Hymax Couplings

Hymax Couplings
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Save Time
Save Money
Reduce Inventory
Install Faster with One
bolt per end
Less Digging – No
under dig required with
top bolting action
Longer Length – 12”
standard for faster cut
in repairs
Premium Materials
TPS – Products of Choice
Historical Perspective of Pipe Joining
and Repair in North America
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Evolution of Pipe in North America –
Wooden, Pit-Cast, Ductile, AC, PVC, PE
Pipe Joining Products (Couplings for Pipe
Joining and Repair – Began in the Oil Fields
of Pennsylvania back in 1870
AWWA C-219 Became the Specifier
Hymax Revolutionizes the Market
Bolted Compression Couplings
AWWA C-219-2004
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Covers Various Types of Couplings
Including:
Dedicated Range
Limited Range
Wide Range
Repair Coupling Basics
Best In Class Hydraulic Couplings
Hymax Couplings – 1.5 to 24 Inch Diameters
Traditional: Modular Bolted
Compression Couplings
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Grey or Ductile Iron
Old Style Wedge Gasket
Designs
Prime Coat or Epoxy
Multiple Carbon Steel
Nuts and Bolts
High Torque
Requirements
Limited Performance
Limited Pipe end gap
and deflection
Size Availability of Old
Style Cast Couplings is
1.5” to 16” diameter
Modular Couplings Can Create Inventory
Management Nightmares
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One coupling in each
size requires over 370
inventory components
from 1.5 to 16 inch o.d.
Take them apart to put
them on
Many components
Added expense
Wasted Materials
Why Utilities Are Choosing TPS Products
During their Times of Need
Hymax Coupling and EZ-MAX Plus Repair Clamp
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Fewer Sizes to Inventory
No extra components
Best In Class Delivery
Time is of the Essence
Speed of Installation
Ease of Installation
User Friendly
No Training Required
Quality Materials
Built for Life Products
Hymax Simplifies Inventory
Requirements
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15 Inventory items to cover all pipe diameter
requirements from 1.5 to 24 inches in
diameter
Coverage of over 95% of Water Distribution
Piping Requirements
No loose components
Simple stock management
Take the nominal requirement to the job site
Best In Class
Best In Value
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Wide Range – One Size Fits All
within a Nominal Diameter
One Non Galling Stainless Steel
Bolt Per End
High Deflection (4° Min. to 10°
Max. Per End)
Extra Long Body – Standard is
12 inches – Long is 19 inches
long
14 mil Fusion Bonded Epoxy
304 Stainless Hardware
EPDM (NSF 61) Gasketing
260 PSI Rated Repair Coupling
2 Stage Hydraulic Sealing
Std. Body, Long Body and
Reducing Body Couplings
Hymax Wide Range Couplings
Hymax Reducer from One Nominal O.D.
to the Next Available in All Diameters
The Competition Can’t Compare
Hymax Couplings Install
80% Faster than Brand
“X” Transition or Cut-in
Couplings
The Competition Offers an Older Wedge Gasket Style
Wide Range Technology That Dates Back to the 1960’s
The Hymax Comes with the Latest in Pressure Sealing
Technologies
Gasket Materials – Choosing A Seal That
Best Suite Your Needs
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The Original Wedge Gasket Seal or
Dresser Type
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Single Stage Static Sealing
Buna-N – old blend- reactive w/ chloramines
Buna-S – old blend- reactive w/ chloramines
Limited Deflection of 2-3 Degrees/end Max.
End Movement of 3/8” max.
Highly Torque Sensitive
.4” range (limited to size on size)
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The Hymax Sealing System
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2 Stage Hydraulic Sealing – Hymax Patented KI
Type
EPDM – New Water Blend
Chloramine Resistance
Up to 10 degrees Deflection/end
1” of end Movement Allowed over seal
Two Stage Dynamic Seal Combines Mechanical
and Hydraulic Seal together
Responds to torque and water pressure
Minimum of 1.25” range (enough to cover all
range requirements in a pipe class
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A Safe Installation Requires the Use
of Correct Tools including the Need
To Use a Torque Wrench
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The Original Double
Shot Hymax Socket
¾”and 7/8”
Large Diameter Hymax
Sockets 15/16”
Torque Indication Must
be Pre-set by Installer
per product labeling
requirements
Clicks at Set Torque
Deep Well Sockets are
Available for Use with
Impact Drivers
Socket Comparison
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Note: Automotive
Type Deep-well
Sockets typically are
not long enough
Contact TPS for
Custom Forged or
Fabricated Long Well
Sockets specific to
products
Std. Deep Well
Socket 3.25”
TPS Long Sockets Custom 5.5”
(minimum 5”)
Hymax 2000
Simplifying Cut In Repairs
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Fewer Bolts – less ratcheting
– faster install
Tighten From the Top
Less Under dig
No Extra Parts on the
Service Truck
Premium Materials – Fusion
Bonded Epoxy and 304
Stainless Steel Hardware
Multi-Ranged 2 Layer
Transitional Gasket for all
Cut In Repairs
Maximum Deflection
Maximum Working Length
A TPS/Krausz Exclusive:
No-Gall Stainless Steel Nuts & Bolts
“Maxi-Lube”
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304 Stainless Steel Nuts,
Bolts and Washers for easy
drop-in replacement
Maxi-Lube® Bolt
Impregnation eliminates
Galling between load
surfaces
No Xylon (Teflon) nut
surfaces to scratch off and
gall
No Sticky Grease
Lower torque requirements
due to no-gall surfaces
Standard on all Hymax and
EZ-MAX Plus Products
Maxi-Lube Bolt Impregnation – Permanent Solution to Galling
Hymax: Coated for Life
A Superior Coating for Superior
Protection of a Quality Product
Surface Preparation
Pre-heat
Electro-static charge
Bake in Place
Extended Life
Impact Resistance
Corrosion Control
Hymax Couplings and Flanged Adaptors
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Hymax Couplings – 1.5
to 12 inches O.D. one
bolt configuration
Hymax Couplings – 14
to 24 inch O.D. two bolt
configuration
Hymax Oval Flanged
Meter Adaptor 1.5 and 2
inches
Hymax Flanged Adaptor
– 4 to 24 inches O.D.
with Class “D” AWWA
Flange or ANSI Class
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