ultra mbx r2 manual.cdr
Transcription
ultra mbx r2 manual.cdr
REQUIRED FOR OPERATION THINGS NEED BESIDES THE KIT 3.5 cc (21 Class) ENGINE REAR EXHAUST Glow Plug Heat with Battery & Charger # 10227....$$19.95 (please note OFNA Glow Heats available) Glow Fuel 20% Bottle’s with spout # 10160 - large 500cc # 10161 - large 500 ccAuto Stop # 10162 - small 250cc # 10164 - CNC spout 500CC 12V Battery for Starter Box (must have) Off-Road Starter Box # 10250 - 1/8 scale Starter Box # 10253 - 1/8 scale Starter Box w/ Panel Add-on # 92571 - Power Panel Glow Heater # 92572 - Cable for Glow Plug Note: The engine may not include in kit. AA Batteries ( 12 pcs ) for radio Radio must be set at neutral position before installing in the kit. SEQUENCE TO SET NEUTRAL RADIO CONTROL UNIT More Optional Parts . . . #10211 NiHm Battery Flat Pack .. $29.95 Install AA batteries in Radio. Extend the antenna.(Transmitter) Install batteries into Car receiver . After installing the battery, connect the battery box. Extend the antenna. (Receiver) # 10214 NiHm Battery Pack Charger.. $7.95 Set the trim-leved at center. Turn on the switch. (Transmitter) Note: Careful read the instruction manual of your 2 channel radio controller before using. Turn on the switch. (Receiver) Make sure the servos are in command. SUITABLE SERVO SIZE 36m When the operation stick is in neutral, servo horns must be in neutral as will. *Adjustment can be made by reinstalling the servo horn. m m-41m 15mm - 21mm OFNA/Picoo Glow Plug .. $4.95 11 Turn off the switch. (Receiver) 29mm - 42mm 12 Turn off the switch. (Transmitter) 13 Retract the antenna. (Transmitter) TOOLS NOT INCLUDED IN KIT INCLUDED WITH KIT Instant Cement Cutter Shock Oil Phillips Type Screw Drivers ( L ) Curved Scissors Masking Tape 1.5mm Allen Wrench Brush Phillips Type Screw Drivers ( S ) Cross Wrench #17109 $3.95 2.5mm Allen Wrench Paints Needle Nose Pliers Glow Plug & 17MM Cross Wrench #10801 $6.95 Grease Box Knife Grease READ THIS BEFORE RUNNING Running a nitro kit is fun and easy, but to make this a safe and good experience you must observe a few rules. This kit is extremely fast, easily over 40MPH, and can seriously injure someone if you are not careful. Where to run car? • Any running area you choose must be dry. Do not run car near any water or wet dirt. • Do not run on public streets. It is very easy to have the car run over or damaged by hitting the curb. • Do not operate car in tight confined places. The car is very fast and will easily hit something. • Do not run near people or animals. The car is very fast and will too easily hit someone. • Due noise, you will want to consider the surrounding area when operating the car. • Do not operate the car at night. You will not be able to drive it without hitting something. • Do not operate the car indoors. Engine exhaust is not healthy. Glow Fuel • Glow fuel is poisonous! • Glow fuel is flammable! • Do not leave in fuel bottle with lid off at any time. • Don use any fuel other than glow fuel in this engine. First Time Starting the Engine Caution! When starting engine make sure the following is observed. • Set engine Master needle to 3 turns (rich setting) • Do not do this alone, get an experienced friend to help at first. • Fill fuel tank, try not to spill fuel. Do not spill fuel on receiver • Hold car off the ground, so it will not runaway when first starts • Turn on Radio and check the linkage before starting engine. • Turn on car receiver battery switch. • Always have an air filter on the carburetor to keep dirt out. Engine Break-in • See Engine Page. Emergency Stopping Engine When Running • Remove air filter and cover carb. intake. • Squeeze fuel line and hold until engine stops. • With a rag, cover exhaust outlet. Storing Car After Running • Remove fuel from tank and fuel lines • Turn off radio in car • Put a few drops of after run in engine to keep it from rusting. • Clear oil and dirt from chassis with a degreaser. Precautions • This kit is not a toy. Always run car with a second person as a spotter and pitman. • Hot Parts - The pipe, manifold, engine and head are very hot and will cause burns. • Rotating Parts - Keep hands away from the drive train, wheels, and engine when engine is running. • Radio - Check batteries life before running the car. If radio does not have full control of the car with steering and/or throttle/brake do not run until corrected. Failure to correct this will result in possible injury and damage to the car or property. • Glow fuel - Do leave the glow fuel unattended with the lid off. Fuel contains Methanol and Nitro Methane and is flammable and poisonous. Store fuel in cool ventilated location. Refer the glow fuel label for additional precautions. • Car Fuel tank - Never store fuel in car tank, it will ruin the engine if left in tank. • Always turn off the car BEFORE turning off radio. • DAMAGE DUE CAR RUN AWAY IS NOT A WARRANTY ISSUE. IF YOU DO NOT BREAK-IN ENGINE CORRECTLY, MAINLY AT LOW RPM, YOU WILL BREAK THE CONNECTING ROD! SHOCK ASSEMBLY 2.6mm Nut * Fit into groove. 2.6 x 5mm Washer Oil Seal 1mm Washer 2mm Washer Piston *Push onto shock cylinder. 32203 7mm E-Ring Shock Shaft Dust Pusher, Short (Yellow Rubber) 32237 Rebuild Kit Option: 32205 Dust & Shaft Protector, long * Note the E-Ring must fit into groove as shown. 32292 Front, 3.5mm Short Shaft * Short shaft for front. 32051 6mm Ball End 32236 Rear, 3.5mm Long Shaft E-Ring S Cecre m w en t * Assembly 4 pieces of the shock shaft . 30671 Front Shaft, 3.5mm with Piston * Long shaft for rear. 30672 Rear Shaft, 3.5mm with Piston ( Make 2 for front.) ( Make 2 for rear. ) * Be careful not to damage shock shaft. 32051 6mm Ball End FILLING THE SHOCKS WITH OIL 1. Pull down piston and pour oil into shock cylinder. Remove air bubbles by slowly moving piston up and down. 2. Pull down piston, attach pressure top and shock oil overflow with tissue paper. 3. Tighten up shock cap. 32043 Cap, blue Silicone Oil *Leave 3mm. * Screw down cap. UP 32033 Pressure Top down. *Move Slowly. * Fit into groove. 32051 Misc. Plastic Shock Parts ASSEMBLY OF THE SPRING Spring Holder *Slide spring collar into Shock. Optional... 32330 Set, Red Springs, Front & Rear 30403 6mm Ball Joint 32340 Set, Yellow Springs, Front & Rear 32051 Misc. Plastic Shock Parts * Push 6mm ball joint into ball end. (Standard) Spring Collar 1mm 3mm 5mm *Spring Tension adjuster. ASSEMBLY OF NEW “K” STYLE DIFFERENTIAL CASE AND GEARS 31324 - FRONT OR REAR DIFF UNIT 31325 - CENTER DIFF UNIT 30769 Diff. Bevel Gear ( Large ) 30779 4 x 10mm Washer 30771 Diff. Shaft 30779 2 x 12.8mm Pin 30769 Diff. Bevel Gear ( Small ) 30769 Diff. Bevel Gear ( Small ) 30773 4mm Cross Pin 30779 4 x 10mm Washer 30779 P5 O-Ring ( Orange ) 30773 4mm Cross Pin 30779 0.5 x 26mm O-Ring * Position the O-ring as shown. 30769 Diff. Bevel Gear ( Small ) 30779 4 x 10mm Washer NB. It is very important to remove the 30779 shim if the mesh is too tight. Grease * Apply diff. Gear grease to the differential, during assembly. * Fill the diff. Case to approx 70% with grease. 30751 Diff. Case ( Front/Rear ) 30761 Diff. Case (Center ) 30779 2 x 12.8mm Pin 3x10mm Tapping Screw 30771 Diff. Shaft 30779 P5 O-Ring ( Orange ) 30751 Diff. Case ( Front/Rear ) 30761 Diff. Case (Center ) 30769 Diff. Bevel Gear ( Large ) 3x10mm Tapping Screw ASSEMBLY OF THE BEVEL GEAR ( Builds two differentials for front and rear. ) 30120 Bevel Gear (Large/Metal) S Cecrew me nt 31010 Optional - Bevel Gear (Harden Steel) 30121 3mm Tube * Push 3mm tubes into holes of the diff. Case. * Notice the straight holes are for front and rear. w re ent Scem C 30121 3 x 5mm Screw 36730 Cap Joint 30121 3mm Tube 90026 5 x 5mm Set Screw 90026 5 x 5mm Set Screw 30620 7 x 19mm Bal lbearings 5 x 5mm Set Screw 30121 3 x 5mm Screw (Small Head) 3 x 5mm Screw 30620 7 x 19mm Ball bearings 39730 Cap Joint 31040 30170 Brake Cap Joint S Cecrew me nt 30620 7x19x5mm Ball Bearing 30170 Brake Cap Joint 30620 7x19x5mm Ball Bearing 90026 30211 90026 5 x 5mm Set Screw Screw Cement 30211 30213 Brake Cam, New Optinal: 30212 5x8x2.5mm Flange Bearing 30171 Brake Lever Arm 30201 Center Diff. Mount, new 30201 Center Diff. Mount, new 30180 Brake Pads 30190 Brake Disk 30180 Brake Pads 30180 Brake Pads 30190 Brake Disk 30180 Brake Pads 30652 Center Top Plate (new) 30171 Brake Lever Arm ASSEMBLY OF THE GEAR BOX ( Assemble two gear boxes for front and rear. ) * Place set screw in D cut. 2 30010 Gear Box 1 5 x 5mm Set Screw Screw Cement 30630 6 x 13 x 5mm Ball Bearing 30130 Bevel Gear 36730 Cap Joint * Insert two ball bearings as shown. 30630 6 x 13 x 5mm Ball Bearing * Make two gear boxes for front and rear. 3 30010 Gear Box 4 x 20mm Flat Head Tapping Screw Front Diff. Assembly Note direction when installing! 3 x 20mm Flat Head Tapping Screw 30010 Gear Box Cover ASSEMBLY OF THE FRONT SHOCK TOWER 30100 Front Shock Tower 30160 Front Arm Pin Holder Tower mounting screws. 4 x 10mm Tapping Screw 4 x 10mm Tapping Screw ASSEMBLY OF THE FRONT ARM HOLDER 4x10mm Tapping Screw The gear box after assembled. 3 x 20mm Flat Head Tapping Screw 4 x 15mm Tapping Screw ( Small Head ) 1 0 1 0 4 x 15mm Tapping Screw ( Small Head ) 4 x 10mm Tapping Screw ( Small Head ) 30160 Front Lower Arm Holder 36901 Ball Type Knuckle Arm ( Right and Left ) ASSEMBLY OF THE FRONT PIVOT BALL KNUCKLE ARM Assembly of the right and left hand side are the same. * Adjust alum. Nut to keep steering ball smoot. R * Note the "R" mark is for righthand side. * Use 5mm hex wrench. 36903 13.8mm Steering Ball 36904 14mm Alum. Nut 36053 8x16mm Ball Bearing 36052 CVA Constsnt Velocity Axle R 36905 Steering Ball Washer 36053 8x16mm Ball Bearing ASSEMBLY OF THE FRONT KNUCKLE ARM INTO FRONT ARM Assembly of the right and left hand side are the same. 36900 Front Upper Arm * A 4 x 10mm set screw is used to adjust the ride height. 36870 4 x 10 mm Set Screw 36870 4x4mm Set Screw 36055 2.5 x 17mm Pin * Approx 3mm. R 36054 Wheel Hub ( Alum. ) 3mm 36890 Front Lower Arm * Use 2.5mm Hex Wrench. 3.5mm ASSEMBLY OF THE FRONT ARM ONTO GEAR BOX Assembly of the right and left hand side are the same. 3x25mm Cap Screw 3mm Flange Nut 3mm E-Ring 5 x 5mm Set Screw 4 x 10mm Tapping Screw 3 mm E-Ring 4 x 10mm Tapping Screw 1 0 5x5mm Set Screw 30151 Lower Arm Shaft R * Insert drive shaft before assembly. * Do not over tighten 5x5mm set screw. 3mm E-Ring 30102 Front Body Post 90021 3mm E-Ring 30701 3 x 3mm Set Screw 3x8mm Tapping Screw 90021 3 mm E-Ring 3 x 8mm Tapping Screw 30152 Upper arm Shaft 1 0 R 3mm E-Ring ASSEMBLY OF THE CASTER ADJUSTER * use adjuster to change the caster angle . 36905 Caster Angle Adjuster Caster angle will become bigger. 1 0 Caster angle will become less. 30330 Rear Tower 30340 Roll Bar Kit 30350 Rear Lower Arm Holder & Cam 31304 Rear Hub, Pivot Type 36503 8x16mm Ball Bearing 36082 Rear Wheel Axle Shaft 31307 11mm Pivot Ball, Screw 31303 Rear Lower Arm 31306 12mm Hex Nut 36503 8x16mm Ball Bearing 31305 Ball Washer, Plastic 30093 9mm Upper Arm Ball End 36880 5x60mm Turnbuckle 30093 9mm Upper Arm Ball End 36690 7mm Ball End 36850 7mm Ball 10 20 30 40 50 mm * Adjust the upper rods length according to the holes chose for attachment. 36690 7mm Ball End 30092 9mm Ball with collar 36850 7mm Ball 0 36880 5x60mm Turnbuckle 30092 9mm Ball with collar 30151, Long, * Set triangle marks in the direction shown in Fig.1. 30320 36055 Drive Pin 30351 1 Degree 36054 Wheel Drive Nut, 8mm axles Multiple spacers are needed to fit Kyosho and OFNA cars using the same arms. 1.5 Degree Fig.1 Assembly of the right and left hand side are the same. S Ce cre m w en t w t re en Sc em C 30340 Roll Bar Parts Kit 30340 15mm 30403 6mm Ball 0 10 20 30 40 50 mm ASSEMBLY OF THE WING SUPPORT 30270 Wing Stay (30270 Wing Supporter) 30270 Wing Mount Kit ( Right ) 3 x25mm Flat Head Tapping Screw 10290 3mm Alum. Washer 3 x 20mm Flat Head Tapping screw 30271 Wing Stay, Replacements 30270 Plastic Post 10290 3mm Alum. Washer 3 x25mm Flat Head Tapping Screw 3 x 25mm Flat Head Tapping Screw 3 x 20mm Flat Head Tapping screw 10290 3mm Alum. Washer 30270 Wing Mount Kit ( Left ) 30700 Misc. Screws 3 x 20mm Flat Head Tapping Screw ASSEMBLY OF THE REAR WING MOUNT 30270 Rear Wing Support ASSEMBLY OF THE SERVO SAVER 36743 6mm E-Ring 3 x 15mm Screw 30370 Servo Saver Horn A 36742 Servo Saver Bushing 30370 Servo Saver Plastic parts 36743 6mm E-Ring 36742 Servo Saver Bushing 30370Servo Saver Horn B 30370 Servo Saver Top Adapter 36741 Servo Saver Spring 30370 Servo Saver Horn B 30370 Plastic Tube 36741 8x12mm Washer 36740 Servo Saver Shaft (Brass) 36740 Servo Saver Shaft (Brass) 3mm Nylon Lock Nut 36750 Servo Saver Connector 36743 6mm E-Ring 36743 6mm E-Ring 3mm Nylon Lock Nut M3 Nylon Locknut 3 x 15mm Screw 6 mm E-Ring ASSEMBLY OF THE FRONT PLATE AND STEERING ROD * Made two steering rods for left and right-side. 30410 6mm Steering Ball End 3 X 10mm Screw 30400 3 x 46mm Turnbuckle 30540 Front Plate 30410 6mm Ball & Socket 30410 6mm Ball & Socket 30410 6mm Steering Ball End * Anticlockwise mark. ( Left-Side ) 35mm 30380 Servo Saver Post ( Right-Side) 35mm 0 10 20 30 40 50 mm ASSEMBLY OF THE FRONT PLATE AND STEERING ROD 3 x 15mm Flat Head Screw Front Steering Rod ( Left ) Front Steering Rod ( Right ) 3 x 15mm Flat Head Screw ASSEMBLY OF THE FRONT PLATE ONTO THE FRONT GEAR BOX 3x10mm Tapping Screw 3 x 20mm Flat Head Screw Knuckle Arm ( Left-Side ) 3 x 20mm Flat Head Screw 3mm Nylon Lock Nut 1 R 0 3mm Nylon Lock Nut 3 x 10mm Tapping Screw 3 x 20mm Flat Head Screw 3mm nylon Lock Nut 34040 Chassis, Ultra No Kick-up 30240 34110 34040 Chassis, Ultra No Kick-up 4 x 16mm Flat Head Tapping Screw 30700 Misc. Screws ASSEMBLY OF THE GEAR BOX ONTO CHASSIS 4 x 16mm Flat Head Tapping Screw 3 x 25mm Flat Head Tapping Screw 34050 Center Drive Shaft (Rear) * Insert drive shaft into cap joint. 4 x 16mm Flat Head Tapping Screw 3 x 25mm Flat Head Tapping Screw ( 2 Pcs ) 4 x 16mm Flat Head Tapping Screw R ASSEMBLY OF THE STONE GUARD Assembly of the right and left hand side are the same. 34080 Nylon Stone Guard (Left-Side) 34080 Nylon Stone Guard (Right-Side) 3 x 10mm Flat Head Screw ( 3 Pcs) ASSEMBLY OF THE CLUTCH INTO ENGINE Notes: Non-Pull Start Engines... • Alum. Washer behind the flywheel is not needed when using Force engines or similar types. O.S. Engines will require washer spacer. 3 x 5mm Screw • To check!..place the brass corn #10330 (big hole) against the engine bearing, then flywheel. You should be covering one or two thread of the engine shaft. If this is the case, you do not need an additional washer behind the flywheel. 3 X 8mm Washer You must cut the engine shaft if too long. Count 6 threads in front of the flywheel and mark. This is all you need to tighten the clutch nut and mount the flywheel. 3 x 20mm Cap Screw 3 x 20mm Hex Screw 3 x 20mm Hex Screw Force Pull Start Engine... • Force Pull Start Engines required NO additional spacer and no shaft cutting. The Force engines comes with an alum. cast driver washer, you use this part as the spacer, not the alum. washer shown for O.S. installs 3mm Nylon Locknut But, you must find the #10329 brass corn (sml hole) for Flywheel. This special corn fits the smaller thread diameter of the engine shaft. It will center the flywheel when tightening the clutch nut. #10010 #10398 - 12T #10399 - 13T #10400 - 14T (stock) #10401 - 15T #10402 - 16T #10403 - 17T #10404 - 18T Clutch Bells #10100 Clutch Spring Clutch Shoes Black Type #10330 Brass, Corn (big hole) #10329 Brass, Corn (sml hole) 3mm Nylon Lock Nut #34110 5x10x4mm Ball Bearing #34110 5x10x4mm Ball Bearing SEE NOTES ABOVE #10091 #10040 (stock) Clutch Nut screw type 3 x 8mm Washer Misc. Hardware 3 x 5mm Screw 3 Pin Flywheel, Taper #10041 * Shoes are trailing. #10099 3 Pin Flywheel, Hole 3mm Nylon Lock Nut #30480 Engine Mount #10098 SG Nut & Shim kit * Fit the flywheel using a cross wrench or deep socket. If engine turns when tightening, hold piston with large thick tie-wraps and hard wood in exhaust port. Do not use metal, it will damage engine. * Place the clutch shoes with the clutch springs over the 3 pins of the flywheel. Using a screw driver as a lever, bend the small end of the clutch spring behind the clutch nut and press down to snap shoe in place. ASSEMBLY OF THE AIR FILTER You must oil foam filter before use. Filter will not work if not oiled. Nylon Strap ( Small ) Clean with soap and water only. You will damage foam if washed if fuel! #10016 Air Filter Sponge Refills #10017 - Blue #10018 - Yellow #10019 - Rose #10031 - Filter Cover 3 x 10mm Tapping Screw Foam Air filters Engines with ground shafts and few threads are called SG Shaft. A special clutch nut is needed. The stock flywheel (#10040) is fine. #10021 - Black #10027 - Yellow #10028 - Pink #10029 - Blue Air Filter Connector Nylon Strap ( Small ) INSTALLATION OF THE FUEL TANK AND ENGINE ONTO CHASSIS Note Book Paper 3 x 15mm Screw 30280 Fuel Tank Pressure Nipple Fuel Nipple *Use note book paper to set gear backlash between spur gear and clutch bell gear. If the space is not correct the spur gear will be damaged. 3 x 15mm Screw Spur Gear 90 degree Clutch Bell 3 X 20mm Cap Screw 30288 Plastic Post * Loose or tighten 3x20mm cap screw and 5x10mm hex screw to align spur gear and clutch bell gear to 90 degree. 30288 Plastic Post 10111 5x12mm Washer ( 4 pcs ) 5x10mm Hex Screw ( 4 pcs ) 3 x 10mm Tapping Screw 3 x 10mm Tapping Screw 10068 Manifold Adapter ( Red Silicone ) ASSEMBLY OF THE MANIFOLD AND MUFFLER 10060 Manifold * Read this page with very carefully. 10120 Manifold Spring 4mm Nylon Lock Nut *Tighten the strap and cut off the excess. Nylon Strap ( middle ) 30491 Muffler Wire 10079 Pressure Nipple 4x1omm Flat Head Screw 5x5mm Set Screw 30490 Muffler * Drill a hole (Size 3.5mm) in the place and align as shown. Use a two part epoxy glue to full seal the nipple base to the nipple. 10180 Silicone Tube ASSEMBLY OF THE FUEL TUBE * Connect to fuel tank pressure nipple. * Connect to carburetor. Fuel Tube * Connect to press nipple. * Connect to fuel nipple. ASSEMBLY OF THE RADIO TRAY AND SERVO 3 x 10mm Tapping Screw 3 x 10mm Tapping Screw 3 x 10 mm Flat Head Screw 3406 Radio Tray 3 x 10mm Tapping Screw 30520 Radio Tray Post, Aluminum 34031 Radio Tray Post, Nylon Radio Tray Post ASSEMBLY OF THE BRAKE SYSTEM ( Use #30800 brake system plastic parts set. ) 2x8mm Screw 3x12mm Screw Servo Mount 3X3mm Set Screw 2x6mm Washer Slider 2x25mm Screw 2mm Tie-Rod End Scre w Cem ent A-80B 2mm Adjust Nut 2x4mm Screw Adjust Mount 3mm Nut Servo Horn 2mm Nut 2x6mm Washer 2x4mm Screw 2mm Tie-Rod End ASSEMBLY OF THE SERVO AND REAR STIFFENER 3 x 10mm Tapping Screw 3 x 10mm Screw 3 x 10mm Tapping Screw 3 x 10mm Tapping Screw 34070 Rear Stiffener Throttle Servo Steering Servo Scre w Cem ent * Arrange the servo wire under the radio tray. 3mm Flange Nut 34031 Nylon Post 34020 Servo Mount 34020 Servo Mount 3 x 10mm Tapping Screw * Use the screw provided with your radio. 30172 2mm Rod 34030 Receiver Box * Put the receiver into receiver box. * Use the screw provided with your radio. Antenna Wire 30560 Antenna Post 10711 Steering Servo Horn 10280 Switch Cover * Put the antenna wire through antenna post. * Connect the wire to receiver. Switch * Use the screw provided with your witch. 3 x 10mm Tapping Screw * Push the cover of the receiver box into the hole on radio tray then screw in the screw. 30560 Antenna Tube and Mount Top plate shown is old type! * Battery Case is provided by Radio It is Recommended to place battery case into a plastic bag before install under radio tray to prevent radio problems. 30530 Throttle Ball Joint 3X3mm Set Screw * Snap On. 3X3mm Set Screw 30172 2mm Rod Throttle Spring 3X3mm Set Screw 10300 Alum.Stopper Fuel Tube ( 6mm ) 10300 Alum.Stopper #158 Alum.Stopper Plastic Collar * Align throttle servo same as shown. * Take the plastic collar from brake system plastic parts. No Brake Pull For Brake No Brake ASSEMBLY OF THE FRONT STEERING ROD 30411 6mm Ball & Socket 30402 3 X 30mm Tie Rod 30410 6mm Ball End 20mm 0 10 20 30 40 50 mm 30411 6mm Ball & Socket 3x12mm Screw 30410 6mm Ball End 3x12mm Screw 3x10mm Tapping Screw 30660 Front Stiffener * Align the steering servo as shown. 3 X 10mm Screw 30403 6mm Ball, No Collar 30610 30600 ASSEMBLY OF THE TIRES, FOAM INSERTS AND WHEELS - Red White Lime Yellow #86091 Mini XX- Pin Tire R #86044 #86045 #86046 #86047 17mm 5-Star Wheels Front Knuckle Arm Assembly #15071 17mm Wheel Nuts Always use tire foam donut when building tires. IN ST GL ANT UE Foam T TAN INS LUE G * Apply instant glue into the groove of the wheel. Rear Hub Assembly #81091 - Med/soft #81092 - Med. WE RECOMMEND CA GLUE FOR RUBBER TIRES. YOUR KIT COMES WITH PRE-GLUED TIRES, BUT WHEN TIRES ARE WORN YOU MUST REPLACE THEM. MAKE TIRE AND WHEEL SET AS SHOWN #86044 #86045 #86046 #86047 #86048 #86049 #15071 Foam 17mm Wheel Nuts STARTING OF THE ENGINE WITHOUT PULL START - 17mm 5-Star Wheels, Two (2) Pairs per bag. * To start the engine, use hand held starter motor or starter box. How to start the engine: 1. Turn on transmitter and then receiver. 2. Fill fuel tank with fuel bottle. 3. Connect 1.2V glow plug starter. 4. Start engine with 12V starter or starter box ( Note the direction of the starter.) 5. After the engine be started, remove the 1.2V glow plug starter. * Follow the engine manufacturer instruction manuals regarding engine set-up, carburetor and maintenance. Rubber wheel turns engine flywheel. #10250 Starter Box 12V Starter 1.2V Glow Plug Starter * Note the direction of the starter. Connect with 12V battery Red White Lime Yellow Black Chrome Firm Soft Soft Firm Soft Firm Soft Firm STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 STEP 6 STER 7 STEP 8 STEP 9 STER 10 0 1:1 SCREW SHEET 10 20 30 40 50 mm 3 x 5mm Cap Screw 3 x 3mm Set Screw 3 x 10mm Cap Screw 3 x 5mm Set Screw 3 x 8mm Set Screw M3 Nut M4 Nut 3 x 12mm Cap Screw 3 x 10mm Set Screw 3 x 15mm Cap Screw 3 x 20mm Cap Screw 3 X 25mm Cap Screw 3 x 5mm Tapping Screw M3 Nylon Locknut 3 x 15mm Set Screw M4 Nylon Kocknut 4 x 4mm Set Screw 4 x 10 mm Set Screw M3 Flange Nut ( Steel ) 5 x 5mm Set Screw 2 X 6mm Washer 3 x 8mm Tapping Screw 2 x 4mm Screw 2mm X 7mm Washer 3 x 10mm Tapping Screw 2 x 5mm Screw 3 X 8mm Washer 3 x 12mm Tapping Screw 2 x 6mm Screw 5 X 9mm Washer 3 x 15mm Tapping Screw 2 x 8mm screw 2 x 10mm Screw 5 X 10mm Washer 3 x 20mm Tapping Screw 3 x 25mm Tapping Screw 3 x 10mm Flat Head Tapping Screw 3 x 15mm Flate Head Tapping Screw 3 x 20mm Flat Head Tapping Screw 3 x 25mm Flat Head Tapping Screw 3 x 5 mm Flat Head Screw 3 x 10 mm Flat Head Screw 3 x 15mm Flat Head Screw 3 x 20mm Flat Head Screw 3 x 25mm Flat Head Screw 2 x 25mm Screw 3 x 5mm Screw 2mm E-Ring 3 x 10mm Screw 2.5mm E-Ring 3 x 15mm Screw 3 mm E-Ring 3 x 20mm Screw 4 mm E-Ring 3 x 30mm Screw 5 mm E-Ring 4 x 6mm Flat Head Screw 4 x 10mm Flat Head Screw 6 mm E-Ring 4 x 15mm Flat Head Screw 7 mm E-Ring 4 x 20 mm Flat Head Screw 4 x 10mm Tapping Screw 4 x 10mm Flat Head Tapping Screw 4 x 15mm Tapping Screw 4 x 16mm Flat Head Tapping Screw 4 x 20 Tapping Screw 4 x 20mm Flat Head Tapping Screw 4 x 25mm Tapping Screw 3 x 30mm Screw Pin ( Black ) 4 x 15mm Tapping Screw ( Small Head ) 5 X 12mm Washer 3 x 30mm Screw Pin ( Silver ) ENGINE BREAK-IN AND TUNNING (BREAK-IN THE ENGINE BEFORE DRIVING THE CAR!) • Choose a wide clear outdoor location with low dirt and dust. • Set the car on box or holder with wheels off the ground. • Turn on radio and car. Make sure throttle is at idle position. • Fill fuel tank and set master engine needle. • Prime fuel line and Heat glow plug before pull starting engine. • When started, let engine fast idle for two tanks of fuel. OPTIONAL OFNA CAR STANDS IN 4 COLORS WOOD BLOCK TUNING AFTER BREAK-IN USING A FORCE .21 ENGINE Close master needle by turning clockwise until it stops. Then open needle by turning counterclockwise 3 turns (rich setting). When running car, adjust carb with 1/8 clockwise turns, slowly leaner, until the top speed good. Check engine temp, if possible, for no more 250 degrees. Adjust low end needle for best throttle response. Use only small turns. From idle, give it full throttle, if throttle is slow lean out needle until good. Adjust barrel stop so it will not close, accept for a small gap. This gap will be the idle setting. You will notice the idle will increase with a wide gap. Idle adjuster screw & Barrel Stop Lean Rich