ANALYSIS OF ELECTRO STATIC DISCHARGE ON GAAS
Transcription
ANALYSIS OF ELECTRO STATIC DISCHARGE ON GAAS
Progress In Electromagnetics Research C, Vol. 22, 179–193, 2011 ANALYSIS OF ELECTRO STATIC DISCHARGE ON GAAS-BASED LOW NOISE AMPLIFIER C.-H. Kim1 , S.-M. Hwang1, * , and J.-H. Choi2 1 Reliability Technology Research Center, Korea Electronics Technology Institute (KETI), Republic of Korea 2 Department of Radio Engineering, Hanyang University, Republic of Korea Abstract—This paper studies static effect of communication Low Noise Amplifier (LNA) that utilizes GaAs wafer. It analyzes the Electro-Static Discharge (ESD) effect, which occurs within communication components, such as GaAs LNA, and describes testing standard and methods. In order to find out GaAs LNA’s susceptibility to static, two well-recognized communication GaAs LNA IC models were selected to be tested. Commercial program allowed measuring of static energy inserted within LNA’s internal circuit by running a simulation about static discharge of GaAs LNA. Then we analyzed malfunctions caused by static and discussed about architectural problem and improvement according to the test and simulation result, from the perspective of GaAs LNA’s electro static discharge. 1. INTRODUCTION As a substitution for silicon semiconductor, Gallium Arsenide (GaAs) element is getting the spotlight today. GaAs is a compound of gallium and arsenic, which is efficient for high-frequency circuit by having faster operation speed and lower heat generation than silicon semiconductor [1]. ESD is a well-known reliability aspect in Si technologies, and it has been seriously addressed during last years in many research papers [2]. It is generally believed that GaAs circuits have a low susceptibility to ESD. ESD is the most common cause of malfunction for low-powered components, such as large scale integration. Among semiconductor product failures, more than 50% of them are caused by ESD and Received 27 April 2011, Accepted 24 June 2011, Scheduled 4 July 2011 * Corresponding author: Soon-Mi Hwang (asfara@keti.re.kr). 180 Kim, Hwang, and Choi overvoltage. In the case of static discharge, electric charge transfer happens instantly and results in dielectric breakdown or metallization melt within semiconductor device from discharged voltage and induced current [3]. Figure 1 illustrates common failure of integrated circuit, and Table 1 shows ESD susceptibility of various electronic devices. LNA is a component that amplifies the signal while lowering the noise figure of high-frequency signal so that it is widely used for telecommunication. The low-noise amplifiers that were selected as the subjects of the reliability assessment were chip-on-board products Figure 1. Common failure of integrated circuit [4, 5]. Table 1. ESD Susceptibility of electronic devices (to human body ESD) [6, 7]. Device Type VMOS MOSFET GaAsFET EPROM JFET SAW OP AMP CMOS Schottky diodes Film resistors Bipolar transistors ECL SCR Schottky TTL Range of ESD Susceptibility (V) 30 ∼ 1800 100 ∼ 200 100 ∼ 800 100 140 ∼ 7000 150 ∼ 500 190 ∼ 2500 250 ∼ 3000 300 ∼ 2500 300 ∼ 3000 380 ∼ 7000 500 ∼ 1500 680 ∼ 2500 1100 ∼ 2500 Progress In Electromagnetics Research C, Vol. 22, 2011 181 that have gallium arsenide semiconductor (GaAs Phemt) on a ceramic substrate. High-frequency signal loss can be reduced by using an amplifier transistor in bare chip and directly mounting the components around the circuit connected with the bare chip transistor on a ceramic substrate. Moreover, thermal stability and reliability, the most vulnerable part of active modules, can be improved because bare transistor chip is 10 times better in thermal conductivity than existing plastic packaging type transistor and easier in heat sink dissipation to ceramic substrate. Despite its features, weak resistance to ESD causes product malfunction and damage to the business. So high-frequency circuit concepts as LNA need specific requirements for possible HF ESD protection. 2. TEST STANDARD AND METHOD FOR ESD 2.1. Test Standard An ESD event can be subdivided into HBM (Human Body Model), MM (Machine Model), and CDM (Charged Device Model). HBM resistance has been most widely used standard for ESD evaluation [8, 9]. Including human body, electrical equivalent circuit of discharge path has the form of double-exponential, and ESD waveform is determined by human body’s charged capacitance and discharge resistance. Figure 2 illustrates HBM’s equivalent circuit and waveform. Rd Cs V High-voltage DC supply I Relay Discharge electrode 4 EUT distribute C and L Cs-150 pF Rd=330 ohm Return connection Current (A) Rch 3 2 1 0 10 20 30 40 50 60 70 80 Time (ns) (a) (b) Figure 2. (a) HBM’s equivalent circuit, (b) HBM’s waveform. As for HBM, the international test method standard for ESD can be categorized into Component and System. Component testing standard has MIL-Std 883 and EIA/JEDEC, while System testing standard includes IEC61000-4-2 and ANSI C.63-16. Table 2 shows the summary of current and proposed HBM ESD standards. 182 Kim, Hwang, and Choi Table 2. Summary of current and proposed HBM ESD standards. Category For Component For System Max. Voltage (Pol. +/-) 2 kV ~ 8 kV MIL-Std 883 EIA/JEDEC 0 ~ 8 kV Test Method 5.1 IEC61000-4-2 0 ~ 8 kV (Contact) 0 ~ 15 kV(Air) (former IEC801-2) 0 ~ 8 kV (Contact) ANSI C.63-16 0 ~ 15 kV(Air) Discharge Network 100 pF/1500 Ω 100 pF/1500 Ω 150 pF/330 Ω 150 pF/330 Ω 2.2. Test Method There are two discharge methods for ESD simulator, air discharge mode and contact discharge mode. In air discharge mode, a spark is formed between the tip and ground [10]. Most of the responses from linear simulator and non-linear arcs determine discharge current. In this case, the simulator current can be modeled using the impedance as seen from ground plane into the discharge tip. This impedance can be trans-formed in the time domain and convoluted with the non-linear arc [11, 12]. This yields the discharge current. Fully modeling the arc via differential equations in a time stepping algorithm is principle possible, but require additional measures to avoid divergence, as the ionization equations are highly sensitive to errors in the electric field across the gap [13, 14]. Most ESD testing is done in contact mode. As the discharge is initiated by a relay and as the impedances as seen from the relay contacts are neither known, nor easy to measure, a different simulation approach needs to be used. It is not a straightforward task to simulate contact mode discharge, although the system can be regarded as linear (provided the relay switched more or less like ideal switch). In contact mode a capacitor and some elements of the simulator are pre-charged. To initiate the discharge a relay is closed. In this paper, we carried out a ESD experiment according to IEC61000-4-2 standard, in contact mode. Progress In Electromagnetics Research C, Vol. 22, 2011 183 Figure 3. Testing figure. Table 3. Test condition. Test Standard IEC61000-4-2 Test Condition Discharge 330 Ω, 150 pF Test Mode Contact Discharge Test Voltage From 1 kV to 4 kV, 1 kV step Test Polarity Positive and Negative Test Interval Over 1 sec. Number of Sample 5 ea/test level Table 4. Test result. A type Test Result Number of of Sample Test Voltage ESD Test Voltage 1 kV 2 kV 3 kV 4 kV 5 5 5 5 Number of Failure 0 5 5 5 B type Number Number of Sample of Failure 5 0 5 0 5 5 5 5 3. TEST RESULT OF ESD 3.1. Test Result ESD test was done on two communication GaAs LNA IC models according to IEC 61000-4-2 standard, in contact mode. Testing equipment was Mini Zap (MZ-15) of Key-Tek. Table 3 shows test condition and Figure 3 illustrates the testing figure. The measurement items are S11 (Input Return Loss), S22 (Output Return Loss), S21 (Gain), Noise figure, IIP3 (Third-order intercept point) and Power consumption. As a result, the failure of sample A was reported at 2 kV, and failure of sample B was reported at 3 kV. 184 Kim, Hwang, and Choi 0 S 22 (dB) S11 (dB) 0 −10 −20 −10 −20 −30 −30 830 840 850 860 870 880 890 Frequency (MHz) 830 840 (a) 850 860 870 880 Frequency (MHz) 890 (b) 5 4 N.F. (dB) S21 (dB) 30 20 10 3 2 1 0 830 840 0 830 850 860 870 880 890 Frequency (MHz) IIP 3 (dB) 30 20 10 0 830 850 860 870 Frequency (MHz) 880 890 (d) Power consumption (W) (c) 840 0.8 0.6 0.4 0.2 0.0 840 850 860 870 880 Frequency (MHz) (e) 890 1 2 3 Test Volltage (V) 4 (f) Figure 4. Measurement performance of Sample A according to different applied voltage. (a) S11 , (b) S22 , (c) S21 , (d) noise figure, (e) IIP3, (f) power consumption. Progress In Electromagnetics Research C, Vol. 22, 2011 0 −10 S 22 (dB) S 11 (dB) 0 185 −20 −10 −20 −30 −30 1950 2000 1950 2000 2050 2100 2150 Frequency (MHz) 2050 2100 2150 Frequency (MHz) (a) (b) 5 4 N.F. (dB) S 21 (dB) 30 20 10 3 2 1 0 0 1950 2000 2050 2100 2150 Frequency (MHz) 1950 2000 2050 2100 2150 Frequency (MHz) (d) Power consumption (W) (c) IIP 3 (dB) 30 20 10 0 1950 2000 2050 2100 Frequency (MHz) (e) 2150 0.8 0.6 0.4 0.2 0.0 1 2 3 Test Volltage (V) 4 (f) Figure 5. Measurement performance of Sample B according to different applied voltage. (a) S11 , (b) S22 , (c) S21 , (d) noise figure, (e) IIP3, (f) power consumption. 186 Kim, Hwang, and Choi (a) (b) Figure 6. ESD induced failure (at 4 kV HBM ESD impulse). (a) Metallization burn-out, (b) line open. (a) (b) Figure 7. Modeling of GaAs LNA. (a) FLO/EMC model, (b) consisting of LNA. Table 4 shows the test result, and Figures 4 and 5 show measurement performance of Samples A, B according to different applied voltages. 3.2. Failure Analysis After the ESD test, the failed samples were carefully examined with optical microscope and Environmental Scanning Electron Microscope (ESEM), for further analysis. From the analysis, either broken wire or burning trace could be observed in each sample. Figure 6 illustrates ESD induced failure at 4 kV HBM ESD impulse. 4. SIMULATION OF ESD 4.1. Numerical Modeling For further analysis on ESD test result of GaAs LNA, a numerical modeling was implemented, using a commercial program, Progress In Electromagnetics Research C, Vol. 22, 2011 187 FLO/EMC6.1 (Flomerics, Co., Ltd.) FLO/EMC’s basic modeling approach is like the following [15, 16]. • Construct EMC model. • Construct a Maxwell equation about the model and interpret 3D vector field using TLM (Transmission-Line Matrix) method. • Find a value from time-domain. • Calculates vector field and magnetic field. Figure 7 illustrates FLO/EMC model of GaAs LNA. The model has two parts; ESD Generator and LNA device. LNA device consists of ceramic substrate, metal plate, and package part. Currnt (A) 4 3 2 1 0 0 10 20 30 40 50 60 70 80 Times (ns) Figure 8. Input waveform of ESD (at 4 kV ESD impulse, defined in IEC61000-4-2). Electric Field (V/m) 4000 3000 2000 1000 0 (a) 0 5 10 15 Distance from Axis (mm) 20 (b) Figure 9. Analysis of electric field distribution (at 4 kV ESD impulse). (a) Electric field distribution, (b) electric field strength. 188 Kim, Hwang, and Choi 4.2. Simulation Result Figure 8 illustrates and compares among input waveform of contact discharge 4 kV, defined in IEC61000-4-2, the actual waveform measured from GaAs LNA static discharge experiment, and input waveform from static discharge test modeling. The waveform from the actual experiment and the model are almost identical to the standard waveform. Figure 8 compares the accuracy of electro static wave which would be entered on testing sample. (This wave is not the one that passes through LNA). Simulated wave has a similar overall shape to that of the ideal wave but yet, not identical. Every time when a measurement is taken, there exists a slight difference. It seems to be a human or measurement error. Simulation result suggests that LNA input circuit’s energy rises as applied static level increases. Figure 9 illustrates analysis of electric field distribution, which occurred within LNA’s circuit during the static discharge experiment. When 4 kV ESD was applied, maximum of 36,000 V/m electric field was distributed throughout the entire circuit. 5. ESD SOLUTION FOR GAAS LNA LNA failure caused by ESD show disconnection or burning in LNA module’s input/output port. This might occur during production or transportation process when a worker’s accumulated static instantly flows into the product. It happens more frequently for GaAs wafer than silicon wafer because GaAs is weak at statics. The best solution would be to increase its resistance to static, however, its physical property make it difficult. Hence this thesis took the next best solution to improve the circuit. To solve a case where ESD current harms the circuit through Vee C3 C4 R1 L3 D1 C 1 L 2 RF IN C2 C5 R3 RF OUT R2 L1 Input Matching circuit Input Matching circuit (a) Figure 10. (b) LNA. LNA with protective diode. (b) (a) Matching circuit, Progress In Electromagnetics Research C, Vol. 22, 2011 0 S 22 (dB) 0 S 11 (dB) 189 −10 −20 −30 −10 −20 −30 830 840 850 860 870 880 890 830 840 850 860 870 Frequency (MHz) Frequency (MHz) (a) (b) 880 890 880 890 5 4 N.F. (dB) S 21 (dB) 20 10 0 840 850 860 870 880 IIP 3 (dB) 0 830 890 840 850 860 870 Frequency (MHz) Frequency (MHz) (c) (d) 30 20 10 0 830 2 1 Power consumption (W) 830 3 0.8 0.6 0.4 0.2 0.0 840 850 860 870 880 890 1 2 3 Frequency (MHz) Test Volltage (V) (e) (f) 4 Figure 11. Measurement performance of improved Sample A according to different applied voltage. (a) S11 , (b) S22 , (c) S21 , (d) noise figure, (e) IIP3, (f) power consumption. Kim, Hwang, and Choi 0 0 −10 −10 S 22 (dB) S 11 (dB) 190 −20 −20 −30 −30 1950 1950 2000 2050 2100 2150 Frequency (MHz) (a) 2000 2050 2100 Frequency (MHz) 2150 (b) 5 4 N.F. (dB) S 21 (dB) 30 20 10 3 2 1 0 0 1950 2000 2050 2100 Frequency (MHz) 1950 2150 Power consumption (W) IIP 3 (dB) 30 20 10 0.8 0.6 0.4 0.2 0.1 1950 2000 2050 2100 Frequency (MHz) (e) 2150 (d) (c) 0 2000 2050 2100 Frequency (MHz) 2150 1 2 3 Test Volltage (V) 4 (f) Figure 12. Measurement performance of improved Sample B according to different applied voltage. (a) S11 , (b) S22 , (c) S21 , (d) noise figure, (e) IIP3, (f) power consumption. Progress In Electromagnetics Research C, Vol. 22, 2011 (a) 191 (b) Figure 13. Analysis of LNA (at 4 kV HBM ESD impulse). (a) Before improved circuit, (b) after improved internal circuit. Table 5. ESD test result of the improved circuit. Test Result Test Voltage ESD Test Voltage 1 kV 2 kV 3 kV 4 kV A typle B typle Number of Number of Number Number of Sample Failure of Sample Failure 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 directly connected path inside a product, blocking and diverting will be the answer. Blocking increases impedance of ESD-induced noise current path, and Diverting changes current’s path so that noise current would not pass internal circuit. Considering the size, blocking method shall be more appropriate for a product like LNA. In this paper, we constructed a circuit with ideal protective diode, selected from series of tests. By inserting diode to the input, the input circuit’s impedance has increased, and such increase could block the sudden flow of excess current induced by static. Figure 10 illustrates LNA and matching circuit in LNA with protective diode. The identical ESD test was carried out, following IEC61000-4-2 standard, after the circuit improvement installed. As a result, both samples A and B showed resistance to at least 4 kV or more. Table 5 shows ESD test result of the improved circuit, and Figures 11 and 12 show each sample’s new measurement property for different applied voltages. Figure 13 shows analysis of LNA’s improved internal circuit, observed by ESEM. 6. CONCLUSION This paper researches on the static effect of communication low-noise amplifier that utilizes GaAs wafer. It describes the effect of static on low powered circuit, such as GaAs LNA, and widely used static 192 Kim, Hwang, and Choi test standard and method, which it implemented to carry out an experiment on GaAs LNA’s resistance to statics. ESD test was done on two communication GaAs LNA IC models, and the result showed that they both had weak resistance to ESD: less than 2 kV for sample A and less than 3 kV for sample B. 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