Core Drilling Pumps
Transcription
Core Drilling Pumps
Core Drilling Pumps Core Drilling and Mining The durability of the FMC Technologies “Bean” piston pumps is unsurpassed within the vertical drilling markets. Designed for continuous duty applications, the FMC Technologies “Bean” piston line increases drilling productivity while lowering the overall cost of ownership. The pump’s simple design incorporates less wearable components and ease of service. FMC Technologies self-cleaning and erosion resistant valve technology enables the pumps to handle the most abrasive and stringy fluids within the industry. Each drilling activity requires enhancing certain conditions and criteria to maximize drilling performance. This customization has let FMC technologies pumps to become the leader within the surface and underground coring, water well, geotechnical and the environmental drilling markets with its “BEAN” piston pump product line. A prolific inventor, John Bean interrupted his California retirement in 1884 to develop a continuous spray pump to combat orchard scale. The rest is FMC history. 3 Reciprocating Pumps FMC Technologies’ reciprocating pumps have provided exceptional performance and value since their introduction in 1884. As a pioneer and global leader in providing high-pressure fluid pumping solutions within a variety of markets, FMC Technologies offers a broad array of high pressure piston and plunger reciprocation pumps within the industrial, oil and gas, sewer cleaning, horizontal and vertical drilling, reverse osmosis and agricultural markets. Since its inception, FMC Technologies has been known as a company that puts its customers first and keeps them ahead with engineered business solutions. This Original pump designed by John Bean philosophy has led to a broad array of custom pump designs for the toughest of applications. By designing and engineering products with superior quality and reliability at a competitive price, FMC Technologies’ customers are able to deliver added value and meet their market needs. This type of partnership has allowed FMC Technologies to set new standards in lowering overall cost of pump ownership for FMC Technologies global partners. Contents 4. Piston Pump Overview 6. Pump Data Sheet 8 A04 10 I04 12. E04 14. L09 16 W11 18 L11 20 L12 22 L16 In addition to the services already listed, FMC Technologies is a leading provider of pumping solutions designed for mobile equipment. These pumps feature lightweight, high performance construction and special designs to allow them to efficiently integrate into the overall equipment package. WORLD’S MOST ADMIRED oil and gas equipment, services company by FORTUNE Magazine annual survey 2012 Please use the backside of this fold-out to determine your pump HP requirement. Pump Selection Procedure 1. Determine your HP requirement using the following equation: HP= GPM x PSI 1714 x Mechanical Efficiency For preliminary sizing, use 90% for the mechanical efficiency, then adjust based on actual efficiency of pump selected. 2. Determine the duty cycle of your application. Continuous Duty is described as 8 hours or more operation per day, daily for extended periods of time. 3. Find the Pump Series under the first column with a HP rating that meets or exceeds the conditions of your application. Continuous HP is listed first. Intermittent HP is listed second. 4. Scan down the Rated Pressure column in the Pump Series selected until you find the last model whose maximum pressure rating exceeds the maximum pressure required by your application. 5. Check the appropriate capacity column (Continuous Duty Capacity or Intermittent Duty Capacity) to determine if the pump you selected meets the flow requirements of your application. If not, go to the next larger pump series and repeat Steps 4 & 5. 6. Determine the speed at which the pump will need to operate to produce the desired flow. RPM= Desired Flow (GPM) Displacement Notes: 1. Ratings are based on nominal speeds and pressures and may vary on FMC Technologies written approval. 2. Capacities and speeds indicated are based on 100% volumetric efficiency. 3. Continuous Duty is described as 8 hours or more operation per day, daily for extended periods of time. 4. Dimensions are approximate and based on standard pump models with cast fluid cylinders. Width is measured parallel to the axis of the drive shaft and does not include the shaft extension. A04 2.6/3.2 HP I04 2.6/3.2 HP E04 6.7/8.5 HP L09 11.6/13.8 HP W11 25/36 HP L11 37/52 HP L12 L16 78/105 HP A0410 A0411 A0413 I0410 I0411 I0413 E0410 E0411 E0413 L0913 L0914 L0918 W1118 W1122 L1114 L1118 L1122 L1222 L1614 L1616 L1618 L1622 900 750 550 900 750 550 1,000 825 600 1,325 1,150 700 1,500 1,000 2,500 1,500 1,000 1,000 3,250 2,500 1,975 1,300 ut y 5.31 GPM @ 500 RPM 6.43 GPM @ 500 RPM 8.98 GPM @ 500 RPM 5.31 GPM @ 500 RPM 6.43 GPM @ 500 RPM 8.98 GPM @ 500 RPM 12.22 GPM @ 575 RPM 14.78 GPM @ 575 RPM 20.65 GPM @ 575 RPM 15.00 GPM @ 890 RPM 17.40 GPM @ 890 RPM 28.70 GPM @ 890 RPM 35.5 GPM @ 900 RPM 53.0 GPM @ 900 RPM 30.40 GPM @ 1275 RPM 50.30 GPM @ 1275 RPM 75.10 GPM @ 1275 RPM 88.00 GPM @ 400 RMP 46.80 GPM @ 1475 RPM 61.10 GPM @ 1475 RPM 77.30 GPM @ 1475 RPM 115.50 GPM @ 1475 RPM Ga llo ns p In Ca ter pa mi cit tte y nt D ut y 4.25 GPM @ 400 RPM 5.14 GPM @ 400 RPM 7.18 GPM @ 400 RPM 4.25 GPM @ 400 RPM 5.14 GPM @ 400 RPM 7.18 GPM @ 400 RPM 9.56 GPM @ 450 RPM 11.57 GPM @ 450 RPM 16.16 GPM @ 450 RPM 12.60 GPM @ 750 RPM 14.60 GPM @ 750 RPM 24.20 GPM @ 750 RPM 29.50 GPM @ 750 RPM 44.20 GPM @ 750 RPM 21.50 GPM @ 900 RPM 35.50 GPM @ 900 RPM 53.00 GPM @ 900 RPM 71.00 GPM @ 325 RPM 34.90 GPM @ 1100 RPM 45.60 GPM @ 1100 RPM 57.70 GPM @ 1100 RPM 86.10 GPM @ 1100 RPM er Re Se vo al lu Di tio am n e Nu te r( m in be ) ro fC St ro yl in ke de (in rs ) ( Pump Selection Formula Fold-Out ) Co Ca nti pa nu cit ou y sD Ra te d M od el Pu m p Se rie s Pr es su r e (p si) HP Pump Specifications 0.0106 0.0129 0.0180 0.0106 0.0129 0.0180 0.0212 0.0257 0.0359 0.0606 0.0703 0.1162 0.1420 0.2121 0.0859 0.1420 0.2121 0.2314 0.1249 0.1632 0.2065 0.3085 1.250 1.375 1.625 1.250 1.375 1.625 1.250 1.375 1.625 1.625 1.750 2.250 2.250 2.750 1.750 2.250 2.750 2.750 1.750 2.000 2.250 2.750 2 2 2 2 2 2 4 4 4 3 3 3 3 3 3 3 3 3 3 3 3 3 1. Broad Product Line Offer a broad array of BEAN piston and plunger pumps that serve a number of markets including industrial, oil & gas, sewer cleaning, reverse osmosis, horizontal and vertical drilling, and agricultural • The plunger pump product line can be customized to operate up to 700 HP, and achieve pressures in excess of 10,000 psi (690 bar), flows up to 1,594 gpm (6,034 lpm), and temperatures to 400 F (204 C) • The BEAN piston pump product line range in size from 3 to 450 HP, and achieve pressures up to 3,000 psi (207 bar) and flows up to 905 gpm (3,168 lpm) • Offer a wide variety of materials that can handle numerous applications • 2. Proven Quality & Reliability Every pump is tested prior to shipment to ensure it meets industry and customer standards • Pumps manufactured in accordance with ISO-9001 quality standards • Heavy duty construction and superior quality components, held to the highest achievable tolerances result in the most durable products on the market today • Volumetric efficiencies up to 95% • Mechanical efficiencies up to 97% • 3. Technical Capabilities Dedicated engineering department that partners with the customer to find solutions. • In house Product R&D focused on designing products to ensure customer success. • Advanced engineering knowledge concerning a variety of markets and applications. • 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 2.25 2.25 2.25 2.75 2.75 2.75 2.75 2.75 3.00 4.00 4.00 4.00 4.00 W ei gh t( lb s) Pu m p Ty pe Le ng th (in ) W id th (in ) He ig ht (in ) M ec ha ni ca lE Ca ffi st cie Du nc ct y ile Ca Ir st o n Al um in Ca um st Br St ai on n ze le HP ss -F St or ee ge l d HP Ca -F rb or on ge St d ee AP St l I- F ai nl or e ss ge d St AP Ca ee I- F rb l on or ge St d ee St l ai nl es sS te el 49 49 49 45 45 45 100 100 100 229 229 229 405 405 443 443 443 551 681 681 681 681 PISTON PISTON PISTON PISTON PISTON PISTON PISTON PISTON PISTON PISTON PISTON PISTON PISTON PISTON PISTON PISTON PISTON PISTON PISTON PISTON PISTON PISTON 5.60 5.60 5.60 16.50 16.50 16.50 9.0 9.0 9.0 24.75 24.75 24.75 31.0 31.0 32.50 32.50 23.50 35.00 39.25 39.25 39.25 39.25 8.00 8.00 8.00 8.00 8.00 8.00 8.50 8.50 8.50 12.25 12.25 12.25 16.00 16.00 16.00 16.00 16.00 18.00 17.50 17.50 17.50 17.50 20.50 20.50 20.50 7.50 7.50 7.50 17.50 17.50 17.50 11.00 11.00 11.00 13.5 13.5 13.50 13.50 13.50 12.75 15.50 15.50 15.50 15.50 85% 90% 85% 85% 85% 85% 85% 85% 85% 85% 85% 85% 85% 85% 85% 85% 85% 85% 85% 85% 85% 85% 4. Cost Savings Combination of component technology and design increase operation time while decreasing downtime, life cycle costs, and overall costs of ownership. • Designed to do more with less • Ease of service • Requires less energy, lowering the total cost of ownership • 5. Product Availability Manufacturing facility utilizing the latest in CNC machining centers, production planning systems, 3D CAD/CAM systems, and order and distribution systems. • Robust established global supply chain • Vast parts inventory resulting in reduced lead times and exceptional aftermarket support • 6. Global Presence/Distribution Network Strategically established distribution network that ensures our products are easily accessible in a number of regions and markets • Market specific distributors capable of providing the knowledge and service required to meet your needs • 7. Stable – Long Term Industry Leader Consistently top ranked most admired company by Fortune magazine • Manufacturing pumps since 1884 • Industry leader since 1904 • Award winning pumps since 1915 • 8. Customer Service • • Dedicated, market specific account managers Dedicated Stephenville customer service support representatives and distribution managers A04 Piston Pump Data 2.6 BHP Continuous Duty (3.2 BHP Intermittent Duty) A04 Specifications Standard Cast ISO Drawing Pump Model A04 (metric) Configuration A04 Vertical Duplex Piston Number of Pistons 2 Stroke Length 1.0 Inches (2.54 cm) Frame Load Rating 1,140 lbs (517 kg) Pump Weight (Average) 43 lbs (19.5 kg) Direction of Rotation Either Internal Gear Ratio NA Intermittent Duty Speed Rating 500 RPM Continuous Duty Speed Rating 400 RPM Ball Valve Max Speed Rating NA Minimum Speed 300 RPM Mechanical Efficiency 90% Lubrication System (Standard) Splash, Gravity Return Lube Oil Capacity 1 Quart (.96 Liters) Lube Oil Type SAE 30 Maximum Fluid Temperature 140 °F (250 °F Capability) 60°C (121°C Capacity) Minimum Fluid Temperature 0 °F (-20 °F Capability) -17.8°C (-28.9°C Capacity) Standard Suction Size 1.00 Inch NPT Standard Discharge Size 0.50 Inch NPT 0.75 Inch NPT Fluid End Material Cast Iron, Aluminum Bronze Valve Types Disc Valves Hydraulic Motor Mount SAE A - 2 Bolt with 7/8”-13T Performance Table Pump Model Piston Diameter (in) / (cm) Displacement (GAL/REV) (LITERS/REV) Maximum Pressure (PSI) / (BAR) 300 RPM Pump Capacity (GPM) / (Liters/Min) @ Input Speed (RPM) 350 RPM 375 RPM 400 RPM 500 RPM A0410 1.250 / 3.175 0.0106 / 0.0401 850 / 62.05 3.19/ 12.08 3.72 / 14.08 3.98 / 15.07 4.25 / 16.09 5.31 / 20.10 A0411 1.375 / 3.493 0.0129 / 0.0488 750 / 51.71 3.86/ 14.61 4.50 / 17.03 4.82 / 18.25 5.14 / 19.46 6.43 / 24.34 A0413 1.625 / 4.128 0.0180 / 0.0681 550 / 37.92 5.39/ 20.4 6.28 / 23.77 6.73 / 25.48 7.18 / 27.18 8.98 / 33.99 * Horsepower based on 85 or 90% mechanical efficiency. Actual application horsepower requirements can be calculated using the equation: BHP = (GPM * PSI) / (1714 * 0.85 or 0.90) * Pump capacities shown are based on 100% volumetric efficiency. * Dimensions shown are for general sizing purposes and should not be used for construction. Contact FMC for actual dimensions of pump ordered. * FMC reserves the right to modify this information without prior notice. 9 A04 Cast Pump Engineering Dimensional Outline A04 NPSHr value for Standard Disc Valves • FMC recommends NPSHa (available) exceeds NPSHr (required) by 5 feet of water. • Take special consideration when calculating NPSHa. Recalculate NPSHa after pump model has been selected for more accurate values. • NPSHr values are in feet of water. If you are pumping a different liquid than water, convert the required NPSH from water to the liquid being pumped by dividing the published NPSHr value by the specific gravity of the liquid being pumped. • FMC published NPSHr values are based on test data collected on specific pumps at the factory and are estimated values. Actual NPSHr values for an ordered pump can only be determined by a factor test. For NPSH critical applications, contact the factory for additional information and request an NPSHr test performed on your pump before shipment. • Pump drawing dimensions in inches. 30 25 Feet of H2O 20 A0413 RPM 15 A0411 A0410 10 5 0 300 400 500 600 For additional information visit FMCPumps.com I04 Piston Pump Data 2.6 BHP Continuous Duty (3.2 BHP Intermittent Duty) I04 Specifications Standard Cast ISO Drawing Pump Model I04 (metric) Configuration I04 Horizontal Duplex Piston Number of Pistons 2 Stroke Length 1.0 Inches (1.54 cm) Frame Load Rating 1,140 lbs (517 kg) Pump Weight (Average) 43 lbs (19.5 kg) Direction of Rotation Either Internal Gear Ratio NA Intermittent Duty Speed Rating 500 RPM Continuous Duty Speed Rating 400 RPM Ball Valve Max Speed Rating NA Minimum Speed 100 RPM Mechanical Efficiency 90% Lubrication System (Standard) Splash, Gravity Return Lube Oil Capacity 1 Quart (.946 Liters) Lube Oil Type SAE 30 Maximum Fluid Temperature 140 °F (250 °F Capability) 60°C (121°C Capacity) Minimum Fluid Temperature 0 °F (-20 °F Capability) -17.8°C (-18.9°C Capacity) Standard Suction Size 1.00 Inch NPT Standard Discharge Size 0.50 Inch NPT 0.75 Inch NPT Fluid End Material Cast Iron, Aluminum Bronze Valve Types Disc Valves Hydraulic Motor Mount SAE A - 2 Bolt with 7/8”-13T Performance Table Pump Model Piston Diameter (in) / (cm) Displacement (GAL/REV) (LITERS/REV) Maximum Pressure (PSI) / (BAR) Pump Capacity (GPM) / (Liters/Min) @ Input Speed (RPM) 300 RPM 350 RPM 375RPM 400RPM 500RPM I0410 1.250 / 3.175 0.0106 / 0.0401 850 / 62.05 3.19 / 12.08 3.72 / 14.08 3.98 / 15.07 4.25 / 16.09 5.31 / 20.10 I0411 1.375 / 3.493 0.0129 / 0.0488 750 / 51.71 3.86 / 14.61 4.50 / 17.03 4.82 / 18.25 5.14 / 19.46 6.43 / 24.34 I0413 1.625 / 4.128 0.0180 / 0.0681 550 / 37.92 5.39 / 20.4 6.28 / 23.77 6.73 / 25.48 7.18 / 27.18 8.98 /33.99 * Horsepower based on 85 or 90% mechanical efficiency. Actual application horsepower requirements can be calculated using the equation: BHP = (GPM * PSI) / (1714 * 0.85 or 0.90) * Pump capacities shown are based on 100% volumetric efficiency. * Dimensions shown are for general sizing purposes and should not be used for construction. Contact FMC for actual dimensions of pump ordered. * FMC reserves the right to modify this information without prior notice. 11 I04 Cast Pump Engineering Dimensional Outline I04 NPSHr value for Standard Disc Valves • FMC recommends NPSHa (available) exceeds NPSHr (required) by 5 feet of water. 30 • Take special consideration when calculating NPSHa. Recalculate NPSHa after pump model has been selected for more accurate values. 25 Feet of H2O 20 I0413 RPM 15 I0411 I0410 10 5 0 300 400 500 600 • NPSHr values are in feet of water. If you are pumping a different liquid than water, convert the required NPSH from water to the liquid being pumped by dividing the published NPSHr value by the specific gravity of the liquid being pumped. • FMC published NPSHr values are based on test data collected on specific pumps at the factory and are estimated values. Actual NPSHr values for an ordered pump can only be determined by a factor test. For NPSH critical applications, contact the factory for additional information and request an NPSHr test performed on your pump before shipment. • Pump drawing dimensions in inches. For additional information visit FMCPumps.com E04 Piston Pump Data 6.7 BHP Continuous Duty (8.5 BHP Intermittent Duty) E04 Specifications Standard Cast ISO Drawing Pump Model E04 (metric) Configuration Verticle Quadruplex Piston Number of Pistons 4 Stroke Length 1.0 Inches (2.54 cm) Frame Load Rating 1,240 lbs (562.45 kg) Pump Weight (Average) 80 lbs (36.29 kg) Direction of Rotation Either Internal Gear Ratio 1:1 Intermittent Duty Speed Rating 575 RPM Continuous Duty Speed Rating 450 RPM Ball Valve Max Speed Rating NA Minimum Speed 390 RPM Mechanical Efficiency 85% Lubrication System (Standard) Splash, Gravity Return Lube Oil Capacity 1 Quart (.964 Liters) Lube Oil Type SAE 30 Maximum Fluid Temperature 140 °F (250 °F Capability) 60°C (121°C Capacity) Minimum Fluid Temperature 0 °F (-20 °F Capability) -17.8°C (-28.9°C Capacity) Standard Suction Size 1.25 Inch NPT Standard Discharge Size 0.75 Inch NPT Fluid End Material Cast Iron, Aluminum Bronze Valve Types Disc Valves Hydraulic Motor Mount SAE A - 2 Bolt with 1”-6B Performance Table Pump Model Piston Diameter (in) / (cm) Displacement (GAL/REV) (LITERS/REV) Maximum Pressure (PSI) / (BAR) Pump Capacity (GPM) / (Liters/Min) @ Input Speed (RPM) 390 RPM 400 RPM 425RPM 450RPM 575 RPM E0410 1.250 / 3.175 0.0212 / 0.0803 1,000 / 68.95 8.29 / 31.38 8.50 / 32.18 9.03 / 34.18 9.56 / 36.19 12.22 / 46.26 E0411 1.375 / 3.493 0.0257 / 0.0973 800 / 55.16 10.03 / 37.97 10.28 / 38.91 10.93 / 41.37 11.57 / 43.8 14.78 / 55.95 E0413 1.625 / 4.128 0.0359 / 0.1359 600 / 41.37 14.01 / 53.03 14.36 / 54.36 15.26 / 57.77 16.16 / 61.17 20.65 / 78.17 * Horsepower based on 85 or 90% mechanical efficiency. Actual application horsepower requirements can be calculated using the equation: BHP = (GPM * PSI) / (1714 * 0.85 or 0.90) * Pump capacities shown are based on 100% volumetric efficiency. * Dimensions shown are for general sizing purposes and should not be used for construction. Contact FMC for actual dimensions of pump ordered. * FMC reserves the right to modify this information without prior notice. 13 E04 Cast Pump Engineering Dimensional Outline E04 NPSHr value for Standard Disc Valves • FMC recommends NPSHa (available) exceeds NPSHr (required) by 5 feet of water. 30 • Take special consideration when calculating NPSHa. Recalculate NPSHa after pump model has been selected for more accurate values. 25 Feet of H2O 20 E0413 15 E0411 E0410 10 5 • FMC published NPSHr values are based on test data collected on specific pumps at the factory and are estimated values. Actual NPSHr values for an ordered pump can only be determined by a factor test. For NPSH critical applications, contact the factory for additional information and request an NPSHr test performed on your pump before shipment. RPM 0 300 400 • NPSHr values are in feet of water. If you are pumping a different liquid than water, convert the required NPSH from water to the liquid being pumped by dividing the published NPSHr value by the specific gravity of the liquid being pumped. 500 600 • Pump drawing dimensions in inches. For additional information visit FMCPumps.com L09 Piston Pump Data 11.6 BHP Continuous Duty (13.8 BHP Intermittent Duty) L09 Specifications Standard Cast ISO Drawing Pump Model L09 (metric) Configuration Horizontal Triplex Piston Number of Pistons 3 Stroke Length 2.25 Inches (5.715 cm) Frame Load Rating 2,800 lbs (1,270 kg) Pump Weight (Average) 200 lbs (90.7 kg) Direction of Rotation Top of shaft away from head Internal Gear Ratio 3.6:1 Intermittent Duty Speed Rating 890 RPM Continuous Duty Speed Rating 750 RPM Ball Valve Max Speed Rating 625 RPM Minimum Speed 360 RPM Mechanical Efficiency 85% Lubrication System (Standard) Splash, Gravity Return Lube Oil Capacity 2.25 Quarts (2.13 Liters) Lube Oil Type SAE 30 Maximum Fluid Temperature 140 °F (250 °F Capability) 60°C (-28.9°C Capacity) Minimum Fluid Temperature 0 °F (-20 °F Capability) -17.8°C (121°C Capacity) Standard Suction Size 1.50 Inch NPT Standard Discharge Size 1.00 Inch NPT Fluid End Material Cast Iron Valve Types Disc Valves, Ball Valves Hydraulic Motor Mount SAE B - 4 Bolt with 1.25”-14T SAE C - 4 Bolt with 1.25”-14T Performance Table Pump Model Piston Diameter (in) / (cm) Displacement (GAL/REV) (LITERS/REV) Maximum Pressure (PSI) / (BAR) Pump Capacity (GPM) / (Liters/Min) @ Input Speed (RPM) 350 RPM 625 RPM 700 RPM 750 RPM 890 RPM L0913 1.625 / 4.128 0.0168 / 0.0636 1,200 / 82.74 5.9 / 22.33 10.5 / 39.75 11.8 / 44.67 12.6 / 47.70 15.0 / 56.78 L0914 1.750 / 4.445 0.0195 / 0.0738 1,000 / 68.95 6.8 / 25.74 12.2 / 46.18 13.7 / 51.86 14.6 / 55.27 17.4 / 65.87 L0918 2.250 / 5.715 0.0323 / 0.1223 700 / 48.26 11.3 / 42.78 20.2 / 76.47 22.6 / 85.55 24.2 / 91.61 28.7 / 108.64 * Horsepower based on 85 or 90% mechanical efficiency. Actual application horsepower requirements can be calculated using the equation: BHP = (GPM * PSI) / (1714 * 0.85 or 0.90) * Pump capacities shown are based on 100% volumetric efficiency. * Dimensions shown are for general sizing purposes and should not be used for construction. Contact FMC for actual dimensions of pump ordered. * FMC reserves the right to modify this information without prior notice. 15 L09 Cast Pump Engineering Dimensional Outline L09 NPSHr value for Standard Ball Valves 30 30 25 25 20 20 L0918D 15 L0914D 10 Feet of H2O Feet of H2O L09 NPSHr value for Standard Disc Valves L0918B 15 L0914B 10 5 5 0 0 RPM 200 300 400 500 600 700 RPM 200 300 400 500 600 700 • FMC recommends NPSHa (available) exceeds NPSHr (required) by 5 feet of water. • Take special consideration when calculating NPSHa. Recalculate NPSHa after pump model has been selected for more accurate values. • NPSHr values are in feet of water. If you are pumping a different liquid than water, convert the required NPSH from water to the liquid being pumped by dividing the published NPSHr value by the specific gravity of the liquid being pumped. • FMC published NPSHr values are based on test data collected on specific pumps at the factory and are estimated values. Actual NPSHr values for an ordered pump can only be determined by a factor test. For NPSH critical applications, contact the factory for additional information and request an NPSHr test performed on your pump before shipment. • Pump drawing dimensions in inches. For additional information visit FMCPumps.com W11 Piston Pump Data 30 BHP Continuous Duty (36 BHP Intermittent Duty) W11 Specifications Standard Cast ISO Drawing Pump Model W11 (metric) Configuration Horizontal Triplex Piston Number of Pistons 3 Stroke Length 2.75 Inches (6.985 cm) Frame Load Rating 6,000 lbs (2,721.6 kg) Pump Weight (Average) 425 lbs (192.86 kg) Direction of Rotation Top of pinion shaft away from head Internal Gear Ratio 3.6:1 Intermittent Duty Speed Rating 900 RPM Continuous Duty Speed Rating 750 RPM Ball Valve Max Speed Rating 900 RPM Minimum Speed * 360 RPM Mechanical Efficiency 85% Lubrication System (Standard) Splash, Gravity Return Lube Oil Capacity 1 Gallon (3.78 Liters) Lube Oil Type SAE 30 Maximum Fluid Temperature 140 °F (250 °F Capability) 60°C (121°C Capacity) Minimum Fluid Temperature 0 °F (-20 °F Capability) -17.8°C (-28.9°C Capacity) Standard Suction Size 2.00 Inch NPT Standard Discharge Size 1.25 Inch NPT Fluid End Material Cast Iron Valve Types Disc Valves, Ball Valves Hydraulic Motor Mount SAE C - 2 Bolt with 1.25”-14T SAE C - 4 Bolt with 1.25”-14T * Slower RPM can be achieved with the addition of a pressurized lubrication system Performance Table Pump Model W1118 Piston Diameter (in) / (cm) 2.250 / 5.715 Displacement (GAL/REV) (LITERS/REV) 0.0394 / 0.1491 Maximum Pressure (PSI) / (BAR) 1,000 / 68.95 Pump Capacity (GPM) / (Liters/Min) @ Input Speed (RPM) 14.2 / 53.75 W1122 2.750 / 6.985 0.0589 / 0.2230 1,000 / 68.95 21.2 / 80.25 360 RPM 500 RPM 635 RPM 750 RPM 900 RPM 19.7 / 74.57 25.0 / 94.64 29.5 / 111.67 35.5 / 134.38 29.5 / 111.67 37.4 / 141.57 44.2 / 167.32 53.0 / 200.63 * Horsepower based on 85 or 90% mechanical efficiency. Actual application horsepower requirements can be calculated using the equation: BHP = (GPM * PSI) / (1714 * 0.85 or 0.90) * Pump capacities shown are based on 100% volumetric efficiency. * Dimensions shown are for general sizing purposes and should not be used for construction. Contact FMC for actual dimensions of pump ordered. * FMC reserves the right to modify this information without prior notice. 17 W11 Cast Pump Engineering Dimensional Outline W11 NPSHr value for Standard Disc Valves W11 NPSHr value for Standard Ball Valves 30 30 25 25 20 W1122D 15 W1118D 10 Feet of H2O Feet of H2O 20 W1122B 15 W1118B 10 5 5 0 0 300 400 500 600 700 800 900 300 RPM (available) exceeds NPSHr (required) by 5 feet of water. • FMC recommends NPSHa 400 500 600 700 RPM • Take special consideration when calculating NPSHa. Recalculate NPSHa after pump model has been selected for more accurate values. • NPSHr values are in feet of water. If you are pumping a different liquid than water, convert the required NPSH from water to the liquid being pumped by dividing the published NPSHr value by the specific gravity of the liquid being pumped. • FMC published NPSHr values are based on test data collected on specific pumps at the factory and are estimated values. Actual NPSHr values for an ordered pump can only be determined by a factor test. For NPSH critical applications, contact the factory for additional information and request an NPSHr test performed on your pump before shipment. • Pump drawing dimensions in inches. For additional information visit FMCPumps.com L11 Piston Pump Data 37 BHP Continuous Duty (52 BHP Intermittent Duty) L11 Specifications Standard Cast ISO Drawing Pump Model L11 (metric) Configuration Horizontal Triplex Piston Number of Pistons 3 Stroke Length 2.75 Inches (6.985 cm) Frame Load Rating 6,000 lbs (2,721.6 kg) Pump Weight (Average) 460 lbs (208.7 kg) Direction of Rotation Top of pinion shaft away from head Internal Gear Ratio 3.6:1 Intermittent Duty Speed Rating 1,275 RPM Continuous Duty Speed Rating 900 RPM Ball Valve Max Speed Rating 1050 RPM Minimum Speed * 360 RPM Mechanical Efficiency 85% Lubrication System (Standard) Splash, Gravity Return Lube Oil Capacity 1 Gallon (3.78 Liters) Lube Oil Type SAE 30 Maximum Fluid Temperature 140 °F (250 °F Capability) 60°C (121°C Capacity) Minimum Fluid Temperature 0 °F (-20 °F Capability) -17.8°C (-28.9°C Capacity) Standard Suction Size 2.50 Inch NPT Standard Discharge Size 1.25 Inch NPT Fluid End Material Ductile Iron, Nickel Aluminum Bronze Valve Types Disc Valves, Ball Valves, Abrasion Resistant (AR) Valves Hydraulic Motor Mount SAE C - 2 Bolt with 1.25”-14T SAE C - 4 Bolt with 1.25”-14T * Slower RPM can be achieved with the addition of a pressurized lubrication system Performance Table Pump Model Piston Diameter (in) / (cm) Displacement (GAL/REV) (LITERS/REV) Maximum Pressure (PSI) / (BAR) Pump Capacity (GPM) / (Liters/Min) @ Input Speed (RPM) 360 RPM 690 RPM 900 RPM 1,050 RPM 1275 RPM L1114 1.750 / 4.445 0.0239 / 0.0905 2,500 / 172.37 8.6 / 32.55 16.5 / 62.46 21.5 / 81.39 25.1 / 95.01 30.4 / 115.08 L1118 2.250 / 5.715 0.0394 / 0.1491 1,500 / 103.42 14.2 / 53.75 27.2 / 102.96 35.5 / 134.38 41.4 / 156.72 50.3 / 190.41 L1122 2.750 / 6.985 0.0589 / 0.2223 1,000 / 68.95 21.2 /80.25 40.7 / 154.07 53.0 / 200.63 61.9 / 234.32 75.1 / 284.28 * Horsepower based on 85 or 90% mechanical efficiency. Actual application horsepower requirements can be calculated using the equation: BHP = (GPM * PSI) / (1714 * 0.85 or 0.90) * Pump capacities shown are based on 100% volumetric efficiency. * Dimensions shown are for general sizing purposes and should not be used for construction. Contact FMC for actual dimensions of pump ordered. * FMC reserves the right to modify this information without prior notice. 19 L11 Cast Pump Engineering Dimensional Outline L11 NPSHr value For Standard Ball Valves 30 30 25 25 20 20 L1122D 15 L1118D 10 Feet of H2O Feet of H2O L11 NPSHr value For Standard Disc Valves L1122B 15 L1118B 10 5 5 0 600 700 800 RPM 1000 900 0 1100 1200 1300 200 300 RPM 400 500 600 700 • FMC recommends NPSHa (available) exceeds NPSHr (required) by 5 feet of water. • Take special consideration when calculating NPSHa. Recalculate NPSHa after pump model has been selected for more accurate values. • NPSHr values are in feet of water. If you are pumping a different liquid than water, convert the required NPSH from water to the liquid being pumped by dividing the published NPSHr value by the specific gravity of the liquid being pumped. • FMC published NPSHr values are based on test data collected on specific pumps at the factory and are estimated values. Actual NPSHr values for an ordered pump can only be determined by a factor test. For NPSH critical applications, contact the factory for additional information and request an NPSHr test performed on your pump before shipment. • Pump drawing dimensions in inches. For additional information visit FMCPumps.com L12 Piston Pump Data 52 BHP Continuous Duty (64 BHP Intermittent Duty) L12 Specifications Standard Cast ISO Drawing Pump Model A04 (metric) Configuration L12 Horizontal Triplex Piston Pump Number of Pistons 3 Stroke Length 3.0 Inches (7.62 cm) Frame Load Rating 6,000 lbs (2,721 kg) Pump Weight (Average) 600 lbs (272 kg) Direction of Rotation Top of Crank Toward Fluid End Internal Gear Ratio NA Intermittent Duty Speed Rating 400 RPM Continuous Duty Speed Rating 325 RPM Ball Valve Max Speed Rating NA Minimum Speed 100 RPM Mechanical Efficiency 90% Lubrication System (Standard) Splash, Gravity Return Lube Oil Capacity 4 Quarts (3.8 Liters) Lube Oil Type SAE 30 Maximum Fluid Temperature 140 °F (250 °F Capability) 60°C (121°C Capacity) Minimum Fluid Temperature 0 °F (-20 °F Capability) -17.8°C (-28.9°C Capacity) Standard Suction Size 3.00 or 2.5 Inch NPT Standard Discharge Size 1.25 Inch NPT 1.50 Inch NPT Fluid End Material Ductile Iron Valve Types Disc Valves + AR Valves Hydraulic Motor Mount Consult Engineering Performance Table Pump Model L1222 Piston Diameter (in) / (cm) Displacement (GAL/REV) (LITERS/REV) Maximum Pressure (PSI) / (BAR) 100 RPM Pump Capacity (GPM) / (Liters/Min) @ Input Speed (RPM) 200 RPM 300 RPM 325 RPM 400 RPM 2.750 / 7.0 0.2314 / 0.8759 1000 / 68.95 22/ 83.28 44 / 166.56 66 / 249.84 71 / 268.76 88 / 333.12 * Horsepower based on 85 or 90% mechanical efficiency. Actual application horsepower requirements can be calculated using the equation: BHP = (GPM * PSI) / (1714 * 0.85 or 0.90) * Pump capacities shown are based on 100% volumetric efficiency. * Dimensions shown are for general sizing purposes and should not be used for construction. Contact FMC for actual dimensions of pump ordered. * FMC reserves the right to modify this information without prior notice. 21 L12 Cast Pump Engineering Dimensional Outline For additional information visit FMCPumps.com L16 Piston Pump Data 78 BHP Continuous Duty (105 BHP Intermittent Duty) L16 Specifications Standard Cast ISO Drawing Performance Table Pump Model Piston Diameter (in) / (cm) Displacement (GAL/REV) (LITERS/REV) Pump Model L16 (metric) Configuration Horizontal Triplex Piston Number of Pistons 3 Stroke Length 4.0 Inches (10.16 cm) Frame Load Rating 7,850 lbs (3,560.7 kg) Pump Weight (Average) 705 lbs (319.78 kg) Direction of Rotation Top of pinion shaft away from head Internal Gear Ratio 3.94:1 Intermittent Duty Speed Rating 1,475 RPM Continuous Duty Speed Rating 1,100 RPM Ball Valve Max Speed Rating 900 RPM Minimum Speed * 394 RPM Mechanical Efficiency 85% Lubrication System (Standard) Splash, Gravity Return Lube Oil Capacity 10 Quarts (37.8 Liters) Lube Oil Type SAE 80W90 Maximum Fluid Temperature 140 °F (250 °F Capability) 60°C (121°C Capacity) Minimum Fluid Temperature 0 °F (-20 °F Capability) -17.8°C (-28.91°C Capacity) Standard Suction Size STD - 2.50 Inch NPT HV - 3.00 Inch NPT Standard Discharge Size STD - 1.25 Inch NPT HV - 2.00 Inch NPT Fluid End Material Ductile Iron, Nickel Aluminum Bronze Valve Types Disc Valves, Ball Valves, Abrasion Resistant (AR) Valves Hydraulic Motor Mount SAE C - 2 Bolt with 1.25”-14T SAE C - 4 Bolt with 1.25”-14T * Slower RPM can be achieved with the addition of a pressurized lubrication system Maximum Pressure (PSI) / (BAR) Pump Capacity (GPM) / (Liters/Min) @ Input Speed (RPM) 394 RPM 750 RPM 900 RPM 1100 RPM 1475 RPM L1614 1.750 / 4.445 0.0317 / 0.1200 2,500 / 172.37 12.5 / 47.32 23.8 / 90.09 28.5 / 107.88 34.9 / 132.11 46.8 / 177.16 L1616 2.000 / 5.08 0.0414 / 0.1567 2,500 / 172.37 16.3 / 61.70 31.1 / 117.73 37.3 / 141.20 45.6 / 172.61 61.1 / 231.29 L1618 2.250 / 5.715 0.0524 / 0.1984 2,000 / 137.90 10.7 / 40.50 39.3 / 148.77 47.2 / 178.67 57.7 / 218.42 77.3 / 292.61 L1622 2.750 / 6.985 0.0783 / 0.2964 1,300 / 89.63 30.9 / 116.97 58.7 / 222.20 70.5 / 266.87 86.1 / 325.92 115.5 / 437.22 * Horsepower based on 85 or 90% mechanical efficiency. Actual application horsepower requirements can be calculated using the equation: BHP = (GPM * PSI) / (1714 * 0.85 or 0.90) * Pump capacities shown are based on 100% volumetric efficiency. * Dimensions shown are for general sizing purposes and should not be used for construction. Contact FMC for actual dimensions of pump ordered. * FMC reserves the right to modify this information without prior notice. STD = Standard Fluid Cylinder HV = High Volume Fluid Cylinder 23 L16 Cast Pump Engineering Dimensional Outline Standard Fluid End Shown • FMC recommends NPSHa (available) exceeds NPSHr (required) by 5 feet of water. • Take special consideration when calculating NPSHa. Recalculate NPSHa after pump model has been selected for more accurate values. • NPSHr values are in feet of water. If you are pumping a different liquid than water, convert the required NPSH from water to the liquid being pumped by dividing the published NPSHr value by the specific gravity of the liquid being pumped. • FMC published NPSHr values are based on test data collected on specific pumps at the factory and are estimated values. Actual NPSHr values for an ordered pump can only be determined by a factor test. For NPSH critical applications, contact the factory for additional information and request an NPSHr test performed on your pump before shipment. • Pump drawing dimensions in inches. For additional information visit FMCPumps.com Manufacturing FMC Technologies Inc 2825 West Washington 500 N. Sam Houston Pkwy W. Stephenville, TX 76401 Houston, TX 77067 800 772 8582 281 260 2121 www.fmctechnologies.com © FMC 2012, FMC Technologies, Inc. (08/27)
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