neptune - kiswire
Transcription
neptune - kiswire
NEPTUNE STEEL WIRE ROPES MALAYSIA: KISWIRE SDN. BHD. (OFFICE) Address Suite 1701, 17th Floor, City Plaza, Jalan Tebrau, 80300 Johor Bahru, Johor, Malaysia TEL | 60. 7. 333. 0178 FAX | 60. 7. 333. 2475 E-MAIL | ikpaik@kiswire.com CHINA: KISWIRE LTD. (BEIJING REPRESENTATIVE OFFICE) Address Room 19-5A, Citic Building 19 Jianguomenwai Street, Beijing, China TEL | 86. 21. 6593. 1833 FAX | 86. 21. 6593. 1876 E-MAIL | shulong@kiswire.com KISWIRE LOCAL DISTRIBUTOR EUROPE: KISWIRE EUROPE BV Kleine Landtong 21 4201 HL Gorinchem E-MAIL | nordin@kiswire.com The Netherlands PO Box 364 4200 AJ Gorinchem The Netherlands TEL | +31 183 66 60 60 FAX | +31 183 66 50 21 E-MAIL | ruijter@kiswire-europe.com KOREA : KISWIRE LTD. SEOUL OFFICE, Jankyo Building 20th Floor, Jankyo-dong 1, Chung-ku, Seoul. TEL | 82. 2. 316. 6114 FAX | 82. 2. 316. 6115 E-MAIL | webmaster@kiswire.com USA: KISWIRE WEST, INC. Address 3450 Wilshire Boulevard. Suite #314 Los Angeles CA 90010. USA. TEL | 1. 213. 386. 5420 FAX | 1. 213. 386. 6981 E-MAIL | jaemyung@kiswireusa.com MALAYSIA: KISWIRE SDN. BHD. (FACTORY) Address Plo 475, Jalan Keluli 2, Pasir Gudang, 81707, Johor, Malaysia TEL | 60. 7. 251. 2475 FAX | 60. 7. 251. 0870 E-MAIL | nordin@kiswire.com Providing strength to access oil and gas reserves in the deepest waters Kiswire Features of Neptune High strength wire rope for the offshore oil & gas industry The NEPTUNE product range includes: Anchor Lines A & R Winch Ropes Drilling Lines Marine Riser Tensioner Lines Large Diameter Offshore Crane Ropes KISWIRE LTD The World’s largest manufacturer of steel wire rope. Kiswire was established in 1945 in Busan, Korea. The company has grown into a major international operation with a global sales and marketing presence and manufacturing facilities in Korea, Malaysia, China and the USA. Key Product Features: NEPTUNE Wire Ropes In 1997 KISWIRE established a dedicated manufacturing operation in Johor, Malaysia for a complete range of wire ropes for use by the oil and gas industry, with unit weights for 6-strand rope up to 120t. Through continuous improvement, product development and expansion, NEPTUNE wire ropes have grown into leading products for use Offshore Planned investment will see NEPTUNE unit weights go beyond 300t. and its manufacturing capacity double. The highest breaking strengths and fatigue resistance in round and compacted strand rope made possible by the use of special, high quality steel; high technology wire drawing machinery coupled with special die and lubrication practices; optimum rope designs to minimise spinning loss. Outstanding resistance to corrosion through heavy, uniform thickness zinc and zinc aluminium alloy (ALUMAR) coatings in combination with highly effective water repellent blocking compounds developed specifically for use with NEPTUNE products. Excellent packaging and product protection by careful control of rope spooling and the use of strong steel reels and protective wrapping. Rigorous quality assurance through procedures and practices strictly applied according to Internationally accredited standards. Product Selection Product Selection Wire Rope Selection When replacing a wire rope, refer to the relevant Original Equipment Manufacturers recommendation and rope test certification. Rope Diameter 8 Strand - 8.5% 6 Strand - 7.1% Multistrand - 1.9% 40 8 Strand 6 Strand 30 20 Multistrand 10 0 0 Correct and consistent rope diameter is essential for optimum working performance. Ensure that the rope diameter is correctly measured and that the resulting diameter is appropriate for the working system. 100 200 300 400 500 600 Untwisting Effect in degrees/metre Where an original wire rope is to be supplied, or where the required working conditions have changed, KISWIRE should be consulted to obtain the best possible advice and recommendations. Predicted Rope Rotation with Zero Restraining Torque 120 Torque Factors Torque/Rope Diameter (tonnef) To ensure safe and efficient operation, replacement ropes should conform to the specified nominal rope diameter and be at least equal to the required strength originally specified. Additionally, the wire rope construction selected should provide similar or improved working properties for resistance to rotation, bend fatigue, crushing, abrasion and corrosion. Comparison of Rope Torques 50 100 8 Strand 80 6 Strand 60 40 20 Multistrand Rope Tension (tonnef) 0 0 The torque generated is the torque factor (%) multiplied by the rope diameter multiplied by the applied load. 5 10 15 Applied Load as % MBL 20 25 Incorrect diameter can reduce performance and cause unsafe working conditions. Strength Axial Stiffness (EA) Flexural Stiffness (EI) Rope strength should be specified as Minimum Breaking Strength or Minimum Breaking Force. Axial Stiffness (EA) is determined by E x A x 10-3, in MN, where: Flexural Stiffness (EI) is determined by E x I x 10-6, in N.m2, where: E - is the apparent modulus of the rope in kN/mm2, shown below for 6x37 IWRC group constructions. A - is the cross sectional area of the circumscribed circle (mm2) based on the nominal rope diameter. E - is the Stiffness Factor in N/mm2, shown below for appropriate 6x37 IWRC group constructions. I - is the Second Moment of Area of the rope (d4), using Nominal Diameter d. The breaking strength of the rope is determined by the wire tensile strength and steel cross sectional area. Grooves for Pulleys, Sheaves and Drums The steel fill factor and rope construction can be varied to suit the operating conditions. Strand compaction can be used for increased rope strength and service life. Construction 6x37 IWRC API classification E Construction 6x37 IWRC API classification kN/mm² Rope Torsion All wire ropes have inherent rotation characteristics that will produce a turning moment in the rope. With both rope ends fixed and unable to rotate, the turning moment will generate a TORQUE force at the fixed points. Whereas, if one end of the rope is free to rotate, the generated force will result in rope TURN and therefore load rotation. 58.86 6x36 15.6 6xK36, 6xK41 and 6xK49 63.77 6xK36 18.8 6x41 14.5 6xK41 17.6 6x49 12.6 6xK49 14.4 e.g. EI for 76.2mm dia. 6x36: 15.6 x 76.24 x 10-6 = 526 N.m2 Single Layer ropes such as the 6 and 8 strand have a much greater tendency to rotate under load, whereas Multistrand ropes, which depend upon the opposing torsional values of the various layers of strands, offer much greater torsional stability. As the wire rope construction options are numerous, KISWIRE would be pleased to offer technical advice on rope selection. N/mm² 6x36, 6x41 and 6x49 e.g. EA for 76.2mm dia. 6x36: 58.86 x 4560 x 10-3 = 268 MN Wire ropes can be designed to achieve the desired rotational properties required by the application. Stiffness Factor N.B. In both cases the Stiffness values apply to new rope with little or no applied load. On all technical queries and parameters, it is always best to verify your requirements with the KISWIRE QA Dept. Single Layer 2 Layer Neptune Alumar Product Selection Influence of rope lubricant on bend fatigue performance Rope Lubrication All Neptune ropes are filled with an impermeable, semi solid, anti corrosion blocking compound. This provides lubrication for the rope which reduces internal abrasion damage, as well as increasing rope service life through resistance to penetration of the rope by seawater. A range of manufacturing lubricants is available to satisfy particular seawater salinity and temperature. Neptune Alumar (000’s) 200 150,000 High performance lubricant 100,000 General lubricant 25,000 Dry rope Neptune ALUMAR provided by the special zinc/aluminum alloy coating. Neptune ALUMAR is an exciting new development, stemming from a major investment programme led by KISWIRE’s R&D Center. Cycles to failure Effective rope lubrication during manufacture by the selection and application of the optimum lubricant can increase fatigue life, minimise wear and provide corrosion resistance to extend the service life of wire rope. 150 100 50 Neptune ALUMAR has excellent corrosion resistance and superior rope fatigue performance compared to conventional galvanising. The special, ductile zinc/aluminum coating, combined with highly effective, water repellent blocking compounds, provide three times greater life in sea water than the conventional product. This powerful combination of corrosion resistance, durability and highest strength rope, significantly extends useful life of rope in a marine environment. 0 Neptune ALUMAR provides a 21st century solution for the offshore oil and gas industry:• Unparalleled high strength to weight ratio • Extended tension-tension and bend fatigue life • Remarkable corrosion resistance A quality assured product from design through to installation. Corrosion Induced Coat Weight Reduction Over Time 200 Coat Loss in g/m2/year Coating 180 160 All information and data provided are for guidance only and it is recommended that individual requirements be discussed with KISWIRE. Loss in Coating (g/m2) In applications such as Riser Lines, additional corrosion protection can be achieved by the use of a plastic impregnated core. The plastic will give added protection to the centre wires and also offer greater support to the outer strands, resulting in extended rope life. Severe Marine ALUMAR 7 9 10 12 Galvanised 14 21 19 24 GALVANISED Corrosion Where the rope is working in a corrosive environment, protection of the individual wires should be considered, especially if the rope life is expected to be in excess of 12 months. In such cases, it is essential to safeguard the integrity of the smaller, inner wires of the rope in order to maintain the constructional stability and also the working safety of the rope. Zinc has been the conventional coating on wire, but KISWIRE is now offering a much superior coating based on a Zinc/Aluminum alloy – ALUMAR, (see the details overleaf). Rural Industrial Marine 140 120 100 80 60 ALUMAR 40 20 0 0 2 4 6 Exposure Period (years) 8 10 Neptune Factory Neptune Factory • Dedicated inside rod storage provides protection against pitting corrosion and coil handling damage. • Durable reels for world wide transportation. • State-of-the-art ALUMAR coating line for Neptune products. • Support cradles to distribute weight. • Efficient cooling in drawing to maximise ductility, aided by special drawing die technology and lubrication. • Robust polymer wrap protecting against corrosion and mechanical damage. • Efficient, well controlled stranding for complex constructions. • Large rope closing machine provides options for 6, 8 and 9 strand constructions. • Take up unit capable of handling very large rope pieces enabling excellent package quality. • Clear customer ID and shipping documentation. Products Products Anchor Lines Rope construction: Class 6x36 IWRC and greater. Large diameter outer wires for optimum resistance to wear and corrosion. Wire protection by galvanising or ALUMAR. Compact strand (CMP) for increased strength, improved contact area, reduced tread pressures and sheave wear. Anchor Lines & A&R Winch Ropes Nominal Rope Estimated Rope Diameter Mass in air mm ins kg/m lb/ft EEIPS kN metric tonnes short tons kN ALPHA DELTA Minimum Breaking Force metric short metric kN tonnes tons tonnes OMEGA short tons kN metric tonnes short tons 2384 2578 2957 3612 3980 4394 4805 5276 5610 5992 6531 7090 7698 8554 9076 10089 11132 12226 243 263 302 369 406 448 490 538 572 611 666 723 785 873 926 1029 1136 1248 268 290 332 406 448 494 540 593 630 673 734 797 865 962 1021 1134 1252 1375 2575 2784 3193 3901 4299 4742 5186 5694 6055 6467 7049 7652 8308 9238 263 284 326 398 439 484 529 581 618 660 719 781 848 943 290 313 359 439 483 533 583 640 681 727 793 860 934 1039 Neptune Conventional - Large Diameter Six Strand Rope A&R Winch Ropes Optimum flexibility to allow efficient rope operation around sheaves, drums and capstans. Effective protection of all wires by galvanising/ALUMAR. Appropriate lubrication during manufacture. Rope selection should be determined through consultation with KISWIRE. 50.8 54.0 57.2 63.5 66.7 69.9 73.0 76.2 79.4 82.6 85.7 88.9 95.3 102.0 108.0 114.0 121.0 127.0 2 21⁄8 21⁄4 21⁄2 25⁄8 23⁄4 27⁄8 3 31⁄8 31⁄4 33⁄8 31⁄2 33⁄4 4 41⁄4 41⁄2 43⁄4 5 11.3 12.8 14.3 17.8 19.7 21.4 23.5 25.4 27.6 29.9 32.2 34.8 39.9 45.3 51.1 57.4 63.9 70.8 7.6 8.6 9.6 11.9 13.2 14.4 15.8 17.1 18.5 20.1 21.6 23.4 26.8 30.5 34.3 38.6 42.9 47.5 1930 2160 2420 2950 3240 3530 3840 4170 4490 4840 5180 5520 6280 7060 7730 8590 9480 10430 197 220 247 301 330 360 392 425 458 494 528 563 640 720 788 876 967 1064 217 243 272 332 364 397 432 469 505 544 582 620 706 794 869 966 1066 1172 2216 2363 2697 3295 3629 4011 4384 4815 5119 5462 5953 6463 7002 7806 8287 9209 10160 11160 226 241 275 336 370 409 447 491 522 557 607 659 714 796 845 939 1036 1138 249 266 303 370 408 451 493 541 575 614 669 726 787 877 931 1035 1142 1254 2285 2471 2834 3462 3815 4207 4599 5060 5374 5737 6247 6786 7355 8199 8699 9670 10670 11719 233 252 289 353 389 429 469 516 548 585 637 692 750 836 887 986 1088 1195 257 278 319 389 429 473 517 569 604 645 702 763 827 922 978 1087 1199 1317 Neptune CMP - Large Diameter Six Strand Rope 50.8 54.0 57.2 63.5 66.7 69.9 73.0 76.2 79.4 82.6 85.7 88.9 95.3 102.0 2 21⁄8 21⁄4 21⁄2 25⁄8 23⁄4 27⁄8 3 31⁄8 31⁄4 33⁄8 31⁄2 33⁄4 4 12.1 13.8 15.5 19.1 21.1 23.1 25.2 27.4 29.8 32.3 34.8 37.6 43.0 48.9 8.1 9.3 10.4 12.8 14.2 15.5 16.9 18.4 20.0 21.7 23.4 25.3 28.9 32.9 2141 2396 2684 3272 3594 3916 4260 4626 4981 5369 5746 6123 6966 7831 218 244 274 334 367 400 435 472 508 548 586 625 711 799 241 269 302 368 404 440 479 520 560 604 646 689 783 881 Estimated Rope Mass in Sea Water = 0.87x Rope Mass in Air. All Ropes manufactured in accordance with API Standards. 2458 2621 2992 3655 4025 4449 4863 5341 5678 6059 6603 7169 7767 8659 251 267 305 373 411 454 496 545 579 618 674 732 793 884 276 295 336 411 453 500 547 601 639 681 743 806 873 974 2535 2741 3144 3840 4232 4667 5101 5613 5961 6364 6929 7527 8159 9095 259 280 321 392 432 476 521 573 608 649 707 768 833 928 285 308 353 432 476 525 574 631 670 716 779 846 917 1023 Products Products Drilling Lines Marine Riser Tensioner Lines Rope construction: 6x19 and 6x26 for constructional stability. Rope construction: Flexible constructions (6x41 and 6x49) to achieve optimum fatigue life. Compacted strand (CMP) provides: Lang’s lay to provide improved wear resistance to rope and sheaves. • Improved spooling on the drawworks Corrosion protection by galvanising or ALUMAR. • Greater contact area for reduced sheave and groove wear • High resistance to abrasion and pressure The IWRC can be Plastic impregnated to: • Higher strength • Protect the inner small wires • Improved fatigue life • Improve strand support and reduce internal wire stresses Compact Strand (CMP) offers: • Greater contact area • Reduced tread pressures and sheave wear Nominal Rope Diameter Estimated Rope Mass in air mm kg/m ins lb/ft EIPS kN metric tonnes short tons EEIPS Minimum Breaking Force metric short kN tonnes tons ALPHA kN metric tonnes short tons 575 723 889 1072 1259 1471 1697 1932 2216 2363 2697 3295 59 74 91 109 128 150 173 197 226 241 275 336 65 81 100 120 142 165 191 217 249 266 303 370 594 747 919 1108 1301 1520 1812 2104 2414 2733 3061 3734 61 76 94 113 133 155 185 215 246 279 325 418 67 84 103 124 146 171 204 237 271 307 358 461 Nominal Rope Diameter Estimated Rope Mass in air mm ins kg/m 44.5 50.8 54.0 57.2 63.5 66.7 69.9 73.0 76.2 1 ⁄4 2 21⁄8 21⁄4 21⁄2 25⁄8 23⁄4 27⁄8 3 44.5 50.8 54.0 57.2 63.5 66.7 69.9 73.0 76.2 1 ⁄4 2 21⁄8 21⁄4 21⁄2 25⁄8 23⁄4 27⁄8 3 Neptune Conventional - Class 6x19 Steel Core 25.4 28.6 31.8 34.9 38.1 41.3 44.5 47.6 50.8 54.0 57.2 63.5 1 11⁄8 11⁄4 13⁄8 11⁄2 15⁄8 13⁄4 17⁄8 2 21⁄8 21⁄4 21⁄2 2.8 3.6 4.4 5.3 6.4 7.5 8.7 9.9 11.3 12.8 14.3 17.8 1.91 2.41 2.98 3.59 4.28 5.03 5.83 6.68 7.61 8.59 9.63 11.95 460 578 711 854 1010 1170 1360 1550 1760 1970 2200 2655 47 59 73 87 103 119 139 158 180 201 224 271 52 65 80 96 114 132 153 174 198 221 247 298 506 636 782 943 1110 1300 1500 1710 1930 2160 2420 2950 52 65 80 96 113 133 153 174 197 220 247 301 57 71 88 106 125 146 169 192 217 243 272 332 1 11⁄8 11⁄4 13⁄8 11⁄2 15⁄8 13⁄4 17⁄8 2 21⁄8 21⁄4 21⁄2 3.05 3.79 4.85 5.90 6.64 7.90 9.20 10.60 12.10 13.70 15.50 19.10 2.05 2.54 3.25 3.96 4.45 5.30 6.17 7.11 8.12 9.19 10.40 12.82 475 597 734 882 1043 1211 1454 1688 1948 2206 2463 2974 All Ropes manufactured in accordance with API Standards. 48 61 75 90 106 123 148 172 199 225 251 303 53 67 83 99 117 136 163 190 219 248 277 334 523 657 808 974 1147 1345 1604 1862 2136 2419 2709 3304 53 67 82 99 117 137 164 190 218 247 276 337 59 74 91 109 129 151 180 209 240 272 304 371 kN metric tonnes short tons EEIPS Minimum Breaking Force metric short kN tonnes tons ALPHA kN metric tonnes short tons 1695 2216 2363 2697 3295 3629 4011 4384 4815 173 226 241 275 336 370 409 447 491 191 249 266 303 370 408 451 493 541 1812 2414 2733 3061 3734 4088 4452 4814 5195 185 246 279 312 381 417 454 491 530 204 271 307 344 420 459 500 541 584 Neptune Conventional - Class 6x36 Steel Core Neptune CMP - Class 6x19 Steel Core 25.4 28.6 31.8 34.9 38.1 41.3 44.5 47.6 50.8 54.0 57.2 63.5 lb/ft EIPS 3 8.7 11.3 12.8 14.3 17.8 19.6 21.5 23.5 25.4 5.83 7.61 8.59 9.63 11.95 13.18 14.42 15.76 17.10 1360 1760 1970 2200 2682 2945 3209 3491 3782 138.7 179.5 200.9 224.4 273.5 300.4 327.3 356.1 385.7 153 198 221 247 301 331 361 392 425 1500 1930 2160 2420 2950 3240 3530 3840 4160 153.0 196.9 220.3 246.8 300.9 330.5 360.0 391.7 424.3 169 217 243 272 332 364 397 432 468 Neptune CMP - Class 6x36 Steel Core 3 9.2 12.1 13.8 15.5 19.1 21.1 23.1 25.2 27.4 6.0 7.9 9.0 10.1 12.4 13.7 15.0 16.4 17.8 1448 1924 2180 2436 2974 3257 3548 3831 4140 All Ropes manufactured in accordance with API Standards. 147.6 196.2 222.3 248.4 303.3 332.1 361.8 390.6 422.1 163 216 245 274 334 366 399 430 465 1608 2138 2422 2707 3305 3619 3942 4256 4599 164 218 247 276 337 369 402 434 469 181 240 272 304 371 407 443 478 517 Products Quality Assurance Large Diameter Crane Ropes Appropriate rope constructions to achieve optimum fatigue life. Where the expected working life is in excess of 1 year, ALUMAR protection is recommended. Committed to supplying the highest possible quality across the full product range Compact Strand (CMP) offers: • Higher strength and improved spooling properties • Greater contact area for reduced sheave wear • Improved fatigue performance Nominal Rope Estimated Rope Diameter Mass in air mm ins 41.3 44.5 47.6 50.8 54.0 57.2 63.5 66.7 69.9 73.0 76.2 1 ⁄8 13⁄4 17⁄8 2 21⁄8 21⁄4 21⁄2 25⁄8 23⁄4 27⁄8 3 kg/m lb/ft EEIPS kN metric tonnes short tons kN ALPHA DELTA Minimum Breaking Force metric short metric kN tonnes tons tonnes OMEGA short tons kN metric tonnes short tons 1612 1860 2120 2381 2575 2953 3607 3975 4394 4805 5276 164 190 216 243 263 301 368 405 448 490 538 181 209 238 268 289 332 405 447 494 540 593 Neptune Conventional Rope - Class 6x36 Steel Core 5 7.5 8.7 9.9 11.3 12.8 14.3 17.8 19.7 21.4 23.5 25.4 5.0 5.8 6.7 7.6 8.6 9.6 11.9 13.2 14.4 15.8 17.1 1300 1500 1710 1930 2160 2420 2950 3240 3530 3840 4170 133 153 174 197 220 247 301 330 360 392 425 146 169 192 217 243 272 332 364 397 432 469 1469 1695 1932 2216 2363 2697 3295 3629 4011 4384 4815 150 173 197 226 241 275 336 370 409 447 491 165 191 217 249 266 303 370 408 451 493 541 1547 1785 2035 2285 2471 2834 3462 3815 4207 4599 5060 158 182 208 233 252 289 353 389 429 469 516 174 201 229 257 278 319 389 429 473 517 569 Neptune CMP Rope - Class 6x36 Steel Core 41.3 44.5 47.6 50.8 54.0 57.2 63.5 66.7 69.9 73.0 76.2 15⁄8 13⁄4 17⁄8 2 21⁄8 21⁄4 21⁄2 25⁄8 23⁄4 27⁄8 3 7.9 9.2 10.6 12.2 13.7 15.5 19.0 21.0 23.1 25.2 27.4 5.3 6.2 7.1 8.2 9.2 10.4 12.8 14.1 15.5 16.9 18.4 1345 1604 1862 2136 2419 2709 3304 3618 3940 4260 4598 137 164 190 218 247 276 337 369 402 434 469 All Ropes manufactured in accordance with API Standards. 151 181 209 240 272 305 371 407 443 479 517 1520 1812 2104 2414 2733 3061 3734 4088 4452 4814 5195 155 185 215 246 279 312 381 417 454 491 530 171 204 237 271 307 344 420 460 500 541 584 1601 1909 2216 2542 2878 3224 3932 4306 4689 5069 5471 163 195 226 259 293 329 401 439 478 517 558 180 215 249 286 324 362 442 484 527 570 615 1668 1989 2309 2649 2999 3359 4097 4486 4886 5282 5701 170 203 235 270 306 343 418 457 498 539 581 187 224 260 298 337 378 461 504 549 594 641 KISWIRE is committed to supplying the highest possible quality across its full product range. This is achieved by strict adherence to ISO 9001 to which the whole of KISWIRE’s operations are accredited. ISO 9001 Det Norske Veritas Management System API Certificate of Approval to use the official API Monogram Korean Register of Shipping KISWIRE maintains its QA programmes throughout its operations to ensure that products are manufactured under a documented and controlled system for consistency in workmanship standards. The following quality systems have been integrated into KISWIRE’s manufacturing operations and process control programmes: ABS Certificate of Manufacturing Assessment ABS Certificate of Design Assessment ABS Certificate of Type Approval (AQS) Det Norske Veritas Approval of Manufacturer Certificate
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