SL-803 - DMG Mori

www.dmgmori.com
CNC Lathe
SL-803
SL-803
A heavy cutting machine that delivers
stable machining of large-diameter
workpieces with its highly rigid body.
CNC Lathe
●
Figures in inches were converted from metric measurements.
Extremely rigid structure for heavy-duty,
large-diameter work
● Fast, accurate 6-station turret
● Full cover is standard equipment
● Equipped with MAPPS Ⅳ, our high-performance
operating system
●
■ FEM analysis
FEM analyzed bed design provides stability.
FEM: Finite Element Method
The photo shown may differ from actual machine.
The photo shows the machine equipped with options.
● Actual nameplate may differ from the photo.
●
●
Spindle
■ Through-spindle hole diameter
260 mm (10.2 in.)
216 mm (8.5 in.)
375 mm (14.8 in.)
<SL-803, 803B>
<SL-803A>
<SL-803C>
■ Spindle drive motor <30 min/cont>
45/37 kW (60/50 HP)
High-output motor
The high-output motor <45/37kW (60/50 HP) {30 min/cont}> is used for the spindle drive.
With its stable high torque, it offers sufficiently powerful machining for large workpieces.
Since its rotational speeds can be chosen according to the type of machining, it is possible to
perform high-precision and heavy-duty cutting for various materials.
Turret
OP Option
■ Number of tool stations
6 tools
8 tools
■ Rapid traverse rate
X-axis
5 m/min (196.9 ipm)
OP
Z-axis
8 m/min (315.0 ipm)
■ Turret indexing time
1-station
4 sec.
■ Max. turning diameter
600 mm (23.6 in.)
<SL-803/SL-803A>
■ Max. turning length
250 mm (9.8 in.)
900 mm (35.4 in.)
<SL-803B/SL-803C>
Standard & Optional equipment
Tempered glass (interior)
Polycarbonate (exterior)
Air chuck (front)
<Consultation is required>
OP
4-jaw chuck
Signal tower
OP
Impact resistant
viewing window
OP
<Consultation is required>
Chip disposal
Door interlock system
Coolant cooling system (separate type) <Consultation is required>
OP
Raised coolant temperature causes thermal displacement in the fixtures and
workpiece, affecting the machining accuracy of the workpiece. Use this unit to
prevent the coolant from heating up. When using oil-based coolant, the
coolant temperature can become extremely high even with the standard
coolant pump, so please be sure to select this unit.
■ Chip conveyor
Hinge type
When using oil-based coolant,
please be sure to consult with our sales representative.
●
Specifications
Hinge type
Long
Steel
Short
○
○
While this unit is not the only way to completely control the temperature of the coolant,
it makes a major contribution to preventing increases in the oil temperature.
Workpiece material and chip size
Cast iron
Powdery
Short
Long
×
×
○
○: Suitable　×: Not suitable
Aluminum/non-ferrous metal
Short
Powdery
×
×
●
hip size guidelines
C
Short: chips 50 mm (2.0 in.) or less in length, bundles of chips A 40 mm (A 1.6 in.) or less
Long: bigger than the above
●
The options table shows the general options when using coolant. Changes may be necessary if you are not using coolant, or depending on the amount of coolant, compatibility with machines, or the specifications required.
●
●
lease select a chip conveyor to suit the shape of your chips. When using special or difficult-to-cut material (chip hardness HRC45 or higher), please consult with our sales representative.
P
Chip conveyors are available in various types for handling chips of different shape and material. For details, please consult with our sales representative.
●
The colors and configurations shown in the photographs or illustrations may differ from those of the actual product.
OP Option
High-Performance Operating System
for CNC Lathes
High-performance operating system that pursues ease of use, and combines the best
hardware in the industry with the advanced application/network systems.
▶　Outstanding operability thanks to upgraded hardware
▶　New functions for easier setup and maintenance
▶　Various types of monitoring, including internal monitoring, are
possible on the screen (option)
▶　In the event of trouble, DMG MORI’s remote maintenance
service solves it smoothly
MORI-NET Global Edition Advance OP
Outstanding operability
Vertical soft-keys
Vertical soft-keys are arranged on the left and right sides of the
screen. The vertical soft-keys can be used as option buttons or
shortcut keys to which you can assign your desired screens and
functions, allowing you to quickly display the screen you want.
Keyboard
●
A PC-type keyboard is used as standard, making key input easy.
A keyboard with a conventional key layout is also available as an
option.
19-inch operation panel
Advanced hardware
Improved ease of setup and maintenance
Reduction of drawing time
Shorter drawing time was achieved thanks to increased CPU performance.
57 sec.
MAPPS Ⅲ
MAPPS Ⅳ
42 sec.
Approx.
Reduced by
27%
MAPPS Ⅳ is packed with new functions for easier setup and maintenance,
including the File Display and Memo function that displays operating
instructions and manuals on the screen and the Alarm help function that
provides instructions when alarms occur.
File display and Memo function
Alarm help function
Main specifications
Main memory
2 GB
User area
6 GB
Interface
・USB 2.0 3 ports
(Screen side: 2, Bottom of operation panel: 1)
・LAN 1 port (1000BASE-T)
・RS-232-C port
Soft-keys
Left/right 12 keys
Bottom 12 keys
Improved work efficiency
Fixed-point in-machine camera
Network application systems
OP
Consultation is required
Images taken by cameras installed inside/outside the machine can be viewed
on the programming screen. This function is useful for maintenance.
Examples of camera locations
・Inside machine
(to check machining)
・Tool magazine
Remote Maintenance/Machine Operation Monitoring Service
OP
This system enables access to customer support
services as well as high-speed, large-capacity
data transmission between the machines and
Service Center, by using a network that combines
the internal LAN and the Internet.
● Download data
● Remote alarm support
● Transmission of alarm
information
(to check cutting tools)
・Chip bucket
Application for Data Transmission
(to check chip accumulation)
[Standard features]
This enables high-speed transfer of programming data between your office
computer and machine, reducing the lead time of pre-machining processes.
MAPPS: Mori Advanced Programming Production System
●
●
The photo shown may differ from actual machine.
Information about the screen is current as of September 2014.
Machine specifications
Item
Capacity
Travel
SL-803
SL-803A
mm (in.)
Swing over saddle
mm (in.)
Max. turning diameter
mm (in.)
Max. turning length
mm (in.)
X-axis travel
mm (in.)
420 (16.5)
Z-axis travel
mm (in.)
1,100 (43.3)
Spindle speed range
min-1
Spindle
900 (35.4)
600 (23.6)
900 (35.4)
250 (9.8)
1st: 2−39−100
2nd: 3−86−224
3rd: 3−95−250
4th: 9−212−550
1st : 2−53−137
2nd: 5−117−305
3rd: 5−130−340
4th : 12−289−750
JIS A1-20
JIS A2-15
2
JIS A1-20
216 (8.5)
260 (10.2)
375 (14.8)
304.8 (12.0)
371.475 (14.6)
450.85 (17.8)
1
6-station turret [8-station turret]
6 [8]
Shank height for square tool
mm (in.)
Max. 32 (1¼)
Shank diameter for boring bar
mm (in.)
Max. 80 (3.1)
s
4 <1-station>
Rapid traverse rate
mm/min (ipm)
X: 5,000 (196.9) Z: 8,000 (315.0)
Jog feedrate
mm/min (ipm)
X, Z: 0−5,000 (0−197.0) <20 steps>
Spindle drive motor <30 min/cont>
kW (HP)
45/37 (60/50)
Feed motor
kW (HP)
X: 3.0 (4) Z: 4.2 (5.6)
Hydraulic pump motor
kW (HP)
3.7 (5)
Lubricant pump motor
kW (HP)
0.01 (0.013)
kW (HP)
1.04 (1.4)
Electrical power supply <cont>
I94257D01
kVA
Compressed air supply
MPa (psi), L/min (gpm)
Lubricant tank capacity
L (gal.)
Coolant tank capacity
L (gal.)
Machine height
mm (in.)
Floor space (width×depth)
mm (in.)
kg (lb.)
A-weighted, time-average radiated sound pressure leveldB
58.4
−
(a compressed air supply may be needed, depending on options and peripheral equipment)
6 (1.6) <for slideway> 130 (34.3) <for headstock>
140 (37.0)
2,450 (96.5)
5,167×2,343 (203.4×92.2)
5,197×2,343 (204.6×92.2)
16,000 (35,200)
67−85 (Measurement uncertainty is 4 dB)
JIS: Japanese Industrial Standard
Max. spindle speed: depending on restrictions imposed by the workpiece clamping device, fixture and tool used, it may not be possible to rotate at the maximum spindle speed.
Power sources, machine size: the actual values may differ from those specified in the catalogue, depending on the optional features and peripheral equipment.
Compressed air supply: please be sure to supply clean compressed air <air pressure: 0.7 MPa (101.5 psi), pressure dew point: 10 ℃ (50 °F) or below>.
●　A criterion capacity to select a compressor is 90 L/min (23.8 gpm) per 0.75 kW (1 HP). However, this figure may differ depending on the type of compressors and options attached.
For details, please check the compressor specifications.
●　Noise data: the values were measured at the front of the SL-803C with a maximum spindle speed of 370 min-1. Please contact your sales representative for details.
●　The information in this catalog is valid as of September 2014.
● ● ● JIS A2-20
260 (10.2)
Mass of machine
Noise data
1st : 1−28−73
2nd: 4−80−210
371.475 (14.6)
Coolant pump motor
[　] Option
<Low>
mm (in.)
Turret indexing time
Machine size
1st : 4−86.5−224
2nd: 8−192.3−500
mm (in.)
Number of tool stations
Tank capacity
<High>
Spindle bearing inner diameter
Turret type
Power sources
<standard>
<Standard> 1st : 3−64−166
2nd: 6−142−370
Through-spindle hole diameter
Number of turrets
Motor
1st: 2−39−100
2nd: 3−86−224
3rd: 3−95−250
4th: 9−212−550
4
Type of spindle nose
Feedrate
SL-803C
1,000 (39.3)
Number of spindle speed ranges
Turret
SL-803B
Swing over bed