SSPPPAA PPAAARRRTTTSS CCO

Transcription

S PA
PA R T S
CCO
WHIRLPOOL
AND
SPA SERVICE
Established 1987
888-JWB-PART (592-7278)
Fax: 585-533-1349
REV: 03.01.2002
Visit us on the web....
http://www.jwbpart.com
S PA S
Call us for your Jacuzzi® part needs!
1-888-JWB-PART (592-7278)
TABLE OF CONTENTS
Flow Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S54
Filter Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S55
JWB 2588000 Cap Assembly Installation Instructions . . . . . . . . . .S56
Hair and Lint Strainer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .S57
Drain Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S58
AERO
Electrical Sub-Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S59
Control Panel Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S60
Air Blower/Piping Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S61
AVANZA
Spa Discharge Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S62
Heating Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S63
Electrical Sub-Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S64
Spa Air Line Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S65
Drain Fitting Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S66
CAMBIO
Electrical Cabinet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S67
CARESSA
Electrical Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S68
2-Hole Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S69
ESPREE
Electrical Box Assembly (Level 1 Only) . . . . . . . . . . . . . . . . . . . .S70
Electrical Box Assembly (Level 2 Only) . . . . . . . . . . . . . . . . . . . .S71
LASER
Skimmer Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S73
Control Panel/Cover Assembly (Laser II) . . . . . . . . . . . . . . . . . . .S74
Electrical Cabinet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S75
Electrical Sub-Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S76
MERIDIAN
Equipment Pack Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S77
POLARA MERIDIAN
Equipment Pack Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S78
QUANTA
Electrical Sub-Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S79
Heater/Filter Housing Assembly - Filter Side . . . . . . . . . . . . . . . .S80
Heater/Filter Housing Assembly - Heater Side . . . . . . . . . . . . . . . .S81
QUANTUM
DC Subplate Assembly/Components . . . . . . . . . . . . . . . . . . . . . . .S82
AC Subplate Assembly/Components . . . . . . . . . . . . . . . . . . . . . . .S83
Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S84
RAZZA
Cascade Weir Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S85
Control Panel Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .S86
TIRAGE
Control Panel Cover Assemblies/Drain Assembly . . . . . . . . . . . . .S87
VECTRA
Electrical Box Assembly (Vectra II) . . . . . . . . . . . . . . . . . . . . . . .S89
Have a parts list? Send us a fax.
585-533-1349
REV: 03.01.2002
Electronic Control Box/Control Panel . . . . . . . . . . . . . . . . . . . . . .S1
Electronic Control Box/Control Panel (NEW) . . . . . . . . . . . . . . . .S2
Electronic Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S3
Electronic Control Box/Control Panel/Heater Assembly . . . . . . . .S4
Palio Control Box/Panel/Pump/Motor . . . . . . . . . . . . . . . . . . . . . .S5
Z101 Heater/Control w/Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S6
Digital Control Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S7
Hand-Held Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S8
CD Player/Power Supply/Panel Assembly . . . . . . . . . . . . . . . . . . .S9
1-Pump System Control Module/Plug Assemblies . . . . . . . . . . . . .S10
System Control Module Subplate/Components (1-Pump) . . . . . . .S11
System Control Module Subplate/Components (2-Pump) . . . . . . .S13
Three Relay Subplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .S14
Pump Motor Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S15
Pump Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S16
230 Volt J-Pump/Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . .S17
K-Pump/Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S18
230 Volt Pump/Motor Assy (Laser,Pinnacle,Quantum,Santina) . . .S19
230 Volt Pump/Motor/Strainer Assy (Triton) . . . . . . . . . . . . . . . . .S20
230 Volt Recirculation Pump/Motor Assembly . . . . . . . . . . . . . . .S21
Recirculation Pump/Motor/Cord Assembly . . . . . . . . . . . . . . . . . .S22
HTC Jet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S23
AMH Jet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S24
HTA Jet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S25
BMH Jet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S26
Spinning Neck Jet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S27
Duo-Flex Jet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S28
Rotating Jet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S29
Vertassage Jet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S30
Cycle Valve/3-Way Valve Assembly . . . . . . . . . . . . . . . . . . . . . . .S31
Diverter Valve Assembly (Pinnacle) . . . . . . . . . . . . . . . . . . . . . . .S32
Micro-Pulse Jet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S33
Suction Fitting/Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .S34
Air Control Assembly (Air Box) . . . . . . . . . . . . . . . . . . . . . . . . . .S35
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S36
Control Panel (alternate parts) . . . . . . . . . . . . . . . . . . . . . . . . . . . .S37
Front Load Filter/Skimmer Assembly . . . . . . . . . . . . . . . . . . . . . .S38
Skimmer Backing Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S39
Water Rainbow® Fill Spout Assembly . . . . . . . . . . . . . . . . . . . . . .S40
Filter Assembly, 25 SQ. FT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S41
One Position Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S42
Three Position Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S42
Two Position Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S43
Three Position Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S44
Single Air Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S45
Heater Assembly 1.5 KW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S46
Heater Assembly 6 KW (Order Assembly P/N 0408000) . . . . . . . .S47
Ozone Dispersing Fitting Assemblies . . . . . . . . . . . . . . . . . . . . . .S49
Spa Light and Transformer Assembly . . . . . . . . . . . . . . . . . . . . . .S50
Lamp/Harness Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S51
Snap-In Spa Light Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S52
Digital Thermometer (Order P/N C667000) . . . . . . . . . . . . . . . . . .S53
S PA S
1-888-JWB-PART (592-7278)
ELECTRONIC CONTROL BOX/CONTROL PANEL
DESCRIPTION
1
2
3
*4
*5
6
*7
*8
*9
*10
11
*12
N.S.
*N.S.
**N.S.
**N.S.
Balboa Box/Duplex/120 Convertible
Cord, 15A, GFCI, Leviton
PC Board, H136 Duplex Control Box
Heater Assembly
Transformer, Balboa Duplex
Terminal Strip, 50 Amp, 5-Position
Fuse, 20 Amp
Tail Piece, 2.00" Heater Union
Sensor Assembly
Strap, Copper, Balboa Box
Pressure Switch
Control Panel, Balboa Duplex
Balboa Box/2 Pumps/230V
3 Amp Fuse
PCB Assembly, Balboa
Switch Assembly, Pressure
H136000
R886000
H311000
F802000
K285000
F574000
H316000
F803000
F805000
R389000
G323000
H193000
H276000
F585000
J118000
F800000
QTY
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
* Used on 120V & 230V Control Boxes
** Used on 230V Control Box
N.S. = Not Shown
XXX - Indicates the need to insert a color selection (See Color Charts)
S1
585-533-1349
REV: 03.01.2002
ITEM P/N
S PA S
1-888-JWB-PART (592-7278)
ELECTRONIC CONTROL BOX/CONTROL PANEL (NEW)
DESCRIPTION
1
1
2
*3
4
*4
*5
6
7
8
N.S.
N.S.
Balboa Box/Duplex/120/Convertible
Balboa Box/2 Pump/230V
Heater, Balboa
Heater, Balboa
Pressure Switch
Control Panel, 2 Btn w/Temp
Fuse, 25 Amp
Tail Piece, 2.00" Heater Union
Repair Temp Sensor, 96"L.
Repair Temp Sensor, 24"L.
R574000
R576000
R886000
R790000
R793000
R794000
R961000
R604000
S094000
F803000
S092000
S093000
QTY
1
1
1
1
1
1
1
1
1
1
1
1
REV: 03.01.2002
ITEM P/N
* Used on 2 Pump/230V Box
N.S. = Not Shown
S2
585-533-1349
S PA S
1-888-JWB-PART (592-7278)
ELECTRONIC CONTROL BOX
To Ozone Plumbing
NOTE: Box includes Heater Assembly and
Pressure Switch.
22
22
To Filter/Skimmer Assembly
1
1
1
1
2
3
4
5
5
6
6
7
8
9
10
11
12
13
14
15
16
16
17
18
19
20
20
21
22
N.S.
N.S.
F 106000
F 107000
F 108000
F 109000
G216000
F801000
F802000
F800000
G323000
F803000
K558000
F804000
F805000
F806000
F807000
F589000
F588000
F586000
F587000
F585000
F809000
F810000
F574000
F575000
F580000
F581000
F317000
G215000
F811000
F573000
H316000
N.S. = Not Shown
DESCRIPTION
Box, Deluxe, 24OV, 2-Pump
Box, Deluxe, 240V, Convertible
Box, Standard. 24OV, 2-Pump
Box, Standard, 24OV, Convertible
Generator, Ozone
Heater Kit
Heater Assembly
Pressure Switch, 2-Pump
Pressure Switch, 1-Pump
Tail Piece 2”
Tail Piece 1 1/2”
Nut. Black, 2 Part
Sensor Assembly
Sensor Only, 48'
Sensor Only, 96'
Fuse Block, 30 Amp
Fuse, 30 Amp
Fuse, 10 Amp
Fuse Block, 10 Amp
Fuse, 3 Amp, Fast Blow
P.C. Board. F106/7, Deluxe Digital
P.C. Board, F 108/9, Standard Digital
Terminal Strip, 50 Amp, 5 Position
Wire Assembly, Pressure Switch
Terminal Block, 6 Circuit
Transformer, 120V CT
Transformer, 240V CT
Tubing, Ozone Generator
Tail Piece O-Ring
Battery, Ni-Cad, 7.2 Volt
Fuse, 20 AMP
QTY
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
S3
585-533-1349
REV: 03.01.2002
ITEM P/N
BOTTOM VIEW
S PA S
1-888-JWB-PART (592-7278)
ELECTRONIC CONTROL BOX/CONTROL PANEL/HEATER ASSEMBLY
DESCRIPTION
*1
1
2
*3
3
**3
4
5
6
7
8
***9
*N.S.
N.S.
N.S.
N.S.
Balboa Box, 3 Wire, 240V, 3-Pump
Balboa Box, 4 Wire, 240V, 3-Pump
Heater, 5.5 KW, Vertical Low Flow
Ozone Generator, Prozone, 240V
Ozone Generator, Prozone
Ozone Generator, Hercules
Transformer
Fuse, 30 Amp
Fuse Block, 30 Amp
Control Panel, Balboa Deluxe 3-Pump
Antenna, AM/FM
Shroud, Access Panel, Tritron
Sensor Assembly
Sensor Only, 48"
Sensor Only, 96"
R327000
R641000
R743000
R627000
G360000
G216000
R797000
F317000
F588000
F589000
K123000
N978000
R539000
F805000
F806000
F807000
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
* Used on Triton, Triton w/o CD
** Used on Pinnacle
*** Used on Pinnacle, Triton
N.S. = Not Shown
S4
585-533-1349
REV: 03.01.2002
ITEM P/N
S PA S
1-888-JWB-PART (592-7278)
PALIO CONTROL BOX/PANEL/PUMP/MOTOR
ITEM P/N
R742000
0239000
9250000
9231000
F570000
C180000
F036000
H193000
G323000
DESCRIPTION
QTY
Control Box, 2-Speed, Analog
Ell, 1 1/2", 90
Repair Kit, Union Adapter
O-Ring, Union
J-Pump/Motor, 2-Speed, 115 Volt
Motor, 2-Speed, 12.2/3.4 Amp, 115 Volt
Plug Assembly, 2-Speed Motor, Snap-In
Control Panel, Balboa Duplex
Pressure Switch, 1 PSI, 1A
1
1
2
2
1
1
1
1
1
REV: 03.01.2002
1
2
3
4
5
6
7
8
9
N.S. = Not Shown
S5
585-533-1349
S PA S
1-888-JWB-PART (592-7278)
Z101 HEATER/CONTROL W/CORD
To Suction
Plumbing
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
N.S.
N.S.
N.S.
N.S.
Control Box, 2-Speed W/Air Switch
Ell, 1 1/2", 90
O-Ring, Union
J-Pump/Motor, 2-Speed, 115 Volt
Motor, 2-Speed, 12.2/3.4 Amp, 115 Volt
Heater Assembly, PS-1
Timeclock
Switch, Rocker
Switch, Pressure, 20 Amp
Thermostat, High Limit Control
Relay, SPDT, 120 VAC
Thermostat, Adjustable
P206000
0239000
9250000
9231000
F570000
C180000
R886000
P516000
P514000
P517000
P513000
P518000
P519000
P520000
N.S. = Not Shown
QTY
1
1
2
2
1
1
1
1
1
1
1
1
1
1
S6
585-533-1349
REV: 03.01.2002
ITEM P/N
S PA S
1-888-JWB-PART (592-7278)
DIGITAL CONTROL PANELS
SELECT
SERIES
LOW
HIGH
OFF
PUMP
LIGHT
5
7
6
Clean surface around opening
before installing.
Remove liner from underside of
flange before installing. After
ensuring control panel can be read
from outside of unit, press firmly
onto shell.
1
2
3
3
4
5
6
7
N.S.
N.S.
N.S.
N.S.
K123000
F104000
F105000
K123000
F571000
H714000
H193000
R604000
F414000
F576000
F577000
F578000
N.S. = Not Shown
DESCRIPTION
QTY
Control Panel, Deluxe (Old P/N– F103000)
Control Panel, Standard
Control Panel, Standard, W/O Blower
Control Panel, Deluxe
Adhesive, Digital Panel
Select Series
Control Panel Deluxe (Alexa)
Control Panel, 2BTN w/Temp
Lamp, Panel, Digital Deluxe
Jack, Modular, 2-1 Adapter
Jack, Modular, 1-1 Adapter
Assy, 100 Ft. Ext. 8 Cond W/2-1 Adap.
1
1
1
1
1
1
1
1
1
1
1
1
S7
585-533-1349
REV: 03.01.2002
ITEM P/N
PANEL MOUNTING DETAIL
S PA S
1-888-JWB-PART (592-7278)
HAND-HELD REMOTE
ITEM P/N
P208000
P207000
P710000
P742000
P576000
P577000
DESCRIPTION
Remote Control, Hand Held
I.R. Sensor/Cable Assembly
I.R. Sensor/Cable
Gasket, Rubber, I.R. Sensor
Nut, I.R. Sensor, 3/4-10
2-To-1 Connector, I.R. Sensor
QTY
1
1
1
1
1
1
REV: 03.01.2002
1
2
3
4
5
6
N.S. = Not Shown
S8
585-533-1349
S PA S
1-888-JWB-PART (592-7278)
CD PLAYER/POWER SUPPLY/PANEL ASSEMBLY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
*15
16
17
18
19
20
21
22
N.S.
N.S.
CD Player
Power Supply, 12 VDC
Bracket, CD Power Supply
Screw, PHP, #6-32 x .25"L. w/Washer
Screw PHP, #6-20 x .38 "AB"
Housing w/ Door, CD
Screw, Mach., PHP, 8-32 x 1.25"L.
Nut, Elasticlock, 8-32
Washer, #10 External Tooth, Locking
Door, Clear, CD Panel
Strike Plate w/Handle, Clip-On
Latch, Magnetic
Screw, PHMS, 4-40 x 1"L.
Nut, Lockng Hd Kep Type, #4-40
Panel, CD
Washer, Flat, 6.5 mm, Nylon
Bracket, CD Player
Screw, Hex Hd M5 x 6mm
Wire Assy, Ground #14 AWG
Cable Assy, Power Supply CD, Spa
Wiring Harness, Spa Stereo
Wire Assy, Noise Filter
Antenna, AM/FM
Bracket, Antenna
K657000
E401000
K465000
7595832
H154000
M872XXX
3969000
E176832
4051000
K462000
K630000
A746000
E387000
A294000
K566000
F143000
N305000
E174832
N576000
R877000
K658000
N977000
N978000
P084000
N.S. = Not Shown
QTY
1
1
1
2
2
1
4
4
4
1
1
1
2
2
1
6
2
4
1
1
1
1
1
1
*A Pinnacle CD Repair Panel
Assembly-P/N P117000-is available.
This repair assembly must be used on
units manufactured prior to 9/28/98.
This assembly includes the CD Panel,
Moisture Barrier, CD Housing w/Door,
CD Player Brackets and mounting
hardware.
REV: 03.01.2002
ITEM P/N
S9
585-533-1349
S PA S
1-888-JWB-PART (592-7278)
1-PUMP SYSTEM CONTROL MODULE/PLUG ASSEMBLIES
NOTE: Plug assemblies are color coded with the
corresponding functions on the System Control
Module. Do not force plugs. It may be necessary
to rotate plugs until they are properly plugs
inserted and seated in receptacles.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
7106000
7669000
9569000
8748000
8773000
8774000
7984000
8775000
8776000
C539000
C463000
8778000
0407000
7976000
7978000
8929000
7971000
7972000
N.S. = Not Shown
DESCRIPTION
Timer, 7 Day, SPST
GFCI, 20 Amp
Repair Terminal Block Assy, 50 Amp
Receptacle, Fibre Optic Cable
Receptacle Assy, Hi-Limit
Receptacle Assy, Flow-Switch
Receptacle Assy, Light
Receptacle Assy, 2- Speed Motor
Receptacle Assy, Blower
Lock Nut, 3/4 NPT
Strain Relief, 3/4 NPT
Receptacle Assy, Blank
Plug Assy, Hi-Limit, Snap-in
Plug Assy, Flow-Switch, Snap-In
Plug/Light Assy, 13 Ft., Snap-in
Plug Assy, 2-Speed, Snap-In
Plug/Blower Assy, Snap-In
Heater Cable, Stripped
QTY
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
S10
585-533-1349
REV: 03.01.2002
ITEM P/N
S PA S
1-888-JWB-PART (592-7278)
SYSTEM CONTROL MODULE SUBPLATE/COMPONENTS
(1-PUMP)
1
2
3
4
5
6
7
8
9
10
11
8752000
8901000
8745000
M065000
7127832
7109000
5260000
7759000
6506000
5934000
8946000
N.S. = Not Shown
DESCRIPTION
Bridge Rectifier, 1,OOOV
Relay, 30 Amp, 11OVDC
Switch, DPDT, 11OVDC
Adjustable Thermostat, Side Shaft
Screw, Thread Rolling, Hex
Adapter, Control Cable
4-Function Air Switch
Heat Indicator Repair Assembly
Circuit Protector, 20 Amp
Switch, Toggle, DPDT, 3-Position
QTY
3
3
3
1
1
1
2
1
1
1
1
S11
585-533-1349
REV: 03.01.2002
ITEM P/N
S PA S
1-888-JWB-PART (592-7278)
NOTE: Plug assemblies are color
coded with the corresponding
functions on the System Control
Module. Do not force the plugs. It
may be necessary to rotate plugs until
they are properly inserted and seated
in receptacles.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
7106000
7669000
9569000
8748000
C450000
0183000
7984000
0040000
C452000
C539000
C463000
0042000
0407000
7976000
7978M
7970000
7971000
7972000
7973000
Timer, 7 Day, SPST
GFCI, 20 Amp
Receptacle Assy, Jets
Lock Nut, 3/4 NPT
Receptacle Assy, Filter
Plug Assy, Hi-Limit, Snap-In
Plug/Light, 13 Ft., Snap-In
Plug Assy Jets, 76"L., Snap-In
Plug Assy, Filter, 36", Snap-In
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
*Order by assembly number or by individual part number(s).
Plug assemblies are not included when P/N 8045000 is ordered but must be ordered individually.
N.S. = Not Shown
S12
585-533-1349
REV: 03.01.2002
*8045000 2-PUMP SYSTEM CONTROL MODULE REPAIR ASSEMBLY
ITEM P/N
DESCRIPTION
QTY
S PA S
1-888-JWB-PART (592-7278)
SYSTEM CONTROL MODULE SUBPLATE/COMPONENTS
(2-PUMP)
ITEM P/N
8752000
8901000
8745000
M065000
7127832
7109000
5260000
7759000
6506000
DESCRIPTION
Bridge Rectifier, 1,OOOV
Relay, 30 Amp, 11OVDC
QTY
2
3
2
1
1
1
2
1
2
REV: 03.01.2002
1
2
3
4
5
6
7
8
9
N.S. = Not Shown
S13
585-533-1349
S PA S
1-888-JWB-PART (592-7278)
THREE RELAY SUBPLATE ASSEMBLY #0074000
ITEM P/N
8745000
8752000
5260000
DESCRIPTION
Rectifier, Bridge, 1OOOV
Switch, 4-Function, Air Actuated
QTY
3
2
1
REV: 03.01.2002
1
2
3
N.S. = Not Shown
S14
585-533-1349
S PA S
1-888-JWB-PART (592-7278)
PUMP/MOTOR ASSEMBLIES
To Discharge Plumbing
To System Control Module
To Vent/Drain
Assembly
ITEM P/N
DESCRIPTION
1
1
1
1
2
2
* 2
2
3
4
5
6
7
8
9
10
Pump Assembly, .75 HP
Pump Assembly, 1.0 HP
Motor, .75 H P, 115/230V, Drip-Proof
Motor, 1.0 HP, 2-Speed, 115V
Motor, 1.5 HP, 230V, 2-Speed, 1.5 SF
Motor, 2.0 HP, 115/230V, Drip-Proof
Gasket, Pump Flange
Flange, Pump 2"
Bolt Hex 3/8-16 x 1.00"L.
Bracket, Motor 1" High
Bolt, Hex 5/16-18 x 1.00"L.
Washer, 5/16 Flt, Type A Pln Wd Ser
Nut, Locking Hd Kep Type 1/4-20
Vibration Damper
8501000
9011000
8502000
8566000
2552000
2812000
3645000
2554000
0199000
4516000
3953832
4477000
3951832
3983832
4034832
3689000
QTY
1
1
1
1
1
1
1
1
2
1
4
1
4
4
8
4
* No longer available
N.S. = Not Shown
S15
585-533-1349
REV: 03.01.2002
To Suction
Plumbing
S PA S
1-888-JWB-PART (592-7278)
PUMP ASSEMBLIES
Align pump seam with rib on
flange; bond with ABS/ABS
cement.
To Vent/Drain
Assembly
To Suction
Plumbing
To Discharge
Plumbing
ITEM P/N
1
2
3
3
3
3
DESCRIPTION
QTY
0199000
Gasket, Pump Flange
2
4516000
Flange, Pump 2"
1
8501000
.75 HP Pump
1
(4580000 or 8564000 - for these part numbers substitute P/N 8501000)
9011000
1.0 HP Pump
1
(4634000 or 8565000 - for these part numbers substitute P/N 9011000)
8502000
1.5 HP Pump
1
(4582000 - for this part number substitute P/N 8520000)
8566000
2.0 HP Pump
1
(4583000 - for this part number substitute P/N 8566000)
KIT
KIT
KIT
KIT
8501KIT
9011KIT
8502KIT
8566KIT
N.S. = Not Shown
REV: 03.01.2002
NOTE: Complete kits are available for Pump Assembly.
Parts 1-3 with a .75 HP Pump
Parts 1-3 with a 1.0 HP Pump
S16
585-533-1349
S PA S
1-888-JWB-PART (592-7278)
230 VOLT J-PUMP/MOTOR ASSEMBLY
1
1
2
3
4
4
4
4
5
6
7
8
9
10
10
11
12
13
14
14
15
16
17
F569000
F570000
9250000
9231000
F122000
F036000
R798000
R730000
4477000
3689000
3982832
4034832
K560000
C175000
C180000
F156000
9246000
9245000
C145000
9221000
9243000
F157000
F158000
N.S. = Not Shown
DESCRIPTION
QTY
J-Pump/Motor, 230V, 60 Hz
J-Pump/Motor, 2-Speed, 115V, 60 Hz
O-Ring, Union
Plug Assy, Jets, 36"L., Snap-In (Z255)
Plug Assy, Jets, 70"L., Snap-In (Z140,Z150)
Cable Assembly, 42" L., Snap-In
Bracket, Motor, 1" High
Vibrator Damper
Nut, Lockmg Hd Kep Type, 1/4-20
Barrier, 12" x 14" Screen
Motor, 6 Amp, 230 Volt, 60 Hz
Motor, 16.1/4.4A, 115V, 60 Hz
Bracket, J-Pump
O-Ring, 5.475 ID x .210 Thk
Repair Assembly, Ceramic Seal
Impeller, 2 HP, J-Pump
Impeller, .75 HP, J-Pump
Eye Seal, J-Pump
Suction Flange
Screw, Hex Washer Hd, 1/4-14 x 1"L.
1
1
2
2
1
1
1
1
1
4
8
8
1
1
1
1
1
1
1
1
1
1
4
S17
585-533-1349
REV: 03.01.2002
ITEM P/N
S PA S
1-888-JWB-PART (592-7278)
K-PUMP/MOTOR ASSEMBLY
DESCRIPTION
1
2
3
4
4
5
6
7
8
9
*10
11
12
13
14
15
16
17
K-Pump/Motor, 230V, 60 Hz
O-Ring, Union
Plug Assy, Jets, 36"L., Snap-In
Plug Assy, Jets, 76"L., Snap-In
Vibration Damper
Nut, Lockng Hd Kep Type 1/4-20
Motor, 3.0 HP SPL, 230V, 60 Hz
Bracket Case, J-Pump
O-Ring, 5.475 ID x .210 Thk
Repair Assy, Ceramic Seal
Impeller, J-Pump
Eye Seal, J-Pump
Suction Flange, K-Pump
Bolt, Hex, 1/4-20 x .88"L.
C182000
9250000
9231000
F122000
F121000
4477000
3689000
3982832
4034832
K560000
C185000
9247000
9246000
9245000
B913000
9243000
F189000
7939000
QTY
1
2
2
1
1
1
4
8
8
1
1
1
1
1
1
1
1
4
Note: Item 3 is included with Item 2. Item 3 can be ordered separately.
* Complete Pump/Motor Assembly F188000
N.S. = Not Shown
S18
585-533-1349
REV: 03.01.2002
ITEM P/N
S PA S
1-888-JWB-PART (592-7278)
230 VOLT PUMP/MOTOR ASSEMBLY
(LASER, PINNACLE, QUANTUM, SANTINA)
1
2
2
3
4
5
6
7
8
9
10
11
12
K448000
F123000
R730000
K114000
K115000
K116000
R398000
R392000
4477000
3689000
3982832
4034832
K560000
N.S. = Not Shown
DESCRIPTION
Pump/Motor, 230V
Cable Assembly, Jets, 90"L., Snap-In
Cable Assembly, 42"L., Snap-In
Adapter, Piranha Pump Union
Nut, Piranha Pump Union
O-Ring, Piranha Pump Union
Adapter, Piranha Pump Union, 45
O-Ring, 45 Adapter
Vibration Damper
Nut, Lockng Hd Kep Type
QTY
1
1
1
2
2
2
2
2
1
4
8
8
1
S19
585-533-1349
REV: 03.01.2002
ITEM P/N
S PA S
1-888-JWB-PART (592-7278)
230 VOLT PUMP/MOTOR/STRAINER ASSEMBLY (TRITON)
NOTE: The Triton has two 230 Volt
Pump/Motor Assemblies. Quantities
called out are for one assembly only. The
Strainer Assembly, Item 6, is used only
on Pump #1.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
R388000
K560000
R766000
R768000
R765000
R770000
K116000
4477000
3689000
3982832
4034832
R398000
R392000
R391000
R390000
K115000
N.S. = Not Shown
DESCRIPTION
Pump/Motor/Cord, 230 Volt
Nut, 2" Union
O-Ring, Piranha Pump Union
Strainer Assembly, P1, Triton
Disc, Strainer
O-Ring, 2" Dia. Union
Vibrator Damper
Nut, Lockng Hd Kep Type
Adapter, Piranha Pump Union, 45
O-Ring, Piranha Pump Union, 45
Nut, Prianha Pump Union, 45
Union Tailpiece 45, 45 Piranha
Nut, Piranha Pump Union
QTY
1
1
1
1
1
1
1
1
4
8
8
1
1
1
1
1
S20
585-533-1349
REV: 03.01.2002
ITEM P/N
S PA S
1-888-JWB-PART (592-7278)
230 VOLT RECIRCULATION PUMP/MOTOR ASSEMBLY
ITEM P/N
R325000
9666000
DESCRIPTION
QTY
Recirculation Pump/Cord/230 Volt
Clamp, Hose #H-12 Worm Drive Type
1
3
REV: 03.01.2002
1
2
N.S. = Not Shown
S21
585-533-1349
S PA S
1-888-JWB-PART (592-7278)
RECIRCULATING PUMP/MOTOR/CORD ASSEMBLY
ITEM P/N
1
Recirculating Pump/Cord
(NO LONGER AVAILBLE)
K121000
Union, Recirculating Pump
P974000
Pump & Motor Only
R01800000 Repair Kit
QTY
1
2
REV: 03.01.2002
2
N.S.
Kit
DESCRIPTION
K120000
N.S. = Not Shown
S22
585-533-1349
S PA S
1-888-JWB-PART (592-7278)
HTC JET ASSEMBLY
DESCRIPTION
1
1
2
2
3
4
4
5
6
N.S.
N.S.
*
*
Body, HTC, Almond
HTC, Silver
Swivel Assembly, HTC, Almond
Swivel Assembly, HTC, Silver
Gasket, Clamping Ring
Clamping Ring, HTC w/Logo Almond
Clamping Ring, HTC, w/Logo Silver
Screw, Thread Forming, PHP #6-19 x.50"L.
Plug, 1/2" SPIG
BARB 3/4” x SPG 3/4” Straight Adapter
BARB 3/4” 90 x SPG 1/2” 90˚ Adapter
Back Up Ring, AMH
Lock-Nut, AMH
*
KIT
320914
A320945
B786914
B786945
1840000
B788914
B788945
9356000
B777000
H203000
H205000
1836000
1835000
QTY
1
1
1
1
1
1
1
3
1
1
1
1
1
See next page for illustration.
HTCxxx
N.S. = Not Shown
Complete Jet Assy. (Parts 1-5 + back-up ring + locknut)
S23
585-533-1349
REV: 03.01.2002
ITEM P/N
S PA S
1-888-JWB-PART (592-7278)
AMH JET ASSEMBLY
1
1
2
2
3
3
4
5
6
7
KIT
DESCRIPTION
QTY
4558914
4558945
1834914
1834945
1833914
1833945
3967000
1840000
1836000
1835000
Ring, Clamping-Almond-AMH/Logo,
Ring, Clamping-Silver-AMH/Logo
Nozzle, AMH-Almond
Nozzle, AMH-Silver
Body, AMH-Almond
Body, AMH-Silver
Screw, PHPM #8-32 x .50"L.
Gasket, Clamping Ring, AMH
Ring, Back-Up
Nut, AMH
1
1
1
1
1
1
3
1
1
1
AMHXXX
Complete AMH Jet Assy (parts 1-7)
1
N.S. = Not Shown
S24
585-533-1349
REV: 03.01.2002
ITEM P/N
S PA S
1-888-JWB-PART (592-7278)
HTA JET ASSEMBLY
To Air Line Piping
To replace the Swivel Assembly and Venturi Handle: Remove 3 screws securing clamping ring and gasket from jet body. Pull swivel ring B (see detail) away from swivel to
expose retaining screw A. Remove screw A from swivel. Turn Venturi C counterclockwise until it is unscrewed and free from the swivel. Install new swivel assembly, securing it with clamping ring, gasket and 3 screws. Screws are properly tightened when the
swivel assembly can still be manually moved from side to side, but tight enough to
allow the Venturi handle to be turned to adjust water without turning the swivel. To
install the handle, align the two portions of the swivel assembly with the notches on the
handle and snap it on. NOTE: When installed, the handle is permanently in place;
attempting to remove it will damage the snap-on feature of the handle.
DESCRIPTION
1
2
2
3
3
4
5
5
6
6
7
8
N.S.
N.S.
N.S.
3967000
7277914
7277945
7758914
7758945
1928000
4881914
4881945
1644914
1644945
1925000
1645000
1463000
H203000
H205000
Screw, PHPM, #8-32 x .50"L.
Venturi Handle, Almond
Venturi Handle, Silver
Clamping Ring, HTA, Almond
Clamping Ring, HTA Silver
Gasket, Clamping Ring, HTA
Swivel Assy, HTA, Almond
Swivel Assy, HTA, Silver
Body, HTA Jet, Almond
Body, HTA Jet, Silver
Back-Up Ring, HTA Inlet
Nut, HTA Inlet
Hose Adapter Straight
BARB 3/4” x SPG 3/4” Straight Adapter
BARB 3/4” 90 x SPG 1/2” 90˚ Adapter
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
KIT
HTAXXX
Complete HTA Jet Assy (parts 1-8)
1
N.S. = Not Shown
QTY
S25
585-533-1349
REV: 03.01.2002
ITEM P/N
S PA S
1-888-JWB-PART (592-7278)
BMH JET ASSEMBLY
DESCRIPTION
1
2
3
3
4
4
5
5
6
6
7
N.S.
7514000
8488000
8412914
8412945
8413914
8413945
8487914
8487945
8411914
8411945
8415000
1463000
Screw, Thread Cutting, PHP #4
O-Ring, .926 I.D. x .070
Retainer, Nozzle-BMH, Almond
Retainer, Nozzle-BMH, Silver
Nozzle, BMH, Almond
Nozzle, BMH, Silver
Internal O-Ring Seat, Almond
Internal O-Ring Seat, Silver
Body, BMH, Almond
Body, BMH, Silver
Nut, BMH
Hose Adapter Straight
2
1
1
1
1
1
1
1
1
1
1
1
KIT
BMHXXX
Complete BMH Jet Assy. (parts 1-7)
1
N.S. = Not Shown
QTY
S26
585-533-1349
REV: 03.01.2002
ITEM P/N
S PA S
1-888-JWB-PART (592-7278)
SPINNING NECK JET
DESCRIPTION
1
2
3
4
5
N.S.
N.S.
N.S.
Nozzle Assembly, Power Pulse Jet
Screw, Thrd Cutting, PHP #4 x .38 lt 25
Fitting, Power Pulse Jet
Body, BMH
Nut, BMH
Face Ring, Spinning Jet, Chrome
Face Ring, Spinning Jet, Bright Brass
Face Ring, Spinning Jet, Brushed Chrome
P123XXX
7514000
P461XXX
8411XXX
8415000
P551827
P551829
P551898
QTY
1
2
1
1
1
1
1
1
NOTE: A Spin Jet Conversion Kit-P/N P124XXX-is also available. This kit includes Items 1 and 3.
N.S. = Not Shown
S27
585-533-1349
REV: 03.01.2002
ITEM P/N
S PA S
1-888-JWB-PART (592-7278)
DUO-FLEX JET ASSEMBLY
ITEM P/N
S157945
S158000
S159945
S160000
S161000
DESCRIPTION
QTY
Jet, Flex Nozzle
Jet, Gasket
Jet, Fitting
Jet, Body
Jet, Barb, 3/4" Fitting
1
1
1
1
1
REV: 03.01.2002
1
2
3
4
5
N.S. = Not Shown
S28
585-533-1349
S PA S
1-888-JWB-PART (592-7278)
ROTATING JET ASSEMBLY
ITEM P/N
S151945
S153000
S152000
S154000
S155000
S230000
DESCRIPTION
QTY
Jet, Therapy Option
Jet, Gasket
Jet, Wall Fitting
Jet, Nozzle
Jet, Manifold Bold
Jet, Manifold Body
1
1
1
1
1
1
REV: 03.01.2002
1
2
3
4
5
6
N.S. = Not Shown
S29
585-533-1349
S PA S
1-888-JWB-PART (592-7278)
VERTASSAGE JET ASSEMBLY
To install a Vertassage Jet:
Apply silicone sealant to back of Jet Canister, Item 3, and in Canister screw
holes. Push Canister through jet hole from inside of spa. Apply a generous bead
of silicone sealant around backside of jet hole. Place Jet Gasket, Item 4, on silicone sealant bead on backside of jet hole. Position Jet Backing Plate, Item 5,
over Jet Gasket and install 12 Screws, Item 6, in sequence shown below.
Tighten until snug. Tighten all screws an additional 1/4 turn in the order shown in
the Screw Installation Sequence. DO NOT over tighten screws, doing so will
damage the Vertassage. Install Jet Flow Path Assembly, Item 2, from inside of
unit by twist-locking into jet Canister 1/4 turn clockwise. Mount Jet Grill/Bumper,
Item 1, on fron of Canister ensuring Jet Flow Path Assembly pin is positioned
inside of track in Jet Grill/ Bumper.
ITEM P/N
S144945
S145945
S146945
S147000
S148000
S167000
S149000
DESCRIPTION
Jet, Grill/Bumper
Jet. Flow Path, Assembly
Jet, Canister
Jet, Ganister
Jet, Backing Plate
Screw, Mach., PHP #8-32 x 1.5 SS
Jet, Body
QTY
1
1
1
1
1
12
1
REV: 03.01.2002
1
2
3
4
5
6
7
N.S. = Not Shown
S30
585-533-1349
S PA S
1-888-JWB-PART (592-7278)
CYCLE VALVE/3-WAY VALVE ASSEMBLY
ITEM P/N
DESCRIPTION
1
2
N.S.
N.S.
N.S.
Valve, 2", 3-Way Assembly
Vlave, Cycle, 6-Port
Bracket, Cycle Valve
Plate, Cycle Valve
Strainer Assembly
QTY
1
1
1
1
1
REV: 03.01.2002
R399000
K098000
K071000
K072000
K596000
N.S. = Not Shown
S31
585-533-1349
S PA S
1-888-JWB-PART (592-7278)
DIVERTER VALVE ASSEMBLY (PINNACLE)
ITEM P/N
K410000
K412000
K413902
K413945
DESCRIPTION
Valve Assembly, Diverter Body
Fitting, Wall, Valve
Handle, Raised, Valve, White
Handle, Raised, Valve, Silver
QTY
1
1
1
1
REV: 03.01.2002
1
2
3
3
N.S. = Not Shown
S32
585-533-1349
S PA S
1-888-JWB-PART (592-7278)
MICRO-PULSE JET ASSEMBLY
ITEM P/N
K364945
K399000
DESCRIPTION
Micro Pulse Jet Assembly
Ell, 90, .25" x 1/2" Slip
QTY
1
1
REV: 03.01.2002
1
2
N.S. = Not Shown
S33
585-533-1349
S PA S
1-888-JWB-PART (592-7278)
SUCTION FITTING/COVER ASSEMBLY
6
ITEM P/N
1
2
2
2
2
2
2
2
2
2
2
2
2
2
*3
4
5
6
*
DESCRIPTION
QTY
3959000
Screw, OHPM #10-24 x 2"L.
6651904
Suction Cover/Gasket Assy, Tan
6651914
Suction Cover/Gasket Assy, Almond
6651917
Suction Cover/Gasket Assy, Black
6651922
Suction Cover/Gasket Assy, Cinnabar
6651924
Suction Cover/Gasket Assy, Blue
6651940
Suction Cover/Gasket Assy, White
6651945
Suction Cover/Gasket Assy, Silver
6651949
Suction Cover/Gasket Assy, Rose
6651951
Suction Cover/Gasket Assy, Shell
6651952
Suction Cover/Gasket Assy, Raspberry
6651953
Suction Cover/Gasket Assy, Gray
6651956
Suction Cover/Gasket Assy, Pink
6651962
Suction Cover/Gasket Assy, Dusty Orchid
1958000
Suction Fitting Sub-Assembly
2136000
Ring, Back-Up
1643000
Locknut, Suction Fitting
SEE ELBOW DESCRIPTIONS BELOW
1958KIT
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Includes parts 3,4, & 5
ELBOW DESCRIPTIONS
P/N 4517000 Ell, Street 2”, 90˚, Machined RH
P/N 4518000 Ell, Street 2”, 90˚, Machined LH
TAPT BOTTOM SIDE
P/N B072000 Ell, Drain Down, RH
P/N B071000 Ell, Drain Down, LH
N.S. = Not Shown
S34
585-533-1349
REV: 03.01.2002
TAPT BOTTOM SIDE
S PA S
1-888-JWB-PART (592-7278)
AIR CONTROL ASSEMBLY (AIR BOX)
Apply silicone sealant to all
four pins and clips.
Spa Shell Shown For Reference
Apply 1/4” bead of silicone sealant.
DO NOT allow sealant to contact air
control shafts.
Bond with ABS/PVC cement
1
2
3
4
5
6
7
8
9
10
5132827
3153000
3968000
1000000
1120000
2124000
7164000
1464000
2181000
0846000
DESCRIPTION
Air Control Knob Sub-Assembly, Chrome
Spacer, Air Control Knob
Screw, Mach., PHP #8-32 x .75"L.
Speed Clip, Tubular
Gasket, Air Box Body
Air Control Unit Sub-Assembly
Ell, Street, 1/2", 90
Hose Adaptor, 90, Air Line
Clamp, Hose
Air Cap, Extended Shaft
QTY
2
2
2
4
1
1
1
2
2
2
NOTE: When Item 6 is ordered, two(2) quantities of either Item 7 or 8 and 9 must also
be ordered. Item 7 is applicable to units with flex PVC air line piping. Items 8 and 9 are
applicable to units with dishwasher air line piping.
N.S. = Not Shown
S35
585-533-1349
REV: 03.01.2002
ITEM P/N
To Air Line Piping
S PA S
1-888-JWB-PART (592-7278)
CONTROL PANEL
Prior to installation, apply silicone sealant to
underside of flanges and bezels.
For proper installation, E-Ring (Item 9)
must be fully bottomed against shaft (Item 8)
Prior to installing inlay, clean control panel
surface with alcohol then remove. Release
liner and firmly press inlay into place.
Remove inlay protective top liner.
Apply silicone sealant to
panel underside as shown.
Fiber Optic Wall
Control Panel
Push Fiber Optice Cable into well
until it bottoms out. Push washer
over well to secure cable.
Before tightening set screw ensure it is
centered on flat part of shaft.
Nut
See Fiber Optic Installation detail.
System Control
Module Receptacle
To System Control Module Adjustable Thermostat
Insert fiber optic cable into receptacle on
System Control Module, then secure with
compression nut.
Do not place any tubing here
DESCRIPTION
QTY
1
7760000
Repair Pushbutton Assembly
2
6828000
Actuator, Switch Assembly
3
8611908
Air Control Knob, Brown
4
7092000
Inlay, Control Panel, Aero, Razza
4
9037000
Inlay, Control Panel, Vectra
4
9039000
Inlay, Control Panel, Vectra II
4
B067000
Inlay, Control Panel, Model B380
*5
7161908
Control Panel, Machined, Brown
6
3965000
Screw; Mach., PHP, #6-32 x 1.26"L
7
7147000
Well Nut,#6-32
8
7757000
Control Shaft Repair Assembly
9
7082000
Retainer, E-Ring, .25 Dia.
10
8679000
Shaft, Flex Control, Female x Female
11
6627000
Tubing. .19 O.D. x .09 I.D. x 96.00"L.
12
7031000
Tee, Bleeder, .093 I.D. Tube
13
7090000
Washer, Nylon, .257 I.D. x .5 O.D.
14
7667000
Cable, Fiber Optic, 60" x.125 Dia.
KIT
7757KIT
Control Shaft Repair Kit (parts 3, 8, 9, 13)
* No longer available see following page for details.
N.S. = Not Shown
2
2
1
1
1
1
1
1
2
2
1
1
1
2
2
1
1
S36
585-533-1349
REV: 03.01.2002
ITEM P/N
S PA S
1-888-JWB-PART (592-7278)
CONTROL PANEL
Control Panel part number 7161908 is no longer available. If a
customer MUST replace the control panel, he/she will have to
change to a new style of panel.
(Refer to previous page of this catalog)
The parts necessary to change are:
P/N
DESCRIPTION
B564xxx
8267xxx
8247xxx
8246xxx
B934000
B933000
B932000
Panel, 3 Position, W/O tabs
1
Knob, Assembly
1
Bezel, Actuator
2
Button, Air Actuator
2
Graphic Ring, Heater, Spa
1
Ring, Graphic, System, Spa
1
Ring, Graphic, Accessory, Spa
1
(used on Aero Plus, Palio, Vectra II)
Ring Graphic, Accessory, Spa
1
(used on Caressa, Model 9800)
1
(used on Quantum, Corsica, Tirage, Venterra, Razza)
1
(used on Model 380)
Screw, Thread Cutting, 4-24x.5”
16
Cup, Air Switch
2
Cup, Heater Control
1
C237000
C238000
C239000
REV: 03.01.2002
9724000
A187000
C133000
QTY
N.S. = Not Shown
S37
585-533-1349
S PA S
1-888-JWB-PART (592-7278)
FRONT LOAD FILTER/SKIMMER ASSEMBLY
When installing Item 9 insert tip through hole in
skimmer body and pull until bulb pops through hole.
Ensure Item 9 lays flatand no gaps show around
perimeter. DO NOT block, or seal or remove Item 9.
Spa Shell Shown For
Reference
Inside of Housing
Skimmer Interior
Drill 5/16”
dia. through
hole and tap
for 1/8 NPT.
To Suction Plumbing
Drill 15/32” dia.
through hole
Apply bead of silicone sealant around bottom end of
probe prior to inserting it into skimmer. After
installation, seal around bottom of grommet and
sleeve with silicone sealant.
ITEM P/N
DESCRIPTION
1
1
* 2
* 3
4
5
6
6
7
8
* 9
10
11
12
**13
N.S.
Frame Assembly, Front Load Filter, White
Frame Assembly, Front Load Filter, Silver
Ring, Push-On, .097 Dia.
Weir Float, Front Load Filter
Basket, Skimmer Front Load Filter
Filter Cartridge, 25 Sq. Ft. , Front Load Filter
Screw, Mach., PHP, #10-24 x 1.00"L.
Screw, Mach., PHP, #10-24 x 7/8"L., SS
Washer, #10 Flat, Type A Plain Wide Series
Front Load Body/Seal Assembly
Seal, Valve 1"
Sleeve, Thermostat
Grommet, Sealing
Nut Hex, UNC-2B #10-24
Compression Fitting, Ell
Backing Frame (SEE NEXT PAGE)
QTY
1
1
2
1
1
1
12
12
12
1
1
1
1
12
1
1
*When Item 1 is ordered Items 2 and 3 are included. Items 2 and 3 can also be ordered
individually. When Item 8 is ordered Item 9 is included. Item 9 can also be ordered individually.
**Applicable to the Razza Whirlpool Spa.
N.S. = Not Shown
S38
585-533-1349
REV: 03.01.2002
Apply bead of silicone sealant
between shell and skimmer body.
6639940
6639945
6666000
6665000
6636000
6199000
3975000
R785000
4036000
9912000
6171000
5659000
5660000
3991832
3044000
G894000
Filter/Skimmer
(Back View)
S PA S
1-888-JWB-PART (592-7278)
SKIMMER BACKING PLATE PART RELEASE (PART #G894000)
DESCRIPTION:
In an effort to both reduce the labor time necessary for skimmer replacements and increase
the reliability of the repair, we have introduced the skimmer backing plate. This rectangular
part fits behind the skimmer, sandwiching the shell of the spa between the flange of the
skimmer and the backing plate. The holes of the backing plate are tapped and threaded to
accept the existing mounting bolts. This eliminates the need for a "helper" to hold the nut as
the mounting bolt is installed making it a one man job. It also ensures that the bottom middle
bolt is properly installed to ensure the integrity of your repair.
When installing the backing plate, it is recommended that the first bolt you install be one of
the top corner bolts. After threading the first bolt through, the remaining holes in the backing
plate will align with the holes in the skimmer flange. This will make installing the remaining
bolts very easy. Refer to the diagram below to see the backing plate and skimmer positioned
together.
skimmer backing plate
front-load skimmer/filter body
REV: 03.01.2002
G849000 Backing Plate, Skimmer
N.S. = Not Shown
S39
585-533-1349
S PA S
1-888-JWB-PART (592-7278)
WATER RAINBOW® FILL SPOUT ASSEMBLY
Clean mating surfaces with alcohol and let dry. Count
one Item 2 in half. Remove liner and apply as shown.
Water Rainbow Handle shown in
position which will allow full water flow.
Apply thread sealant (type for PVC
plastic only) or wrap with teflon tape.
ITEM P/N
1
1
2
3
4
5
6
7
8
7537914
7537945
5409000
5999000
3945832
4034832
3983832
8676000
9236000
N.S. = Not Shown
DESCRIPTION
Water Rainbow Cover, Almond
Water Rainbow Cover, Silver
Adhesive, Switch Cap
Fill Spout Assembly
Bolt, Hex 1/4-20 x 1.00"L.
Nut, Locking Head Kep Type 1/4-20
Washer, 1/4 Flat, Type A Pln Wd Ser
Repair Handle, Water Rainbow
Threaded Nipple w/out O-Ring
QTY
1
1
3
1
2
2
2
1
1
S40
585-533-1349
REV: 03.01.2002
Clean shell surface around top edge of 3
holes with alcohol and let dry. Apply
bead of clear or black silicone sealant.
S PA S
1-888-JWB-PART (592-7278)
FILTER ASSEMBLY, 25 SQ. FT.
Use ABS/PVC
cement
5472000
*5472000 Filter Assembly
DESCRIPTION
1
2
3
** 4
N.S.
Plug, Vent/Drain
O-ring, .487" I.D. X .693" O.D.
0-ring, 5.850" I.D. x 6.270" O.D.
Filter cartridge, 25 Sq. Ft.
Lubricant, Silicone, 2cc Tube
6187000
6185000
6186000
5475000
5184000
QTY
2
2
1
1
1
*Available by assembly number or by individual parts as shown per callouts.
**Must be ordered separately.
N.S. = Not Shown
S41
585-533-1349
REV: 03.01.2002
ITEM P/N
S PA S
1-888-JWB-PART (592-7278)
ONE POSITION CONTROL PANEL
Apply silicone sealant around
holes prior to installation.
ITEM P/N
Apply
bead
of
silicone sealant to
underside of flange
prior to installation.
Break off tab prior
to installation.
1
2
3
4
5
6
7
8267XXX
8263000
D851XXX
9724000
8399000
7510000
0647000
DESCRIPTION
QTY
Knob, .25 Shaft, Assy
Ring, Graphic, Air
Panel, 1 Position
Screw, Thd Ctg. 4-24 x .5 Ty 25
Repair 0-Ring/Valve Assy
Air Control Assy
Coupling 1/2” SxS
1
1
1
4
1
1
1
XXX=Color Select
Item 5 is included with Item 6.
Item 5 can be ordered separately.
THREE POSITION CONTROL PANEL
Break off these tabs
prior to installation.
1
2
3
4
5
6
7
DESCRIPTION
8267XXX
8263000
9724000
9224XXX
8399000
7510000
0647000
Knob, .25 Shaft, Assy
Ring, Graphic, Air
Screw, Thd Ctg. 4-24 x .5 Ty 25
Panel, 3 Position
Repair O-Ring/Valve Assy
Air Control Assy
Coupling 1/2” SxS
QTY
3
3
10
1
3
3
1
REV: 03.01.2002
ITEM P/N
Apply silicone
sealant to underside
of flanges and
around holes prior
to installation.
XXX=Color Select
Item 5 is included with Item 6.
Item 5 can be ordered separately.
N.S. = Not Shown
S42
585-533-1349
S PA S
1-888-JWB-PART (592-7278)
2 POSITION CONTROL PANEL
Break off tabs prior
to installation.
1
1
2
3
4
4
5
*6
7
8267914
8267945
8263000
9724000
8241914
8241945
7510000
8399000
0647000
DESCRIPTION
Knob Assembly, Almond
Knob Assembly, Silver
Ring, Graphic Air
Screw, Thread Cutting, 4-24 x .5"
Panel, 2 Position, Almond
Panel, 2 Position, Silver
Air Control Assembly, Open
O-Ring/Valve Assembly
Coupling 1/2” SxS
QTY
2
2
2
8
1
1
2
2
2
*When Item 5 is ordered P/N 8399000 is included. P/N 8399000 can be ordered individually.
N.S. = Not Shown
S43
585-533-1349
REV: 03.01.2002
ITEM P/N
S PA S
1-888-JWB-PART (592-7278)
3 POSITION CONTROL PANEL
Caulk underside of flanges before installing.
Caulk holes
*1
*2
*3
4
5
6
7
8267XXX
8247XXX
8246XXX
6828000
B934000
B933000
B932000
7
C237000
7
C238000
7
C239000
8
9
10
11
12
13
14
15
15
9724000
B564XXX
A187000
C061000
7757000
C133000
7082000
8679000
7114000
DESCRIPTION
QTY
Knob Assembly
Bezel, Actuator
Button, Air Actuator
Actuator, Switch Assembly
Ring, Graphic, Heater, Spa
Ring, Graphic, System, Spa
(used on Aero Plus, Palio, Vectra 11)
(used on Caressa, Model 9800)
(Quantum, Corsica, Tirage, Venterra, Razza)
(used on Model 380)
Screw, Thread Cutting, 4-24 x .5"
Panel, 3 Position, W/O Tabs
Cup, Air Switch
Cable, Fiber Optic, 48" x 1.250 Dia.
Control Shaft Repair Assembly
Cup, Heater Control
Retainer, E-Ring, .25 Dia.
Control Shaft, Flex, 44"L.
Control Shaft, Flex, 22"L.
1
2
2
2
1
1
1
1
1
1
16
1
2
1
1
1
1
1
1
*Color Select. 914=Almond, 945=Silver.
NOTE: P/N 8679000 is used on Model 380, Quantum, Corsica, Caressa, Tirage, Venterra, Razza.
P/N 7114000 is used on Aero, Aero Plus, Palio, Vectra 11 and Model 9800.
N.S. = Not Shown
S44
585-533-1349
REV: 03.01.2002
ITEM P/N
S PA S
1-888-JWB-PART (592-7278)
SINGLE AIR CONTROL ASSEMBLY
Apply bead of silicone sealant to underside of
Air Valve Flange and around holes in spa shell
as shown.
1
1
2
3
4
*5
6
9774914
9774945
8399000
9724000
9725000
7510000
0647000
DESCRIPTION
Knob Assembly, Air Control, Almond
Knob Assembly, *Air Control, Silver
O-Ring/Valve Assembly
Screw, Thread Cutting, 4-24 x.5"
Stand Off, Air Control Knob
Air Control Valve Assembly
Coupling 1/2” SxS
QTY
1
1
1
4
2
1
1
* When Item 5 is ordered P/N 8399000 is included. P/N 8399000 can be ordered individually.
N.S. = Not Shown
S45
585-533-1349
REV: 03.01.2002
ITEM P/N
S PA S
1-888-JWB-PART (592-7278)
HEATER ASSEMBLY 1.5 KW
4
ITEM P/N
DESCRIPTION
1
2
3
4
N.S.
Heater, 1.5 Kw, 120 VAC
Locknut, Rigid Metal Conduit
Safety Switch, Hi-Temp
Thermostat Knob
Thermostat Control
QTY
1
1
1
1
1
REV: 03.01.2002
5251000
4826832
M490000
B063000
B061000
N.S. = Not Shown
S46
585-533-1349
S PA S
1-888-JWB-PART (592-7278)
HEATER ASSEMBLY 6 KW
(ORDER ASSEMBLY P/N 0408000)
(receptacle marked “HEATER”)
(receptacle marked “TEMP. SAFETY SWITCH”)
ITEM P/N
DESCRIPTION
1
*2
*3
4
N.S.
N.S.
Heater Assembly, 5.5 Kw
Plug Assembly, Hi-Limit, Snap-In
Safety Switch, Hi-Temp
Connection Repair Kit
5.5 Kw Heater w/ Replaceable Element
6521A
7972000
0407000
B060000
D149000
6521AR
QTY
1
1
1
1
1
1
N.S.=Not Shown. May need to be ordered to hard-wire Item 2 to System Control Module.
N.S. = Not Shown
S47
585-533-1349
REV: 03.01.2002
*Items 2 and 3 are included when Item 1 is ordered. These items can be ordered individually.
S PA S
1-888-JWB-PART (592-7278)
NOTE: Plug assemblies are color coded with the
corresponding functions on the System Control
Module. Do not force plugs. It may be necessary
to rotate plugs until they are properly plugs
inserted and seated in receptacles.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
7106000
7669000
9569000
8748000
8773000
8774000
7984000
8775000
8776000
C539000
C463000
8778000
0407000
7976000
7978000
8929000
7971000
7972000
N.S. = Not Shown
Timer, 7 Day, SPST
GFCI, 20 Amp
Receptacle Assy, 2- Speed Motor
Lock Nut, 3/4 NPT
Receptacle Assy, Blank
Plug Assy, Hi-Limit, Snap-in
Plug/Light Assy, 13 Ft., Snap-in
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
S48
585-533-1349
REV: 03.01.2002
*8705000 1-PUMP SYSTEM CONTROL MODULE REPAIR ASSEMBLY
ITEM P/N
DESCRIPTION
QTY
S PA S
1-888-JWB-PART (592-7278)
OZONE DISPERSION FITTING ASSEMBLIES
Tubing
(Shown For Reference)
Spa Interior
ITEM P/N
1
DESCRIPTION
C154000
Ozone Dispersion Fitting
Apply bead of silicone sealant
around opening, clean off excess
To Ozone
Plumbing
NOTE: This fitting is used
on Spas with the
Electronic Control Box
2
ITEM P/N
DESCRIPTION
1
1
2
N.S.
N.S.
Body With Nut (Ozone Fitting)
Ozone Body w/Nut
Fitting, Sensor Mount
Injector, Ozone, Blue
Injector, Ozone, Red
C551000
F402945
J827000
K660000
F353000
QTY
1
1
1
REV: 03.01.2002
Electronic Control
Box Temp Sensor
N.S. = Not Shown
S49
585-533-1349
S PA S
1-888-JWB-PART (592-7278)
SPA LIGHT AND TRANSFORMER ASSEMBLY
Bulb Receptacle
Reflector
To replace bulb, Item 4, pull bulb
receptacle straight out from back of
housing assembly, Item 2.
Nut
Housing
Apply silicone sealant
Interior
NOTE: After installing housing and
compression nut, mount transformer onto
back of housing. After mounting transformer
apply silicone sealant to exposed housing
threads and attach the reflector.
ITEM P/N
1
2
*3
4
7978000
8018000
6567000
6611000
DESCRIPTION
Plug/Light Assy, 13 Ft., Snap-In
Housing Assembly, Lens
Filters, Light
Lamp, 12V, Spa Light
QTY
1
1
1
1
REV: 03.01.2002
*When Item 3 is ordered, Item 4 is included.
Item 4 can also be ordered individually.
N.S. = Not Shown
S50
585-533-1349
S PA S
1-888-JWB-PART (592-7278)
LAMP/HARNESS ASSEMBLIES
ITEM P/N
1
2
3
3
3
4
8018000
S449000
K289000
K298000
K999000
K602000
DESCRIPTION
QTY
Bulb, Light, 12V, 7W
Harness/Socket Assembly, 2 Lamp, Spa
Harness/Socket Assembly, 2 Lamp, Spa
Harness/2 Lamp 4'
Filters, Dual Spa Light
2
1
1
1
1
1
NOTE: P/N K289000 is used on Triton. P/N K298000 is used on Pinnacle.
P/N K999000 is used on Quantum.
*1
*2
*3
*4
8018000
S449000
J222000
6567000
DESCRIPTION
Bulb, Light, 12V, 7W
Harness/Socket Spa Light
Filters, Light
QTY
1
1
1
1
* Applies to Laser and Santina.
N.S. = Not Shown
S51
585-533-1349
REV: 03.01.2002
ITEM P/N
S PA S
1-888-JWB-PART (592-7278)
SNAP-IN SPA LIGHT ASSEMBLY
To Electronic Control Box
Spa Shell
Tighten nut to 8-10 ft. lbs.
Before installing, apply silicone sealant around opening.
Wipe off excess.
ITEM P/N
DESCRIPTION
1
2
3
4
N.S.
Plug/Light Assy, 8 Ft., Snap-In
Filters, Light
Lens, Light, Shell
(Used on AERO & Laser Spas)
F101000
8018000
6567000
6611000
6568000
QTY
1
1
1
1
N.S. = Not Shown
REV: 03.01.2002
When Item 3 is ordered, Item 4 is included.
Item 4 can also be ordered individually.
S52
585-533-1349
S PA S
1-888-JWB-PART (592-7278)
DIGITAL THERMOMETER
(ORDER P/N C667000)
To remove battery, rotate battery cover 1/4 turn
counterclockwise and remove old battery. Replace
with 1.5V watch-style battery.
DO NOT apply silicone sealant
Hand-tighten nut
REV: 03.01.2002
To Front Load
Filter/Skimmer
N.S. = Not Shown
S53
585-533-1349
S PA S
1-888-JWB-PART (592-7278)
FLOW SWITCH
Shown below is the now 2" Flow Switch/Tee Assembly P/N B749000. This new flow switch
replaces P/N 7671000, 6554000, and 6513000, and will be produced on all spas. P/N B754000
includes the flow switch threaded into a 2"x 2" x 1/2" S x S x FPT reducing tee.
See Illustration of Flow Switch Bushing for use with above B749000 Flow Switch - Less Tee,
when replacing old 1 1/2 threaded Flow Switches. This eliminates the need to remove
complete Flow Switch and Tee.
REV: 03.01.2002
Flow Switch Bushing P/N CC11212 1 1/2” x 1/2”
N.S. = Not Shown
S54
585-533-1349
S PA S
1-888-JWB-PART (592-7278)
FILTER ASSEMBLIES
FILTER ASSEMBLY, 50 SQ. FT
*6421000 Filter Cover Repair Kit
ITEM P/N
1
2
3
4
N.S.
N.S.
DESCRIPTION
6095000
6094000
2588000
2591000
5184000
6420000
ITEM P/N
5
6
7
8
9
10
11
12
13
DESCRIPTION
2599000
2598000
7545000
2590000
3623000
4055832
4034832
3982832
4022532
QTY
Knob, Filter Cover
O-ring, .546 I.D. x .824 O.D.
Cover, Filter
Gasket, Filter Cover
Lubricant Silicone base, 2cc
Instructions, Filter Cover Repair
ITEM P/N
1
1
1
1
1
1
1
2
3
4
N.S.
N.S.
QTY
Gauge, Pressure, 0-60 PSI
Draincock, w/Extension
Filter Hsg/Center Rod Assy
Filter Cartridge
Clip, Filter Base
Screw, Thdrlg, Hex Wshr Hd I/4-IOx1"
Nut Locking Hd Kep Type 1/4-20
Washer 1/4 Flt Type A PlnWdSer
Bolt, Rd Hd, Sq NK, 1/4-20 x 1.5"
ITEM P/N
1
1
1
1
4
4
6
4
4
5
6
7
8
9
10
11
12
13
14
*Order by repair assembly number or as single parts.
N.S.= Not Shown
N.S. = Not Shown
6095000
6094000
2588000
2591000
5184000
6420000
2599000
2598000
7536000
2590000
3423000
4056832
4034832
3982832
4022832
2594000
DESCRIPTION
QTY
Knob, Filter Cover
O-Ring, .546 I.D. x .824 O.D.
Cover, Filter
Gasket, Filter Cover
Lubricant Silicone Base. 2cc
Instructions, Filter Cover Repair
DESCRIPTION
1
1
1
1
1
1
QTY
Gauge, Pressure, 0-60 PSI
Draincock, w/Extension
Filter Hsg/Center Rod Assy
Filter Cartridge
Clip, Filter Bass
Screw, Thdrlg, Hex Wshr Md I/4-IOx1"
Nut, Locking Md Kep Type 1/4-20
Washer 1 /4 Fit Type A PlnWdSer
Bolt. Rd Md. Sq NK, 1/4-20x1.5"
Plug, 1 1/2" slip
1
1
1
2
4
4
8
4
4
2
*Order by repair assembly number or as single parts.
S55
585-533-1349
REV: 03.01.2002
FILTER ASSEMBLY, 25 SQ. FT.
*6421000 Filter Cover Repair Kit
S PA S
1-888-JWB-PART (592-7278)
INSTALLATION INSTRUCTIONS FOR REPLACEMENT OF
JWB 2588000 CAP ASSEMBLY
All caps have a 90 day manufacturers warranty. When installing
anynew cap our recommendation is as follows:
When replacing 2588 cap we recommend replacing 6094 knob o-ring
and 2591 cover gasket.
2.
When installing cap, all gaskets should be lubricated with a silicone lubricant.
Note: lubricants with a petroleum base (vicks, etc.) will cause gaskets to breakdown
over time. If gaskets are not lubricated with a silicone base lubricant or the wrong
lubricant is used, this will create a situation of over tightening center knob on cap
which causes stress and cracks center hole of cap.
3.
When installing drain valve, pressure gauge or plugs into taptings on filter cover cap,
do not apply teflon tape or thread compound to any threads. Screw gauge, drain valve
or plugs into cap with bare threads. A good rule of thumb is to turn gauge or drain
valve into cap three to four full turns, then pressurize system and if there are leaks,
tighten gauge or valve until leaks stop.
4.
When tightening knob on cap, snug up, but do not over tighten.
REV: 03.01.2002
1.
N.S. = Not Shown
S56
585-533-1349
S PA S
1-888-JWB-PART (592-7278)
HAIR AND LINT STRAINER ASSEMBLY
PART # C13030603
Mounting Ring
Cover
O-Ring
(Position on cover prior to
installation)
Basket
To Motor/Pump
To Suction Plumbing
REV: 03.01.2002
Body
N.S. = Not Shown
S57
585-533-1349
S PA S
1-888-JWB-PART (592-7278)
DRAIN FITTINGS
1
4
7
10
2
5
8
11
3
6
9
12
13
1
2
3
4
5
6
7
8
9
10
11
12
13
14
4657000
H203000
H205000
R745000
H999000
H210000
H833000
H197000
H198000
0825000
H199000
H200000
R396000
R393000
DESCRIPTION
Hose Bibb
Barb, 3/4 x SPG 3/4
Barb, 3/4 90 x SPG 1/2
Drain Valve Assembly
Drain Fitting, Spa
Barb, 3/8 90 x SPG 1/2
2" S x S Unibody Valve
8 Port Manifold 3/4 x 1-1/2
4 Port Manifold 3/4 x 1-1/2
Bushing, Reducing, 1 x 1/2 SPG x S, Flush Type
8 Port Manifold 3/8 x 1
N.S. = Not Shown
14
REV: 03.01.2002
ITEM P/N
S58
585-533-1349
AERO
1-888-JWB-PART (592-7278)
ELECTRICAL SUB-PLATE
Junction Box Sub-Plate
Switch “B”
Switch “A”
Electrical Cabinet Sub-Plate
To Control Panel Assembly
26.00” L.
Fiber Optic Cable
shown for reference
When replacing LED Assembly (Item 9), ensure that it
butts together inside sleeving with fiber optic cable end.
1
2
3
4
5
6
7
8
9
10
11
12
13
DESCRIPTION
QTY
6504000
Relay, 30 Amp DPST
5209000
Switch, DPDT, Solenoid Actuated
5260000
Switch, 4 Function, Air Actuated
6627000
Tubing, .19 O.D. x .09 I.D. x 96” L.
7031000
5934000
Switch, Toggle, DPDT, 3 Position
6510000
GFCI, Panel Mount
M065000
Kit, Thermostat, W/BKT
(7893000 - for this P/N substitute M065000)
7759000
LED/Terminal Assembly
7080000*
Capacitor Assy. .68 MFD 250 V
7081000*
Resistor Assy. 120–1 W
7124000*
Diode Assy IN 4004
7286000
Complete Subplate
2
5
2
1
1
2
1
1
1
1
1
1
* Can only be ordered by assembly number 7759000.
N.S. = Not Shown
S59
585-533-1349
REV: 03.01.2002
ITEM P/N
AERO
1-888-JWB-PART (592-7278)
CONTROL PANEL COVER
ITEM P/N
7160833
8183000
7159833
7173000
DESCRIPTION
QTY
Screw, Soc 8-32 x .63 L. Buthd
Cover, Control Panel
Rod, 19.5 L. Tapped
Washer, .63 x .38 x .03 Thk
4
1
1
2
REV: 03.01.2002
1
2
3
4
N.S. = Not Shown
S60
585-533-1349
AERO
1-888-JWB-PART (592-7278)
AIR BLOWER/PIPING ASSEMBLY
(Flex PVC, 1 1/2” and 2” Sch. 40 PVC, shown for reference, are not available from Jacuzzi Whirlpool Bath.)
Ensure top of loop is positioned as high as
possible against underside of rim and
bottom of loop is snug against pan. Tie
wrap in place.
1 1/2” Flex PVC x 12’ L.
To Air Channel Fitting
Apply PVC compatible pipe
thread compound to male
threads prior to assembly.
1 1/2” x 2.50” L.
Clamp Only
Do not cement.
To Vent Drain Assembly
Do not attempt to
replace parts beyond
this point.
2” x 2.75” L.
Apply Flex PVC primer to Flex PVC
prior to bonding with Flex PVC cement.
CAUTION:
To avoid possible explosion of PVC cement
vapors, wait 24 hours after gluing before
operation Blower Assembly.
Note direction of arrow.
2” x 2.75” L.
Bond with
ABS/PVC
cement.
*1
*1
*1
2
3
4
5
6
7
8
9
10
DESCRIPTION
QTY
J119000
Blower, Air, w/Plug, 120 VAC
1
(7022000 & 7283000 are discontinued substitute P/N J119000)
K654000
Blower, w/Cord, 240 VAC, 60 HZ
1
R759000
Blower, w/Cord, 240 VAC, 60 HZ
1
0438000
Clamp, Hose, #H-40 Worm Drive Type
2
0828000
Tee, 2”, S x S x S
1
4516000
Flange, Pump 2”
1
0199000
Gasket, Pump Flange
1
6932832
Bolt, Hex, Fl Thrd., 5/16-18 x 2.00” L.
4
3983832
Washer, 5/16Flt., Type A PlnWdSer
8
6371832
Nut, Elasticlock 5/16-18
4
6913000
Check Valve, 2”, 1/4 lb. Spring
1
0157000
Ell, 45˚, 1 1/2”, S x S
1
Pan Shown For
Reference.
REV: 03.01.2002
ITEM P/N
*1
N.S. = Not Shown
S61
585-533-1349
AVA N Z A
1-888-JWB-PART (592-7278)
SPA DISCHARGE PLUMBING
(1 1/2”, 2” and 3” Sch. 40 PVC piping, shown for reference, are not available from Jacuzzi Whirlpool Bath.)
To Vent/Drain Assembly
Apply PVC compatible pipe thread compound to male threads
prior to assembly.
To Electrical Cabinet Assy.
1 1/2” x 2.50” L.
To Electrical
Cabinet Assembly
1 1/2” x 15.00” L.
To Jet
2” x 3.50” L.
To Jet
1 1/2” x 3.00” L.
1 1/2” x 3.00” L.
1 1/2” x 2.50” L.
2” x 2.50” L.
1 1/2” x 4.50” L.
1 1/2” x 7.50” L.
To Pump
Discharge
1 1/2” x 4.50” L.
DESCRIPTION
21
22
23
24
25
26
*27
*28
29
30
31
Cap, Thermostat Mounting
Grommet Sealing
Sleeve, Thermostat
Bushing, Rdcg, 2” x 1 1/2”, SPIG x S
Coupling, 2”, S x S
Restrictor, Flow
Pipe, 2.0” Dia. Clear x 4.00” L.
Cap, Level Switch
Conduit Assy, Level Switch
Water Level Switch Assembly, 70” L.
Adapter, 1.5” SLIP x FPIT
5866000
5660000
5659000
0473000
0851000
2442000
6483000
2392000
3001000
4779000
3087000
QTY
1
3
3
1
1
1
1
1
1
1
4
* NOTE: Assemble Items 27 and 28, then drill and tap for 1/8-NPT.
N.S. = Not Shown
S62
585-533-1349
REV: 03.01.2002
ITEM P/N
Bond with
ABS/PVC
cement before
installing at the
pump.
AVA N Z A
1-888-JWB-PART (592-7278)
HEATING ASSEMBLY
Apply PVC compatible pipe thread
compund to male threads prior to assembly.
To Electrical Cabinet Assembly
ITEM P/N
4895000
2365000
2366000
4057832
5
6
7
2207000
2209000
2364000
DESCRIPTION
QTY
Conduit Assembly, Heater
Junction Box, Machined
Standoff, #10-32 x .75" LM-F Hex
Screw, Hex Slot Head Mach,
#10-32 x .38"
Wire Binding Washer
240 V/12 KW Heater Element
Gasket, Heater
1
1
1
4
1
1
1
REV: 03.01.2002
1
2
3
4
N.S. = Not Shown
S63
585-533-1349
AVA N Z A
1-888-JWB-PART (592-7278)
1
2
3
4
5
6
7
8
9
10
11
4819000
1865000
1871000
2290000
4675000
5931000
5930000
2021000
3004000
1872000
3463000
N.S. = Not Shown
DESCRIPTION
QTY
Circuit Breaker, Plug-In (30 Amp)
30 Amp Power Relay
Bar, Ground
Switch, Door Interlock
Fuse, 5 Amp
Safety Switch, High Temperature (Old #5135)
Thermostat, Adjustable (Old #5134)
15 Amp Power Relay
Terminal Block, 12 Circuit
6 Amp Full Wave Bridge Rectifier
Transformer, Wiring Assembly
3
5
1
1
1
1
2
1
1
1
1
S64
585-533-1349
REV: 03.01.2002
ITEM P/N
AVA N Z A
1-888-JWB-PART (592-7278)
SPA AIR LINE ASSEMBLIES
Drill and tap for 1/8” NPT.
thread compound to male threads
prior to assembly.
1.25”
3
4
5
To Spa Jet
ITEM P/N
2065000
3053000
3044000
3053000
3054000
DESCRIPTION
QTY
Air Line Assembly
Compression Ftng, Tee, .25” Plastic
Compression Fitting, 90º Ell, .25"
Compression Fitting, Tee, .25" Plastic
Compression Fitting, Straight, .25"
4
2
1
2
3
REV: 03.01.2002
1
2
3
4
5
To Spa Jet
N.S. = Not Shown
S65
585-533-1349
AVA N Z A
1-888-JWB-PART (592-7278)
DRAIN FITTING ASSEMBLY
NOTE:
Apply PVC compatible pipe thread compound to
male threads prior to assembly.
Exterior shel surface.
Shown for reference.
X
1
2
3
4
5
6
7
8
XXX
3070000
4714000
4712000
4707000
3066000
3062000
3065000
3064000
9
3053000
N.S. = Not Shown
DESCRIPTION
QTY
XXXX
Drain Fitting. Machined
Washer, Rbr, .81" I.D., 1.75" O.D., .125"
Washer, Fbr.81" I.D., 1.75" O.D., .063"
Washer, Rbr, .81" J.D., 1.32" O.D., .06"
Coupling, 1/2" FIPT x FIPT
1/2" Current Collector Assembly
Tee, 1/2" S x S x FIPT
Bushing, Rdcg, 1/2" x 1/8",
SPIG x FIPT
Compression Fitting, Tee, .25" Plastic
X
1
1
1
1
1
1
1
2
2
S66
585-533-1349
REV: 03.01.2002
ITEM P/N
CAMBIO
1-888-JWB-PART (592-7278)
ELECTRICAL CABINET ASSEMBLY
NOTE: Attach face plate at
final assembly.
Bracket shown for
reference (bonded
to shell)
To Water Level Switch
Assembly
To Heater Assembly
To Control Panel
Assembly/Thermostat Probes
To Electrical Line Cord Assembly
To Motor Assembly
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
2863000
3991832
3976000
3971000
4050000
1974000
J944832
4030834
3992832
3982832
2369000
1865000
2802000
1872000
2146000
2801000
2809000
3091000
5931000
2865000
2804000
2872000
4040832
24
25
26
1877000
2864000
5930000
N.S. = Not Shown
DESCRIPTION
Weldment, Electrical Cabinet
Nut, Hex, UNC-28 #10-24
Screw, Mach, PHP, #10-24 x 1.2511 L.
Screw, Mach, PHP, #10-24 x .50" L.
Washer, #8 EXTNL Tooth Locking
Bar, bonding
Bolt, Hex 1/4"-20 .75' L.
Fastener, U-TP 1/4"-20 .064-.125
Nut, Hex, UNC-2B, 1/4"-20
Washer, 1/4" FLT, TYPE A PLNWDSER
Bushing, OPEN/CLOSED
30 Amp Power Relay
Power Relay, 30 Amp, DPDT
6 Amp Full Wave BRDGE Rectifier
Terminal Block, 8 Circuits
Switch, Snap
Transformer Assembly
Ground Fault Circuit INTERRPTR
Electrical Panel Sub Plate Assy
Mounting Plate, Circuit Breaker
Diode Assy
Screw, TPG, PHP, TYPE F
#8-32 x .5" L.
Knob, Thermostat
Face Plate, Electrical Cabinet
QTY
1
2
1
2
6
2
4
4
4
4
5
2
1
1
1
1
1
1
1
1
1
1
4
1
1
2
S67
585-533-1349
REV: 03.01.2002
ITEM P/N
CARESSA
1-888-JWB-PART (592-7278)
ELECTRICAL BOX ASSEMBLY
Clean mounting plate with alcohol prior to attaching reed
switch in center.
To Control Panel
Cut flex tubing to length.
To Motor Assembly
To Control
Panel
Magnet/Clip Assembly attached to door.
Shown for reference only.
1
2
3
4
5
6
7
8
*9
9
9
10
11
12
13
14
15
16
4040832
6366000
6361000
2369000
4041832
5209000
5260000
5258000
9116000
9117000
9118000
5279000
1974000
4012832
3945832
4034832
6627000
6780000
DESCRIPTION
QTY
Screw, TPG, PHP, Type F #8-32 x .50" L.
Reed Switch/Terminal Assembly
Shield, Reed Switch
Bushing, Open/Closed
Switch, Sequence, 4-function, Air Actuated
Terminal Block, 4-circuit, .25" TB
Sub-Plate, Electrical Box w/o light
Sub-Plate, Electrical Box w/light
Sub-Plate, Electrical Box w/light/blower
Grommet, .18811 I.D.
Bar, Bonding
Washer, #9-16 Extnl. Tooth Locking
Bolt, Hex 1/4-20 x 1.00" L.
Tubing, .19 O.D. x .09 I.D. x 75.00" L.
Switch, SPDT, 15 Amp
2
1
1
1
3
3
1
1
1
1
1
1
1
1
2
3
1
1
* Applicable to Models 5600000 and 7000000
N.S. = Not Shown
S68
585-533-1349
REV: 03.01.2002
ITEM P/N
To Motor and Bracket Assembly
To Heater Assembly
CARESSA
1-888-JWB-PART (592-7278)
2-HOLE CONTROL PANEL
ITEM P/N
1
2
3
4
7760000
6828000
8375908
8386000
DESCRIPTION
QTY
Repair Pushbutton Assembly
Bellows
Control Panell Assembly, 2-Switch, Brown
Spacer, Control Panel
2
2
1
2
Seal underside of holes with
silicone sealant (4 places)
To Electrical Box Assembly
N.S. = Not Shown
S69
585-533-1349
REV: 03.01.2002
Flex Tubing Shown For Reference
ESPREE II
1-888-JWB-PART (592-7278)
(LEVEL 1 ONLY)
To Motor Assembly
To Motor/Bracket
Assembly
To Heater Assembly
To Elect. Cord Assembly
DESCRIPTION
QTY
1
2
*3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
5257000
5254000
5483000
5488000
4041832
5209000
5260000
5258000
9116000
3944832
4040832
1974000
4012832
3966000
4034832
5270000
5269832
5279000
5267000
1980000
Box, Electrical, Machined
Switch, Push Button, DPST 15 A
Boot, Push Button Switch
Washer, 3/8 Internal Tooth, Locking
Screw, TPG, PHP, Type F#8-32 x .75" L.
Switch, DPDT, Solenoid Activated
Switch, Sequencing, 4 Funct., Air
Terminal Block, 4 Circuit, .25" Tab
Subplate, Electrical Box
Bolt, Hex 1/4-20 x .75" L.
Screw, Tapping, PHP, Type F 8-32 x .511 L.
Bar, Bonding
Washer, #10 External Tooth, Locking
Screw, Mach., PHP, #8-32 x .38" L.
Nut, Locking HD, KEP Type, 1/4-20
Bracket, Electrical Box, Espree
Nut, Locking Head, KEP Type #8-32
Grommet, .18811 I.D.
Label, Switch Functioning Sequence
Label, Bonding Bar
21
22
5255000
5268000
Label, Electrical Wiring Diagram
Label, GFCI and Temperature Caution
1
1
NLA
2
3
2
1
1
1
2
1
1
1
3
2
1
3
1
1
1
1
1
* Item 3 is no longer available as a repair part.
N.S. = Not Shown
S70
585-533-1349
REV: 03.01.2002
ITEM P/N
ESPREE II
1-888-JWB-PART (592-7278)
(LEVEL 2 ONLY)
To Motor and Bracket Assembly
Magnet/Clip Assembly attached
to door. Shown for reference
only. See Page 25 for details.
Clean mounting plate with
alcohol prior to attaching reed
switch in center.
To Motor Assembly
To Heater Assembly
1
2
3
4
5
6
7
8
9
10
11
12
13
14
4040832
6366000
6361000
2369000
4041832
5209000
5260000
5258000
9116000
5279000
1974000
4012832
3944832
4034832
N.S. = Not Shown
DESCRIPTION
QTY
Shield, Reed Switch
Terminal Block, 4-circult, .25" TB
Sub-Plate, Electrical Box
Grommet, .1881 I.D.
Bar, Bonding
Washer, #9-16 Extnl. Tooth, Locking
Bolt, Hex 1/4-20 x .75" L.
Nut, Locking Hd KEP Type 1/4-20
2
1
1
1
3
3
1
I
I
I
1
1
2
2
S71
585-533-1349
REV: 03.01.2002
ITEM P/N
ESPREE II
1-888-JWB-PART (592-7278)
To Motor Assembly
To Heater Assembly
Clean mounting plate with
alcohol prior to attaching reed
switch in center.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
DESCRIPTION
QTY
4040832
6366000
6361000
Shield, Reed Switch
2369000
4041832
Screw, TPG, PHP, Type F #8-32 x .7511 L.
8745000
Switch, DPDT, 110 VDC
5260000
0074000
(5256000 - discontinued substitute P/N 0074000)
5279000
Grommet, .188" I.D.
1974000
Bar, Bonding
4012832
Washer, #9-16 Extnl. Tooth, Locking
3944832
Bolt, Hex 1/4-20 x .75" L.
4034832
4036000
Washer, #10 Flt Type A PlnWdSer
5269832
Nut, Locking Hd Type #8-32
8752000
Rectifier, Bridge, 400V
6357000
Magnet/Clip Assembly
N.S. = Not Shown
2
1
1
1
4
4
1
1
1
1
1
2
2
1
1
3
1
S72
585-533-1349
REV: 03.01.2002
ITEM P/N
LASER
1-888-JWB-PART (592-7278)
SKIMMER ASSEMBLY
Spa Shell
between shell and
skimmer body.
Drill 15/32” sia. through hole
3/4”
9/16”
1
1
1
1
1
1
2
3
4
5
*6
*7
8
9
3669902
3669904
3669908
3669924
3669922
3669945
3668000
3667000
3961000
4034832
6171000
3666000
6552000
5660000
DESCRIPTION
QTY
Faceplate. Skimmer, White
Faceplate, Skimmer, Tan
Faceplate, Skimmer, Brown
Faceplate, Skimmer, Blue
Faceplate, Skimmer, Cinnabar
Faceplate, Skimmer, Silver
Weir, Skimmer
Basket, Skimmer
Screw, Mach., OHP, 1/4-20 x 2.00"L.
Nut, Locking lid, Kep Type 1/4-20
Seal, Valve 1.00"
Skimmer Body Assembly
Probe, Temp., Electronic
Grommet, Seal Ing
1
1
1
1
1
1
1
1
10
10
1
1
1
1
*NOTE: When Item 7 is ordered, Item 6 is included. Item 6 can also be ordered individually.
N.S. = Not Shown
S73
585-533-1349
REV: 03.01.2002
ITEM P/N
LCallAusSforE R
/ LASER II
your Jacuzzi part needs!
®
1-888-JWB-PART (592-7278)
CONTROL PANEL/COVER ASSEMBLY (LASER II)
ITEM P/N
16
17
18
19
7470000
7160833
7159833
7173000
DESCRIPTION
Cover, Control Panel, Laser 11
Screw, Soc 8-32 x .63L. But Hd
Rod, 19.5"L. Tapped
Washer, .63 x .38 x .03 Thick
QTY
1
4
1
2
Spa Shell
CONTROL PANEL (LASER)
Spa Shell
Apply silicone to underside
of shell and to secure spa
side to shell.
ITEM P/N
6569000
4319000
DESCRIPTION
Panel, Spa, 4 Button
Speed Nut, Push-On, 1.0”
QTY
1
1
REV: 03.01.2002
1
2
N.S. = Not Shown
S74
585-533-1349
LASER
1-888-JWB-PART (592-7278)
ELECTRIC CABINET ASSEMBLY
NOTE: Electrical Cabinet Assembly shown with faceplate removed.
Subplate Assembly shown removed from
Electrical Cabinet.
To Electrical Line
Cord Assembly
To Heater Assy
To Motor Assy
To Flow Switch Assy
To Spa Side Control Panel
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
*16
*17
Screw, TPG, PHP, Type F, #8-32 x .31"
Nut, Locking Hd Kep Type #8-32
Screw, TPG, PHP, Type F, #8-32 x .50L.
Plug, .44" Hole
Connector, 112" Romex Style
Plug, Snap-In
Bar, Bonding
Weldment, Electrical Cabinet
Relay, 30 AMP DPST
Switch, DPDT Solenoid Actuated
Terminal Block, 4 Circuit, .25 TB
Barrier Strip, 3 Terminals
Control, Electronic PCB
Transformer, Light
Lens, Light Shell
Filters, Light
*
6378832
5269832
4040832
6538000
6511000
2134000
1974000
2863000
6504000
5209000
5258000
6514000
6523000
6566000
6568000
6567000
6611000
QTY
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
1
1
Push into place after
installation of
compression nut
Spa Shell
Interior
Compression Nut
When Item 16 is ordered, Item 17 is included. Item 17 can also be
SPA LIGHT AND TRANSFORMER ASSEMBLY
ordered individually.
(Applicable to Lase and Laser II)
N.S. = Not Shown
S75
585-533-1349
REV: 03.01.2002
ITEM P/N
To Electronic
Temperature Probe
LASER
1-888-JWB-PART (592-7278)
ELECTRICAL SUB-PLATES
MODELS:
7200 8405
Junction Box Sub-Plate
Switch “B”
Switch “A”
Electrical Cabinet Sub-Plate
When replacing LED
Assembly (Item 9), ensure
that it butts together inside
sleeving with fiber optic
cable end.
To Control Panel
Assembly
Fiber Optic Cable
Shown for
Reference.
ITEM P/N
1
2
3
4
5
6
7
8
6504000
5209000
5260000
6627000
7031000
5934000
6510000
M065000
26.00” L.
DESCRIPTION
QTY
Relay, 30 Amp DPST
Switch, 4 Function, Air Actuated
Tubing, .19 O.D. x .09 I.D. x 96 L.
Switch, Toggle, DPDT, 3 Position
GFCI, Panel Mount
Kit, Thermostat, w/Bracket
2
5
2
1
1
2
1
I
9
*10
*11
*12
7759000
7080000
7081000
7124000
LED/Terminal Assembly
Capacitor Assy, .68 MFD 250 V
Resistor Assy, 120 - I W
Diode Assy IN 4004
I
I
1
1
* Can be ordered by assembly number or as individual parts
N.S. = Not Shown
S76
585-533-1349
REV: 03.01.2002
Heat Indicator Repair Assembly P/N 7759000
MERIDIAN
1-888-JWB-PART (592-7278)
EQUIPMENT PACK ASSEMBLY
(Sch. 40 PVC Piping shown for reference only. Not provided as a repair part from Jacuzzi Whirlpool Bath.)
To Spa Discharge Plumbing
See filter assembly for details
2” x 8.00” L.
1 1/2” x 2.75” L.
2” x 4.25” L.
2” x 4.50” L.
To Spa Suction
Plumbing
1 1/2” x 2.75” L.
before installing on pump.
2” x 4.25” L.
To Spa Suction Plumbing
1
2
3
4
2598000
5919000
4667000
3622000
5
6
7
8
2949000
2448000
3951832
3983832
9
10
11
12
13
14
15
16
17
N.S.
3952832
3993832
4516000
0199000
4580000
2552000
4583DOO
2554000
4464000
6901000
N.S. = Not Shown
DESCRIPTION
QTY
Drain Cock, w/Extension
Ell, 2" 900, Machined
Hose Bibb, Teo Handle
Bushing, Rdcg, 1.50' x .75"
SPGxFPT
Tee, Rdcq, 1 112" x 1 1/2" x 2"
Repr Piping Connector, 1.50
Bolt. Hex 5/16-18 x 1.00"L.
Washer, 5/16 Flt, Type A
PInWdSer
Bolt, Hex 6/16-18 x 1.75"L.
Nut, Hex, UNC-28 5/16-18
Flange. Pump 20
Gasket, Pump Flange
Pump Assembly. .5 HP
Motor, .5 HP, Drip Proof
Motor, 1.5 HP, Drip Proof
Hole Locations, Dual Motor Base
Valve, 2" Swing, Check, SxS
1
1
1
1
1
1
1
8
24
8
8
6
4
1
1
1
1
1
2
S77
585-533-1349
REV: 03.01.2002
ITEM P/N
POLARA MERIDIAN II
1-888-JWB-PART (592-7278)
EQUIPMENT PACK ASSEMBLY
(Sch. 40 PVC Piping shown for reference only. Not provided as a repair part from Jacuzzi Whirlpool Bath.)
To Spa Dischrge Plumbing
thread compund to male threads
prior to assembly.
2” x 6.00”L.
thread compund to male threads
prior to assembly.
2” x 3.00”L.
To Heater
2” x 3.00”L.
1.5” x 6.5”L.
1.5” x .25”L.
1.5” x 6.25” L.
To Spa Suction
Plumbing
ITEM P/N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
IS
19
20
21
22
23
24
25
5901000
4657000
3622000
0167000
3798000
2488000
3951832
3983832
4516000
0199000
4580000
3953832
2552000
4583000
2554000
4477000
4034832
3982832
3689000
4022832
3993832
3952832
6341000
2598000
4464000
N.S. = Not Shown
before installing on pump.
DESCRIPTION
QTY
Valve, 2" Swing Check. SxS
Hose Bibb, Tee Handle
Bushing, Rdcg 1 1/2" x 3/4"
Tee, 1 1/2", SxSxS
Restrictor, Flow - .94 I.D.
Tee, Rdcg, 2” x 2" x 1 1/2" SxSxS
Bolt, Hex 5/16-18 x 1.00"L.
Washer, 5/16 Fit, Type A PlnWdSer
Flange. Pump 2"
Gasket, Pump
Pump Assembly, .5 HP
Bolt. Hex 3/8-16 x 1.00"L.
Motor. .5 HP Drip Proof
Pump Assembly. 1.5 HP
Motor. 1.5 HP. Drip Proof
Bracket. Motor. I" High
Nut. Locking. Hd Kep Type 1/4
Washer, 1/4 Fit, Type A Pin
Vibration Damper
Bolt, Rd Hd, Sq NK, 1/4-20 x 1 112"
Nut, Hex, UNC-28 5/16-18
Bolt. Hex FI Thrd 5/16-18
Ell, 2", 900. Machined
Drain Cock w/Extension
Hole Location, Dual Motor
2
1
1
1
1
2
8
24
6
4
1
8
1
1
1
2
20
20
8
4
8
8
2
2
1
S78
585-533-1349
REV: 03.01.2002
2” x 3.00”L.
Q U A N TA
1-888-JWB-PART (592-7278)
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
N.S.
Circuit Breaker Plug-in (30 Amp)
30 Amp Power Relay
Bar, Ground
Thermostat Bracket
Switch, Door Interlock
Fuse, 5 Amp
Fuse Block, Single Pole
Transformer, Wiring Assembly
6 Amp Full Wave Bridge Rectifier
5 Amp Power Relay
Terminal Block 8 Circuits
Knob, Thermostat
4819000
1865000
1871000
1875000
2290000
4675000
4676000
5931000
5930000
3463000
1872000
2158000
2146000
1877000
N.S. = Not Shown
QTY
3
5
1
1
1
1
1
1
2
I
2
1
1
2
S79
585-533-1349
REV: 03.01.2002
ITEM P/N
Q U A N TA
1-888-JWB-PART (592-7278)
HEATER/FILTER HOUSING ASSEMBLY–FILTER SIDE
Spa shell shown for reference
Apply two complete layers of
Item 3 on Heater/Fliter
Housing before installing on
shell.
Safety shield shown for reference.
See Page 15 for details.
Bond mating surfaces with ABS/PVC
cement.
To Heater/Filter Discharge
Plumbing
To Suction Plumbing
* NOT AVAILABLE
DESCRIPTION
*1
2
3
4
4045000
3058000
1895000
4092000
5
4036000
6
4005832
7
4033832
8
1643000
Hole Location, Htr/Filter Hsng
Drain Fitting
Sealant, 3/4" wide x 1/8" thick
Screw', Hex Washer Hd
#10-24 x 1.5" L.
Washer, #10 Flat, Type A
PlnWdSer
Washer, #10 Flat, Type B
PlnWdSer
Nut, Locking Hd Kep Type
#10-24
Locknut, Suction Fitting
N.S. = Not Shown
QTY ITEM P/N
1
1
2
9
10
11
12
13
14
15
16
19
19
2136000
1958000
4856000
4702000
5102000
2730000
2250000
4857000
DESCRIPTION
Ring, Back-up
Suction Fitting Sub-Assy
Pipe, Perforated, 3" L.
O-ring, 3.475 I.D. x 3.90 O.D.
Filter Housing
Filter Cartridge
Plug, Filter
Pipe, Perforated, 11" L.
QTY
1
1
1
1
1
1
1
1
19
19
1
S80
585-533-1349
REV: 03.01.2002
ITEM P/N
Q U A N TA
1-888-JWB-PART (592-7278)
HEATER/FILTER HOUSING ASSEMBLY–HEATER SIDE
Safety Shield Assembly shown removed.
See Page 15 for details.
To Reed Switch Housing
Ensure arrow indicator
points down
Apply silicone sealant to this surface
Prior to inserting into rubber grommet, apply
silicone lubricant to tip of thermostat sleeve.
To High Temperature Safety Switch
Apply silicone sealant to male threads and
surface.
1
2
3
4
5
6
7
DESCRIPTION
2211000
2209000
2135000
2210000
2206000
2205000
5659000
Box, Octagonal Electrical
240 V/12 KW Heater Element
Conduit Assembly, Heater
Washer, Fibre
Washer, Brass
Nut, Heater, 211 NPT
Sleeve, Thermostat
N.S. = Not Shown
QTY ITEM P/N
1
1
1
1
1
1
1
8
9
10
11
12
13
14
5660000
2126000
2511000
4015832
4704000
4779000
4858000
DESCRIPTION
QTY
Grommet, Sealing
Bracket, Level Switch Conduit
Nut, Nylon
Washer, 9/16 Extnl Tooth, Locking
O-ring, .549 I.D. x .75 O.D.
Water Level Switch Assy, 70" L.
Conduit Assy, Level Switch x 15.5"
1
1
1
1
1
1
1
S81
585-533-1349
REV: 03.01.2002
ITEM P/N
QUANTUM / QUANTUM PLUS
1-888-JWB-PART (592-7278)
DC SUBPLATE ASSEMBLY/COMPONENTS
Shown below is the subplate component configuration for Quantum units produced after March 1989 and prior to
October 1992. Units produced after this date had the interlock switch removed. These units and the Quantum Plus use
two bridge rectifiers (Item 1) and two DPDT switches (Item 3). See “SYSTEM CONTROL MODULES
SUBPLATE/COMPONENTS (2-PUMP)” for Quantum Plus information.
1
2
3
4
5
6
7
8
9
10
8752000
8901000
8745000
M065000
7127832
7109000
5260000
7759000
6506000
1974000
N.S. = Not Shown
DESCRIPTION
QTY
Bridge Rectifier, 1OOOV
Relay, 30 Amp, 110 VDC
Switch, DPDT, 110 VDC
Bonding Bar
3
3
3
1
1
1
2
1
2
1
S82
585-533-1349
REV: 03.01.2002
ITEM P/N
QUANTUM
1-888-JWB-PART (592-7278)
AC SUBPLATE ASSEMBLY/COMPONENTS
NOTE: This page applies to
Quantum units produced prior
to March 1989.
1
2
3
4
5
6
7
8
9
6504000
5209000
M065000
7127832
7109000
5260000
7759000
6506000
1974000
N.S. = Not Shown
DESCRIPTION
QTY
Relay, 30 Amp, DPST
Bonding Bar
2
4
1
1
1
2
1
2
1
S83
585-533-1349
REV: 03.01.2002
ITEM P/N
QUANTUM
1-888-JWB-PART (592-7278)
COVER ASSEMBLY
ITEM P/N
1
2
3
4
5
6
7885000
7160833
7672833
7173000
7692833
7485000
DESCRIPTION
QTY
Cover, Control Panel
Screw, SOC 8-32 x .63”L. But Hd
Rod, 14.9”L., Tapped
Washer, .63 x .38 x.03 Thick
Screw, A Sheet Metal PHP #8 x 1.00”L.
Spacer, Nylon .38 O.D. x .31”L.
1
4
1
2
2
2
REV: 03.01.2002
NOTE: The Quantum has two Cover Assemblies. Quantities notated
are for one complete assembly only.
N.S. = Not Shown
S84
585-533-1349
RAZZA
1-888-JWB-PART (592-7278)
CASCADE WEIR ASSEMBLY
CASCADE
WATERFALL
Spa Shell
(Shown for reference)
DETAIL 1
(SIDE VIEW)
DETAIL 2
(Viewed from Back of Spa)
Apply
silicone
sealant
To Discharge Plumbing
CASCADE
WATERFALL
See Detail 1
See Detail 2
1
2
3
4
5
6
7
8
9
10
9393000
9394000
9370000
9390000
9391000
9395000
9392000
9371000
9239000
9335000
N.S. = Not Shown
DESCRIPTION
QTY
Screw, Nylon, Hex Hd, #6-32 x 1.00"L.
Washer, Nylon, #6 Type A
Weir Blade, Razza
Weir Gasket
Weir Fitting
Washer, Nylon, 3/8 Type A Narrow
Nut, Nylon, Hex 3/8-16 UNC
Baffle Plate, Razza
Fitting, Through The Shell, Razza
Nut, Fitting, Through The Shell, Razza
5
5
1
1
5
5
5
1
1
1
S85
585-533-1349
REV: 03.01.2002
ITEM P/N
RAZZA / RAZZA PLUS
1-888-JWB-PART (592-7278)
CONTROL PANEL COVER ASSEMBLY
NOTE: This page applies to Razza only.
ITEM P/N
9381000
0016000
DESCRIPTION
QTY
Cover Assembly, Control Panel, Razza
Rod, Fiberglass, 23.75”L.
1
1
REV: 03.01.2002
1
2
N.S. = Not Shown
S86
585-533-1349
TIRAGE
1-888-JWB-PART (592-7278)
CONTROL PANEL COVER ASSEMBLIES/DRAIN ASSEMBLY
To Skimmer/Filter
Assembly
Push barbed connector through
grommet from topside of shell.
Do not use any sealant on Items 4
through 6.
Use ABS/PVC compatible pipe thread
compound on male threads.
DRAIN ASSEMBLY DETAIL
1
*2
3
4
5
6
7
0023000
0021000
0016000
5660000
0451000
0018000
0019000
DESCRIPTION
QTY
Control Panel Cover Assy, Printed
Control Panel Cover Assy
Fiberglass Rod, 23.75”L.
Sealing Grommet
Connector, Barbed, .38” Tube
Tubing, Vinyl, .38” x .56”
Tee, Barbed, .38” Tube x .25” MIPT
1
1
2
2
2
2
1
REV: 03.01.2002
ITEM P/N
* NO LONGER AVAILABLE MUST ORDERED 0023000
N.S. = Not Shown
S87
585-533-1349
VECTRA / VECTRA II
1-888-JWB-PART (592-7278)
To Sequencing Switch Actuator
Clean mounting plate with alcohol prior to
attaching reed switch in center.
Cut flex tubing to length
To Motor and
Bracket Assembly
To Motor Assembly
To Heater Assembly
2
3
4
5
6
7
8
9
9
10
11
12
13
14
15
6366000
6361000
2369000
4041832
5209000
5260000
5258000
9116000
9117000
5279000
1974000
4012832
3945832
4034832
6627000
N.S. = Not Shown
DESCRIPTION
QTY
Shield, Reed Switch
Bushing, open/Closed
Screw, TPG, PHP, Type F #8-32 x .75"L
Switch, Sequence, 4-Function, Air Actuated
Terminal Block, 4-Circuit, 2511 TB
Sub-Plate, Electrical Box, w/o Light
Sub-Plate, Electrical Box, Light
Grommet, .188" I.D.
Bar, Bonding
Bolt, Hex 1/4-20 x 1.00"L.
Tubing, .19 O.D. x .09 I.D. x 75.00"L.
1
1
1
3
3
1
1
1
1
1
1
1
2
3
1
S88
585-533-1349
REV: 03.01.2002
ITEM P/N
VECTRA / VECTRA II
1-888-JWB-PART (592-7278)
ELECTRICAL BOX ASSEMBLY (VECTRA II)
To Sequencing Switch Actuator
Cut flex tubing to length
Clean mounting plate with alcohol prior to attaching reed switch in center.
To Motor and
Bracket Assembly
To Air
Blower Assembly
To Motor
Assembly
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
N.S.
Screw, TPG, PHP, Type F #8-32 x .50"L.
Read Switch/Terminal Assembly
Shield, Read Switch
Screw, TPG, PHP, Type F #8-32 x .75"L
Switch, Sequence, 4-Function, Air Actuated
Terminal Block, 4-Circuit, .25" TB
Grommet, .188" I.D.
Bar, Banding
Bolt, Hex 1/4-20 x 1.00"L.
Switch, DPDT, Air Actuated
Screw, Thd Form PHP, #4-40 x .25"L.
Tubing, .19 O.D. x .09 I.D. x 75.00"L.
Repair Subplate Assembly, Light/Blower
4040832
6366000
6361000
2369000
4041832
5209000
5260000
5258000
9117000
5279000
1974000
4012832
3945832
4034932
914000
6003000
7031000
6627000
9118000
N.S. = Not Shown
QTY
2
1
1
1
3
3
1
1
1
1
1
1
2
3
1
2
2
2
1
To Electrical Line
Cord Assembly
To Heater Assembly
REV: 03.01.2002
ITEM P/N
To
Sequencing
Switch
Actuator
S89
585-533-1349
PRODUCT SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
USE INSTALLATION INSTRUCTIONS SUPPLIED WITH PRODUCT.
CCO WHIRLPOOL & SPA SERVICE
Customer Service: 888-JWB-PART (592-7278)
Fax: 585-533-1349
© 2002 CCO Whirlpool & Spa Service All Rights Reserved. No portion of this catalog may be copied, reproduced
nor distributed, electronically or otherwise, without the express written permission of CCO Whirlpool & Spa
Service and Jacuzzi® Inc., Jacuzzi® Jacuzzi Whirlpool Bath®
The following are registered trademarks of Jacuzzi Inc., Jacuzzi, Jacuzzi Whirlpool Bath, Alena, Amiga, Appello, Bianca, Bolini,
Bonaire, Calletti, Capella, Caselle, Cetra, Chipriani, Civa, Donnieli, DuraTuff, Felice, Formosa, Fresco, Gio, J-Stone, Luxura,
Magic Touch, Magna, Majora, Milano, Mito, Navona, Nicolo, Niveo, Nova, Paolo, Pavia, PowerPro, RapidHeat, Riva SeaCrest,
Signa, SteamPro, Stellaria, Stylos, Tara, Torino, Trevi, Tru-Level,Valletta, Vantage and Water Rainbow.
REV: 03.01.2002
6075 East Henrieta Road
P.O. Box 8
Rush, New York 14543-0008

SSPPPAA PPAAARRRTTTSS CCO

Transcription

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