4200 PT, 4400 CL, AND 4600 PT/CL SA

FREE CLIMBER Silver
4200 PT, 4400 CL,
AND 4600 PT/CL
OWNER’S MANUAL ADDENDUM
®
Printed in the United States.
®
© 2001 StairMaster Health & Fitness Products, Inc.
All rights reserved.
World Headquarters
Nautilus, Inc.
16400 SE Nautilus Drive
Vancouver, WA USA 98683
(800) NAUTILUS
(800) 628-8458
www.nautilus.com
© 2001 StairMaster Health & Fitness Products, Inc. StairMaster and FreeClimber are
registered trademarks or trademarks of StairMaster Health & Fitness Products, Inc. in the United States
and/or other countries. All other trademarks are trademarks of their respective companies.
StairMaster is a Rutledge Capital Company
Page iii
APPENDICES
IMPORTANT PHONE NUMBERS
If you need assistance, please have both the serial number of your machine and
the date of purchase available when you contact the appropriate
StairMaster® Health & Fitness Products, Inc. office listed below.
OFFICES IN THE UNITED STATES
WORLDWIDE CUSTOMER SERVICE
INTERNATIONAL CUSTOMER SERVICE
INTERNATIONAL OFFICE
North American Office
16400 SE Nautilus Drive
Vancouver, Washington, USA 98683
Tel: 1-800-NAUTILUS (1-800-628-8458)
FAX: 1-800-523-1049
E-mail: customerservice@nautilus.com
Nautilus International S.A.
Rue Jean Prouve 6
1762 Givisiez / Switzerland
Tel: +4-26-460-77-77
Fax: +41-26-460-77-70
INTERNATIONAL OFFICES:
Switzerland Office
Nautilus Switzerland S.A.
Tel: +41-26-460-77-66
Fax: +41-26-460-77-60
Germany and Austria Office
Nautilus GmbH
Tel: +49-2203-20-20-0
Fax: +49-2203-20-20-4545
Italy Office
Nautilus Italy s.r.l.
Tel: +39-051-664-6201
Fax: +39-051-664-7461
United Kingdom Office
Nautilus UK Ltd.
Tel: +44-1908-267-345
Fax: +44-1908-267-346
China Office
Nautilus Representative Office
Tel: +86-21-523-707-00
Fax: +86-21-523-707-09
Page 71
APPENDICES
Figure 11: Parts Needing Periodic Maintenance
Page 74
22930
2 x 23609
27827
25595
21298
25845
20205 Alt.
21508 Alt. with Pulley
APPENDICES
Figure 12: Final Assembly - Left, 4600 PT
Page 75
Page 76
Right - 25596
25592
25594
Left - 25530
25845
25978
22143
Right - 25529
27827
APPENDICES
Figure 13: Final Assembly - Right,4600 PT
2 x 23609
27828
Left - 25595
21468-03
22257
22036
22047
22884
25845
20205 Alt.
22536 - Alt.,
Pulley, Disk
22047
22164
22070
APPENDICES
Figure 14: Final Assembly - Left, 4600 CL
Page 77
Page 78
Right - 25596
25592
25845
Left - 25530
2 x 25978
Right - 25529
27828
APPENDICES
Figure 15: Final Assembly - Right, 4600 CL
Lower Right Cover
4600 PT - 25879
4600 CL - 25881
Upper Right Cover
25518
25512
Lower Left Cover
4600 PT - 25878
4600 CL - 25882
Upper Left Cover
25519
Side Handrail Assembly
Right - 25596
Left - 25595
4 x 25454
Console Assembly
27130, 27767, 40070 - 001
25565, 25877, 25564, 25844
Top Shield
25513
25585
27791 - 03
2 x 22258
Bracket
18009 - 03
4 x 18028
APPENDICES
Figure 16: Covers - 4600 PT/CL
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Page 80
Pedal Arm Assembly
Left Pedal Arm shown assembled
Pedal Arm
Left - 25567
Right - 25568
Leveling Arm
25875
25874
25569
Pedal
Left - 21794
Right - 21793
12446
Sprocket
22618
Snap Ring
2 x 22141
Washer
2 x 22140
40216
First Reduction Shaft Assembly
Exploded View
Set Screw
22878
(From all Final Assembly Drawings)
Section F-F
22878
APPENDICES
Figure 17: Pedal Arm Assembly & First Reduction Shaft Assembly
(4600 PT/CL, 4400 CL, 4200 PT)
Section D-D
10400
(From all Final Assembly Drawings)
10383
Frame
10382
(Exploded View)
Drive Shaft Assembly 10485
(Exploded View)
Eccentric Hub Assembly 24897
APPENDICES
Figure 18:Drive Shaft Assembly & Eccentric Hub Assembly
(4600 PT/CL, 4400 CL, 4200 PT)
Page 81
Main Cable
4200 PT 21417
25856
2 x 21298
2 x 23609
22075
Page 82
25845
22075
20205 Alt.
21508 Alt.
w/Pulley
2 x 13580
22075
APPENDICES
Figure 19: Final Assembly - Left, /4200 PT
25885
25856
2 x 25978
2 x 21774
2 x 22326
Main Cable
4200 PT - 21417
21204 (Diode)
APPENDICES
Figure 20: Final Assembly - Right, 4200 PT
Page 83
Page 84
2 x 23609
2 x 23054
2 x 25079
2 x 13580
Load Resistor
21447
Main Cable
27828
25885
22257
20205
Bracket
25845
22191
22030
22029
22536
(Alt., Disk, & Pulley)
22036
22047
Speed Sensor
21445
22884
22047
22027
22164
APPENDICES
Figure 21: Final Assembly - Left, 4400 CL
22150
22032
24271
2 x 22075
25845
Main Cable
27828
2 x 22326
2 x 21774
2 x 25978
25856 (DOM, Non - CHR)
25861 (INTL, CHR)
APPENDICES
Figure 22: Final Assembly - Right, 4400 CL
Page 85
Page 86
25883 (4200PT)
25887 (4400CL)
25454
22138
Neck Cover
Right - 25560
Left - 25561
25585
(4400CL)
25244
25884 (4200PT)
25886 (4400CL)
Rivet
5 x 18072
Rivet
8 x 18072
27797
(4400CL)
25857 (4200PT Reading Rack)
25509 (4200PT, Console)
Mid Cover
25880
27791 - 03
(4400CL)
40070 - 001
27767
27130
25877
25844 (4400CL, CHR, INTL, Console)
25583 (4400CL, Non - CHR, DOM, Console)
25565
25564
APPENDICES
Figure 23: Covers - 4400 CL, 4200 PT
APPENDICES
Figure 24: Cover Removal
Console Knob
1. Remove 4 fasteners and
slide mid cover back.
2. 4200PT, 4400CL, 4600PT/CL:
Remove 8 fasteners and
separate neck covers.
Bottom cover
3. Remove 2 fasteners, carefully spread
the bottom covers apart, and separate
the bottom cover from the frame.
Page 87
APPENDICES
Figure 25: Cover fasteners
Page 88
APPENDICES
Figure 26: Drive Chain tensioning
Page 89
APPENDICES
Figure 27: Belt Tension
Page 90