Hose couplings and accessories
Transcription
Hose couplings and accessories
Hose couplings and accessories Index General information Product information (continued) Product information Sleeve couplings Sleeve couplings page 1251 Hydraulic couplings Pressure sleeve couplings page 1252 Sigma couplings Sigma couplings page 1253 Safety clamps Safety clamps page 1254 Cam & Groove couplings and accessories Kamlok® General Econlok® Econlok® SS Coupler Econlok® Autolok® page 1223 1225 1226 1226 1226 1228 Perrot quick-disconnect couplings Perrot page 1229 Bauer quick-disconnect couplings Bauer page 1230 Claw couplings GEKA Geka page 1231 Compressed air claw couplings A Index Standard; version Maritime; construction page 1232 1233 1234 Steam couplings, Boss type A Index Couplings Clamping plates page 1235 1236 1236 Tank truck couplings Tank truck couplings page 1237 Guillemin couplings Guillemin couplings page 1238 Mtek dry-break couplings Dry-break couplings page 1239 AKZO connections AKZO connections page 1240 Food grade couplings DIN 11851 page 1241 Safety clamp couplings with flange A Index DIN 2817 DIN 2826 page 1242 1243 1243 Threaded safety clamp coupling A Index DIN 2817 DIN 2826 page 1244 1245 1245 Butterworth couplings Hose shank and nipples Hose clamps A Index PARI hose clamps Worm screw clamps Ear clamps Norma hose clamps Hercules without safety claws Hercules with safety claws Band-it Type page 1255 1256 1257 1258 1258 1259 1259 1260 page 1246 Threaded couplings page Hose shank with hexagonal; BSP BU flat sealing 1247 Hose shank; BSP BU female 1247 Hose shank; BSP BI male 1247 Double nipple with hexagonal; BSP BU female x BSP BU surface 1248 Reducing nipples with hexagonal; BSP BU female x BSP BI 1248 surface Reducing couplings 1248 Blind plug with hexagon 1249 Hexagonal locknut 1249 Threaded nipple 1249 page 1250 20080301 Quick couplings Quick couplings A Index and product compare Hoses and hose couplings JF-001 page 1222 Hose couplings and accessories Cam & Groove couplings and accessories Original OPW cam & groove quick couplings for torsion free connection of hoses. The adapter is the male coupling section with the groove. The coupler is the female coupling section with the handles. The connection between the two coupling sections is made by sliding the adapter into the coupler. When the handles are then closed, the cam is pressed into the groove of the adapter, and the coupling is locked. The couplings comply with the MIL-A-59326 (MIL-C-27487). Materials Casing Handle Pin Seal* Aluminium Bronze AISI316 PP Steel AISI316 AISI316 AISI316 AISI316 AISI316 AISI316 AISI316 NBR, EPDM, CR, FPM, CSM, PTFE (full, envelop, lipseal) *Stainless steel coupling standard with CSM seal, others with NBR seal Kamlok® Operating pressures Max. operating pressure in bar at 20 °C Size Aluminium Bronze SS Polypropylene Size Aluminium Bronze ["] ["] A 17 17 20 2A 10 10 C 17 17 20 7 3 9 9 1 17 17 20 7 4 7 7 1B 17 17 20 5 4 4 1A 17 17 20 7 6 4 4 2 17 17 20 7 SS Polypropylene 20 20 4 10 10 10 Temperature range of the seals and how to recognis Seal NBR (Buna - N) EPT (EPDM) CR (Neoprene) White Neoprene PTFE FPM (viton-A) CSM (hypalon) PTFE/Buna-N envelope PTFE/FPM envelope Temp. range -30 to 95 °C -55 to 150 °C -45 to 100 °C -54 to 107 °C -30 to 230 °C -20 to 180 °C -30 to 140 °C -30 to 95 °C -40 to 180 °C Recognition Green stripes White / yellow or white / green stripes Blue stripes Blue dots None Red stripes Entirely green Orange stripes on the spacer ring Red dots Ordering information Ordering code Component 96000 96001 96009 96007 96008 Adapter Adapter Adapter Adapter Adapter 96005 96006 96002 96003 96004 Coupler Coupler Coupler Coupler Coupler Connection BSPP female thread BSPP female thread BSPT male thread shank Hose shank with collar DIN 2817 BSPP female thread BSPP female thread BSPT male thread shank Hose shank with collar DIN 2817 Seal Type Size ["] Thread 633-ABS SS - Br - Al - PP A-6 Flat 633-ABSF SS Bellow sealed C - 2, 3 Thread 633-FB SS - Br - Al - PP A-6 633-E SS - Br - Al - PP C-6 633-EC SS Bellow sealed 1 , 1A , 2, 3 Thread 633-DBS Flat 633-DBSF Thread 633-BB 633-C 633-CC Materials • • • • • • • • • • • • • • • • • • • fig. fig. fig. fig. fig. fig. fig. fig. fig. fig. fig. fig. fig. fig. fig. fig. fig. fig. fig. 96000 96001 96009 96007 96008 96005 96006 96002 96003 96004 96010 96011 96030PTFE-Env 96030EPDM 96030PTFE 96031 96032 96033 96034 • Patented cam profile • Life-long guarantee against breakage of the handles • Spring-return handle ring • Standard MIL-AA-59326 SS - Br - Al - PP A-6 SS Bellow sealed C - 2, 3 SS - Br - Al - PP A-6 SS - Br - Al - PP C-6 SS Bellow sealed 1 , 1A , 2, 3 20080301 96010 Dust plug 634-A SS - Br - Al - PP C-6 96011 Dust cap 634-B SS - Br - Al - PP C-6 96030 Seal for coupling section 1) A-6 96034 Seal for female thread PTFE A-3 96031 Handle SS - steel A-6 96032 Pin SS Bellow sealed A - 6 96033 Handle ring SS Bellow sealed 1 - 6 1) Materials • NBR • EPT • CR • PTFE • FPM • PTFE/NBR • PTFE/FPM PP version is only available in the sizes: C", 1", 1A" and 3". A" OPW Kamlok couplings have a A" thread connection with a C" coupling part. Hoses and hose couplings JF-01-001 page 1223 Hose couplings and accessories Cam & Groove couplings and accessories Variants Adapters, BSP female thread Fig. 96001 Fig. 96000 Adapters, BSP male thread Couplers, BSP female thread Couplers, BSP male thread Fig. 96009 Fig. 96002 Coupler, hose barb Adapters, hose barb Fig. 96007 Fig. 96006 Fig. 96005 Fig. 96008 Fig. 96003 Sealing caps Accessories and parts Fig. 96030 EPDM Fig. 96030 PTFE Fig. 96033 Fig. 96030 PTFE (Envelope) Fig. 96032 Fig. 96011 Fig. 96010 20080301 Fig. 96031 Fig. 96004 Hoses and hose couplings JF-01-002 page 1224 Hose couplings and accessories Cam & Groove couplings and accessories Econlok® is a robust stainless steel quick coupling as per the MIL-AA-59326 (MIL-C-27487) for easy and torsion-free connection and disconnection of hoses. The couplings are suitable for neutral and aggressive liquids and used in the chemical and petrochemical industry, shipping industry, steel industry, agriculture and horticulture, etc. Econlok® is interchangeable with other types available on the market, provided these too meet the MIL specification. Materials Casing Handle Pin Seal* AISI316 AISI316 AISI316 NBR, EPDM, CR, FPM, CSM, PTFE (full, envelope, lipseal) *Standard NBR seal Operating pressure Max operating pressure 16 bar (10 bar for size 4") Max vacuum -0.8 bar Temperature range of the seals and how to recognis Temp. range -30 to 95 °C -55 to 150 °C -45 to 100 °C -54 to 107 °C -30 to 230 °C -20 to 180 °C -30 to 140 °C -30 to 95 °C -20 to 180 °C Recognition Green stripes White / yellow or white / green stripes Blue stripes Blue dots None Red stripes Entirely green Orange stripes on the spacer ring Red dots 20080301 Seal NBR (Buna - N) EPT (EPDM) CR (Neoprene) White Neoprene PTFE FPM (viton-A) CSM (hypalon) PTFE/Buna-N envelope PTFE/FPM envelope Hoses and hose couplings JF-22-001 page 1225 Hose couplings and accessories Cam & Groove couplings and accessories Econlok® Ordering information Ordering code Component Connection Type Size ["] 96605 Coupler BSPP female thread D A-4 A" Econlok couplings have a A" thread connection with a C" coupling piece. Econlok® SS Coupler Ordering information Ordering code Component Connection Type Size ["] 96602 Coupler BSPT male thread B A-4 A" Econlok couplings have a A" thread connection with a C" coupling piece. Econlok® Ordering information Ordering code Component Connection Type Size ["] 96603 Coupler shank C C-4 Econlok® Ordering information Ordering code Component Connection Type Size ["] 96600 Adapter BSPP female thread A A-4 A" Econlok couplings have a A" thread connection with a C" coupling piece. Econlok® Ordering information Ordering code Component Connection Type Size ["] 96609 Adapter BSPT male thread F A-4 A" Econlok couplings have a A" thread connection with a C" coupling piece. Econlok® Ordering information Ordering code Component Connection Type Size ["] 96607 Coupler shank E C-4 Econlok® 20080301 Ordering information Ordering code Component Type Size ["] 96611 Dust cap DC C-4 Hoses and hose couplings JF-22-002 page 1226 Hose couplings and accessories Cam & Groove couplings and accessories Econlok® Ordering information 20080301 Ordering code Component Type Size ["] 96610 Dust plug DP C-4 Hoses and hose couplings JF-22-003 page 1227 Hose couplings and accessories Cam & Groove couplings and accessories Original OPW cam&groove quick couplings with extra protection against accidental uncoupling. The couplings are automatically locked upon closing the handle. A firm pull on the handle rings will release the lock. The couplings comply with the MIL-AA-59326 (MIL-C-27487). Materials Casing AISI316 Handle AISI316 Pin AISI316 Seal* NBR, EPDM, CR, FPM, CSM, PTFE (full, envelope, lipseal) *Standard NBR seal Operating pressures See section on Kamlok couplings. Autolok® Temperature range of the seals and how to recognis See section on Kamlok couplings. Ordering information Ordering code Component Connection Seal Type SS Bellow sealed SS Bellow sealed SS Bellow sealed SS Bellow sealed SS Bellow sealed SS Bellow sealed Size ["] A-4 A-4 A-4 A-4 A-3 C-4 fig. fig. fig. fig. fig. fig. 96020 96021 96022 96023 96024 96025 • Patented cam profile • Life-long guarantee against breakage of the handles • Spring-return handle ring • Automatic locking device • Standard MIL-AA-59326 20080301 96020 Coupler BSPT male thread Thread 733-BBL 96021 Coupler shank 733-CL 96022 Coupler Hose shank with collar DIN 2817 733-CCL 96023 Coupler BSPP female thread Thread 733-DBSL 96024 Coupler BSPP female thread Flat 733-DBSFL 96025 Dust cap 733-DCL A" OPW Kamlok couplings have a A" thread connection with a C" coupling part. Materials • • • • • • Hoses and hose couplings JF-23-001 page 1228 Hose couplings and accessories Perrot quick-disconnect couplings Perrot Kardan quick couplings consist of a ball, a handle and a cup with seal ring. The ball forms the male coupling section, the female coupling section consists of the cup with handle. With a simple movement of the handle the ball is clamped in the cup and a leakproof suction/discharge connection between the two coupling sections is made. Specification Material Seal ring Max. operating pressure Angular deflection thermally galvanised steel (optionally AISI316) SBR (option NBR) 10 bar 15° in every direction Ordering information Connection Component Coupling size shank [mm] 50 38, 50 70 63, 75 89 75, 90, 100 108 50, 75, 100 133 125 159 150 50 38, 50 70 63, 75 89 75, 90, 100 108 50, 75, 100 133 125 159 150 50 70 89 108 133 159 50 70 89 108 133 159 50 - 159 96040 96040 96040 96040 96040 96040 96041 96041 96041 96041 96041 96041 96044 96044 96044 96044 96044 96044 96045 96045 96045 96045 96045 96045 96046 Hose shank Hose shank Hose shank Hose shank Hose shank Hose shank Hose shank Hose shank Hose shank Hose shank Hose shank Hose shank BSP male threaded ends BSP male threaded ends BSP male threaded ends BSP male threaded ends BSP male threaded ends BSP male threaded ends BSP male threaded ends BSP male threaded ends BSP male threaded ends BSP male threaded ends BSP male threaded ends BSP male threaded ends Flange DIN PN 10 Female part (KMS) Female part (KMS) Female part (KMS) Female part (KMS) Female part (KMS) Female part (KMS) Male part (KVS) Male part (KVS) Male part (KVS) Male part (KVS) Male part (KVS) Male part (KVS) Female part (KMG) Female part (KMG) Female part (KMG) Female part (KMG) Female part (KMG) Female part (KMG) Male part (KVG) Male part (KVG) Male part (KVG) Male part (KVG) Male part (KVG) Male part (KVG) Female part (KMF) 96047 Flange DIN PN 10 Male part (KVF) 50 - 159 96050 96051 96052 Coupling cup Coupling ball Seal ring Coupling cup (KMX) Coupling ball (KVX) Seal ring SBR 50 - 159 50 - 159 50 - 159 Thread ["] Flange [DN] Perrot • • • • • • • • • 1A, 2 2 , 2A, 3 2A, 3 2 ,3 ,4 5 6 1A, 2 2 , 2A, 3 2A, 3 2 ,3 ,4 5 6 fig. fig. fig. fig. fig. fig. fig. fig. fig. 96040 96041 96044 96045 96046 96047 96050 96051 96052 • Can be connected with one hand • Angular deflection to max 15° • Suction and discharge sealed • Operating pressure max 10 bar 50 150 50 150 20080301 Ordering code Hoses and hose couplings JF-02-001 page 1229 Hose couplings and accessories Bauer quick-disconnect couplings These quick coupling consist of a ball, handle and cup with seal ring. The ball with handle is the male and the cup the male part. With a simple movement of the handle the ball clamps in the cup and so makes a gas-tight connection. Material galvanised thermal steel (seal ring SBR) Operating pressure 20 bar (Ø 50 thru 89 mm) 12 bar (Ø102 thru 195 mm) Angular deflection 30° (Ø50 thru 108 mm) 20° ( Ø133 thru 194 mm) Ordering information Ordering code Connection Component Coupling size shank [mm] 50 38, 50 76 63, 75 89 75, 89 108 50, 75, 89, 100, 108 133 100, 125 159 100, 125, 150 50 38, 50 76 63, 75 89 75, 89 108 50, 75, 89, 100, 108 133 100, 125 159 100, 125, 150 50 76 89 108 133 159 50 76 89 108 133 159 50 - 159 Hose shank Hose shank Hose shank Hose shank Male part (S77) Male part (S77) Male part (S77) Male part (S77) 96060 96060 96061 96061 96061 96061 Hose shank Hose shank Hose shank Hose shank Hose shank Hose shank Male part (S77) Male part (S77) Female part (S78) Female part (S78) Female part (S78) Female part (S78) 96061 96061 96062 96062 96062 96062 96062 96062 96063 96063 96063 96063 96063 96063 96066 Hose shank Hose shank BSP male threaded ends BSP male threaded ends BSP male threaded ends BSP male threaded ends BSP male threaded ends BSP male threaded ends BSP male threaded ends BSP male threaded ends BSP male threaded ends BSP male threaded ends BSP male threaded ends BSP male threaded ends Flange DIN PN 10 Female part (S78) Female part (S78) Male part (S74) Male part (S74) Male part (S74) Male part (S74) Male part (S74) Male part (S74) Female part (S75) Female part (S75) Female part (S75) Female part (S75) Female part (S75) Female part (S75) Male part (S70) 96067 Flange DIN PN 10 Female part (S73) 50 - 159 96069 96072 96073 96071 Clamp ring Coupling cup Coupling ball Seal ring Clamp ring (S2) Coupling cup (S8) Coupling ball (S9) SBR (S4) 50 -159 50 - 159 50 - 159 50 - 159 Flange [DN] Bauer 1A, 2 2 , 2A, 3 2A, 3 2A, 3 , 4 5 ,6 6 1A, 2 2 , 2A, 3 2A, 3 2A, 3 , 4 5 ,6 6 • • • • • • • • • • fig. fig. fig. fig. fig. fig. fig. fig. fig. fig. 96060 96061 96062 96063 96066 96067 96069 96071 96072 96073 • • • • Easily connectable Angular deflection to max 30° Suction and discharge sealed Operating pressure to max 20 bar 50 150 50 150 20080301 96060 96060 96060 96060 Thread ["] Hoses and hose couplings JF-03-001 page 1230 Hose couplings and accessories Claw couplings GEKA Original GEKA quick coupling for water. The couplings are equipped with a patented profile ring for higher pressure load and for the smooth coupling and uncoupling. All sizes and types have a lug distance of 40 mm, and can therefore be interconnected. Specification Material brass Ms 58 Seal ring NBR Max. operating pressure 30 bar Temperature range -30 / 100 °C Vacuum resistance 90% Options Stainless steel version Seal ring of EPDM (150 °C) or FPM (200 °C) Coupling 360° swivelling (no torsion) Geka Ordering information Ordering code Connection shank [mm] 1) 2) 3) 3) universal universal universal universal • • • • • • fig. fig. fig. fig. fig. fig. 96100 96105 96101 96102 96103 96104 • • • • Lug distance 40 mm Patented profile seal Easy operation Tensile loading to 1900 kg 20080301 96100 Hose shank 96105 Hose shank with lock 96101 BSP female threaded ends flat sealing 96102 BSP male threaded ends flat sealing 96103 Sealing cap 96104 Seal ring 1) shank [mm] • 10 • 13 • 16 • 19 • 25 • 32 • 38 2) shank [mm] • 13 • 19 • 25 • 32 3) Thread ["] • B • ˘ • A • C • 1 • 1B • 1A Thread ["] Hoses and hose couplings JF-04-001 page 1231 Hose couplings and accessories Compressed air claw couplings page 1234 Standard Version Maritime Construction • Lug distance 42 mm • Malleable cast iron • Lug distance 42 mm • Brass 20080301 Index and product compare page 1233 Hoses and hose couplings JF-05-001 page 1232 Hose couplings and accessories Compressed air claw couplings Robust symmetrical claw couplings for compressed air. All sizes and types have a lug distance of 42 mm, and can therefore be interconnected. The couplings are available with a rubber or metal seal ring. At least one coupling section must be provided with a rubber seal ring for a good seal. Special version “MODY” is equipped with 360° swivelling lugs and a lock. This version is very easy to connect, and avoids torsion. Specification Material coupling malleable cast iron, galvanized and yellow chromatized Seal ring perbunan (oil and petrol resistant) Max. operating pressure 10 bar ( MODY 16 bar ) Temperature range -40 / 95 °C Option Heat resistant seal ring for –40 / 200 °C American variant with lug distance 41 mm Standard version Ordering information Ordering code Connection Perbunan brass Perbunan Perbunan brass Perbunan brass - Lock shank [mm] No 1) No 1) Yes 2) No No No No - Thread Standard ["] DIN 3483 3) DIN 3482 3) 3) DIN 3482 3) DIN 3482 • • • • • • • • fig. 785GU fig. 785BR fig. 96130 fig. 793GU fig. 793BR fig. 789GU fig. 789BR fig. 796GU • Lug distance 42 mm • Malleable cast iron 20080301 785GU shank 785Br shank 96130 shank (MODY) 793GU BSP female threaded ends 793BR BSP female threaded ends 789GU BSP male threaded ends 789BR BSP male threaded ends 796GU Blind cap 1) shank [mm] • 6 • 10 • 13 • 15 • 19 • 25 • 32 2) shank [mm] • 10 • 13 • 15 • 19 • 25 3) Thread ["] • B • ˘ • A • C • 1 • 1B Seat Hoses and hose couplings JF-05-002 page 1233 Hose couplings and accessories Compressed air claw couplings Robust symmetrical claw couplings for compressed air and water, mostly applied in shipbuilding. All sizes and types have a lug distance of 42 mm, and can therefore be interconnected. Specification Material coupling brass Ms 58 Seal ring perbunan (oil and petrol resistant) Max. operating pressure 10 bar Temperature range -40 / 95 °C Ordering information Ordering code Connection 786 shank 794 BSP female threaded ends 790 BSP male threaded ends 797 Blind cap 1) shank [mm] • 7 • 10 • 13 • 16 • 19 • 25 2) Thread ["] • B • ˘ • A • C • 1 • 1B Seat Perbunan Perbunan Perbunan Perbunan Lock shank Thread Standard [mm] ["] No 1) No 2) No 2) No - Maritime construction • • • • fig. fig. fig. fig. 786 790 794 797 20080301 • Lug distance 42 mm • Brass Hoses and hose couplings JF-05-003 page 1234 Hose couplings and accessories Steam couplings, Boss type page 1236 Clamping plates • Couplings, Boss type • High pressure steam • Clamping plates, Boss type • High pressure steam 20080301 Couplings Index and product compare page 1236 Hoses and hose couplings JF-06-001 page 1235 Hose couplings and accessories Steam couplings, Boss type Robust couplings for high pressure steam and heavy compressed air use. Suitable for pressures of 70 bar to 264 bar depending on the bore. Materials Barb / spud galvanized steel or galvanised malleable cast iron Swivel malleable cast iron Couplings Ordering information Ordering code Component 96150 96151 96153 96154 96155 96156 Coupling Coupling Spud Swivel shank Hose joiner Connection Thread type Hose ID [mm] Male thread BSPT - NPT 13 - 75 Female thread BSP - NPT 13 - 75 Female thread BSP - NPT 13 - 75 Female thread 13 - 75 13 - 75 13 - 75 Thread ["] A-3 A-3 A-3 • • • • • • fig. fig. fig. fig. fig. fig. 96150 96151 96153 69154 96155 96156 • Couplings, Boss type • High pressure steam Clamping plates for use with Boss steam couplings. Material malleable cast iron Ordering information Ordering code Component Hose ID Hose OD [mm] 96152 Clamp plate 13 - 75 21 - 113 Clamping plates 20080301 Dimensions Hose ID Hose OD [mm] 13 21 - 25 13 25 - 29 13 29 - 31 19 31 - 34 19 34 - 37 19 37 - 40 25 36 - 39 25 39 - 42 25 42 - 45 25 45 - 48 25 48 - 52 32 48 - 52 32 52 - 57 32 56 - 59 38 51 - 56 38 56 - 60 38 63 - 69 50 60 - 65 50 65 - 70 50 70 - 78 50 79 - 87 65 98 - 100 75 97 - 106 75 103 - 113 Number of bolts 2 2 2 2 2 2 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 Hoses and hose couplings Type HPC01 HPC02 HPC03 HPC04 HPC05 HPC06 HPC07 HPC08 HPC09 HPC10 HPC11 HPC12 HPC13 HPC14 HPC15 HPC16 HPC17/18 HPC19 HPC20 HPC21 HPC22 HPC23/24 HPC25/26 HPC27 • fig. 96152 • Clamping plates, Boss type • High pressure steam JF-06-002 page 1236 Hose couplings and accessories Tank truck couplings Tank truck couplings as per DIN 28450. The female coupling section consists of a crown ring and clamp ring with handle. The threaded piece is the male coupling section. The connection between the coupling sections is made by pressing the female coupling section against the male coupling section and subsequently twisting the clamp ring. The clamp ring can subsequently be locked by folding in the handle. A shaped seal in the crown ring ensures the seal between the coupling halves. Specification Material Shaped seal Thread-sealing Operating pressure Brass or stainless steel AISI 316 L perbunan, vulkolan, hypalon, viton perbunan, vulkolan, hypalon, viton, PTFE 16 bar Standard seals Brass and aluminium version with vulkolan thread-sealing and perbunan shaped seal. stainless steel version with PTFE thread-sealing and hypalon shaped seal Ordering information Ordering code 96190 96191 96194 96195 96196 96197 Component Size Connection ["] Female connecting piece (mk) 2 - 3 - 4 BSP female threadd ends, flat sealing Male connector (VK) 2 - 3 - 4 BSP female threadd ends, flat sealing Sealing cap (MB) 2-3-4 Plug cap (VB) 2-3-4 Clamp ring with handle (MKH) 2 - 3 - 4 Crown ring (MKV) 2 - 3 - 4 BSP female threadd ends, flat sealing Shaped seal (DM) 2-3-4 Thread-sealing (DV) 2-3-4 Brass - SS - Alu Brass - SS - Alu Brass - SS - Alu Brass - SS - Alu Brass - SS - Alu Brass - SS - Alu • • • • • • • • fig. fig. fig. fig. fig. fig. fig. fig. 96190 96191 96194 96195 96196 96197 96198 96199 • Standard DIN 28450 1) 2) 20080301 96198 96199 1) Material • Perbunan • Vulkolan • Hypalon • Viton 2) Material • Perbunan • Vulkolan • Hypalon • Viton • PTFE Material Tank truck couplings Hoses and hose couplings JF-07-001 page 1237 Hose couplings and accessories Guillemin couplings Guillemin couplings, also called French fire couplings, are symmetric couplings manufactured as per standard NF E 29.572. The connection is made by pressing the two coupling sections together and subsequently turning a quarter of a turn in relation to each other so that the coupling claws grip together. The coupling can then be secured by tightening the locking ring. At least one coupling section must be equipped with a locking ring. Specification Material aluminium, bronze or stainless steel Seal ring NBR Max. operating pressure 16 bar Ordering information Ordering code 96080 96080 96081 96082 96083 96084 Connection Lock Hose shank Hose shank with ferrule BSP female threaded ends BSP female threaded ends BSP male threaded ends BSP male threaded ends BSP male threaded ends Dust plug Dust plug without lever Dust plug without lever Dust plug with lever Yes Yes Yes No Yes No No Yes No No No Size [DN] 15 - 100 50 - 100 20 - 100 20 - 100 20 - 100 20 - 100 20 - 100 20 - 100 50 - 100 50 - 100 25 - 100 Guillemin couplings • • • • • • • • fig. fig. fig. fig. fig. fig. fig. fig. 96080 96081 96082 96083 96084 96085 96086 96087 • French fire hose • Standard NFE 29.572 20080301 96085 96086 96086 96087 1) shank [mm] • 20 • 25 • 30 • 35 • 45 • 50 • 55 • 70 • 75 • 80 • 90 • 100 2) shank [mm] • 50 • 75 • 80 • 90 • 100 3) Thread ["] • C • 1 • 1B • 1A • 2 • 2A • 3 • 4 shank Thread Material [mm] ["] 1) AL - Br - SS 2) AL - SS 3) AL - Br - SS 3) AL - Br - SS 3) AL - Br - SS 3) AL - Br - SS 3) AL - Br - SS AL - Br - SS Al SS Bellow sealed Al Hoses and hose couplings JF-08-001 page 1238 Hose couplings and accessories Mtek dry-break couplings MTek dry-break couplings enable hoses to be quickly and safely coupled and uncoupled without loss of product. For harmful and dangerous products in particular, the MTek dry-break coupling is a safe and reliable solution. The couplings are approved by the TüV for conveying dangerous materials (TU-AGG 304-99 approval). The MTek coupling system is can be mixed with TODO, Avery Hardoll, Emco-Wheaton, and more. Operation The dry-break couplings consist of a hose unit with an integrated swivel and a tank unit. Both coupling sections are provided with a self-closing valve. The connection is made by sliding the coupling halves together and turning the hose unit clockwise. Due to the twisting, the coupling sections are locked and the valves are opened. The hose unit is turned anti-clockwise to uncouple. First the valves are shut, and only then is the lock released; uncoupling is then completed without product loss. Operating pressure The couplings are suitable for an operating pressure of 10 bar and can be coupled and uncoupled under a pressure of 7 bar. The bursting pressure is 50 bar. Options • NPT female thread. • Tank unit with flange coupling ASA, TW, TTMA. • Selection system to avoid switching and/or mixing of different products. Dry-break couplings • • • • • fig. fig. fig. fig. fig. 96170 96171 96172 96173 96174 • Very simple operation • Extremely low loss of product • TüV approval Ordering information Ordering code Component Material Seal Connection Size [DN] BSP female threaded ends, flat sealing 20 - 100 BSP female threaded ends, flat sealing 20 - 100 Flange DIN PN 10/16 20 - 100 For the tank unit 20 - 100 For the hose unit 20 - 100 96170 Hose-unit 1) 2) 96171 Tank-unit 1) 2) 96172 Tank-unit 1) 2) 96173 Dust cap 3) 96174 Dust plug 3) 1) Material • Aluminium • Brass • SS Bellow sealed 2) Seal • FPM • EPDM • NBR • Kalrez • Chemraz 3) Material • Composite • Aluminium • SS Bellow sealed Tank unit 20080301 Dimensions Process conn. DN 20 C”) DN 25 ( 1”) DN 40 (1.1/2”) DN 50 ( 2”) DN 65 (2.1/2”) DN 80 ( 3”) DN 100 ( 4”) Coupling size Kv value Mean leakage after 10 coupling cycles 56 11 1 ml 56 11 1 ml 70 45 3 ml 70 45 3 ml 105 110 8 ml 119 210 10 ml 164 256 35 ml Hoses and hose couplings Tank unit disc Hose unit Hose unit disc JF-09-001 page 1239 Hose couplings and accessories AKZO connections Plastic couplings for unloading chemicals such as caustic soda, hydrochloric acid and sodium hypochlorite solution. The hose couplings are provided with a smooth hose shank with collar for safety clamp fitting as per DIN 2817. Specification Material black polyethylene with right thread white polyethylene with left thread Threaded connection W3 ½” Pillar 50 mm Mounting For assembly with safety clamps figure 96230. Ordering information Ordering code 96280 96281 96282 96283 96284 96285 96286 96287 Connection shank [mm] Female thread swivel nut 50 Female thread swivel nut 50 Male thread 50 Male thread 50 Plug cap Plug cap Sealing cap Sealing cap Type Thread Black White Black White Black White Black White W 3A right W 3A left W 3A right W 3A left W 3A right W 3A left W 3A right W 3A left AKZO connections • • • • • • • • fig. fig. fig. fig. fig. fig. fig. fig. 96280 96281 96282 96283 96284 96285 96286 96287 20080301 • Couplings for chemicals • Black PE with right thread • White PE with left thread Hoses and hose couplings JF-10-001 page 1240 Hose couplings and accessories Food grade couplings Stainless steel hose couplings as per DIN 11851 suitable for fitting with ferrule or safety clamps. In the food and pharmaceutical industry high demands are placed on the connection between hose and coupling. The transition between pillar and inner wall of the hose must be as smooth as possible, so that no bacterial growth can occur. The pressure sleeve connection guarantees a good all-round seal, a smooth transition and high tensile strength. Materials Nipple / barb AISI 316 L Swivel AISI 304 Ferrule AISI 316 L Ordering information Component Standard Size shank Hose ID x OD [DN] [mm] 96210 shank, male thread DIN 11851 15 - 80 13 - 75 96211 shank, female thread DIN 11851 15 - 80 13 - 75 FD210 Swivel DIN 405 15 - 80 96212 Ferrule for Econ RMO 1) 96212 Ferrule for Econ Food 2) 96212 Ferrule for Gambrinus 3) 96212 Ferrule for Semperit LMU 3) 1) Hose ID x OD [mm] • 38 x 48 • 40 x 50 • 45 x 55 • 50 x 62 2) Hose ID x OD [mm] • 13 x 23 • 19 x 31 • 25 x 39 • 32 x 46 • 38 x 56 • 50 x 70 3) Hose ID x OD [mm] • 13 x 23 • 19 x 29 • 25 x 37 • 32 x 48 • 38 x 56 • 40 x 60 • 50 x 72 DIN 11851 • • • • fig. fig. fig. fig. 96210 96211 96212 FD210 20080301 Ordering code Hoses and hose couplings JF-11-001 page 1241 Hose couplings and accessories Safety clamp couplings with flange page 1243 DIN 2817 DIN 2826 • Excluding safety clamps • DIN 2817 • Excluding safety clamps • DIN 2826 20080301 Index and product compare page 1243 Hoses and hose couplings JF-12-001 page 1242 Hose couplings and accessories Safety clamp couplings with flange DIN 2817 Safety clamp couplings with fixed or floating flanges suitable for fitting with safety clamps as per DIN 2817. The pillar are smooth or lightly serrated and equipped with a collar. The couplings are suitable for pressures up to 25 bar. For aluminium or PP pillar, a lower operating pressure applies of respectively 16 bar and 10 bar. Materials Steel or stainless steel 1.4571 Available on request in brass, PP and aluminium Mounting The couplings are supplied without safety clamps. For suitable safety clamps see figure 96230. DIN 2817 Ordering information Ordering code Type Material shank Flange Drilling [mm] Swivel flange Steel - SS 13 - 200 15 - 200 1) Fixed flange Steel - SS 13 - 200 15 - 200 1) 96300 96301 1) Drilling • PN10 • PN16 • ANSI 150# • fig. 96300 • fig. 96301 • Excluding safety clamps • DIN 2817 DIN 2826 Safety clamp coupling with threaded connection suitable for fitting with safety clamps as per DIN 2826. The pillar are serrated and equipped with a collar. The couplings are suitable for temperatures up to 230 °C and pressures up to 100 bar and can be used on steam hoses as per DIN 2825. Materials Steel and stainless steel 1.4571 Mounting The couplings are supplied without safety clamps. For suitable safety clamps see figure 96231. Ordering information Ordering code Type Material shank Flange Drilling [mm] Swivel flange Steel - SS 13 - 100 15 - 100 1) Fixed flange Steel - SS 13 - 100 15 - 100 1) • fig. 96302 • fig. 96303 • Excluding safety clamps • DIN 2826 20080301 96302 96303 1) Drilling • PN10 • PN16 • PN25 • PN40 • ANSI 150# • ANSI 300# DIN 2826 Hoses and hose couplings JF-12-002 page 1243 Hose couplings and accessories Threaded safety clamp coupling page 1245 DIN 2817 DIN 2826 • Excluding safety clamps • DIN 2817 • Excluding safety clamps • DIN 2826 20080301 Index and product compare page 1245 Hoses and hose couplings JF-13-001 page 1244 Hose couplings and accessories Threaded safety clamp coupling DIN 2817 Safety clamp coupling with threaded connection suitable for fitting with safety clamps as per DIN 2817. The hose shank is smooth or lightly serrated and equipped with a collar. The couplings are suitable for pressures up to 25 bar. Materials Steel, stainless steel 1.4571 or brass The brass and steel female thread couplings are provided standard with a Vulkolan sealing rings. The stainless steel version is provided with a PTFE seal. Mounting The couplings are supplied without safety clamps. For suitable shell clamps safety figure 96230. DIN 2817 • fig. 96350 • fig. 96351 • Excluding safety clamps • DIN 2817 Ordering information Ordering code 96350 96350 96351 96351 Type Material Male thread Male thread Female thread Female thread Steel - SS Brass Steel - SS - brass Steel - SS - brass shank Thread [mm] ["] 13 - 100 A - 4 13 - 100 A - 4 13 - 50 A - 2 63 - 100 2A - 4 Thread type BSP - NPT BSP - BSPT - NPT BSP BSP Tool-assisted tightening Round - Hexagonal Hexagonal Hexagonal Lugs DIN 2826 Safety clamp couplings with threaded connection suitable for fitting with safety clamps as per DIN 2826. The hose shank is serrated and equipped with a collar. The couplings are suitable for temperatures up to 230 °C and pressures up to 100 bar and can be used on steam hoses as per DIN 2825. Materials Steel or stainless steel 1.4571 DIN 2826 The female thread couplings are provided standard with a heat resistant seal ring. • fig. 96352 • fig. 96353 Mounting The couplings are supplied without safety clamps. For suitable safety clamps see figure 96231. • Excluding safety clamps • DIN 2826 Ordering information Ordering code Material shank Thread Thread type Tool-assisted tightening [mm] ["] Male thread Steel - SS - brass 13 - 50 A - 2 BSP - NPT Hexagonal Female thread Steel - SS - brass 13 - 50 A - 2 BSP Hexagonal 20080301 96352 96353 Type Hoses and hose couplings JF-13-002 page 1245 Hose couplings and accessories Butterworth couplings Butterworth couplings are special safety clamp couplings for tank cleaning hoses such as the Econ-TRS. The couplings and various adapters are delivered with connectors, suitable for the various tank cleaning systems such as and Victor Pyrate and Butterworth. Specification Barb / swivel brass Seal ring perbunan Operating pressure 40 bar Mounting For fitting with all-brass clamps figure 96231. Ordering information Ordering code Type Hose size Connection Connection 1 Connection 2 female thread male thread 1 ) 2 ) 1A” BSP 1A” BSP 2 ” BSP 2 ” BSP 2A” NFSHT 2A” NFSHT 2 ” BSP 2A” NFSHT 2A” 2A” NFSHT 2A” NSFHT 2 ” BSP 2A” NSFHT 2A” BSP 2 ” BSP 2A” NSFHT 2A” BSP 2A” NSFHT • • • • fig. fig. fig. fig. 96120BSP 96120NFSHT 96123 96124 • Entirely brass 20080301 96120 Hose shank 38 x 8 96120 Hose shank 50 x 9 96123 Double nipple 96123 Double nipple 96123 Double nipple 96123 Double nipple 96123 Double nipple 96124 Reduction piece 96124 Reduction piece 96124 Reduction piece 96124 Reduction piece 1) Connection • 1.1/2” BSP • 2" BSP • 1A" NSFHT • 2" NSFHT • 2A" NFSHT • 2" VP 2) Connection • 2A" NFSHT • 2” VP Hose shank and nipples Hoses and hose couplings JF-14-001 page 1246 Hose couplings and accessories Threaded couplings Hose shank with hexagonal BSP BU flat sealing Threaded couplings for water. Specification Material brass Operating pressure 10 bar Ordering information Ordering code 707 707 707 707 707 707 707 707 707 Connection BSP male threaded ends, flat BSP male threaded ends, flat BSP male threaded ends, flat BSP male threaded ends, flat BSP male threaded ends, flat BSP male threaded ends, flat BSP male threaded ends, flat BSP male threaded ends, flat BSP male threaded ends, flat Thread ["] D B ˘ A C 1 1B 1A 2 shank size [mm] 6- 8 6 - 8 - 10 - 13 6 - 8 - 10 - 13 - 16 6 - 8 - 10 - 13 - 16 - 19 13 - 19 - 25 25 - 32 32 - 38 32 - 38 50 Hose shank BSP BU female Threaded couplings for water. Cone 37° up to and including size 1A". Larger sizes 12° cones. Operating pressures Material brass Operating pressure 10 bar Ordering information Ordering code 96501 96501 96501 96501 96501 96501 Connection BSP male threaded ends, female BSP male threaded ends, female BSP male threaded ends, female BSP male threaded ends, female BSP male threaded ends, female BSP male threaded ends, female Thread ["] A C 1 1B 1A 2 shank size [mm] 13 13 -19 25 32 38 50 Hose shank BSP BI male Threaded couplings for water. Cone 37° up to and including size 1A". Larger sizes 12° cones. Specification Material brass Operating pressure 10 bar Ordering information Ordering code BSP female thread swivel nut, male BSP female thread swivel nut, male BSP female thread swivel nut, male BSP female thread swivel nut, male BSP female thread swivel nut, male BSP female thread swivel nut, male BSP female thread swivel nut, male Thread ["] ˘ A C 1 1B 1A 2 shank size [mm] 10 13 19 25 32 38 50 20080301 96500 96500 96500 96500 96500 96500 96500 Connection Hoses and hose couplings JF-15-001 page 1247 Hose couplings and accessories Threaded couplings Double nipple with hexagonal BSP BU female x BSP BU surface Threaded couplings for water. Cone 37° up to and including size 1A". Larger sizes 12° cones. Specification Material brass Operating pressure 10 bar Ordering information Ordering code 96502 96502 96502 96502 96502 96502 96502 96502 96502 Connection 1 Connection 2 Thread 1 BSP male threaded ends, female BSP male threaded ends, female BSP male threaded ends, female BSP male threaded ends, female BSP male threaded ends, female BSP male threaded ends, female BSP male threaded ends, female BSP male threaded ends, female BSP male threaded ends, female BSP male threaded ends, flat BSP male threaded ends, flat BSP male threaded ends, flat BSP male threaded ends, flat BSP male threaded ends, flat BSP male threaded ends, flat BSP male threaded ends, flat BSP male threaded ends, flat BSP male threaded ends, flat D B ˘ A C 1 1B 1A 2 Thread 2 ["] D- B B- ˘- A ˘- A- C A- C-1 C - 1 - 1B 1 - 1B - 1A 1B - 1A 1A - 2 2 - 2A Reducing nipples with hexagonal BSP BU female x BSP BI surface Threaded couplings for water. Cone 37° up to and including size 1A". Larger sizes 12° cones. Specification Material brass Operating pressure 10 bar Ordering information Ordering code 96503 96503 96503 96503 96503 96503 96503 Connection 1 Connection 2 BSP male threaded ends, female BSP male threaded ends, female BSP male threaded ends, female BSP male threaded ends, female BSP male threaded ends, female BSP male threaded ends, female BSP male threaded ends, female Thread 1 BSP female threaded ends B BSP female threaded ends ˘ BSP female threaded ends A BSP female threaded ends C BSP female threaded ends 1 BSP female threaded ends 1B BSP female threaded ends 1A Thread 2 ["] ˘ B- A ˘- A- C A- C-1 C-1 1 - 1B 1B Reducing couplings Threaded couplings for water. Specification Material brass Operating pressure 10 bar Ordering information Ordering code Connection 2 BSP male threaded ends BSP male threaded ends BSP male threaded ends BSP male threaded ends BSP male threaded ends BSP male threaded ends BSP male threaded ends BSP male threaded ends BSP female threaded ends BSP female threaded ends BSP female threaded ends BSP female threaded ends BSP female threaded ends BSP female threaded ends BSP female threaded ends BSP female threaded ends Thread 1 B ˘ A C 1 1B 1A 2 Thread 2 ["] D D- B D- B- ˘ B- ˘- A ˘- A- C A- C-1 C - 1 - 1B 1 - 1B - 1A 20080301 819 819 819 819 819 819 819 819 Connection 1 Hoses and hose couplings JF-15-002 page 1248 Hose couplings and accessories Threaded couplings Blind plug with hexagon Threaded couplings for water. Specification Material brass Operating pressure 10 bar Ordering information Ordering code 829 Connection Thread ["] BSP male threaded ends, flat D - 3 Hexagonal locknut Threaded couplings for water. Specification Material brass Operating pressure 10 bar Ordering information Ordering code 813 Connection Thread ["] BSP female threaded ends D - 2 Threaded nipple Threaded couplings for water. Specification Material brass Operating pressure 10 bar Ordering information Ordering code Thread ["] BSP male threaded ends D - 2 20080301 812 Connection Hoses and hose couplings JF-15-003 page 1249 Hose couplings and accessories Quick couplings Universally usable quick couplings with single-sided closing and closed locking sleeve for the prevention of pollution. Exchangeable with Rectus 25/26 type and CEIJN 320 type. Specification Connecting piece / body / sleeve Trim Max. operating pressure Temperature range Bore Capacity (air) Snap-in nipple brass Ms 58 stainless steel 35 bar -20 / 100 °C 7.2 mm 1100 l/min ( at P1= 6 bar and DP = 1 bar) brass Ms 58 Ordering information Ordering code 96400 96401 96401 96402 96403 96404 96405 Component Coupling Coupling Coupling Coupling Snap-in nipple Snap-in nipple Snap-in nipple Connection shank [mm] 6 - 8 - 9 - 10 - 13 Hose shank BSP male threaded ends BSPT male thread (pre-taped) BSP female threaded ends Hose shank 6 - 8 - 9 - 10 - 13 BSP male threaded ends BSP female threaded ends Thread ["] D-B-˘-A B-˘-A D-B-˘-A D-B-˘-A D-B-˘-A Quick couplings • • • • • • fig. fig. fig. fig. fig. fig. 96400 96401 96402 96403 96404 96405 20080301 • Brass • Bore 7.2 mm Hoses and hose couplings JF-16-001 page 1250 Hose couplings and accessories Sleeve couplings Compact couplings without protruding parts. Easy to fit and re-use able. Available with BSP or NPT male thread connection or swivel with BSP female thread flat sealing. Specification Material brass or stainless steel 1.4571 Seal ring polyurethane (only with female thread) Operating pressure 10 bar (in combination with correct hose) Ordering information Ordering code Thread type Brass - SS Brass - SS Brass - SS Brass - SS Brass - SS Brass - SS Brass - SS Brass - SS Brass - SS Brass - SS Brass - SS Brass - SS Brass - SS Brass - SS Brass - SS Brass - SS Brass - SS Brass - SS Male thread Male thread Male thread Male thread Male thread Male thread Male thread Male thread Male thread Female thread Female thread Female thread Female thread Female thread Female thread Female thread Female thread Female thread Hose size [mm] 13 x 5 15 x 5 19 x 4 19 x 5 19 x 6 25 x 5 25 x 6 32 x 6 38 x 6.5 13 x 5 15 x 5 19 x 4 19 x 5 19 x 6 25 x 5 25 x 6 32 x 6 38 x 6.5 Wire gauge A” BSPT C” BSPT - C” NPT C” BSPT - C” NPT - 1” BSP C” BSPT - C” NPT - 1” BSP C” BSPT - C” NPT - 1” BSP 1 ” BSP - 1” NPT 1 ” BSP - 1” NPT 1B” BSP 1A” BSP A” BSPT - C” BSP C” BSP - 1” BSP C” BSP - 1” BSP C” BSP - 1” BSP C” BSP - 1” BSP 1 ” BSP - 1B” BSP 1 ” BSP - 1B” BSP 1B” BSP 1A” BSP Sleeve couplings • fig. 96220 • fig. 96221 • Easy installation • Re-useable • No protruding parts 20080301 96220 96220 96220 96220 96220 96220 96220 96220 96220 96221 96221 96221 96221 96221 96221 96221 96221 96221 Material Hoses and hose couplings JF-17-001 page 1251 Hose couplings and accessories Hydraulic couplings Steel hydraulic components for compression sleeve fitting. Ordering information Ordering code 96520SN1 96520SN2 96520TE3 96521DKL 96521DKS 96521DKL45 96521DKS45 96521DKL90 96521DKS90 96522DKR 96522DKR45 96522DKR90 96523BEL 96523BES 96523BEL90 96523BES90 96524 Component Ferrule Ferrule Ferrule Swivel coupling Swivel coupling Swivel coupling Swivel coupling Swivel coupling Swivel coupling Swivel coupling Swivel coupling Swivel coupling Pipe end Pipe end Pipe end Pipe end Double nipple Construction 1SN 2SN 3TE Straight Straight 45° 45° 90° 90° Straight 45° 90° Straight Straight 90° 90° Thread type Seat Size Metric Metric Metric Metric Metric Metric BSPP BSPP BSPP 24° - DIN 3861-W 24° - DIN 3861-W 24° - DIN 3861-W 24° - DIN 3861-W 24° - DIN 3861-W 24° - DIN 3861-W 60° - DIN 3863 60° - DIN 3863 60° - DIN 3863 M14 - M52 M14 - M52 M14 - M52 M14 - M52 M14 - M52 M14 - M52 D - 1A B - 1B D - 1A 06 L - 42 L 08 S - 38S 06 L - 42 L 08 S - 38S D - 1A BSPP 60° female Hose ID [mm] 6 - 25 6 - 25 6 - 50 6 - 40 6 - 32 6 - 40 6 - 32 6 - 40 6 - 32 6 - 25 6 - 25 6 - 25 6 - 40 6 - 32 6 - 40 6 - 32 Type DKL DKS DKL-45 DKS-45 DKL-90 DKS-90 DKR DKR-45 DKR-90 BEL BES BEL-90 BES-90 Pressure sleeve couplings • • • • • • • • • • • • • • • • • fig. fig. fig. fig. fig. fig. fig. fig. fig. fig. fig. fig. fig. fig. fig. fig. fig. 96520SN1 96520SN2 96520TE3 96521DKL 96521DKS 96521DKL45 96521DKS45 96521DKL90 96521DKS90 96522DKR 96522DKR45 96522DKR90 96523BEL 96523BES 96523BEL90 96523BES90 96524 20080301 Dimensions Size DIN 2353 08L 10L 12L 15L 18L 22L 28L 35L 42L 10S 12S 14S 16S 20S 25S 30S 38S 10L Swivel M14 x 1.5 M16 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 M30 x 2 M36 x 2 M45 x 2 M52 x 2 M18 x 1.5 M20 x 1.5 M22 x 1.5 M24 x 1.5 M30 x 2 M36 x 2 M42 x 2 M52 x 2 M16 x 1.5 Hoses and hose couplings JF-18-001 page 1252 Hose couplings and accessories Sigma couplings Twin flange coupling for wear resistant Sigma hoses. Correct fitting ensures a smooth hose connection. The smooth transition avoids wear cause by turbulence. Specification Material aluminium Flange drilling DIN PN 10 Ordering information Ordering code Hose ID Hose OD Flange size Drilling [mm] [DN] 96310 51 - 405 75 - 458 50 - 400 PN 10 - ANSI 150 lbs 96311 51 - 405 75 - 458 50 - 400 PN 10 - ANSI 150 lbs Sigma couplings • fig. 96310 • fig. 96311 • Sigma couplings Assembly step 1 At the desired length, draw a line around the circumference of the hose using e.g. a silver coloured felt-tip pen. Use a metal tube as a guide to help draw the line straight. Assembly step 2 Sever the hose all around with a sharp knife. It helps to moisten the cutting tool. Assembly step 3 Pull hose sections apart so that the spiral is pulled out of the cut. Nip or saw the spiral through as close to the cut as possible. Assembly step 4 Place the coupling sections around the hose in such a way that the corrugations in the coupling sections engage those in the hose. The hose must protrude 3 - 5 mm beyond the flange surface. Assembly step 5 Screw coupling sections together until the hose begins to show distortion on the inside. There may still be a split of several millimetres between the coupling sections. 20080301 Assembly step 6 When two hoses have been prepared as described above, they can be joined together. Centre the hoses as well as possible in relation to each other, insert the rubber flange gasket and tighten the flange bolts alternately on opposite sides. The seal is obtained by compressing the cut edges of the hoses together. It is not necessary to fully compress the flange gasket for a good seal. Hoses and hose couplings JF-19-001 page 1253 Hose couplings and accessories Safety clamps Safety clamps compliant with DIN 2817 and 2826. Materials • Aluminium clamps with galvanised steel nuts and bolts • Brass safety with galvanised steel nuts and bolts (size 38 x 8 and 50 x 9 as per DIN 2826 are provided standard with brass nuts and bolts) • Entirely stainless steel AISI 316 Ordering information Ordering code Al - Ms - SS Al - Ms - SS Al - Ms - SS Al - Ms - SS Al - Ms Al - Ms Al Al - Ms - SS Al - Ms Al - Ms Al - Ms Al - Ms Al Al - Ms - SS Al - Ms Al - Ms Al - Ms - SS Al - Ms Al - Ms - SS Al - Ms Al - Ms Al - Ms Al - Ms Al - Ms - SS Al - Ms Al - Ms Al - Ms Al - Ms Al Ms Al - Ms Al - Ms Al Al Al Al Al Ms Ms - SS Ms Ms Ms - SS Ms Ms Ms - SS Ms Ms Ms - SS Ms Ms - SS Ms Ms - SS Ms Ms Ms Ms Ms Ms Ms Ms Size Clamp range [mm] 13 x 5 22 - 24 19 x 6 30 - 33 25 x 6 36 - 39 32 x 6 43 - 46 32 x 8 47 - 50 32 x 10 50 - 83 35 x 6 47 - 50 38 x 6.5 50 - 52 38 x 8 53 - 56 38 x 10 57 - 60 40 x 7 53 - 56 40 x 10 58 - 61 45 x 7 58 - 61 50 x 8 64 - 67 50 x 10 69 - 71 63 x 8 78 - 82 65 x 7 78 - 82 65 x 10 84 - 87 75 x 8 89 - 93 75 x 10 94 - 97 75 x 12 98 - 101 80 x 8 94 - 97 80 x 10 99 - 102 100 x 8 114 - 119 100 x 10 118 - 122 100 x 12 122 - 126 100 x 14 126 - 130 100 x 16 130 - 134 125 x 10 143 - 148 125 x 10 143 - 148 125 x 13 149 - 154 125 x 15 153 - 158 150 x 10 168 - 174 150 x 13 174 - 180 150 x 15 178 - 184 200 x 12 222 - 229 200 x 16 230 - 239 13 x 5 22 - 24 13 x 6 24 - 26 13 x 7 26 - 28 19 x 6 30 - 33 19 x 7 32 - 34 19 x 8 34 - 36 25 x 6.5 37 - 39 25 x 7.5 39 - 41 25 x 8.5 41 - 43 32 x 6 43 - 46 32 x 8 47 - 50 32 x 10 50 - 53 38 x 8 53 - 56 38 x 10 57 - 60 50 x 9 67 - 69 50 x 10 69 - 71 50 x 12 73 - 76 65 x 10 84 - 87 65 x 12 88 - 91 75 x 10 94 - 97 75 x 12 98 - 101 75 x 14 102 - 105 100 x 12 122 - 126 Corresponding DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2817 DIN 2826 DIN 2826 DIN 2826 DIN 2826 DIN 2826 DIN 2826 DIN 2826 DIN 2826 DIN 2826 DIN 2826 DIN 2826 DIN 2826 DIN 2826 DIN 2826 DIN 2826 DIN 2826 DIN 2826 DIN 2826 DIN 2826 DIN 2826 DIN 2826 DIN 2826 DIN 2826 Bolts 4 x M6 x 20 4 x M6 x 20 4 x M6 x 20 4 x M6 x 20 4 x M6 x 20 4 x M6 x 20 4 x M6 x 20 4 x M6 x 20 4 x M6 x 20 4 x M6 x 20 4 x M6 x 20 4 x M6 x 20 4 x M8 x 25 4 x M8 x 25 4 x M8 x 25 4 x M8 x 25 4 x M8 x 25 4 x M8 x 25 4 x M8 x 25 4 x M8 x 25 4 x M8 x 25 4 x M8 x 25 4 x M8 x 25 4 x M10 x 40 4 x M10 x 40 4 x M10 x 40 4 x M10 x 40 4 x M10 x 40 6 x M10 x 40 6 x M12 x 50 6 x M12 x 50 6 x M12 x 50 6 x M12 x 50 6 x M12 x 50 6 x M12 x 50 6 x M12 x 50 6 x M12 x 50 4 x M6 x 20 4 x M6 x 20 4 x M6 x 20 4 x M8 x 25 4 x M8 x 25 4 x M8 x 25 4 x M8 x 25 4 x M8 x 25 4 x M8 x 25 4 x M8 x 25 4 x M8 x 25 4 x M8 x 25 4 x M10 x 40 4 x M10 x 40 4 x M10 x 40 4 x M10 x 40 4 x M10 x 40 4 x M10 x 40 4 x M10 x 40 4 x M10 x 40 4 x M10 x 40 4 x M10 x 40 4 x M10 x 40 Length [mm] 50 50 50 50 50 50 50 50 50 50 50 50 57 57 57 57 75 75 77 77 77 77 77 120 120 120 120 120 145 145 145 145 182 182 182 243 243 65 65 65 65 65 65 65 65 65 77 77 77 90 90 100 100 100 102 102 115 115 115 120 Safety clamps • fig. 96230 • fig. 96231 • DIN 2817 - DIN 2826 20080301 96230 96230 96230 96230 96230 96230 96230 96230 96230 96230 96230 96230 96230 96230 96230 96230 96230 96230 96230 96230 96230 96230 96230 96230 96230 96230 96230 96230 96230 96230 96230 96230 96230 96230 96230 96230 96230 96231 96231 96231 96231 96231 96231 96231 96231 96231 96231 96231 96231 96231 96231 96231 96231 96231 96231 96231 96231 96231 96231 96230 Material Hoses and hose couplings JF-20-001 page 1254 Hose couplings and accessories Hose clamps page 1257 page 1258 PARI hose clamps Worm screw clamps Ear clamps • Solid hose clamp • Various band widths • Allen key bolt • • • • • With two ears page 1258 JCS Closed band Rounded corners Standard BS 5315 page 1259 Index and product compare page 1256 page 1259 Norma hose clamps Hercules without safety claws Hercules with safety claws • 2-part hose clamp • Band width 20 or 25 mm • With two tongues • Standard DIN 20039A • With safety claws • Standard DIN 20039B page 1260 Band-it Type 20080301 • Stainless steel Band • Various band widths Hoses and hose couplings JF-21-001 page 1255 Hose couplings and accessories Hose clamps Solid hose clamps with inner hexagonal bolt. Available in various band widths. Material Galvanised steel. Available on request in stainless steel AISI 304. Ordering information Ordering code 96241 96241 96241 96241 96241 96241 96241 96241 96242 96242 96242 96242 96242 96242 96242 96242 96242 96242 96242 96242 96242 96242 96242 96242 96242 96242 96242 96242 96242 96242 96242 96242 96242 96242 96242 96242 96242 96242 96242 96242 96242 96242 96242 96242 96242 96242 96242 Material Type Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized 1 - 1 piece 1 - 1 piece 1 - 1 piece 1 - 1 piece 1 - 1 piece 1 - 1 piece 1 - 1 piece 1 - 1 piece 1A - 2 parts 1A - 2 parts 1A - 2 parts 1A - 2 parts 1A - 2 parts 1A - 2 parts 2A - 2 parts 2A - 2 parts 2A - 2 parts 2A - 2 parts 2A - 2 parts 2A - 2 parts 2A - 2 parts 2A - 2 parts 2A - 2 parts 2A - 2 parts 2A - 2 parts 2A - 2 parts 2A - 2 parts 2A - 2 parts 2A - 2 parts 2A - 2 parts 2A - 2 parts 2A - 2 parts 2A - 2 parts 2A - 2 parts 2A - 2 parts 2A - 2 parts 2A - 2 parts 2A - 2 parts 4A - 2 parts 4A - 2 parts 4A - 2 parts 4A - 2 parts 4A - 2 parts 4A - 2 parts 4A - 2 parts 4A - 2 parts 4A - 2 parts Band width x thickness [mm] 35 20 x 1 40 20 x 1 45 20 x 1 50 20 x 1 55 20 x 1 60 20 x 1 65 20 x 1 70 20 x 1 75 20 x 1 80 20 x 1 85 20 x 1 90 20 x 1 95 20 x 1 100 20 x 1 110 25 x 1 120 25 x 1 130 25 x 1 140 25 x 1 150 25 x 1 160 25 x 1 170 25 x 1 180 25 x 1 190 25 x 1 200 25 x 1 210 25 x 1 220 25 x 1 230 25 x 1 240 25 x 1 250 25 x 1 260 25 x 1 270 25 x 1 280 25 x 1 290 25 x 1 300 25 x 1 310 25 x 1 320 25 x 1 330 25 x 1 340 25 x 1 350 30 x 2 400 30 x 2 450 30 x 2 500 30 x 2 550 30 x 2 600 30 x 2 650 30 x 2 700 30 x 2 750 30 x 2 Bolts 31 - 37 36 - 42 41 - 47 46 - 52 51 - 57 54 - 62 61 - 67 66 - 72 67 - 79 72 - 84 77 - 89 82 - 94 87 - 99 92 - 104 100 - 116 110 - 126 120 - 136 130 - 146 140 - 156 150 - 166 160 - 176 170 - 186 180 - 196 190 - 206 200 - 216 210 - 226 220 - 236 230 - 246 240 - 256 250 - 266 260 - 276 270 - 287 280 - 296 290 - 306 300 - 316 310 - 326 320 - 336 330 - 346 340 - 356 390 - 409 440 - 456 490 - 506 540 - 556 590 - 606 640 - 656 690 - 706 740 - 756 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M10 M10 M10 M10 M10 M10 M10 M10 M10 PARI hose clamps • fig. 96241 • fig. 96242 • Solid hose clamp • Various band widths • Allen key bolt Fig. 96242 20080301 Fig. 96241 Clamp range Size Hoses and hose couplings JF-21-002 page 1256 Hose couplings and accessories Hose clamps High quality hose clamps produced as per BS 5315 and provided with hexagonal screw with groove. Closed clamping band with rounded edges. The stainless steel version has type approval from Lloyds Register. Material Galvanised steel or stainless steel 18/8. Ordering information Ordering code Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Clamp range Size [mm] 9.5 - 12 12 11 - 16 16 13 - 20 20 14 - 22 22 17 - 25 25 22 - 30 30 25 - 35 35 30 - 40 40 35 - 45 45 35 - 50 50 40 - 55 55 45 - 60 60 50 - 70 70 60 - 80 80 70 - 90 90 80 - 100 100 90 - 120 120 110 - 140 140 130 - 160 160 150 - 180 180 170 - 200 200 190 - 220 220 210 - 240 240 230 - 260 260 250 - 280 280 270 - 300 300 290 - 320 320 310 - 340 340 330 - 360 360 350 - 380 380 370 - 400 400 390 - 420 420 410 - 440 440 430 - 460 460 450 - 480 480 470 - 500 500 Band width 10 10 10 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 Worm screw clamps • fig. 96240 • • • • JCS Closed band Rounded corners Standard BS 5315 20080301 96240 96240 96240 96240 96240 96240 96240 96240 96240 96240 96240 96240 96240 96240 96240 96240 96240 96240 96240 96240 96240 96240 96240 96240 96240 96240 96240 96240 96240 96240 96240 96240 96240 96240 96240 96240 Material Hoses and hose couplings JF-21-003 page 1257 Hose couplings and accessories Hose clamps Hose clamps with two ears. The clamps can be quickly fitted with the help of a pair of pincers. Also available with one ear. Material Galvanised steel or stainless steel. Ordering information Ordering code 96258 96258 96258 96258 96258 96258 96258 96258 96258 96258 96258 96258 96258 96258 96258 96258 96258 96258 96258 96258 96258 96258 96258 96258 96258 Material Type Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS Steel, galvanized - SS With two ears With two ears With two ears With two ears With two ears With two ears With two ears With two ears With two ears With two ears With two ears With two ears With two ears With two ears With two ears With two ears With two ears With two ears With two ears With two ears With two ears With two ears With two ears With two ears With two ears Clamp range Size [mm] 3.1 - 4.1 0041 3.5 - 4.5 0045 3.0 - 5.0 0305 5.0 - 7.0 0507 7.0 - 9.0 0709 8.0 - 11.0 0811 9.0 - 11.0 0911 11.0 - 13.0 1113 13.0 - 15.0 1315 15.0 - 17.0 1517 15.0 - 18.0 1518 16.0 - 19.0 1619 17.0 - 20.0 1720 19.0 - 22.0 1922 20.0 - 23.0 2023 22.0 - 25.0 2225 23.0 - 27.0 2327 25.0 - 28.0 2528 27.0 - 31.0 2731 28.0 - 31.0 2831 31.0 - 34.0 3134 34.0 - 37.0 3437 37.0 - 40.0 3740 40.0 - 43.0 4043 43.0 - 46.0 4346 Band width 3.5 3.5 5 6 7 7 7 7 7.5 8 8 8 8.5 9 9 10 10 10 10 10 10 10 10 10 10 Ear clamps • fig. 96258 • With two ears Robust 2-part hose clamps as per DIN 3017 provided with hexagonal screw with groove. Band width 20 or 25 mm Material Galvanised steel Ordering information Ordering code Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Steel, galvanized Clamp range Size [mm] 49 - 55 50 55 - 61 56 61 - 67 62 67 - 73 68 73 - 79 74 79 - 85 80 85 - 91 86 89 - 95 90 97 - 107 98 103 - 113 104 113 - 123 114 119 - 129 120 127 - 137 128 137 - 147 138 147 - 157 148 157 - 167 158 167 - 177 168 177 - 187 178 Band width 20 20 20 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 Norma hose clamps • fig. 96249 • 2-part hose clamp • Band width 20 or 25 mm 20080301 96249 96249 96249 96249 96249 96249 96249 96249 96249 96249 96249 96249 96249 96249 96249 96249 96249 96249 Material Hoses and hose couplings JF-21-004 page 1258 Hose couplings and accessories Hose clamps Robust 2-part hose clamps as per DIN 20039A with loose tongues. Max. operating pressure PN 16. Material Malleable cast iron, galvanized and yellow chromatized. Ordering information Ordering code 96261 96261 96261 96261 96261 96261 96261 96261 96261 96261 96261 96261 96261 96261 96261 96261 96261 96261 Material Type Malleable cast iron Malleable cast iron Malleable cast iron Malleable cast iron Malleable cast iron Malleable cast iron Malleable cast iron Malleable cast iron Malleable cast iron Malleable cast iron Malleable cast iron Malleable cast iron Malleable cast iron Malleable cast iron Malleable cast iron Malleable cast iron Malleable cast iron Malleable cast iron Without lock claws Without lock claws Without lock claws Without lock claws Without lock claws Without lock claws Without lock claws Without lock claws Without lock claws Without lock claws Without lock claws Without lock claws Without lock claws Without lock claws Without lock claws Without lock claws Without lock claws Without lock claws Clamp range [mm] 22 - 29 28 - 34 32 - 40 39 - 49 48 - 60 56 - 72 60 - 76 77 - 94 89 - 101 94 - 115 113 - 127 115 - 145 127 - 140 135 - 155 155 - 175 175 - 195 210 - 225 227 - 250 Size 13 19 25 32 38 50 50 63 75 75 89 89 100 100 125 150 175 200 Hercules without safety claws • fig. 96261 • With two tongues • Standard DIN 20039A Robust 2-part hose clamps as per DIN 20039B with loose tongues and safety claws. Max. operating pressure PN 25. Material Malleable cast iron, galvanized and yellow chromatized. Ordering information Ordering code Type Malleable cast iron Malleable cast iron Malleable cast iron Malleable cast iron Malleable cast iron Malleable cast iron Malleable cast iron Malleable cast iron With lock claws With lock claws With lock claws With lock claws With lock claws With lock claws With lock claws With lock claws Clamp range [mm] 22 - 29 28 - 32 35 - 42 42 - 45 45 - 53 55 - 60 60 - 73 86 - 102 Size 13 19 25 28 35 42 50 75 Hercules with safety claws • fig. 96262 • With safety claws • Standard DIN 20039B 20080301 96262 96262 96262 96262 96262 96262 96262 96262 Material Hoses and hose couplings JF-21-005 page 1259 Hose couplings and accessories Hose clamps Band-it clamping band system. Universally usable system, available in various band widths. Material Stainless steel AISI 201 Option Pre-fitted clamp Ordering information Ordering code Clamping band Clamping band Clamping band Clamping band Clamping band Fixing clamp Fixing clamp Fixing clamp Fixing clamp Fixing clamp Fastening tools Type Size C 202 C 203 C 204 C 205 C 206 C 252 C 253 C 254 C 255 C 256 B ˘ A ˙ C B ˘ A ˙ C Band Packaging width x thickness unit [mm] 6 x 0.51 30 mtr 10 x 0.63 30 mtr 13 x 0.76 30 mtr 16 x 0.76 30 mtr 19 x 0.76 30 mtr 100 pieces 100 pieces 100 pieces 100 pieces 100 pieces 1 piece Band-it Type • fig. 96252 • fig. 96253 • fig. 96254 • Stainless steel Band • Various band widths 20080301 96252 96252 96252 96252 96252 96253 96253 96253 96253 96253 96254 Component Hoses and hose couplings JF-21-006 page 1260
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