Model A Rattles
Transcription
Model A Rattles
The Model A Rattles the newsletter of the Albany, Oregon Enduring A’s Chapter of MAFCA April 2015 Minutes of the General Meeting on March 4th 2015 Meeting called to order at 7:08 by Byron Cook at the Albany Public Library. Minutes from February general meeting were read and approved. Linda read the treasury report. Linda says “Pay your dues!” Connie passed around a card for Elsie Morris. Waterloo picnic sign up was passed around. Overnighter was briefly discussed. Still have 4 free MAFCA memberships. Announced that someone from the Mennonite Village is looking to sell a Model A and Model T, Contact Tom Hughson for more information. Jeff said that we are still looking for someone to lead the overnighter. Yellow flyers were left out for the Corvallis swap meet. Discussed the Road Worthiness Clinic. Door prizes were won by Percy Kropf and Russ Smith. Refreshments were brought by Robert and LenNel Webber. Meeting adjourned at 7:22 Tom Hughson did a program on some of the history of Albany. Brian Cook, Secretary Minutes of the Board Meeting on March 17th 2015 Meeting called to order at 7:08 by Byron Cook at the Albany Public Sizzler. Minutes from February board meeting were read and approved. Linda passed out a monthly expenditure sheet. Expenditure sheet was read and approved by the board. Linda discussed members who have not paid their dues. Discussed sending a reminder to members who have not paid dues. Martin Harding ran through the plan for the overnighter. August 7th, 8th and 9th to Tillamook Pig-n-Ford races at Tillamook county fair. Board discussed and agreed that it sounded like a good idea. Robert motioned to adjourn, Glen seconded it. Meeting adjourned at 7:50. Brian Cook, Secretary Welcome New Members While Arlene Glock, a special friend of Ken (and of course us), has been previously involved in many of our events, she is now officially an Enduring A’er, and we couldn’t be happier. We are also happy to welcome Brian Littlefield’s friend Lynda Mathews. We hope both Arlene and Lynda will find us pleasant and sociable, open and not too stiff. We hope also that each will enjoy our many activities. Potluck Lunch at NWVC&MM with Talk by Ken Austin The Northwest Vintage Car & Motorcycle Museum in Brooks has invited all interested people to attend a potluck lunch beginning at 11:30 a.m. on April 18th. A highlight of the lunch will be speaker Ken Austin, who is an antique car enthusiast from Newberg. Unfortunately, this event is on the same day as our Roadworthiness Clinic, and you must make a choice. With our schedule heating up, and the number of auto-related events increasing each year, you will have to make similar decisions on a number of other dates. This is good, no? First Notice – We Have an Overnighter! The Enduring A's annual overnight tour will be to the Tillamook County Fair, featuring the world famous "Pig-N-Ford" races. The dates are August 7th, 8th and 9th, 2015. More detailed information and a sign-up sheet will be available at the April general meeting. Anyone missing that meeting should call Martin or Linda Harding to be included in the tour. More information on the Tillamook Fair and the races is also available on the internet. Martin Harding. Converting Houdaille Shocks to Tube Shocks on the Model A By Jeff Hansen, Jerry Melland, and Frank Fixel Introduction If your sole desire is to drive a Model A in a local parade or two, you need not care about whether or not your original Houdaille knee-action shocks still perform as intended. You won’t need to consider the pros and cons of a modern tube shock conversion; indeed you can easily get by without any shocks at all, just as you likely won’t find much use for windshield wipers, horns, turn signals, or even a working parking brake. But, should you venture further out, you will inevitably encounter a road section that would appear to contain ruts that have been transplanted for perpetual preservation from the original Oregon Trail. (Highway 99W north of Hwy 22 on the way to Amity comes to mind.) You will likely cross railroad tracks, such as the ones on Queen Ave in Albany, which will have you at least searching for a qualified orthopedic surgeon if not facing a conversation with the great decider at the Pearly Gates. Yes, we exaggerate, but only a little. Such situations, be they expected or not, require that your Model A remain in contact with the pavement in order for you to be able to exercise maximum control. The primary function of shock absorbers is to facilitate this contact by dampening the wild oscillations of your car’s springs upon encountering bumpy road conditions. Lesser functions might include reducing tire and suspension wear and preventing chipped teeth (yours especially). The Houdallie shock absorbers that were factory installed on your Model A were relatively effective. However, after 85 years of service, most require at least some attention or more frequently, replacement. Therein lies the problem: Houdaille shocks are one of the few items on the Model A for which key replacement parts generally do not exist. Furthermore, it has been estimated that only one in five Houdaille shocks are repairable. And, only a mere handful of qualified repairmen (probably two or three in the entire country) are capable of providing lasting repairs. New Houdaille shocks that are decently first rate have been made available from time to time by Bill Stipe, but the cost is dear, at about $1100 to $1200 for a set of four at last notice (see http://www.fordgarage.com/pages/stipeshocks.htm and http://www.fordbarn.com/forum/showthread.php?t=64442&showall=1). A more common solution to the problem of worn-out shocks is to replace the Houdailles with modern tube shocks. The biggest objection often is that the replacement is one more deviation away from the original Model A as it rolled stock from the factory. While rear tube shocks are hardly noticeable, the fronts are more visible (pictures below). On the plus side, fortunately, tube shock kits, including mounts and the shocks, are available from most Model A suppliers for about $325 to $350, plus shipping. Most designs are bolt on and require little if any modification to the ‘A’ frame or other suspension parts. The resulting ride is good, and you will be relieved knowing that you have more than adequate control over potentially dangerous situations that could arise from unexpected poor road and bad weather conditions, as well as the unpredictable and errant actions of fellow drivers. You might ask why, when a tube shock kit can be purchased for a reasonable sum, would anyone want to make his or her own kit. Why reinvent the wheel? Beyond a superficial nod to economics, we cannot satisfactorily answer the question, except to ask another question: Why do we, individually as Model A enthusiasts, rebuild an engine, smooth and paint a fender, or do any number of other things to better our cars when an expert, perhaps one more skilled and knowledgeable than ourselves, can be employed to do the job for us? We’ll leave you to ponder the answer. Getting Started Quickly For those of you who are anxious to get going, and would preferably have skipped the preceding introduction, here is what you will need to convert from Houdailles to tubes: 14” of 3/16 x 3 x 2 angle iron 5” of 3/16 x 3 x 3 angle iron 14” of 3/16 x 1.5 x1.5 angle iron 11” of 3/16 x 2 flat bar iron 5” of ½ x 1 flat bar iron Two 7/16 NC x 3.25” grade 5 bolts, plus four nuts and four lock washers Assorted smaller bolts, nuts, and washers for bracket attachment Assorted common hand and power tools Full-scale templates for mounts (see below) Two shocks for a ’74-’78 Mustang II application: part # 32191 (Monroe-Matic) or part #82002 (Gabrial Classic). Part #81322 (Gabrial Guardian) for a ’76-’87 Chevette application might work well also. Two shocks for a ’74-’77 Gran Fury or other Mopar application: part #81406 (Gabrial Guardian) or part #31176 (Monroe-Matic) or part #5829 (Monroe Spectrum) Note: Your printings of the drawings below may be slightly less than full-scale. The deviation is critical in only a few instances, such as the distances between holes. If you want to use these drawings as accurate templates, recopy your initial printings slightly larger using the enlargement feature on your printer. Try an enlargement of 2%. Check the result by measuring a few of the dimensions. Your measurements should be the same as the dimensions that are indicated on the drawings. Additional details and documentation follow in the “Addendum to the Electronic Version of the Newsletter.” Unfortunately, space limitations prevent a continuation of this paper in our print version of the newsletter. Upcoming Club Activities Apl 1-- General meeting; 7:00 pm; Albany Public Library; refreshments by Carol and LouVee; program: Jeff – “Tube Shock Conversions” Apl 18 -- No-host Club breakfast; 9:00 am; Quail Run dining room at the Mennonite Village; Albany. Apl 18 – Road Worthiness Clinic; usually around 10:00 am following the club breakfast; Cook’s big barn, just north of Hwy 20 on the west side of Independence Rd; get ‘er safe, lubed, tuned, and/or modified; drink coffee; eat donuts; agree or disagree but leave peacefully; a fun and educational time. Apl 21 -- Board meeting; 7:00 pm; Albany Sizzler. May 6 – General meeting; 7:00 pm; Albany Public Library; Refreshments by Paula O. and Ann; program: Glen O – Model a Myth Busters. May 16 -- No-host Club breakfast; 9:00 am; Quail Run dining room at the Mennonite Village; Albany May 19 -- Board meeting; 7:00 pm; Albany Sizzler. May 23 – Waterloo Picnic; Meet at 10:30 am in the Albany K-Mart lot for group travel or go directly to Waterloo Park on the Santiam R. east of Lebanon; lunch at noonish; chicken and drinks; bring a main dish, salad, or dessert to share; PIC is Larry B. Other Local Events of Interest Apl 4 -- S. Albany HS April Fools Car Show; 10 am to 2 pm. Apl 10-12 – Portland Swap Meet. Apl 18 -- The Northwest Vintage Car & Motorcycle Museum in Brooks has invited all interested people to attend a potluck lunch beginning at 11:30 a.m. on April 18th. Ken Austin of Newberg will highlight the program. Apl 26 – Corvallis Swap Meet; Benton County Fairgrounds. May 9 – Coburg Mother’s Day Swap Meet. May 30 -- Function for Junction; Junction City. Please consult 2015 Northwest Car Events Calendar booklet or www for details. Classified For Sale: 1925 Model T; originally sold by Allen Goodsell Ford dealer at 12th and Stark in Portland; $13K; call Ken at 541-409-0014. Wanted: One 16” Model A spoked rim. Call Russ Smith at 541-424-3761. Percy’s Plates: Specializing in 1911 to present OR & WA; call Percy Kropf at 541-928-9175. Services: Full machine shop services including main/con rod inserting, counterweighting, and flywheel weight reduction and balancing; Automotive Machine Co.; 2363 12th St SE in Salem; call Glen at 503-364-0302. Services: Full radiator services including cleaning, repair, and rebuilding to stock specifications or for enhanced cooling capability; Radiator Supply House; 4432 Hwy 20, Sweet Home, OR 97386; call tollfree 877-615-3002. http://radiatorsupplyhouse.com Board Members and Other Volunteers for 2014 President – Byron Cook Vice President – Larry Brokaw Secretary – Brian Cook Treasurer – Linda Harding Director – Glen Osborn Director – Robert Webber Director – Russ Hurst Past President – Jerry Melland Newsletter Editor – Jeff Hansen Sunshine – Connie Braaten Membership – Ben Morris Swap Meet Chair – Ben Morris Club Contact – Martin Harding 541-926-4047 541-926-5142 541-926-4047 541-926-3972 541-928-1218 541-926-7367 541-367-5849 541-929-2707 541-753-7776 541-745-5637 541-760-9043 541-760-9043 541-926-3972 anncook45@yahoo.com cookbri@onid.oregonstate.edu linharding47@aol.com topogo8@msn.com rustman8@comcast.net rbhurst@centurytel.net jbmelland@comcast.net meltedmetal@hotmail.com connie.braaten@hotmail.com benjamindavidmorris@gmail.com benjamindavidmorris@gmail.com linharding47@aol.com Addendum to the Electronic Version of the Newsletter Note: To directly access any highlighted (in blue) link in this newsletter, ‘click’ (or ‘ctrl + click’) on the link with your mouse. If a query appears on a pop-up menu, click ‘allow’. If necessary to be sure you are utilizing PDF (Portable Document Format), click on the ‘PDF’ or ‘open’ tab. Your document or newsletter will appear in PDF with better graphics. Reduce or enlarge the size of the document to your preference. Robert Webber’s Corner – This, That and Some Other Things • Upholster your seats like a pro. -- http://www.lebaronbonney.com/instructions.htm • Dashboard cameras in Russia. In Russia, you can’t get car insurance without one. https://www.youtube.com/embed/5RAaW_ 1FzYg?autoplay=1&modestbranding=1&re l=0&s • An amazing 32 cylinder miniature engine. https://www.youtube.com/watch?v=ZVuKp 5M3de8 • For Linn and Benton County residents only – how to drive a roundabout. https://www.youtube.com/embed/UEIn8GJI g0E?rel=0 • World’s largest diesel engine. -https://www.youtube.com/watch?v=pwvS8 _H5rKs • Get the respect you deserve with this car. -- https://www.youtube.com/watch?v=cDoRmT0iRic • Formula 1 pit stop in 1950 vs 2013. -- http://biertijd.com/mediaplayer/?itemid=47217 • Fifties nostalgia anyone? -- https://www.youtube.com/watch?v=jjj9VKKSV2g Continuation of : ”Converting Houdaille Shocks to Tube Shocks on the Model A” Designing Mounts and Preliminary Shock Selection Arbitrary criterion for mount designs might stipulate that the Model A must not be disfigured, that existing bolt holes for attaching Model A appendages be adapted to attach the mounts, that the mounts should be as small as possible, and that commonly available and easily worked steel structural shapes should be utilized. One essential criterion is that standard mounting configurations offered by shock absorber companies must be considered. In practice, only two configurations, the loop and the stem, are readily adaptable to the Model A. These are illustrated in the Monroe Mounting and Length Specifications. Visit http://www.monroe.com/retail/assets/downloads/english/08_MountingLengthSheet.pdf We decided to use shocks that have stem mounts on both the top and bottom ends for front shock replacements, primarily because only a very short shock can be accommodated, and the available choices are extremely limited. The space available to locate a front shock on the Model A is confined as well. Our upper front shock mount is constructed from 3/16 x 3 x 2 angle iron and is attached to the frame using the same holes that are common to the Houdaille shocks that you will be removing. The dimensions for the mount are shown in the drawing above. The drawing is full-scale and can be clipped from a copy of this paper and used as a template, provided that the copy is printed full-scale also. Note that each shock mount is unique, that is, there is an upper right front and a upper left front, a lower right front, and a lower left front, etc. However, only one template is needed for each paired location. Simply fold back the template appropriately when considering lefts and rights. For marking purposes prior to cutting the steel, place the templates on the outsides of your structural shapes. The lower front mounts are 2 1/2 inch lengths of 3/16 x 3 x 3 angle iron. You will also need to cut two pieces of ½ x 1 inch bar to lengths slightly smaller than the 2 ½ inch width of the mount. This bar is bolted or welded to the side of the angle iron that is attached to the front axle as indicated in the drawing and is intended to insure that the bottom face of the lower mount is remains parallel to pavement surfaces. The preferable means of attaching the lower front mounts is to drill a 13/32 inch hole in the axel and bolt the mount to the axel via the hole in the vertical arm of the mount as it is positioned. The hole through the centerline of the axel will not weaken its structure and can be filled if the tube shocks are removed later. Alternatively, you can attach the lower mounts with square u-bolts negating the need for drilling a mounting hole through the axel. Fabricate the square u-bolts from ¼ inch rod. The selected shocks for the rear of the vehicle have loop-ends at the bottom and stem ends at the top. The lower mounting hardware will clear corners on original Model A backing plates and on backing plates that are adapted for hydraulic brakes. The top mounts are cut from 3/16 x 2 in bar iron and fit above the brackets that secure the bumper arms to the rear cross member. The mounts need to be twisted slightly so that the end of the mount is perpendicular to the upper stem of the shock. The location of the bend is shown in the rear mount drawing, and is at 350 to the plane of the mount. The mount should be heated to accomplish the bend. A 350 wedge cut from a steel scrap will help as a gage in fabricating the bend accurately. Note that the holes for attaching a rear upper mount to the cross member are not equidistant from the edges of the mount. This is done to provide adequate side clearance between the mount and bumper arm bracket. Before drilling, have it in your mind how the mounts will be positioned and realize once again that there are both a right and left mount. The lower mounts are fabricated from 3/16 x 1.5 x 1.5 inch angle iron. The bottom end of the mount must be canted to clear protruding backing plate corners. The cant is made by cutting out a 300 wedgeshaped piece in one leg of the angle iron and slightly notching the inside of the adjacent leg at the apex of the wedge. Following cutting, the cant can be easily bent in a vice. Both legs of the mount are welded where the two ends of the mount meet at the bend. Many of the cuts in both the front and rear mounts are made for aesthetic purposes. Should looks not concern you, you can determine which cuts and rounded edges can be safely eliminated to shorten your effort. Less than obvious is the necessity for the lower rear mount cant. The cant simply allows the mounts to be attached directly to the rear backing plate. However, if sufficient washers are placed between the mounts and backing plates so that the mounts are located away from the plates, the clearance problem becomes moot and the cutting, bending, and welding of the canted portion is unnecessary. On the other hand, if you eliminate the cant, the upper mounts will also need less of a bend to align the shock and upper mount correctly. Choosing Shocks You will have several options when choosing tube shocks. The choice for a stem end is easy – it is a 3/8 threaded rod. For loop ended shocks, the loops may vary in both ID and length and include or not include an inner sleeve. Inner sleeves mate better to the bolt stubs of a lower mount. The length of the sleeve should be less than two inches so the shock is not hanging too far out from the mount. We have chosen stocks with stem ends for the front and shocks with a loop and stem end for the rear. To determine the length for a rear shock, measure from the center line of the bolt that will secure the loop mount on the bottom and the lower surface of the top mount. Subtract 5/8 inch from the measurement to allow for the rubber grommet that will isolate the stem on the top of the shock. This measurement represents the static length of the shock or where it will normally ride (ideally midway between the ends of the shock’s travel length). You also need to know the length of the shock when it may be fully compressed and its length when it could be fully extended. For the compressed length find a heavy friend and have him stand on the left or right rear bumper. Add some barbells if you want, and measure the length between the mounts as you did when determining the static length. Next, jack up the rear frame of the car on one side close to the rear axle until the left rear wheel leaves the ground. Again make a measurement, this time to determine the extended length. Use the Monroe shock tables to find shock part numbers that have a compressed length that is less than your measured compressed length and that also have an extended length that is greater than your measured extended length. Select only the shocks that have the appropriate loop end on the bottom and stem end on the top. See http://www.monroe.com/retail/assets/downloads/english/08_MountingLengthSheet.pdf Go to http://www.monroe.com and enter each of the part numbers in the “parts search” to find out the color of the shock (if it’s black, you won’t have to paint it) and the make, model, and year of the cars that originally employed its use. At this point, you will be totally baffled and find yourself asking, “How can the same shock be appropriate on both a (heavy) Chrysler Imperial and a (featherweight) Chevette, and why was a particular shock used for a single year, but not for the following years?” No explanation is given, and neither Monroe nor Gabrial will tell you anything about the ride quality that you can expect from a particular shock. If you call them seeking a clue, the most they will say is that the least expensive shock in their respective lineups will likely give you the softest ride. As far as the relatively light Model A is concerned, the least expensive shock is probably the one you want and the one that will give you the best ride. Hooray! Finally, something that is better also is something that is least expensive. Both companies use nitrogen gas together with the shock oil that controls your car’s oscillations and ride. The nitrogen gas (vs. air) in addition reduces fluid foaming and facilitates cooling. The retail prices, which are similar for both companies, can be found on the internet by going to http://www.autozone.com (for Gabrials) or http://www.oreillyauto.com (for Monroes). At the current time, shocks also can be purchased online at http://www.shocks.com for less than $16 each with 99 cent shipping (for all), and Gabrial is offering a 20% discount if four shocks are purchased from Autozone. Our front shock data is shown in Table 1. Data that falls outside of our measurements and requirements are highlighted in red. Specifications for an ideal shock are shaded in yellow, as are your best choices. Notice that even the best choices are compromised – it would be better if longer shocks could be accommodated. Be that as it may, based upon the table data and the results from rigorous and favorable road tests by our ride quality experts, we recommend the Gabrial 81406. Although we did not road test the Monroe 5829 or Monroe 31176, they may also be satisfactory, and have, in fact, been included in several diverse commercially available kits that are available from Model A suppliers. The Gabrial shock has a 7/16 inch OD shaft which is necked down to the standard 3/8 inch stem, whereas the Monroe shafts and stems are both 3/8 inch in diameter. Some of the other front shocks listed in Table 1 may work, but all have compressed lengths that are greater than our spec. If the leaf spring on your Model A is weakened (after 85 years of service), sagging, and already at the lower end of its travel, you may not have room enough to install even the shortest of shocks available. Finding the data for rear shock possibilities involves a similar exercise. Rear shock data is compiled in Table 2. Based upon the table data and rigorous and favorable road test results by our ride quality experts, we recommend either the Monroe 32191 or Gabrial 82002 (which is black and won’t have to be painted). The Gabrial 81322 might also be good or even better, although its maximum extension is slightly less than our specs. We did not road test the 81322. Table 1. Stem Mount Tube Shock Conversions For Front Model A Suspensions Measured lengths between centers: Static 10.25 Jeff's '31 Coupe Comp Extended Travel 8.5 13.5 5 Ideal schock lengths between centers, minus 1.25 for stem ends: Static Comp Extended Travel 10.25 7.25 12.125 4.875 OES tube shock possibilities: Shock Brand Monroe Matic Gabrial Guardian Gabrial Guardian Monroe Spectrum Monroe Matic Gabrial Guardian Monroe Spectrum Monroe Spectrum Part # 32118 82128 82004 5829 31176 81406 5819 5751 Upper end End Thread Length S4 3/8 16 2.375 S36 3/8 24 2.490 S17 3/8 24 2.15 S4 3/8 16 2.375 S4 3/8 16 2.375 S1 3/8 24 2.375 S4 3/8 16 2.375 S4 3/8 16 2.375 Lower end End ID or thread LS43 14mm;.438 ES40 0.438 S1 3/8 24 S4 3/8 16 S4 3/8 16 S12 3/8 24 S4 3/8 16 S4 3/8 16 Length 3.375 3.375 2.375 2.375 2.375 2.375 2.375 2.375 Shock length Comp Extended 8.375 11.000 8.190 11.200 8.810 14.170 7.125 10.750 7.125 10.625 7.060 10.670 9.250 14.125 8.500 13.440 Travel 2.625 3.010 5.360 3.625 3.500 3.610 4.875 4.940 $$ Users $ 20.99 71-80 Pinto F; 74-77 Mustang II $ 20.99 71-80 Pinto F; 74-77 Mustang II $ 25.99 71-73 Pinto $ 29.99 1 $ 27.99 1 $ 20.99 1 $ 25.99 2 $ 43.99 3 Note: All shocks listed are fronts unless followed by an 'R'.. Note 1: 74-77 Gran Fury F; 76-80 Volare; 74-75 and 81-83 Imperial and New Yorker F; 76-80 Aspen F. Note 2: 71-80 Pinto R; 64-68 American F; 68-69 Javilin F Note 3: 53 El Dorado; 53-54 Bel Air; 53-62 Vette; 52-54 Crestline; 49-52 Ford Custom; 55-56 Fairlane; 53-57 T-Bird; 47-51 Fraiser; 51 Nash Healy; 55 98; 49-57 Chieftain; 51-56 Studebaker taxi; all on fronts. Table 2. Stem Mount/Loop Mount Tube Shock Conversions For Rear Model A Suspensions Measured lengths between centers: Jeff's '31 Coupe Static Comp Extended Travel 13.125 12.375 16.75 4.375 Ideal shock lengths between centers, minus .625 for stem end Static 13.125 Comp Extended Travel 12 16.75 4.75 OES tube shock possibilities: Shock Brand Part # Upper end Lower end Shock length End Thread Length End ID Length Comp Travel $$ $ 47.99 Extended Monroe Spectrum 5618 S4 3/8 16 2.375 LS78 9/16 1.500 10.72 17.16 6.440 Monroe Spectrum 5753 S4 3/8 16 2.375 L1 5/8 1.313 10.375 16.750 6.375 Monroe Spectrum 5778 S4 3/8 16 2.375 LS47 9/16 1.625 11.500 17.875 6.375 $ 33.99 Monroe Spectrum 5975 S1 10mm;.394 1.188 LS43 14mm;.551 1.563 10.500 17.000 6.500 $ 65.00 Monroe Spectrum 5977 S1 10mm;.394 1.188 LS31 12mm;.472 2.000 11.625 17.750 6.125 Monroe Matic 32143 S4 3/8 16 2.375 LS14 Monroe Matic 32153 S4 3/8 16 2.375 LS7 1.375 11.625 19.250 7.625 10mm;..394 Gabrial Guardian 81322 S1 3/8 24 Monroe Matic 32191 S4 Gabrial Classic 82002 Monroe Matic Monroe Matic 7/16 1.625 10.250 15.500 5.250 $ 20.99 2.370 ES67 16mm; .625 1.560 10.000 15.510 5.510 $ 20.99 3/8 16 2.375 LS17 7/16 1.875 10.250 16.500 6.250 $ 20.99 S17 3/8 24 2.150 ES14 7/16 1.875 10.090 16.200 6.110 $ 20.99 32202 S4 3/8 16 2.375 LS26 12mm;.472 1.500 12.125 19.750 7.625 33122 S4 3/8 16 2.375 1.313 11.625 18.750 7.125 L1/CP1 5/8 Users (On rears) 03-11 Saab 9-3 1 Malibu 04-12 98-04 Volvo 79-93 Saab 67-69 Camaro; 67 Firebird 76-87 Chevette F; 64-72 Kadette 76-87 Chevette F; 64-72 Kadette 74-78 Mustang II 74-78 Mustang II 84-93 Mustang; 85 Capri 82-02 Camero/Firebird Note: 230 lbs used to compress Jeff's coupe. All shocks listed are rears. Note 1: 65-71 Scout; 55-56 Merc; 56 88/98; 68-73 Opal; 65-67 Toyota Crown. Note 2: 77 Gremlin; 58-59 Buick Spec; 68-69 Camero; 76-87 Chevette; 62-67 Chev II; 53-62 Vette; 50-55 Chev PU; 57-59 Ford PU; 66-70 Falcon/Fairlane; 77-79 LTD; 66-67 Ranchero; 66-67 Comet; 74-79 Cougar; 53-55 Rambler; 64-73 Niss 400/500; 68-72 Kadet; 67-87 Corona/Cressida; 67-80 Land Cruiser. Installing the Mounts The upper front mounts are easily bolted to the frame at the same Houdaille shock locations. See fig.1. The extra hole toward the front of the mount on the attaching leg allows clearance for a frame rivet that secures the front cross member to the side frame rails. Wiggle the mount before tightening the bolts to insure that the mount is flush against the frame. To position a lower front mount, scribe a vertically-oriented centerline on the face of the mount that fits against the axel. Position the mount on the inside of the axel by measuring four inches from the lower end of the scribed line to the center of the lower, threaded end of the spring perch, as shown in fig. 2. Make sure that the horizontal leg of the mount is level. The ½ x 1 inch block on the side of the mount should help in locating the mount correctly. When satisfied with its position, clamp the mount to the axel and drill a hole through it, using the concentric hole in the vertical leg of the mount and locating bar as a guide. The hole can be either drilled and tapped for a 3/8 NC thread or through drilled 13/32 inch to accept a 3/8 bolt and nut. Tighten the mounting bolt, and remove the clamp. Fig.1 – Upper front mount. To install an upper rear mount, remove the bolts that attach the bumper arm bracket at the rear cross member. See fig. 3. You will likely need to use slightly longer bolts of the same diameter when adding the upper rear shock mount. Make sure that your new left mount is on the left side of the car and the right mount is on the right side. The centerline of the mount should be parallel to the frame. Hint: It is easiest to first install the upper stem end of a shock to the mount before attaching the mount because it is otherwise difficult to get a wrench in place to attach the shock to the mount afterwards. Before installing the lower rear mounts, remove the rear wheels and brake drums. Remove the two rear bolts that attach the rear axle to the backing plates. These bolts will be too short to accommodate the extra thickness of the mounts. The best option for Fig. 2 – Measure 4” from lower mount CL to perch. replacing the bolts is to use spare front backing plate bolts, which are slightly longer. A less desirable option is to use appropriate and common shoulder bolts. Shock Installation There is nothing magical about installing shocks. On the fronts, you will likely need to sand down the raised lips on each of the grommets on the upper stems to fit the 3/16 inch thickness of the mount. The lips on the grommets are intended to fit into the ¾ inch hole in the mount and thus position and isolate the metal stem of the shock from the metal of the mount. On the rear, you will have already assembles the upper end of the shock to the upper mount before attaching the mount to the car, as explained previously. For the lower end, grease the shoulder of a 7/16 x 3.25 inch NC grade 5 bolt and insert it into the loop end of the shock. Tighten a nut against the shoulder of the bolt. Fig 3. Rear Mount w/shock. The loop should be free to rotate slightly – if it won’t back off the nut a little. Add a lock washer and insert the bolt through the hole on the lower mount. Add another lock washer and nut, and tighten the nut. The installed shocks can be seen in figs. 1 and 3. What if the Front Spring Sags Too Much? A sagging front spring could present a problem. Too much sag may reduce the static length between the front shock mounts and prevent the installation of the shock. Even if the shock can be installed, the compressed length of the shock may be shortened. The piston in the shock will likely bottom out when a large road bump is encountered, and the shock may sustain fatal damage if bottoming occurs frequently. How do you know if your spring sags too much? Les Andrews, the author of the “Model A Ford Mechanics Handbook” says measure the distance between the ground and center of the front bumper with the car’s tires fully inflated. On ‘28/’29s the correct measurement should be 18-11/16 +/– ½ inch. On ‘30/’31s, the height should be 18-1/2 +/– ½ inch. The measurement on Jeff’s coupe was a mere 15 inches, which prompted him to replace the spring. Surprisingly, when the old spring was off and measured, it was in spec, albeit at the lower limits. The new spring was well over the spec on the plus side. It will be advantageous to disassemble the spring, sand the inside of the leaves, and apply graphite-based “Slik” to the sliding surfaces. With the new spring installed, the ground to bumper measurement on Jeff’s coupe was increased by some two inches. Of course, the proof of the whole exercise is in the handling and ride quality. We are happy to report exceeded expectations. Expense Accounting Four shocks at $20.99 ea ………………………. $ 83.96 Steel ……………………………………………. $ 10.00 (but some was lying around) Two 7/16 x 3.25 bolts………………………….. $ 3.00 Other bolts, washers, nuts ……………………… $ 00.00 (also had these lying around) Gas……………………………………………… ???? (Don’t ask.) Subtotal………………………………………… $ 96.96 Fun-O-Meter offset………………..……………… (about 90% of subtotal) Total…………………………………………….. $ 9.71 Incidental unrelated expenses……………………$117.00 (front spring and shipping) Time spent……………………………………….. lots Considering that you can use the templates and have in hand the part numbers of the shocks, you can probably expect that your costs will land between $75 and $80 if you utilize a discount and up close to $100 if you can’t. For Serious Enduring A’s Members Only As you well know, one of the benefits of projects such as this, is that you inevitably have considerable time to multitask when doing routine operations such as sawing, bolt tightening, looking for tools, cleaning stuff, cleaning up in-between and afterwards, waiting on hold for crucial information on the phone, and pretending to listen to your spouse while she/he tells you how you could better live your life. Personally, my favorite multitasking activities involve daydreaming, thinking of my next project, imagining driving down the street in my new-and-improved Model A, and philosophizing. Regarding the philosophizing, I might ask myself what it is about the Model A that motivates me (or you) to continue. Why do we, that is you and I, bother with the Model A? Do we want to have something that we can take pride in or see how perfect we can make it? Are we really and truly trying to preserve a piece of automotive history, as it says in our club constitution? Are we selectively remembering the “good ‘ol days” as we wish they were in contrast to how they actually were? Is it because the Model A has classic beauty and we admire beauty? Is the Model A simply fun to work on? Are we trying to mock the complexity of modern autos when in essence, the modern iron no more than a Model A, only get us from point A to point B, but at a grossly inflated cost? Is it an inherited macho guy-type thing? (Sorry ladies, but we must explore all possibilities.) Are we overanxious that we soon won’t be able to legally drive Model A’s on public roads once driverless cars become ubiquitous? Do we think that we have found a hobby that is inexpensive (snicker, snicker)? What exactly is it? “Tube Shocks Conversions” will be the program topic at the April general meeting. It may appear that, with this lengthy preview, the plot has been given away. But, you needed the templates, and so …. well, here they are. While containing similar information, the program presentation and verbiage will be reduced considerably, and rely more on self-explanatory pictures. In addition, the general meeting will feature delightful treats provided by Carol and LouVee, door prizes, announcements, and other revelations. And, with your help, we may attempt to answer the questions, “Why do we bother with the Model A?” Why, indeed, do we do it? So, have your thoughts in order. See you on April 1st.