Ball Lock Selection Guide

Transcription

Ball Lock Selection Guide
J ERG EN S WO RKH O LD I N G S O LU TI O N S
PRE-ENGINEERED BALL LOCK® MOUNTING SYSTEMS
FOR HURCO MACHINES
VMX24i
VMX30i
VMX42i
JERGENS INC.
1.877.426.2504
|
| 15700 S. Waterloo Road. Cleveland, OH 44110-3898
www.jergensinc.com
|
workholding@jergensinc.com
Tabel of Contents
Ball Lock® Selection Guide How To ........................................................................................................................ 3
Ball Lock® Mounting System Components ............................................................................................................ 4
Fixture Plates ....................................................................................................................................................... 5-7
Hurco Models .................................................................................................................................................... 8-50
VMX24i ................................................................................................................................................. 15-20
VMX30i ................................................................................................................................................. 21-39
VMX42i ................................................................................................................................................. 40-50
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Ball Lock Selection Guide
How To Use This Guide
1. Review the “How the Ball Lock Mounting System Works” section for an overview of the system and
components
2. Select a specific machine tool model and subplate.
a. The opening machine model page includes the machine table specifications used for that
machine.
b. The following page/pages contain specific subplates designed for that machine model and table
specifications.
c. Each subplate page lists the color coded fixture plates that will fit that subplate. Each machine
may have one or more subplate/fixture plate combinations.
d. Use the “fixture plate examples” contained in the guide to help select a fixture plate for typical
applications. Fixture plates are color coded to assist in using the example when selecting it for a
specific machine.
e. Use the check boxes to identify subplates to be selected. You can then print these pages for
reference when preparing a request for quote or placing an order.
3. Use the “Subplate Mounting and Quote Form” to assist in selecting the required subplate mounting
components.
a. This form lists the required mounting hardware for each subplate you select.
b. You can fill in the number of subplates into the form for reference.
c. The mounting hardware listed is for one subplate. When requesting a quote or ordering more
than one subplate, the total components required must be increased accordingly.
4. Use the “Fixture Plate and Vise Quote Form” to assist in selecting the required fixture plates and ball
lock shanks required for mounting.
a. This form lists the ball lock shanks and part number for each subplate selected.
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As always, please do not hesitate to contact Jergens Workholding Solutions for engineering assistance.
The Ball Lock® Configurator Tool
Jergens Workholding Solution group also has an On-Line Configurator Tool called the Ball Lock® Wizard. This
tool allows the user to create a configured system of subplates, fixture plates and vises to design a quick
change system that will work for your machine tool make and model. The on line program is available on:
http://www.jergensinc.com OR http://jergens.configurators.com/ext/Login
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How the Ball-Lock Mounting System works.
BALL-LOCK SHANKS
BALL-LOCK BASE VISES
OR FIXTURE PLATES
SOCKET HEAD
CAP SCREWS
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MACHINE TABLE
SINE FIXTURE KEYS
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SUBPLATE
T-SLOT NUTS
MACHINE TABLES- come in various sizes, t-slot sizes, number of t-slots and also drilled & tapped configurations.
SUBPLATES- can be made to suit your needs in addressing your manufacturing quick-change requirements.
SINE FIXTURE KEYS- are used to align the subplate to a t-slotted table during the installation of the subplate to your
machine table.
T-SLOT NUTS- are used in the fastening of the subplate to the machine table.
SOCKET HEAD CAP SCREW’S- are installed thru the subplate and into the t-slot nots to lock down the subplate to the
machine table.
BALL-LOCK BASE VISES OR FIXTURE PLATES- allow you to change out your vises or fixture in minutes within +/-.0005
repeatability versus hours of set-up and indicating in the vise or fixture.
BALL-LOCK SHANKS- are used to locate and lock the vises or fixtures to the receiver bushings installed in the subplate
with 2-1/2 turns to lock or release with low torque and high clamping forces.
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FIXTURE PLATES- shown below are color coded Fixture Plates to assist in determining the various subplate options to
best suit your manufacturing quick change requirements.
28711(ALUM)/28811(STEEL)
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28715(ALUM)/28815(STEEL)
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28713(ALUM)/28813(STEEL)
28801(STEEL)
28719(ALUM)/28819(STEEL)
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FIXTURE PLATES- shown below are color coded Fixture Plates to assist in determining the various subplate options to
best suit your manufacturing quick change requirements.
28727(ALUM)/28827(STEEL)
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28745(ALUM)/28845(STEEL)
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28705(ALUM)/28805(STEEL)
28706(ALUM)/28806(STEEL)
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BALL-LOCK BASE VISES- shown below are color coded Vises to assist in determining the various subplate options to best
suit your manufacturing quick change requirements.
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49405(4” VISE BALL-LOCK BASE)
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49406(6” VISE BALL-LOCK BASE)
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VMX24i
Table Specifications
•
•
•
•
•
Table Travel (X, Y, Z): 24” x 20” x 24”
Table Dimensions (L x W): 30” x 20”
Maximum Weight on Table: 3000 lbs
T-Slot Width: .708” (18mm)
T-Slot Center Distance: 3.937” (100mm)
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VMX24i-001
30 X 20 X 1.25
VMX24i-001
28711 Aluminum
28811 Steel
28715 Aluminum
28815 Steel
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28713 Aluminum
28813 Steel
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28801
28727 Aluminum
28827 Steel
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VMX24i-002
30 X 20 X 1.25
VMX24i-002
VMX24i-001
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28705 Aluminum
28805 Steel
28713 Aluminum
28813 Steel
28715 Aluminum
28815 Steel
28801 Steel
28727 Aluminum
28827 Steel
49405 4” Vise Ball-Lock Base
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VMX24i-003
30 X 20 X 1.25
VMX24i-003
28705 Aluminum
28805 Steel
28713 Aluminum
28813 Steel
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28706 Aluminum
28806 Steel
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28801 Steel
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28715 Aluminum
28815 Steel
28719 Aluminum
28819 Steel
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VMX24i-003(continued)
30 X 20 X 1.25
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28827 Steel
49405 4” Vise Ball-Lock Base
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28727 Aluminum
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49406 6” Vise Ball-Lock Base
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VMX24i-004
30 X 20 X 1.25
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VMX24i-004
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28706 Aluminum
28806 Steel
28715 Aluminum
28815 Steel
28713 Aluminum
28813 Steel
28801 Steel
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VMX24i-004(continued)
30 X 20 X 1.25
VMX24i-004
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28719 Aluminum
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28819 Steel
28727 Aluminum
28827 Steel
49406 6” Vise Ball-Lock Base
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VMX24i-005
30 X 20 X 1.25
VMX24i-005
2015
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28711 Aluminum
28811 Steel
28715 Aluminum
28815 Steel
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28713 Aluminum
28813 Steel
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28801 Steel
28745 Aluminum
28845 Steel
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VMX24i-006
30 X 20 X 1.25
VMX24i-006
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28705 Aluminum
28805 Steel
28713 Aluminum
28813 Steel
28715 Aluminum
28815 Steel
28801 Steel
28745 Aluminum
28845 Steel
49405 4” Vise Ball-Lock Base
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VMX24i-007
30 X 20 X 1.25
28705 Aluminum
28805 Steel
28716 Aluminum
28813 Steel
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28706 Aluminum
28806 Steel
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28801 Steel
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28715 Aluminum
28815 Steel
28719 Aluminum
28819 Steel
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VMX24i-007(continued)
30 X 20 X 1.25
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28745 Aluminum
VMX24i-007
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28845 Steel
49405” Vise Ball-Lock Base
49406 6” Vise Ball-Lock Base
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VMX24i-008
30 X 20 X 1.25
VMX24i-008
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28706 Aluminum
28806 Steel
28715 Aluminum
28815 Steel
28713 Aluminum
28813 Steel
28801 Steel
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VMX24i-008(continued)
30 X 20 X 1.25
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28719 Aluminum
VMX24i-008
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28819 Steel
28745 Aluminum
28845 Steel
49406 6” Vise Ball-Lock Base
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VMX30i
Table Specifications
•
•
•
•
•
Table Travel (X, Y, Z): 30” x 20” x 24”
Table Dimensions (L x W): 40” x 20
Maximum Weight: 3000 lbs
T-Slot Width: .708” (18mm)
T-Slot Center Distance: 3.937” (100mm)
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VMX30i-001
40 X 20 X 1.25
VMX30i-001
28711 Aluminum
28811 Steel
28715 Aluminum
28815 Steel
28719 Aluminum
28819 Steel
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28713 Aluminum
28813 Steel
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28801 Steel
28727 Aluminum
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28827 Steel
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VMX30i-002
40 X 20 X 1.25
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VMX30i-002
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28705 Aluminum
28805 Steel
28711 Aluminum
28811 Steel
28713 Aluminum
28813 Steel
28715 Aluminum
28815 Steel
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VMX30i-002(continued)
40 X 20 X 1.25
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28801 Steel
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VMX30i-002
28727 Aluminum
28827 Steel
49405 4” Vise Ball-Lock Base
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VMX30i-003
40 X 20 X 1.25
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VMX30i-003
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28705 Aluminum
28805 Steel
28715 Aluminum
28815 Steel
28713 Aluminum
28813 Steel
28801 Steel
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VMX30i-003(continued)
40 X 20 X 1.25
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28719 Aluminum
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28819 Steel
VMX30i-003
28727 Aluminum
28827 Steel
49405 4”Vise Ball-Lock Base
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VMX30i-004
40 X 20 X 1.25
VMX30i-004
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28705 Aluminum
28805 Steel
28706 Aluminum
28806 Steel
28713 Aluminum
28813 Steel
28715 Aluminum
28815 Steel
28719 Aluminum
28819 Steel
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28801 Steel
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VMX30i-004(continued)
40 X 20 X 1.25
VMX30i-004
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28827 Steel
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28727 Aluminum
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VMX30i-004
49405 4” Vise Ball-Lock Base
49406 6" Vise Ball-Lock Base
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VMX30i-005
40 X 20 X 1.25
VMX30i-005
28706 Aluminum
28806 Steel
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28711 Aluminum
28811 Steel
28713 Aluminum
28813 Steel
28715 Aluminum
28815 Steel
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VMX30i-005(continued)
40 X 20 X 1.25
,
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28727 Aluminum
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28801 Steel
2015
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VMX30i-005
28719 Aluminum
28827 Steel
28819 Steel
49406” Vise Ball-Lock Base
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VMX30i-006
40 X 20 X 1.25
28711 Aluminum
28811 Steel
28715 Aluminum
28815 Steel
28719 Aluminum
28819 Steel
VMX30i-006
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28713 Aluminum
28813 Steel
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28801 Steel
28745 Aluminum
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28845 Steel
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VMX30i-007
40 X 20 X 1.25
VMX30i-007
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28705 Aluminum
28805 Steel
28711 Aluminum
28811 Steel
28713 Aluminum
28813 Steel
28715 Aluminum
28815 Steel
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VMX30i-007(continued)
40 X 20 X 1.25
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VMX30i-007
28745 Aluminum
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28801 Steel
2015
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28845 Steel
49405 4” Vise Ball-Lock Base
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VMX30i-008
40 X 20 X 1.25
28705 Aluminum
28805 Steel
28715 Aluminum
28815 Steel
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VMX30i-008
28713 Aluminum
28813 Steel
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28801 Steel
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VMX30i-008(continued)
40 X 20 X 1.25
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28819 Steel
28745 Aluminum
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28719 Aluminum
2015
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VMX30i-008
28845 Steel
49405 4” Vise Ball-Lock Base
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VMX30i-009
40 X 20 X 1.25
VMX30i-009
2015
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28705 Aluminum
28805 Steel
28713 Aluminum
28813 Steel
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28806 Steel
28715 Aluminum
28815 Steel
28719 Aluminum
28819 Steel
28706 Aluminum
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28801 Steel
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VMX30i-009(continued)
40 X 20 X 1.25
VMX30i-009
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28845 Steel
49405 4” Vise Ball-Lock Base
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28745 Aluminum
2015
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49406 6” Vise Ball-Lock Base
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VMX30i-010
40 X 20 X 1.25
VMX30i-010
28706 Aluminum
28806 Steel
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28711 Aluminum
28811 Steel
28713 Aluminum
28813 Steel
28715 Aluminum
28815 Steel
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VMX30i-010(continued)
40 X 20 X 1.25
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28745 Aluminum
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28801 Steel
2015
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VMX30i-010
28719 Aluminum
28845 Steel
28819 Steel
49406” Vise Ball-Lock Base
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VMX42i
Table Specifications
•
•
•
•
•
Table Travel (X, Y, Z): 42” x 24” x 24”
Table Dimensions (L x W): 50” x 24”
Maximum Weight on Table: 3000 lbs
T-Slot Width: .708” (18mm)
T-Slot Center Distance: 3.937 (100mm)
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VMX42i-001
50 X 24 X 1.25
VMX42i-001
28713 Aluminum
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28813 Steel
28715 Aluminum
28815 Steel
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28801 Steel
28719 Aluminum
28727 Aluminum
28819 Steel
28827 Steel
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VMX42i-002
50 X 24 X 1.25
VMX42i-002
28711 Aluminum
28811 Steel
28715 Aluminum
28815 Steel
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28713 Aluminum
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28727 Aluminum
28813 Steel
28801 Steel
28827 Steel
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VMX42i-003
50 X 24 X 1.25
28706 Aluminum
28806 Steel
28715 Aluminum
28815 Steel
VMX42i-003
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28713 Aluminum
28813 Steel
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28801 Steel
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VMX42i-003(continued)
50 X 24 X 1.25
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28819 Steel
VMX42i-003
28727 Aluminum
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28719 Aluminum
2015
.
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p
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28827 Steel
49406 6” Vise Ball-Lock Base
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VMX42i-004
50 X 24 X 1.25
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VMX42i-004
28705 Aluminum
28805 Steel
28713 Aluminum
28715 Aluminum
28815 Steel
28801 Steel
28727 Aluminum
28827 Steel
49405 4” Vise Ball-Lock Base
,
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ens
45
28813 Steel
877.426.2504 / workholding@jergensinc.com
VMX42i-005
50 X 24 X 1.25
VMX42i-004
28813 Steel
28801 Steel
28715 Aluminum
,
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n
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28713 Aluminum
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28719 Aluminum
28745 Aluminum
28815 Steel
28819 Steel
28845 Steel
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VMX42i-006
50 X 24 X 1.25
VMX42i-006
28711 Aluminum
28811 Steel
28715 Aluminum
28815 Steel
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c
p
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28713 Aluminum
,
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n
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28745 Aluminum
28813 Steel
28801 Steel
28845 Steel
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VMX42i-007
50 X 24 X 1.25
28706 Aluminum
28806 Steel
28715 Aluminum
28815 Steel
VMX42i-007
eg
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2015
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c
p
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28713 Aluminum
28813 Steel
,
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28801 Steel
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VMX42i-007(continued)
50 X 24 X 1.25
eg
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28819 Steel
VMX42i-007
28745 Aluminum
,
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ens
28719 Aluminum
2015
.
c
p
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C r
28845 Steel
49406 6” Vise Ball-Lock Base
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VMX42i-008
50 X 24 X 1.25
VMX42i-008
eg
tJ
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2015
.
c
p
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28706 Aluminum
28806 Steel
28713 Aluminum
28813 Steel
28715 Aluminum
28815 Steel
28801 Steel
28745 Aluminum
28845
49405 4” Vise Ball-Lock
,
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50
877.426.2504 / workholding@jergensinc.com

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