Tested to perform for over 1000000 cycles at an opening

HIGH-SPEED, HIGH-CYCLE
Tested to perform for over
1,000,000 cycles at an
opening speed of up to 24”
per second - 3 times faster
than standard coiling or
overhead sectional doors.
Cycle-Master 1024 high-speed, high-cycle doors provide a proven combination of steel door
security, minimal maintenance requirements and exceptional cycle life unmatched by other
performance doors.
Cycle-Master 1024 doors are tested to perform for over a million cycles at an opening speed of
up to 24” per second - three times faster than standard coiling or overhead sectional doors.
Designed to maximize your return on investment, the 1024 door provides the lowest
lifetime cost and lowest cost-per-cycle versus other high-speed slatted products.
And, its cost-per-cycle savings dramatically increase when compared to standard coiling
doors that may be mistakenly considered for high-cycle openings.
Durability, environmental separation qualities and ease of repair after impact
makes 1024 doors the superior choice for high-use openings.
Benefits
Applications
• Increased productivity at high traffic openings
• Improved security and prevent unwanted entry at sensitive openings
• Maximize energy savings by quickly sealing your building
• Fully operational under wind loads up to 10 PSF
• Durable and sustainable design: 1,000,000 cycles, 5 year warranty
•Distribution
•Government
•Manufacturing
•Parking
•Transportation
• Secure Entry/High Security
Hood: Protective square sheet metal enclosure for the curtain provides
weather resistance at the head of the door and helps maintain alignment
Material & Finish: Stainless steel 300 series #4 finish or galvanized steel
with powder coat finish in gray, tan or white
1 0 2 4 D R I V E & CO N T R O L S YS T E M
Q U I C K & E A S Y I N S TA L L AT I O N
Provided complete as standard:
Motor: UL listed, SEW Eurodrive TEFC variable speed
motor with sprocket and chain drive horizontally
mounted to unitized structure. High performance brake.
Brackets/Coil Box Assembly: Steel plate brackets
are part of the unitized coil box assembly with
the curtain and barrel. Access hatch for ease
of servicing. Both drive and tension brackets
furnished with precision ball bearings.
Standard Material & Finish:
Steel with dark bronze powder coat finish
R E D U C E M A I N T E N A N C E & R E P L AC E M E N T CO S T S
Springless Shaft: Steel pipe not less than 6 5/8” diameter.
Springless design reduces maintenance requirements
and facilitates cycle capacity.
Standard Material: Steel
Control Panel:
Wall mounted starter. PLC
controller with variable
frequency drive featuring
soft-start and soft-stop at
both ends of limit travel.
NEMA 4 rated for harsh
weather environments.
20” x 24” x 8”
CO N T I N U O U S D U T Y D E S I G N
Operation: Sprocket and chain driven motor
operation standard. Doors operate by rotating
the shaft gear end. Auxiliary hand chain included
as standard.
S TA N D A R D S A F E T Y F E AT U R E S
UL 325-2010 Compliant Photo Eye Sensors: Interruption of the beam before the door fully closes
causes the door to immediately stop downward travel
and reverse direction to the fully open position
M I N I M I Z E W E A R & T E A R O N C U R TA I N
Safety-Master™ Light Curtain Technology:
Built into the guide assembly and extending
approximately over six feet high from the finished floor
on both sides, traffic cannot travel through the opening
without being detected. If the door is cycling and an
object passes through the curtain beams, the door
will automatically reverse to the open position.
Guides: Sealing, self-lubricating UHMW
anti-wear strips provided to greatly reduce friction
and curtain wear. 1024 Doors are built to withstand
up to 20 PSF maximum wind load and are
operational up to 10 PSF maximum wind load.
Consult factory for higher wind load availability.
Standard Material & Finish: Steel angles with
powder coat finish in gray, tan or white
OPTIONS
•
•
E X T E N D C U R TA I N L I F E
W E A R - R E S I S TA N T, H I G H - C YC L E F I N I S H
Bottom Bar: Two 2” x 2” x 3/16” back to back
structural steel angles
Standard Material & Finish: Steel with powder
coat finish in gray, tan or white
Curtain: Interlocking roll formed slats with
endlocks riveted to ends of alternate slats
to maintain slat alignment and prevent wear
Standard Material & Finish: 18 ga. galvanized
steel with rust-inhibiting CycleCote powder coat
finish in gray, tan or white. Insulated Curtain
(exterior/interior): 22/22 ga. Galvanized steel
with rust-inhibiting CycleCote powder coat finish
in gray, tan or white.
M I N I M I Z E A I R I N F I LT R AT I O N
Perimeter Sealing: Guides furnished with double brush weather strip
for sealing and reduced wear. Wireless sensing edge astragal provides
positive close at the floor. 1024 Insulated also furnished with lintel seal.
•
•
•
Activation Devices: Motion detector, induction loop,
additional photo eyes
Sensing Devices: Presence sensor, additional photo eyes, wireless sensing edge
“Warning to Close” Annunciators: Strobe, beacon, horn
Two-Door Interlocks
• Vision Windows
Long Distance Wiring
• Fenestrated Slats
C YC L E COT E ™ P O W D E R CO AT F I N I S H
Cookson’s CycleCote­­™ Powder Coat Finish provides a
low coefficient of friction wear-resistance for added
durability. Consult factory for available colors.
OPTIONAL FINISHES
•
•
•
•
Stainless steel, 300 series #4 finish
Hot-dip galvanizing on steel components
FinalCote­­™ powder coat finish in selected color
Zinc Rich Gray corrosion resistant powder coating
MOUNTING & CLEARANCES
BOTTOM
BAR
DISCONNECT
CHAIN
Chain Keeper
Padlock (by other)
Max. 1/4” Shank
10”
EMERG
HAND
CHAIN
FINISH FLOOR
14”
14”
6.5”
Bottom
Bar
Emer
Hand
Chain
Chain Keeper
Padlock (by other)
Max. 1/4” Shank
JAMB OPENING WIDTH
GUIDE BRUSH
CONCRETE WALL
CONSTRUCTION
4”
4”
UHMW
WINDLOCK BAR
GUIDE OPENING WIDTH
GUIDE
BRUSH
2” +UHMW
WINDLOCK
BAR
4”
.5”
2” +4”
2”
4”
14”
GUIDE
BRUSH
UHMW
WINDLOCK
BAR
20”-26”
15”
Safet y
Br ake
Clear Opening HT
6.5”
13.5” - 15.5”
25.5” to 40.5”
20”x 24” Control Box
SAFETY
BRAKE
LINTEL
BRUSH
20”-26”
13.5”-15.5”
CLEAR OPENING HT 20”-26”
20”x 24” Control Box
3HP<14”
5HP>16”
22” - 26”
15”
3” CLEARANCE
REQUIRED FOR
INSTALLATION
25.5” - 40.5”
BETWEEN JAMBS
.5”
FACE OF WALL
Face of Wall Mount: Maintains clearance of full opening, minimal exposed components.
Standard construction Cycle-Master 1024 Service and Insulated doors are built
to order to fit specific opening dimensions to max. 30’ wide or max. 20’ high.
© 10.2015
1901 S. Litchfield Rd. • Goodyear, AZ 85338 • Phone: (800) 390-8590 • Fax: (866) 448-6804 • An ISO 9001:2008 Registered Company
Visit Cooksondoor.com or contact Architectural Design Support: ADS@Cooksondoor.com or (800) 390-8590, ext. 1280