ÁREA INDUSTRIAL ÁREA INDUSTRIAL Engineering
Transcription
ÁREA INDUSTRIAL ÁREA INDUSTRIAL Engineering
EIGRA GROUP A GROUP WITH HISTORY INDEX EIGRA started its activity in 1993 specializing in carrying out electrical infrastructures, ranging from the transport lines in high and medium voltage to the realization of all types of electrical installations. In 1998 we launched our industrial division, with which we supply mechanical assembly services, welding stainless steel, carbon steel, PVC, PVD, assembly of electric switchboards and automation of manufacturing processes. Currently EIGRA GROUP is a group of solid and dynamic companies with extensive professional and technological competencies that have allowed us to create a foreign trade division composed of a multicultural team with tolerant and respectful attitude towards the values of each country where we operate. In EIGRA GROUP we offer solutions to the markets in the following areas: •ELECTRICAL INFRASTRUCTURE AREA. •POWER GENERATION AREA. •INDUSTRIAL AREA. •MIGRA PROCESOS, specialized in process engineering and Software integration. 22 Some manufacturers with whom we work in Spain ELECTRICAL INFRAESTRUCTURE AREA 4 ENERGY GENERATION AREA12 INDUSTRIAL AREA22 MIGRA PROCESOS Specialized in process engineering and Software integration34 33 AREA ELECTRIC ÁREA OF INDUSTRIAL INFRASTRUCTURES •ELECTRICAL LINES OF TRANSPORT AND DISTRIBUTION OF HV AND MV. •SUBSTATIONS AND TRANSFORMATION CENTRES. •LV NETWORKS. •OUTDOOR AND STREET LIGHTING. •ELECTRICAL INSTALLATIONS. •ELECTRICAL ENGINEERING. 4 Electrical Lines Of Transport And Distribution Of Hv And Mv AREA ELECTRIC ÁREAOF INDUSTRIAL INFRASTRUCTURES ELECTRICAL LINES OF TRANSPORT AND DISTRIBUTION OF HV AND MV The division of high and medium voltage overhead power lines was founded in 1993, from that time we have made many transport and distribution electrical lines. 5 AREA ELECTRIC ÁREA OF INDUSTRIAL INFRASTRUCTURES Electrical Lines Of Transport And Distribution Of Hv And Mv Eigra has developed technical and professional skills appropriate to perform the tasks that are necessary for the construction of a line: •Marked at field. •Civil work. •Assembly of supports using the most appropriate means and procedures depending on the characteristics of the support and the orography. •Stringing of conductors using manual and mechanical means, depending on the technical needs of each project. •Grounding. 6 Substations And Transformation Centres AREA ELECTRIC ÁREAOF INDUSTRIAL INFRASTRUCTURES SUBSTATIONS AND TRANSFORMATION CENTRES Eigra has a qualified team and able to offer the best solution under all circumstances. We have electromechanical assembly equipments, equipments for control connections and equipments for tests and startup. •Electromechanical Assembly. •Installation and connection of the control cables. •Verification and startup of the Substation. •Control cabinets and Protections, wiring and connections. •Coordination of TRIP protections. •Civil work (drainages, foundations, anchors, porticos, etc.). 7 AREA OF ELECTRIC INFRASTRUCTURES Low Voltage Networks LOW VOLTAGE NETWORKS Eigra has developed numerous rural electrification plans for 25 years. We have carried electric power to thousands of users. •Low voltage networks with wooden poles, metal or concrete. •Twisted cable with load-bearing ground wire, even public lighting cable if required. •Individual shunts. •Stringing of overhead and underground power lines. Outdoor And Street Lighting AREA OF ELECTRIC INFRASTRUCTURES STREET LIGHTING EIGRA has made numerous street lighting installations. Our facilities meet the following design parameters: Energy Saving Device Lamps Distances between point lights •Bi-level ballasts. •Equipment for voltage reduction in head •LEDS •With a high number of hours lifetime •Efficient Lum/Wat Enough to have lighting uniformity TUNNEL LIGHTING Our tunnel lighting installations meet the following quality and functionality parameters: •LUX level appropriate at the entrance and exit of the tunnel to avoid glare. •Choice of reliable lighting devices. •Installation with low maintenance cost. •Choice of efficient lamps (VASP and LEDS). 8 9 AREA OF ELECTRIC INFRASTRUCTURES Electrical Installations ELECTRICAL INSTALLATIONS IN BUILDING We carry out electrical installation in unique buildings such as hospitals, leisure centers, historical and government buildings, etc. Including the installation of power and lighting, Data Networks, home automation... Electrical Engineering AREA OF ELECTRIC INFRASTRUCTURES ELECTRICAL ENGINEERING In Eigra, we have the ability to make comprehensive projects of all types of electrical infrastructures, ranging from engineering services to calculate, design and drafting project through construction and commissioning of the same: • Calculation of high and medium voltage lines. • Design of Substations and Transformer Centres. • Calculation of Low Voltage Networks. • Grounding Facilities. • Electrical Installations: Tertials and Industrials. • Design of public and industrial lighting. • Switchboards of Potency and Control. • Automatizations. We are committed to the success of our clients, for this, in every project we use the most appropriate human and technological resources. ELECTRICAL INSTALLATIONS IN INDUSTRY We make the installation of all electrical installations required in the industry, including: • Lighting of the industrial spaces, both inner and outer, and in ATEX environments. • Stringing of circuits. • Switchboards CCM. • Power supply to equipment. • Automation and Wiring Control. 10 11 AREA INDUSTRIAL OF POWER ÁREA GENERATION •PHOTOVOLTAIC PLANTS. •COGENERATION. •HYDROELECTRIC PLANTS. •THERMAL GROUPS OF ELECTRIC GENERATION. •HYBRID PLANTS. •SELF-CONSUMPTION. •ENGINEERING AND COMPREHENSIVE PROJECTS. 12 AREAINDUSTRIAL OF POWER ÁREA GENERATION EIGRA is a leading company in construction of power generation projects using renewable energy since they began to develop in Spain, also building in other countries like Italy or Germany. EIGRA has a specialized division for the construction of projects of electric power generation using various technologies depending on the number of subscribers, distance to the consumption and renewable resources available: •Photovoltaic plants connected to the grid and isolated. •Cogeneration. •Hydroelectric plants. •Thermal groups of electric generation. •Hybrid generation plants. •Self-consumption. 13 Photovoltaic Plants AREA OF POWER GENERATION Cogeneration AREA OF POWER GENERATION PHOTOVOLTAIC PLANTS CONNECTED TO THE GRID AND ISOLATED COGENERATION SYSTEMS We apply three technologies in the construction of photovoltaic plants, both grid-connected and isolated: •fixed. •With 2-axis tracking. •With 1-axis tracking. Cogeneration is a system to generate heat and electricity with high efficiency. With Cogeneration systems is obtained electrical energy and thermal energy in form of steam or hot water, consuming only a fuel. OUR EXPERTISE IN EACH TECHNOLOGY UNTIL DECEMBER 2013: 14 2-AXIS TRACKERS PLANTS 47,160MWp 1-AXIS TRACKERS PLANTS 8,800MWp FIXED STRUCTURE PLANTS 24,712MWp TOTAL PHOTOVOLTAIC PLANTS 80,672MWp In Eigra we offer the best adequate solution to energy needs of the customer. We have the experience, knowledge and solvency for the installation of cogeneration of any size at any national and international location. 15 AREA INDUSTRIAL OF POWER ÁREA GENERATION Hydroelectric Plants HYDROELECTRIC PLANTS Hydroelectric plants use the energy stored in the waterfalls to generate electricity from the movement of turbines and generators. Each hydric resource is different, each location is different, so each project is customized and adapted to the particularities of each case. •Preliminary and Detailed Engineering. •Civil work. •Turbines. •Steel pipes and structures. •Asynchronous or synchronous generators. •Regulation Systems. •Electrical switchboards. •Planning and Design. •Assembly and Start up. •Documentation and manuals. •Training of operation and local staff maintenance. 16 Thermal Groups Of Electric Generation AREAINDUSTRIAL OF POWER ÁREA GENERATION THERMAL GROUPS OF ELECTRIC GENERATION We install and supply thermal groups that use fossil fuels such as gas, diesel, fuel oil, etc. to generate electricity power. Isolated or integrated into an existing installation, as complement in front of peak demand or network failures. 17 AREA OF POWER GENERATION Hybrid Plants Hybrid Plants AREA OF POWER GENERATION HYBRID PLANTS In Hybrid plants, electric power is generated jointly by different energy sources: solar, wind energy, fossil fuels, hydraulics energy. There are so many options as types of consumption profile. In Eigra we study each project and use the best combination of technologies to get sustainable and efficient plants. Thermal energy (fuels) Wind energy Power generation Hidraulics energy Solar Energy Electrical Transport lines 18 19 AREA OF POWER GENERATION Self-Consumption SELF-CONSUMPTION In Eigra, we conduct installations of instantaneous self-consumption in all sectors: industrial, tertiary and housing. We make installations of self-consumption isolated and grid connected. We design the installation based on customer consumption curve to avoid surpluses, using photovoltaic technology or windsolar hybrid plants. 20 Engineering And Comprehensive Projects AREA OF POWER GENERATION ENGINEERING AND COMPREHENSIVE PROJECTS EIGRA carried out everything you need for your power generation plant from start to the end: •Feasibility studies. •Basic and detailed Engineering. •Construction, supply, installation and assembly. •Starting up. •Operation services and maintenance. 21 INDUSTRIAL AREA ÁREA INDUSTRIAL •SERVICES TO THE INDUSTRY. •MANUFACTURE OF ELECTRIC SWITCHBOARDS. •FOOD INDUSTRY. •ENGINEERING AND INDUSTRIAL MAINTENANCES. Services To The Industry INDUSTRIAL AREA ÁREA INDUSTRIAL SERVICES TO THE INDUSTRY Eigra has the personnel and the know-how needed to build industrial plants. We intervene from supply engineering, installation and startup of equipment. PRESSURE EQUIPMENT We supply, assemble and carry the set-up of pressurized systems (air, vacuum, etc). STEAM AND HEAT EXCHANGE We make the installation of systems security for producing heat and steam. • Boilers. • Plate and tubular Exchangers. • Accumulators and condensate deposits. • Traces steam and condensates. 22 23 INDUSTRIAL AREA Services To The Industry PROCESS FLUIDS AND PIPE NETWORKS We assemble networks of pipes, pumps, valves, instrumentation, etc., to transport all types of process fluids: • Water: Osmotized, treated, cold, hot... • Steam and Compressed air. • Noble gases (argon, nitrogen...) and flammable gases (ozone, oxygen, hydrogen, acetylene…). We work all materials for pipe networks: copper, stainless steel, carbon, aluminum, HDPE, PVDF, PVC, PPR. Our staff is qualified in manual TIG welding, automatic TIG using orbital machine, electric welding, thermofusion welding and electrofusion welding. 24 Services To The Industry INDUSTRIAL AREA WATER TREATMENTS •Installation of Refrigeration towers. •Treatments anti-Legionella. •Decalcifiers, iron removal systems. •Reverse osmosis systems by filtration. •Wastewater treatment of industrials processes. FIRE PROTECTION INSTALLATIONS We carry out the installation and maintenance of the fire protection systems in accordance with the current regulations: •Automatic detection systems and manual fire. •Fire Fighting Systems: BIES and extinguishers, fire protection groups, automatic extinguishing through sprinklers, automatic extinguishing through gas (CO2, HFC’s, inerts). 25 Servicios a la industria INDUSTRIAL AREA ÁREA INDUSTRIAL Services To The Industry ELECTRICAL INSTALLATIONS We provide the electricity supply for all the manufacturing process of any industry. •ATEX installations. •Lighting. •Busbar trunking. 26 Services To The Industry INDUSTRIAL AREA ÁREA INDUSTRIAL CONTROL INSTALLATIONS •Industrial Automatization. - Laying of field signal lines. - Connection of field instrumentation (electrical and pneumatic) - Data Networks profibus and ethernet. - Integration of automated subsystems. 27 INDUSTRIAL AREA Manufacture Of Electric Switchboards MANUFACTURE OF ELECTRIC SWITCHBOARDS •We design the schemes of power and control of electrical switchboards in EPLAN. •Distribution switchboards and power control. •Power integration and PLC controller in a single electric panel. •CE marked. Food Industry INDUSTRIAL AREA FOOD INDUSTRY From the year 1998, EIGRA develops, supply and introduces mechanical, thermal, pneumatic and control solutions for the food and pharmaceutical industry. Our company has acquired a qualified experience in the realization of turnkey projects, integrating technologies and services for the food industry. HEAT TREATMENTS We install the necessary equipment and lines for the realization of any heat treatment: pasteurisation, sterilization, thermised, UHT... 28 29 INDUSTRIAL AREA ÁREA INDUSTRIAL Food Industry DOSING SYSTEMS, MIXTURE AND DISSOLUTION We install mixture tanks with stirring, dry mixing equipments, dosing systems in existing tanks ..., always attending the needs of our customers. Food Industry INDUSTRIAL AREA ÁREA INDUSTRIAL PROCESS LINES We assemble pipes, valve manifolds, maintenance pipes, instrumentation... everything needed to connect the devices of your process. AUTOMATED CIP CLEANING SYSTEM We make the installation of “cleaning in place” customized for any process. 30 31 ÁREA INDUSTRIAL INDUSTRIAL AREA Engineering And Industrial Maintenances ENGINEERING AND INDUSTRIAL MAINTENANCES ENGINEERING We provide Basic and Detail Engineering, equipment supply and Start up in all our facilities and services. •Design and calculation of steam and condensate networks. •Sizing of exchangers. •Calculation of Pressure networks (pumps, pipes, etc.). •Fire installations pursuant to industry standards. •Design of electric switchboards of power and control. •Protection against lightning and surges. •Classification of areas with risk of fire and explosion. •Electrical Schematics in EPLAN. •Design of heat treatments of processes. •Calculation and design of CIP cleaning stations. Engineering And Industrial Maintenances ÁREA INDUSTRIAL INDUSTRIAL AREA INDUSTRIAL MAINTENANCE We carry out the predictive maintenances, preventive and corrective of all facilities and equipment used in the industry: •Process Machinery. •Auxiliary equipments (compressors, boilers, ...). •Electrical Infrastructures (thermographies for transformation centers, electrical panels...). •Weld inspections and thicknesses in tanks and pipes. •Verification of Siemens / Danfoss electromagnetic flowmeters. •Fire protection installations TECHNICAL STOPS IN FACTORIES We make available to our customers, electrical and mechanical professionals (engineers, technicians, industrial masters, skilled workers, programmers, electrical panel builders, pipefitters, TIG, orbital and electrofusion welders, etc..) to perform the scheduled tasks in the mechanical systems. We adjust the work schedules to customer needs. SURVEILLANCE OF INDUSTRIAL AND ENVIRONMENTAL STANDARDS We legalize and update the installations accordance with applicable regulations. 32 33 MIGRA PROCESOS ÁREA INDUSTRIAL •FOOD PROCESS ENGINEERING. •SOFTWARE ENGINEERING. 34 MIGRA PROCESOS ÁREA INDUSTRIAL MIGRA PROCESOS, COMPANY OF EIGRA GROUP In MIGRA PROCESOS, we have the engineering capability to make Comprehensive Projects of Food Industry by designing the process from raw material to final product: •Flowcharts. •Technology selection and manufacturer. •Definition of equipments specifications. •Dimensioned of services (electricity, pipe networks, etc.). •Architecture design, control hardware as well as the packages of SCADA or HMI to make control of the process. 35 MIGRA PROCESOS ÁREA INDUSTRIAL Food Process Engineering FOOD PROCESS ENGINEERING Our engineers have the experience of the 20 years of trajectory of Eigra to design and implement the processes used in the food industry: •Dairy and derivatives. •Citrus. •Beverages. •Mineral water. •Meat. •Fruit, IV Range. •Food prepared (V Range). •Creams and concentrates. 36 Food Process Engineering MIGRA PROCESOS ÁREA INDUSTRIAL PHASES OF FOOD PROCESS We provide the design of each phase of the food process independently or together: •RECEPTION OF RAW MATERIAL. •STORAGE AND TRANSPORT. 37 MIGRA PROCESOS ÁREA INDUSTRIAL •ELABORATION PROCESSES. •PACKAGING PROCESSES. Food Process Engineering Software Engineering MIGRA PROCESOS ÁREA INDUSTRIAL SOFTWARE ENGINEERING COMPUTER ENGINEERING APPLIED TO AUTOMATION OF MANUFACTURING INDUSTRIAL PROCESSES. We perform: •Analysis and identification of variables and sequences that intervene in the process. •Design of the optimal architecture. •Choice, assembly, connection and integration of the instrumentation, the data bus and the control panels. •Planning and implantation of the process control using programmable controllers and a userfriendly interface (PLCs and HMI). •Design of the architecture for the Optimal control. •Modelling the installation, development and installation of all the control software of the installation. •Virtualization of the installation. •Tests and settings in factory. WE OFFER OPEN SYSTEMS, FREEDOM FOR OUR CLIENTS 38 39 MIGRA PROCESOS Software Engineering SOFTWARE SOLUTIONS FOR INDUSTRY We develop and implanted software solutions for industry. Such as: •MES (Manufacturing Execution System). •Automatic management of storehouse. •Integration with ERP. •Management of raw materials through weighing cells in silos. •Traceability through the barcode read and / or product labeling. •Recipe formulation and Continuous or BATCH dosing of ingredients (water, egg, oil, milk, sugar, aromas...). •Integration of the plant in SCADA of new manufacturing lines and programmable controllers. •Analysis of quality and efficiency (OEE). •Energy efficiency. Software Engineering MIGRA PROCESOS COMPUTER NETWORKS COMMUNICATION FOR THE INDUSTRY. The industrial network is the spine of the architecture of automation. We work with already used and highly contrasted market standards (ETHERNET, PROFIBUS, ASI, FIELDBUS, etc.) with solutions under standard protocols (Modbus, Profibus DP/PA, HART, BACnet, LonWorks...). We perform: •Design and dimensioned of the network (cable, fiber optic or radio). •We integrate systems with the using of OPC Servers according to the needs. •Topology: bus, ring, star, tree, mesh... •Hardware Specifications: switches, servers, programmable controllers, connectors, etc. •VLAN equipment configuration. •System Virtualization. •Remote Maintenance with secure environments. •Documentation and schemes. AUTOMATION ELECTRICAL PANELS •Control panels, PLC’s and HMI. •Electrical panels for Electro-pneumatic action. •Electric panels for centralized periphery with fieldbus. •Electrical panels at the level of machine and I/O periphery. •RACK of SERVERS and dedicated computers. •Data Centers. •Industrial and office networks. 40 41 ÁREA INDUSTRIAL EIGRA GROUP Service Integration WE INTEGRATE SERVICES. WE GIVE SOLUTIONS OUR COMPETITIVE ADVANTAGE We implant and implement the solutions we design with our own professionals, highly qualified and involved with the values and objectives of our company. INTEGRATED SERVICES •Process Engineering. •Software Engineering. •Computer networks for the industry. •PLCs in own workshop (CE marking). •Supply of equipment, guarantee of compatibility. •Electrical services. •Mechanical services. •Startup. Eigra, A Trusted Company ÁREAEIGRA INDUSTRIAL GROUP IN EIGRA, WE HAVE ALL THE CLASSIFICATIONS AND OFFICIAL APPROVALS TO ENSURE OUR PRODUCTS AND SERVICES: AUTHORIZED INSTALLER •Installations of high, medium and low voltage •Installer and maintainer of Pressure Equipment •Installer and maintainer RITE •Installer and maintainer of fire protection •Installer of Liquid Petroleum Products CLASSIFICATION AS CONTRACTOR OF WORKS AND PUBLIC SERVICES •Electrical installations, category E in the subgroups 1, 2, 5, 6 and 9 •Mechanical Installations, category E in the subgroups 2 and 5 •Mechanical installations, category C in the subgroup 4 •Special installations, category E in the subgroup 9 (Fire protection) HOMOLOGATION OF WELDERS •Qualification of welding procedure for stainless steel under standard UNE EN 288-3:1997. •Qualification of welding procedure for stainless steel under standard UNE-EN ISO 15609-1:2004. •Qualification of welding procedure for tube Super Duplex 1.4410 under standard UNE EN ISO 15614-1:2005 + A1:2009 + A2:2012. •Qualification of welding procedure under standard ASME Section IX (stainless steel and carbon steel). •Qualified welders homologated under standard UNE EN 287-1:2011 (stainless steel and Super Duplex). •Qualified welders homologated under standard ASME Section IX (stainless steel and carbon steel). QUALITY CERTIFICATES 42 43 Represented by: info@grupoeigra.com www.grupoeigra.com