10.. 539 990118���� 4���� WASHER /8 SPLT LK
28.. 539 108535���� 1���� SCREW 10-24 x ¾ SLTD RD
11.. 539 990122���� 8���� WASHER /8 SAE FLT
29.. 539 110342���� 2���� SPRING, BRAKE ROD
12.. 539 976938���� 2���� BOLT, HEX HD /16-18 x 2¼
30.. 539 976988���� 2���� HAIRPIN, COTTER
13.. 522 945001���� 1���� ROD, MOTION CONTROL
31.. 539 120080���� 2���� COG, BRAKE DISC
14.. 539 115729���� 1���� ROD END RH
32.. 539 120079���� 2���� BRAKE ARM KIT
15.. 539 116689���� 1���� COUPLER, ROD END
33.. 539 120064���� 2���� HUB KIT
16.. 539 116690���� 1���� ROD END MALE LH
NOT SHOWN
3
3
5
17.. 539 990223���� 2���� NUT 5/16-24 HEX
539 110411���� 1���� BELT, EZT
18.. 539 991073���� 1���� NUT 5/16-24 HEX JAM LH
Dixon - 19
WHEELS AND TIRES
7
6
3
8
5
4
2
1
11
14
19
13
16
21
12
18
10
9
20
17
23
20 - Dixon
20
15
22
WHEELS AND TIRES
ITEM
PART NO.
QTY.
DESCRIPTION
ITEM PART NO.
QTY.
DESCRIPTION
1.. 539 112660���� 2���� BEARING, FLANGED
15.. 539 114805���� 4���� SPACER 5/16
2.. 539 115638���� 2���� ZERK 3/16 DRIVE
16.. 539 106994���� 2���� RIM
3.. 539 115747���� 2���� SPRING, CASTER
17.. 539 106995���� 2���� CASTER TIRE, 410/350 4 PLY
4.. 539 117901���� 2���� BUSHING, CASTER
18.. 539 102484���� 4���� BEARING, FLANGED
5.. 539 115675���� 2���� WASHER
19.. 539 103300���� 2���� ZERK
6.. 539 102535���� 2���� GREASE CAP
20.. 539 912234���� 4���� VALVE STEM
7.. 539 115749���� 2���� PLUG, CASTER
8.. 539 115566���� 2���� BOLT, HEX HD /16-18 x 1
5
9.. 539 110333���� 2���� CASTER TIRE ASSY
Items 16-20
10.. 539 105543���� 2���� SPACER
11.. 539 121159���� 2���� BOLT, RD HD ½-13 x 6½
12.. 539 101331���� 2���� NUT ½-13 HEX NYLOC
13.. 539 109554���� 2���� WASHER ½ FLT
14.. 539 123593���� 2���� YOKE
21.. 539 112212���� 2���� TIRE, REAR, 18 x 8.5-8
539 112213��� 2���� TIRE ONLY
539 112214��� 2���� RIM
22.. 539 130820���� 2���� TIRE, REAR, 18 x 9.5-8
MODEL 965886201 ONLY
539 130822��� 2���� TIRE ONLY, MODEL
965886201 ONLY
539 112217��� 2���� RIM, MODEL 965886201
ONLY
23.. 539 101173���� 8���� NUT, LUG ½
Dixon - 21
42" DECK
29
21
37
27 26
23
18
14
35
26
28
36
19
11
34
18
6
5
12
24
25
4
26
14
3
20
38
13
15
49
1
41
44
42
46
30
47
43
22
31
11
33
48
2
32
45
9
39
10
16
7
17
8
Torque to
45-55 ft/lbs
22 - Dixon
40
42" DECK
ITEM
PART NO.
QTY.
DESCRIPTION
ITEM PART NO.
QTY.
DESCRIPTION
1.. 525 307402���� 1���� DECK w/DECALS
26.. 539 990692�� 10���� WASHER 5/16 STD FLT
2.. 539 112170���� 3���� HOUSING ASSY
27.. 539 990209���� 8���� BOLT, HEX HD 5/16-18 x 1
3.. 539 107520���� 3���� WASHER, SPACER
28.. 539 990187���� 8���� WASHER 5/16 SLW
4.. 539 107630�� 12���� SCREW 5/16 -18 x WSH HD
29.. 539 117245���� 1���� BELT, DECK
5.. 525 348501���� 3���� PULLEY, MANDREL
30.. 539 112413���� 1���� PLATE, CONFINEMENT
6.. 539 107590���� 3���� NUT /16 TOP CNTRLK
31.. 539 990799���� 2���� BOLT, RD HD 5/16-18 x 5/8
7.. 525 326801���� 3���� BLADE
32.. 539 990717���� 2���� NUT 5/16-18 HEX NYLOC
8.. 539 107522���� 3���� BOLT ASSY, BLADE
33.. 539 112050���� 3���� BEARING, BALL
9.. 532 176066���� 1���� ROLLER, NOSE
34.. 539 976998���� 1���� ZERK
9
10.. 539 107613���� 1���� ROD, ROLLER, NOSE
35.. 539 101331���� 1���� NUT ½-13 HEX NYLOC
11.. 539 990365���� 2���� PIN, COTTER /8 x ¾
36.. 539 990550���� 1���� WASHER ½ STD FLT
12.. 539 112198���� 1���� ARM, IDLER
37.. 539 990582���� 1���� BOLT, HEX HD 3/8-16 x 1
13.. 539 103256���� 1���� SPRING
38.. 539 103427���� 1���� BUSHING, PIVOT
14.. 539 132728���� 3���� PULLEY, IDLER
39.. 539 102243���� 1���� WASHER, SUPPORT
15.. 539 112169���� 2���� BUSHING, IDLER
40.. 539 103433���� 1���� BOLT, HEX HD ½-13 x 3¼
16.. 539 106504���� 2���� HEAVY WASHER
41.. 539 112899���� 2���� NUT 5/16-18 FLANGE NYLOC
17.. 539 101341���� 2���� BOLT, HEX HD 3/8-16 x 3
42.. 532 195161���� 2���� STUD, w/ANTI- ROTATE
18.. 539 990517���� 3���� WASHER 3/8 FLT STD
43.. 539 976989���� 2���� HAIRPIN
19.. 539 976979���� 4���� NUT 3/8-16 HEX NYLOC
44.. 539 976982���� 2���� WASHER 5/8 FLT SAE
20.. 539 104763���� 8���� RETAINER, U TYPE
45.. 539 119893���� 1���� DECAL, 42
21.. 525 341401���� 1���� BELT SHIELD, RT
46.. 539 112620���� 1���� DECAL, BELT ROUTING
22.. 525 341501���� 1���� BELT SHIELD, LT
47.. 539 105743���� 2���� DECAL, NO STEP
23.. 539 110731���� 1���� CHUTE, DISCHARGE
48.. 539 117707���� 1���� DECAL, FUSION
24.. 539 110735���� 1���� SPRING, TORSION
49.. 539 118762���� 1���� SPRING
1
25.. 539 110736���� 1���� PIN, CLEVIS /16
5
Dixon - 23
46" DECK
30
34
36
29
40
15
42
38
46
20
41
39
9
19
27
42
23
45
24
33
18
21
44
6
Torque to
55-70 ft/lbs
43
25
14
36
35
17
23
22
37
12
44
27
32
28
27
1
5
3
7
26
33
31
47
8
10
2
11
16
26
4
24 - Dixon
13
Torque to
45-50 ft/lbs
46" DECK
ITEM
PART NO.
QTY.
DESCRIPTION
ITEM PART NO.
QTY.
DESCRIPTION
1.. 522 745401���� 1���� DECK w/DECALS
25.. 539 128101���� 1���� BOLT, 3/8-16 x 2½, CARRIAGE
2.. 539 107518���� 2���� STRIPPER,UNIVERSAL
26.. 539 990799���� 7���� BOLT, RD HD 5/16-18 x 5/8
3.. 539 107610���� 3���� WHEEL, GAUGE
27.. 539 990717���� 8���� NUT 5/16-18, NYLOC
4.. 777 405380���� 2���� BLADE, HI-LIFT
28.. 539 976979���� 3���� NUT 3/8-16, NYLOC
5.. 539 107520���� 2���� WASHER-SPACER
29.. 539 200282���� 1���� NUT 3/8-16, NYLOC, JAM
6.. 539 107590���� 2���� NUT, 9/16 CENTERLOCK
30.. 539 117245���� 1���� BELT, DECK
7.. 539 107608���� 3���� BOLT, SHOULDER
31.. 539 108461���� 1���� BOLT ¼-20 x ½ HWST
8.. 532 415598���� 1���� WASHOUT PORT
32.. 539 107630���� 8���� SCREW, WASHER HEAD
9.. 532 405506���� 1���� SHIELD, BELT RH
33.. 539 107631���� 4���� SCREW, ¼-20 x 5/8 TRDROLL
10.. 532 405507���� 1���� SHIELD, BELT LH
34.. 539 104870���� 1���� BOLT, HEX HD 7/16-14 x 2½
11.. 532 403149���� 1���� BAFFLE, FRONT
35.. 539 119124���� 1���� NUT 7/16-14, NYLOC
12.. 532 403150���� 1���� BAFFLE, FRONT RH
36.. 539 104864���� 2���� WASHER 7/16
13.. 532 193003���� 2���� BOLT, WASHER
37.. 510 240201���� 1���� DECAL, BELT ROUTING
14.. 532 192557���� 1���� BRACKET, DEFLECTOR
38.. 539 132728���� 1���� PULLEY, IDLER
15.. 532 405357���� 1���� SHIELD, DEFLECTOR
39.. 522 706202���� 1���� ARM, IDLER
16.. 539 107515���� 2���� CUTTER HOUSING
40.. 532 196104���� 1���� PULLEY, IDLER SPEC. HUB
17.. 539 113962���� 2���� PULLEY, DECK
41.. 539 112076���� 1���� IDLER BUSHING
18.. 539 107609���� 1���� SPRING, TORSION
42.. 539 109562���� 4���� WASHER, 3/8
19.. 539 107627���� 1���� CAP, SLEEVE
43.. 539 115574���� 1���� EYE BOLT 5/16 x 3½
20.. 539 110462���� 1���� ROD, HINGE
44.. 539 990585���� 2���� NUT 5/16-18, WHIZLK
21.. 539 107626���� 1���� PUSHNUT
45.. 539 120920���� 1���� SPRING, DECK BELT
22.. 532 195161���� 2���� STUD w/ANTI-ROTATE
46.. 539 990627���� 1���� BOLT, HEX HD 5/16-18 x 1¼
23.. 539 112899���� 3���� NUT 5/16-18, FLANGE NYLOC
47.. 521 967401���� 1���� DECAL, 46"
24.. 539 118762���� 1���� SPRING
Dixon - 25
48" DECK
33
50
58
57
7
10
54
18
11
10
49
53
19
12
6
59
48
14
14
56
4
23
20
15
37
3
5
51
36
42
26
10
27
41
46
39
45 44
9
35
40
38
30
8
31
43
34
23
32
13
19
2
21
1
22
52
55
24
29
28
16
17
26 - Dixon
47
25
48" DECK
ITEM
PART NO.
QTY.
DESCRIPTION
ITEM PART NO.
QTY.
DESCRIPTION
1.. 522 745501���� 1���� DECK w/ DECALS
31.. 539 990799���� 2���� BOLT, RD HD 5/16-18 x 5/8
2.. 539 112170���� 3���� HOUSING ASSYBLY
32.. 539 990717���� 2���� NUT 5/16-18, NYLOC
3.. 539 107520���� 3���� WASHER-SPACER
33.. 539 109243���� 1���� BELT
4.. 539 107590���� 3���� NUT, /16, TOP CENTERLOCK
34.. 522 443401���� 1���� DECAL, 48
5.. 539 107630�� 12���� SCREW, WASHER HEAD
35.. 539 112620���� 1���� DECAL, BELT ROUTING
6.. 539 110732���� 1���� DISCHARGE CHUTE
36.. 539 118762���� 2���� SPRING
7.. 521 953401���� 1���� SHIELD, BELT, RT
37.. 539 112171���� 3���� PULLEY
8.. 521 953501���� 1���� SHIELD, BELT, LT
38.. 539 109332���� 2���� NUT 3/8-16, JAM
9.. 539 104763���� 8���� RETAINER "U" TYPE 5/16-18
39.. 539 116378���� 1���� ISO-MOUNT BUSHING
9
10.. 539 990692�� 10���� WASHER, /16
40.. 539 990122���� 1���� WASHER, 3/8 SAE
5
11.. 539 990187���� 8���� LOCKWASHER 5/16
41.. 539 990250���� 1���� WASHER ½ SAE
12.. 539 990209���� 8���� BOLT, HEX HD /16-18 x 1
42.. 539 990923���� 1���� BOLT, RD HD 3/8-16 x 1¾
13.. 539 112050���� 3���� BALL BEARING
43.. 539 105743���� 2���� DECAL, NO STEP
14.. 539 132728���� 3���� PULLEY, IDLER
44.. 532 195161���� 2���� STUD, w/ ANTI-ROTATE
15.. 539 112169���� 2���� IDLER BUSHING
45.. 539 112899���� 2���� NUT 5/16-18, FLANGE NYLOC
16.. 539 106504���� 2���� HEAVY WASHER
46.. 539 976989���� 2���� HAIRPIN #4
17.. 539 101341���� 2���� BOLT, HEX HD /8-16 x 3
47.. 539 976982���� 2���� WASHER 5/8 SAE
18.. 539 990517���� 2���� WASHER, 3/8
48.. 539 112198���� 1���� IDLER ARM
19.. 539 976979���� 4���� NUT /8-16, NYLOC
49.. 539 990517���� 1���� WASHER, 3/8
20.. 539 103256���� 1���� SPRING
50.. 539 990730���� 1���� BOLT, HEX HD 3/8-16 x 1¾
21.. 532 176066���� 1���� ROLLER, NOSE
51.. 539 103427���� 1���� PIVOT BUSHING
22.. 539 107613���� 1���� ROD, ROLLER, NARROW
52.. 539 102243���� 1���� SUPPORT WASHER
23.. 539 990365���� 2���� PIN, COTTER /8 x ¾
53.. 539 103433���� 1���� BOLT, HEX HD ½-13 x 3¼
24.. 539 107610���� 2���� WHEEL, GAUGE
54.. 539 990550���� 1���� WASHER ½
25.. 539 107608���� 2���� BOLT, SHOULDER
55.. 539 101331���� 1���� NUT ½, NYLOC
26.. 539 110735���� 1���� SPRING, TORSION
56.. 539 976998���� 1���� ZERK
27.. 539 110736���� 1���� PIN, CLEVIS 5/16 x 5.19
57.. 539 923515���� 1���� SPACER
28.. 539 113425���� 3���� BLADE, 16¼
58.. 539 114981���� 1���� GUIDE, BELT
29.. 539 107522���� 3���� BOLT, /16
59.. 539 990118���� 1���� LOCKWASHER, 3/8
5
3
3
1
7
30.. 539 113427���� 1���� CONFINEMENT PLATE
Dixon - 27
54" DECK
44
12
28
25
7
9
Torque to
55-70 ft/lbs
10
16
24
50
16
15
15
23
14
44
9
14
7
35
18
24
34
20
33
27
32
22
21 13
11
48
49
6
36
24
26
43
37
19
17
16
45
31
4
46
5
38
29
1
41
47
30
40
41
8
39
41
2
3
28 - Dixon
42
Torque to
45-50 ft/lbs
30
54" DECK
ITEM
PART NO.
QTY.
DESCRIPTION
ITEM PART NO.
QTY.
DESCRIPTION
1.. 522 745601���� 1���� DECK w/ DECALS
27.. 539 128101���� 1���� BOLT /8-16 x 2½ CARRIAGE
2.. 539 112057���� 3���� MANDREL, GREASABLE
28.. 539 114557���� 1���� V-BELT
3.. 777 187256���� 3���� BLADE, BAGGING
29.. 539 990188���� 1���� WASHER 5/16, SAE
4.. 539 107610���� 4���� WHEEL, GAUGE
30.. 539 990717�� 12���� NUT 5/16-18, NYLOC
5.. 539 107608���� 4���� BOLT, SHOULDER
31.. 539 990122���� 4���� WASHER 3/8, SAE
6.. 532 195161���� 2���� STUD, w/ ANTI-ROTATE
32.. 539 110462���� 1���� ROD, HINGE
7.. 539 112171���� 3���� PULLEY
33.. 539 107626���� 1���� PUSHNUT
8.. 539 107520���� 3���� WASHER-SPACER
34.. 539 107609���� 1���� SPRING, TORSION
9.. 539 107590���� 3���� NUT /16, CENTERLOCK
35.. 539 107627���� 1���� CAP-SLEEVE
9
3
36.. 539 109554���� 2���� WASHER ½
10.. 539 112054���� 1���� DEFLECTOR
11.. 539 100145���� 1���� BOLT, RD HD /8-16 x 2
37.. 539 976989���� 2���� HAIRPIN #4
12.. 539 113558���� 1���� BELT SHIELD, RT
38.. 539 112059���� 1���� BAFFLE, RIGHT
13.. 539 990585���� 3���� NUT 5/16-18, WHIZLK
39.. 539 112060���� 1���� BAFFLE, LEFT
14.. 532 196106���� 2���� PULLEY IDLER
40.. 539 112062���� 1���� BAFFLE, CENTER
15.. 539 990517���� 3���� WASHER 3/8
41.. 539 990799���11���� BOLT, RD HD 5/16-18 x 5/8
16.. 539 976979���� 6���� NUT 3/8-16, NYLOC
42.. 539 107522���� 3���� BOLT 7/16
17.. 539 990316���� 1���� BOLT, RD HD 5/16-18 x ¾
43.. 539 107630�� 12���� SCREW, WASHER HEAD
18.. 539 113557���� 1���� BELT SHIELD, LT
44.. 539 107631���� 4���� SCREW ¼-20 x 5/8, THDROLL
19.. 539 112899���� 1���� NUT 5/16-18, FLANGE NYLOC
45.. 532 415598���� 1���� WASHOUT PORT
20.. 510 220002���� 1���� IDLER ARM
46.. 539 108461���� 1���� BOLT ¼-20 x ½ HWST
21.. 539 115574���� 1���� EYE BOLT /16 x 3½
47.. 521 967501���� 1���� DECAL, 54
22.. 539 120920���� 1���� SPRING, DECK BELT
48.. 539 112620���� 1���� DECAL, BELT ROUTING
23.. 532 196104���� 1���� PULLEY, IDLER SPEC. HUB
49.. 539 118762���� 2���� SPRING
24.. 539 104864���� 3���� WASHER /16
50.. 522 629701���� 1���� BELT KEEPER
3
5
7
25.. 539 104870���� 1���� BOLT, HEX HD 7/16-14 x 2½
26.. 539 119124���� 1���� NUT, 7/16-14, NYLOC
Dixon - 29
SEAT
MODELS 966038901, 966054201, 965883501
13
10
2
13
5
4
31
1
3
7
6
4
8
5
15
19
20
29
21 22 22
12
16
28
9
14
18
27
24
21
17
26
30
23
24
30 - Dixon
11
25
SEAT
ITEM
PART NO.
QTY.
DESCRIPTION
ITEM PART NO.
QTY.
DESCRIPTION
1.. 539 122381���� 1���� BOTTOM, SEAT
18.. 539 110300���� 2���� SPRING, SEAT
2.. 522 854202���� 1���� BRACKET, ARM REST LH
19.. 539 976941���� 2���� BOLT, HEX HD 3/8-16 x 1¼
3.. 522 854201���� 1���� BRACKET, ARM REST RH
20.. 539 990517���� 2���� WASHER 3/8 FLT STD
4.. 539 990188�� 22���� WASHER 5/16 SAE FLT
21.. 539 990122���� 4���� WASHER 3/8 SAE FLT
5.. 539 115566�� 10���� BOLT, HEX 5/16-18 x 1 NYLOC
22.. 539 976979���� 4���� NUT 3/8-16 HEX NYLOC
6.. 539 115789���� 8���� WASHER, NYLON
23.. 539 102587���� 2���� GROMMET, BUMPER
7.. 539 108388���� 2���� SCREW ¼-20 x ¾ RD HD SLT
24.. 539 104763���� 5���� RETAINER, U TYPE
8.. 539 117398���� 1���� SWITCH, SEAT
25.. 510 231302���� 1���� BOX, BATTERY
9.. 539 103247���� 1���� LANYARD
26.. 539 990645���� 2���� BOLT, RD HD 3/8-16 x 1
10.. 539 122380���� 1���� BACK, SEAT
27.. 539 107475���� 4���� BOLT 5/16-18 x ¾ THD FRM
11.. 539 118102���� 1���� EDGE CLIP
28.. 539 130896���� 2���� BOLT 5/16-18 HEX SHOULDER
12.. 539 976935���� 6���� BOLT, HEX HD 5/16-18 x 1½
29.. 539 112899���� 2���� NUT 5/16-18 FLANGE NYLOC
13.. 522 858101���� 2���� ARM REST
30.. 510 422701���� 2���� BOLT, RD HD-18 x 2½
14.. 539 990692���� 4���� WASHER /16 STD FLT
31.. 539 990209���� 4���� BOLT, HEX HD 5/16-18 x 1
15.. 525 811504���� 1���� PAN, SEAT
NOT SHOWN
5
16.. 522 506902���� 1���� SUPPORT, SEAT
522 875901��� 1���� SEAT COMPLETE
17.. 510 182902���� 2���� SUPPORT, SEAT RR
Dixon - 31
SEAT
MODELS 965883101, 965883201
19
18
16
15
17
14
4
5
1
3
12
9
8
11
13
9
2
6
10
32 - Dixon
7
SEAT
ITEM
PART NO.
QTY.
DESCRIPTION
ITEM PART NO.
QTY.
DESCRIPTION
1.. 510 171904���� 1���� SUPPORT, SEAT
11.. 539 990645���� 2���� BOLT, RD HD 3/8-16 x 1
2.. 510 182902���� 2���� SUPPORT, REAR SEAT
12.. 539 107475���� 4���� BOLT 5/16-18 x ¾, TRD FORM
3.. 539 110300���� 2���� SPRING, SEAT
13.. 510 422701���� 2���� BOLT, RD HD 5/16-18 x 2½
4.. 539 976941���� 2���� BOLT, HEX HD 3/8-16 x 1¼
14.. 539 108503���� 1���� BOLT, HEX HD 3/8-16 x 5/8
5.. 539 990517���� 2���� WASHER, 3/8
15.. 539 111897���� 1���� WASHER 3/8, SPECIAL
6.. 539 990122���� 4���� WASHER, 3/8 SAE
16.. 522 598901���� 1���� SEAT
7.. 539 976979���� 4���� NUT /8-16, NYLOC
17.. 532 196977���� 1���� SEAT PAN
8.. 539 102587���� 2���� GROMMET, BUMPER
18.. 532 197661���� 1���� HANDLE, SLIDE, SEAT
9.. 539 104763���� 5���� RETAINER /16-18, "U" TYPE
19.. 532 198200���� 1���� SPRING, LATCH SEAT
3
5
10.. 510 231302���� 1���� BOX, BATTERY
Dixon - 33
DECALS
MODEL 966038901
13
9
2
14
12
1
7
13
3
5
8
11
10
6
20
4
15
21
17
16
34 - Dixon
18
19
DECALS
ITEM
PART NO.
QTY.
DESCRIPTION
ITEM PART NO.
QTY.
DESCRIPTION
1.. 539 101881���� 1���� DECAL, PROP 65
12.. 521 980501���� 1���� DECAL, HEIGHT
2.. 539 105745���� 1���� DECAL, BATTERY WARNING
13.. 521 971701���� 2���� DECAL, DIXON DOMED
3.. 539 108385���� 1���� DECAL, DO NOT TOW
14.. 539 110974���� 1���� DECAL, FST
4.. 539 109897���� 1���� DECAL, SERVICE
15.. 539 115717���� 2���� DECAL, DANGER
5.. 539 103333���� 2���� DECAL, MOTION CONTROL
16.. 539 913010���� 2���� DECAL, CPSC
6.. 539 109908���� 1���� DECAL, SAFETY WARN
17.. 539 105746���� 1���� DECAL, SEVERING
7.. 539 113213���� 1���� DECAL, WARNING
18.. 539 103491���� 1���� DECAL, 42"
8.. 539 117709���� 1���� DECAL, FLAG
19.. 539 112620���� 1���� DECAL, BELT ROUTING
9.. 521 982701���� 1���� DECAL, SPEEDZTR
20.. 539 105743���� 2���� DECAL, NO STEP
10.. 539 120006���� 1���� DECAL, PARK BRAKE
21.. 539 117707���� 1���� DECAL, FUSION
11.. 539 977778���� 2���� ABRASIVE PAD
Dixon - 35
DECALS
MODELS 966054201, 965883101, 965883501, 965883201
16
12
14
1
4
11
6
10
2
13
14
4
9
5
12
15
3
8
7
36 - Dixon
DECALS
ITEM
PART NO.
QTY.
DESCRIPTION
1.. 539 105745���� 1���� DECAL, BATTERY WARNING
ITEM PART NO.
QTY.
DESCRIPTION
9.. 539 120006���� 1���� DECAL, PARK BRAKE
2.. 539 108385���� 1���� DECAL, DO NOT TOW
10.. 539 977778���� 2���� ABRASIVE PAD
3.. 539 109897���� 1���� DECAL, SERVICE
11.. 521 980501���� 1���� DECAL, HEIGHT
4.. 539 103333���� 2���� DECAL, MOTION CONTROL
12.. 521 971701���� 2���� DECAL, DIXON DOMED
5.. 539 107959���� 1���� DECAL, WARNING
13.. 521 982701���� 1���� DECAL, SPEEDZTR
6.. 539 113213���� 1���� DECAL, WARNING
14.. 539 110974���� 1���� DECAL, FST
7.. 539 913010���� 2���� DECAL, CPSC
15.. 539 105746���� 1���� DECAL, SEVERING
8.. 539 115717���� 2���� DECAL, DANGER
16.. 539 110279���� 1���� DECAL, ECM AUSTRALIA
Dixon - 37
P/N 115 145626 R01
05/26/09

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