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BBAAALLLBBBOOOAA PPAAARRRTTTSS CCO
BALBOA PA R T S CCO WHIRLPOOL AND SPA SERVICE Established 1987 888-JWB-PART (592-7278) Fax: 585-533-1349 Visit us on the web.... http://www.ccowhirlpool.com Incorporated REV 03.01.2002 Balboa Instruments B A L B O A PA R T S Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Balboa Instruments Incorporated TABLE OF CONTENTS REV 03.01.2002 Balboa Spa Control Systems and Replacement Parts M-7 Series Power Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 M-Series Control Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Lite Leader System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Heater and Heater Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Built-in Shell Outdoor Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Bath Systems and Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Circuit Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Top-Side Control panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Sensors and Sensor Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Panel Extension Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Fuse and Fuse Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Balboa Products for Sundance and Other Manufacturers . . . . . . . . . . . . . . . . . . . . . .32 Instructional and specialty item . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Ordering a Balboa Control System Determining the right type of control for a specific application . . . . . . . . . . . . . . . . . .37 Visit us on the web.... http://www.ccowhirlpool.com Have a parts list? Send us a fax. 585-533-1349 B A L B O A PA R T S Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Balboa Instruments Incorporated M-7 Series Power Systems The Balboa M-7 Series Power Systems are designed for installation into a portable spa assembly. These state-of-the-art units will provide years of trouble-free operation by combining the latest technology with the finest components available. T and was designed with one thing in mind: Provide a state of the art control panel that can last for years in one the harshest environments for electronics on earth – the Portable Spa. When Balboa set out to design a spa control pack, it was obvious that the product had to be special. Traditional packs were large and bulky and allowed limited flexibility for installation. The M-7 Series Power Systems will change all that. With two years in design and testing, these groundbreaking system packs are now available for general use. REV 03.01.2002 he TopsidePanels are the same Standard and Deluxe units that Balboa has been manufacturing for years. The panels utilize piezo-electric buttons, water proof potting compound inside to protect the electronics and easy to read LCD displays. The Balboa panel technology is unequalled in the industry Visit us on the web.... http://www.ccowhirlpool.com 2 Have a parts list? Send us a fax. 585-533-1349 B A L B O A PA R T S Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Balboa Instruments Incorporated M-7 Series Power Systems Convenient Mounting Points Interchangeable Sensors The most obvious feature is the heater and pump configuration. The heater is plumbed to the suction side of the pump with a specially made fitting. This allows the pump to be rotated 180° and reattached to the other end of the heater – instant flow direction change! This feature alone will streamline the plumbing process on any spa or line of spas that require numerous plumbing arrangements. The suction-side plumbing fitting that is supplied with the Power System utilizes a PVC rubber collar to help isolate any pump vibration and minimize noise. The pump itself is mounted on generous rubber bushings for added noise dampening. pressure switch anywhere in the system. A look inside the system box gives no big surprises until you realize that there is no Visit us on the web.... http://www.ccowhirlpool.com M-7 Power systems use patented and sensor mount, no location questions, no insulation problems, no access problems for service – ever. patent pending technology to remove one These improvements are the most of the most troublesome devices in any dramatic changes in spa equipment spa system. No more calibration since Balboa first developed a reliable problems, no more installing the wrong electronic control. Each configuration; pressure rating, no more pressure switch M-7A, M-7B, and M-7C can be ordered failures – ever. with several options including the new Upon further investigation, it will be found that there is no sensor mount included with the Power System. In fact there is no long coil of wire with a temperature sensor attached that needs to Ozone by Balboa. This new ozonator There is no vacuum switch either. The utilizes propietary features like the Cool StartTM electronic ballast and Fire RingTM emitters to bring the UV ozone generation into the new millennium. These improvements are the most dramatic changes in spa equipment since Balboa first developed a reliable electronic control. be installed in the tub wall. The same special hardware and software that eliminated the pressure switch also eliminated the typical temperature sensor. No drilling a hole in the spa for the 3 This technology does not create the electrical noise of a traditional ballasttype ozone generator. It is this electrical noise that can cause control system lockups and GFCI tripping. Have a parts list? Send us a fax. 585-533-1349 REV 03.01.2002 The base to which the pump and system box are attched is made of heavy gauge aluminum and includes numerous mounting locations adaptable to nearly any portable spa. The mounting hardware for the system box is easy to reach and allows quick and easy service on all the components. Easy Sensor Service B A L B O A PA R T S Balboa Instruments Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Incorporated M-7A Power System M-7A Power System 13" PN 52085 4" 120/240V Convertible System This Power System is supplied as a convertible 120V/240V system. With a 120V, 1hp, two-speed pump. This system can operate: • 1400/5500W heater • 120V Ozone generator • 120V Blower • 12V Spa light M-7A System w/addition of 120V blower 16" 52085B12 14" 18" 6-Button Standard Digital PN 54157 Top-Side Panel with 10’ cable PN 21095 120V Ozone Generator PN 52057 REV 03.01.2002 12V Spa Light Assembly Visit us on the web.... http://www.ccowhirlpool.com 4 Have a parts list? Send us a fax. 585-533-1349 B A L B O A PA R T S Balboa Instruments Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Incorporated M-7B Power System 13" 4" PN 52086 M-7B Power System 240V System This Power System is supplied as a dedicated 240V system. With a 240V, 1.5hp, two-speed pump. 16" 14" 18" This system can operate: • 5500W heater • 240V One-speed secondary pump • 120V Ozone generator • 240V Ozone generator • 120V Blower • 240V Blower • 12V Spa light M-7B System w/addition of 120V blower 52806B12 M-7B System w/addition of 240V blower 52806B24 8-Button Deluxe Digital PN 54155 Top-Side Panel with 10’ cable 7-Button Standard Digital Panel with 10' cable PN 54156 6-Button Standard Digital Panel with 10' cable PN 54157 12V Spa Light Assembly PN 21095 120V Ozone Generator PN 52057 240V 1.5hp One-Speed Pump PN 52054 240V 2hp One-Speed Pump PN 52072 Note: When utilizing the above options, choose only one of each (one voltage blower and either a 1.5hp or 2hp one-speed pump). Visit us on the web.... http://www.ccowhirlpool.com 5 Have a parts list? Send us a fax. 585-533-1349 REV 03.01.2002 Note: Only one of the above panels is required to operate the M-7B Power Systems B A L B O A PA R T S Balboa Instruments Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Incorporated M-7C System 13" M-7C Power System 4" PN 52087 240V System This Power System is supplied as a dedicated 240V system. With a 240V, 2hp, two-speed pump. 16" This system can operate: • 5500W heater • 240V Single-speed secondary pump • 120V Ozone generator • 240V Ozone generator • 120V Blower • 240V Blower • 12V Spa light M-7C System w/addition of 120V blower 52807B12 M-7C System w/addition of 240V blower 52807B24 8-Button Deluxe Digital 14" 18" PN 54155 Top-Side Panel with 10’ cable 7-Button Standard Digital Panel with 10' cable PN 54156 6-Button Standard Digital Panel with 10' cable PN 54157 12V Spa Light Assembly PN 21095 120V Ozone Generator PN 52057 240V 1.5hp One-Speed Pump PN 52054 240V 2hp One-Speed Pump PN 52072 REV 03.01.2002 Note: Only one of the above panels is required to operate the M-7C Power Systems Note: When utilizing the above options, choose only one of each (one voltage blower and either a 1.5hp or 2hp one-speed pump). Visit us on the web.... http://www.ccowhirlpool.com 6 Have a parts list? Send us a fax. 585-533-1349 B A L B O A PA R T S Balboa Instruments Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Incorporated Visit us on the web.... http://www.ccowhirlpool.com M-7 Circuit Board PN 52076 M-7 Heater Assembly PN 58002 M-7 Sensor Assembly PN 30382 1hp Two-Speed Pump 120V PN 52053 1.5hp Two-Speed Pump 240V PN 52070 2hp Two-Speed Pump 240V PN 52151 1hp Blower 120V PN 52055 1hp Blower 240V PN 52056 7 Have a parts list? Send us a fax. 585-533-1349 REV 03.01.2002 Replacement Parts For M-7 Series Equipment Systems B A L B O A PA R T S Balboa Instruments Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Incorporated M-1 System PN 53174HC M-1 Power System 1" 10.5" 3" This system is pre-wired to operate 240V devices, but is easily reconfigured to run 120V devices as well. Even the heater can be changed to run on 120V (20 amp circuit required). All adjustments can be made “in the field” with little or no training required. It is designed to be mounted under the skirt of a portable spa; 30 amps are required, 50 amps are recommended. This system can operate: • Blower • Two-speed pump • Single-speed secondary pump 10" • Ozone generator • 12V Spa light – 120V optional • Circulation pump (120V only) 4" Sensors and sensor mount are included. M-1 System w/o cords PN 53174H 2" M-1 Top-Side Panels LED Duplex Digital with Jets, Blower and Light Same as PN 51223 w/o Blower LCD Duplex Digital with Jets, Blower and Light Same as PN 54093 w/o Blower LED Lite Dup. Digital with Jets, Blower and Light LCD Lite Dup. Digital with Jets, Blower and Light Same as PN 54094 w/o Blower PN 51223 PN 51225 PN 54093 PN 54100 PN 51676 PN 54094 PN 54135 12V Spa Light Assembly PN 21095 120V Ozone Generator PN 52057 50 AMP GFCI PN 70010 Freeze Sensor PN 22312 M-1 Replacement Parts Visit us on the web.... http://www.ccowhirlpool.com PN 50096 PN 50080 PN 54091 PN 30337 REV 03.01.2002 Heater w/Pressure Switch Heater w/o Pressure Switch M-1 Circuit Board Sensor Assembly 8 Have a parts list? Send us a fax. 585-533-1349 B A L B O A PA R T S Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Balboa Instruments Incorporated M-2 System 1" 13" 4" PN 53171HC M-2 Power System The new Balboa Millennium Technology makes it possible to install either a Deluxe or a Standard Digital system in one versatile package. The system is pre-wired to operate 120V devices. The heater can be changed to run on 240V. This system can also easily be 11.25" configured to utilize either a Deluxe Digital panel with all the high-end features, or a Standard Digital panel for those who don’t need all the bells and whistles. All these adjustments can be made “in the field” with little or no training required. This system is designed to be mounted under the skirt of a portable spa; 30 amps are required, 50 amps are recommended. Sensors and sensor mount are included. 3.5" 1.5" PN 53171H M-2 System w/o cords M-2 Top-Side Panels Deluxe M-Series 2 pump Deluxe M-Series 1 pump/1 aux Deluxe (same as above w/o blower) Standard M-Series 1 pump/1 blower Standard (same as above w/o blower) Standard M-Series 2 pump/1 blower PN 54108 PN 54128 PN 54142 PN 51057 PN 51452 PN 53189 12V Spa Light Assembly PN 21095 120V Ozone Generator PN 52057 Freeze Sensor PN 22312 M-2 Options Continued PN 54219 PN 30315 PN 30292 PN 51216 PN 70010 PH/ORP sensor kit ORP sensor for kit PH sensor for kit 2-button remote panel 50 AMP GFCI Heater w/Pressure Switch Heater w/o Pressure Switch M-2 Circuit Board Sensor Assembly Visit us on the web.... http://www.ccowhirlpool.com 9 PN 50096 PN 50080 PN 54122 PN 30337 Have a parts list? Send us a fax. 585-533-1349 REV 03.01.2002 M-2 Replacement Parts B A L B O A PA R T S Balboa Instruments Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Incorporated M-3 System M-3 Power System PN 53170HC 1" 13" 4" This system can also be configured as a Deluxe or Standard Digital system. This system is pre-wired to operate 240V devices; 30 amps are required, 50 amps are recommended. Systems can operate: • Blower – can be rewired for 120V • Ozone generator – can be rewired for 120V • Two-speed pump • 12V Spa light • One-speed secondary pump (M-3 Std. Dig.) • Circulation pump (120V only) • One- or two-speed secondary pump (M-3 Dlx.) 11.25" Sensors and sensor mount are included. M-3 System w/o cords PN 53170H 3.5" M-3 Top-Side Panels Deluxe M-Series 2 pump Deluxe M-Series 1 pump/1 aux Deluxe (same as above w/o blower) Standard M-Series 1 pump/1 blower Standard (same as above w/o blower) Standard M-Series 2 pump/1 blower PN 54108 PN 54128 PN 54142 PN 51057 PN 51452 PN 53189 12V Spa Light Assembly PN 21095 120V Ozone Generator PN 52057 Freeze Sensor PN 22312 1.5" M-3 Options Continued PH/ORP sensor kit ORP sensor for kit PH sensor for kit 2-button remote panel 50 AMP GFCI PN 54219 PN 30315 PN 30292 PN 51216 PN 70010 M-3 Replacement Parts Visit us on the web.... http://www.ccowhirlpool.com PN 50096 PN 50080 PN 54122 PN 30337 REV 03.01.2002 Heater w/Pressure Switch Heater w/o Pressure Switch M-3 Circuit Board Sensor Assembly 10 Have a parts list? Send us a fax. 585-533-1349 B A L B O A PA R T S Balboa Instruments Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Incorporated Lite Leader The Balboa Lite Leader 8" PN 54114-HC 120/240V System – Complete 3" The Lite Leader system from Balboa is a great way to get proven Balboa quality at the lowest possible price. This system is designed to be purchased in two quantities: boxes of 4 units or pallets of 64 units, with special pricing for the pallet quantity. 7.25" The price includes the topside panel, 4kW heater* with pressure switch, sensors and sensor mount. 2" .75" The Balboa Lite Leader no cords PN 54114-H The Balboa Lite Leader w/blower PN 54151 The Balboa Lite Leader Canadian PN 54114-C 120/240V System –Same as above but comes with J&J connectors installed, ready for Canadian use. These systems can operate: • Two-speed pump** • Ozone generator** • 12V/12W * The heater can easily be rewired to operate at 120V and will operate at 1kW. ** Pump and ozone can be either 120V or 240V but both must be wired for the same voltage. PN 54116 Lite Leader Panel This Lite Digital panel can be used as a replacement panel for the Lite Leader. The panel is shipped with the graphic overlay separate and ready to apply. 4kW at 240V 4kW Heater Assembly PN 50081 50 AMP GFCI PN 70010 Lite Leader Board PN 54115 Lite Leader circuit board w/blower. Visit us on the web.... http://www.ccowhirlpool.com 11 PN 54152 Have a parts list? Send us a fax. 585-533-1349 REV 03.01.2002 This is a Lite Leader replacement heater. See heater couplings on page 14 for proper sizing and other heater-related parts. B A L B O A PA R T S Balboa Instruments Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Incorporated Balboa Heater and Heater Components PN 50096 5.5kW Heater Assembly w/Pressure Switch 5.5kW at 240V See heater couplings below for proper sizing. 15" PN 50080 5.5kW Heater Assembly See heater couplings below for proper sizing. 5.5kW at 240V PN 50081 4kW Heater Assembly This is a Lite Leader replacement heater and is the same size as PN 50080 (15"). See heater couplings below for proper sizing. 4kW at 240V PN 50085 2" Heater Coupling PVC fittings for replumbing LARGER stainless steel heaters. PN 50084 1.5" Heater Coupling PVC fittings for replumbing LARGER stainless steel heaters. PN 30408 Pressure Switch Factory calibrated at 2.0 PSI decreasing pressure. Standard 1/8" N.P.T. Pressure Switch Wire PN 21223-A This 56" long pressure switch wire comes with a two-position connector. PN 50088 REV 03.01.2002 Large O-ring (2") To be used with PN 50084 or PN 50085. Visit us on the web.... http://www.ccowhirlpool.com 12 Have a parts list? Send us a fax. 585-533-1349 B A L B O A PA R T S Balboa Instruments Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Incorporated Balboa Built-In Shell Outdoor Systems 13" 4" Serial Deluxe Digital PN 53177 Outdoor UL System The system is fully programmable. Panel accent backlighting is available. The water-resistant system case allows these units to be mounted in an unshielded area. It is great for retrofitting or in-ground applications. These systems require 240V; 30 amps are required. Replacement circuit board is PN 54098. 16" 4" 2" This system can operate: • UL listed, outdoor • Blower – can be rewired for 120V gas or electric heater • Ozone generator – can be rewired for 120V • Two-speed pump • 12V/12W Dimmable spa light – 120V optional • Single-speed secondary pump Sensors and sensor mount are included. M-Series Deluxe Panel PN 54108 This panel is used with the new Balboa M-Series systems and is not compatible with any other Balboa system. It can operate two pumps and a blower. Serial Standard Digital PN 51057 This panel replaces Serial Standard Digital (6-button) product. It also utilizes the “phone plug” type connector. Spaside Security Panel PN 51693 This Serial Standard Digital panel can be used in commercial spaside applications along with the UL Serial Standard system (53177). One full-function panel (51057) can be located up to 100' away from the spa in a restricted location. Another can be located in the equipment area if desired. The Security panel allows spa users access to jets and light only. Freeze sensor PN 22312 PH/OPR sensor kit PN 54219 ORP sensor for kit PN 30315 PH sensor for kit PN 30292 50' extension loom PN 22632 100' Visit us on the web.... http://www.ccowhirlpool.com 13 Have a parts list? Send us a fax. 585-533-1349 REV 03.01.2002 Options B A L B O A PA R T S Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Balboa Instruments Incorporated Balboa Bath Products Prestige System PN 54066 This system can a run a 1-, 2-, or 3-speed, 120V pump. It can also run a 12 V light, and a 120V, 1kw heater (“T” or flow-thru). All components, except the heater, plug in from outside the box. The pump and light require AMP connectors. The temp sensor and sensor mount are included. A 120V, 20 amp outlet is required for operation. Panel 54056blk is required. Prestige Panel PN 54056blk This panel is shaped to fit the contours of today’s tub designs yet is robust enough for any humid environment. This panel will control and display the set temperature (90°F – 104°F) and display the actual water temperature. Heat LED illuminates when heater is called for. Advantage System PN 54061 This system has all the features of the Prestige without the heater output. Water temperature is displayed and is accurate to ± 1°F. The temp sensor and sensor mount are included. The unit plugs into a standard 15 amp outlet. Panel 51072blk is required. Advantage System w/o display Panel 54073blk is required. Advantage Panel PN 54057 PN 51072blk This panel displays the water temperature and controls the light and pump. No heater control is available, so no heat LED is present. Advantage Panel w/o display PN 54073blk This panel has no display but has the same contol of the pump and light. Water level sensor PN 30290 T heater 1Kw (Prestige system only) PN 50091 Flow through heater 1Kw (Prestige system only) PN 50091 Visit us on the web.... http://www.ccowhirlpool.com REV 03.01.2002 Bath Options 14 Have a parts list? Send us a fax. 585-533-1349 B A L B O A PA R T S Balboa Instruments Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Incorporated Balboa Bath Products PN 54067 120V Simplex System This system is used as an inexpensive electronic alternative to an air switch control and can operate one 120V function. An automatic 20 minute timeout feature is included. Simplex panel (PN 51694) required. PN 54070 240V Simplex System This system is used as an inexpensive electronic alternative to an air switch control and can operate one 240V function. An automatic 20 minute timeout feature is included. Simplex panel (PN 51694) required. PN 51694 Simplex Panel This panel can be installed in the place of an outdated air switch and requires a 11/4" hole. The panel is 2 1/8" in diameter. The panel is installed with supplied adhesive and requires no securing nut. The panel is used with either the 120V or the 240V Simplex system. “P hon e P l ug” CO 1kW Heater Assembly NNECTOR PN 50069 This heater comes with 1.5" couplings. 1kW at 120V 8.5" 1.5" Heater Coupling PN 50074 Small O-ring (1.5") PN 50073 To be used with PN 50074. Visit us on the web.... http://www.ccowhirlpool.com 15 Have a parts list? Send us a fax. 585-533-1349 REV 03.01.2002 PVC fittings for replumbing SMALLER stainless steel heaters such as the 1kW heaters. B A L B O A PA R T S Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Balboa Instruments Incorporated Balboa Circuit Boards Serial Deluxe Digital PN 54000 This circuit board replaces Serial Deluxe Digital product. This board does not have 30-day battery backup. The connector of the corresponding panel must be a “phone type” connector. See panel 51058 or 51226 on page 18. Serial Standard Digital PN 54001 This circuit board replaces Serial Standard Digital product. The connector of the corresponding panel must be a “phone type” connector. See panel 51057 or 51247 on page 18. Deluxe Digital PN 50805 This circuit board replaces older (non-serial) Deluxe Digital product. The connector of the corresponding panel must be a “ribbon” type. See panel part number 50799 on page 18. Standard Digital PN 50804 This circuit board replaces older (non-serial) Standard Digital product. The connector of the corresponding panel must be a “ribbon” type. See panel 50798 on page 18. Duplex Digital PN 54003 This Duplex Digital circuit board requires 120V and incorporates a 20 amp power input fuse. “P hon e P l ug” NNECTOR REV 03.01.2002 CO Visit us on the web.... http://www.ccowhirlpool.com 16 Have a parts list? Send us a fax. 585-533-1349 B A L B O A PA R T S Balboa Instruments Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Incorporated Balboa Circuit Boards Duplex PN 51230 This circuit board replaces analog Duplex product (product with temperature control knobs). “P hon e P l ug” CO Lite Digital NNECTOR PN 51056 This circuit board replaces Lite Digital product. (This board will not operate a Lite Leader system – See page 11) “P hon e P l ug” CO Analog NNECTOR PN 50803 REV 03.01.2002 This circuit board replaces Analog product with a ribbon cable. Visit us on the web.... http://www.ccowhirlpool.com 17 Have a parts list? Send us a fax. 585-533-1349 B A L B O A PA R T S Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Balboa Instruments Incorporated Balboa Panels Serial Deluxe Digital PN 51058 This panel replaces Serial Deluxe Digital product. All features found in the previous version are still available. This panel utilizes the “phone plug” type connector. PN 51226 is the same as 51058, but with two jet buttons and no blower. Serial Standard Digital PN 51057 This panel replaces Serial Standard Digital (6-button) product. It also utilizes the “phone plug” type connector. Position of blower button on 53189. PN 51247 is the same as 51057, but with two jet buttons and no blower. PN 53189 is the same as above (51247), but allows the use of a blower as well. This panel is known as a 7-button Serial Standard panel. Note: No LED indicator is available on this panel for the blower feature. 2-Button Auxiliary Panel PN 51216 This panel can be used with the above systems and comes with an 18' cable. “P hon e P l ug” CO Deluxe Digital NNECTOR PN 50799 This panel replaces older (non-serial) Deluxe Digital product. In contrast to the serial panel, this panel has both a ribbon cable and a backlighting cable. Ribbon Cable Standard Digital Backlighting Cable PN 50798 Ribbon Cable Visit us on the web.... http://www.ccowhirlpool.com 18 Have a parts list? Send us a fax. 585-533-1349 REV 03.01.2002 This panel replaces older (non-serial) Standard Digital product. In contrast to the serial panel, this one has a ribbon cable. B A L B O A PA R T S Balboa Instruments Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Incorporated Balboa Panels PN 51223 Duplex Digital This panel replaces Duplex product. It has an LED display, and utilizes the “phone plug” type connector. PN 51225 is the same as 51223, but with one jet button and no blower. PN 51248 is the same as 51223, but with two jet buttons and no blower. PN 54093 Duplex Digital LCD This panel also replaces Duplex product. This is an upgrade which utilizes an easy to read LCD display and can replace older panels that have red LED-type displays. PN 51676 Lite Duplex Digital This is a smaller, more compact version of the Duplex Digital and operates the same functions as PN 51223. This panel also utilizes a red LED-type display. Lite Duplex Digital LCD PN 54094 This is a smaller, more compact version of the Duplex Digital and operates the same functions as PN 54093. This is an upgrade which utilizes an easy to read LCD display, and can replace older panels that have red LED-type displays. Note: Each of these panels can be used in conjunction with system 53174–H or circuit board 54091. The Lite Duplex panels are 6 3/8" wide by 2 1/4" tall. The cutouts are 5 3/8" wide by 1 3/8" tall. Lite Digital PN 51705 “P hon e P l ug” CO Visit us on the web.... http://www.ccowhirlpool.com 19 NNECTOR Have a parts list? Send us a fax. 585-533-1349 REV 03.01.2002 This panel replaces Lite Digital product. It also utilizes the “phone plug” type connector. B A L B O A PA R T S Balboa Instruments Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Incorporated Balboa Panels 3-Button Analog Duplex PN 51221 w/Knob These panels replace Duplex product. They also utilize the “phone plug” type connector. PN 51219 1-Button Duplex w/Knob PN 51218 2-Button Duplex (requires 51219 or equivalent) PN 51218 Analog PN 51221 PN 51219 PN 50796 This panel replaces Analog product. In contrast to the serial panel, this one has a ribbon cable. Ribbon Cable Spaside Security Panel PN 51693 REV 03.01.2002 This Serial Standard Digital panel can be used in commercial spaside applications along with the UL Serial Standard system (53197). One full-function panel (51057) can be located up to 100' away from the spa in a restricted location. Another can be located in the equipment area if desired. The Security panel allows spa users access to jets and light only. Visit us on the web.... http://www.ccowhirlpool.com 20 Have a parts list? Send us a fax. 585-533-1349 B A L B O A PA R T S Balboa Instruments Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Incorporated Balboa Panel Gaskets and Underlays PN 10233 Foam Panel Gasket To be used with Deluxe, Standard and Duplex Digital panels. Silver Panel Underlay PN 20308 The silver gasket is used in combination with the foam gasket (PN 10233). PN 10152 Foam Panel Gasket To be used with older style Duplex and Analog panels (panels with temperature knobs). The panels are gray or black and need no silver panel underlay. PN 10528 Foam Panel Gasket To be used with Lite Duplex panels (4 buttons aligned horizontally). Silver Panel Underlay PN 10527 The silver gasket is used in combination with the foam gasket (PN 10528). PN 10115 Foam Panel Gasket To be used with Lite Digital and small panels with temperature knobs. Silver Panel Underlay PN 20307 The silver gasket is used in combination with the foam gasket (PN 10115). Larger panels are 7 3/8" wide by 3 1/4" tall. The cutouts are 6 3/8" wide by 2 1/4" tall. Visit us on the web.... http://www.ccowhirlpool.com Lite Duplex panels are 6 1/4" wide by 2 1/4" tall. The cutouts are 5 3/8" wide by 1 5/16" tall. 21 Smaller panels are 4 1/2" wide by 2 1/4" tall. The cutouts are 3 1/2" wide by 11/4" tall. Have a parts list? Send us a fax. 585-533-1349 REV 03.01.2002 Comparative Panel Dimensions and Cutouts B A L B O A PA R T S Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Balboa Instruments Incorporated Balboa Sensors and Sensor Components Sensor Assembly PN 30337 This assembly is a combination of two sensors: a 96" sensor (3/8" diameter) which reads the water temperature, and a 31" high-limit sensor (1/4" diameter) which detects excessive temperatures in the heater. Temperature Sensor PN 30294 This is a 96" sensor (3/8" diameter) which reads the water temperature. Temperature Sensor PN 30326 This is a 50" sensor (3/8" diameter) which reads the water temperature. Temperature Sensor PN 30327 This is a 25" sensor (3/8" diameter) which reads the water temperature. High-limit Sensor PN 30298 This is a 31" sensor (1/4" diameter) which detects extreme temperatures in the heater. 15' External Freeze Control PN 22312 Used mostly in colder climates, this sensor mounts on plumbing that may cool more quickly than the heater. The sensor plugs into most Balboa circuit boards. Installation instructions included. Temperature Sensor Mount PN 30385 Made of clear polycarbonate. Temperature Sensor Mount 30387WHT Made of white ABS. 30387GRY is made of gray ABS and is the same price as above. 30387BLK is made of black ABS and is the same price as above. All four sensor mounts (PN 30385, PN 30387WHT, PN 30387GRY, PN 30387BLK) fit all 3/8" diameter temperature sensors. Designed to be mounted directly into the spa wall. Installation instructions included. PN 20674 REV 03.01.2002 Sensor Mount Heyco Fitting Fits all 3/8" diameter temperature sensors. Designed to be mounted directly in the filter bucket. To be used on most Sundance Spas 600 Series systems. TM Visit us on the web.... http://www.ccowhirlpool.com 22 Have a parts list? Send us a fax. 585-533-1349 B A L B O A PA R T S Balboa Instruments Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Incorporated Balboa Transformers 120V Transformer PN 30270-1 240V Transformer PN 30270-2 120V Light Transformer PN 30242 Used on Lite Digital systems. 120V Duplex Transformer PN 30274-1 120V Duplex Transformer PN 30274-2 REV 03.01.2002 For a 240V Duplex system. Visit us on the web.... http://www.ccowhirlpool.com 23 Have a parts list? Send us a fax. 585-533-1349 B A L B O A PA R T S Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Balboa Instruments Incorporated Balboa Panel Extension Assemblies 100' Extension Assembly 2 to 1 Connector PN 22630 w/2 to 1 Connector This loom can be used only with Serial Deluxe and Serial Standard products. 50' Extension Assembly PN 22632 w/2 to 1 Connector This loom can be used only with Serial Deluxe and Serial Standard products. 3' Extension Assembly PN 30395 w/1 to 1 Connector This loom can be used to extend any 8-conductor, “phone-plug” type cable. “P hon e P l ug” NNECTOR REV 03.01.2002 CO 1 to 1 Connector Visit us on the web.... http://www.ccowhirlpool.com 24 Have a parts list? Send us a fax. 585-533-1349 B A L B O A PA R T S Balboa Instruments Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Incorporated Balboa Fuses and Fuse Blocks 1/2 Amp Light Transformer Fuse PN 20597 3 Amp Spa Light Fuse PN 20600 10 Amp Blower Fuse PN 30122 20 Amp Pump 2 Fuse PN 30123 30 Amp Power Input Fuse PN 30136 for Deluxe and Standard Systems 20 Amp Power Input Fuse for Duplex Systems PN 30142 Fuse Block PN 30128 This block holds a 10 amp blower fuse or a 20 amp pump 2 fuse. PN 30138 Fuse Block This block holds a 30 amp power input fuse. 240V, 30 Amp Relay PN 20005 REV 03.01.2002 Used for replacement of special, off board relays. Visit us on the web.... http://www.ccowhirlpool.com 25 Have a parts list? Send us a fax. 585-533-1349 B A L B O A PA R T S Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Balboa Instruments Incorporated Balboa Accessories Spa Light Assembly PN 21089 This 14 AWG, 12V/12W spa light assembly is 10' long. This is everything you need on the “dry side” of the shell – no lens is included. Spa Light Assembly with Lens PN 21095 This 14 AWG, 12V/12W spa light assembly is 10' long. This assembly comes complete with the lens and two colored caps (blue and red). Spa Light Bulb PN 21091 Pump Wire PN 21087 This four wire, 14 AWG assembly is 5' long and is used in conjunction with a two-speed pump. Pump / Blower / Ozone Wire PN 21086 Power Input Terminal Block Visit us on the web.... http://www.ccowhirlpool.com REV 03.01.2002 This three wire, 14 AWG assembly is 5' long and is used in conjunction with an ozone generator, single-speed pump or blower. PN 21137 26 Have a parts list? Send us a fax. 585-533-1349 B A L B O A PA R T S Balboa Instruments Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Incorporated Balboa Accessories Terminal Block PN 30253 Panel Lamp PN 10226 Used for panel backlighting. PN 20618 Logic Jumper Used to employ various features and variations on all Balboa circuit boards. PN 20630 9V Ni-Cad Battery Used on Deluxe Digital systems. PN 22174 Modular Jack 2 to 1 Adapter This gang connector can only be used with Serial Deluxe and Serial Standard products. hon e P l ug” CO Visit us on the web.... http://www.ccowhirlpool.com 27 NNECTOR Have a parts list? Send us a fax. 585-533-1349 REV 03.01.2002 “P B A L B O A PA R T S Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Balboa Instruments Incorporated Balboa Accessories Modular Jack, 1 to 1 Adapter PN 22165 This connector can be used only with panel extension assemblies utilizing “phone plug” connectors. “P hon e P l ug” CO Fan Assembly NNECTOR PN 30211 To be used with Deluxe Digital systems. Includes battery backup connector. Neon Light, 240V PN 30266 2 Slip terminal connectors. Neon Light, 120V PN 30205 REV 03.01.2002 1 Slip terminal connector and 1 ring terminal connector. Visit us on the web.... http://www.ccowhirlpool.com 28 Have a parts list? Send us a fax. 585-533-1349 B A L B O A PA R T S Balboa Instruments Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Incorporated Balboa Accessories Balboa QuickCheckTM PN 70002 Test Kit This specialized tool will help you verify voltage output from Balboa system boxes. The QuickCheck can test 240 VAC, 120 VAC and 12 VAC outputs. This useful tool can also detect output from a triac which could control a variable-speed blower or a dimmable light. *Sorry, no discounts on this item. PN 70017 J&J Adapter Plugs for the Balboa QuickCheckTM This set of plugs allow use of the Balboa QuickCheckTM when testing Balboa spa control systems that utilize J&J connectors. *Sorry, no discounts on this item. Digital Thermometer PN 70018 by Balboa This handy thermometer comes with a clear plastic case and is great for verifying water temperature. *Sorry, no discounts on this item. Logic Jumper on a Stick PN 70003 (LJS) by Balboa *Sorry, no discounts on this item. Visit us on the web.... http://www.ccowhirlpool.com 29 Have a parts list? Send us a fax. 585-533-1349 REV 03.01.2002 This tool greatly simplifies pressure switch calibration and is a great companion to the Balboa digital multimeter. The LJS is very helpful in diagnosing flow-related issues. B A L B O A PA R T S Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Balboa Instruments Incorporated Balboa Accessories Ozone Generator 120V PN 52057 This new ozonator utilizes propietary features like the Cool StartTM electronic ballast and Fire RingTM emitters to bring the UV ozone generation into the new millennium. This technology does not create the electrical noise of a traditional ballast-type ozone generator. It is this electrical noise that can cause control system lockups and GFCI tripping. Ground Fault Circuit PN 70010 Interrupter and Disconnect This Square D, 50 A GFCI with load neutral comes fully assembled in a UL listed box. The unit is clearly labeled for ease of installation and proper hookup. A complete wiring diagram is also included. Keep your customers up to date with the latest codes – for their safety, and yours! Ground Fault Circuit PN 70020 REV 03.01.2002 Interrupter and Disconnect Same as above but comes in a slightly larger box with an empty position for an additional breaker. C.S.A. approved. Visit us on the web.... http://www.ccowhirlpool.com 30 Have a parts list? Send us a fax. 585-533-1349 B A L B O A PA R T S Balboa Instruments Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Incorporated Balboa Products for Customer Systems Swim Spa “G” Board PN 50917 $314.16 This circuit board replaces Discovery brand, “Grecian” Swim Spa product. It requires the use of a compatible Swim Spa panel. PN 50913 Swim Spa “G” Panel $170.70 This panel features control of the swim jets and is not compatible with any other system. Swim Spa “G” System 50914-02 $862.79 The Balboa Swim Spa circuit board (50917) is installed in our Outdoor System Box as shown above, allowing greater flexibility in a Swim Spa application. It requires the use of the compatible Swim Spa panel shown below. PN 50913 Swim Spa “G” Panel $170.70 This panel features control of the swim jets and is not compatible with any other system. The “Grecian” graphics are standard at this time. Balboa will sell products for… • Blue Falls Spas • Dimension One Spas • Hawkeye Spas • Morgan Spas • Nordic Spas • Streamline Spas • Aquatic Industries Call for pricing and availability on circuit boards. Visit us on the web.... http://www.ccowhirlpool.com 31 Have a parts list? Send us a fax. 585-533-1349 REV 03.01.2002 • Discovery Spas B A L B O A PA R T S Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Balboa Instruments Incorporated Balboa Accessories for Sundance Systems TM PN 50179 600 Replacement Board $257.43 TM This circuit board replaces Sundance 600 Series boards and includes a calibrated temperature sensor. TM TM If you are replacing a 601 or 602 board, Balboa Instruments requires the use of a Diehl timer kit (PN 50152). Requires 120V TM PN 50162 624 Replacement Board $277.68 TM This circuit board replaces Sundance 624 boards and includes a calibrated temperature sensor. Requires 240V TM TM 701 / 724 Replacement Board TM PN 50795 $272.09 TM This circuit board replaces Sundance 701 and 724 boards. This board will upgrade existing spa light to 3-way dimmable. REV 03.01.2002 Works with 120V and 240V systems. Visit us on the web.... http://www.ccowhirlpool.com 32 Have a parts list? Send us a fax. 585-533-1349 B A L B O A PA R T S Balboa Instruments Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Incorporated Balboa Accessories for Sundance Systems PN 50796-B Analog Panel TM $116.48 TM This panel is supported by 600 and 624 systems. PN 50799 Deluxe Digital Panel TM $222.44 TM This panel is supported by 701 and 724 systems. Mounting Clip PN 30239 $0.70 PN 50152 $70.87 PN 30244 $62.61 PN 30216 $57.13 Complete Timer Kit, 120V TM TM Used to retrofit 601 and 602 system timers. Diehl Timer, 240V TM Diehl Timer, 120V TM TM Used on all 600 Series systems except for 624 . Visit us on the web.... http://www.ccowhirlpool.com 33 Have a parts list? Send us a fax. 585-533-1349 REV 03.01.2002 Used only on 624 systems. B A L B O A PA R T S Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Balboa Instruments Incorporated Balboa Accessories for Sundance Systems 12" High-limit Sensor 8 Amp Breaker TM PN 22170 $31.95 PN 30125 $12.82 PN 30134 $10.13 PN 30140 $4.94 PN 30139 $3.32 TM Used on all 600 Series systems except 624 . 30 Amp Terminal Block TM Used on all 600 Series systems except 624 . 25 Amp Fuse Holder Holds 25 amp fuse (PN 30139). 25 Amp, 120V Fuse TM TM REV 03.01.2002 May be used on all 600 Series systems except 624 . Use with PN 30140. Visit us on the web.... http://www.ccowhirlpool.com 34 Have a parts list? Send us a fax. 585-533-1349 B A L B O A PA R T S Balboa Instruments Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Incorporated Balboa Accessories for Sundance Systems 5 Amp Breaker PN 30251 $49.40 PN 30252 $49.40 PN 50111 $42.49 TM Used on 624 systems only. 15 Amp Breaker TM Used on 624 systems only. Sensor Assembly * TM Used on all 600 Series systems. *Circuit board temperature calibration may be necessary. PN 30195 Heater Relay $30.23 TM REV 03.01.2002 To be used on some 600 Series systems. It has a 220V, 30 amp contactor and a 120V coil. Visit us on the web.... http://www.ccowhirlpool.com 35 Have a parts list? Send us a fax. 585-533-1349 B A L B O A PA R T S Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Balboa Instruments Incorporated Balboa Instructional and Specialty Items PN DC100 Deluxe Digital Instruction Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $2.69 PN DC200 Standard Digital Instruction Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $2.69 PN DC410 Duplex Digital Instruction Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $2.69 PN DC500 Lite Digital Instruction Card (Spa Tub) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $2.69 PN DC600 Lite Digital Instruction Card (Jetted Bath) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $2.69 PN DT100 Deluxe/Standard Digital Technical Service Manual . . . . . . . . . . . . . . . . . . . . . . . . $8.06 PN DT300 Analog Technical Service Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $5.38 PN DT400 Duplex / Duplex Digital Technical Service Manual . . . . . . . . . . . . . . . . . . . . . . . . $5.38 PN DT500 Jetted Bath / Spa Tub Technical Service Manual . . . . . . . . . . . . . . . . . . . . . . . . . . $5.38 PN DM900 Installation and Safety Manual for UL Listed Control Systems . . . . . . . . . . . . . . . . $8.06 Balboa Service Video PN 70007 This indispensible tool will show you every step in diagnosing common (and not so common) service-related issues. The Balboa service video will help you become an expert in servicing spas with Balboa electronic controls. . . . . . . . . . . . . . . . . . . . . . . . $50.95 Balboa Promotional Items 6-in-1 Screwdriver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $12.24 PN 70004 Ballpoint Pen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $12.24 PN 70005L Golf Shirt, White (Large) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $40.80 PN 70005XL Golf Shirt, White (Extra Large) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $40.80 PN 70005XXL Golf Shirt, White (Extra Extra Large) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $40.80 PN 70006 Balboa On Board Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $12.24 REV 03.01.2002 PN 70000 Visit us on the web.... http://www.ccowhirlpool.com 36 Have a parts list? Send us a fax. 585-533-1349 B A L B O A PA R T S Balboa Instruments Call us for your Jacuzzi® part needs! 1-888-JWB-PART (592-7278) Incorporated How to order a Balboa Spa Control System Determine the voltage of the pumps first. 1 Pump with No Heat Control 120V* 240V** Under Skirt Outdoor Under Skirt PN 53177 53171–HC 1 Pump with No Heat Control 53170–HC 53174–HC 53174–HC 54114–HC 54114–HC PN 54070 Remember: PN 54067 Always install a GFCI/Service Disconnect with any new system! PN 70010 ** 240V systems are factory wired to operate all components except the light at 240V . The wiring can be easily changed to operate the blower and ozone at 120V. Visit us on the web.... http://www.ccowhirlpool.com 37 Have a parts list? Send us a fax. 585-533-1349 REV 03.01.2002 * 120V systems are factory wired to operate all components except the light at 120V and the heater at 240V. The wiring can be easily changed to run the heater at 120V. PRODUCT SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE. USE INSTALLATION INSTRUCTIONS SUPPLIED WITH PRODUCT. 6075 East Henrieta Road P.O. Box 8 Rush, New York 14543-0008 Customer Service: 888-JWB-PART (592-7278) Fax: 585-533-1349 © 2002 CCO Whirlpool & Spa Service All Rights Reserved. No portion of this catalog may be copied, reproduced nor distributed, electronically or otherwise, without the express written permission of CCO Whirlpool & Spa Service. REV 03.01.2002 CCO WHIRLPOOL & SPA SERVICE