non mandrel benders

Transcription

non mandrel benders
4 PRESIDENT’S LETTER OF INTRODUCTION
Dear Customer,
A new corporate image and a complete new product line symbolizes the
new General Catalogue which represents the first step towards a global
®
development of all ERCOLINA machinery, combined with a solid and
dynamic company restructure.
After 35 years experience in research and maufacturing, CML International S.p.A. has reached the perfect
synergy between innovation, service and competitiveness allowing the company to boast a leading position
in manufacturing and worldwide distribution of bending machines.
Our company mission is to create a serious, trusted, and everlasting Partnership with all our Customers.
We are proud to present ourselves as a consolidated company “Made in Italy” from designing to
production, from sales to after-sales service. We are deeply committed to offer a reliable and high quality
product to give shape, or “curve”, to your bending needs as we have accomplished with exclusive
Customers such as Agusta, Boeing, Caterpillar, Ferrari, Fincantieri, Harley-Davidson, Nissan, Toyota and many
others.
®
Besides being a challenging sales message, the new slogan “ERCOLINA Setting the Curve”, promoted with
®
this catalogue, highlights ERCOLINA as the main roleplayer in fixing the standards of tube bending in our
competitive sector.
Before consulting this new Catalogue, I wish to thank you all for the loyalty shown and look forward to a long
®
profitable working activity together. I am confident that ERCOLINA will completely meet your requirements
and contribute to our mutual success.
The President
(Alessandro Caporusso)
4 THE COMPANY
Founded in 1973,
CML International S.p.A.
starts off as an Italian
manufacturer of small
p u s h - t y p e b e n d e r s,
nowadays known around
the world as Jolly and
Junior.
Key aspects of the Company success are:
continuous investments in research &
development (more than 7% of profits), firstclass quality of raw materials and specialized
workforce (more than 150 employees), wide
distribution network (more than 60 retailers in
Italy, 200 distributors throughout the world, 3
branches in Germany, USA and Korea).
Due to a strong international patent,
®
ERCOLINA Trademark has rapidly established
itself as a leading brand on major worldwide
markets.
Today the manufacturing plant, situated at an
equal distance between Rome and Naples
(about 90 Km / 60 miles) and covering a
2
2
surface of more than 10,000 m (108,000 ft ) is
a top of the art technological center of
specialized metalworking machinery.
®
In time, ERCOLINA launches on the market
machines such as Ring Rollers, Horizontal
Presses, Notchers, and others, which are
completely designed and manufactured in
Italy by CML.
With a solid experience and a new
infrastructure, CML improves its bending
technology, offering mandrel benders with
automatic working cycles and high precision
CNC controls.
Commitment, expertise and dedication
moves CML towards its mission, full customer
satisfaction, with total abidance to quality
and environment (company certified UNI EN
ISO 9001:2000 and 14001:2004).
CML International S.p.A. in Piedimonte San
Germano (FR) Italy is the official and sole
®
production plant for ERCOLINA .
INDEX
RING ROLLERS
MANDREL BENDERS
page
Pyramidals CE
4CE100
4CE70
4CE50
4CE40
Megabender
6
7
8
9
Pyramidals CE CNC2
4CE50-ECO/02
42
Mandrel Accessories
43
page
Ercopress
4ECO50
4ECO40
12
13
Ring Roller Accessories
14
4EP45 / EP25
48
Ercopress Accessories
49
Erconotch
4EN180 / EN100
51
Erconotch Accessories
53
page
Ercoform
Megabender
4MG76
4MG030
4MG030 with mandrel
METALWORKING
11
Pyramidals ECO
NON MANDREL BENDERS
page
22
23
4EF35
54
Ercoform Accessories
55
Topbender
4TB60
4TB050
4TB050EDT
24
25
26
Ercoheat
27
28
TOOLING
4EH2 / EH1
58
Superbender
4SB48
4SB060
4Ring Rollers
4Non Mandrel Benders
4Mandrel Benders
4Metalworking
Medibender
4MB42 / MB42 P
4MD070
4MD083
29
30
31
Minibender
4MN092
32
Non Mandrel Accessories
34
APPENDIX
4Conversion Table
4ASTM Table
4How To Calculate Tube Length
4Application Data Form
1
page
60
67
92
94
pag.
97
98
99
100
RING ROLLER LINE
®
Ercolina Ring Rollers are the top most powerful and reliable choice for everyone who is looking for a
very powerful machine, capable of bending all types of profiles. With fast tooling set-up and easy
programming, the machine line guarantees excellent quality and high repeatability bends.
Ercolina® is proud of offering a wide range of angle rolling machines for all different market requests,
from small-size manual machines to big-size sophisticated CNC machines.
Welded steel construction and cast iron mainframes add strength
and rigidity to the machines, also equipped with forged, treated and
rectified chrome-nickel alloy steel shafts.
Threaded shafts with micrometric regulating ring for accurate and easy
tooling positioning, with no additional spacers normally required.
Ercolina® rolls are specially heat-treated to obtain the highest material
hardness and anti-scratching finishing on profiles. To ensure
tighter material grip and higher rolling accuracy, rolls diameters are
larger than those that may be presently found on the market.
Ercolina® quality controls guarantee exact shaft alignment with
machine mainframe to provide a strong pulling capacity, also with
high rotation speeds, which leads to high production volumes.
The machine line offers both manual and hydraulic side guides (like the
RLI-Hydraulic Side Pressure Rolls) to help minimize deflection on
high wall thickness section and complex profiles, such as angles
leg-in & leg-out.
Central roll positioning is micro-adjusted on manual machines and
electronically adjusted by a positioning device (encoder) on all
hydraulic machines, for accurate repeatability of bending results
and “no marks” final bend quality.
®
Ercolina control panels are designed for user friendly bend
programming. Operating functions are easy to set, all control menu
®
are multi-languages. For operating Ercolina Ring Rollers only a brief
product training is required. Accuracy and simple operator skills make
these machines the optimal choice compared to other very expensive
and sophisticated machinery.
2
CE / E / A
RING ROLLER LINE
All Ercolina® Ring Rollers offer further highly competitive advantages such as:
aQuick tool change over;
aLow maintenance. Clutches and brakes have very extensive life cycles;
aLong-lasting
products designed to perform under the hardest and challenging
conditions.
All machines are made of finest quality materials. Electronic boards and all electric
parts use advanced safety systems for reliable overload protection;
aOperator
safety measures. All machines are supplied with emergency stop
buttons. Ercolina® products comply with CE Standards;
aBending special profile sections is also easy for profiles such as: angle leg-in & leg-out,
flat bars on-edge & on-flat, round and square bars, H & I beams, and many others;
aCustomized
products guaranteed by a 30-year-old technical department constantly
dedicated to special tooling applications. Ercolina® special tooling allows to bend all
kind of profiles in all different application sectors: windows and doors, ironworking, furniture,
and many others.
®
Ercolina grants a long experience with Ring Rollers in manufacturing and selling over 20,000 bending
tools to every country in the world.
PROFILE ROLLING has become simple and profitable
with one of the leading product
in the bending machinery market for over 30 years,
®
Ercolina
3
CE / E / A
RING ROLLERS
SECTOR
APPLICATIONS
Railings for spiral staircases,
arches, gates, window cases,
hollow sections & LTZ profiles
HOME FURNITURE
Application for street and garden
furniture, roofing
OUTDOOR FURNITURE
Spirals for heat exchangers and
boilers, arches for outdoor steel
construction
INDUSTRY
Applications for vehicles (window
frames, special piping)
TRANSPORT
Tractor roll bars, agricultural
equipment, green houses
AGRI-FOOD
4
CE / E / A
RING ROLLERS
Pyramidals CE
4CE100
4CE700
4CE50
4CE40
Pyramidals CE CNC2
4CE50-ECO/02
page
6
7
8
9
4CE100
4CE70
4CE70
page
4CE50
4CE50
4CE40
4CE40
11
4CE50-ECO/02
Pyramidals ECO
4ECO50
4ECO40
page
12
13
4ECO50
Ring Rollers Accessories
4ECO40
4ECO40
14
Patents
On Ring Rollers line:
448522 BE 2006 (Italy)
4RM 2003 A 00000089 (Italy - pending)
4EP 1 452 248 (Europe)
4P 365662 (Poland)
4226 6438 (Russia)
4TR 2004 00367B (Turkey)
47.032.423 (USA)
42.459.143 (Canada)
4242436 (Mexico)
4ZL 200410007234.5 (China)
4668095 (Korea)
43863531 (Japan)
42004200783 (Australia)
On artt. CE100 - CE70:
450758 BE 2005 (Italy)
4EP 1 455 964 (Europe)
4TR 2004 00087 T2 (Turkey)
47.065.998 (USA)
42.454.301 (Canada)
4241470 (Mexico)
5
On artt. CE50 - CE40:
41 296 311 (Italy)
4EP 0 879 655 (Europe)
4EP 1 466 678 (Europe - divisional)
45.970.770 (USA)
46.173.598 (USA - divisional)
42.238.159 (Canada)
4209183 (Mexico)
4ZL 98102946.9 (China)
4270759 (Korea)
43177216 (Japan)
4128652 (Taiwan)
CE / E / A
CE100
Pyramidal Ring Roller
Ø 100 mm Shaft
MODELS
Art.
Phase
Center Roll
Positioning
Drive Rolls
RLI
CE100H3-RLI
Three
Hydraulic
3
a
MAXIMUM CAPACITY
Capacities based on materials with T.S. 42 Kg/mm2 (psi 60.000) - Y.P. 25 Kg/mm2 (psi 36.000)
and rolled with more passes
Section
Gas Tube
Dimensions,
mm
Min Radius,
mm
5” x 6
1000
150 x 5
1000
120 x 120 x 4
1300
120 x 60 x 5
1500
70
300
60 x 60
300
120 x 20
500
40 x 40 x 5
80 x 80 x 16
100 x 100 x 12
300
500
800
100 x 100 x 12
500
U 40 x 35
UPN 260 x 90
250
600
art. CE100H3-RLI
For other profiles, see MAXIMUM CAPACITY table on page 10.
For dimensions in inches, see conversion table on page 97.
TECHNICAL DATA
SPECIAL MODELS
For technical data and maximum capacities refer to art. CE100H3-RLI tables
Description
Roll Shaft Diameter
Standard Roll Diameter
Standard Shaft Length
Long Shaft Length
Max Center Roll Stroke
Roll Shaft Speed
Indipendent Drive Rolls
Voltage*
Upper Drive Motor
Lower Drive Motors
Hydraulic Motor Power
Machine Mainframe
Piston Force
Machine Operating Position
Center Roll Positioning
Side Pressure Rolls
Display
Machine Body Construction
Number of Programs
Electric Foot Pedal Control
Noise Level (machine operating)
Dimensions (w x h x l)
Weight
CE100H3-RLI
Art.
100 mm
310 mm
200 mm
220 mm (upon request)
300 mm
6 rpm
3 Smooth
380 / 220 / 440 - 480 V
2 kW
1.5 kW x 2
2 kW
Steel
36 t
Horizontal / Vertical
Hydraulic
Hydraulic
Digital Programmable
Welded Steel
8
Yes
< 70 dB
1800 x 1650 x 2000 mm
2600 Kg
CE100H3
Description
Model with manual side pressure rolls.
RLI: Hydraulic Side Pressure Rolls
* Other voltages available upon request
6
CE / E / A
CE70
Pyramidal Ring Roller
Ø 70 mm Shaft
MODELS
Art.
Phase
Center Roll
Positioning
Drive Rolls
RLI
CE70H3-RLI
Three
Hydraulic
3
a
MAXIMUM CAPACITY
Capacities based on materials with T.S. 42 Kg/mm2 (psi 60.000) - Y.P. 25 Kg/mm2 (psi 36.000)
and rolled with more passes
Section
Gas Tube
Dimensions,
mm
Min Radius,
mm
3” x 6
600
100 x 4
600
80 x 80 x 3.2
1200
100 x 50 x 3.2
1000
60
300
50 x 50
300
100 x 12
800
30 x 30 x 4
80 x 80 x 12
250
1000
100 x 80 x 9
600
U 30 x 15
UPN 160 x 65
150
800
art. CE70H3-RLI
For other profiles, see MAXIMUM CAPACITY table on page 10.
For dimensions in inches, see conversion table on page 97.
TECHNICAL DATA
SPECIAL MODELS
For technical data and maximum capacities refer to art. CE70H3-RLI tables
Description
Roll Shaft Diameter
Standard Roll Diameter
Standard Shaft Length
Max Center Roll Stroke
Roll Shaft Speed
Indipendent Drive Rolls
Voltage*
Upper Drive Motor
Lower Drive Motors
Hydraulic Motor Power
Machine Mainframe
Piston Force
Machine Operating Position
Center Roll Positioning
Side Pressure Rolls
Display
Machine Body Construction
Number of Programs
Electric Foot Pedal Control
Noise Level (machine operating)
Dimensions (w x h x l)
Weight
CE70H3-RLI
Art.
70 mm
245 mm
160 mm
220 mm
5.6 - 6.7 rpm
3 Smooth
220 / 380 / 440 - 480 V
1.1 kW
1.1 kW x 2
2 kW
Cast Iron
22 t
Horizontal / Vertical
Hydraulic
Hydraulic
Digital Programmable
Welded Steel
8
Yes
< 70 dB
1000 x 1500 x 1250 mm
1400 Kg
CE70H3
Description
Model with manual side pressure rolls.
RLI: Hydraulic Side Pressure Rolls
* Other voltages available upon request
7
CE / E / A
CE50
Pyramidal Ring Roller
Ø 50 mm Shaft
MODELS
art. CE50MR3
Art.
Phase
Center Roll
Positioning
Drive Rolls
CE50H3
Three
Hydraulic
3
CE50H2
Three
Hydraulic
2
CE50MR3
Three
Manual
3
MAXIMUM CAPACITY
Capacities based on materials with T.S. 42 Kg/mm2 (psi 60.000) - Y.P. 25 Kg/mm2 (psi 36.000)
and rolled with more passes
Section
Gas Tube
Dimensions,
mm
Min Radius,
mm
2”1/2 x 3.6
400
80 x 2
800
60 x 60 x 3
600
100 x 40 x 4
1300
40
250
40 x 40
350
60 x 10
300
25 x 25 x 3
50 x 50 x 6
60 x 60 x 6
150
300
350
artt. CE50H2 - CE50H3
80 x 80 x 6
400
100 x 45 x 6
350
SPECIAL MODELS
For technical data and maximum capacities, consult standard models tables
Art.
CE50H3
CE50H2
CE50MR3
For other profiles, see MAXIMUM CAPACITY table on page 10.
For dimensions in inches, see conversion table on page 97.
TECHNICAL DATA
Description
Roll Shaft Diameter
Standard Roll Diameter
Max Center Roll Stroke
Roll Shaft Speed
Indipendent Drive Rolls
Voltage*
Motor
Hydraulic Motor Power
Machine Mainframe
Piston Force
Machine Operating Position
Center Roll Positioning
Display
Machine Body Construction
Number of Programs
Electric Foot Pedal Control
Dimensions (w x h x l)
Weight
Description
V2*
2 speeds models - Other features same as
standard models.
* Speeed of V2 models (two speed machines): 9/18 rpm with brake (for 60 Hz), 6/12 rpm (for 50 Hz)
CE50H3
CE50H2
CE50MR3
50 mm
178 mm
142 mm
9 rpm
3 Smooth
220 / 240 - 380 / 440 V
1.85 kW
1.50 kW
Cast Iron
10 t
Horizontal / Vertical
Hydraulic
Digital Programmable
Welded Steel
8
Yes
650 x 1270 x 1100 mm
430 Kg
50 mm
178 mm
142 mm
9 rpm
2 Knurled
220 / 240 - 380 / 440 V
1.85 kW
1.50 kW
Cast Iron
10 t
Horizontal / Vertical
Hydraulic
Digital Programmable
Welded Steel
8
Yes
650 x 1270 x 1100 mm
400 Kg
50 mm
178 mm
134 mm
9 rpm
3 Smooth
220 / 240 - 380 / 440 V
1.85 kW
No
Cast Iron
No
Horizontal / Vertical
Manual (with torque multiplier)
Digital
Welded Steel
1
Yes
650 x 1430 x 1100 mm
410 Kg
* other voltages available upon request
8
CE / E / A
CE40
Pyramidal Ring Roller
Ø 40 mm Shaft
MODELS
artt. CE40MR2 - CE40MR3
Art.
Phase
Center Roll
Positioning
Drive Rolls
CE40H3
Three
Hydraulic
3
CE40MR3
Three
Manual
3
CE40MR2
Three
Manual
2
MAXIMUM CAPACITY
Capacities based on materials with T.S. 42 Kg/mm2 (psi 60.000) - Y.P. 25 Kg/mm2 (psi 36.000)
and rolled with more passes
Section
Gas Tube
Dimensions,
mm
Min Radius,
mm
2” x 3.2
450
70 x 1.5
700
50 x 50 x 3
500
60 x 30 x 3
600
35
250
35 x 35
250
50 x 10
300
25 x 25 x 3
40 x 40 x 4
50 x 50 x 6
150
250
300
60 x 60 x 6
400
80 x 45 x 6
350
art. CE40H3
SPECIAL MODELS
For technical data and maximum capacities, consult standard models tables
Art.
CE40H3
CE40MR3
CE40MR2
For other profiles, see MAXIMUM CAPACITY table on page 10.
For dimensions in inches, see conversion table on page 97.
Description
V2*
2 speeds models - Other features same as
standard models.
* Speeed of V2 models (two speed machines): 10/20 rpm with brake (for 60 Hz), 9/18 rpm (for 50 Hz)
TECHNICAL DATA
Roll Shaft Diameter
Standard Roll Diameter
Max Center Roll Stroke
Roll Shaft Speed
Indipendent Drive Rolls
Voltage*
Motor
Hydraulic Motor Power
Machine Mainframe
Piston Force
Machine Operating Position
Center Roll Positioning
Display
Machine Body Construction
Number of Programs
Electric Foot Pedal Control
Dimensions (w x h x l)
Weight
Description
CE40H3
CE40MR3
CE40MR2
40 mm
165 mm
124 mm
10 rpm
3 Smooth
220 / 240 - 380 / 440 V
1.85 kW
1.50 kW
Cast Iron
7t
Horizontal / Vertical
Hydraulic
Digital programmable
Welded Steel
8
Yes
560 x 1430 x 980 mm
340 Kg
40 mm
165 mm
124 mm
10 rpm
3 Smooth
220 / 240 - 380 / 440 V
1.85 kW
No
Cast Iron
No
Horizontal / Vertical
Manual (with torque multiplier)
Digital
Welded Steel
1
Yes
560 x 1430 x 980 mm
300 Kg
40 mm
165 mm
125 mm
10 rpm
2 Knurled
220 / 240 - 380 / 440 V
1.85 kW
No
Cast Iron
No
Horizontal / Vertical
Manual (with torque multiplier)
Digital
Welded Steel
1
Yes
560 x 1430 x 980 mm
280 Kg
* other voltages available upon request
9
CE / E / A
PYRAMIDALS CE
MAXIMUM CAPACITY
Capacityes based on materials with T.S. 42 Kg/mm2 (psi 60.000) - Y.P. 25 Kg/mm2 (psi 36.000) and rolled with more passes.
For dimensions in inches, see conversion table on page 97.
CE100
CE70
CE50
CE40
Profile
Dimensions
(mm)
Min Radius
(mm)
Tooling
(type)
Dimensions
(mm)
Min Radius
(mm)
Tooling
(type)
Dimensions
(mm)
Min Radius
(mm)
Tooling
(type)
Dimensions
(mm)
Min Radius
(mm)
Tooling
(type)
Gas Tube
normal series
4” x 10
5” x 6
600
1000
RT + TI
RT + TI
1/2” x 3
3” x 6
200
600
RT
RT + TI
3/4” x 3.2
2” x 3.9
2”1/2 x 3.6
100
300
400
RT
RT
RT + TI
1/2” x 2.3
1” x 3.2
2” x 3.2
100
250
450
RT
RT
RT + TI
30 x 2
150 x 5
250
1000
RT
RT + TI
20 x 3
100 x 4
200
600
RT
RT + TI
25 x 3.2
60 x 5
80 x 2
100
500
800
RT
RT
RT + TI
22 x 3
35 x 3
70 x 1.5
100
200
700
RT
RT
RT + TI
2
30 x 30 x 2
120 x 120 x 4
250
1300
SR
SR + TI
25 x 25 x 1.5
80 x 80 x 3.2
200
1200
SR
RS + TI
20 x 20 x 2
50 x 50 x 3
60 x 60 x 3
100
500
600
RS + SR
RS + TI/SR + TI
SR + TI
20 x 20 x 2
40 x 40 x 3
50 x 50 x 3
150
400
500
RS + SR
RS + TI/SR + TI
SR + TI
3
30 x 15 x 2
120 x 60 x 5
300
1500
SR
SR + TI
30 x 15 x 1.5
100 x 50 x 3.2
200
1000
RS - SR
RS - SR - TI
30 x 15 x 2
60 x 40 x 3
150
600
RS + SR
RS + TI/SR + TI
30 x 10 x 2
40 x 20 x 3
60 x 30 x 3
150
450
600
RS + SR
RS + TI/SR + TI
SR + TI
4
30 x 15 x 2
140 x 60 x 5
300
1500
SR
SR + TI
30 x 15 x 1.5
120 x 60 x 5
200
1200
SR
SR - TI
30 x 10 x 2
60 x 40 x 3
100 x 40 x 4
150
500
1300
RS + SR
RS + TI/SR + TI
SR + TI
30 x 10 x 2
50 x 25 x 3
80 x 30 x 3
150
500
700
RS + SR
RS + TI/SR + TI
SR + TI
5
50 x 25 x 2.5
120 x 60 x 3
300
1000
SR
SR + TI
50 x 25 x 2
100 x 50 x 3.2
200
1200
SR
SR
30 x 15 x 2
60 x 30 x 3
200
600
SR
SR + TI
30 x 10 x 2
50 x 25 x 3
200
600
SR
SR + TI
6
50 x 25 x 2.5
120 x 60 x 5
300
1500
SR
SR + TI
50 x 25 x 2
120 x 60 x 3
200
1200
SR
SR
30 x 15 x 2
60 x 30 x 3
200
600
SR
SR + TI
30 x 15 x 2
60 x 30 x 3
200
600
SR
SR + TI
7
40
70
200
300
RT
RT + TI
30
60
150
300
RT
RT + TI
20
40
100
250
RT
RT + TI
20
35
100
250
RT
RT + TI
8
40 x 40
60 x 60
300
300
RS
RS
30 x 30
50 x 50
150
300
RS
RS + TI
15 x 15
30 x 30
40 x 40
100
200
350
RS
RS + TI
RS + TI
15 x 15
25 x 25
35 x 35
100
200
250
RS
RS + TI
RS + TI
9
40 x 40
60 x 60
200
400
SR
SR + TI
30 x 30
50 x 50
200
400
SR
SR + TI
15 x 15
40 x 40
150
350
SR
SR + TI
15 x 15
35 x 35
150
300
SR
SR + TI
10
30 x 5
120 x 20
250
500
RS
RS + TI
30 x 5
100 x 12
200
800
RS
RS + TI
20 x 10
60 x 10
150
200
RS
RS
20 x 10
50 x 10
100
250
RS
RS
11
50 x 10
200 x 40
250
500
RS
SR + TI
30 x 8
140 x 30
200
350
RS
SR + TI
50 x 10
80 x 15
110 x 15
150
200
300
RS
RS + TI
SR + TI
40 x 5
60 x 15
100 x 15
100
150
250
RS
RS + TI
SR + TI
12
40 x 40 x 5
80 x 80 x 16
100 x 100 x 12
300
500
600
RS
RS
RS + TI
30 x 30 x 4
80 x 80 x 12
250
800
RS
RS + TI
25 x 25 x 4
50 x 50 x 6
60 x 60 x 6
150
300
350
RS + SR
RS + SR
RS + SR + TI
25 x 25 x 4
40 x 40 x 3
50 x 50 x 6
150
300
400
RS + SR
RS + SR
RS + SR + TI
13
40 x 40 x 5
80 x 80 x 16
100 x 100 x 12
300
500
800
RS + RA
RS + RA
RS + RA
30 x 30 x 4
80 x 80 x 12
250
1000
RS + RA
RS + RA
25 x 25 x 3
50 x 50 x 6
60 x 60 x 6
150
300
350
RS + SR + RA
RS + SR + RA
RS + SR + RA + TI
25 x 25 x 3
40 x 40 x 4
50 x 50 x 6
150
250
300
RS + SR + RA
RS + SR + RA
RS + SR + RA + TI
14
30 x 30 x 5
120 x 100 x 12
200
500
RS
RS + TI
25 x 25 x 3
120 x 80 x 10
200
600
RS
RS + TI
30 x 30 x 3
50 x 50 x 6
80 x 80 x 6
100
200
400
RS
RS + TI
RS + TI
30 x 30 x 3
40 x 40 x 5
60 x 60 x 6
100
200
400
RS
RS + TI
RS + TI
15
30 x 30 x 5
120 x 100 x 12
250
500
RS + SR
RS + SR + TI
25 x 25 x 3
100 x 80 x 9
200
800
RS + SR
RS + SR + TI
30 x 30 x 3
50 x 50 x 6
80 x 80 x 6
100
200
400
RS + SR
RS + SR + TI
RS + SR + TI
30 x 30 x 3
40 x 40 x 5
60 x 60 x 6
100
200
400
RS + SR
RS + SR + TI
RS + SR + TI
16
U 40 x 35
UPN 180 x 70
UPN 260 X 90
250
400
600
SR
SR + TI
SR + TI
U 30 x 15
UPN 100 x 50
UPN 160 X 65
150
400
800
SR
SR + TI
SR + TI
30 x 15 x 4
100 x 45 x 6
100
350
RS + SR
SR + TI
30 x 15 x 4
80 x 45 x 6
100
350
RS + SR
SR + TI
17
U 40 x 35
UPN 180 x 70
UPN 260 x 90
250
400
600
SR
SR + TI
SR + TI
U 30 x 15
UPN 100 x 50
UPN 160 x 65
150
400
800
SR
SR + TI
SR + TI
40 x 20 x 5
100 x 45 x 6
150
350
RS + SR
SR + TI
40 x 20 x 5
80 x 45 x 6
100
350
RS + SR
SR + TI
UPN 140
2500
5R + SR
-
-
-
-
-
-
-
-
-
IPN 140
1200
4R + SR + TI
-
-
-
-
-
-
-
-
-
IPN - IPE 80
IPN - IPE 180
IPN - IPE 240
500
500
600
SR
SR + TI
SR + TI
IPN - IPE 80
IPN - IPE 140
600
1200
SR
SR + TI
-
-
-
-
-
-
HEB 100
HEA 140
1000
1800
SR + TI
SR + TI
HEA 100
1200
SR + TI
-
-
-
-
-
-
Ref.
1
18
UPN
19
20
IPN - IPE
21
HEA - HEB
LEGEND: ROLLS & ACCESSORIES
RS = Standard Roll Set (supplied with machine)
RT = Roll Set for Tubes and Bars
SR = Special Roll Set
TI = Tie Bar
RA = Anti-twist Device (angle iron “leg in”)
4R = Fourth Roll Accessory - 5R = Fifth Roll Accessory
Notes:
Above listed radii refer to standard rolls.
For smaller radii, special rolls are required.
When ordering, specify type and UNI of material.
MAXIMUM CAPACITIES AND MINIMUM RADII ARE INDICATIVE AND NOT BINDING
10
CE / E / A
CE50-ECO/02
CNC2 Pyramidal Ring Roller
Ø 50 mm Shaft
MODELS
Art.
Phase
Center Roll
Positioning
Drive Rolls
Control
CE50-ECO/02
Three
Hydraulic
3
CNC2
CNC Ring Roller for automatic bending
cycles of complex and multiradii
applications.
MAXIMUM CAPACITY
Best machine for maximum accuracy
and repeatability.
Capacities based on materials with T.S. 42 Kg/mm2 (psi 60.000) - Y.P. 25 Kg/mm2 (psi 36.000)
and rolled with more passes
Section
Gas Tube
Dimensions,
mm
Min Radius,
mm
2”1/2 x 3.6
400
80 x 2
800
60 x 60 x 3
600
100 x 40 x 4
1300
40
250
40 x 40
350
60 x 10
300
25 x 25 x 3
50 x 50 x 6
60 x 60 x 6
150
300
350
80 x 80 x 6
400
100 x 45 x 6
350
For dimensions in inches, see conversion table on page 97
TECHNICAL DATA
Description
Roll Shaft Diameter
Standard Roll Diameter
Max Center Roll Stroke
Roll Shaft Speed
Indipendent Drive Rolls
Voltage*
Motor
Hydraulic Motor Power
Machine Mainframe
Piston Force
Machine Operating Position
Center Roll Positioning
Display
Machine Mainframe
Number of Programs
Electric Foot Pedal Conrol
Dimensions (w x h x l)
Weight
art. CE50-ECO/02
CE50-ECO/02
50 mm
178 mm
140 mm
6 - 14 rpm
3 Smooth
220 / 240 - 380 / 440 V
1.50 kW
1.50 kW
Cast Iron
10 t
Horizontal / Vertical
Hydraulic
Digital Programmable
Welded Steel
With Smart Card
(max 10 programs each)
Yes
650 x 1270 x 1100 mm
500 Kg
* other voltages available upon request
11
CE / E / A
ECO50
ECO Pyramidal Ring Roller
Ø 50 mm Shaft
MODELS
Art.
Phase
Center Roll
Positioning
Drive Rolls
ECO50V1T
Three
Hydraulic
3
MAXIMUM CAPACITY
Capacities based on materials with T.S. 42 Kg/mm2 (psi 60.000) - Y.P. 25 Kg/mm2 (psi 36.000)
and rolled with more passes
Section
Dimensions, mm
2”1/2 x 3.6
Gas Tube
76 x 3.6
60 x 60 x 3
100 x 40 x 4
40
40 x 40
60 x 60 x 4
60 x 60 x 6
art. ECO50V2T
For dimensions in inches, see conversion table on page 97
TECHNICAL DATA
Description
ECO50V2T
Roll Shaft Diameter
Standard Roll Diameter
Roll Shaft Speed
Indipendent Drive Rolls
Voltage*
Motor
Hydraulic Motor Power
Speeds
Machine Mainframe
Piston Force
Machine Operating Position
Center Roll Positioning
Display
Electric Foot Pedal Control
Spiral Bending Accessory Appliable
Anti-twist Device for Angle Iron “Leg In” Appliable
Dimensions (w x h x l)
Weight
50 mm
178 mm
10 rpm
3 Smooth
Three phase 230 / 400 V
1.85 kW
1.5 kW
1
Cast Iron
11.4 t
Horizontal / Vertical
Hydraulic
Digital Programmable
Yes
Yes
Yes
560 x 1430 x 980 mm
380 Kg
* other voltages available upon request
12
CE / E / A
ECO40
ECO Pyramidal Ring Roller
Ø 40 mm Shaft
MODELS
Art.
Phase
Center Roll
Positioning
Drive Rolls
ECO40M2M
Single
Manual
2
MAXIMUM CAPACITY
Capacities based on materials with T.S. 42 Kg/mm2 (psi 60.000) - Y.P. 25 Kg/mm2 (psi 36.000)
and rolled with more passes
Section
Dimensions, mm
1”1/2 Gas
sch. 40
Gas Tube
60 x 2
50 x 50 x 3
60 x 30 x 3
35
35 x 35
50 x 50 x 4
50 x 50 x 6
art. ECO40M2M
For dimensions in inches, see conversion table on page 97
TECHNICAL DATA
Description
ECO40M2M
Roll Shaft Diameter
Standard Roll Diameter
Roll Shaft Speed
Indipendent Drive Rolls
Voltage
Motor
Speeds
Machine Mainframe
Machine Operating Position
Center Roll Positioning
Display
Electric Foot Pedal Control
Spiral Bending Accessory Appliable
Anti-twist Device for Angle Iron “Leg In” Appliable
Dimensions (w x h x l)
Weight
40 mm
165 mm
5 / 10 rpm
2 Knurled
Single Phase 220 / 240 V
0.75 kW
2 (inverter)
Welded Steel
Horizontal / Vertical
Manual
No
Yes
No
Yes
700 x 1460 x 600 mm
180 Kg
13
CE / E / A
RING ROLLERS ACCESSORIES
SERVICE TOOLS
CE100
CE70
CE50
CE50ECO/02
CE40
ECO50
ECO40
Supplied with machines for tooling setup.
Artt. CPA01, CP260,
CP261, CP262, EP25-154
Art. CP8150
Art. ET32-104
Art. CPA01
Art. CP8150
Art. CP260
Art. EP25-154
Art. CP261
Art. ET32-104
Art. CP262
MEASURING KITS
CE100
CE70
CE50
CE50ECO/02
CE40
ECO50
ECO40
Measuring instruments for angles and radii read out.
Art.
Description
KARC
Radius and angle measuring kit, including
digital gauge (art. WDC-001), 160 mm
archmeter (art. ARC-160), 350 mm archmeter
(art. ARC-350) and digital goniometer (art.
X/C025)
ARC-160A
Radius measuring kit, including 160 mm
archmeter (art. ARC-160) and digital gauge
(art. WDC-001)
ARC-350A
Radius measuring kit, including 350 mm
archmeter (art. ARC-350) and digital gauge
(art. WDC-001)
X/C025
Art. WDC-001
Art. ARC-160
Art. ARC-350
Art. X/C025
Art. KARC
Digital goniometer
TIE BAR ACCESSORY
CE100
It increases shaft rigidity to ensure radii repeatibility and
accuracy, highly recommended for high wall thicknesses
and heavy duty profiles.
CE70
CE50
Art. C100BA2 Art. C70A2
CE40
CE50ECO/02
ECO50
ECO40
na
na
Art. C5A2
LEGEND
Art. C100BA2
Art. C5A2
= standard
14
= optional
na
= not appliable
CE / E / A
RING ROLLERS ACCESSORIES
FOURTH ROLL KIT FOR H/I BEAMS
CE100
Used for bending “H” and “I” beams.
CE70
CE50
CE40
CE50ECO/02
ECO50
ECO40
na
na
na
na
na
na
CE50
CE40
CE50ECO/02
ECO50
ECO40
Art. C4ECO50
Art. CEA4ECO40
CE50ECO/02
ECO50
ECO40
na
na
na
Art. 4R10
Art. 4R10
ANTI-TWIST DEVICE FOR ANGLE “LEG-IN”
CE100
CE70
It helps to eliminate deformation when rolling angle iron
leg-in applications, allowing the operator to correct
material deflection and achieve perfectly smooth bends.
The device mounts on side pressure rolls supplied as
standard with the machine.
na
na
Art. C5A4
Art. C5A4
CENTER ROLL UPWARD STOP
Used for regulating center roll down movement with
micrometric positioning. Only on hydraulic models.
CE100
CE70
na
na
CE50
CE40
Art. BS501
LEGEND
Art. BS501
= standard
15
= optional
na
= not appliable
CE / E / A
RING ROLLERS ACCESSORIES
SPIRAL BENDING DEVICE
Accessory for large pitch spiral applications, such as
handrails up to 50 mm (2”) diameter tubes.
The device is designed for easy mounting on the machine
and reversibility, for both righthand and lefthand spirals.
Art.
Description
CS5A11
CS7A11
Spiral bending device (to be used with artt. ELIKIT and ELI-SOFT)
ELI-KIT
Including: tube rotation reader (art. ELI-001),
short archmeter (art. ELI-002) and long
archmeter (art. ELI-003)
ELI-SOFT1
PC software for spiral bending (to be used with
artt. CS5A11, CS7A11 and ELI-KIT)
CE100
CE70
CE50
CE40
CE50ECO/02
ECO50
ECO40
na
na
Art. CS7A11,
ELI-KIT,
ELI-SOFT1
Artt. CS5A11, ELI-KIT, ELI-SOFT1
Art. CS5A11
Art. ELI-003
aRadius measuring
kit
Art. ELI-002
Art. ELI-001
Art. ELI-KIT
Art. ELI-SOFT1
aHigh
LEGEND
precision mechanical
counter for repeatability of
lifting roller positioning
= standard
16
= optional
na
= not appliable
CE / E / A
RING ROLLERS ACCESSORIES
SCROLL CURLING DEVICE
Used for ornamental scrollwork for custom components of
ornamental gates, railing, etc. Equipped with electronic
turn counter (± 1° tollerance).
CE100
CE70
na
na
CE50
CE40
CE50ECO/02
ECO50
ECO40
na
na
na
Art. CR5A8 Art. CR4A8
MAXIMUM CAPACITY*
Dimensions, mm
Section
40 x 8
aPatented
scrolling chain with
removable links for different scroll
patterns and curls with only one
pass
aTurn counter programming device
15 x 15
15
2
* Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) 2
Y.P. 25 Kg/mm (psi 36.000).
For dimensions in inches, see conversion table on page 97.
Artt. CR5A8 - CR4A8
BAR TWISTING DEVICE
Used for ornamental ironworking jobs on gates, railings,
etc. Supplied with 2 mt / 6.5 ft table (working length), 400
mm pass through hole and electric turn counter with ± 1°
accuracy.
Includes: base unit + machine unit connectors.
CE100
CE70
na
na
CE50
CE40
CE50ECO/02
ECO50
ECO40
na
na
na
Art. CT5/2300 Art. CT4/2300
aAnti-twist support guide
(standard length: 3 m/10 ft; lengths on request: 2 m/6.5 ft
and 6 m/12 ft)
MAXIMUM CAPACITY*
Section
Dimensions, mm
30 x 30**
40 x 8
2
* Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) 2
Y.P. 25 Kg/mm (psi 36.000).
** Using tiebar supplied with machine.
For dimensions in inches, see conversion table on page 97.
artt. CT4/2300 - CT5/2003
aProgrammable
turn counter for
repeatable complex applications
LEGEND
= standard
17
= optional
na
= not appliable
CE / E / A
NON MANDREL LINE
®
Non Mandrel Machines represent the top of the range in Ercolina Innovation, owner of a patented non
mandrel bending system that has allowed Ercolina® to be for 30 years the leading product in the bending
market.
Ercolina® Non Mandrel machines are the best solution for everyone who is looking for heavy structure
machinery with high quality bend standards, but easy to handle and with limited budget.
Ercolina® formers are the most important machine bending equipment,
which has undergone many design improvements that confirm the
®
Ercolina patented technology. Besides being produced as a single
metal block with no other welded piece attached, Ercolina® formers
present a particular groove shape, enhanced in 30 years of constant
designing to achieve superior quality bends also with small wall
thickness tubes and very soft materials. Furthermore, an encoder for
measuring former rotation angle is installed to assure bend accuracy
up to 1° bend angle.
®
Ercolina control panels are designed for user friendly bend
programming. Operating functions are easy to set, all control menu
are multi-languages. A brief product training is required for operating
®
Ercolina non mandrel machines. Accuracy and simple operator skills
make these machines the optimal choice compared to other very
expensive and sophisticated machinery.
®
With Ercolina non mandrel machines the operator can program and
control the required bend angle, as well as the springback angle, a
material elasticity parameter to eliminate material springback effects.
18
SA / E / A
NON MANDREL LINE
Ercolina® non mandrel range grants other very competitive strengths such as:
aQuick tool change over;
aVery low maintenance. Completely electric machines with no hydraulic components;
aMachines designed to be easily moved with solid base wheels and lifting handles;
aLong-lasting
products designed to perform under the hardest and challenging
conditions.
All machines are made of finest quality materials. Electronic boards and all electric
parts use advanced safety systems for reliable overload protection;
aOperator
safety measures. All machines are supplied with emergency stop
buttons. Ercolina® products comply with CE Standards;
aBending thin and heavy-duty profiles in few seconds and with remarkable results;
aCustomized
products guaranteed by a 30-year-old technical department constantly
dedicated to special tooling applications. Ercolina® special tooling allows to bend all kind of
profiles in all different application sectors: ironworking, furniture, aircraft engineering,
automotive, shipyard, motorcycling, plumbing, hydraulic, piping industry, etc.
®
Ercolina grants a long experience with Non Mandrel Benders in manufacturing and selling over 40,000
bending tools to every country in the world.
NON MANDREL BENDING has become simple and profitable
with one of the leading product
in the bending machinery market for over 30 years,
®
Ercolina
19
SA / E / A
NON MANDREL BENDERS
SECTOR
APPLICATIONS
Hydraulic unit pipelines; water, gas
and oil pipelines; sanitary tubing
NAUTICA
INDUSTRY
Pool furniture and supplies, gym
equipment, playground furniture
SPORTS SUPPLIES
Pipelines for plumbing, hydraulics,
cooling and air conditioning
COOLING & PLUMBING
Lamps, chairs, balconies, fences,
door and window grates
HOME FURNITURE
Tables, chairs, road signs and
signals, street furniture, water and
gas pipelines, general metalworking
OUTDOOR FURNITURE
20
SA / E / A
NON MANDREL BENDERS
Megabender
4MG76
4MG030
Topbender
4TB60
4TB050
4TB050EDT
Superbender
4SB48
4SB060
page
22
23
4TB60
4TB60
4TB050
4TB050
4SB48
4SB060
4SB060
4MB42
4MB42P
24
25
26
4TB050EDT
4TB050EDT
page
27
28
page
4MB42 / MB42P
4MD070
4MD0083
29
30
31
4MN092
4MG030
4MG030
page
Medibender
Minibender
4MG76
4MD070
4MD070
4MD083
4MD083
page
32
4MN092
Non Mandrel Accessories
34
Patents
On Non Mandrel Benders line:
45.354.802 (USA)
On artt. MG76 - MG030 - TB60 - TB050
SB060 - SB48 - MB42:
41.276.249 (Italy)
4EP 0 783 927 (Europe)
45.775.157 (USA)
42 192 901 (Canada)
4197498 (Mexico)
4ZL 96114003.8 (China)
4263.394 (Korea)
43247311 (Japan)
21
SA / E / A
MEGABENDER MG76
Tube Bender without mandrel
MODELS
Art. Ref.
Description
Phase
MG 76T
Megabender MG76
Three
KIT MACHINE + TOOLING (Former & Counterbending Die)*
Art.
MG 76T K2D
Machine
MG76T
Tube
Radius
2xØ
Gas inches
Ø
Ø
Ø
Ø
Ø
Ø
Formers
1/2” (21.30 mm), R46
3/4” (26.90 mm), R56
1” (33.70 mm), R67
1”1/4 (42.25 mm), R90
1”1/2 (48.25 mm), R100
2” (60.30 mm), R150
Ø
Ø
Ø
Ø
Ø
Ø
1/2” (21.30 mm), R67
3/4” (26.90 mm), R82
1” (33.70 mm), R112
1”1/4 (42.25 mm), R130
1”1/2 (48.25 mm), R150
2” (60.30 mm), R190
Ø
Ø
Ø
Ø
Ø
Ø
5/8” (15.88 mm), R46
7/8” (22.22 mm), R56
1” (25.40 mm), R67
1”1/4 (31.75 mm), R82
1”1/2 (38.10 mm), R100
2” (50.80 mm), R150
* Formers in cast iron, counterbending dies in brass.
Art.
MG 76T K3D
Machine
MG76T
Tube
Radius
3xØ
Gas inches
Formers
* Formers in cast iron, counterbending dies in brass.
Art.
MG 76T KOD
Machine
MG76T
Tube
OD inches
art. MG76T
Formers
MAXIMUM CAPACITY*
* Formers in cast iron, counterbending dies in brass.
2
2
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)
Section
TECHNICAL DATA
Description
Bending Radii**
Max Rotation Angle
Max Bending Speed
Control
Number of Programs
Overload System Control
Voltage*
Motor
Noise Level (machine operating)
Upper Machine Body
Lower Machine Mainframe
Foot-switch Control
Dimensions (w x h x l)
Weight
MG76T
10 ÷ 380 mm
210°
1 / 2 rpm
Electronic with Microprocessor
30 x 9 Bends Each
Yes
Three Phase 220 / 400 V
3.5 kW
< 70 dB
Aluminium Alloy
Welded Steel
Yes
680 x 910 x 370 mm
193 kg
Max Ø x
wall thickness (mm)
Gas tubes
2”1/2 Gas x 4
Standard Steel tubes
76 x 3
Furniture tubes
76 x 3
Hydraulic Steel ST35
70 x 5
Stainless Steel AISI 304 - 316
70 x 4
Stainless Steel AISI 308 (food industry)
76 x 1.6
Soft Brass
76 x 4
Hard Copper & Aluminium
76 x 6
Soft Copper
76 x 6
Conduit tubes
73 x 4
Mepla, Geberit and similar tubes
50 x 4
Mild Steel (EN: S275JO)
45
Mild Steel (EN: S275JO)
10 x 90
Mild Steel (EN: S275JO)
30 x 60 x 3
Mild Steel (EN: S275JO)
60 x 60 x 3
Mild Steel (EN: S275JO)
40 x 40
Mild Steel (EN: S275JO)
60 x 60 x 6
Mild Steel (EN: S275JO)
50 x 20 x 6
Material
* Capacity range from Ø 5 mm to Ø 76 mm with min radius 2 x Ø (depending on material
quality, tube diameter and wall thickness).
For dimensions in inches, see conversion table on page 97.
* Other voltages available upon request.
** Special models for bending radii up to 500 mm (extended model) and up to 850 mm
(”flipper” model) available upon request.
22
SA / E / A
MEGABENDER MG030
Tube Bender without mandrel
MODELS
Art. Ref.
Description
Phase
MG 030V2T*
Megabender MG030
Three
MG 030T
Megabender MG030
Three
MG 030M
Megabender MG030
Single
* Two speed model.
KIT MACHINE + TOOLING (Former & Counterbending Die)*
Art.
Machine
Tube
Radius
MG 030V2T K2D MG 030V2T Gas inches
2xØ
MG 030T K2D MG 030T
Gas inches
2xØ
MG 030M K2D MG 030M Gas inches
2xØ
Ø
Ø
Ø
Ø
Ø
Ø
Formers
1/2” (21.30 mm), R46
3/4” (26.90 mm), R56
1” (33.70 mm), R67
1”1/4 (42.25 mm), R90
1”1/2 (48.25 mm), R100
2” (60.30 mm), R150
Ø
Ø
Ø
Ø
Ø
Ø
Formers
1/2” (21.30 mm), R67
3/4” (26.90 mm), R82
1” (33.70 mm), R112
1”1/4 (42.25 mm), R130
1”1/2 (48.25 mm), R150
2” (60.30 mm), R190
* Formers in cast iron, counterbending dies in brass.
Art.
Machine
Tube
Radius
MG 030V2T K3D MG 030V2T Gas inches
3xØ
MG 030T
Gas inches
3xØ
MG 030M K3D MG 030M Gas inches
3xØ
MG030T K3D
artt. MG030V2T / MG030T / MG030M
SPECIAL MODELS
* Formers in cast iron, counterbending dies in brass.
Art.
Machine
Art.
Tube
MG 030V2T KOD
MG 030V2T
OD inches
MG 030T KOD
MG 030T
OD inches
Ø
Ø
Ø
Ø
Ø
Ø
MG 030VT
MG 030VM
Formers
5/8” (15.88 mm), R46
7/8” (22.22 mm), R56
1” (28.40 mm), R67
1”1/4 (31.75 mm), R82
1”1/2 (38.10 mm), R100
2” (50.80 mm), R150
Capacities based on materials with T.S. 42 Kg/mm2 (psi 60.000) - Y.P. 25 Kg/mm2 (psi 36.000)
Section
TECHNICAL DATA
MG030V2T
MG030T / MG030M
Bending Radii**
Max Rotation Angle
Max Bending Speed
Control
Number of Programs
Overload System Control
10 ÷ 380 mm
10 ÷ 380 mm
210°
210°
2 / 4 rpm
Variable
Electronic with Microprocessor Electronic with Microprocessor
30 x 9 Bends Each
30 x 9 Bends Each
Yes
Yes
Voltage*
Three Phase 220 / 400 V
Three Phase 220 / 400 V
Single Phase 220 V
3.5 kW
< 70 dB
Aluminium Alloy
Welded Steel
Yes
680 x 910 x 370 mm
186 kg
1.5 kW
< 70 dB
Aluminium Alloy
Welded Steel
Yes
680 x 910 x 370 mm
193 kg
Motor
Noise Level (machine operating)
Upper Machine Body
Lower Machine Mainframe
Foot-switch Control
Dimensions (w x h x l)
Weight
Faster models (0.5 ÷ 5 rpm) - Other features
same as standard models.
MAXIMUM CAPACITY*
* Formers in cast iron, counterbending dies in brass.
Description
Description
Max Ø x
wall thickness (mm)
Gas tubes
2”1/2 Gas x 4
Standard Steel tubes
76 x 3
Furniture tubes
76 x 3
Hydraulic Steel ST35
70 x 5
Stainless Steel AISI 304 - 316
70 x 4
Stainless Steel AISI 308 (food industry)
76 x 1.6
Soft Brass
76 x 4
Hard Copper & Aluminium
76 x 6
Soft Copper
76 x 6
Conduit tubes
73 x 4
Mepla, Geberit and similar tubes
50 x 4
Mild Steel (EN: S275JO)
45
Mild Steel (EN: S275JO)
10 x 90
Mild Steel (EN: S275JO)
30 x 60 x 3
Mild Steel (EN: S275JO)
60 x 60 x 3
Mild Steel (EN: S275JO)
40 x 40
Mild Steel (EN: S275JO)
60 x 60 x 6
Mild Steel (EN: S275JO)
50 x 20 x 6
Material
* Capacity range from Ø 5 mm to Ø 76 mm with min radius 2 x Ø (depending on material
quality, tube diameter and wall thickness). Bending capacity of faster models artt. MG030VM /
MG030VT may be lower.
For dimensions in inches, see conversion table on page 97.
* Other voltages available upon request.
** Special models for bending radii up to 500 mm (extended model) and up to 850 mm
(”flipper” model) available upon request.
23
SA / E / A
TOPBENDER TB60
Tube Bender without mandrel
MODELS
Art. Ref.
Description
Phase
TB 60T
Topbender TB60
Three
KIT MACHINE + TOOLING (Former & Counterbending Die)*
Art.
TB60T K2D
Machine
TB 60T
Tube
Radius
2xØ
Gas inches
Ø
Ø
Ø
Ø
Ø
Ø
Formers
1/2” (21.30 mm), R46
3/4” (26.90 mm), R56
1” (33.70 mm), R67
1”1/4 (42.25 mm), R90
1”1/2 (48.25 mm), R100
2” (60.30 mm), R150
Ø
Ø
Ø
Ø
Ø
Ø
Formers
1/2” (21.30 mm), R67
3/4” (26.90 mm), R82
1” (33.70 mm), R112
1”1/4 (42.25 mm), R130
1”1/2 (48.25 mm), R150
2” (60.30 mm), R190
Ø
Ø
Ø
Ø
Ø
Ø
Formers
5/8” (15.88 mm), R46
7/8” (22.22 mm), R56
1” (28.40 mm), R67
1”1/4 (31.75 mm), R82
1”1/2 (38.10 mm), R100
2” (50.80 mm), R150
* Formers in cast iron, counterbending dies in brass.
Art.
TB60T K3D
Machine
TB 60T
Tube
Radius
3xØ
Gas inches
* Formers in cast iron, counterbending dies in brass.
Art.
TB60T KOD
Machine
TB 60T
Tube
OD inches
art. TB60T
MAXIMUM CAPACITY
* Formers in cast iron, counterbending dies in brass.
Capacities based on materials with T.S. 42 Kg/mm2 (psi 60.000) - Y.P. 25 Kg/mm2 (psi 36.000)
Section
TECHNICAL DATA
Description
Bending Radii**
Max Rotation Angle
Max Bending Speed
Control
Number of Programs
Overload System Control
Voltage*
Motor
Noise Level (machine operating)
Upper Machine Body
Lower Machine Mainframe
Foot-switch Control
Dimensions (w x h x l)
Weight
TB60T
10 ÷ 380 mm
210°
2/4 rpm
Electronic with Microprocessor
30 x 9 Bends Each
Yes
Three Phase 220 / 400 V
1.5 kW
< 70 dB
Aluminium Alloy
Welded Steel
Yes
500 x 1000 x 760 mm
186 kg
Max Ø x
wall thickness (mm)
Gas tubes
2” Gas x 4
Standard Steel tubes
60 x 4
Furniture tubes
60 x 4
Hydraulic Steel ST35
64 x 5
Stainless Steel AISI 304 - 316
64 x 3
60 x 3
Stainless Steel AISI 308 (food industry)
60 x 6
Soft Brass
64 x 6
Hard Copper & Aluminium
64 x 6
Soft Copper
Conduit tubes
63 x 4
Mepla, Geberit and similar tubes
50 x 4
Mild Steel (EN: S275JO)
35
Mild Steel (EN: S275JO)
14 x 60
Mild Steel (EN: S275JO)
25 x 50 x 3
Mild Steel (EN: S275JO)
50 x 50 x 3
Mild Steel (EN: S275JO)
30 x 30
Mild Steel (EN: S275JO)
50 x 50 x 6
Mild Steel (EN: S275JO)
40 x 20 x 6
Material
For dimensions in inches, see conversion table on page 97.
* Other voltages available upon request.
** Special models for bending radii up to 500 mm (extended model) and up to 850 mm
(”flipper” model) available upon request.
24
SA / E / A
TOPBENDER TB050
Tube Bender without mandrel
MODELS
Art. Ref.
Description
Phase
TB 050T
Topbender TB050
Three
KIT MACHINE + TOOLING (Former & Counterbending Die)*
Art.
Machine
Tube
Radius
2xØ
TB 050T K2D TB 050T Gas inches
Ø
Ø
Ø
Ø
Ø
Ø
Formers
1/2” (21.30 mm), R46
3/4” (26.90 mm), R56
1” (33.70 mm), R67
1”1/4 (42.25 mm), R90
1”1/2 (48.25 mm), R100
2” (60.30 mm), R150
Ø
Ø
Ø
Ø
Ø
Ø
Formers
1/2” (21.30 mm), R67
3/4” (26.90 mm), R82
1” (33.70 mm), R112
1”1/4 (42.25 mm), R130
1”1/2 (48.25 mm), R150
2” (60.30 mm), R190
Ø
Ø
Ø
Ø
Ø
Ø
Formers
5/8” (15.88 mm), R46
7/8” (22.22 mm), R56
1” (25.40 mm), R67
1”1/4 (31.75 mm), R82
1”1/2 (38.10 mm), R100
2” (50.80 mm), R150
* Formers in cast iron, counterbending dies in brass.
Art.
Machine
Radius
Tube
3xØ
TB 050T K3D TB 050T Gas inches
* Formers in cast iron, counterbending dies in brass.
Art.
TB 050T KOD
Machine
TB 050T
Tube
OD inches
art. TB050T
MAXIMUM CAPACITY
* Formers in cast iron, counterbending dies in brass.
Capacities based on materials with T.S. 42 Kg/mm2 (psi 60.000) - Y.P. 25 Kg/mm2 (psi 36.000)
Section
TECHNICAL DATA
Description
Bending Radii**
Max Rotation Angle
Max Bending Speed
Control
Number of Programs
Overload System Control
Voltage*
Motor
Noise Level (machine operating)
Upper Machine Body
Lower Machine Mainframe
Foot-switch Control
Dimensions (w x h x l)
Weight
TB050T
10 ÷ 300 mm
210°
1.25 & 2.5 rpm
Electronic with Microprocessor
30 x 9 Bends Each
Yes
Three Phase 220 / 400 V
1.5 kW
< 70 dB
Aluminium Alloy
Welded Steel
Yes
363 x 900 x 595 mm
130 kg
Max Ø x
wall thickness (mm)
Gas tubes
2” Gas x 4
Standard Steel tubes
60 x 3
60 x 4
Furniture tubes
64 x 4
Hydraulic Steel ST35
64 x 3
Stainless Steel AISI 304 - 316
60 x 4
Stainless Steel AISI 308 (food industry)
60 x 4
Soft Brass
64 x 4
Hard Copper & Aluminium
64 x 4
Soft Copper
Conduit tubes
60 x 4
Mepla, Geberit and similar tubes
50 x 4
Mild Steel (EN: S275JO)
35
Mild Steel (EN: S275JO)
10 x 60
Mild Steel (EN: S275JO)
25 x 50 x 3
Mild Steel (EN: S275JO)
50 x 50 x 3
Mild Steel (EN: S275JO)
30 x 30
Mild Steel (EN: S275JO)
50 x 50 x 6
Mild Steel (EN: S275JO)
40 x 20 x 6
Material
For dimensions in inches, see conversion table on page 97.
* Other voltages available upon request.
** Special models for bending radii up to 500 mm (extended model) and up to 850 mm
(”flipper” model) available upon request.
25
SA / E / A
TOPBENDER TB050EDT
Tube Bender without mandrel
MODELS
Art. Ref.
Description
Phase
TB 050EDT
Topbender TB050EDT
Three
MAXIMUM CAPACITY
2
2
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)
Section
Max Ø x
wall thickness (mm)
Gas tubes
2” Gas x 4
Standard Steel tubes
60 x 3
Furniture tubes
60 x 4
Hydraulic Steel ST35
64 x 4
Stainless Steel AISI 304 - 316
64 x 3
Stainless Steel AISI 308 (food industry)
60 x 4
Soft Brass
60 x 4
Hard Copper & Aluminium
64 x 4
Soft Copper
64 x 4
Conduit tubes
60 x 4
Mepla, Geberit and similar tubes
50 x 4
Mild Steel (EN: S275JO)
35
Mild Steel (EN: S275JO)
10 x 60
Mild Steel (EN: S275JO)
25 x 50 x 3
Mild Steel (EN: S275JO)
50 x 50 x 3
Mild Steel (EN: S275JO)
30 x 30
Mild Steel (EN: S275JO)
50 x 50 x 6
Mild Steel (EN: S275JO)
40 x 20 x 6
Material
art. TB050EDT
For dimensions in inches, see conversion table on page 97.
TECHNICAL DATA
Description
Bending Radii
Max Rotation Angle
Max Bending Speed
Control
Number of Programs
Overload System Control
Voltage*
Motor
Noise Level (machine operating)
Upper Machine Body
Lower Machine Mainframe
Foot-switch Control
Dimensions (w x h x l)
Weight
MACHINE EQUIPMENT
(Former & Counterbending Die)*
Ø, “Gas
1”1/4 (31.75 mm)
TB050EDT
10 ÷ 300 mm
210°
1.3 rpm
Basic Electronic
Card
1
Yes
Three Phase 220 / 400 V
1.5 kW
Aluminium Alloy
Welded Steel
Yes
363 x 900 x 595 mm
130 kg
Radius, mm
90
* Former in cast iron, counterbending die in brass.
* Other voltages available upon request
26
SA / E / A
SUPERBENDER SB48
Tube Bender without mandrel
MODELS
Art. Ref.
Description
Phase
SB 48M
Superbender SB48
Single
SB 48T
Superbender SB48
Three
KIT MACHINE + TOOLING (Former & Counterbending Die)*
Art.
Machine
Tube
Radius
SB 48M K2D
SB 48M
Gas inches
2xØ
SB 48T K2D
SB 48T
Gas inches
2xØ
Ø
Ø
Ø
Ø
Ø
Formers
1/2” (21.30 mm), R46
3/4” (26.90 mm), R56
1” (33.70 mm), R67
1”1/4 (42.25 mm), R90
1”1/2 (48.25 mm), R100
Ø
Ø
Ø
Ø
Ø
Formers
1/2” (21.30 mm), R67
3/4” (26.90 mm), R82
1” (33.70 mm), R112
1”1/4 (42.25 mm), R130
1”1/2 (48.25 mm), R150
Ø
Ø
Ø
Ø
Ø
Formers
5/8” (15.88 mm), R46
7/8” (22.22 mm), R56
1” (25.40 mm), R67
1”1/4 (31.75 mm), R82
1”1/2 (38.10 mm), R100
* Formers in cast iron, counterbending dies in brass.
Art.
Machine
Tube
Radius
SB 48M K3D
SB 48M
Gas inches
3xØ
SB 48T K3D
SB 48T
Gas inches
3xØ
* Formers in cast iron, counterbending dies in brass.
Art.
Machine
Tube
SB 48M KOD
SB 48M
OD inches
SB 48T KOD
SB 48T
OD inches
art. SB48M - SB48T
MAXIMUM CAPACITY
* Formers in cast iron, counterbending dies in brass.
Capacities based on materials with T.S. 42 Kg/mm2 (psi 60.000) - Y.P. 25 Kg/mm2 (psi 36.000)
Section
TECHNICAL DATA
Description
Bending Radii
Max Rotation Angle
Max Bending Speed
Control
Number of Programs
Overload System Control
Voltage*
Motor
Noise Level (machine operating)
Upper Machine Body
Lower Machine Mainframe
Foot-switch Control
Dimensions (w x h x l)
Weight
SB48M
SB48T
10 ÷ 300 mm
10 ÷ 300 mm
210°
210°
2 rpm
3 rpm
Electronic with Microprocessor Electronic with Microprocessor
30 x 9 Bends Each
30 x 9 Bends Each
Yes
Yes
Single Phase 110 / 220 V Three Phase 220 / 400 V
1.5 kW
1.5 kW
< 70 dB
< 70 dB
Aluminium Alloy
Aluminium Alloy
Welded Steel
Welded Steel
Yes
Yes
410 x 1000 x 570 mm 410 x 1000 x 570 mm
110 kg
110 kg
Max Ø x
wall thickness (mm)
Gas tubes
1”1/2 Gas x 3.68
Standard Steel tubes
48 x 3.5
Furniture tubes
54 x 1.5
50 x 4
Hydraulic Steel ST35
50 x 3
Stainless Steel AISI 304 - 316
48 x 2.5
Stainless Steel AISI 308 (food industry)
60 x 3
Soft Brass
64 x 2
Hard Copper & Aluminium
64 x 2
Soft Copper
Conduit tubes
60 x 2
Mepla, Geberit and similar tubes
50 x 4
Mild Steel (EN: S275JO)
32
Mild Steel (EN: S275JO)
8 x 48
Mild Steel (EN: S275JO)
20 x 40 x 3
Mild Steel (EN: S275JO)
40 x 40 x 3
Mild Steel (EN: S275JO)
30 x 30
Mild Steel (EN: S275JO)
40 x 40 x 5
Mild Steel (EN: S275JO)
32 x 16 x 5
Material
For dimensions in inches, see conversion table on page 97.
* Other voltages available upon request
27
SA / E / A
SUPERBENDER SB060
Tube Bender without mandrel
MODELS
Art. Ref.
Description
Phase
SB 060M
Superbender SB060
Single
KIT MACHINE + TOOLING (Former & Counterbending Die)*
Art.
Machine
SB 060M K2D SB 060M
Tube
Radius
2xØ
Gas inches
Formers
Ø
Ø
Ø
Ø
Ø
Ø
1/2” (21.30 mm), R46
3/4” (26.90 mm), R56
1” (33.70 mm), R67
1”1/4 (42.25 mm), R90
1”1/2 (48.25 mm), R100
2” (60.30 mm), R150
Ø
Ø
Ø
Ø
Ø
Ø
Formers
1/2” (21.30 mm), R67
3/4” (26.90 mm), R82
1” (33.70 mm), R112
1”1/4 (42.25 mm), R130
1”1/2 (48.25 mm), R150
2” (60.30 mm), R190
Ø
Ø
Ø
Ø
Ø
Formers
5/8” (15.88 mm), R46
7/8” (22.22 mm), R56
1” (25.40 mm), R67
1”1/4 (31.75 mm), R82
1”1/2 (38.10 mm), R100
* Formers in cast iron, counterbending dies in brass.
Art.
Machine
SB 060M K3D SB 060M
Radius
Tube
3xØ
Gas inches
* Formers in cast iron, counterbending dies in brass.
Art.
SB 060M KOD
Machine
SB 060M
Tube
OD inches
art. SB060M
MAXIMUM CAPACITY
* Formers in cast iron, counterbending dies in brass.
Capacities based on materials with T.S. 42 Kg/mm2 (psi 60.000) - Y.P. 25 Kg/mm2 (psi 36.000)
Section
TECHNICAL DATA
Description
Bending Radii
Max Rotation Angle
Max Bending Speed
Control
Number of Programs
Overload System Control
Voltage*
Motor
Noise Level (machine operating)
Upper Machine Body
Lower Machine Mainframe
Foot-switch Control
Dimensions (w x h x l)
Weight
SB060M
10 ÷ 300 mm
210°
2.5 rpm
Stable Speed and
Bending Angle Controls
1
Yes
Single Phase 110 / 220 V
2.2 kW
Aluminium Alloy
Welded Steel
Yes
260 x 900 x 600 mm
110 kg
Max Ø x
wall thickness (mm)
Gas tubes
1”1/2 Gas x 3.68
Standard Steel tubes
48 x 3.5
Furniture tubes
54 x 1.5
Hydraulic Steel ST35
50 x 4
50 x 3
Stainless Steel AISI 304 - 316
48 x 2.5
Stainless Steel AISI 308 (food industry)
60 x 3
Soft Brass
64 x 2
Hard Copper & Aluminium
64 x 2
Soft Copper
Conduit tubes
60 x 2
Mepla, Geberit and similar tubes
50 x 4
Mild Steel (EN: S275JO)
32
Mild Steel (EN: S275JO)
8 x 48
Mild Steel (EN: S275JO)
20 x 40 x 3
Mild Steel (EN: S275JO)
40 x 40 x 3
Mild Steel (EN: S275JO)
30 x 30
Mild Steel (EN: S275JO)
40 x 40 x 5
Mild Steel (EN: S275JO)
32 x 16 x 5
Material
For dimensions in inches, see conversion table on page 97.
* Other voltages available upon request
28
SA / E / A
MEDIBENDER MB42
Tube Bender without mandrel
MODELS
Art. Ref.
Description
Phase
MB 42M
Medibender MB42
Single
MB 42T
Medibender MB42
Three
MB 42PM
Medibender MB42 portable
Single
KIT MACHINE + TOOLING (Former & Counterbending Die)*
Art.
Machine
Tube
Radius
MB 42M K2D
MB 42M
Gas inches
2xØ
MB 42T K2D
MB 42T
Gas inches
2xØ
MB 42PM K2D MB 42PM Gas inches
2xØ
Ø
Ø
Ø
Ø
Formers
1/2” (21.30 mm),
3/4” (26.90 mm),
1” (33.70 mm),
1”1/4 (42.25 mm),
R46
R56
R67
R90
* Formers in cast iron, counterbending dies in brass.
art. MB42PM
Art.
Machine
Tube
Radius
MB 42M K3D
MB 42M
Gas inches
3xØ
MB 42T K3D
MB 42T
Gas inches
3xØ
MB 42PM K3D MB 42PM Gas inches
3xØ
Ø
Ø
Ø
Ø
Formers
1/2” (21.30 mm), R56
3/4” (26.90 mm), R67
1” (33.70 mm), R90
1”1/4 (42.25 mm), R112
Ø
Ø
Ø
Ø
Formers
5/8” (15.88 mm),
7/8” (22.22 mm),
1” (25.40 mm),
1”1/4 (31.75 mm),
* Formers in cast iron, counterbending dies in brass.
Art.
Machine
Tube
MB 42M KOD
MB 42M
OD inches
MB 42T KOD
MB 42T
OD inches
MB 42PM KOD
MB 42PM
OD inches
R46
R56
R67
R82
art. MB42M - MB42T
* Formers in cast iron, counterbending dies in brass.
MAXIMUM CAPACITY
Capacities based on materials with T.S. 42 Kg/mm2 (psi 60.000) - Y.P. 25 Kg/mm2 (psi 36.000)
Section
TECHNICAL DATA
Description
Bending Radii
Max Rotation Angle
Max Bending Speed
Control
Number of Programs
Overload System Control
Voltage*
Motor
Noise Level (machine operating)
Upper Machine Body
Lower Machine Mainframe
Foot-switch Control
Dimensions (w x h x l)
Weight
MB42M / MB42PM
MB42T
10 ÷ 260 mm
10 ÷ 260 mm
210°
210°
2 rpm
4 rpm
Electronic with Microprocessor Electronic with Microprocessor
30 x 9 Bends Each
30 x 9 Bends Each
Yes
Yes
Single Phase 110 / 220 V Three Phase 220 - 400 V
1.1 kW
1.1 kW
< 70 dB
< 70 dB
Aluminium Alloy
Aluminium Alloy
Welded Steel
Welded Steel
Yes
Yes
410 x 1000 x 570 mm
360 x 500 x 460 mm
410 x 1000 x 570 mm
80 kg / 50 kg
80 kg
Max Ø x
wall thickness (mm)
Gas tubes
1”1/4 Gas x 3.5
Standard Steel tubes
42 x 3
Furniture tubes
48 x 1.5
Hydraulic Steel ST35
42 x 4
Stainless Steel AISI 304 - 316
42 x 3
Stainless Steel AISI 308 (food industry)
42 x 2.5
Soft Brass
50 x 3
Hard Copper & Aluminium
54 x 2
Soft Copper
60 x 2
Conduit tubes
60 x 2
50 x 4
Mepla, Geberit and similar tubes
Mild Steel (EN: S275JO)
30
Mild Steel (EN: S275JO)
7 x 42
Mild Steel (EN: S275JO)
18 x 35 x 2
Mild Steel (EN: S275JO)
35 x 35 x 3
Mild Steel (EN: S275JO)
25 x 25
Mild Steel (EN: S275JO)
35 x 35 x 5
Mild Steel (EN: S275JO)
28 x 14 x 5
Material
For dimensions in inches, see conversion table on page 97.
* Other voltages available upon request
29
SA / E / A
MEDIBENDER MD070
Tube Bender without mandrel
MODELS
Art. Ref.
Description
Phase
MD 070M
Medibender MD070
Single
KIT MACHINE + TOOLING (Former & Counterbending Die)*
Art.
Machine
Tube
MD 070M KGS
MD 070M
Gas inches
Formers
Ø 1/2” (21.30 mm), R46
Ø 3/4” (26.90 mm), R56
Ø 1” (33.70 mm), R82
art. MD070M
* Formers in cast iron, counterbending dies in brass.
Art.
MD 070M KOD
Machine
MD 070M
Tube
Formers
OD inches
Ø 5/8” (15.88 mm), R46
Ø 7/8” (22.22 mm), R56
Ø 1” (25.40 mm), R67
SPECIAL MODELS
* Formers in cast iron, counterbending dies in brass.
Art.
Description
MD 071M
Faster model - Same features as art. MD070M
Footswitch control (art. P050H) not included
Used for bending radii < 36 mm.
MAXIMUM CAPACITY
Capacities based on materials with T.S. 42 Kg/mm2 (psi 60.000) - Y.P. 25 Kg/mm2 (psi 36.000)
Section
TECHNICAL DATA
Description
Bending Radii
Max Rotation Angle
Max Bending Speed
Control
Number of Programs
Overload System Control
Voltage*
Motor
Noise Level (machine operating)
Upper Machine Body
Lower Machine Mainframe
Foot-switch Control
Dimensions (w x h x l)
Weight
MD070M
36 ÷ 190 mm
210°
2.8 rpm
Bending Angle Digital
Setting 0° ÷ 180°
1
Yes
Single Phase 110 / 220 V
900 W
Aluminium Alloy
Aluminium
Yes
245 x 300 x 320 mm
23 kg
Max Ø x
wall thickness (mm)
Gas tubes
1” Gas x 3.4
Standard Steel tubes
38 x 1.5
Furniture tubes
38 x 1.5
Hydraulic Steel ST35
35 x 3
Stainless Steel AISI 304 - 316
30 x 2
Stainless Steel AISI 308 (food industry)
35 x 1.5
Soft Brass
42 x 1.5
Hard Copper & Aluminium
42 x 1.5
Soft Copper
50 x 2
Conduit tubes
50 x 2
Mepla, Geberit and similar tubes
50 x 4
Mild Steel (EN: S275JO)
20
Mild Steel (EN: S275JO)
10 x 25
Mild Steel (EN: S275JO)
15 x 25 x 3
Mild Steel (EN: S275JO)
25 x 25 x 3
Mild Steel (EN: S275JO)
20 x 20
Mild Steel (EN: S275JO)
30 x 30 x 5
Mild Steel (EN: S275JO)
30 x 15 x 5
Material
For dimensions in inches, see conversion table on page 97.
* Other voltages available upon request
30
SA / E / A
MEDIBENDER MD083
Tube Bender without mandrel
Manual
MODELS
Art. Ref.
Description
Phase
MD 083
Medibender MD083
-
KIT MACHINE + TOOLING (Former & Counterbending Die)*
Art.
MD 083 KMM
Machine
MD 083
Tube
Formers
Millimeter
Ø 12, R36 - Ø 14, R40
Ø 16, R46 - Ø 18, R56
Ø 22, R67 - Ø 28, R96
art. MD083
* Formers in aluminium, counterbending dies in brass.
MAXIMUM CAPACITY
2
2
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)
Section
TECHNICAL DATA
Description
Bending Radii
Max Rotation Angle
Max Bending Speed
Control
Number of Programs
Overload System Control
Voltage*
Motor
Noise Level (machine operating)
Upper Machine Body
Lower Machine Mainframe
Foot-switch Control
Dimensions (w x h x l)
Weight
MD083
10 ÷ 190 mm
210°
Aluminium Alloy
Aluminium
No
245 x 200 x 320 mm
17 kg
Max Ø x
wall thickness (mm)
Gas tubes
1” Gas x 3.4
Standard Steel tubes
35 x 2.5
Furniture tubes
32 x 1.5
Hydraulic Steel ST35
35 x 3
Stainless Steel AISI 304 - 316
35 x 2
Stainless Steel AISI 308 (food industry)
35 x 1.5
Soft Brass
32 x 3
Hard Copper & Aluminium
42 x 1.5
Soft Copper
50 x 2
Conduit tubes
50 x 2
Mepla, Geberit and similar tubes
50 x 4
Mild Steel (EN: S275JO)
20
Mild Steel (EN: S275JO)
10 x 25
Mild Steel (EN: S275JO)
15 x 25 x 3
Mild Steel (EN: S275JO)
25 x 25 x 3
Mild Steel (EN: S275JO)
20 x 20
Mild Steel (EN: S275JO)
30 x 30 x 5
Mild Steel (EN: S275JO)
30 x 15 x 5
Material
For dimensions in inches, see conversion table on page 97.
31
SA / E / A
MINIBENDER MN092
Tube Bender without mandrel
MODELS
Art. Ref.
Description
Phase
MN 092M
Minibender MN092
Single
KIT MACHINE + TOOLING (Former & Counterbending Die)*
Art.
MN 092M KMM
Machine
MN 092M
Tube
Formers
Millimeter
Ø 12, R36 - Ø 14, R40
Ø 16, R46 - Ø 18, R56
Ø 22, R67 - Ø 28, R96
* Formers in aluminium, counterbending dies in polymer and brass.
Art.
Machine
Tube
MN 092M KME
MN 092M
Millimeter
Formers
Ø 15, R46 - Ø 18, R56
Ø 22, R67 - Ø 28, R112
* Formers in aluminium, counterbending dies in polymer and brass.
Art.
MN 092M KMG
Machine
MN 092M
Tube
Formers
Mepla, Geberit
and similar
Ø 15, R46 - Ø 20, R67
Ø 26, R82 - Ø 32, R112
Ø 40, R160 - Ø 50, R170
art. MN092M
* Formers in aluminium, counterbending dies in brass.
Art.
MN 092M KOD
Machine
MN 092M
Tube
OD inches
Ø
Ø
Ø
Ø
Formers
1/2” (12.70 mm), R40
3/4” (19.05 mm), R67
1” (25.40 mm), R82
1”1/8 (28.58 mm), R112
MAXIMUM CAPACITY
* Formers in aluminium, counterbending dies in polymer and brass.
Capacities based on materials with T.S. 42 Kg/mm2 (psi 60.000) - Y.P. 25 Kg/mm2 (psi 36.000)
Section
TECHNICAL DATA
Description
Bending Radii
Max Rotation Angle
Max Bending Speed
Control
Number of Programs
Overload System Control
Voltage*
Motor
Noise Level (machine operating)
Upper Machine Body
Lower Machine Mainframe
Foot-switch Control
Dimensions (w x h x l)
Weight
MN092M
10 ÷ 190 mm
210°
2 rpm
Electronic with Microprocessor
3
Yes
Single Phase 110 / 220 V
800 W
Aluminium Alloy
Aluminium
No
200 x 105 x 360 mm
15 kg
* Other voltages available upon request
Max Ø x
wall thickness (mm)
Gas tubes
3/4” Gas x 2.9
Standard Steel tubes
27 x 2.3
Furniture tubes
28 x 2.5
Hydraulic Steel ST35
28 x 1.5
28 x 1.5
Stainless Steel AISI 304 - 316
Stainless Steel AISI 308 (food industry)
28 x 1.5
Soft Brass
28 x 2
28 x 1.5
Hard Copper & Aluminium
Soft Copper
35 x 1.3
Conduit tubes
42 x 2
Mepla, Geberit and similar tubes
50 x 4
Mild Steel (EN: S275JO)
16
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Material
For dimensions in inches, see conversion table on page 97.
32
SA / E / A
NON MANDREL BENDERS
MAXIMUM CAPACITY
2
2
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000).
For dimensions in inches, see conversion table on page 97.
MEGABENDER
Section
TOP BENDER
MG76 - MG030
TB60
2”1/2 Gas x 4
76 x 3
76 x 3
70 x 5
70 x 4
76 x 1.6
76 x 4
76 x 6
76 x 6
73 x 4
50 x 4
45
10 x 90
30 x 60 x 3
60 x 60 x 3
40 x 40
60 x 60 x 6
50 x 20 x 6
2” Gas x 4
60 x 4
60 x 4
64 x 5
64 x 3
60 x 3
60 x 6
64 x 6
64 x 6
63 x 4
50 x 4
35
14 x 60
25 x 50 x 3
50 x 50 x 3
30 x 30
50 x 50 x 6
40 x 20 x 6
SUPER BENDER
SB48
SB060
1”1/2 Gas x 3.68
48 x 3.5
54 x 1.5
50 x 4
50 x 3
48 x 2.5
60 x 3
64 x 2
64 x 2
60 x 2
50 x 4
32
8 x 48
20 x 40 x 3
40 x 40 x 3
30 x 30
40 x 40 x 5
32 x 16 x 5
1”1/2 Gas x 3.68
48 x 3.5
54 x 1.5
50 x 4
50 x 3
48 x 2.5
60 x 3
64 x 2
64 x 2
60 x 2
50 x 4
32
8 x 48
20 x 40 x 3
40 x 40 x 3
30 x 30
40 x 40 x 5
32 x 16 x 5
Max Ø x thickness (mm)
Material
Gas tubes
Standard Steel tubes
Furniture tubes
Hydraulic Steel ST35
Stainless Steel AISI 304 - 316
Stainless Steel AISI 308 (food industry)
Soft Brass
Hard Copper & Aluminium
Soft Copper
Conduit tubes
Mepla, Geberit and similar tubes
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
TB050
TB050EDT
2” Gas x 4
60 x 3
60 x 4
64 x 4
64 x 3
60 x 4
60 x 4
64 x 4
64 x 4
60 x 4
50 x 4
35
10 x 60
25 x 50 x 3
50 x 50 x 3
30 x 30
50 x 50 x 6
40 x 20 x 6
Capacities based on materials with T.S. 42 Kg/mm2 (psi 60.000) - Y.P. 25 Kg/mm2 (psi 36.000).
For dimensions in inches, see conversion table on page 97.
MEDI BENDER
Section
MB42
MD070
1”1/4 Gas x 3.5
42 x 3
48 x 1.5
42 x 4
42 x 3
42 x 2.5
50 x 3
54 x 2
60 x 2
60 x 2
50 x 4
30
7 x 42
18 x 35 x 2
35 x 35 x 3
25 x 25
35 x 35 x 5
28 x 14 x 5
1” Gas x 3.4
38 x 1.5
38 x 1.5
35 x 3
30 x 2
35 x 1.5
42 x 1.5
42 x 1.5
50 x 2
50 x 2
50 x 4
20
10 x 25
15 x 25 x 3
25 x 25 x 3
20 x 20
30 x 30 x 5
30 x 15 x 5
MD083
MN092
Max Ø x thickness (mm)
Material
Gas tubes
Standard Steel tubes
Furniture tubes
Hydraulic Steel ST35
Stainless Steel AISI 304 - 316
Stainless Steel AISI 308 (food industry)
Soft Brass
Hard Copper & Aluminium
Soft Copper
Conduit tubes
Mepla, Geberit and similar tubes
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
MINI BENDER
33
1” Gas x 3.4
35 x 2.5
32 x 1.5
35 x 3
35 x 2
35 x 1.5
32 x 3
42 x 1.5
50 x 2
50 x 2
50 x 4
20
10 x 25
15 x 25 x 3
25 x 25 x 3
20 x 20
30 x 30 x 5
30 x 15 x 5
3/4” Gas x 2.9
27 x 2.3
28 x 2.5
28 x 1.5
28 x 1.5
28 x 1.5
28 x 2
28 x 1.5
35 x 1.3
42 x 2
50 x 4
16
-
SA / E / A
NON MANDREL ACCESSORIES
For Megabender, Topbender
and Superbender
MG030
TB050/
TB60
SB060 SB48
MG76
EDT
40 mm HEXAGONAL SHAFT
Art. P050A
Art. P050A
MG030
TB050/
TB60
SB060 SB48
MG76
EDT
50 mm HEXAGONAL SHAFT
Art. P050B
Art. P050B
TB050/
MG030
TB60
SB060 SB48
MG76
EDT
COUNTERBENDING DIE SUPPORT BRACKET
Art. P050D/1
Art. P050D/1
MG030
TB050/
TB60
SB060 SB48
MG76
EDT
SLIDER
Art. P575/1
Art. P575/1
MG030
TB050/
TB60
SB060 SB48
MG76
EDT
HANDWHEEL
Art. 050G
Art. 050G
MG030
TB050/
SB060 SB48
TB60
MG76
EDT
FOOT SWITCH CONTROL
Art. P050H
Art. P050H
LEGEND
= standard
34
= optional
na
= not appliable
SA / E / A
NON MANDREL ACCESSORIES
For Megabender, Topbender
and Superbender
MG030
TB050/
TB60
SB060 SB48
MG76
EDT
COUNTERBENDING DIE EXTENSION
For small radius bends (< 36 mm).
Art. 152-P
Art. 152-P
MG030
TB050/
TB60
SB060 SB48
MG76
EDT
6 mm HEXAGONAL KEY
Art. P514A
Art. P514A
MG030
TB050/
SB060 SB48
TB60
MG76
EDT
SPECIAL GREASE SPRAY CAN & PUMP
Art. 810P - Art. P010
Art. 810P
(Special grease
spray can)
Art. P010
(Grease pump)
MG030
TB050/
TB60
SB060 SB48
MG76
EDT
SPECIAL FORMER HOLDING SHAFT
For bending radii from 10 to 35 mm.
To be used with former 157A.
Art. 050C
Art. 050C
MG030
TB050/
TB60
SB060 SB48
MG76
EDT
SPECIAL DIE
Special die with special shaft from 10 to 35 mm radius.
Art. 050S
Art. 050S
MG030
TB050/
TB60
SB060 SB48
MG76
EDT
SPECIAL SUPPORT BRACKET
Special counterbending die support bracket for bending
radii from 225 to 290 mm.
Available only upon request.
Art. P050E
Art. P050E
LEGEND
= standard
35
= optional
na
= not appliable
SA / E / A
NON MANDREL ACCESSORIES
For Megabender, Topbender
and Superbender
MG030
TB050/
TB60
SB060 SB48
MG76
EDT
2 AXES POSITIONING TABLE
For multiple bends applications. Max Ø 48 mm. Available
lengths: 3 m / 10 ft and 6 m / 20 ft.
Art. A40/P
Art. A40/P
MG030
TB050/
TB60
SB060 SB48
MG76
EDT
2 AXES LENGTH STOP DEVICE
For multiple bends applications.
Used with steel and aluminium formers with radius from
150 to 250 mm.
Art. 050M
Art. 050M
MG030
TB050/
TB60
SB060 SB48
MG76
EDT
SPECIAL EXTRACTOR PLATE
Extractor plate for profiles, solid and hollow.
Art. P500P1
Art. P500P1
LEGEND
= standard
36
= optional
na
= not appliable
SA / E / A
NON MANDREL ACCESSORIES
For Medibender and Minibender
SPECIAL GREASE SPRAY CAN & PUMP
MB42/P
MD070
MD083
MN092
Art. 810P - Art. P010
Art. 810P
(Special grease
spray can)
Art. P010
(Grease pump)
FOOT SWITCH CONTROL
MB42/P
MD070
MD083
MN092
na
na
MD070
MD083
MN092
na
na
na
MD070
MD083
MN092
na
na
na
MD070
MD083
MN092
na
na
na
MD070
MD083
MN092
na
na
na
Art. P050H
Art. P050H
HANDWHEEL
MB42/P
Art. MP027
Art. MP027
HEXAGONAL SHAFT
MB42/P
Art. MP003
Art. MP003
COUNTERBENDING DIE SUPPORT BRACKET
MB42/P
Art. MP019A
Art. MP019A
SLIDER
MB42/P
Art. MP018/1
Art. MP018/1
LEGEND
= standard
37
= optional
na
= not appliable
SA / E / A
NON MANDREL ACCESSORIES
For Medibender and Minibender
2 AXES LENGTH STOP DEVICE
MB42/P
MD070
MD083
MN092
For multiple bends applications.
Used with steel and aluminium formers with radius
from150 to 250 mm.
Art. 050M
Art. 050M
SPECIAL TOOLING HOLDING SHAFT
MB42/P
For bending radii from 10 to 35 mm (to be used with former
157A). To be used with counterbending die extension, art.
152P.
MD070
MD083
MN092
na
na
na
MD070
MD083
MN092
na
na
na
MD070
MD083
MN092
na
na
na
MD070
MD083
MN092
Art. 042C
Art. 042C
SPECIAL FORMER
MB42/P
Special former with shaft for radii from 10 to 35 mm.
Art. 042S
Art. 042S
2 AXES POSITIONING TABLE
MB42/P
For multiple bends applications. Max Ø 48 mm. Available
lengths: 3 m / 10 ft and 6 m / 20 ft, including adaptor for
mounting on MB42.
Art. A40/P-MB42
LEVER
Art. A40/PMB42
MB42/P
For counterbending die positioning on art. MD070,
MD071, MD083, MN092.
na
Art. P084F
Art. P084F
SUPPORT BRACKET
MB42/P
To place on aluminium formers for tube wall thickness
higher than 1.5 mm.
MD070
MD083
MN092
na
na
Art. P084G
Art. P084G
LEGEND
= standard
38
= optional
na
= not appliable
SA / E / A
NON MANDREL ACCESSORIES
For Medibender and Minibender
COUNTERBENDING DIE SUPPORT BRACKET
MB42/P
To be used for placing and positioning the counterbending
die.
na
MD070
MD083
MN092
na
Art. 084E1
Art. 084E1
METAL STORAGE CASE
MB42/P
MD070
MD083
MN092
na
Art. R500P
Art. R600
Artt. R500P - R600
TRIPOD
MB42/P
MD070
MD083
MN092
na
Art. 084D1
Art. 084D1
REAMER
MB42/P
MD070
MD083
MN092
na
For tubes from Ø 4 to Ø 25 mm (from 1/4” to 1”).
Art. 802
Art. 802
REAMER
MB42/P
MD070
MD083
MN092
na
For tubes from Ø 5 to Ø 45 mm (from 1/4” to 1”3/4).
Art. 803
Art. 803
REAMER KIT
MB42/P
Including: 1 display box, 12 reamers art. 802 for tubes
from Ø 4 to Ø 25 mm (from Ø 1/4” to Ø 1”).
MD070
MD083
MN092
na
Art. 804
LEGEND
= standard
39
= optional
na
= not appliable
SA / E / A
NON MANDREL ACCESSORIES
For Medibender and Minibender
REAMER KIT
MB42/P
Including: 1 display box, 12 reamers art. 803 for tubes
from Ø 5 to Ø 45 mm (for tubes from Ø 1/4” to Ø 1”3/4).
MD070
MD083
MN092
na
Art. 805
REAMER KIT
MB42/P
Including: 1 display box, 8 reamers art. 802 for tubes from
Ø 4 to Ø 25 mm (for tubes from Ø 1/4” to Ø 1”), 4 reamers
art. 803 for tubes from Ø 5 to Ø 45 mm (for tubes from Ø
1/4” to Ø 1”3/4).
MD070
MD083
MN092
na
Art. 806
TUBE WORKING ACCESSORY
MB42/P
For reducing, flanging and chamfering tubes.
MD070
MD083
MN092
na
na
Art. 087
Art. 087
HANDLE
MB42/P
MD070
na
na
MD083
MN092
na
Art. P084L
Art. P084L
TRANSMISSION UNIT
For electric drill connection.
MB42/P
MD070
na
na
MD083
MN092
na
Art. 083A
Art. 083A
DRILL HOLDER
For holding the electric drill on art. MD083.
MB42/P
MD070
na
na
MD083
MN092
na
Art. 083B
Art. 083B
LEGEND
= standard
40
= optional
na
= not appliable
SA / E / A
NON MANDREL ACCESSORIES
For Medibender and Minibender
BRASS SLIDER
MB42/P
MD070
MD083
MN092
na
na
Art. P149
Art. P149
SLIDER
MB42/P
MD070
MD083
na
na
na
MN092
Art. P811
Art. P811
COUNTERBENDING DIE SUPPORT BRACKET
MB42/P
MD070
MD083
na
na
na
MN092
Art. 092E1
Art. 092E1
REMOVABLE HEXAGONAL SHAFT
MB42/P
MD070
MD083
na
na
na
MN092
Art. P603A
Art. P603A
LEGEND
= standard
41
= optional
na
= not appliable
SA / E / A
MANDREL BENDERS
SECTOR
APPLICATIONS
Railings, ladders, roof frameworks,
furniture
NAUTICALS
Seat frames, handles, window
frames, hydraulic pipelines of brake
systems
AIRCRAFT
Window and windscreen frames,
exhaust pipes, seat frames, roll
bars, railings
TRANSPORT
Exhaust pipes, window and
windscreen frames
AUTOMOTIVE
Frames and accessories (stands,
handlebars, racks)
MOTORCYCLING
Lamps, chairs, bathroom furniture,
other home furniture
HOME FURNITURE
Hospital and beauty shop beds,
medical furniture and equipment
MEDICAL FURNITURE
42
AN / E / A
MANDREL BENDERS
Megabender with mandrel
page
4MG030 with mandrel
44
Mandrel Accessories
45
4MG030 with mandrel
Patents
On artt. MG030V2T-A3/H76 - MG030T-A3/H76-C
MG030M-A3/H76:
41 278 066 (Italy)
41 283 894 (Italy)
4RM 2007 A 0000015 (Italy - pending)
4RM 2005 A 000607 (Italy - pending)
4EP 0 742 080 (Europe)
4EP 0 786 293 (Europe)
45.687.601 (USA)
45.771.735 (USA)
42.175.977 (Canada)
42.195.180 (Canada)
4197969 (Mexico)
49602228.0 (Brazil)
4ZL 96105160.4 (China)
4ZL 97100421.8 (China)
4229854 (Korea)
4563 221 (Korea)
42667971 (Japan)
43225261 (Japan)
4121094 (Taiwan)
43
AN / E / A
MEGABENDER MG030 WITH MANDREL
Mandrel Bender
MODELS
Art.
Phase
Inverter
Working Lenght
MG030V2T-A3/H76*
Three
-
3 m**
MG030T-A3/H76-C
Three
a
3 m**
MG030M-A3/H76
Single
-
3 m**
* Two speed model.
** On request extension table 3 m (10 ft) long with 6 m (20 ft) total working length.
Note: Machines supplied without oil.
PATENTED
artt. MG030V2T-A3/H76
MG030T-A3/H76-C
MG030M-A3/H76
TECHNICAL FEATURES
aSoft touch control panel integrated in the machine body
aMultifunctional menu for programming bend angles, mandrel pre-extraction and internal tube lubrication
aOne axis control for former rotation
aLength and rotation positioning of the mandrel chuck are carried out manually by using standard adjustable mechanical stops or by high
precision digital display
aReinforced mandrel arm with extended shaft for higher rigidity
aHigh quality bends even with thin wall thicknesses and tight radii
aThe drive unit can be used as a non mandrel or a mandrel bender with the only use of the mandrel attachment
aVery robust cast iron tooling for higher rigidity and bending accuracy
aVariable speed using inverter system
aEasy installation and low maintainance
44
AN / E / A
MEGABENDER MG030 WITH MANDREL
MAXIMUM CAPACITY
2
TECHNICAL DATA
2
Capacities based on materials with T.S. 42 Kg/mm (psi 60.000) - Y.P. 25 Kg/mm (psi 36.000)
Section
Material
Boiler tubes
Standard Steel tubes
Furniture tubes
Hydraulic Steel ST35
Stainless Steel AISI 304 - 316
Stainless Steel AISI 308 (food industry)
Soft Brass
Conduit tubes
Aluminium T6 6060
Semi Raw Copper / CUNI
X
Y
Mild Steel (EN: S275JO)
Mild Steel (EN: S275JO)
Max Ø x thickness
(mm)
48.26 x 3.68 (1”1/2 Gas x 3.68)
50 x 3
50 x 3
50 x 3
50 x 2
50 x 3
64 x 4
50 x 3
64 x 4
64 x 4
50 x 25 x 4 (along X)
50 x 25 x 4 (along Y)
Description
Min Bending Radius
Max Bending Radius
Max Bending Angle
Bend Direction
Speed
Control
Number of Programs
Mandrel Pre-extraction
Weight (Drive Unit + Mandrel Device)
Weight (Mandrel Device only)
MG030V2T / MG030T / MG030M
with mandrel
2 x Outside Diameter
200 mm
180°
Counterclockwise
2 / 4 rpm (three phase)
Variable (single phase)
Microprocessor with
Multi-functional Menu System
30 x 9 Bends Each
Yes
3 m: 600 Kg; 6 m: 700 Kg
3 m: 250 Kg; 6 m: 350 Kg
45 x 45 x 3
Capacity range from Ø 10 mm to Ø 64 mm with min radius 2 x Ø (depending on material quality,
tube diameter and wall thickness). For higher wall thickness, special feasibility study is requested.
For dimensions in inches, see conversion table on page 97.
ACCESSORIES FOR MEGABENDER MG030 WITH MANDREL
For all accessories supplied with MG030 with mandrel, see MG030 non mandrel accessories on pages 34 - 35.
45
AN / E / A
METALWORKING
SECTOR
APPLICATIONS
Porthole frames, chocks, exhaust
pipes
NAUTICAL
Window frames, seat frameworks,
trimmings
TRANSPORT
Ornamental applications for interior
and exterior design, metal furniture
HOME FURNITURE
Ornamental applications for street
and outdoor furniture
OUTDOOR FURNITURE
OTHER APPLICATIONS:
Tube framework
Exhaust pipes
Customized motorcycle
applications
46
Notches
MW / E / A
METALWORKING
Ercopress
page
4EP45 / EP25
48
Ercopress Accessories
49
Erconotch
page
4EN180 / EN100
51
Erconotch Accessories
53
Ercoform
4EP45 - EP25
4EN180 - EN100
page
4EF35
54
Ercoform Accessories
55
Ercoheat
page
4EH2 / EH1
58
4EF35
4EH2 - EH1
Patents
On artt. EN180 - EN100:
41 323 763 (Italy)
41 334 062 (Italy)
41 323 762 (Italy)
4EP 1 293 293 (Europe)
41 405 696 (Europe)
4EP 1 405 696 (Europe)
402 14263 (France)
410 253 364 (Germany)
42 383 284 (UK)
4P-362596 (Poland)
4294 494 (Czech Republic)
42 264 905 (Russia)
42237980 (Spain)
4TR 2003 01689 B (Turkey)
46.848.982 (USA)
46.855.038 (USA)
46.875.094 (USA)
47.044.844 (USA - divisional)
42.402.766 (Canada)
42.412.104 (Canada)
42.443.177 (Canada)
4234446 (Mexico)
4236651 (Mexico)
4ZL 02131656.2 (China)
4ZL 02151328.7 (China)
4ZL 200310100608.3 (China)
4458728 (Korea)
4490012 (Korea)
4611360 (Korea)
43770867 (Japan)
43820204 (Japan)
43837406 (Japan)
41 232 789 (Taiwan)
42003252791 (Australia)
47
On art. EF35:
41 302 351 (Italy)
41 323 762 (Italy)
41 333 838 (Italy)
4RM 2003 A 000299
(Italy - pending)
4RM 2004 A 000365
(Italy - pending)
405425507.0 (Europe)
4EP 0 990 472 (Europe)
4EP 1 422 003 (Europe)
42002 02066(3) (Spain)
4TR 2003 01982 B (Turkey)
46.189.359 (USA)
47.140.220 (USA)
411/177.588 (USA)
42.284.427 (Canada)
42.449.886 (Canada)
4220 803 (Mexico)
4PA/A/2003/010556 (Mexico)
4PA/A/2005/007595 (Mexico)
4200510086081.2 (China)
42005-64909 (Korea)
MW / E / A
ERCOPRESS EP45 - EP25
Press, Expander,
Reducer and Flanging
MODELS
Art.
Phase
Max Hydraulic
Piston Force
Press
Expander/
Reducer/
Flanging
EP45H2-V2
Three
45 T
a
a
EP45H1-V2
Three
45 T
a
-
EP25H2-V2
Three
25 T
a
a
EP25H1-V2
Three
25 T
a
-
Note: Machines supplied without oil.
artt. EP25 - EP45
MAX CAPACITY
Capacity
EP45H2-V2
2
Flat Bar Folding (Fe 370 N/mm )
Expander/Reducer/Flanging*
200 x 20 mm at 90°
(V = 140 mm)
EP45H1-V2
EP25H2-V2
160 x 20 mm (V = 120 mm) 130 x 15 mm (V = 100 mm)
200 x 20 mm (V = 140 mm) 200 x 15 mm (V = 130 mm)
2”1/2 Gas (Ø 76.1 x 3 mm)
3” OD (Ø 76.2 x 3 mm)
-
2”1/2 Gas (Ø 76.1 x 3 mm)
3” OD (Ø 76.2 x 3 mm)
EP25H1-V2
200 x 15 mm at 90°
(V = 140 mm)
-
* For Ø > 76 mm, a special headframe is required (supplied upon request).
For dimensions in inches, see conversion table on page 97.
TECHNICAL FEATURES
aVery robust working surface for maximum reliability and accuracy of heavy duty operations
aAdjustable hydraulic cylinder force and speed for higher working flexibility
aBidirectional cylinder positioning control (electronic and programmable) for repeatable applications
aFast tool change over
48
MW / E / A
ERCOPRESS EP45 - EP25
TECHNICAL DATA
Description
Max Working Stroke
Max Hydraulic Piston Force
Three Phase Motor
Two Speed
Voltage*
Hydraulic Piston Control
Multiple Programs for
Cylinder Positioning Control
Working Speed
Weight
Dimensions (w x h x l)
EP45H2-V2
EP45H1-V2
EP25H2-V2
EP25H1-V2
250 mm
45 t
4 kW
Yes
220 / 400 V
Electronic
250 mm
45 t
4 kW
Yes
220 / 400 V
Electronic
170 mm
25 t
2.7 / 3.5 kW
Yes
220 / 400 V
Electronic
170 mm
25 t
2.7 / 3.5 kW
Yes
220 / 400 V
Electronic
Yes
Yes
Yes
Yes
14 / 28 mm/sec
1000 Kg
750 x 1220 x 1100 mm
14 / 28 mm/sec
1000 Kg
750 x 1220 x 1100 mm
14 / 28 mm/sec
880 Kg
750 x 1220 x 1040 mm
14 / 28 mm/sec
880 Kg
750 x 1220 x 1040 mm
* Other voltages available upon request
ERCOPRESS ACCESSORIES
EP45H2- EP45H1- EP25H2- EP25H1V2
V2
V2
V2
PRISM HOLDER FOR BAR FOLDING
Art. EP25-0007-00
Art. EP25-0007-00
EP45H2- EP45H1- EP25H2- EP25H1V2
V2
V2
V2
STRAIGHTNING SUPPORTS
Art. EP45PL
Art. EP25-0005-00
Artt. EP45PL - EP25-0005-00
EP45H2- EP45H1- EP25H2- EP25H1V2
V2
V2
V2
SIDE MATERIAL POSITIONING KIT
Art. EPBM
Art. EPBM
LEGEND
= standard
49
= optional
na
= not appliable
MW / E / A
ERCOPRESS EP45 - EP25
EP45H2- EP45H1- EP25H2- EP25H1V2
V2
V2
V2
SERVICE TOOLS
Artt. ET32-104 - EP25-156
CP262 - CP261
Artt. ET32-104 - EP25-156
CP262 - CP261
EP45H2- EP45H1- EP25H2- EP25H1V2
V2
V2
V2
PUNCH HOLDER FOR TUBE EXPANSION
na
Art. EP25-0006-00
na
Art. EP25-0006-00
Art. EP25-0006-00
EP45H2- EP45H1- EP25H2- EP25H1V2
V2
V2
V2
TIE BAR FOR TUBE EXPANSION
na
Art. EP45TI
na
Art. EP25TI
Artt. EP25TI - EP45TI
EP45H2- EP45H1- EP25H2- EP25H1V2
V2
V2
V2
TIE BAR FOR FOLDING
To be used for applications close to max capacities (flat
bar 150 x 10).
Art. EP45TP
Art. EP25TP
Artt. EP25TP - EP45TP
LEGEND
= standard
50
= optional
na
= not appliable
MW / E / A
ERCONOTCH EN180 - EN100
Notcher & Grinder
MODELS
Art.
Phase
2 Speed
Abrasive
Belt
Width
EN180
Three
-
180 mm
EN100
Three
-
100 mm
SPECIAL MODELS
Art.
EN180
EN100
Description
2V*
2 speeds models - Other features same as
standard models.
* For max capacities and technical features, see artt. EN180 - EN100 tables
art. EN180
MAX CAPACITY
Capacity
EN180
EN100
Notching
Ø 114 mm (4”1/2 OD) at 0°
Ø 76 mm (3” OD) up to 45°
Ø 60 mm (2”3/8 OD) up to 60°
Ø 76 mm (3” OD) at 0°
Ø 60 mm (2”3/8 OD) up to 45°
Ø 32 mm (1”1/4 OD) up to 60°
Grinding
Ø 140 mm (5”1/2) with frontal grinding Ø 140 mm (5”1/2) with frontal grinding
kit on request art. EN180-KS2
kit on request art. EN100-KS2
TECHNICAL FEATURES
aThe ideal machine for grinding and notching tubes of every type of material. A safe and valid alternative to using saws, plasma and
milling cutters
aThe machine covers 95% of all notching applications
aLeft and right notching up to 60°. Adjustable vice height for offset notches and complex applications
aThe EN180 machine features a high power air suction and filter (1000 m /hour with twin suction chanels) for complete metal chips, dust
3
and fumes removal
aWith the vice removed, the machine can be used as a conventional grinding machine using the special grinding roll
Dust collector drawer
Wide grinding surface
51
Powerful suction system
MW / E / A
ERCONOTCH EN180 - EN100
TECHNICAL DATA
Description
Dimensions of
Standard Grinding Belt
Three Phase Motor
Motor Speed
Voltage*
Weight
Dimensions (b x h x l)
EN180
EN100
2000 x 180 mm
2000 x 100 mm
4 kW
2800 rpm
220 / 400 V
300 Kg
600 x 1500 x 1500 mm
4 kW
2800 rpm
220 / 400 V
200 Kg
500 x 1500 x 1500 mm
* Other voltages available upon request
®
PATENTED ERCOLINA INNOVATIONS
QUICK ROLLER CHANGE OVER SYSTEM
The ERCONOTCH EN100 and EN180 have a unique
and revolutionary conical mounting system of the front
roller for faster tool change over and perfect autocentring.
PATENTED
Unlike other machines available on the market, the
ERCONOTCH conical side supports are held by 4
sealed bearings (2 on each side).
The exclusive advantages of this system are:
- highly reduced vibrations
- increased bearings life
- higher machine reliability
Fase 1
Fase 2
COMBINED SIDE AND FEED MOVEMENTS
EXCLUSIVE
Innovative and patented system of side (A on Fig. 1)
and feed (B on Fig. 1) combined moviments. It feeds
the tube into the grinding belt and simultaneously
moves the tube along the belt: for maximum belt life,
minimum burring and better heat dissipation during job
performance.
Rotating working head to get 2
functions in 1 machine: notching
and grinding
B
A
PATENTED
Fig. 1
art. EN180
52
MW / E / A
ERCONOTCH EN180 - EN100
ERCONOTCH ACCESSORIES
ROLL FOR NOTCHING
EN180
EN1802V
EN100
EN1002V
Ø 1”1/4 Gas.
Artt. EN100-144 - EN180-R424
ABRASIVE BELTS
Art.
EN180-R424
EN180
Art.
EN100-144
EN1802V
EN100
EN1002V
Nr. 3 zirconium abrasive belts (P40) for mild steel tubes.
Art. EN180-197
Art. EN100-150
Artt. EN180-197 - EN100-150
ABRASIVE BELTS
EN180
EN1802V
EN100
EN1002V
Alternatively, nr. 2 ceramic abrasive belts (P40) for
stainless steel tubes.
Art. EN180-375
Art. EN100-148
Artt. EN180-375 - EN100-148
FRONT GRINDING KIT
EN180
EN1802V
EN100
EN1002V
Rubber roller Ø 120 mm. Belt 2000 mm.
Artt. EN100-KS1 - EN180-KS1
FRONT GRINDING KIT
Art.
EN180-KS1
EN180
Art.
EN100-KS1
EN1802V
EN100
EN1002V
Rubber roller Ø 140 mm. Belt 2100 mm.
Artt. EN100-KS2 - EN180-KS2
Art.
EN180-KS2
Art.
EN100-KS2
LEGEND
= standard
53
= optional
na
= not appliable
MW / E / A
ERCOFORM EF35
Bar Twister,
Press, Tube Bender,
Bar Curler
MODELS
Art.
Phase
Table
Length
EF35- 2MT
Three
2000 mm
EF35- 3MT
Three
3000 mm
EF35- 6MT
Three
6000 mm
Note: Machines supplied without oil.
art. EF35- 2MT
MAX CAPACITY*
Profile
35 x 35 mm**
(1.38” x 1.38”)
20 x 20 mm
(0.79” x 0.79”)
TUBE AND PIPE
BENDER
20 x 20 mm
(0.79” x 0.79”)
30 x 30 mm**
(1.18” x 1.18”)
Ø 20 mm
(0.79”)
Ø 20 mm
(0.79”)
Ø 20 mm
(0.79”)
40 x 10 mm**
(1.57” x 0.39”)
40 x 8 mm (1.57” x 0.31”)
(only with special tooling kit)
-
40 x 10 mm
(1.57” x 0.39”)
-
-
Ø 33.7 x 3.2 mm
(1” Gas x 0.12”)
-
BAR TWISTER
Profile
PRESS
BAR CURLER
20 x 20 mm
(0.79” x 0.79”)
* Capacities based on materials with T.S. 42 Kg/mm2 (psi 60.000) - Y.P. 25 Kg/mm2 (psi 36.000).
** Using vice tiebar supplied with machine.
TECHNICAL FEATURES
aModular machine: bar curler, twister, folder, press and tube bender
aProgrammable rotation angle for accurate and repeatable jobs
aProgrammable hydraulic press unit: powered by 5 ton hydraulic piston with a 220 mm stroke
aThe curling unit works horizontally for casier operations and shorter production time
aHigh curling capacity of square, round and flat bars
aEasy to make very tight spirals for applications such as door or gate rings
aOptional hydraulic secondary outlet, automatically controlled by a footswitch
54
MW / E / A
ERCOFORM EF35
TECHNICAL DATA
Description
EF35- 2MT
EF35- 3MT
EF35- 6MT
Standard Working Length (bar twister
accessory)
Three Phase Motor
Hydraulic Motor Power
Voltage*
Speed
Weight (without accessories)
Dimensions (w x h x l)
1500 mm
(5 ft)
1.1 / 1.5 kW
1.5 kW
220 / 400 V
4.3/8.6 rpm
500 Kg
810 x 900 x 3030 mm
2500 mm
(8 ft)
1.1 / 1.5 kW
1.5 kW
220 / 400 V
4.3/8.6 rpm
510 Kg
810 x 900 x 4030 mm
5500 mm
(18 ft)
1.1 / 1.5 kW
1.5 kW
220 / 400 V
4.3/8.6 rpm
540 Kg
810 x 900 x 7030 mm
* Other voltages available upon request
ERCOFORM ACCESSORIES
SERVICE TOOLS
EF35- 2MT
Artt. EP25-156 - EP25-155
CP262 - EP25-154
BAR CURLER UNIT
EF35- 3MT
EF35- 6MT
Artt. EP25-156 - EP25-155
CP262 - EP25-154
EF35- 2MT
EF35- 3MT
EF35- 6MT
Complete with nr. 1 medium size chain.
Art. EF35-GR-CAT-MED
Art. EF35-GR-CAT-MED
SPIRAL DEVICE
EF35- 2MT
EF35- 3MT
Complete with nr. 1 roll for round, flat and square bars.
Max capacity: round solid bar Ø 18 mm, square bar 18 x 18
mm.
EF35- 6MT
Art. EF35-GR-ANELLI
Art. EF35-GR-ANELLI
BAR FOLDER UNIT
EF35- 2MT
EF35- 3MT
EF35- 6MT
Complete with chuck and insert holders.
Art. EF35-GR-C-PRES
Art. EF35-GR-C-PRES
TUBE BENDER UNIT
EF35- 2MT
EF35- 3MT
EF35- 6MT
Art. EF35-300A
Art. EF35-300A
LEGEND
= standard
55
= optional
na
= not appliable
MW / E / A
ERCOFORM EF35
RING ACCESSORY
EF35- 2MT
EF35- 3MT
EF35- 6MT
For metal rings applications, completed with nr. 2 counterpressure rolls and nr. 1 former (50 mm radius).
Art. EF35-KC00
Art. EF35-KC00
MAX CAPACITY *
Steel
2
R = 35 Kg/mm
12 x 12 mm
Steel
2
R = 35 Kg/mm
14 mm
* With 180 bar working pressure and counter-pressure rolls in inner position.
For dimensions in inches, see conversion table on page 97.
BIRD CAGE ACCESSORY
EF35- 2MT
For bird cage shapes from solid square bars welded at the
ends.
Including: one set for bird cages made of 4 bars of 6, 8 or
10 mm. Accessory to be used with foot switch art. P050H.
EF35- 3MT
EF35- 6MT
Art. EF35PGN100-500
Art. EF35PGN100-500
MAX CAPACITY
4 square bars 10 x 10 mm Bar length:
Steel
2
min 180 mm; max 250 mm
R = 37 Kg/mm 8 square bars 8 x 8 mm
For dimensions in inches, see conversion table on page 97.
HOT BAR ROLLING MILL ACCESSORY
For ornamental metalworking. Pre-heated material (with
Metal Forging Oven ERCOHEAT) at 850° C is required.
Including one set of nr. 2 smooth rolls (for other finishings,
special rolls available upon request).
Accessory to be used with foot switch art. P050H.
EF35- 2MT
EF35- 3MT
EF35- 6MT
Art. EF35-LAM00
Art. EF35-LAM00
MAX CAPACITY
Steel
R = 42 Kg/mm2
60 x 15 mm
For dimensions in inches, see conversion table on page 97.
LEGEND
= standard
56
= optional
na
= not appliable
MW / E / A
ERCOFORM EF35
HYDRAULIC BAR TWISTER VICE ACCESSORY
EF35- 2MT
EF35- 3MT
EF35- 6MT
For heavy duty applications on the Bar Twisting Unit.
Accessory to be used with foot switch art. P050H.
Art. EF35-KMI
Art. EF35-KMI
FOOT SWITCH
EF35- 2MT
Required for Bird Cage Accessory art. EF35PGN100-500,
Hot Bar Rolling Mill Accessory art. EF35-LAM00 and
Hydraulic Bar Twister Vice Accessory art. EF35-KMI on
the Bar Twisting Unit.
EF35- 3MT
EF35- 6MT
Art. P050H
Art. P050H
CONTROL PANEL
EF35- 2MT
EF35- 3MT
EF35- 6MT
Used for all machine functions.
Art. EF35-CR
Art. EF35-CR
LEGEND
= standard
57
= optional
na
= not appliable
MW / E / A
ERCOHEAT EH2 - EH1
Metal Forging Oven
MODELS
Art.
Nr. of Burners
EH2
4
EH1
2
art. EH2
art. EH1
TECHNICAL DATA
Description
Feed
Consumption (1 hr at full speed)
Max Temperature
Dimensions (w x h x l)
EH2
EH1
Propane Gas
2.8 kg
1200°C
600 x 400 x 700 mm
Propane Gas
1.4 kg
1200°C
600 x 400 x 500 mm
TECHNICAL FEATURES
aPropane gas feed
aSimple ignition
aHighly isolated combustion chamber in ceramic fiber and brick floor
aDismountable rear for bar total length heating
aTwo / four indipendent gas burners
aAdjustable protective screen
58
MW / E / A
TOOLING
RING ROLLERS
page
4Standard Rolls
CE100 & CE70
60
4Special Rolls
CE100 & CE70
61
4Standard Rolls
CE50, CE40, CE50-ECO/02, ECO50 & ECO40
63
4Special Rolls
CE50, CE40, CE50-ECO/02, ECO50 & ECO40
NON MANDREL BENDERS
64
page
4Non Mandrel Formers
67
4Counterbending Dies
84
4Tooling for Medibender Vice
89
MANDREL BENDERS
page
4Mandrel Tooling
92
4Mandrel Formers
93
METALWORKING
page
4Ercopress Tooling
94
4Erconotch Tooling
95
4Ercoform Tooling
96
59
STANDARD ROLLS
For CE100 and CE70
STANDARD MODULAR ROLL SET
2
2
For tubes in mild steel (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similars
Art. CE100
Art. CE70
Description
C100ST
C7ST
Modular roll set in steel for profiles.
Supplied standard with machines.
TUBE & PIPE ROLL SETS IN TEMPERED STEEL
2
2
For tubes in mild steel (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similars
Art. CE100
C100-3/8”G
C100-1/2”G
C100-3/4”G
C100-1”G
C100-1”1/4G
C100-1”1/2G
C100-2”G
C100-2”1/2P
C100-2”1/2G
C100-3”G
C100-3”1/2G
C100-4”G
C100-5”G
C100-6”G
Art. CE100
C100-3/4”OD
C100-1”OD
C100-1”1/4”OD
C100-1”1/2OD
C100-2”OD
C100-2”1/2OD
C100-3”OD
C100-3”1/2OD
C100-4”OD
C100-4”1/2OD
C100-5”OD
C100-5”1/2OD
Art. CE100
C100-19
C100-32
C100-38
C100-42
C100-48
C100-60
C100-76
Tube Ø, Gas inches
3/8”
1/2”
3/4”
1”
1”1/4
1”1/2
2”
2”1/2 PIPE
2”1/2
3”
3”1/2
4”
5”
6” x 4 mm
Tube Ø, mm
17.2
21.3
26.9
33.7
42.2
48.3
60.3
73
76.1
88.9
101.6
114.3
139.7
165.1
Tube Ø, OD inches
Art. CE70
3/4”
C70-3/4”OD
C70-1”OD
1”
C70-1”1/4”OD
1”1/4
C70-1”1/2OD
1”1/2
C70-2”OD
2”
C70-2”1/2OD
2”1/2
3”
C70-3”OD
3”1/2
C70-3”1/2OD
C70-4”OD
4”
4”1/2
5”
5”1/2
Tube Ø, mm
19.05
25.4
31.75
38.1
50.8
63.5
76.2
88.9
101.6
114.3
127
139.7
Art. CE70
C70-3/8”G
C70-1/2”G
C70-3/4”G
C70-1”G
C70-1”1/4G
C70-1”1/2G
C70-2”G
C70-2”1/2P
C70-2”1/2G
C70-3”G
C70-3”1/2G
-
Art. CE70
C70-19
C70-32
C70-38
C70-42
C70-48
C70-60
C70-76
Tube Ø, mm
19
32
38
42
48
60
76
60
CE / E / A
SPECIAL ROLLS
For CE100 and CE70
TUBE ROLL SETS IN STEEL
For tubes with Ø not included in standard roll sets.
For tubes in mild steel (T.S. 42 Kg/mm2 - Y.P. 25 kg/mm2) and similars.
Art. CE100
C100-A
C100-B
C100-C
C100-D
C100-E
C100-F
C100-G
C100-H
C100-I
Art. CE70
C70A
C70B
C70C
C70D
C70E
C70F
C70G
-
Tube Ø, mm*
from 21 to 30
from 31 to 40
from 41 to 50
from 51 to 60
from 61 to 70
from 71 to 80
from 81 to 100
from 101 to 125
from 126 to 150
* Specify tube Ø. For tubes in inches, refer to equivalent sizes in mm.
TUBE & PIPE ROLL SETS IN NYLON
Art. CE100
Art. CE70
C100AL
C70AL
C100ALP*
C70ALP*
Description
Roll set in nylon for tubes in
aluminium, stainless steel and
other light alloys (ornamental
materials)
Roll set in nylon for profiles, solid
square and rectangular bars in
aluminium, stainless steel and
other light alloys (ornamental
materials)
* For high wall thickness tubes, please contact the Manufacturer for feasability study
(with possible replacement of nylon rolls with brass rolls).
61
CE / E / A
SPECIAL ROLLS
For CE100 and CE70
MODULAR ROLL SETS FOR PALLADIUM WINDOW PROFILES
Art. CE100
CE10RPS
Art. CE70
CE7RPS
CE10RPS-G
CE7RPS-G
CE10RPSC
CE7RPSC
C5SP-P10
C5SP-P10
MODULAR ROLL SETS FOR LTZ PROFILES
Description
Set of three modular steel rolls for
Palladium LTZ profiles (UNI5030
and UNI5050). Leg-in and Leg-out
without seal
Set of three modular steel rolls for
Palladium LTZ profiles (UNI5030
and UNI5050). With Leg-in and
Leg-out seal
Art. CE100
Art. CE70
C100LTZ/1
C7LTZ/1
Description
Roll set for window hollow profiles
UNI 7810 (LTZ straight leg)
C100LTZS/1
C7LTZS/1
Roll set for window hollow profiles
UNI 7810 (LTZ shaped leg)
Refs.: 15A; 15T; 15Z
Complete kit of modular steel rolls
for Palladium LTZ profiles (UNI5030
and UNI5050). With and without
Leg-in and Leg-out seal
Rolls mandrel in steel for artt.
CE10RPS-G and CE7RPS-G.
Dimensions 6x3 mm, length 2000 mm
(please specify quantity upon ordering)
Reference 1B
MODULAR ROLL KIT
Art. CE100
C100RC
Description
Set of three modular steel rolls for
square and rectangular profiles.
120 x 120 x 4 Each set includes: special rolls (nr.
6) + 10 mm spacers (nr. 6) + 15 mm
spacers (nr. 6)
Max dim., mm
C70RC
80 x 80 x 3.2
Art. CE100
Art. CE70
C100SP
C7SP
Reference 15T
SPACERS FOR SPECIAL BATCH COMPOSITIONS
Max dim., mm
Art. CE70
Refs.: 1A; 1B; 1C; 11A; 11B; 11C; SF1/B;
SF2/B; SF3/B; 16A; 16B; 16Z
Art. CE100
Art. CE70
C100SP-2
-
Description
15 mm spacer for special batch
compositions
C100SP-1
CP7RD10
10 mm spacer for special batch
compositions
-
CP7RD5
5 mm spacer for special batch
compositions
Description
Set of three modular steel rolls for
square and rectangular profiles.
Each set includes: special rolls (nr.
6) + 10 mm spacers (nr. 12) + 5 mm
spacers (nr. 3)
Description
Set of three steel modular rolls for
profiles and special applications
For any inquiry about SPECIAL SECTION PROFILES, please contact the Manufacturer. A drawing to scale or any kind of technical information will be of help
to carry out a feasability study.
62
CE / E / A
STANDARD ROLLS
For CE50, CE40, CE50-ECO/02,
ECO50 and ECO40
STANDARD MODULAR ROLL SET
For tubes in mild steel (T.S. 42 Kg/mm2 - Y.P. 25 kg/mm2) and similars
Art. CE50,
CE50-ECO/02, ECO50
Art. CE40,
ECO40
Description
C5ST
C4ST
Modular roll set in steel for profiles.
Supplied standard with machines.
TUBE & PIPE ROLL SETS IN CAST IRON
For tubes in mild steel (T.S. 42 Kg/mm2 - Y.P. 25 kg/mm2) and similars
Art. CE50,
CE50-ECO/02, ECO50
C501-1/4”G
C501-3/8”G
C501-1/2”G
C501-3/4”G
C501-1”G
C501-1”1/4G
C501-1”1/2G
C501-2”G
C501-2”1/2P
C501-2”1/2G
Art. CE40,
ECO40
C401-1/4”G
C401-3/8”G
C401-1/2”G
C401-3/4”G
C401-1”G
C401-1”1/4G
C401-1”1/2G
C401-2”G
-
Tube Ø, Gas inches
Tube Ø, mm
1/4”
3/8”
1/2”
3/4”
1”
1”1/4
1”1/2
2”
2”1/2 PIPE
2”1/2
13.2
17.2
21.3
26.9
33.7
42.2
48.3
60.3
73.0
76.1
Art. CE50,
CE50-ECO/02, ECO50
Art. CE40,
ECO40
Tube Ø, OD inches
Tube Ø, mm
C501-1/2”OD
C501-5/8”OD
C501-3/4”OD
C501-7/8”OD
C501-1”OD
C501-1”1/4OD
C501-1”1/2OD
C501-1”3/4OD
C501-2”OD
C501-2”1/4OD
C501-2”1/2OD
C501-3”OD
C401-1/2”OD
C401-5/8”OD
C401-3/4”OD
C401-7/8”OD
C401-1”OD
C401-1”1/4OD
C401-1”1/2OD
C401-1”3/4OD
C401-2”OD
C401-2”1/4OD
-
1/2”
5/8”
3/4”
7/8”
1”
1”1/4
1”1/2
1”3/4
2”
2”1/4
2”1/2
3”
12.7
15.9
19.0
22.2
25.4
31.7
38.1
44.4
50.8
57.1
63.5
76.0
Art. CE50,
CE50-ECO/02, ECO50
Art. CE40,
ECO40
Tube Ø, mm
C501-10
C501-12
C501-16
C501-20
C501-22
C501-25
C501-26
C501-28
C501-30
C501-35
C501-40
C501-45
C501-50
C401-10
C401-12
C401-16
C401-20
C401-22
C401-25
C401-26
C401-28
C401-30
C401-35
C401-40
C401-45
C401-50
10
12
16
20
22
25
26
28
30
35
40
45
50
63
CE / E / A
SPECIAL ROLLS
For CE50, CE40, CE50-ECO/02,
ECO50 and ECO40
TUBE ROLL SETS IN CAST IRON
For tubes with Ø not included in the standard roll sets.
2
2
For tubes in mild steel (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similars.
Art. CE50,
CE50-ECO/02, ECO50
Art. CE40,
ECO40
Tube Ø, mm*
C501A
C501B
C501C
C501D
C501E
C501F
C401A
C401B
C401C
C401D
C401E
C401F1
from
from
from
from
from
from
5 to 20
21 to 30
31 to 40
41 to 50
51 to 60
61 to 76
* Specify tube Ø. For tubes in inches, refer to equivalent sizes in mm.
1
Only upon request.
PIPE ROLL SETS IN CAST IRON (double groove)
For tubes in mild steel (T.S. 42 Kg/mm2 - Y.P. 25 kg/mm2) and similars.
Art. CE50,
CE50-ECO/02, ECO50
Art. CE40,
ECO40
C5SPD-1
C5SPD-2
C4SPD-1
C4SPD-2
C5SPD
C4SPD
Tube Ø, Gas inches
Tube Ø, mm
3/4” & 1”
26.9 & 33.7
1/2” & 1/4”
21.3 & 42.2
On request: the sum total of the 2
grooves must not exceed 74 mm.
TUBE ROLL SETS IN NYLON
Art. CE50,
CE50-ECO/02, ECO50
Art. CE40,
ECO40
C5AL-A
C5AL-B
C5AL-C
C5AL-D
C5AL-E
C5AL-F
C4AL-A
C4AL-B
C4AL-C
C4AL-D
C4AL-E
-
Tube, mm*
from
from
from
from
from
from
5 to 20
21 to 30
31 to 40
41 to 50
51 to 60
61 to 76
Description
Roll sets in nylon
for tubes in aluminium, stainless
steel and other
light alloys (ornamental materials)
* Specify tube Ø. For tubes in inches, refer to equivalent sizes in mm.
Art. CE50,
CE50-ECO/02, ECO50
C50ALP
Art. CE40,
ECO40
Description
C40ALP
Roll sets in nylon for profiles, solid
square and rectangular bars in
aluminium, stainless steel and
other light alloys (ornamental
materials)
For high wall thickness tubes, please contact the Manufacturer for feasability study
(with possible replacement of nylon rolls with brass rolls).
64
CE / E / A
SPECIAL ROLLS
For CE50, CE40, CE50-ECO/02,
ECO50 and ECO40
MODULAR ROLL SETS FOR PALLADIUM WINDOW PROFILES
Art. CE50,
CE50-ECO/02, ECO50
CE5RPS
CE5RPS-G
CE5RPSC
MODULAR ROLL SETS FOR LTZ PROFILES
Art. CE50,
CE50-ECO/02, ECO50
Description
Set of three modular steel rolls for Palladium LTZ
profiles (UNI5030 and UNI5050). Leg-in and Leg-out
without seal
Set of three modular steel rolls for Palladium LTZ
profiles (UNI5030 and UNI5050). With Leg-in and Legout seal
Complete kit of modular steel rolls for Palladium LTZ
profiles (UNI5030 and UNI5050). With and without
Leg-in and Leg-out seal
Description
Roll set for window hollow profiles UNI 7810 (LTZ
straight leg) - Only for mod. H3 - Refs.: 1A; 1B; 1C; 11A;
C5LTZ/1
11B; 11C; SF1/B; SF2/B; SF3/B; 16A; 16B; 16Z
C5LTZS/1
Roll set for window hollow profiles UNI 7810 (LTZ
cantilevered leg) - Refs.: 15A; 15T; 15Z
Rolls mandrel in steel for art. CE5RPS-G.
C5SP-P10
Dimensions 6x3 mm, length 2000 mm (please specify quantity
upon ordering)
Reference 1B
Reference 15T
MODULAR ROLL KIT
Art. CE50,
CE50-ECO/02, ECO50
Max dim., mm
Description
C5RC
60 x 60 x 3
Set of three modular steel rolls for
square and rectangular profiles.
Each set includes: rolls (nr. 6) + 10
mm spacers (nr. 9)
Art. CE40,
ECO40
Max dim., mm
Description
50 x 50 x 3
Set of three modular steel rolls for
square and rectangular profiles.
Each set includes: rolls (nr. 6) + 10
mm spacers (nr. 6)
Art. CE50,
CE50-ECO/02, ECO50
Art. CE40,
ECO40
Description
C5SP
C4SP
Set of three steel modular rolls for
profiles and special applications
SPACERS FOR SPECIAL BATCH COMPOSITIONS
C4RC
Modular kits are ideal for bending all types of hollow and solid profiles
either square or rectangular. They enable to achieve bends of higher
quality compared to the standard universal rolls due to the particular shape
of the flanges, by simply removing or adding 10 mm spacers according to
the profile dimensions.
Art. CE50,
CE50-ECO/02, ECO50
Art. CE40,
ECO40
Description
C5SD
C4SD
(Set 6 pcs.) - Spacers for standard
rolls for wall thickness from 5 mm.
Without blocking nut
RS5D2
RS4D2
2 mm spacer for special batch
compositions
RS5D3
RS4D3
3 mm spacer for special batch
compositions
RS5D5
RS4D5
5 mm spacer for special batch
compositions
C5RD
C4RD
10 mm spacer for special batch
compositions
For any inquiry about SPECIAL SECTION PROFILES, please contact the Manufacturer. A drawing to scale or any kind of technical information will be of help
to carry out a feasability study.
65
CE / E / A
SPECIAL ROLLS
For CE50, CE40, CE50-ECO/02,
ECO50 and ECO40
TEMPERED STEEL ROLL SET FOR SMALL SPIRALS
For tubes in mild steel (T.S. 42 Kg/mm2 - Y.P. 25 kg/mm2) and similars
Art. CE50,
CE50-ECO/02, ECO50
Art. CE40,
ECO40
C5RR
C4RR
MAXIMUM CAPACITY
Profile
Dimensions, mm
Min Ø Bending Capacity
20 x 6
80
20 x 6
120
16 x 16
100
15
100
20 x 20
120
For dimensions in inches, see conversion table on page 97.
66
CE / E / A
NON MANDREL FORMERS
®
To choose the most appropriate set of tooling the main parameters
are: type of material, profile dimensions (the outside diameters,
for round tubes) and the required radius (distance - in mm or
inches - between the center of the curve and the tube center line).
The selection tables on pages 67, 68, 69 will guide you through
former choice, other tables for counterbending die selection are
on pages 84 and 85.
Ercolina non mandrel machines are supplied with the most
advanced tooling technology, developed by thirty years
international market experience and reaserch.
A complete set of tools is made up of two main components, the
former that shapes the curve turning round together with the
machine rotating shaft, and the counterbending die (or in
particular cases the roll) that is moved towards the profile to block
it during the bending phase.
FORMERS FOR MG76, MG030, TB60, TB050, SB48, SB060
Artt. series
151
153
153/1
151L
153L
153/1L
156
156L
Section
Tube
Tube
Tools*
Description
Material:
Cast iron formers
Ideal for bending:
Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ), hard copper and similars
2
2
(with wall thicknesses smaller than 3.6 mm - 0.15”).
Standard
Tube dimension:
Radii and diameters available standard. See pages 71 and 72
For minimum wall thicknesses see tables 1, 2, 3 on pages 80, 81
Material:
Ideal for bending:
Cast iron light series formers
- Stainless steel, soft materials such as aluminium (except copper);
- Ornamental applications
(where marks and scratches need to be minimal);
Standard
- Hydraulic application
(with wall thicknesses higher than 3.6 mm - 0.15”, and smaller than 5 mm - 0.2”).
Tube
Tube
Semi-special
Tube dimension:
Radii and diameters available standard. See pages 71 and 72
For minimum wall thicknesses see tables 1, 2, 3 on pages 80, 81
Material:
Cast iron formers
Ideal for bending:
Mild steel tubes (T.S. 42 Kg/mm2 - Y.P. 25 kg/mm2), hard copper and similars
(with wall thicknesses smaller than 3.6 mm - 0.15”).
Tube dimension:
Radii available standard. Diameters upon request. See page 73
Material:
Ideal for bending:
Cast iron light series formers
- Stainless Steel, soft materials such as aluminium (except copper);
- Ornamental applications
Semi-special
(where marks and scratches need to be minimal);
- Hydraulic application
(with wall thicknesses higher than 3.6 mm - 0.15”, and smaller than 5 mm - 0.2”).
157
157L
158
* TOOLS LEGEND:
Tube
Tube
Profile
Special
Tube dimension:
Radii available standard. Diameters upon request. See page 73
Material:
Cast iron and/or steel formers (material to be decided upon the Manufacturer)
Ideal for bending:
Tube dimension:
Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ), hard copper and similars
Radii and diameters upon request. See page 74
For minimum wall thicknesses see tables 4, 5, 6 on page 81
Material:
Ideal for bending:
Cast iron and/or steel formers (material to be decided upon the Manufacturer)
- Stainless Steel, soft materials such as aluminium (except copper);
- Ornamental applications
Tube dimension:
Radii and diameters upon request. See page 74
For minimum wall thicknesses see tables 4, 5, 6 on page 81
Material:
Cast iron and/or steel formers (material to be decided upon the Manufacturer)
Ideal for bending:
Tube dimension:
Mild steel tubes (T.S. 42 Kg/mm2 - Y.P. 25 kg/mm2), stainless steel and similars
Radii and diameters upon request. See page 75
Special
Special
2
2
(where marks and scratches need to be minimal);
Standard = Standard radius and diameter; Semi-special = Standard radius and special diameter; Special = Special radius and diameter
67
SA / E / A
NON MANDREL FORMERS
FORMERS FOR MB42, MB42P, MD070, MD083, MN092
Artt. series
Section
151
153
153/1
Tube
(R36, R46,
R56, R67,
R82, R112)
151___E
153___E
153/1___E
Tube
(R90, R100,
R130, R150)
151L
153L
153/1L
151L___E
153L___E
153/1L___E
Tube
(R36, R46,
R56, R67,
R82, R112)
Tube
(R90, R100,
R130, R150)
Tools*
Description
Material:
Cast iron formers
Ideal for bending:
Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ), hard copper and similars
2
2
(with wall thicknesses smaller than 3.6 mm - 0.15”).
Standard
Tube dimension:
Radii and diameters available standard. See pages 71 and 72
For minimum wall thicknesses see tables 7, 8, 9 on page 82
Material:
Cast iron formers
Ideal for bending:
Mild steel tubes (T.S. 42 Kg/mm2 - Y.P. 25 kg/mm2), hard copper and similars
(with wall thicknesses smaller than 3.6 mm - 0.15”).
Standard
Tube dimension:
Radii and diameters available standard. See pages 71 and 72
For minimum wall thicknesses see tables 7, 8, 9 on page 82
Material:
Ideal for bending:
Cast iron light series formers
- Stainless Steel, soft materials such as aluminium (except copper);
- Ornamental applications
(where marks and scratches need to be minimal);
Standard
- Hydraulic applications
(with wall thicknesses higher than 3.6 mm - 0.15”, and smaller than 5 mm - 0.2”).
Tube dimension:
Radii and diameters available standard. See pages 71 and 72
For minimum wall thicknesses see tables 7, 8, 9 on page 82
Material:
Ideal for bending:
Cast iron light series formers
- Stainless Steel, soft materials such as aluminium (except copper);
- Ornamental applications
(where marks and scratches need to be minimal);
Standard
- Hydraulic applications
(with wall thicknesses higher than 3.6 mm - 0.15”, and smaller than 5 mm - 0.2”).
190
193
193/1
* TOOLS LEGEND:
Tube
Tube dimension:
Radii and diameters available standard. See pages 71 and 72
For minimum wall thicknesses see tables 7, 8, 9 on page 82
Material:
Aluminium formers
Ideal for bending:
Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ), stainless steel, aluminium,
hard copper and similars (with maximum wall thickness 1.5 mm - 0.06”).
Radii and diameters available standard. See page 76
For minimum wall thicknesses see tables 10, 11, 12 on page 83
2
Standard
Tube dimension:
2
Standard = Standard radius and diameter; Semi-special = Standard radius and special diameter; Special = Special radius and diameter
FORMER
ARTICLE
151 R36 D8
CENTER
LINE
RADIUS
FORMER
SERIES
TUBE
OUTSIDE
DIAMETER
68
SA / E / A
NON MANDREL FORMERS
FORMERS FOR MB42, MB42P, MD070, MD083, MN092
Artt. series
156___E
156L
Section
Tube
(R90, R100,
R130, R150)
Tube
(R36, R46,
R56, R67,
R82, R112)
Tools*
Semi-special
Description
Material:
Cast iron formers
Ideal for bending:
Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ), hard copper and similars
2
2
(with wall thicknesses smaller than 3.6 mm - 0.15”).
Tube dimension:
Radii available standard. Diameters upon request. See page 73
Material:
Ideal for bending:
Cast iron light series formers
- Stainless Steel, soft materials such as aluminium (except copper);
- Ornamental applications
Semi-special
(where marks and scratches need to be minimal);
- Hydraulic applications
(with wall thicknesses higher than 3.6 mm - 0.15”, and smaller than 5 mm - 0.2”).
156L___E
Tube
(R90, R100,
R130, R150)
Tube dimension:
Radii available standard. Diameters upon request. See page 73
Material:
Ideal for bending:
Cast iron light series formers
- Stainless Steel, soft materials such as aluminium (except copper);
- Ornamental applications
Semi-special
(where marks and scratches need to be minimal);
- Hydraulic applications
(with wall thicknesses higher than 3.6 mm - 0.15”, and smaller than 5 mm - 0.2”).
Tube dimension:
197/1
198
198L
199
* TOOLS LEGEND:
Tube
Tube
Tube
Profile
Material:
Aluminium formers
Ideal for bending:
Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ),
stainless steel, aluminium, hard copper and similars
Semi-special
Special
Special
Special
Radii available standard. Diameters upon request. See page 73
2
2
(with maximum wall thickness 1.5 mm - 0.06”).
Tube dimension:
Radii available standard. Diameters upon request. See page 77
For minimum wall thicknesses see tables 11, 12 on page 83
Material:
Cast iron and/or steel formers (material to be decided upon the Manufacturer)
Ideal for bending:
Tube dimension:
Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ), hard copper and similars
Radii and diameters upon request. See page 77
For minimum wall thicknesses see table 10 on page 83
Material:
Cast iron and/or steel formers (material to be decided upon the Manufacturer)
Ideal for bending:
Tube dimension:
Mild steel tubes (T.S. 42 Kg/mm2 - Y.P. 25 kg/mm2), hard copper and similars
Radii and diameters upon request. See page 77
For minimum wall thicknesses see tables 13, 14, 15 on page 83
Material:
Cast iron and/or steel formers (material to be decided upon the Manufacturer)
Ideal for bending:
Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ), hard copper and similars
Profile dimension:
Radii and dimensions upon request. See page 78
2
2
2
2
Standard = Standard radius and diameter; Semi-special = Standard radius and special diameter; Special = Special radius and diameter
Standard former in cast iron
Light series former in cast iron
69
Standard former in aluminium
SA / E / A
NON MANDREL FORMERS
STANDARD FORMERS: MAXIMUM BENDING CAPACITY
Max radius
MG76
MG030
TB60
TB050
SB48
SB060
Max bending radii with counterbending die (mm)
Max bending radii with special roll (mm)
315
380
315
380
240
300
240
300
240
300
240
300
Depending on tube characteristics, the indicated radii guarantee a high quality bend.
For smaller radii please contact the Manufacturer.
For tubes in mild steel and similars
Max Ø bending capacity in mm
Max Ø bending capacity in OD inches
Max Ø bending capacity in Gas inches
Max tube wall thickness, in mm, for standard
cast iron formers (series 151, 153 and 153/1)
MG76
MG030
TB60
TB050
SB48
SB060
76
3”
2”1/2
76
3”
2”1/2
60
2”3/8
2”
60
2”3/8
2”
48
1”7/8
1”1/2
48
1”7/8
1”1/2
3.6
3.6
3.6
3.6
3.6
3.6
For tubes with Ø from 5 mm to 55 mm and wall thickness higher than 3.6 mm and up to 5 mm, use the “light alloy” series formers “L”.
For tubes with wall thickness higher than 4 mm, use the rolls artt. 050J or P050I, instead of counterbending die and formers series 157.
For tubes in stainless steel,
hard copper and similars
Max Ø bending capacity in mm
Max Ø bending capacity in OD inches
Max Ø bending capacity in Gas inches
Max tube wall thickness, in mm, for standard
cast iron formers (series 151, 153 and 153/1)
MG76
MG030
TB60
TB050
SB48
SB060
76
3”
2”1/2
76
3”
2”1/2
60
2”3/8
1”1/2
60
2”3/8
1”1/2
48
1”7/8
1”1/4
48
1”7/8
1”1/4
3
3
3
3
3
3
For tubes with Ø from 5 mm to 55 mm and wall thickness higher than 3.6 mm and up to 5 mm, use the “light alloy” series formers “L”.
For tubes with wall thickness higher than 4 mm, use the rolls artt. 050J or P050I, instead of counterbending die and formers series 157.
Max radius
MB42
MD070
MD083
MN092
Max bending radii with counterbending die (mm)
Max bending radii with special roll (mm)
260
300
190
225
190
225
190
-
Depending on tube characteristics, the indicated radii guarantee a high quality bend.
For smaller radii please contact the Manufacturer.
For tubes in mild steel and similars
MB42
MD070
MD083
MN092
42
1”5/8
1”1/2
35
1”3/8
1”
35
1”3/8
1”
28
1”1/8
3/4”
Max tube wall thickness, in mm, for standard
aluminium formers (series 190, 193 and 193/1)
1.5
1.5
1.5
1.5
Max tube wall thickness, in mm, for standard
cast iron formers (series 151, 153 and 153/1)
3.5
3.5
3.5
3.5
Max Ø bending capacity in mm
Max Ø bending capacity in OD inches
Max Ø bending capacity in Gas inches
For tubes with wall thickness higher than 3.5 mm, use the rolls artt. 084M, 084B or 092C instead of the counterbending die.
For tubes in stainless steel,
hard copper and similars
MB42
MD070
MD083
MN092
42
1”5/8
1”1/2
35
1”3/8
1”
35
1”3/8
1”
28
1”1/8
3/4”
Max tube wall thickness, in mm, for standard
aluminium formers (series 190, 193 and 193/1)
1.5
1.5
1.5
1.5
Max tube wall thickness, in mm, for standard
cast iron formers (series 151, 153 and 153/1)
3.5
3.5
3.5
3.5
Max Ø bending capacity in mm
Max Ø bending capacity in OD inches
Max Ø bending capacity in Gas inches
For tubes with wall thickness higher than 3.5 mm, use the rolls artt. 084M, 084B or 092C instead of the counterbending die.
70
SA / E / A
NON MANDREL FORMERS
NOTE: Hexagon 40
Hexagon 50
mounts on all machines
mounts only on MG76, MG030, TB60, TB050,
TB050EDT, SB48, SB060
STANDARD FORMERS (mm)
For Light Series Formers, below articles change as follows:
151LR36D..., 151LR46D..., etc
Art. series 151
Art.
151R36D...
151R46D...
151R56D...
151R67D...
151R82D...
151R90D...
151R100D...
151R112D...
151R120D...
151R130D...
151R150D...
151R170D...
151R190D...
Hexagon, mm
40
40
40
40
40
50
50
40
50
50
50
50
50
Radius, mm
36
46
56
67
82
90
100
112
120
130
150
170
190
Available Ø, mm
5, 6, 8, 10, 12, 13, 14, 15, 16, 18, 19
14, 15, 16, 18, 19, 20, 22
18, 19, 20, 22, 24, 25, 26, 28
18, 19, 20, 22, 24, 25, 26, 28, 30, 32
24, 25, 26, 28, 30, 32, 35
25, 26, 28, 30, 32, 35, 38, 40, 42
25, 26, 28, 30, 32, 35, 38, 40, 42, 45, 48
28, 30, 32, 35, 38, 40, 42
32, 35, 38, 40, 42, 45, 48, 50, 54, 55
32, 35, 38, 40, 42, 45, 48, 50, 54, 55, 60
32, 35, 38, 40, 42, 45, 48, 50, 54, 55, 60
38, 40, 42, 45, 48, 50, 54, 55, 60
38, 40, 42, 45, 48, 50, 54, 55, 60
STANDARD FORMERS (OD inches)
For Light Series Formers, below articles change as follows:
153LR36D..., 153LR46D..., etc.
Art. series 153
Art.
153R36D...
153R46D...
153R56D...
153R67D...
153R82D...
153R90D...
153R100D...
153R112D...
153R120D...
153R130D...
153R150D...
153R170D...
153R190D...
Hexagon, mm
40
40
40
40
40
50
50
40
50
50
50
50
50
Radius, mm
36
46
56
67
82
90
100
112
120
130
150
170
190
Available Ø, OD inches
1/4”, 3/8”, 1/2”, 5/8”
5/8”, 3/4”, 7/8”
3/4”, 7/8”, 1”, 1”1/8
3/4”, 7/8”, 1”, 1”1/8, 1”1/4
1”, 1”1/8, 1”1/4, 1”3/8
1”, 1”1/8, 1”1/4, 1”3/8, 1”1/2, 1”5/8
1”, 1”1/8, 1”1/4, 1”3/8, 1”1/2, 1”5/8, 1”3/4, 1”7/8
1”1/8, 1”1/4, 1”3/8, 1”1/2, 1”5/8
1”1/4, 1”3/8, 1”1/2, 1”5/8, 1”3/4, 1”7/8, 2”
1”1/4, 1”3/8, 1”1/2, 1”5/8, 1”3/4, 1”7/8, 2”, 2”1/8, 2”1/4, 2”3/8
1”1/4, 1”3/8, 1”1/2, 1”5/8, 1”3/4, 1”7/8, 2”, 2”1/8, 2”1/4, 2”3/8
1”1/2, 1”5/8, 1”3/4, 1”7/8, 2”, 2”1/8, 2”1/4, 2”3/8
1”1/2, 1”5/8, 1”3/4, 1”7/8, 2”, 2”1/8, 2”1/4, 2”3/8
STANDARD FORMERS (Gas inches)
For Light Series Formers, below articles change as follows:
153/1LR36D..., 153/1LR46D..., etc.
Art. series 153/1
Hexagon, mm
Art.
153/1R36D...
40
40
153/1R46D...
153/1R56D...
40
40
153/1R67D...
153/1R82D...
40
50
153/1R90D...
153/1R100D...
50
40
153/1R112D...
50
153/1R120D...
50
153/1R130D...
50
153/1R150D...
50
153/1R170D...
50
153/1R190D...
Radius, mm
36
46
56
67
82
90
100
112
120
130
150
170
190
Available Ø, Gas inches
1/4”, 3/8”
3/8”, 1/2”
3/8”, 1/2”, 3/4”
1/2”, 3/4”, 1”
3/4”, 1”
3/4”, 1”, 1”1/4
3/4”, 1”, 1”1/4, 1”1/2
1”, 1”1/4
1”, 1”1/4, 1”1/2, 2”
1”1/4, 1”1/2, 2”
1”1/4, 1”1/2, 2”
1”1/4, 1”1/2, 2”
1”1/4, 1”1/2, 2”
71
SA / E / A
NON MANDREL FORMERS
NOTE: Hexagon 40
Hexagon 50
mounts on all machines
mounts only on MG76, MG030, TB60, TB050,
TB050EDT, SB48, SB060
STANDARD FORMERS (mm)
For Light Series Formers, below articles change as follows:
151LR90E..., 151LR100E..., etc.
Art. series 151___E
Art.
151R90E...
151R100E...
151R130E...
151R150E...
Hexagon, mm
40
40
40
40
Radius, mm
90
100
130
150
Available Ø, mm
25, 26, 28, 30, 32, 35, 38, 40, 42
25, 26, 28, 30, 32, 35, 38, 40, 42
32, 35, 38, 40, 42
32, 35, 38, 40, 42
STANDARD FORMERS (OD inches)
For Light Series Formers, below articles change as follows:
153LR90E..., 153LR100E..., etc.
Art. series 153___E
Art.
153R90E...
153R100E...
153R130E...
153R150E...
Hexagon, mm
40
40
40
40
Radius, mm
90
100
130
150
Available Ø, OD inches
1”, 1”1/8, 1”1/4, 1”3/8, 1”1/2, 1”5/8
1”, 1”1/8, 1”1/4, 1”3/8, 1”1/2, 1”5/8
1”1/4, 1”3/8, 1”1/2, 1”5/8
1”1/4, 1”3/8, 1”1/2, 1”5/8
STANDARD FORMERS (Gas inches)
For Light Series Formers, below articles change as follows:
153/1LR90E..., 153/1LR100E..., etc.
Art. series 153/1___E
Hexagon, mm
Art.
40
153/1R90E...
153/1R100E...
40
40
153/1R130E...
153/1R150E...
40
Radius, mm
90
100
130
150
Available Ø, Gas inches
3/4”, 1”, 1”1/4
3/4”, 1”, 1”1/4, 1”1/2
1”1/4, 1”1/2, 2”
1”1/4, 1”1/2, 2”
72
SA / E / A
NON MANDREL FORMERS
NOTE: Hexagon 40
Hexagon 50
mounts on all machines
mounts only on MG76, MG030, TB60, TB050,
TB050EDT, SB48, SB060
SEMI-SPECIAL FORMERS FOR TUBES
For Light Series Formers, below articles change as follows:
156LR36, 156LR46, etc.
Art. series 156
Art.
Hexagon, mm
Radius, mm
156R36
156R46
156R56
156R67
156R82
156R90
156R100
156R112
156R120
156R130
156R150
156R170
156R190
40
40
40
40
40
50
50
40
50
50
50
50
50
36
46
56
67
82
90
100
112
120
130
150
170
190
Ø, mm*
min
max
19
22
28
32
35
42
5
48
42
55
60
60
60
60
Ø, OD inches*
min
max
5/8”
7/8”
1”1/8
1”1/4
1”3/8
1”5/8
1/4”
1”7/8
1”5/8
2”
2”3/8
2”3/8
2”3/8
2”3/8
Ø, Gas inches*
min
max
3/8”
1/2”
3/4”
1”
1”
1”1/2
1/4”
2”
1”
2”
2”
2”
2”
2”
* Specify tube Ø. Minimum wall thickness 1 mm.
SEMI-SPECIAL FORMERS FOR TUBES
For Light Series Formers, below articles change as follows:
156LR90E, 156LR100E, etc.
Art. series 156___E
Art.
Hexagon, mm
Radius, mm
156R90
156R100
156R130
156R150
40
40
40
40
90
100
130
150
Ø, mm*
min
max
42
48
5
60
60
Ø, OD inches*
min
max
1”5/8
1”7/8
1/4”
2”3/8
2”3/8
Ø, Gas inches*
max
min
1”1/2
2”
1/4”
2”
2”
* Specify tube Ø. Minimum wall thickness 1 mm.
73
SA / E / A
NON MANDREL FORMERS
NOTE: Hexagon 40
Hexagon 50
mounts on all machines
mounts only on MG76, MG030, TB60, TB050,
TB050EDT, SB48, SB060
SPECIAL FORMERS FOR TUBES
For Light Series Formers, below articles change as follows:
157LA, 157LB, etc.
Art. series 157
Art.
Hexagon, mm
1
157A
157B
157C
157D
157E
157F
157G
157H
157I
157L
157M
157N
157O
157P2
2
157Q
2
157R
3
157S1
3
157S2
3
157S3
3
157S4
40
40
40
40
40
40
40
40
and
and
and
and
and
and
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
Radii, cm*
from
from
from
from
from
from
from
from
from
from
from
from
from
from
from
from
from
from
from
from
R10 to R35
R36 to R56
R57 to R82
R83 to R90
R91 to R104
R105 to R120
R121 to R130
R131 to R150
R151 to R170
R171 to R190
R191 to R225
R226 to R260
R261 to R300
R191 to R225
R226 to R260
R261 to R300
R301 to R350
R351 to R400
R401 to R450
R451 to R500
Ø, mm**
min
max
15
27
5
35
42
48
50
60
60
60
5
60
60
60
60
42
76
42
76
42
76
5
76
5
76
5
76
5
76
Ø, OD inches**
min
max
5/8”
1”1/8
1/4”
1”3/8
1”5/8
1”7/8
2”
1”5/8
1”5/8
1”5/8
1/4”
1”5/8
1”5/8
1”5/8
1”5/8
3”
3”
1”5/8
3”
3”
3”
1/4”
3”
3”
Ø, Gas inches**
min
max
3/8”
4
1/2” - 3/4”
4
1/4”
3/4” - 1”
1” - 1”1/44
1”1/4
1”1/2
1”1/2
2”
2”
1/4”
2”
2”
2”
2”
2”1/2
2”1/2
1”1/4
2”1/2
2”1/2
2”1/2
1/4”
2”1/2
2”1/2
* Bending radii may be requested within above ranges for each size in mm (ex. from R10 to R35 = R10, R11, R12, ...).
**The tube diameter must be within the ranges indicated in the table.
1
To be used with special shaft art. 050C. For mod. MB42 a special tooling holding shaft art. 042C is required.
2
Formers may only be used with Megabender MG76 and MG030.
3
Formers may only be used with special extended machine model which allows bending radius up to 500 mm.
4
The maximum diameter depends upon the radius requested.
74
SA / E / A
NON MANDREL FORMERS
NOTE: Hexagon 40
Hexagon 50
mounts on all machines
mounts only on MG76, MG030, TB60, TB050,
TB050EDT, SB48, SB060
SPECIAL FORMERS FOR PROFILES
Art. series 158
Art.
1
158/1
158/2
158/3
158/4
158/5
158/6
158/7
158/8
158/9
158/10
158/11
158/12
158/132
3
158/14
3
158/15
3
158/16
3
158/17
Hexagon, mm
40
40
40 and 50
40 and 50
40 and 50
40 and 50
40 and 50
40 and 50
50
50
50
50
50
50
50
50
50
from
from
from
from
from
from
from
from
from
from
from
from
from
from
from
from
from
Radii, cm*
R10 to R35
R36 to R56
R57 to R82
R83 to R90
R91 to R104
R105 to R120
R121 to R130
R131 to R150
R151 to R170
R171 to R190
R191 to R225
R226 to R260
R261 to R300
R301 to R350
R351 to R400
R401 to R450
R451 to R500
* Bending radii may be requested within above ranges for each size in mm (ex. from R10 to R35 = R10, R11, R12, ...).
1
Former must be used with special shaft art. 050C. For mod. MB42 a special tooling holding shaft art. 042C is required.
In some cases, however, it may be necessary, after the Manufaturer evaluation, the use of special former art. 050S or 042S.
2
Formers may only be used with Megabender MG76 and MG030.
3
Formers may only be used special extended machine model which allows bending radius up to 500 mm.
Upon ordering it is necessary to indicate the bending direction (Ref. A, B, C, ...). Please refer to the following table:
PROFILE REFERENCE FOR BENDING DIRECTION
SQUARE HOLLOW
PROFILE
B
C
A
ROUND BAR
Z
D
RECTANGULAR
HOLLOW PROFILE
SQUARE BAR
I
F
E
G
T-PROFILE
U-PROFILE
X
M
FLAT BAR
Please contact the Manufacturer for information on possible bending radii
75
SA / E / A
NON MANDREL FORMERS
NOTE: Hexagon 40
Hexagon 50
mounts on all machines
mounts only on MG76, MG030, TB60, TB050,
TB050EDT, SB48, SB060
STANDARD FORMERS (mm)
Art. series 190
Art.
190R36D...
190R40D...
190R46D...
190R56D...
190R67D...
190R82D...
190R96D...
190R112D...
190R130D...
Hexagon, mm
40
40
40
40
40
40
40
40
40
Radius, mm
36
40
46
56
67
82
96
112
130
Available Ø, mm
5, 6, 8, 10, 12, 13, 14, 15
13, 14, 15, 16, 18
15, 16, 18
15, 16, 18, 19, 20
19, 20, 22
24, 25, 26
28
28, 30, 32, 35
30, 32, 35, 38, 40, 42
STANDARD FORMERS (OD inches)
Art. series 193
Art.
193R36D...
193R40D...
193R46D...
193R67D...
193R82D...
193R96D...
193R112D...
193R130D...
Hexagon, mm
40
40
40
40
40
40
40
40
Radius, mm
36
40
46
67
82
96
112
130
Available Ø, OD inches
1/4”, 3/8”, 1/2”
1/2”, 5/8”
5/8”
3/4”, 7/8”
1”
1”, 1”1/8
1”1/8, 1”1/4
1”1/8, 1”1/4
STANDARD FORMERS (Gas inches)
Art. series 193/1
Hexagon, mm
Art.
40
193/1R36D...
40
193/1R40D...
40
193/1R67D...
193/1R82D...
40
40
193/1R112D...
Radius, mm
36
40
67
82
112
Available Ø, Gas inches
1/4”
1/4”, 3/8”
1/2”
3/4”
1”
76
SA / E / A
NON MANDREL FORMERS
NOTE: Hexagon 40
Hexagon 50
mounts on all machines
mounts only on MG76, MG030, TB60, TB050,
TB050EDT, SB48, SB060
SEMI-STANDARD FORMERS FOR TUBES
Art. series 197/1
Art.*
Hexagon
Radius, mm
197/1R36
197/1R40
197/1R46
197/1R56
197/1R67
197/1R82
197/1R96
197/1R112
197/1R130
197/1R150
197/1R175
197/1R190
1
197/1R230
197/1R2601
40
40
40
40
40
40
40
40
40
40
40
40
40
40
36
40
46
56
67
82
96
112
130
150
175
190
230
260
Ø, mm**
min
max
15
18
18
20
22
26
28
5
35
42
42
42
42
54
54
Ø, OD inches**
min
max
1/2”
5/8”
5/8”
7/8”
7/8”
1”
1”1/8
1/4”
1”3/8
1”5/8
1”1/8
1”1/8
1”1/8
2”1/8
2”1/8
Ø, Gas inches**
min
max
1/4”
3/8”
3/8”
1/2”
1/2”
3/4”
3/4”
1/4”
1”
1”
3/4”
1/2”
1/2”
na
na
na
na
* Specify tube Ø, abiding by the maximum wall thickness indicated in the maximum bending capacity tables.
Minimum wall thickness 1 mm.
** Tube diameters must be in the above ranges (from Ø 38 mm - 1”1/2 to Ø 54 mm - 2”1/8 only for copper).
1
Formers to be used only with Medibender MB42 and MB42P.
SPECIAL FORMERS FOR TUBES
For Light Series Formers, below articles change as follows:
198LA, 198LB, etc.
Art. series 198
Art.
Hexagon, mm
198A1
198B
198C
198D
198E
198F
198G
198H
198I
198K
198L2
2
198M
40
40
40
40
40
40
40
40
40
40
40
40
Radii, cm*
from
from
from
from
from
from
from
from
from
from
from
from
R10 to R35
R36 to R56
R57 to R82
R83 to R90
R91 to R104
R105 to R120
R121 to R130
R131 to R150
R151 to R170
R171 to R190
R191 to R225
R226 to R260
Ø, mm**
min
max
15
27
Ø, OD inches**
min
max
5/8”
1”1/8
35
5
1”3/8
1”
1/4”
1/4”
42
Ø, Gas inches**
min
max
1/4”
3/4”
1”5/8
1”1/4
* Bending radii may be requested within above ranges for each size in mm (ex. from R10 to R35 = R10, R11, R12, ...).
** The tube diameter must be within the ranges indicated in the table.
1
Former may only be used with artt. MD071 and MN092. For mod. MB42 a former art. 157A with special tooling holding shaft art. 042C is required.
2
Formers may only be used with artt. MB42 and MB42P.
77
SA / E / A
NON MANDREL FORMERS
NOTE: Hexagon 40
Hexagon 50
mounts on all machines
mounts only on MG76, MG030, TB60, TB050,
TB050EDT, SB48, SB060
SPECIAL FORMERS FOR PROFILES
Art. series 199
Art.
1
199/1
199/2
199/3
199/4
199/5
199/6
199/7
199/8
199/9
199/10
199/112
2
199/12
Hexagon, mm
40
40
40
40
40
40
40
40
40
40
40
40
from
from
from
from
from
from
from
from
from
from
from
from
Radii, cm*
R10 to R35
R36 to R56
R57 to R82
R83 to R90
R91 to R104
R105 to R120
R121 to R130
R131 to R150
R151 to R170
R171 to R190
R191 to R225
R226 to R260
* Bending radii may be requested within above ranges for each size in mm (ex. from R10 to R35 = R10, R11, R12, ...).
1
The former may only be used with mod. MD071 and MN092. For mod. MB42 it is necessary to use the former art. 158/1
with special shaft art. 042C. In some cases it may be necessary, after the Manufacturer evaluation, the use of special former art. 042S.
2
Formers may only be used with mod. MB42 and MB42P.
Upon ordering it is necessary to indicate the bending direction (Ref. A, B, C, ...). Please refer to the following table:
PROFILE REFERENCE FOR BENDING DIRECTION
SQUARE HOLLOW
PROFILE
B
C
A
ROUND BAR
Z
D
RECTANGULAR
HOLLOW PROFILE
SQUARE BAR
I
F
E
G
T-PROFILE
U-PROFILE
X
M
FLAT BAR
Please contact the Manufacturer for information on possible bending radii
78
SA / E / A
FORMERS TABLES: MINIMUM WALL THICKNESS
For an easier consultation of Former Tables: Minimum Wall Thickness on the following pages, please see below:
DIAMETERS (D)
Radius
(R)
40
36
40
40
5
6
8
10
12
13
14
15
16
18
19
1
1
1
1
1
1
1.5
1.5
1.5
1
1
1
1
1
1
1.5
1.5
1.5
2
2.5
1
1
1
2
2
1
1
1
1.5
2
1
2
1
1.5
46
56
DIAMETER (D)
Tube Outside Diameter
RADIUS (R)
Bend Radius (center line)
MINIMUM WALLTHICKNESS (in mm)
Hexagon
MINIMUM WALL THICKNESS Minimum Tube Wall Thickness for which the Manufacturer
guarantees best bending results
MAXIMUM DIAMETERS
Maximum Capacities indicated for machines.
By crossing the Diameter (D) and the Radius (R) parameters, the cross-over cell indicates the minimum wall
thickness possible:
- in red : min wall thickness for mild steel tubes (T.S. 42 Kg/mm2 - Y.P. 25 kg/mm2) and similars;
- in blu : min wall thickness for stainless steel, hard copper, aluminium tubes and similars.
79
SA / E / A
FORMERS TABLES: MINIMUM WALL THICKNESS
TABLE 1
FORMERS
Standard in cast iron
Ø, mm
Art.
151 R______D______
MAXIMUM DIAMETERS
SB48 - SB060
DIAMETERS (D)
Hexagon
Radius
(R)
36
40
5
6
8
10
12
13
15
16
18
19
1
1
1
1
1
1
1.5 1.5
1.5
2
2.5
1
1
1
1
1
1
1.5 1.5
46
40
14
82
50
90
50
100
40
112
50
120
50
130
50
150
50
25
26
28
30
32
35
1.5
2
2.5
1
1.5
2
2
1
1
1
1.5
2
2
2
1
1.5
1.5
1.5
2
2
2
2.5
1
1.5
1.5
1.5
na
na
na
na
1
1
1
1
1.5
1.5
1.5
2
2.5
2.5
1
1
1
1.2
na
na
na
na
na
na
1
1
1
1
2
2
2
2
2
2
3
na
na
na
FORMERS
42
45
48
1
1
1
2
2
2
2.5
3
3
1.5
2.5
2.5
2.5
2.5
na
na
na
1
1
1
2
2
2
2
2
2
3
3
1
1
2
2
2
3
na
na
na
na
na
1
1.2
1.2
1.2
2
2
3
1.5
2
2
2.5
2.5
2.5
2.5
Standard in cast iron
50
54
55
60
1
1
1.5
1.5
2.5
2.5
3
3
3.5
3.5
1.5
2
2.5
2.5
2.5
3
3.5
3.5
3.5
3.5
1
1
1.5
1.5
1.5
2.5
2.5
3
3
3
3
1
1
2
2
2
2.5
3
na
na
na
na
1
1
1.2
1.2
1.2
2.5
2.5
2.5
2.5
2.5
2.5
1
1
1.5
2
2
2.5
3
3
na
na
na
1.2
1.2
1.2
1.5
2.5
2.5
2.5
2.5
2.5
1.5
1.5
1.5
2.5
2.5
3
3
3
3
1
1
1
1.2
1.5
1.5
1.5
1.5
2
1.2
1.2
1.2
2
2
2.5
2.5
2.5
2.5
190
TABLE 2
40
1.5
170
50
38
Ø, OD inches
Art.
73
76
MINIMUM WALL THICKNESS (in mm)
40
2
24
1
67
40
22
1
56
40
20
TB60 - TB050 MG76 - MG030
153 R______D______
MAXIMUM DIAMETERS
SB48 - SB060
DIAMETERS (D)
Hexagon
Radius
(R)
40
36
40
46
40
40
56
67
82
50
90
50
100
40
112
50
120
50
130
50
150
50
50
3/8”
1/2”
5/8”
1
1
1
2
3/4”
7/8”
1
1
1
2
1”
1”1/8
1
2
2
1
2
2
1.5
1”1/4
1”3/8
1.5
2
2.5
1.5
1.5
na
na
1
1
1.5
2
2.5
1
1
na
na
na
1
1
2
2
2
na
na
na
1”1/2
1”5/8
1”3/4
1”7/8
2”
2”1/8
2”1/4
2”3/8
1
1
2
2
3
3
1.5
2.5
2.5
na
na
na
1
1
2
2
2
2
3
3
1
2
2
3
na
na
na
na
1
1
1
2
2
1
2
2.5
2.5
3.2
1
1
1.5
1.5
2.5
2.5
3
1
1
2
2.5
2.5
2.5
3
1
1
1.5
1.5
2.5
2.5
3
3
3
3
1
1
2
2
3
3
na
na
na
na
1
1
1.2
1.2
2.5
2.5
2.5
2.5
2.5
2.5
1
1
2
2
2.5
3
3
na
na
na
1.2
1.2
1.5
2
2.5
2.5
2.5
2.5
1.5
1.5
2.5
2.5
3
3
3
3
1
1
1.5
1.5
1.5
1.5
2
2
1.2
1.2
2
2
2.5
2.5
2.5
2.5
170
190
80
SA / E / A
3”
MINIMUM WALL THICKNESS (in mm)
40
1/4”
TB60 - TB050 MG76 - MG030
FORMERS TABLES: MINIMUM WALL THICKNESS
TABLE 3
FORMERS
Standard in cast iron
Ø, Gas inches
Art.
153/1 R______D______
MAXIMUM DIAMETERS
SB48 - SB060
DIAMETERS (D)
Radius
Hexagon (R)
40
36
40
46
40
56
40
67
82
50
90
50
100
40
120
50
130
50
150
50
1.5
1
1.5
1/2”
3/4”
1.5
2.5
1
2.5
1
2
2.5
1
2
na
1”1/4
1”
1
2
2.5
1
na
na
1
2
2
na
1
2
3
1.5
na
na
1
2
2
3.5
3
na
na
1
3.2
2.5
1
2.5
3
3
1
2
3
na
1.5
3
3
2
3
na
1.2
2.5
2.5
2
3
na
1.2
2
2.5
1.5
2.5
na
1
1.5
2
1.2
2
2.5
190
FORMERS
Special
Ø, mm
2”1/2
2”
2.5
170
TABLE 4
1”1/2
1.5
112
50
50
3/8”
1
MG76 - MG030
MINIMUM WALL THICKNESS (in mm)
40
1/4”
TB60 - TB050
157 R______D______
Art.
MAXIMUM DIAMETERS
SB48 - SB060
DIAMETERS (D)
Hexagon
Radius
(R)
225
50
250
50
260
50
300
6
8
10
12
13
14
15
16
18
19
20
22
24
25
26
28
30
32
35
38
40
42
45
48
50
54
55
60
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1.2
1.5
1.5
1.5
2
2.5
73
76
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1.5
2
2
2.5
2.5
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1.2
1.2
1.5
1.5
1.5
2
3
3.5
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1.5
1.5
1.5
2.5
2.5
2.5
na
na
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1.2
1.2
1.5
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1.2
1.5
1.5
1.5
2
na
na
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1.2
2.5
2.5
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1.2
1.2
1.2
2
2
2
TABLE 5
FORMERS
Special
Ø, OD inches
Art.
MINIMUM WALL THICKNESS (in mm)
50
TB60 - TB050 MG76 - MG030
5
157 R______D______
MAXIMUM DIAMETERS
SB48 - SB060
DIAMETERS (D)
Radius
(R)
50
225
50
250
50
260
50
300
TABLE 6
TB60 - TB050 MG76 - MG030
1/4”
3/8”
1/2”
5/8”
3/4”
7/8”
1”
1”1/8
1”1/4
1”3/8
1”1/2
1”5/8
1”3/4
1”7/8
2”
2”1/8
2”1/4
2”3/8
1
1
1
1
1
1
1
1
1
1
1
1
1.2
1.2
1.5
1.5
1.5
2
1
1
1
1
1
1
1
1
1
1
1
1
1.2
1.2
2
2.5
2.5
2.5
1
1
1
1
1
1
1
1
1
1
1
1
1.2
1.2
1.5
1.5
1.5
2
3
1
1
1
1
1
1
1
1
1
1
1
1
1.2
1.2
2
2.5
2.5
2.5
na
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1.5
2
2
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1.5
2
2
2
na
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1.2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1.2
1.2
1.5
1.5
2
FORMERS
Special
Ø, Gas inches
Art.
3”
MINIMUM WALL THICKNESS (in mm)
Hexagon
157 R______D______
MAXIMUM DIAMETERS
SB48 - SB060
DIAMETERS (D)
Radius
(R)
50
225
50
250
50
260
50
300
1/4”
Esagono
1
1
1
1
1
1
1
1
TB60 - TB050
MG76 - MG030
3/8”
1/2”
3/4”
1”
1”1/4
1”1/2
2”
1
1
1
1
1
1.2
2
1
1
1
1
1
1.2
2.5
1
1
1
1
1
1.2
2
3
1
1
1
1
1
1.2
na
na
2”1/2
1
1
1
1
1
1
1.5
2.5
1
1
1
1
1
1
na
na
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
81
SA / E / A
MINIMUM WALL THICKNESS (in mm)
Hexagon
FORMERS TABLES: MINIMUM WALL THICKNESS
TABLE 7
FORMERS
Standard in cast iron
Ø, mm
151 R______D______
Art.
*151 R______E______
MAXIMUM DIAMETERS
MD071
Diameters (D)
Radius
Hexagon (R)
40
5
6
8
10
12
13
14
15
16
18
19
1
1
1
1
1
1
1.5
1.5
1.5
na
na
20
22
1
1
1
1
1
1
1.5
1.5
1.5
2
2.5
1
1
1
2
1
1
1
1.5
2
2
3
2
2
2
1
2
2
1
1.5
1
1
1
1
MN092
MD070 - MD083
MB42
30
32
35
2
2.5
2.5
2.5
2
3
na
na
na
1
1
2
2
2
2.5
3
3
1.5
1.5
2.5
2.5
2.5
na
na
na
na
1
1
1
2
2
2
2
2
2
1
1
na
24
25
26
28
2.5
2.5
2.5
2.5
2.5
1.5
1.5
na
na
na
na
1
1
2
2
2
2.5
1
1.2
2
2
na
na
1
1
1
2
2
1
38
40
36
40
46
40
56
67
40
82
40
90*
40
100*
40
2
2
2
3
na
na
1
1.2
1.2
1.2
2
2
3
1.5
2
2
2.5
na
na
2.5
1
1
1.5
1.5
1.5
1
1
2
2
2
1
1
1.2
1.2
1.2
1
1
1.5
2
2
112
40
130*
40
150*
TABLE 8
FORMERS
TABLE 9
Ø, OD inches
FORMERS
Standard in cast iron
Art. 153 R__D__
Ø, Gas inches
Standard in cast iron
*153 R__E__
Art. 153/1 R__D__
*153/1 R__E__
MAXIMUM DIAMETERS
MD071
DIAMETERS (D)
MN092
MD070 - MD083
MAXIMUM DIAMETERS
MB42
DIAMETERS (D)
MD071 MD070 - MD083
MB42
1/4”
3/8”
1/2”
5/8”
3/4”
40
36
1
1
1
1
1
1
2
2
na
2.5
40
46
1
1
2
2
3
2
40
56
1.5
1.5
2.5
1.5
2.5
2.5
na
na
67
1
1
1
1.2
2
2.5
na
na
82
1
1.5
2
2.5
2
2.5
na
na
40
90*
1
1.5
1
2.5
2
2.5
2
3
3
na
na
na
40
100*
1
1
1
2
2
2
2
3
2
2
na
na
40
112
1
1
1
1.5
1.2
2.5
2
2.5
3
3
40
130*
1
1
1
1
1.5
2
1.5
2
1.5
2
40
150*
1
1
1
1
1.2
1.5
1.2
2
1.2
2
7/8”
1”
1”1/8
1”1/4
1”3/8
1”1/2
1”5/8
1/4”
3/8”
1
1
2
1.5
1/2”
1.5
1
2.5
2.5
1
1
2
2
1
1
82
3/4”
1”
1”1/4
1”1/2
2.5
na
2
2.5
na
na
1.5
2
1
1.5
na
1
1.5
2
3
2
1
2.5
2
na
3.2
na
SA / E / A
MINIMUM WALL THICKNESS (in mm)
Radius
(R)
Hexagon
40
MINIMUM WALL THICKNESS (in mm)
40
40
42
FORMERS TABLES: MINIMUM WALL THICKNESS
TABLE 10
FORMERS
Standard in aluminium
Ø, mm
190 R______D______
Art.
MAXIMUM DIAMETERS
MD071
DIAMETERS (D)
Radius
(R)
40
36
40
40
40
46
40
56
40
67
40
82
40
96
40
112
40
130
40
150
40
175
40
190
5
6
8
10
12
13
14
15
1
1
1
1
1
1.5
1.5
na
16
18
19
20
22
1
1
1
1
1
1
1.5
1.5
1
1
1.5
na
na
1
1.5
1.5
1.5
1.5
1
1
na
1
1
1.5
1
1
1
na
na
1
1
1
1.5
1.5
1
1
1
1
1
1.2
24
25
26
1
1
1
na
na
na
28
MD070 - MD083
MB42
30
32
35
38
40
1
1.2
1.2
1.2
1.5
na
na
na
1
1
1
na
1
1
1
only for copper 1.5
1
na
TABLE 11
FORMERS
Ø, OD inches
TABLE 12
FORMERS
Standard and Semi-standard in aluminium
Ø, Gas inches
Standard and Semi-standard in aluminium
Art.
193 R__D__
Standard
Art.
193/1 R__D__
Standard
Art.
197/1 R__D__
Semi-standard
Art.
197/1 R__D__
Semi-standard
MAXIMUM DIAMETERS
MD071
DIAMETERS (D)
Radius
(R)
1/4”
3/8”
1/2”
40
36
1
1
1
1
40
40
1.5
1
1
1
40
46
40
56
40
67
40
82
96
40
112
40
130
40
150
40
130
40
150
5/8”
3/4”
1
1.5
1
1
1
1
1.5
1.5
1
1
7/8”
1”
MN092
1”1/8
1”1/4
1”3/8
24
26
30
1/4”
3/8”
na
1
1
1
1
1
1
1
1
1.5
1
1.5
1
1
1
1
1.2
1.2
na
na
na
1.2
1.5
Special in cast iron
Art.
5
6
8
10
12
1.2
1.2
1.5
1.5
1.2
1.2
1.2
1.2
1.5
1.5
1.2
1.2
1.2
1.5
1.2
1.2
1.5
1.5
na
1.2
1.2
1.2
1.5
1.5
13
na
na
1.5
1.5
157A R______D______
TABLE 14
Ø, mm
1
1
na
For MB42
Ø, OD inches
Art.
1/2”
3/4”
na
1.5
1
1.2
1
1.2
1
1.2
1
1.2
1
1.2
1
1.2
1
1.2
1
1.2
1
na
1
na
1
1.5
1
1
1
1
15
Radius
(R)
12
16
2
20
24
1.2
1.2
1.2
1.5
1.5
1.2
1.2
1.2
1.5
1.5
1.5
1.2
1.2
1.2
1.5
1.5
1.5
1.2
1.2
1.2
1.5
1.5
1.5
2
2
1.2
1.2
1.2
1.5
1.5
1.5
2
2
26
30
1/4”
3/8”
1/2”
1.2
MB42
1”1/4
1.2
na
1.2
1
For MD071
and MN092
198A R______D______
TABLE 15
DIAMETERS (D)
14
1”
Ø, Gas inches
DIAMETERS (D)
5/8”
Radius
(R)
1/4”
3/8”
1/2”
MINIMUM WALL THICKNESS (in mm)
20
1”5/8
1
1.2
DIAMETERS (D)
16
1”1/2
MN092 MD070 - MD083
DIAMETERS (D)
1
TABLE 13
12
MB42
na
FORMERS
Radius
(R)
MAXIMUM DIAMETERS
MD070 - MD083
MINIMUM WALL THICKNESS (in mm)
Hexagon
40
42
MINIMUM WALL THICKNESS (in mm)
Hexagon
MN092
12
1.5
1.2
16
1.2
1.2
1.5
1.2
1.5
1.2
1.5
1.2
1.5
1.2
1.5
1.5
1.2
1.5
1.5
1.2
1.5
1.5
1.2
1.5
1.5
83
20
24
26
30
na
1.2
na
1.2
SA / E / A
COUNTERBENDING DIES
STANDARD COUNTERBENDING DIES FOR TUBES
Artt. series
Machine
Description
152
154
155
MG76, MG030, TB60,
TB050, SB48, SB060,
MB42, MB42P, MD070,
MD083, MN092
152L
154L
155L
MG76, MG030, TB60,
TB050, SB48, SB060,
MB42, MB42P, MD070,
MD083, MN092
Series:
Standard in brass
Ideal for bending:
Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similars
Tube dimension:
Diameters available standard. See page 81
Series:
Standard in brass
Ideal for bending:
- Stainless steel, soft materials such as aluminium (except copper);
- Ornamental applications
2
2
(where marks and scratches need to be minimal);
Tube dimension:
Diameters available standard. See page 81
MG76, MG030, TB60,
TB050, SB48, SB060,
MB42, MB42P, MD070,
MD083, MN092
Series:
Standard in brass
Ideal for bending:
Hard copper
Tube dimension:
Diameters available standard. See page 81
152A
154A
155A
MG76, MG030, TB60,
TB050, SB48, SB060,
MB42, MB42P, MD070,
MD083, MN092
Series:
Standard in cast iron
Ideal for bending:
Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similars (heavy duty metalworking)
Tube dimension:
Diameters available standard. See page 81
Series:
Standard in nylon
152P
154P
155P
MG76, MG030, TB60,
TB050, SB48, SB060,
MB42, MB42P, MD070,
MD083, MN092
152R
154R
Counterbending die in brass
2
2
Ideal for bending:
- Stainless steel, soft materials such as aluminium (except copper);
- Ornamental applications
Tube dimension:
Diameters available standard. See page 81
(where marks and scratches need to be minimal);
Counterbending die in brass
(for copper)
Counterbending die in cast iron
Counterbending die in nylon
152 D28
COUNTERBENDING DIE
SERIES
TUBE
OUTSIDE
DIAMETER
84
SA / E / A
COUNTERBENDING DIES
SPECIAL COUNTERBENDING DIES FOR TUBES
Artt. series
Machine
152O
MG76, MG030, TB60,
TB050, SB48, SB060,
MB42, MB42P, MD070,
MD083, MN092
152OL
152/1
152A/
152N
152U
Description
Series:
Special in brass
Ideal for bending:
Mild steel tubes (T.S. 42 Kg/mm2 - Y.P. 25 kg/mm2) and similars
Tube dimension:
Diameters available upon request. See page 87
Series:
Special in brass
Ideal for bending:
- Stainless steel, soft materials such as aluminium (except copper);
- Ornamental applications
Tube dimension:
Diameters available upon request. See page 87
MG76, MG030, TB60,
TB050, SB48, SB060,
MB42, MB42P, MD070,
MD083, MN092
Series:
Special in brass
Ideal for bending:
Hard copper
Tube dimension:
Diameters available upon request. See page 87
MG76, MG030, TB60,
TB050, SB48, SB060,
MB42, MB42P, MD070,
MD083, MN092
Series:
Special in cast iron or steel
Ideal for bending:
Mild steel tubes (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similars (heavy duty metalworking)
Tube dimension:
Diameters available upon request. See page 87
MG76, MG030, TB60,
TB050, SB48, SB060,
MB42, MB42P, MD070,
MD083, MN092
MG76, MG030, TB60,
TB050, SB48, SB060,
MB42, MB42P, MD070,
MD083, MN092
MG76, MG030, TB60,
TB050, SB48, SB060,
MB42, MB42P
(where marks and scratches need to be minimal);
2
Series:
Special in nylon
Ideal for bending:
- Stainless steel, soft materials such as aluminium (except copper);
- Ornamental applications
(where marks and scratches need to be minimal);
Tube dimension:
Diameters available upon request (with max Ø 40 mm). See page 87
Series:
Special in nylon, reinforced with steel
Ideal for bending:
- Stainless steel, soft materials such as aluminium (except copper);
- Ornamental applications
(where marks and scratches need to be minimal);
Tube dimension:
Counterbending die
in brass
2
Counterbending die
in brass (for copper)
Diameters available upon request (with max Ø 40 mm). See page 87
Counterbending die
in cast iron
Counterbending die
in nylon
Counterbending die
in nylon/steel
SPECIAL COUNTERBENDING DIES FOR PROFILES
Artt. series
Machine
Series:
Special in steel
159
MG76, MG030, TB60,
TB050, SB48, SB060,
MB42, MD070,
MD083, MN092
Ideal for bending:
Mild steel profiles (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similar
Tube dimension:
Diameters available upon request. See page 88
MG76, MG030, TB60,
TB050, SB48, SB060,
MB42, MD070,
MD083, MN092
Series:
Special in brass
Ideal for bending:
Mild steel profiles (T.S. 42 Kg/mm - Y.P. 25 kg/mm ) and similar
Tube dimension:
Diameters available upon request. See page 88
Series:
Special in nylon
Ideal for bending:
- Stainless steel, soft materials such as aluminium (except for copper);
- Ornamental applications
159/O
159/P
MG76, MG030, TB60,
TB050, SB48, SB060,
MB42, MD070,
MD083, MN092
Description
2
2
2
(where marks and scratches need to be minimal);
Tube dimension:
Counterbending die in steel
2
Diameters available upon request. See page 88
Counterbending die in brass
85
Counterbending die in nylon
SA / E / A
COUNTERBENDING DIES
STANDARD COUNTERBENDING DIES FOR TUBES
For Light Series Counterbending Dies, below articles change as follows:
152L-, 154L-, 155L-
Artt. series 152, 154 and 155
Art.
152-
Ø, mm
5
6
8
10
12
13
14
15
16
18
19
20
22
24
25
26
28
Art.
152-
Art.
Ø, mm
30
32
35
38
40
42
45
48
50
54
55
60
63
70
73
76
154-
Ø, OD inches
1/4”
3/8”
1/2”
5/8”
3/4”
7/8”
1”
1”1/8
1”1/4
1”3/8
1”1/2
1”5/8
1”3/4
1”7/8
2”
2”1/8
2”1/4
2”3/8
3”
Art.
155-
Ø, Gas inches
1/4”
3/8”
1/2”
3/4”
1”
1”1/4
1”1/2
2”
2”1/2
Artt. series 152R, 154R
Art.
152R-
Ø, mm
28
35
42
45
54
Art.
154R-
Ø, OD inches
1”1/8
1”3/8
1”5/8
1”3/4
2”1/8
Artt. series 152A, 154A, 155A
Art.
152A-
Ø, mm
35
42
48
60
Art.
154A-
Ø, OD inches
1”5/8
1”7/8
2”3/8
Art.
155A-
Ø, Gas inches
1”
1”1/4
1”1/2
2”
Artt. series 152P, 154P, 155P
Art.
152P-
Ø, mm
12
13
14
15
16
18
19
20
22
Art.
154P-
Ø, OD inches
1/2”
5/8”
3/4”
7/8”
86
Art.
155P-
Ø, Gas inches
1/4”
1/2”
SA / E / A
COUNTERBENDING DIES
SPECIAL COUNTERBENDING DIES FOR TUBES
For Light Series Counterbending Dies, below articles change as follows:
152OL/1-, 152OL/2, etc.
Art. series 152O
Art.
152O/1152O/2152O/3152O/4152O/5152O/6152O/7-
Material
brass
brass
brass
brass
brass
brass
brass
Min - max Ø, mm*
from 12 to 17
from 18 to 25
from 26 to 31
from 32 to 39
from 40 to 53
from 54 to 66
from 67 to 76
* For tubes in inches, refer to the equivalent sizes in mm
Art. series 152/1
Art.
152/1A152/1B152/1C152/1D152/1E152/1F152/1G-
Material
brass
brass
brass
brass
brass
brass
brass
Min - max Ø, mm*
from 12 to 17
from 18 to 25
from 26 to 31
from 32 to 39
from 40 to 53
from 54 to 66
from 67 to 76
* For tubes in inches, refer to the equivalent sizes in mm
Art. series 152A/
Art.
152A/1152A/2152A/3152A/4152A/5152A/6-
Material
cast iron
cast iron
cast iron
cast iron
steel
steel
Min - max Ø, mm*
from 5 to 33
from 34 to 42
from 43 to 48
from 49 to 60
from 61 to 69
from 70 to 76
* For tubes in inches, refer to the equivalent sizes in mm
Art. series 152N/
Art.
152N/1152N/2152N/3-
Min - max Ø, mm*
from 5 to 10
from 23 to 30
from 31 to 40
Material
nylon
nylon
nylon
* For tubes in inches, refer to the equivalent sizes in mm
Art. series 152U
Art.
152U1152U2152U3-
Min - max Ø, mm*
from 41 to 50
from 51 to 60
from 61 to 76
Material
steel / nylon
steel / nylon
steel / nylon
* For tubes in inches, refer to the equivalent sizes in mm
87
SA / E / A
COUNTERBENDING DIES
COUNTERBENDING DIES FOR PROFILES
Art. series 159
in STEEL, Art.
159/1
159/2
159/3
159/4
159/5
159/6
159/7
159/8
159/9
in BRASS, Art.
159/O1
159/O2
159/O3
159/O4
159/O5
159/O6
159/O7
159/O8
159/O9
in NYLON, Art.
159/P1
159/P2
159/P3
159/P4
159/P5
159/P6
159/P7
159/P8
159/P9
Profile Ref.
A
B
C
D
E
F
G
X
M
SPECIAL ROLL FOR SOLID BARS
Roll, Art.
Machine
050J
MG76, MG030
P050I
TB60, TB050
084M
MB42, MB42P
P084B
MD070, MD083
092C
MN092
Profile Ref.
Z
I
Z
I
Z
I
Z
I
Z
I
Art. 050J
Art. 084M
Art. P050I
Art. P084B
Art. 092C
Upon ordering it is necessary to indicate the bending direction (Ref. A, B, C, ...). Please refer to the following table:
PROFILE REFERENCE FOR BENDING DIRECTION
SQUARE HOLLOW
PROFILE
B
C
A
ROUND BAR
Z
D
RECTANGULAR
HOLLOW PROFILE
SQUARE BAR
I
F
E
G
T-PROFILE
U-PROFILE
X
M
FLAT BAR
Please contact the Manufacturer for information on possible bending radii
88
SA / E / A
TOOLING FOR MEDIBENDER VICE
For art. 087
Vice Accessory on Medibender
Artt. MD070 - MD083
Art. 087 - Vice Accessory on Medibender
artt. MD070 - MD083
for chamfering, flanging, calibrating tubes
JAWS
JAWS, in mm
JAWS, in OD inches
Art.
Tube Ø, mm
Art.
Tube Ø, inches
300
301
302
303
304
305
306
307
308
12 - 14 - 18 - 28
10 - 16 - 22 - 35
25 - 32
20 - 30
36
38
40
15 - 42
Ø on request
400
401
402
403
404
405
406
3/8” - 1/2” - 5/8” - 3/4”
1”1/8 - 7/8”
1”1/4 - 1
1”3/8
1”1/2
1”5/8
Ø on request
Jaws, in mm and inches
to grip the tube
PUNCHES FOR EXPANDING
PUNCHES FOR EXPANDING, in mm
PUNCHES FOR EXPANDING, in OD inches
Material:
copper, brass, hard aluminium, mild steel
Material:
copper, brass, hard aluminium, mild steel
Art.
Tube Ø, mm
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
10
12
14
15
16
18
20
22
25
28
30
32
35
36
38
40
42
Ø on request
Max wall thickness,
mm
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
89
Art.
Tube Ø, mm
410
411
412
413
414
415
416
417
418
419
420
421
3/8”
1/2”
5/8”
3/4”
7/8”
1”
1”1/8
1”1/4
1”3/8
1”1/2
1”5/8
Ø on request
Max wall thickness,
mm
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
SA / E / A
TOOLING FOR MEDIBENDER VICE
For art. 087
Vice Accessory on Medibender
Artt. MD070 - MD083
PUNCHES FOR REDUCING
PUNCHES FOR REDUCING, in mm
PUNCHES FOR REDUCING, in OD inches
Material:
copper, brass, hard aluminium, mild steel
Material:
copper, brass, hard aluminium, mild steel
Art.
Tube Ø, mm
330
331
332
333
334
335
336
337
338
339
339/1
339/2
340
341
342
343
344
42 - 35
42 - 35
40 - 36
40 - 36
36 - 28
36 - 28
35 - 28
35 - 28
28 - 22
28 - 22
22 - 18
22 - 18
22 - 16
22 - 16
22 - 15
22 - 15
Ø on request
Max wall thickness,
mm
1
1.5
1
1.5
1
1.5
1
1.5
1
1.5
1
1.5
1
1.5
1
1.5
Art.
430
431
432
433
434
435
436
437
438
439
440
thickness,
Tube Ø, inches Max wallmm
1”5/8 - 1”3/8
1”5/8 - 1”3/8
1”3/8 - 1”1/8
1”3/8 - 1”1/8
1”1/8 - 7/8”
1”1/8 - 7/8”
7/8” - 5/8”
7/8” - 5/8”
3/4” - 5/8”
3/4” - 5/8”
Ø on request
1
1.5
1
1.5
1
1.5
1.5
1
1
1.5
1
Example: Punch for Ø 42 - 35 mm & max wall thickness 1 mm, reduces a tube with
Ø 42 mm & wall thickness 1 mm, so as to be able to insert a tube with Ø 35 mm.
PUNCHES FOR FLAT FLANGING
PUNCHES FOR FLAT FLANGING, in mm
PUNCHES FOR FLAT FLANGING, in OD inches
Material:
copper, brass, hard aluminium, mild steel
Material:
copper, brass, hard aluminium, mild steel
Art.
Tube Ø, mm
350
351
352
353
354
355
356
357
10
12
14
15
16
18
22
Ø on request
Max wall thickness,
mm
1.5
1.5
1.5
1.5
1.5
1.5
1.5
Art.
450
451
452
453
454
455
90
thickness,
Tube Ø, inches Max wallmm
3/8”
1/2”
5/8”
3/4”
7/8”
Ø on request
1.5
1.5
1.5
1.5
1.5
1.5
SA / E / A
TOOLING FOR MEDIBENDER VICE
For art. 087
Vice Accessory on Medibender
Artt. MD070 - MD083
PUNCHES FOR DOUBLE FLANGING
PUNCHES FOR DOUBLE FLANGING, in mm
PUNCHES FOR DOUBLE FLANGING, in OD inches
Material:
copper, brass, hard aluminium, mild steel
Material:
copper, brass, hard aluminium, mild steel
Art.
Tube Ø, mm
360
361
362
363
364
365
366
367
10
12
14
15
16
18
22
Ø on request
Max wall thickness,
mm
1.5
1.5
1.5
1.5
1.5
1.5
1.5
Art.
460
461
462
463
464
465
thickness,
Tube Ø, inches Max wallmm
3/8”
1/2”
5/8”
3/4”
7/8”
Ø on request
1
1
1
1
1
1
PUNCHES FOR GAS FLANGING
PUNCHES FOR GAS FLANGING, in mm
PUNCHES FOR GAS FLANGING, in OD inches
Material:
copper, brass, hard aluminium, mild steel
Material:
copper, brass, hard aluminium, mild steel
Art.
Tube Ø, mm
370
371
372
373
374
375
376
377
10
12
14
15
16
18
22
Ø on request
Max wall thickness,
mm
1
1
1
1
1
1
1
Art.
470
471
472
473
474
475
thickness,
Tube Ø, inches Max wallmm
3/8”
1/2”
5/8”
3/4”
7/8”
Ø on request
1.5
1.5
1.5
1.5
1.5
1.5
PUNCHES FOR CONICAL FLANGING
PUNCHES FOR CONICAL FLANGING, in mm
PUNCHES FOR CONICAL FLANGING, in OD inches
Material:
copper, brass, hard aluminium, mild steel
Material:
copper, brass, hard aluminium, mild steel
Art.
Angle
Tube max Ø, mm
Art.
Angle
380
381
382
37°
45°
Ø on request
10 - 28
10 - 28
480
481
482
37°
45°
Ø on request
91
Tube max Ø,
inches
1”1/8 (28 mm)
3/8” - 1”1/8
SA / E / A
TOOLING FOR MANDREL BENDERS
For MG030 with mandrel
TOOLING UPON REQUEST
TUBE DIAMETER*
mm from 6 to 13 from 14 to 21 from 22 to 25 from 26 to 33 from 34 to 35 from 36 to 38 from 39 to 48 from 49 to 51 from 52 to 60 from 61 to 64 from 65 to 73 from 74 to 76
OD
1/2”
1”1/2
1”
1/2”
GAS
2”1/2
2”
1”1/2
1”
2”
2”1/2
* Max wall thickness 3.5 mm
FOR TUBES IN STANDARD STEEL AND SIMILARS
A21R/1/1 A21R/1/2 A21R/1/3 A21R/1/4 A21R/1/5 A21R/2/1 A21R/2/2 A21R/2/3 A21R/2/4 A21R/2/5 A21R/2/6 A21R/2/7
(with 3 spheres included)
Art.
STEEL PLUG MANDREL
STEEL FLEXIBLE MANDREL SET
TEMPERED STEEL PRESSURE DIE
non disp. A21FK/1/2 A21FK/1/3 A21FK/1/4 A21FK/1/5 A21FK/2/1 A21FK/2/2 A21FK/2/3 A21FK/2/4 A21FK/2/5 A21FK/2/6 A21FK/2/7
A20/1
A20/2
A20/3
A20/4
A20/5
A20/1/1
A20/1/2
A20/1/3
A20/1/4
A20/1/5
A20/1/6
A20/1/7
FOR TUBES IN STAINLESS STEEL AND SIMILARS
A21R/3/1 A21R/3/2 A21R/3/3 A21R/3/4 A21R/3/5 A21R/4/1 A21R/4/2 A21R/4/3 A21R/4/4 A21R/4/5 A21R/4/6 A21R/4/7
(with 3 spheres included)
Art.
AMPCO BRASS PLUG MANDREL
AMPCO BRASS FLEXIBLE MANDREL SET
NYLON PRESSURE DIE
non disp. A21FK/3/2 A21FK/3/3 A21FK/3/4 A21FK/3/5 A21FK/4/1 A21FK/4/2 A21FK/4/3 A21FK/4/4 A21FK/4/5 A21FK/4/6 A21FK/4/7
A20P/1
A20P/2
A20P/3
A20P/4
A20P/5
A20-1P/1 A20-1P/2 A20-1P/3 A20-1P/4 A20-1P/5 A20-1P/6 A20-1P/7
A22/1
A22/2
A22/3
A22/4
A22/5
A22/1/1
A22/1/2
A22/1/3
A22/1/4
A22/1/5
A22/1/6
A22/1/7
A24/1
A24/2
A24/3
A24/4
A24/5
A24/1/1
A24/1/2
A24/1/3
A24/1/4
A24/1/5
A24/1/6
A24/1/7
CAST IRON CLAMP DIE
BRASS WIPER DIE
Art.
FOR ALL TYPES OF MATERIAL
A21R - Steel plug mandrel
A21FK/1-/2 - Steel flexible mandrel
A21R - Ampco brass plug mandrel
A21FK/3-/4 - Ampco brass flexible mandrel
A20 - Tempered steel pressure die
A20P - Nylon pressure die
A22 - Cast iron clamp die
A24 - Brass wiper die
For mandrels
For mandrels
For mandrels
For mandrels
For mandrels
smaller than Ø 16 mm from Ø 16 to Ø 17 mm from Ø 18 to Ø 19 mm from Ø 20 to Ø 26 mm from Ø 27 to Ø 76 mm
MANDREL ROD FOR 3 mt MACHINE
MANDREL ROD FOR 6 mt MACHINE
Art.
FOR ALL TYPES OF MATERIAL
A12/1
AO3/14
AO3/16
AO3/18
AO3/25*
A12/1
AO6/14
AO6/16
AO6/18
AO6/25*
* Equipped with machine.
For tubes in inches, refer to equivalent sizes in mm.
AO3 - AO6 - Mandrel rod
92
AN / E / A
FORMERS FOR MANDREL BENDERS
For MG030 with mandrel
SEMI-SPECIAL FORMERS (in cast iron)
Art.
AR19/10-13
AR32/10-13
AR32/14-21
AR43/10-13
AR43/14-21
AR43/22-25
AR53/10-13
AR53/14-21
AR53/22-25
AR53/26-33
AR53/34-35
AR67/14-21
AR67/22-25
AR67/26-33
AR67/34-35
AR67/36-38
AR84/14-21
AR84/22-25
AR84/26-33
AR84/34-35
AR84/36-38
AR84/39-48
AR84/49-51
AR100/22-25
AR100/26-33
AR100/34-35
AR100/36-38
AR100/39-48
AR100/49-51
AR100/52-60
AR100/61-64
AR110/22-25
AR110/26-33
AR110/34-35
AR110/36-38
AR110/39-48
AR110/49-51
AR110/52-60
AR110/61-64
AR110/65-73
AR121/26-33
AR121/34-35
AR121/36-38
AR121/39-48
AR121/49-51
AR121/52-60
AR121/61-64
AR121/65-73
AR121/74-76
Radii, cm*
from 10 to 19
from 20 to 32
from 33 to 43
from 44 to 53
from 54 to 67
from 68 to 84
from 85 to 100
from 101 to 110
from 111 to 121
Ø, mm**
from 10 to 13
from 10 to 13
from 14 to 21
from 10 to 13
from 14 to 21
from 22 to 25
from 10 to 13
from 14 to 21
from 22 to 25
from 26 to 33
from 34 to 35
from 14 to 21
from 22 to 25
from 26 to 33
from 34 to 35
from 36 to 38
from 14 to 21
from 22 to 25
from 26 to 33
from 34 to 35
from 36 to 38
from 39 to 48
from 49 to 51
from 22 to 25
from 26 to 33
from 34 to 35
from 36 to 38
from 39 to 48
from 49 to 51
from 52 to 60
from 61 to 64
from 22 to 25
from 26 to 33
from 34 to 35
from 36 to 38
from 39 to 48
from 49 to 51
from 52 to 60
from 61 to 64
from 65 to 73
from 26 to 33
from 34 to 35
from 36 to 38
from 39 to 48
from 49 to 51
from 52 to 60
from 61 to 64
from 65 to 73
from 74 to 76
Art.
AR133/26-33
AR133/34-35
AR133/36-38
AR133/39-48
AR133/49-51
AR133/52-60
AR133/61-64
AR133/65-73
AR133/74-76
AR151/34-35
AR151/36-38
AR151/39-48
AR151/49-51
AR151/52-60
AR151/61-64
AR151/65-73
AR151/74-76
AR178/39-48
AR178/49-51
AR178/52-60
AR178/61-64
AR178/65-73
AR178/74-76
AR200/39-48
AR200/49-51
AR200/52-60
AR200/61-64
AR200/65-73
AR200/74-76
Radii, cm*
from 122 to 133
from 134 to 151
from 152 to 178
from 179 to 200
Ø, mm**
from 26 to 33
from 34 to 35
from 36 to 38
from 39 to 48
from 49 to 51
from 52 to 60
from 61 to 64
from 65 to 73
from 74 to 76
from 34 to 35
from 36 to 38
from 39 to 48
from 49 to 51
from 52 to 60
from 61 to 64
from 65 to 73
from 74 to 76
from 39 to 48
from 49 to 51
from 52 to 60
from 61 to 64
from 65 to 73
from 74 to 76
from 39 to 48
from 49 to 51
from 52 to 60
from 61 to 64
from 65 to 73
from 74 to 76
* Bending radii may be requested within above ranges for each size in mm
(ex. from 10 to 19 = R10, R11, R12, ...).
** Tube diameter must be within above ranges.
For tubes in inches, refer to the equivalent sizes in mm.
SPECIAL FORMERS (in cast iron)
Art.
AR19S
AR32S
AR43S
AR53S
AR67S
AR84S
AR100S
AR110S
AR121S
AR133S
AR151S
AR178S
AR200S
Radii, cm*
from 10 to 19
from 20 to 32
from 33 to 43
from 44 to 53
from 54 to 67
from 68 to 84
from 85 to 100
from 101 to 110
from 111 to 121
from 122 to 133
from 134 to 151
from 152 to 178
from 179 to 200
* Bending radii may be requested within above ranges for each size in mm
(ex. from 10 to 19 = R10, R11, R12, ...).
For other tube diameters and radii (not indicated in the previous table), contact the
Manufacturer for feasability study.
For tubes in inches, refer to the equivalent sizes in mm.
93
AN / E / A
TOOLING FOR ERCOPRESS
For EP45 and EP25
TOOLING FOR BAR FOLDING
Art.
EP2MS4V
EP2MS85-80
EP2MS80-140
EP25-0008-00
EP45PC
EPL60R5
Description
4 V prism (16 - 22 - 35 - 50 mm width) height 200 mm.
Max capacity flat bar 200 x 6 mm at 90°
80 mm V prism, height 200 mm.
Max capacity flat bar 200 x 10 mm at 90°
140 mm V prism, height 200 mm.
Max capacity flat bar 200 x 15 mm (for EP25) and
200 x 20 mm (for EP45) at 90°
EP2MS85-80
EP2MS80-140
EP25-0008-00
EP45PC
Bending insert holder height 200 mm, including
radius 3 mm insert for bending flat bar max capacity
200 x 6 mm (for EP25)
Bending insert holder height 200 mm, including
radius 3 mm insert for bending flat bar max capacity
200 x 10 mm (for EP45)
Insert radius 5 mm height 200 mm.
Max capacity flat bar 200 x 10 mm (for EP25)
EP4CR5
Insert radius 10 mm height 200 mm.
Max capacity flat bar 200 x 15 mm (for EP25)
Insert radius 5 mm height 200 mm.
Max capacity flat bar 200 x 12 mm (for EP45)
EP4CR10
Insert radius 10 mm height 200 mm.
Max capacity flat bar 200 x 15 mm (for EP45)
EP4CR15
Insert radius 15 mm height 200 mm.
Max capacity flat bar 200 x 20 mm (for EP45)
EPL60R10
EP2MS4V
EPL60R10
EP4CR5
For dimensions in inches, see conversion table on page 97.
TOOLING FOR TUBE EXPANSION / REDUCTION
Art.
EP250-G1
EP250-G2
EP250-E1*
EP250-E2*
EP250-R1*
EP250-R2*
EP250-F1
EP250-F2
EP250-C1
EP250-C2
Description
Tube holding jaws (set of 2) Ø from 10 to 48 mm.
Specify exact Ø
Tube holding jaws (set of 2) Ø from 49 to 76 mm.
Specify exact Ø
Tube expansion punch Ø from 10 to 48 mm.
Specify exact Ø and wall thickness
Tube expansion punch Ø from 49 to 76 mm.
Specify exact Ø and wall thickness
Tube reduction punch Ø from 10 to 48 mm.
Specify exact Ø and wall thickness
Tube reduction punch Ø from 49 to 76 mm.
Specify exact Ø and wall thickness
Flat flanging punch Ø from 10 to 48 mm.
Specify exact Ø and wall thickness
Flat flanging punch Ø from 49 to 76 mm.
Specify exact Ø and wall thickness
45° conical flanging punch Ø from 10 to 48 mm.
Specify exact Ø and wall thickness
45° conical flanging punch Ø from 49 to 76 mm.
Specify exact Ø and wall thickness
EP250-G1/G2
EP250-E1/E2
EP250-R1/R2
EP250-F1/F2
EP250-C1/C2
* Max work length of tube = 2 x Ø.
For higher lengths contact the Manufacturer for feasability study.
For dimensions in inches, see conversion table on page 97.
94
MW / E / A
TOOLING FOR ERCONOTCH
For EN180 and EN100
ROLLS FOR TUBE NOTCHING
Art. EN180
EN180-R20A
EN180-R22A
EN180-R25A
EN180-R28A
EN180-R30A
EN180-R35A
EN180-R40A
EN180-R45A
EN180-R60A
EN180-R63A
EN180-R76A
Art. EN180
EN180-R213A
EN180-R269A
EN180-R337A
EN180-R424A
EN180-R483A
EN180-R603A
EN180-R730A
EN180-R889A
Art. EN180*
EN180081
EN180086
EN180089
EN180091
EN180094
EN180114
Tube Ø, mm
20
22
25
28
30
35
40
45
60
63
76
Art. EN100
EN100R20
EN100R22
EN100R25
EN100R28
EN100R30
EN100R35
EN100R40
EN100R45
EN100R60
EN100R63
-
Tube Ø, Gas inches
Art. EN100
1/2”
EN100R12G
EN100R34G
3/4”
1”
EN100R1G
1”1/4
EN100R114G
EN100R112G
1”1/2
2”
EN100R2G
2”1/2P
3”
Tube Ø, mm
from 25 to Ø 33
from 34 to Ø 45
from 46 to Ø 65
from 66 to Ø 90
from 91 to Ø 110
from 111 to Ø 114
Art. EN100*
EN100-070
EN100-071
EN100-072
EN100-073
-
Art. EN180
EN180-R254A
EN180-R3175A
EN180-R381A
EN180-R4445A
EN180-R508A
EN180-R5715A
EN180-R635A
EN180-R6985A
EN180-R762A
Tube Ø, OD inches
Art. EN100
1”
EN100R1OD
EN100R114OD
1”1/4
1”1/2
EN100R112OD
1”3/4
EN100R134OD
EN100R2OD
2”
2”1/4
EN100R214OD
2”1/2
EN100R212OD
2”3/4
3”
-
Tube Ø, mm
25.4
31.75
38.10
44.45
50.80
57.15
21.9
21.10
76.20
Tube Ø, mm
21.3
26.9
33.7
42.25
48.25
60.3
73.0
88.9
Tube Ø, mm
from 25 to Ø 33
from 34 to Ø 45
from 46 to Ø 65
from 66 to Ø 76
-
* For other tube Ø (not included in previous tables).
For dimensions in inches, see conversion table on page 97.
ZIRCONIUM BELT*
Art. EN100
EN100-150/1
EN100-150
EN100-042
EN100-150/4
Dimensions, grain
100 X 2000 mm, P24
100 X 2000 mm, P40
100 X 2000 mm, P60
100 X 2000 mm, P80
Art. EN180
EN180-418
EN180-197
-
Dimensions, grain
180 X 2000 mm, P36
180 X 2000 mm, P40
-
* For tubes in mild steel. For orders min quantity: 25 pieces.
CERAMIC BELT*
Art. EN100
EN100-148
Dimensions, grain
100 X 2000 mm, P40
Art. EN180
EN180-375
Dimensions, grain
180 X 2000 mm, P40
* For tubes in stainless steel and similars. For orders min quantity: 25 pieces.
ZIRCONIUM BELT*
Art. EN100
EN100-163
Dimensions, grain
180 X 2100 mm, P40
Art. EN180
EN180-195
Dimensions, grain
180 X 2100 mm, P40
* For grinding with roll Ø 140. For orders min quantity: 25 pieces.
95
MW / E / A
TOOLING FOR ERCOFORM
For EF35
TOOLING FOR CURLING UNIT
Art.
Chain
EF35-GR-CAT-GR
EF35-GR-CAT-MED
EF35-GR-CAT-P
Large
Medium
Small
Art. EF35-GR-CAT-GR
Art. EF35-GR-CAT-MED
Art. EF35-GR-CAT-P
MAXIMUM CAPACITIES
Max
Min
Min
Max
SMALL
4 x 10 mm 6 x 20 mm 4 x 4 mm 6 x 6 mm
Art. EF35-GR-CAT-P
MEDIUM
8 x 10 mm 10 x 40 mm 8 x 8 mm 10 x 10 mm
Art. EF35-GR-CAT-MED
LARGE
6 x 10 mm 10 x 30 mm 6 x 6 mm 20 x 20 mm
Art. EF35-GR-CAT-GR
Min
Max
4 mm
6 mm
8 mm
6 mm
10 mm
20 mm
L
No.
of spirals
110 mm
2
300 mm
(370 with links
upon request)
250 mm
(300 with links
upon request)
3
2
FORMERS FOR RING ACCESSORY
Art.
Ø ring, mm
EF35-KC10D80
EF35-KC10D90
EF35-KC10D100
EF35-KC10D110
EF35-KC10D121
EF35-KC10D150
80
90
100
110
121
150
PRISMS FOR BAR FOLDING UNIT
Art.
Groove, mm
Max Capacity
EF35-MS01
EF35-MS02
EF35-MS03
78
100
120
16 x 16
20 x 20
16 x 16
96
MW / E / A
CONVERSION TABLE
INCHES OD Æ MILLIMETERS
0” + = mm
1/64
1/32
3/64
1/20
1/16
5/64
3/32
7/64
1/8
9/64
5/32
11/64
3/16
13/64
7/32
15/64
1/4
17/64
9/32
19/64
5/16
21/64
11/32
23/64
3/8
25/64
13/32
27/64
7/16
29/64
15/32
31/64
1/2
33/64
17/32
35/64
9/16
37/64
19/32
39/64
5/8
41/64
21/32
43/64
11/16
45/64
23/32
47/64
3/4
49/64
25/32
51/64
13/16
53/64
27/32
55/64
7/8
57/64
29/32
59/64
15/16
61/64
31/32
63/64
0.397
0.794
1.191
1.270
1.588
1.984
2.381
2.778
3.175
3.572
3.969
4.366
4.763
5.159
5.556
5.953
6.350
6.747
7.144
7.541
7.938
8.334
8.731
9.128
9.525
9.922
10.319
10.716
11.113
11.509
11.906
12.303
12.700
13.097
13.494
13.891
14.288
14.684
15.081
15.478
15.875
16.272
16.669
17.066
17.463
17.859
18.256
18.653
19.050
19.447
19.844
20.241
20.638
21.034
21.431
21.828
22.225
22.622
23.019
23.416
23.813
24.209
24.606
25.003
1” + = mm
0
1/64
1/32
3/64
1/16
5/64
3/32
7/64
1/8
9/64
5/32
11/64
3/16
13/64
7/32
15/64
1/4
17/64
9/32
19/64
5/16
21/64
11/32
23/64
3/8
25/64
13/32
27/64
7/16
29/64
15/32
31/64
1/2
33/64
17/32
35/64
9/16
37/64
19/32
39/64
5/8
41/64
21/32
43/64
11/16
45/64
23/32
47/64
3/4
49/64
25/32
51/64
13/16
53/64
27/32
55/64
7/8
57/64
29/32
59/64
15/16
61/64
31/32
63/64
25.400
25.797
26.194
25.591
26.988
27.384
27.781
28.178
28.575
28.972
29.369
29.766
30.163
30.559
30.956
31.353
31.750
32.147
32.544
32.941
33.338
33.734
34.131
34.528
34.925
35.322
35.719
36.116
36.513
36.909
37.306
37.703
38.100
38.497
38.894
39.291
39.688
40.084
40.481
40.878
41.275
41.672
42.069
42.466
42.863
43.259
43.656
44.053
44.450
44.847
45.244
45.641
46.038
46.434
46.831
47.228
47.625
48.022
48.419
48.816
49.213
49.609
50.006
50.403
2” + = mm
0
1/64
1/32
3/64
1/16
5/64
3/32
7/64
1/8
9/64
5/32
11/64
3/16
13/64
7/32
15/64
1/4
17/64
9/32
19/64
5/16
21/64
11/32
23/64
3/8
25/64
13/32
27/64
7/16
29/64
15/32
31/64
1/2
33/64
17/32
35/64
9/16
37/64
19/32
39/64
5/8
41/64
21/32
43/64
11/16
45/64
23/32
47/64
3/4
49/64
25/32
51/64
13/16
53/64
27/32
55/64
7/8
57/64
29/32
59/64
15/16
61/64
31/32
63/64
50.800
51.197
51.594
51.991
52.388
52.784
53.181
53.578
53.975
54.372
54.769
55.166
55.563
55.959
56.356
56.753
57.150
57.547
57.944
58.341
58.738
59.134
59.531
59.928
60.325
60.722
61.119
61.516
61.913
62.309
62.706
63.103
63.500
63.897
64.294
64.691
65.088
65.484
65.881
66.278
66.675
67.072
67.469
67.866
68.263
68.659
69.059
69.453
69.850
70.247
70.644
71.041
71.438
71.834
72.231
72.628
73.025
73.422
73.819
74.216
74.613
75.009
75.406
75.803
3” + = mm
0
1/64
1/32
3/64
1/16
5/64
3/32
7/64
1/8
9/64
5/32
11/64
3/16
13/64
7/32
15/64
1/4
17/64
9/32
19/64
5/16
21/64
11/32
23/64
3/8
25/64
13/32
27/64
7/16
29/64
15/32
31/64
1/2
33/64
17/32
35/64
9/16
37/64
19/32
39/64
5/8
41/64
21/32
43/64
11/16
45/64
23/32
47/64
3/4
49/64
25/32
51/64
13/16
53/64
27/32
55/64
7/8
57/64
29/32
59/64
15/16
61/64
31/32
63/64
4” + = mm
76.200
76.597
76.994
77.391
77.788
78.184
78.581
78.978
79.375
79.772
80.169
80.566
80.963
81.359
81.756
82.153
82.550
82.947
83.344
83.741
84.138
84.534
84.931
85.328
85.725
86.122
86.519
86.916
87.313
87.709
88.106
88.503
88.900
89.297
89.694
90.091
90.488
90.884
91.281
91.678
92.075
92.472
92.869
93.266
93.663
94.059
94.456
94.853
95.250
95.647
96.044
96.441
96.838
97.234
97.631
98.028
98.425
98.822
99.219
99.616
100.013
100.409
100.806
101.203
0
1/64
1/32
3/64
1/16
5/64
3/32
7/64
1/8
9/64
5/32
11/64
3/16
13/64
7/32
15/64
1/4
17/64
9/32
19/64
5/16
21/64
11/32
23/64
3/8
25/64
13/32
27/64
7/16
29/64
15/32
31/64
1/2
33/64
17/32
35/64
9/16
37/64
19/32
39/64
5/8
41/64
21/32
43/64
11/16
45/64
23/32
47/64
3/4
49/64
25/32
51/64
13/16
53/64
27/32
55/64
7/8
57/64
29/32
59/64
15/16
61/64
31/32
63/64
97
101.600
101.997
102.394
102.791
103.188
103.584
103.981
104.378
104.775
105.172
105.569
105.966
106.363
106.759
107.156
107.553
107.950
108.347
108.744
109.141
109.538
109.934
110.331
110.728
111.125
111.522
111.919
112.316
112.713
113.109
113.506
113.903
114.300
114.697
115.094
115.491
115.888
116.284
116.681
117.078
117.475
117.872
118.269
118.666
119.063
119.459
119.856
120.253
120.650
121.047
121.444
121.841
122.238
122.634
123.031
123.428
123.825
124.222
124.619
125.016
125.413
125.809
126.206
126.603
5” + = mm
0
1/64
1/32
3/64
1/16
5/64
3/32
7/64
1/8
9/64
5/32
11/64
3/16
13/64
7/32
15/64
1/4
17/64
9/32
19/64
5/16
21/64
11/32
23/64
3/8
25/64
13/32
27/64
7/16
29/64
15/32
31/64
1/2
33/64
17/32
35/64
9/16
37/64
19/32
39/64
5/8
41/64
21/32
43/64
11/16
45/64
23/32
47/64
3/4
49/64
25/32
51/64
13/16
53/64
27/32
55/64
7/8
57/64
29/32
59/64
15/16
61/64
31/32
63/64
127.000
127.397
127.794
128.191
128.588
128.984
129.381
129.778
130.175
130.572
130.969
131.366
131.763
132.159
132.556
132.953
133.350
133.747
134.144
134.541
134.938
135.334
135.731
136.128
136.525
136.922
137.319
137.716
138.113
138.509
138.906
139.303
139.700
140.097
140.494
140.891
141.288
141.684
142.081
142.478
142.875
143.272
143.669
144.066
144.463
144.859
145.256
145.653
146.050
146.447
146.844
147.241
147.638
148.034
148.431
148.828
149.225
149.622
150.019
150.416
150.813
151.209
151.606
152.003
6” + = mm
0
1/64
1/32
3/64
1/16
5/64
3/32
7/64
1/8
9/64
5/32
11/64
3/16
13/64
7/32
15/64
1/4
17/64
9/32
19/64
5/16
21/64
11/32
23/64
3/8
25/64
13/32
27/64
7/16
29/64
15/32
31/64
1/2
33/64
17/32
35/64
9/16
37/64
19/32
39/64
5/8
41/64
21/32
43/64
11/16
45/64
23/32
47/64
3/4
49/64
25/32
51/64
13/16
53/64
27/32
55/64
7/8
57/64
29/32
59/64
15/16
61/64
31/32
63/64
152.400
152.797
153.194
153.591
153.988
154.384
154.781
155.178
155.575
155.972
156.369
156.766
157.163
157.559
157.956
158.353
158.750
159.147
159.544
159.941
160.338
160.734
161.131
161.528
161.925
162.322
162.719
163.116
163.513
163.909
164.306
164.703
165.100
165.497
165.894
166.291
166.688
167.084
167.481
167.878
168.275
168.672
169.069
169.466
169.863
170.259
170.656
171.053
171.450
171.847
172.244
172.641
173.038
173.434
173.831
174.228
174.625
175.022
175.419
175.816
176.213
176.609
177.006
177.403
Inches = mm
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
177.800
203.200
228.600
254.000
279.400
304.800
330.200
355.600
381.000
406.400
431.800
457.200
482.600
508.000
533.400
558.800
584.200
609.600
635.000
660.400
685.800
711.200
736.600
762.000
787.400
812.800
838.200
863.600
889.000
914.400
939.800
965.200
990.600
1016.000
1041.400
1066.800
1092.200
1117.600
1143.000
1168.400
1193.800
1219.200
1244.600
1270.000
1295.400
1320.800
1346.200
1371.600
1397.000
1422.400
1447.800
1473.200
1498.600
1524.000
1549.400
1574.800
1600.200
1625.600
1651.000
1676.400
1701.800
1727.200
1752.600
1778.000
ASTM TABLE
EXTERNAL TUBE DIAMETER AND THICKNESS TABLE
ACCORDING TO ANSI B 36.10 AND API
Ø
Std
XS
XXS
sch. 10 sch. 20 sch. 30 sch. 40 sch. 60 sch. 80 sch. 100 sch. 120 sch. 140
“
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
1/8”
10.29
1.73
2.41
-
-
-
-
1.73
-
2.41
-
-
-
1/4”
13.72
2.23
3.02
-
-
-
-
2.23
-
3.02
-
-
-
3/8”
17.14
2.31
3.20
-
-
-
-
2.31
-
3.20
-
-
-
1/2”
21.34
2.77
3.73
7.47
-
-
-
2.77
-
3.73
-
-
-
3/4”
26.67
2.87
3.91
7.82
-
-
-
2.87
-
3.91
-
-
-
1”
33.40
3.38
4.55
9.09
-
-
-
3.38
-
4.55
-
-
-
1”1/4
42.16
3.56
4.85
9.70
-
-
-
3.56
-
4.85
-
-
-
1”1/2
48.26
3.68
5.08
10.16
-
-
-
3.68
-
5.08
-
-
-
2”
60.32
3.91
5.54
11.07
-
-
-
3.91
-
5.54
-
-
-
2”1/2
73.02
5.16
7.01
14.02
-
-
-
5.16
-
7.01
-
-
-
3”
88.90
5.49
7.62
15.24
-
-
-
5.49
-
7.62
-
-
-
3”1/2
101.60
5.74
8.08
-
-
-
-
5.74
-
8.07
-
-
-
4”
114.30
6.02
8.56
17.12
-
-
-
6.02
-
8.56
-
11.12
-
5”
141.30
6.55
9.52
19.05
-
-
-
6.55
-
9.52
-
12.70
-
6”
168.27
7.11
11.97
21.94
-
-
-
7.11
-
11.97
-
14.27
-
8”
219.07
8.18
12.70
22.22
-
6.35
7.04
8.18
10.34
12.70
15.06
18.24
20.62
10”
273.05
9.27
12.70
-
-
6.35
7.80
9.27
12.70
15.06
18.24
21.41
25.40
12”
323.85
9.52
12.70
-
-
6.35
8.28
10.31
14.27
17.45
21.41
25.40
28.57
14”
355.60
9.52
12.70
-
6.35
7.92
9.52
11.12
15.06
19.05
23.80
27.76
31.75
16”
406.40
9.52
12.70
-
6.35
7.92
9.52
12.70
16.66
21.41
26.19
30.94
36.52
18”
457.20
9.52
12.70
-
6.35
7.92
11.12
14.27
19.05
23.80
29.36
34.92
39.67
20”
508.00
9.52
12.70
-
6.35
9.52
12.70
15.06
20.62
26.19
32.54
38.10
44.45
24”
609.60
9.52
12.70
-
6.35
9.52
14.27
17.45
24.59
30.94
38.89
46.02
52.37
30”
762.00
-
-
-
7.92
12.70
15.87
-
-
-
-
-
-
98
HOW TO CALCULATE TUBE LENGTH
Fig. 1
Fig. 2
Bend Example:
R = Bend Radius*
A° = Bend Angle (degrees)
L.C. = Bend Length =
2p x R
360
R = 82 mm
A° = 90°
x A°
L.C. =
6.28 x 82
x 90° = 128.8 mm
360
X = see Fig. 2
1
X = see Fig. 2
X = 200 mm
X1 = 200 mm
L = Right Straight Length = X - R
1
1
L = Left Straight Length = X - R
L = 200 - 82 = 118 mm
L1 = 200 - 82 = 118 mm
1
L.T. = 128.8 + 118 + 118 = 364.8 mm
L.T.** = Total Tube Length = L.C + L + L
* Bend Radius is the distance between former center and former outside edge (i.e. tube center line).
** Theoretical value which does not consider material elongation.
BEFORE ORDERING
1. Fill in Application Data Form (page 100);
2. Information required to order are:
a)
b)
c)
d)
tube diameter or profile dimensions;
wall thickness;
material (AISI/DIN/JIS);
bend radius.
3. Material samples may be required for tooling testing.
4. For special applications, quoted drawings may be requested.
5. The Manufacturer will not be held responsible for any incorrect
manufacturing of tooling if order has been processed without drawings.
99
APPLICATION DATA FORM
* ERCOLINA by CML International SpA. - Tel (+39) 0776 40281 Fax (+39) 0776 404801 Email info@ercolina.it *
100
HOW TO REACH US :
CML International S.p.A.
Loc. Annunziata snc
03030 Piedimonte S. Germano (FR)
Tel. (+39) 0776 40281 - Fax (+39) 0776 404801
E-mail: info@ercolina.it

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