Ninnelt Overview - FAS Poland Sp. z oo

NINNELT provides solutions and takes on tasks for
existing and new automatic filling of liquified gas cylinders
For over forty years NINNELT has manufactured and supplied complete filling stations
for liquified gases, such as propane/butane, anhydrous ammonia, carbon dioxide,
chlorine, refrigerating agents and others.
The universally accepted NINNELT filling units have been developed in different
configurations in tune with economic aspects and in user-friendly concepts. Many
years of experience with our world-wide customers and partners have made us one
of the leading suppliers of cylinder filling equipment. NINNELT products are continually adapted to customer demands and comply with the highest expectations of our
customers be this for safety, quality and performance.
From the analysis of any application to engineering and setting up of complete filling
plants our customers can count on our assistance down to the smallest details.
FILLING SCALES
Filling pressure up to 25 bar
For bottle filling of Liquified Gases
such as propane and butane and
most types of industrial gases a full
range of filling scales are available.
Depending on customer needs
these may be simples scales with
mechanical cut-off to fully electronic
filling devices.
In short: for standard and special
applications NINNELT offers the
ideal solution.
A wide assortment of accessories
such as different filling adaptors,
Automatic filling scale,
Electronic filling scale,
hoses, filters to suit every scale and type WAB, with pneumatic
type WAEK,with pneumatic
application, is readily available.
filling head and automatic
filling connection,
pushing out device
suitable for calibration
Equipment for filling stations:
Filling head
for
click on valves
Pneumatic filling
connection for
threaded valves
Roller table and
pneumatic
pushing device
Turbine flow meter
Gallows with
weight
compensator
Cylinder Filling Stations in different configurations
The relatively high investment level for construction and operation of Cylinder Filling
Plants call for special engineering skills.
The expertise and experience of the NINNELT engineering specialists offers ideal
solutions be this for the overall cylinder capacity of a plant, the cylinder types, the
degree of automation, the environmental conditions, the local regulations and safety
standards, or other considerations for building and operating a cylinder filling plant.
In short:
NINNELT provides optimal solutions for every special need a customer might have, be
this for manual and single filling scales or fully automatic carousel filling stations with
chain conveyors, control scales, automatic tightness testing, cylinder evacuation,
shrinkage systems, cylinder washing plants and palletizing units.
Inline Filling Stations
- max. 6 filling scales are installed in
a chain conveyor
- Cylinder transport is done by chain
conveyor
- capacity: with 4 scales approx. 150
household cylinders / hour
- Number of staff may be adapted to
different filling capacities
Example: in a typical filling station up to 6 scales are installed side by side in a chain
conveyor. The filling scales are equipped with pneumatic lifting bridges and a pneumatic control, which will automatically provide the change of cylinders.
In order to increase the capacity of an “inline” filling station from one to two 6-scales
operation a second conveyor may not be needed but instead integration into one
single conveyor will be achieved on a routine basis. Also, a plant may be constructed
in such a way that different cylinder sizes may be handled either on one or on both filling lines. Automatic leak testing, electronic control scales, shrinkage systems may be
installed as required.
Chain conveyor systems
Inline filling systems
Series Filling Plant • Plant Components
- Scales are installed in a roller conveyor
- Transport of cylinders is automatic
- Filling of small and large cylinders
possible without problems
- Capacity: from 60 to 150 cylinders / hour
- The station is equipped with electronic
tightness testing, shrinkage unit, control
scale is an option
Roller conveyor system
for the transport of empty
and full cylinders
In the “Series Filling Plant” one roller conveyor system
may handle the several 6-scales filling plants. These
“declivity roller conveyors” are of a special design which
does not need any drive force. The cylinders roll automatically in the “declivity” arrangement. The starting level is
arranged in such a way that small cylinders may be placed with ease on the conveyor. This type of cylinder
transport offers a favourable alternative to the costly
chain conveyor system. Note: The “Declivity” system allows
transporting a cylinder up to 20 meters. For ease of handling so-called roller caps are mounted on the individual
scales pushing the filled cylinders on to the roller conveyor. Of course, if large and small cylinders are to be filled within the same plant, the scales have to be equipped Automatic pressure testing unit
with a roller folding platform. In such cases large cylinfor small cylinders
ders are rolled manually at ground level whereas the
small cylinders are moved by the “declivity” roller
system.
Electronic check scale
Automatic electronic
tightness testing unit
Cylinder washing
machine
Automatic shrinkage
system
Carousel Filling Plants • Palletizing Units
- Filling scales are mounted on a carousel
- Cylinder transport is achieved automatically by
chain conveyor
- Capacity: from 250 up 1200 cylinders / hour
- Small number of staff available for large filling
capacity
The carousel filling plants are built for carousels each
with five up to twenty-four filling scales. The rotating
speed of the carousels is infinitely adjustable and
may be adapted to the prevailing cylinder sizes.
The transport of cylinders is automatic by chain conveyors with directional adjustment as needed. This
type of arrangement offers the highest degree of
automation. Manual work is restricted to a minimum.
Cylinder movement is automatic. If desired control
scale, tightness testing unit, washing plant, shrinkage
plant and other accessory items may be added.
Carousel filling stations
NINNELT International GmbH
Withauweg 9
D - 70439 Stuttgart
(Germany)
Phone:
Fax:
e-mail:
http:
+49 (0) 711 98 09 21-0
+49 (0) 711 80 85 36
info@ninnelt.de
//www.ninnelt.de
66302-09/04
Palletizing units