Key Projects - Enmac Sekutu Sdn Bhd

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Table of Contents
Corporate Profile
Capabilities
Core Services
2
Services
Strengths
3
Key Projects
Overseas Projects
5
District Cooling Systems
6
Combined Cycle Power Plant
7
Highway Projects
7
Industrial / Chemical Plants
8
Aerospace Systems
13
Hospital and Medical Centre
14
Commercial Complexes
15
Hotels and Resorts
16
Residential Projects
17
Mixed Development
18
Renewable Energy and Energy Efficiency
Solar Photovoltaic Feed in Tariff (FiT)
20
Palm Oil Mill Effluent Treatment and Water Recycling System
20
Biogas Plant Integration with Palm Oil Mill
22
Smart City
Smart City and ICT
24
Corporate Profile
Enmac Sekutu Sdn Bhd is an established professional engineering consultancy firm based in
Malaysia specialising in Mechanical and Electrical engineering services. Our company was founded in
1986 and incorporated as a Private Limited Company (Sdn Bhd) in 1996.
Our company serves as an one stop solution centre. We provide tailored solutions and we
collaborate with relevant specialists to deliver results in adherence to the clients’ needs and in
compliance with authority standards.
Our core services include :
■ Mechanical and Electrical Engineering Design
■ Project Management and Consultancy
Our engineering personnel are registered Professional Engineers (PE) in their respective fields.
We are a dedicated team of professionals from different disciplines working together to produce costeffective results in a timely manner.
Our company philosophy is :
“Ethical conduct, mutual trust and teamwork to complete projects on
time and within budget.”
1
Capabilities
Core Services
Enmac Sekutu is capable in providing consultation services during all phases of industrial,
commercial and residential projects. We have undertaken diverse roles ranging from initial concept
planning to detailed engineering design, authority liaison and project management.
Our extensive industry experience has equipped us with valuable knowledge and know hows to
ensure smooth completion of projects. We routinely collaborate with specialists to ensure all aspects of
projects are considered and serves the clients’ best interests.
Supported by a team of professional engineers, draughtsman, technical assistants and other
service oriented management and administrative staff, Enmac Sekutu is confident in value adding to
your projects in a timely manner.
Our key capabilities are in :
Project Management
and Consultancy
Engineering Design
We assist clients in identifying project
feasibility and provide services in
project planning and development.
Our accrued industry experience and
in-depth knowledge of authorities
liaisons are valuable asset for project
development.
We specialise in Mechanical and
Electrical system design in
compliance with authority
requirements and standards with
the aid of state of the art
softwares.
2
Services
We provide a broad scope of Mechanical and Electrical engineering services with primary focus
on building services and power delivery systems. We work closely with clients to understand their
needs and determine the services best suited to their needs and determine the services best suited to
their requirements.
We provide one stop solution by engaging with relevant specialists for project evaluation when
necessary for optimum project outcome. Emerging technologies are often suggested and deliberated
for incorporation into new projects as part of our value adding strategy.
Our company also has experience in liaising with local authorities to satisfy design standards
and public safety requirements. We have technical expertise and know hows to assist you in
maximising your projects’ potential.
Strengths
We have accumulated and developed valuable experience through our expansive operations. We are a
company that strives to provide optimum cost effective results :
✦
We adopt a professional approach towards every project.
✦
We have the ability and resources to mobilise and provide highly qualified professional
personnel.
✦
Our team has extensive experience in diverse range of projects.
✦
Our company is multi-cultural and multi-lingual.
✦
Up to date project evaluation techniques and management procedures are adopted to
support in providing high quality service.
3
Our design and consulting services encompass :
Building Services
Project Management
and Consultancy
We provide integral Mechanical and
Electrical building services including:
We assess project feasibility and proactively
engage specialists for optimum outcome and
in compliance with authority standards.
‣ Fire Protection Systems
‣ HVAC Systems
‣ Plumbing Services
‣ HT & LT Transmission and Distribution
‣ Client Engineer
Networks
‣ Independent Engineer
‣ Local authority submission and liaison
‣ Feasibility studies and Cost analysis
‣ Network and engaging specialists
‣ Project planning and development
‣ Project Co-ordination
‣ Turnkey project structure and procedures
‣ Negotiation of Power Purchase
Agreement
‣ Main Switchboards and Distribution
Boards
‣ Standby Generator Sets
‣ Luminaries
‣ Telecommunications
‣ ELV Systems
‣ Earthing and Lightning Protection Systems
‣ Horizontal and Vertical Transportation
Systems
‣ Liquefied Petroleum Gas (LPG) Systems
Specialised Systems
We specialise in design and integration of power delivery systems and industrial plant
systems. We actively seek out new technologies and strategies which best serve
stakeholders’ interests. We are committed in delivering renewable energy programs to
reduce our environmental impact.
‣ Co-Generation plants and District Cooling
Systems
‣ Power Plant design and Infrastructure
reticulation
‣ Pipe Networks and Pressure Vessels
‣ Oil and Bitumen Storage Facilities
‣ Green Agriculture
‣ Waste disposal systems
‣ Township Planning
‣ Palm Oil Mills
‣ Smart Grid Integration
‣ Biofuel projects
‣ IPP Generation
‣ Landfill Biomass Power Plant
‣ LPG and Natural Gas Projects
‣ Solar PV Plants
‣ Airplane Docking Systems
‣ Biogas Plants
‣ Data Centre Development
4
Key Projects
Overseas Projects
‣ HVAC system design for Cocoa processing plant in Côte d’Ivoire (2012)
‣ Engineering system design for Palm Oil Refinery in Mozambique (2012)
‣ Engineering system design for 45T FFB/hr Palm Oil Mill in Batik Nau, Bengkulu, Indonesia
(2008)
‣ Engineering system design for 60T FFB/hr Palm Oil Mill in Seluma, Bengkulu, Indonesia (2008)
‣ Feasibility studies for 2 x 600 MW coal-fired power plant in Dominican Republic (2004)
‣ Township planning and engineering design for Nanyang Industrial Park in Huai Bei, Anhui
Province, China (2002)
‣ Aircraft docking system M&E design for Thai Airways at U-Tapao Airport, Thailand (2000)
5
District Cooling Systems
40 MW KLIA2 District Cooling Plant,
Sepang
Acted as PMC and Independent Engineer
The Curve Shopping Complex, Petaling
Jaya
Upgrade design and supervision
We performed design proposals and feasibility studies for the following projects :
• 15 MW & 15,000 RT Plant in Bandar Baru Klang for PNSB Acmar (1995-1997)
• 30 MW, 10,000 RT & 300 Ton steam/hour Plant for Chunghwa Picture Tube (2000)
Our company participated in the following project tenders :
• Putrajaya Precinct 2G3 and 2G4
• Doha International Airport
6
Combined Cycle Power Plant
1,750 MW Tunku Jaafar Combined Cycle
Power Station, Port Dickson
Local submitting engineer for Mitsubishi Heavy
Industries (MHI)
300 MW Gelugor Combined Cycle Power
Plant, Penang
Local submitting engineer for Kawasaki Heavy
Industries (KHI)
Highway Projects
LED streetlighting along Kuala Lumpur Karak Highway
7
Industrial / Chemical Plants
Liquified Natural Gas Plant and Nitrogen
Generation Unit at MLNG Complex, Bintulu,
Sarawak
Local Submitting Engineer and DOSH and DOE
approval application representative for Linde Group
Ethylene Oxide and Ethylene Glycol
(MEOG) Plant, Kertih, Kuala Terengganu
Consultant for Toyo Engineering Corporation
Ethylene Petrochemical Plant, Kertih, Kuala
Terengganu
Consultant for Toyo Engineering Corporation
Gas Processing Plant DPCU (II), Kertih,
Kuala Terengganu
Consultant for Toyo Engineering Corporation
8
Aromatic Gas Plant (KR II), Kertih, Kuala
Terengganu
Consultant for Toyo Engineering Corporation
Bitumen Plant for Shell Malaysia Sdn Bhd,
Tanjung Gelang
Chemical Plant Extension for Polyplastics
Asia Pacific Sdn Bhd, Gebeng
Consultant for Mitsubishi Kakoshi Kaisha (MKK)
PVC Paste Plant construction and
extension for Kaneka Sdn Bhd, Gebeng
Consultant for Mitsubishi Kakoshi Kaisha
9
Colour Picture Tube Industrial Complex for
Chunghwa Picture Tube Corporation,
Subang
Process system design and steam piping
system upgrade for Genting Sanyen Paper
Mill, Kuala Langat
Ball Bearing Factory for SKF, Nilai
Hot Rolled Steel Mill for China Jigang
Dimensi, Kuantan
10
Pharmaceutical Factory for Kota Pharma
Sdn Bhd, Malacca
Pharmaceutical Factory for YSP, Bangi
Ductile Iron Pipe Factory for Suasa Unik
Sdn Bhd, Kuantan
Food and Household Product Factory for
CNI Enterprise, Glenmarie Industrial Park,
Shah Alam
11
We also served as consultants in the following industrial complexes :
•
Hydrogen Plant for Fatty Chemical Acid Plant in Prai, Penang with Mitsubishi Kakoshi Kaisha
•
Vinyl Chloride Monomer Plant in Kertih, Terengganu for Petronas with Toyo Engineering
Corporation
•
Waste Processing and Recover Plant in Kemaman, Terengganu for Aldwick EnviroManagement
•
BASF OXO Complex for Petronas Chemicals Sdn Bhd with Toyo Engineering Corporation
•
Paper Mill for Union Paper Industries in Bentong, Pahang
•
Copper Rod factory for Metrod Sdn Bhd
•
Mount Building for Chunghwa Picture Tubes Components Sdn Bhd in Kampar, Perak
•
Overhead pipebridge Installation works for Shell Timur Sdn Bhd in Labuan
•
Abattoir in Serendah, Selangor for Sentuhan Saujana
12
Aerospace Systems
Docking system in Hangar 6 for
Malaysian Airline Systems (MAS), Kuala
Lumpur International Airport
Docking system for Thai Airways, UTapao Airport
with Muhibbah Engineering as EPCC
contractor
Malaysian Airline System Catering
Centre for MAS, Kuala Lumpur
International Airport
13
Hospital and Medical Centre
Bandar Baru Klang Specialist Hospital for
KPJ Healthcare, Klang
Mawar Hemodialysis Centre (PHM),
Seremban
14
Commercial Complexes
Putrajaya 2G3 and 2G4, Putrajaya Precinct
2
Wisma MKH and Metro Inn Hotel, Kajang
Metro Point Complex, Kajang
SSTwo Mall in Petaling Jaya
as Client Engineer
15
Hotels and Resorts
Mandarin Court Hotel, Kuala Lumpur
Redang Beach Resort, Pulau Redang
as Design Engineer
Klang Executive Club for PNSB Acmar,
Klang
Seri Malaysia Budget Hotels for JKR
Holdings, various locations
as Design Engineer
16
Residential Projects
Ceriaan Kiara, Mont Kiara
Sri Kenny Condominium, Bukit Tungku
Sri Intan Condominium, Kuala Lumpur
Bandar Baru Klang Condominium for
PNSB Acmar, Klang
17
Mixed Development
Pelangi Astana mixed development in Kota
Damansara
Plaza 393, Kuala Lumpur
18
Renewable Energy and Energy Efficiency
Our engagement in power plant design and power supply systems puts in a unique position to
promote sustainable development. We believe we can contribute by increasing utilisation of alternative
energy resources and maximising resource efficiencies. We adopt a holistic approach in our projects
and aim to incorporate various strategies to promote the sustainability initiative.
“ Look and listen for the welfare of the whole people and have always in view not
only the present but also the coming generations, even those whose faces are yet
beneath the surface of the ground - the unborn of the future Nation.”
We have experience in designing and building palm oil processing plants which utilise biomass
for power production. Zero waste disposal palm oil mill is an attainable goal with the current
technology available. Our renewable energy projects and energy saving ventures include :
3.2 MW Biogas Landfill Power Plant design in Bukit Tagar
Detailed design proposals for 60T FFB/hr and 45T FFB/hr Palm Oil Mills in Indonesia
Incorporation of energy-saving Thermal Storage Tank (TES) for KLIA2 DCP
Design proposal for energy-efficient LED street light along Kuala Lumpur - Karak Highway
Participated in Malaysia SEDA FiT mechanism application for 5 MW solar PV farm
The Malaysian Government has taken steps towards joining the international initiative in
renewable energy production. The Renewable Energy Act 2011 was passed to encourage growth in the
renewable energy industry. Malaysia aims to have 13% share of renewable energy in the power mix by
2050.
Apart from clean energy production, increasing resource efficiency is crucial in minimising our
environmental footprint. We have undertaken numerous retrofitting projects and integrated new
energy saving technologies in projects.
We believe with the strong support from
government policies, there is a huge potential for
renewable projects in Malaysia. We look forward to
further participation in renewable energy and green
projects.
19
Solar Photovoltaic Feed in Tariff (FiT)
Malaysian Government established a Feed in Tariff mechanism to encourage renewable energy
systems. Sustainable Energy Development Authority Malaysia (SEDA) was tasked with overseeing and
administering the entire operation. Enmac in partnership with Chinese Solar Photovoltaic panel
providers applied for 5 MW solar PV farm in Tanjung Malim.
Palm Oil Mill Effluent Treatment and Water Recycling System
Palm oil mill design is fast approaching its mature phase, however, there is always room for
improvement to increase its efficiency. The key focus is to achieve “zero discharge” by innovating ways
to process palm oil waste.
Palm Oil Mill Effluent (POME) is the mixture of wastewater and other organic materials
produced by processing oil palm fresh fruit branches (FFB). In the early years of oil palm industry,
POME was channelled directly into waterways. It has been identified that POME should be dealt with,
particularly when palm oil industry boomed. POME’s oxygen depleting potential is 100 times greater
than of domestic sewage, and poses a great threat to the environment.
POME treatment technology has been utilised to minimise the environmental impact of oil palm
processing. There are three common system configuration for POME treatment :
•
Ponding system
•
Open tank digester and extended aeration system
•
Closed anaerobic digester and land application system
20
Apart from protecting the environment, POME treatment yields numerous benefits :
•
Elimination of large areas designed for effluent ponds which in turn can be used to increase
plantation area for oil palms
•
Smaller team of skilled labour employed to operate the treatment process instead of relying on
the shrinking supply of foreign immigrant workers to clean effluent ponds
•
Remnants of the treated POME can be processed and used as fertiliser for the oil palms
•
Being one of the world’s major producers of palm oil, we have the duty and responsibility to lead
innovation in this industry, especially when oil palm industry has been associated with the large
scale loss of rainforests and biodiversity in our region.
Palm Oil Mill Effluent Treatment and Water Recycling System
Potable Water
for Communities
Boiler Feed Water
Palm Oil Mill
100%
POME
Ultra Filtration
and UV
Add Organic
Solution
Oil Recovery
Compost Plant
Pretreatment
Make up Water
Water Storage
Raw Water
Source
To Mill’s Water
Treatment Plant
(Recycle for Process
and Wash Water)
Flocculation and
Clarification
Filtration
Aeration
Enmac is currently involved with the 3cPalm Process system where POME treatment process is
conducted in parallel with water recycling system. There will be no discharge of POME (treated or
untreated) into waterways. All solid and wastewater drained from the mill will be discharged into a
sludge drain tank where the waste sludge will be pumped into a compositing plant or distributed in the
oil palm plantation as fertiliser.
The POME still contains considerable amount of palm oil. An organic solution containing
microbes can be added to the POME for oil recovery. The cost of this organic solution will be offset by
the amount of oil recovered. Treated water form POME treatment will be fed back into the palm oil mill.
There will be an estimated saving of 30% in water intake required for processing per ton FFB.
21
Biogas Plant Integration with Palm Oil Mill
Building on existing POME treatment technology, we can further push for zero discharge and
zero waste efficient palm oil mills. Biogas is an important by product of the POME treatment process. A
biogas and/or biomass power station can be integrated into the palm oil mll to meet its power
demands. Biomass power station would use the existing waste materials like empty fruit branches
(EFB) and shells as its primary fuel.
Palm Oil Mill Effluent Treatment and Water Recycling System
with Integrated Biogas Plant
Potable Water
for Communities
Boiler Feed Water
Palm Oil Mill
100%
POME
Ultra Filtration
and UV
Add Organic
Solution
Oil Recovery
Electricity
Communities
Pretreatment
Make up Water
Biogas Plant
Water Storage
Raw Water
Source
Compost Plant
To Mill’s Water
Treatment Plant
(Recycle for Process
and Wash Water)
Flocculation and
Clarification
Filtration
Aeration
Advantages of Biogas integrated Palm Oil Mills :
•
Entrapment of methane, a green house gas more destructive than carbon dioxide
•
Energy produced via biogas and biomass would be deemed sufficient for the palm oil mill
operation, thus generating large amount of energy savings
•
Excess energy can be use to power local communities or fed back into the national grid
22
Smart City
Traditionally, cities have developed organically with purpose on elevate living standards via
economic means. “Smart cities” are loosely defined as cities designed with a holistic approach in urban
planning processes with emphasis on creating viable and environmentally friendly communities with
excellent economic prospects.
Smart cities differ from “green” cities, whereby urban planning focus isn’t limited to solely
environmental concerns. Advanced Information and Communication Technology (ICT) processes are
integrated to complement infrastructure and enhance its social capital, where communities benefit
from city-wide integration of technology and increase the city’s overall competitiveness. Smart City
design focuses on five key aspects of urban living. Smart City encourages innovation and
entrepreneurial spirit in all aspects of urban planning.
Smart cities are designed to coexist with nature while minimising our footprint. The
sustainability agenda pushes for innovative and efficient resource management framework. Renewable
energy sources and advanced green building technology will be utilised.
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Human comfort is an important factor when designing amenities. Residents have access to
affordable housing, quality education, healthcare and maintain optimum work life balance. There will
be competent workforce and necessary infrastructure for the city to remain competitive and attractive
to prospective investors. High-speed broadband network will be an important criteria to maintain an
edge over other cities. Governance of Smart Cities should actively invite public participation to create a
sense of community. Public safety and public transportation shall remain of high priority for residents.
Smart City and ICT
Smart cities are designed with integrated ICT applications and services to develop as a globally
competitive city. Smart Grid is one of the known global initiatives to increase use of communication and
information systems in power generation, power delivery systems to provide real time monitoring and
control. Smart Grids comprises a mesh network of energy providers, grid operators, transmission and
distribution and consumer devices. Smart Grid systems enable real time monitoring of load demands
and incorporation of renewable energy allows for more holistic resource management and reduces
system outages. ICT usage in Smart Cities will not be limited to only power delivery systems.
Smart Grid
Urban Transportation
Advanced Building
Management Systems
Renewable Energy
Generation
Education and Social
Capital
Wireless Sensor
Networks
ICT
Applications
Cyber and Physical
Security Systems
ICT applications can be expanded to include other aspects of urban life. A central Distributed Load
Despatch Centre will be equipped to oversee the ICT applications. This allows authorities to monitor
load demand, traffic conditions, fire hazards in real time. Next generation wireless sensor network will
form the backbone for information exchange. Implementation of these services requires robust, secure
data centres and servers for minimum disruptions. High-speed and secure networks are crucial to
ensure residents and businesses remain connected.
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