battery - TVH Parts

Transcription

battery - TVH Parts

BAT TERY
AlPHABETicAlTABlEoFconTEnTs
Acid Spill Kit ```````````````````````````` 3.99
Leadhead Shrouds ``````````````````````` 3.51
Battery Box ```````````````````````````` 3.104
Lifting Beam ``````````````````````````` 3.103
Battery Capacity Indicators `````````` 3.106-3.110
Personal Protection `````````````````````` 3.105
Battery Caps ``````````````````````````` 3.104
Portable Battery Chargers `````````````````` 3.85
Battery Chargers ````````````````````` 3.86-3.92
SB® Battery Connector `````````````````` 3.2-3.8
Battery Clips ```````````````````````````` 3.65
SBE®/SBX® Battery Accessories ````````````` 3.19
Battery Disconnecting Switches ``````` 3.111-3.114
SBE®/SBX® Battery Connectors ````````````` 3.18
Battery Station Cleaning Kit````````````````` 3.98
SP Battery Connectors````````````````` 2.16-2.19
Battery Watering Monitor ``````````````````` 3.99
SY® Connector Accessories ````````````````` 3.10
Booster Cable Assemblies `````````````` 3.96-3.97
Tsnker ```````````````````````````````` 3.100
Cable Clamps ``````````````````````````` 3.57
Terminal Insulators ``````````````````` 3.47-3.50
Cable Retractors ````````````````````````` 3.98
Terminals `````````````````````````` 3.30-3.50
Heat Sealable Nylon ``````````````` 3.34-3.35
Intercell````````````````````````````` 3.42
Kits ```````````````````````````` 3.42-3.46
Lugs ``````````````````````````` 3.36-3.38
Nylon Insulated ``````````````````` 3.30-3.33
Solderless Battery Terminals ````````` 3.39-3.41
Cable Ties `````````````````````````` 3.58-3.60
Chain and Hook ```````````````````````` 3.103
Conductor Cable ````````````````````````` 3.65
Connector Handles ```````````````````````` 3.9
Connector Dust Covers ```````````````````` 3.10
Electrical Tape ``````````````````````````` 3.61
Tools `````````````````````````````` 3.66-3.77
APP Crimping tools ```````````````````` 3.72
Battery ````````````````````````` 3.76-3.77
Crimping ```````````````````````` 3.67-3.74
Cutting & Stripping ```````````````````` 3.75
Tensioning & Cutoff ```````````````````` 3.66
Watering Carts ````````````````````````` 3.100
Energic Plus Battery Chargers ``````````` 3.78-3.84
Watering Guns`````````````````````````` 3.101
Filler Bulb & Jug ```````````````````````` 3.102
Wire `````````````````````````````` 3.63-3.64
DC/DC Converters```````````````````````` 3.93
Deionizer ````````````````````````````` 3.103
DIN/Euro Connectors ````````````````` 3.27-3.29
EC® Connectors `````````````````````` 3.25-3.6
Heat Shrink Tubing ``````````````````` 3.52-3.56
Hydro Eye ````````````````````````````` 3.102
Hydrometers ``````````````````````````` 3.102
Wire Loom ````````````````````````````` 3.62
YC Connectors``````````````````````````` 3.25
Leadhead Battery Cables``````````````` 3.94-3.95
Forcompleteinformationonallbatterypartsincluding:
partnumbers,descriptionsandimages,pleasevisitusatwww.irmn.com
For complete information on the TOTALSOURCE brand, visit:
www.smhco.com
BAT TERY
sB® battery connectors
SB50, 120, 175 & 350amp
• Single piece housings of impact resistant polycarbonate offer both high physical strength and superior dielectric properties
• Silver plated solid copper contacts offer low resistance for superior conductivity
• Self cleaning contact design resists arcing by keeping conductive surfaces clean and free of corrosion
• Contacts have flared and heat treated barrels which readily accept fine stranded wire and allow easy, quality crimping
• Integral stainless steel springs maintain constant pressure on the contact to insure a consistent, low-resistance connection
totalsource # APP #
intrupa #
LPM #
Description
50amp Gray connector with 6awg contacts
50amp
SY6319
6319
INAN-134
LP317-1720
SY6319G1
6319G1
INAN-313X
LP317-1721
SY6319G2
N/A
50amp Gray connector with 10-12awg contacts
SY6331G1
6331G1
INAN-133X
LP317-1719
50amp Red connector with 6awg contacts
SY6331G2
6331G2
INAN-312X
LP317-1717
50amp Red connector with 10-12awg contacts
SY6331G3
6331G3
INAN-131X
LP317-1718
50amp Black connector with 6awg contacts
SY6331G4
6331G4
INAN-311X
LP317-1716
SY6331G5
6331G5
50amp Blue connector with 6awg contacts
SY6331G6
6331G6
50amp Blue connector with 10-12awg contacts
SY6331G7
6331G7
50amp Yellow connector with 6awg contacts
SY6331G8
6331G8
50amp Yellow connector with 10-12awg contacts
SY6331G9
N/A
50amp Black connector with 10-12awg contacts
SY992
992
INAN-134XH
LP318-1720
50amp Gray Housing
SY992G1
992G1
INAN-133XH
LP318-1719
50amp Red Housing
SY992G2
992G2
INAN-131XH
LP318-1718
50amp Black Housing
SY992G3
992G4
SY992G4
992G5
SY903-1
5900-BK
INAN-134B
6awg contact - 1 pc.
5915-BK
INAN-313CX
10-12awg contact - 1 pc.
SY905-1
50amp Blue Housing
50amp Yellow Housing
5952-BK
6awg contact - 2 pcs.
SY903G1
SY904G1
10-12awg contact - 2 pcs.
SY905G1
120amp
SY6330G2
6800G1
SY6330G4
6800G2
SY6330G6
6800G3
® Registered trademark, Anderson Power Products
3.2
www.smhco.com
2008 Master Catalog Copyright © 2008 Systems Material Handling
BAT TERY
SB50, 120, 175 & 350amp - continued totalsource # APP #
intrupa #
LPM #
Description
120amp
N/A
6801G1
N/A
6801G2
N/A
6801G3
N/A
6802G1
N/A
6802G2
N/A
6802G3
SY920
6810G1
120amp Gray Housing
SY920G3
6810G2
120amp Blue Housing
N/A
6810G3
120amp Red Housing
SY1319-2
1319-BK
1319G4-BK
1319G6-BK
SY1319-6
SY1319G2
SY1319G4
SY1319G6
175amp
SY6325G1
6325G1
SY6325G5
6325G5
INAN-130AX
LP317-1752
175amp Gray connector with 1/0 contacts
SY6325G6
6325G6
SY6325G7
6325G7
SY6326G1
6326G1
SY6326G5
6326G5
SY6326G6
6326G6
SY6326G7
N/A
SY6327G1
6327G1
SY6327G5
6327G5
175amp Orange connector with 2awg contacts
SY6327G6
6327G6
SY6327G7
N/A
INAN-212X
175amp Blue connector with 1/0 contacts
LP317-1753
INAN-213X
INAN-214X
175amp Orange connector with 1/0 contacts
LP317-1754
175amp Yellow connector with 1/0 contacts
SY6328G1
6328G1
SY6328G5
6328G5
LP317-1755
SY6328G6
6328G6
SY6328G7
6328G7
SY6329G1
6329G1
INAN-251X
SY6329G5
6329G5
INAN-320X
SY6329G6
6329G6
SY6329G7
6329G7
SY940
940
INAN-229X
LP317-1072
175amp Gray Housing
SY941
941
INAN-240X
LP317-1073
175amp Blue Housing
SY942
942
INAN-241X
LP317-1077
175amp Orange Housing
SY943
943
INAN-242X
LP317-1074
SY949
949
INAN-243X
LP317-1080
175amp Red Housing
175amp Red connector with 1/0 contacts
LP317-1756
Recognized under the component program of Underwriters Laboratories, Inc. File No. E81817
Listed by Canadian Standards Association for use with certified equipment. File No. LR82704
Continued on Next Page
www.smhco.com
3.3
BAT TERY
SB50, 120, 175 & 350amp - continued totalsource # APP #
intrupa #
LPM #
Description
175amp
SY1382
1382-BK
SY1383
1383-BK
SY1384
1384-BK
SY56-0557
1348-BK
SY944
944
INAN-199A
1/0 contact - 1 pc.
INAN-305
LP317-1057
1/0 contact - 2 pcs.
INAN-199
SY944-2
SY944-4
SY944-6
350amp
SY6320G1
6320G1
INAN-135X
LP317-1722
SY6320G2
6320G2
INAN-254X
LP317-1723
SY6320G3
6320G3
SY6320G5
6320G5
INAN-255X
LP317-1726
SY6321G1
6321G1
INAN-201X
LP317-1728
SY6321G2
6321G2
INAN-278X
LP317-1729
SY6321G3
6321G3
SY6321G5
6321G5
INAN-279X
LP317-1732
SY6322G1
6322G1
INAN-202X
LP317-1734
SY6322G2
6322G2
INAN-280X
LP317-1736
SY6322G3
6322G3
SY6322G5
6322G5
INAN-281X
LP317-1735
SY6323G1
6323G1
INAN-203X
LP317-1740
SY6323G2
6323G2
INAN-282X
LP317-1742
SY6323G3
6323G3
SY6323G5
6323G5
INAN-283X
LP317-1741
SY6324G1
6324G1
INAN-207X
LP317-1746
350amp Green connector with 2/0 contacts
SY6324G2
6324G2
INAN-284X
LP317-1751
SY6324G3
6324G3
SY6324G5
6324G5
INAN-298X
LP317-1750
SY6400G1
6400G1
SY6400G2
6400G2
SY6400G3
6400G3
SY6400G5
6400G5
SY906
906
INAN-222X
LP317-1054
350amp Gray Housing
SY912
912
INAN-244X
LP317-1060
350amp Blue Housing
SY913
913
INAN-245X
LP317-1061
350amp Red Housing
SY914
914
INAN-246X
LP317-1062
SY931
931
INAN-247X
LP317-1071
350amp Green Housing
SY932
932
INAN-344X
LP317-1101
SY907-BK
907-BK
INAN221A
SY908-BK
908-BK
SY917-BK
917-BK
SY916-BK
916-BK
SY907
2/0 contact - 1 pc.
4/0 contact - 1 pc.
INAN-307C
1/0 contact - 1 pc.
907
INAN-221
SY908
908
INAN-250
LP317-1056
SY917
917
SY916
916
INAN-289
LP317-1064
3.4
3/0 contact - 1 pc.
www.smhco.com
BAT TERY
REPLACEMENT CONTACT KITS
totalsource #
50amp
SY903G1
SY905G1
SY904G1
120amp
SY1319-G2
SY1319-G4
SY1319-G6
175amp
SY944
SY944-1
SY944-2
SY944-4
SY944-6
350amp
SY908
SY916
SY907
SY917
APP #
AWG Wire A
B
C quantity
903G1
6
8
10-12
0.29"/7mm
0.29"/7mm
0.29"/7mm
0.48"/12mm
0.48"/12mm
0.48"/12mm
0.22"/6mm
0.19"/5mm
0.14"/4mm
2
2
2
2
4
6
0.45"/11mm
0.44"/11mm
0.44"/11mm
0.82"/21mm
0.82"/21mm
0.82"/21mm
0.35"/9mm
0.30"/8mm
0.22"/6mm
2
2
2
904G1
B
944
908
916
907
917
1/0
1
2
4
6
0.52"/13mm
0.58"/15mm
0.52"/13mm
0.52"/13mm
0.37"/9mm
1.04"/26mm
1.02"/26mm
0.97"/25mm
1.02"/26mm
1.10"/28mm
0.44"/11mm
0.39"/10mm
0.35"/9mm
0.30"/8mm
0.22"/6mm
2
2
2
2
2
4/0
3/0
2/0
1/0
0.77"/20mm
0.70"/18mm
0.64"/16mm
0.52"/13mm
1.30"/33mm
1.25"/32mm
1.27"/32mm
1.01"/26mm
0.64"/16mm
0.58"/15mm
0.50"/13mm
0.44"/11mm
2
2
2
2 A
Cable
Well DIA
C
REDUCER BUSHING
totalsource # APP #
Description
totalsource # APP #
Description
SY5918
350amp 2/0 to 1/0
SY5693
175amp 1/0 to 4awg
SY5910
5918
SY5687
5687
175amp 1/0 to 1awg
SY5690
5690
175amp 1/0 to 2awg
5910
50amp
6awg to 10-12 awg
SY® FUSION CONTACT TIPS
• Contacts come with pre-loaded flux and solder
• Contact come ready-to-use — just add heat
• Especially good in presence of destructive vibration or corrosive chemicals
relative pull-out Strength comparison
cable Size
Crimp
Style
250 mcm
4/0 Ga.
Solder
3/0 Ga.
• Fast and convenient
2/0 Ga.
1/0 Ga.
• Pull-out strength better than any crimp method
1 Ga.
2 Ga.
4 Ga.
6 Ga.
8 Ga.
Points represent average values
0
200
400
600
800
1000
1200
1400
1600
1800
pull Test pounds
totalsource #
Amp
Gauge
SY121105
175amp
2ga
SY121107
175amp
1/0
SY121108
350amp
2/0
SY121109
350amp
3/0
SY121110
350amp
4/0
www.smhco.com
3.5
BAT TERY
SPECIFICATIONS FOR SB50, 120, 175 & 350amp
• Operating temperature range: -20° to 105°C
• Insulation with standing test voltage (volts, dc): 2200dc
• Vibration resistance: Excellent
• Mating cycles: 10,000 / For disconnect use only
• Impact resistance: High
• Environmental restrictions: Protected-no hydrocarbon fluids
SB50
SB120
SB175
SB350
UL amperage*/voltage rating:
50amps/600vdc
120amps/600vdc
175amps/600vdc
350amps/600vdc
Current rating*:
50amps on 6awg wire
produces 30°C rise
120amps on 2awg wire
produces 35°C rise
175amps on 1/0awg wire
produces 30°C rise
350amps on 750mcm wire
produces 35°C rise
Maximum wire insulation diameter: 0.44"/11mm
0.50"/13mm
0.75"/19mm
1.10"/28mm
Average contact retention force:
Approximately 50lbs
Approximately 150lbs
Average contact resistance:
With 11/4" (32mm) of 6awg wire 200 micro-ohms
With 11/2" (38mm) of 2awg wire 150 micro-ohms
With 13/4" (45mm) of 1/0awg wire 100 micro-ohms
With 21/2" (64mm) of 300mcm wire 50 micro-ohms
20lbs (9.00kg)
25lbs (11.25kg)
30lbs (13.50kg)
Average mating and unmating force: 15lbs (6.75kg)
B
A
J Holes
2 PLC's
* For largest wire or cable size
Flammability Rating: UL94V-0
D
C
HOUSING DIMENSIONS J Holes
B
A
2 PLC's
F
E
D
G
C
F
A
B
C
D
50amp
0.75"/19mm
0.25"/6mm
0.72"/18mm
1.44"/37mm
120amp
0.75"/19mm
0.34"/9mm
0.96"/24mm
1.92"/49mm
2.50"/64mm
175amp
1.13"/29mm
0.44"/11mm
1.09"/28mm
2.19"/56mm
3.13"/80mm
350amp
1.13"/29mm
1.38"/35mm
1.38"/35mm
2.75"/70mm
4.25"/108mm
H
E
F
G
H
J dia
1.88"/48mm
3.19"/81mm
0.45"/11mm
0.63"/16mm
B
0.14"/4mm
E
4.13"/105mm
0.58"/15mm
0.81"/21mm
0.20"/5mm
0.75"/19mm
1.00"/25mm
0.27"/7mm
7.19"/183mmVARIATION
1.06"/27mm
1.31"/33mm
0.27"/7mm
G
H
5.25"/133mm
KEY
B
END VIEW
A
VOLTAGE COLOR CODE
KEY
VARIATION
• Mechanical keys molded in connectors will engage only with connectors of same color
END VIEW
• This color code given for various voltages is only a suggestion
Interconnectable with SB Connectors (® Registered trademark Anderson Power
Products) and S Connectors (® Registered trademark Brad Harrison Co.)
Color
Suggested voltage
Color
Suggested voltage
Yellow
12vdc
Gray
36vdc
Orange
18vdc
Blue
48vdc
Red
24vdc
Green
72vdc
A
3.6
www.smhco.com
BAT TERY
AMPERE / TEMPERATURE CURVES
80
• Ampere/Temperature curves help to evaluate and rate SY connectors in terms of
applied load versus temperature rise. The graph shows some typical curves resulting
from loading popular cable sizes into various connector housings**, curves for cables
between the smallest and largest can be easily estimated. Thus with consideration of
both ampere and temperature characteristics, connectors can be selected according
to load and temperature limits or requirements of particular installations.
** Detailed specifications are available
70
50
4A
WG
1/
cab
0
le
AW
G
ca
ble
W
G
ca
bl
e
temperature C°
60
40
30
0
2/
20
A
10
0
100
200
300
400
amperes
SY50, SY175 & SY350 SERIES
UL Compatibility Reference Guide
• Underwriters Laboratories recognizes compatibility of SY Series Battery Connectors with Anderson Power Products SB® Series Connectors
Housings with 2 Contacts
Wire Size totalsource #
APP #
intrupa #
LPM #
Color
Current Rating
50amp
6ga
SY6319
6319
INAN-134
LP317-1720
Gray
50
10ga
SY6319G1
6319G1
INAN-313X
LP317-1721
Gray
30amp
12ga
SY6319G1
6319G1
INAN-313X
LP317-1721
Gray
20amp
6ga
SY6331G1
6331G1
INAN-133X
LP317-1719
Red
50amp
10ga
SY6331G2
6331G2
INAN-312X
LP317-1717
Red
30amp
12ga
SY6331G2
6331G2
INAN-312X
LP317-1717
Red
20amp
1/0
SY6325G1
6325G1
INAN-130AX
LP317-1752
Gray
175amp
1/0
SY6326G1
6326G1
INAN-212X
LP317-1753
Blue
175amp
1/0
SY6327G1
6327G1
INAN-213X
LP317-1754
Orange
175amp
1/0
SY6328G1
6328G1
INAN-214X
LP317-1755
Yellow
175amp
1/0
SY6329G1
6329G1
INAN-251X
LP317-1756
Red
175amp
2/0
SY6320G1
6320G1
INAN-135X
LP317-1722
Gray
225amp
3/0
SY6320G5
6320G5
INAN-255X
LP317-1726
Gray
275amp
4/0
SY6320G2
6320G2
INAN-254X
LP317-1723
Gray
300amp
2/0
SY6321G1
6321G1
INAN-201X
LP317-1728
Blue
225amp
3/0
SY6321G5
6321G5
INAN-279X
LP317-1732
Blue
275amp
4/0
SY6321G2
6321G2
INAN-278X
LP317-1729
Blue
300amp
2/0
SY6322G1
6322G1
INAN-202X
LP317-1734
Red
225amp
3/0
SY6322G5
6322G5
INAN-281X
LP317-1735
Red
275amp
4/0
SY6322G2
6322G2
INAN-280X
LP317-1736
Red
300amp
2/0
SY6323G1
6323G1
INAN-203X
LP317-1740
Yellow
225amp
3/0
SY6323G5
6323G5
INAN-283X
LP317-1741
Yellow
275amp
4/0
SY6323G2
6323G2
INAN-282X
LP317-1742
Yellow
300amp
2/0
SY6324G1
6324G1
INAN-207X
LP317-1746
Green
225amp
3/0
SY6324G5
6324G5
INAN-298X
LP317-1750
Green
275amp
4/0
SY6324G2
6324G2
LP317-1751
Green
300amp
2/0
SY6400G1
6400G1
Orange
225amp
3/0
SY6400G5
6400G5
Orange
275amp
4/0
SY6400G2
6400G2
Orange
300amp
175amp
350amp
INAN-284X
® Registered trademark, Anderson Power Products * UL requires minimum 65°C wire or cable for this rating
www.smhco.com
3.7
BAT TERY
SY50, SY175 & SY350 SERIES continued
Contacts (single)
Wire Size
Current Rating
totalsource #
APP #
intrupa #
lpm #
6ga
SY903-1
5900
INAN-134B
8ga
SY905-1
5952
10ga
SY904-1
5915
INAN-313CX
30amp
12ga
SY904-1
5915
INAN-313CX
20amp
SY56-0560
1382 (B00374P1)
50amp
50amp
40amp*
175amp
1/0
175amp
350amp
2/0
SY56-0571
907 (B00416P1)
INAN-221
LP317-1055
225amp
3/0
SY916-1
916 (B00417P1)
INAN-289
LP317-1064
275amp
4/0
SY908-1
908 (B00418P1)
INAN-250
LP317-1056
300amp
Housings Only
totalsource #
APP #
intrupa #
lpm #
color
SY992
992
INAN-134XH
LP318-1720
Gray
SY992G1
SY905-1
50amp
Red
175amp
SY940
940
INAN-229X
LP317-1072
Gray
SY941
941
INAN-240X
LP317-1073
Blue
SY942
941
INAN-240X
LP317-1073
Orange
SY943
943
INAN-242X
LP317-1074
Yellow
SY949
943
INAN-242X
LP317-1074
Red
SY906
906
INAN-222X
LP317-1054
Gray
SY912
912
INAN-244X
LP317-1060
Blue
SY913
913
INAN-245X
LP317-1061
Red
SY914
914
INAN-246X
LP317-1062
Yellow
SY931
931
INAN-247X
LP317-1071
Green
SY932
932
INAN-344X
LP317-1101
Orange
350amp
® Registered trademark, Anderson Power Products * UL requires minimum 65°C wire or cable for this rating
3.8
www.smhco.com
BAT TERY
connector handles
SY175-H
SY175-350H • INIE-102229 • LP2501-102229
• For 175amp connectors
• For 175amp and 350amp connectors
• Steel
• Steel
• Connector not included
SY50H
SY911 • INAN911 • LP317-1142
• For 50amp connectors
• Handle and clamp
• Steel
• For 350amp connector
• Steel
SY995 • INHY-1483 • LP317-1134
SY994 • INAN-199X • LP317-1075
• For 50-120amp connectors
• For 175-350amp connectors
• Polycarbonate
• Polycarbonate
• Available in black, gray or red
• Available in black, gray or red
totalsource #
Description
totalsource #
Description
SY994
Gray handle kit
SY995
Gray handle kit
SY994BLACK
Black handle kit
SY995BLACK
Black handle kit
SY994RED
Red handle kit
SY995RED
Red handle kit
connector Manual Releases
SY175M & SY350M
SY175L & SY350L
• Mounting half with hardware for charger or truck
• Locking handle with cable clamps and hardware
• For 175 or 350amp connectors
• For 175 or 350amp connectors
totalsource #
Description
totalsource #
Description
SY1775M
SY175 connector
SY1775L
SY175 connector
SY350M
SY350 connector
SY350L
SY350 connector
www.smhco.com
3.9
BAT TERY
Connector Dust covers
832 Series
STC905 & STC906
totalsource #
Description
totalsource #
Description
STC902-BLK
Black for use on 350amp connectors
STC905
For use on 175amp connectors
STC906
For use on 350amp connectors
STC902-RED
Red for use on 350amp connectors
STC903
Red for use on 50amp connectors
STC904
Black for use on 50amp connectors
SY®Connector ACCESSORIES
CABLE CLAMPS
SY CONNECTOR KEY KITS
• Required by UL when contacts are soldered to unsupported leads
• KeyKits can be mounted to prevent charger to SCR panel
connector halves from engaging while still
allowing battery and truck connector halves to engage
• KeyKits can also be mounted to prevent battery to truck
connector halves from engaging on unsafe vehicles
SY5905
• Bright zinc plate
SY990
SY996G1
SY945
SY945G3
CLAMP #
APP#
SY946G1
Description
For SY50
2 single conductor
SY990
SY5905
5905
1 twin conductor
945G3
Used with handle only
For SY175
2 single conductor
SY945
SY945G3
1 twin conductor
SY946G1
For SY350
2 single conductor
SY996G1
All key kits include 2 plated steel keys and all necessary hardware.
totalsource #
AMPS
SY1105
50
SY1120
175/350
CONNECTOR LOCKOUTS
• For use with 175amp or 350amp connectors
• Lock not included
totalsource # INTRUPA #
LPM #
SY175-Lockout
INLO-SB175
LP317-SB175
SY350-Lockout
INLO-SB350
LP317-SB350
3.10
www.smhco.com
SY350-Lockout
SY175-Lockout
BAT TERY
SBE® BATTERY CONNECTORS
SBE160 & 320amp
• Singlepiece housings of impact resistant velox offer both high physical strength and superior dielectric properties
• Silverplated solid copper contacts offer low resistance for superior conductivity
• Selfcleaning contact design resists arcing by keeping conductive surfaces clean and free of corrosion
• Contactshave flared and heat treated barrels that readily
accept fine stranded wire and allow easy, quality crimping
• Integralstainless steel springs maintain constant pressure on the contact to insure a consistent, low resistance connection
• Mechanicalkeys in housing prevent mating of different color connectors, preventing mismatching of voltages
• Auxiliary contacts provide a secondary circuit connection
totalsource #
APP #
intrupa #
lpm #
Description
160amp
SYE6374G2
E6374G2
160amp Gray connectors with 35sq mm contacts
SYE6375G2
E6375G2
160amp Blue connectors with 35sq mm contacts
SYE6376G2
E6376G2
160amp Orange connectors with 35sq mm contacts
SYE6377G2
E6377G2
160amp Yellow connectors with 35sq mm contacts
SYE6379G2
E6379G2
160amp Red connectors with 35sq mm contacts
SYE6389G2
E6389G2
160amp Black connectors with 35sq mm contacts
SYE6391G2
E6391G2
160amp Green connectors with 35sq mm contacts
SYE6370G2
E6370G2
160amp Gray connector with 35sq mm contacts and auxiliary contact
kit
SYE6371G2
E6371G2
160amp Blue connector with 35sq mm contacts and auxiliary contact
kit
SYE6372G2
E6372G2
160amp Orange connector with 35sq mm contacts and auxiliary
contact kit
SYE6373G2
E6373G2
160amp Yellow connector with 35sq mm contacts and auxiliary
contact kit
SYE6378G2
E6378G2
160amp Red connector with 35sq mm contacts and auxiliary contact
kit
SYE6387G2
E6387G2
160amp Green connector with 35sq mm contacts and auxiliary
contact kit
SYE6388G2
E6388G2
160amp Black connector with 35sq mm contacts and auxiliary
contact kit
SYE6380G1
E6380G1
160amp Gray Housing
SYE6381G1
E6381G1
160amp Blue Housing
SYE6382G1
E6382G1
SYE6383G1
E6383G1
SYE6385G1
E6385G1
160amp Red Housing
SYE6392G1
E6392G1
160amp Black Housing
SYE6390G1
E6390G1
SY6384G2-1
6384G2-BK
INSBE-160C35X
35sq mm contact - 1 pc.
SY6384G2
638G2
INSBE-160C35
35sq mm contacts - 2 pcs.
SY6384G1
6384G1
INSBE-160C1/0
Optional 1/0 contacts - 2 pcs.
EURO-NORM / EURO-STANDARD: EN1175-1 (1998)
www.smhco.com
3.11
BAT TERY
SBE160 & 320amp - continued
totalsource #
APP #
intrupa #
lpm #
Description
320amp
SYE6345G1
E6345G1
320amp Gray connectors with 2/0 contacts
SYE6345G2
E6345G2
320amp Gray connectors with 3/0 contacts
SYE6346G1
E6346G1
320amp Blue connectors with 2/0 contacts
SYE6346G2
E6346G2
320amp Blue connectors with 3/0 contacts
SYE6347G1
E6347G1
320amp Red connectors with 2/0 contacts
SYE6347G2
E6347G2
320amp Red connectors with 3/0 contacts
SYE6348G1
E6348G1
320amp Green connectors with 2/0 contacts
SYE6348G2
E6348G2
320amp Green connectors with 3/0 contacts
SYE6363G1
E6363G1
320amp Black connectors with 2/0 contacts
SYE6363G2
E6363G2
320amp Black connectors with 3/0 contacts
SYE6364G1
E6364G1
320amp Yellow connectors with 20 contacts
SYE6364G2
E6364G2
320amp Yellow connectors with 3/0 contacts
SYE6369G1
E6369G1
320amp Orange connectors with 2/0 contacts
SYE6369G2
E6369G2
320amp Orange connectors with 3/0 contacts
SYE6334G1
E6334G1
320amp Brown connectors with 2/0 contacts
SYE6334G2
E6334G2
320amp Brown connectors with 3/0 contacts
SYE6335G1
E6335G1
320amp Purple connectors with 2/0 contacts
SYE6335G2
E6335G2
320amp Purple connectors with 3/0 contacts
SYE6340G1
E6340G1
320amp Gray connector with 2/0 contacts and auxiliary contact kit
SYE6340G2
E6340G2
SYE6341G1
E6341G1
320amp Blue connector with 2/0 contacts and auxiliary contact kit
SYE6341G2
E6341G2
SYE6342G1
E6342G1
320amp Red connector with 2/0 contacts and auxiliary contact kit
SYE6342G2
E6342G2
SYE6343G1
E6343G1
320amp Green connector with 2/0 contacts and auxiliary contact kit
SYE6343G2
E6343G2
SYE6359G1
E6359G1
320amp Black connector with 2/0 contacts and auxiliary contact kit
SYE6359G2
E6359G2
SYE6360G1
E6360G1
320amp Yellow connector with 2/0 contacts and auxiliary contact kit
SYE6360G2
E6360G2
SYE6368G1
E6368G1
320amp Orange connector with 2/0 contacts and auxiliary contact kit
SYE6368G2
E6368G2
SYE6332G1
E6332G1
320amp Brown connector with 2/0 contacts and auxiliary contact kit
SYE6332G2
E6332G2
320amp Brown connector with 3/0 contacts and auxiliary contact kit
SYE6333G1
E6333G1
320amp Purple connector with 2/0 contacts and auxiliary contact kit
SYE6333G2
E6333G2
320amp Purple connector with 3/0 contacts and auxiliary contact kit
SYE6350
E6350
320amp Gray Housing
SYE6351
E6351
320amp Blue Housing
SYE6352
E6352
320amp Red Housing
SYE6353
E6353
SYE6361
E6361
SYE6362
E6362
SYE6339
E6339
SYE6336
E6336
320amp Brown Housing
EURO-NORM / EURO-STANDARD: EN1175-1 (1998)
3.12
www.smhco.com
BAT TERY
totalsource #
APP #
intrupa #
lpm #
Description
320amp
SYE6349
E6349
SY6354-1
6354-BK
INSBE-320C2/0X
320amp Purple Housing
2/0 contact - 1 pc.
6355-BK
INAN-288A
3/0 contact - 1 pc.
SY6354-1
SY6355-1
SY6356-1
Optional 4/0 contacts - 2 pcs.
www.smhco.com
3.13
BAT TERY
SBX® BATTERY CONNECTORS
SBX175 & 350amp
• Single piece housings of impact resistant polycarbonate offer both high physical strength and superior dielectric properties
• Silver plated solid copper contacts offer low resistance for superior conductivity
• Selfcleaning contact design resists arcing by keeping conductive surfaces clean and free of corrosion
• Contactshave flared and heat treated barrels that readily accept fine stranded wire and allow easy, quality crimping
• Mechanicalkeys in housing prevent mating of different color connectors, preventing mismatching of voltages
• Auxiliary contacts provide a secondary circuit connection
totalsource # APP #
intrupa #
lpm #
Description
175amp
SY6374G1
6374G1
SY6374G2
6374G2
175amp Gray connector with 35mm contacts
SY6375G1
6375G1
SY6375G2
6375G2
175amp Blue connector with 35mm contacts
SY6376G1
6376G1
SY6376G2
6376G2
175amp Orange connector with 35mm contacts
SY6377G1
6377G1
SY6377G2
6377G2
175amp Yellow connector with 35mm contacts
SY6379G1
6379G1
SY6379G2
6379G2
175amp Red connector with 35mm contacts
SY6391G1
6391G1
SY6391G2
6391G2
SY6370G1
6370G1
SY6370G2
6370G2
SY6371G1
6371G1
SY6371G2
6371G2
INAN-321X
LP318-1798
175amp Green connector with 35mm contacts
INAN-248
LP317-1797
175amp Gray connector with 35mm contacts and auxiliary contact kit
INAN-271
LP317-1798
175amp Blue connector with 35mm contacts and auxiliary contact kit
SY6372G1
6372G1
SY6372G2
6372G2
INAN-272
175amp Orange connector with 35mm contacts and auxiliary contact kit
SY6373G1
6373G1
SY6373G2
6373G2
SY6378G1
6378G1
SY6378G2
6378G2
175amp Red connector with 35mm contacts and auxiliary contact kit
SY6387G1
6387G1
SY6387G2
6387G2
175amp Green connector with 35mm contacts and auxiliary contact kit
SY6380G1
6380G1
175amp Gray Housing
SY6381G1
6381G1
INAN-321X
SY6382G1
6382G1
INAN-323X
SY6383G1
6383G1
SY6385G1
6385G1
175amp Red Housing
SY6390G1
6390G1
175amp Yellow connector with 35mm contacts and auxiliary contact kit
INAN-274
LP317-1800
175amp Blue Housing
LP318-1799
3.14
www.smhco.com
BAT TERY
SBX175 & 350amp - Continued
totalsource # APP #
intrupa #
lpm #
Description
175amp
SY6384G1-BK
6384G1-BK
SY6384G2-BK
6384G2-BK
1/0 contact - 1 pc.
SY6384G1
6384G1
INSBE-160C1/0
SY6384G2
6384G2
INSBE-160C35
35mm contact - 2 pcs.
INAN-267
35mm contact - 1 pc.
350amp
SY6345G1
6345G1
SY6345G2
6345G2
LP317-1774
SY6345G3
6345G3
SY6346G1
6346G1
SY6346G2
6346G2
SY6346G3
6346G3
SY6347G1
6347G1
SY6347G2
6347G2
SY6347G3
6347G3
SY6348G1
6348G1
SY6348G2
6348G2
SY6348G3
6348G3
SY6363G1
6363G1
350amp Black connector with 2/0 contacts
SY6363G2
6363G2
SY6363G3
6363G3
SY6364G1
6364G1
SY6364G2
6364G2
SY6364G3
6364G3
SY6369G1
6369G1
SY6369G2
6369G2
SY6369G3
6369G3
SY6340G1
6340G1
SY6340G2
6340G2
SY6340G3
6340G3
SY6341G1
6341G1
SY6341G2
6341G2
SY6341G3
6341G3
SY6342G1
6342G1
SY6342G2
6342G2
SY6342G3
6342G3
SY6343G1
6343G1
SY6343G2
6343G2
SY6343G3
6343G3
SY6359G1
6359G1
SY6359G2
6359G2
SY6359G3
6359G3
SY6360G1
6360G1
INAN-268
INAN-269
LP317-1772
LP317-1773
INAN-249
LP317-1767
INAN-264
LP317-1768
INAN-265
LP317-1769
INAN-266
LP317-1770
www.smhco.com
3.15
BAT TERY
SBX175 & 350amp - Continued
totalsource # APP #
intrupa #
lpm #
Description
350amp
SY6360G2
6360G2
SY6360G3
6360G3
SY6368G1
6368G1
SY6368G2
6368G2
SY6368G3
6368G3
SY6350
6350
INSBX-350GYH
350amp Gray Housing
SY6351
6351
INSBX-350BLH
350amp Blue Housing
SY6352
6352
350amp Red Housing
SY6353
6353
SY6361
6361
SY6362
6362
SY6339
6339
SY6354-1
6354-BK
INSBE-320C2/0X
2/0 contact - 1 pc.
6355-BK
INAN-288A
3/0 contact - 1 pc.
6356-BK
4/0 contact - 1 pc.
SY6354
6354
SY6355
6355
SY6356
SY87866
SBX® FAST CHARGE KIT
3.16
www.smhco.com
BAT TERY
HOUSING DIMENSIONS
A
B
C
D
E
F
G
H
model
A
B
C
D
E
F
G
H
160
5.75"/146mm
3.62"/92mm
1.94"/49mm
1.11"/29mm
0.62"/16mm
2.81"/71mm
1.00"/25mm
0.26"/7mm
175
5.75"/146mm
3.62"/92mm
1.94"/49mm
1.11"/29mm
0.62"/16mm
2.81"/71mm
1.00"/25mm
0.26"/7mm
320
7.89"/200mm
4.94"/125mm
2.44"/62mm
1.11"/29mm
0.62"/16mm
3.38"/86mm
1.30"/33mm
0.26"/7mm
350
7.89"/200mm
4.94"/125mm
2.44"/62mm
1.11"/29mm
0.62"/16mm
3.38"/86mm
1.30"/33mm
0.26"/7mm
VOLTAGE COLOR CODE
• Mechanical keys molded in connectors will engage only with connectors of same color
• This color code given for various voltages is only a suggestion
Color
suggested voltage
Color
suggested voltage
Color
suggested voltage
Yellow
12vdc
Gray
36vdc
Black
80vdc
Orange
18vdc
Blue
48vdc
Brown
96vdc
Red
24vdc
Green
72vdc
Purple
120vdc
REPLACEMENT CONTACT KITS
• All kits contain 2 contacts
totalsource #
app #
AWG Wire a
inches/mm
B
inches/mm
160/175
SY6384G1
6384G1
1/0
0.44/11
0.80/20
SY6384G2
6384G2
35mm
0.37/10
0.80/20
1.25/32
320/350
6354
2/0
0.49/13
6355
3/0
0.58/15
1.25/32
SY6356
6356
4/0
0.64/16
1.25/32
B
SY6354
SY6355
A
AMPERE/TEMPERATURE CURVES
80
70
50
40
30
20
4A
WG
1/
cab
0
le
AW
G
ca
ble
W
G
ca
bl
e
60
temperature C°
• Ampere/Temperaturecurves help to evaluate and rate SY connectors in terms of applied
load versus temperature rise. The graph shows some typical curves resulting from loading
popular cable sizes into various connector housings**, curves for cables between the
smallest and largest can be easily estimated. Thus with consideration of both ampere
and temperature characteristics, connectors can be selected according to load and
temperature limits or requirements of particular installations.
0
2/
A
10
** Detailed specifications are available.
0
100
200
300
400
amperes
www.smhco.com
3.17
BAT TERY
SBE®/SBX® battery connectors
SPECIFICATIONS
• Allfigures are for reference only and are not intended for specification purposes. Specific details will be furnished upon request.
Connector Model
SBe160
SBe320
SBx175
SBx350
Nominal amperage/voltage rating:
160amps/150vdc
320amps/150vdc
175amps/600vdc
350amps/600vdc
Operating temperature range:
-20° to 105°C
-20° to 105°C
-20° to 105°C
-20° to 105°C
Current Rating*:
160amp
320amp
175amp
350amp
Breakdown voltage to mounting:
10,000dc
10,000dc
10,000dc
10,000dc
Maximum wire insulation diameter: 0.75" / 19mm
1.10" /28mm
0.75"/ 19mm
1.10"/28mm
Average contact retention force:
300lbs/135kg
500lbs/225kg
300lbs/135kg
500lbs/225kg
Vibration resistance:
Excellent
Excellent
Excellent
Excellent
Mating cycles
10,000 For disconnect use only 10,000 For disconnect use only 10,000 For disconnect use only 10,000 For disconnect use only
Impact resistance:
High
Environmental restrictions:
Protected- no hydrocarbon fluids Protected- no hydrocarbon fluids Protected- no hydrocarbon fluids Protected- no hydrocarbon fluids
High
Average mating and unmating force 25lbs/11.25kg
EURO-NORM/
EURO-STANDARD:
EN1175-1 (1998)
High
30lbs/13.50kg
EURO-NORM/
EURO-STANDARD:
EN1175-1 (1998)
High
25lbs/11.25kg
E81817
30lbs/13.50kg
E81817
Flammability Rating: UL94V-0
* For largest wire or cable size
SBE®/SYE® & SBX®/SYX® BATTERY CONNECTOR ACCESSORIES
• Tip extraction tool
969P1
970P1
Part #
Description
Part #
Description
969P1
For SBE/SBX 175amp connectors
970P1
For SBE/SBX 350amp connectors
3.18
www.smhco.com
BAT TERY
sBe®/sBx® battery connector accessories
HANDLE KIT
• SBE-160/320amp
• SBX-175/350amp
• Polycarbonate
totalsource #
description
SY995
175-350A / Gray
SY995RED
Red
SY995BLACK
175-350A / Black
MANUAL RELEASE HANDLES
totalsource #
APP #
description
993G1
SYE/X-320/350amp, locking handle with
hardware, for charger or truck
993G2
SYE/X-160/175amp, locking handle with
hardware, for charger or truck
SY994G1
994G4
SYE/X-320/350amp, mounting half with
hardware, for battery
SY994G2
994G2
SYE/X-160/175amp, mounting half with
hardware, for battery
SY993G1
SY993G2
Charger/Truck Half
SY993G1
SY994G1
SY994G2
Battery Half
SY993G2
CABLE CLAMPS
totalsource #
SY911G2
APP#
description
911G2
SYE-320amp cable clamp / SYX350amp cable clamp
totalsource #
description
SY945G7
SBE and SBX cable clamp
SYE-160amp cable clamp / SYX175amp cable clamp
SY945G2
SY6337G1
SY63344
CHARGER KEY KIT
AUXILLARY CONTACT KIT
• SBE-160/320amp
• SBE-160/320amp
• SBX-175/350amp
• SBX-175/350amp
SB® 3-pole connector & handle
SB® 3-pole connector
• 160amp
• Polycarbonate housing
• 24v
• Contact tips and hardware included
• Red polycarbonate
SY69350
SYU127482
totalsource #
APP#
description
SY6316
6316
175amp gray 1/0
SB® is a registered trademark of Anderson Power Products
www.smhco.com
3.19
BAT TERY
SP® battery connectors
SP15/30, 75, 120 & 180amp
• Singlepiece housings of impact resistant polycarbonate offer
both high physical strength and superior dielectric properties
• Silverplated solid copper contacts offer low resistance for
superior conductivity
• Selfcleaning contact design resists arcing by keeping
conductive surfaces clean and free of corrosion
• Contactshave flared and heat treated barrels that readily
accept fine stranded wire and allow easy, quality crimping
• Interchangeable, genderless design
• Allows custom multi-pole configurations
SP
APP #
intrupa #
lpm #
Description
15/30amp
SP1330
15/30amp Red connector with 30 amp, 12-16awg contact
1330
SP1395
SP1330G2
15/30amp Red connector with 15 amp, 16-20awg contact
1330G2
15/30amp Green connector with with 30 amp, 12-16awg contact
1330G4
15/30amp Black connector with 30 amp, 12-16awg contact
SP1395G3
SP1330G4
15/30amp Green connector with with 15 amp, 16-20awg contact
SP1395G1
15/30amp Black connector with 15 amp, 16-20awg contact
SP1330G5
15/30amp White connector with 30 amp, 12-16awg contact
SP1395G2
15/30amp White connector with 15 amp, 16-20awg contact
SP1330G12
15/30amp Blue connector with 30 amp, 12-16awg contact
15/30amp Blue connector with 15 amp, 16-20awg contact
SP1395G4
SY1327
1327-BK
15/30amp Red Housing
SY1327G5
1327G5-BK
15/30amp Green Housing
SY1327G6
1327G6-BK
15/30amp Black Housing
SY1327G8
1327G7-BK
15/30amp White Housing
1327G8-BK
15/30amp Blue Housing
SY1331
1331-BK
SY1332
1332-BK
1300
75amp Blue connector with 6awg contact
75amp
SP1300
SP1300-8
75amp Blue connector with 10-12awg contact
SP1300-10
SP1300G4
1300G4
75amp Black connector with 6awg contact
SP1300G4-8
SP1300G4-10
SP1300G5
75amp Black connector with 10-12awg contact
75amp White connector with 6awg contact
1300G5
SP1300G5-8
3.20
www.smhco.com
BAT TERY
SP15/30, 75, 120 & 180amp - continued
SP
APP #
intrupa #
lpm #
Description
75amp
75amp White connector with 10-12awg contact
SP1300G5-10
SP1300G3
75amp Red connector with 6awg contact
1300G3
SP1300G3-8
75amp Red connector with 10-12awg contact
SP1300G3-10
SP1300G2
1300G2
75amp Green connector with 6awg contact
SP1300G2-8
75amp Green connector with 10-12awg contact
SP1300G2-10
5916-BK
SP5916G4
5916G4-BK
75amp Black Housing
5916G5-BK
75amp White Housing
SP5916G7
5916G7-BK
75amp Red Housing
SP5916G6
5916G6-BK
SY5900
5900-BK
SY905-1
5952-BK
5915-BK
INAN-296
LP439-8025
75amp Blue Housing
SP5916
75amp Green Housing
INAN-134B
INAN-313CX
120amp
SP1320
1320
SP1320-4
SP1320-6
SP1320G1
SP1320G1-4
SP1320G1-6
SP1320G2
SP1320G2-4
SP1320G2-6
SP1320G3
1320G3
SP1320G3-4
SP1320G3-6
SP1320G4
SP1320G4-4
SP1320G4-6
SP1321
SP1321G2
1321-BK
120amp Blue Housing
1321G1-BK
1321G2-BK
120amp White Housing
1321G3-BK
120amp Red Housing
1321G4-BK
SY1319-2
1319-BK
1319G4-BK
SY1319-6
1319G6-BK
180amp
SP1380
180amp Blue connector with 1/0 contact
SP1380-1
SP1380-2
Continued onbrand,
Next Page
For complete information on the TOTALSOURCE
visit:
www.smhco.com
3.21
BAT TERY
SP
APP #
intrupa #
lpm #
Description
180amp
SP1380-4
SP1380G1
180amp Black connector with 1/0 contact
SP1380G1-1
SP1380G1-2
SP1380G1-4
SP1380G2
180amp White connector with 1/0 contact
SP1380G2-1
SP1380G2-2
SP1380G2-4
SP1380G3
180amp Red connector with 1/0 contact
SP1380G3-1
SP1380G3-2
SP1380G3-4
SP1380G4
180amp Green connector with 1/0 contact
SP1380G4-1
SP1380G4-2
SP1380G4-4
SP1381
1381-BK
180amp Blue Housing
SP1381G1
1381G1-BK
1381G2-BK
180amp White Housing
SP1381G3
1381G3-BK
180amp Red Housing
SP1381G4
1381G4-BK
SY1382
1382-BK
INAN-199A
1/0 contact
1347-BK
SY1383
1383-BK
INAN-306
SY1384
1384-BK
INAN-305
3.22
LP317-1057
www.smhco.com
BAT TERY
HOUSING DIMENSIONS
J
D
A
H
E
B
F
G
C
Model
A
B
C
D
E
F
G
H
J
SP75
1.17"/29mm
0.64"/16mm
0.10"/03mm
0.63"/16mm
0.04"/01mm
0.45"/11mm
0.58"/15mm
1.89"/48mm
3.21"/82mm
SP120
1.69"/43mm
0.89"/23mm
0.10"/03mm
0.88"/22mm
0.06"/02mm
0.60"/15mm
0.88"/22mm
2.74"/70mm
4.61"/117mm
SP180
2.13"/54mm
1.13"/29mm
0.10"/03mm
1.12"/28mm
0.06"/02mm
0.91"/23mm
1.00"/25mm
3.25"/83mm
5.50"/140mm
REPLACEMENT CONTACTS
totalsource #
APP #
AWG Wire A
B
C SY1331
1331
12-16
0.16"/4mm
0.30"/8mm
0.12"/3mm
SY1332
1332
16-20
0.13"/3mm
0.30"/8mm
0.09"/2mm
SY903-1
6
0.29"/7mm
0.48"/12mm
0.22"/6mm
SY905-1
8
0.29"/7mm
0.48"/12mm
0.19"/5mm
SY904-1
10-12
0.29"/7mm
0.48"/12mm
0.14"/4mm
SP15/30
SP75
SP120
B
SY1319-2
2
0.45"/11mm
0.82"/21mm
0.35"/9mm
SY1319-4
4
0.44"/11mm
0.82"/21mm
0.30"/8mm
SY1319-6
6
0.44"/11mm
0.82"/21mm
0.22"/6mm
SY56-0557
6
0.37"/9mm
1.10"/28mm
0.25"/6mm
STC906-4
4
0.52"/13mm
1.02"/26mm
0.30"/8mm
SY56-0558
2
0.52"/13mm
0.97"/25mm
0.35"/9mm
SY56-0559
1
0.58"/15mm
1.02"/26mm
0.39"/10mm
SY56-0560
1/0
0.52"/13mm
1.04"/26mm
0.44"/11mm
A
SP180
reducer bushings
SY1016
APP #
AMP
AWG wire
SY5910
5910
75
6awg to 10-12awg
SY5687
5687
180
1/0 to 1awg
180
1/0 to 2awg
SY593
C
connector Tip Extraction Tool
totalsource #
SY5690
Cable
Well DIA
1/0 to 4awg
SY5912 (bulk only)
5912
SY5918
5918
8awg 50amp
350
2/0 to 1/0awg
www.smhco.com
3.23
BAT TERY
sp
SPECIFICATIONS
MODEL
SP75
SP120
SP180
UL amperage/ voltage rating
75amp / 600vdc
120amp / 600vdc
180amp / 600vdc
Operating Temperature range
-20 to 105 degree C
-20 to 105 degree C
-20 to 105 degree C
Current Rating
75amp on 6 awg wire produces a 30°C
rise
120amp on 2 awg wire produces a 30°C
rise
180amp on 1/0 wire produces a 35°C rise
2200 vdc
Insulation with standing test
2200 vdc
2200 vdc
Maximum wire diameter
0.44" / 11 mm
0.50" / 13 mm
0.75" / 19 mm
Average contact retention force
Approximately 50lbs
Average contact resistance
with 11/4" (32 mm) of 6 Awg wire 200 micro-ohms
with 11/2" (38 mm) of 2 Awg wire 150 micro-ohms
with 13/4" (45 mm) of 1/0 Awg wire 100 micro-ohms
Vibration Resistance
Excellent
Excellent
Excellent
Mating Cycles
10,000 For Disconnect Use Only
Impact resistance
High
High
High
Environmental Restrictions
Protected - No hydrocarbon fluids
Average mating and unmating force 7lbs (6.75 kg)
10lbs (9.00 kg)
12lbs (11.25 kg)
Flammability Rating
UL94V-2
UL94V-2
UL94V-2
powerpole® connectors
POWERPOLE® PACK HOUSINGS
• High impact and corrosion-resistant black nylon outer housings
• Easyconnection and disconnection of electrical
equipment in commercial and industrial applications
• Cableclamps and integral latches prevent accidental disconnection of your equipment
• Accommodates 2 to 8, 20amp maximum circuits
• For 15/30amp powerpole housings
A
b
A
b
A
b
c
c
c
d
d
d
totalsource #
APP #
Size
SY1460G1
SY1461G1
SY1470G1
SY115G1
1460G1
4 pole housing with latch
4 pole housing without latch
4 pole receptacle
4 pole hardware kit
1470G1
115G1
totalsource #
APP #
Size
SY1460G2
SY1461G2
SY1470G2
SY115G2
1460G2
6 pole receptacle
6 pole hardware kit
1470G2
115G2
totalsource #
APP #
Size
SY1460G3
SY1461G3
SY1470G3
SY115G3
1460G3
1461G3
8 pole receptacle
8 pole hardware kit
115G3
(A)
(B)
(C)
(D)
(A)
(B)
(C)
(D)
(A)
(B)
(C)
(D)
3.24
www.smhco.com
BAT TERY
Yc® connectors
YC® receptacle truck half
totalsource #
APP #
description
totalsource #
APP #
description
SY7205G1
7205G1
1/0 Phenolic
SY957
957
Auxiliary housing
SY7205
7205
2/0 Phenolic
SY958
958
2/0 Standard contact kit
SY956
956
Standard housing
SY961
Auxiliary contact kit
YC® Aluminum plug battery half
totalsource #
APP #
description
totalsource #
APP #
description
SY7204G1
7204G1
1/0
SY964
964
SY7204
7204
2/0
SY967
Auxiliary contact kit
YC® polycarbonate plug battery half
SY964G1 (2/0)
Standard contact kit
SYL7204G1 (1/0)
SYL7204 (2/0)
SYL963
Standard housing
totalsource #
APP #
description
totalsource #
APP #
description
SYL7204G1
L720481
1/0
SY964G1
964G1
SYL7204
L7204
2/0
SYL963
Standard housing
www.smhco.com
3.25
BAT TERY
ec® connectors
ec® Locking half
ec® mountng half
totalsource # APP #
description
SY5810B
5810B
2/0 Steel
totalsource # APP #
description
SY5821B
5821B
4/0 Steel
SY5816B
2/0 Steel
ec® charging half
5816
ec® insulation assembly
totalsource # APP #
description
totalsource # APP #
description
SY5804B
2/0 Steel
SY951
2/0 - 4/0
5804B
ec® charging half
totalsource # APP #
951
ec® auxiliary contact assembly
description
SY953
953
2/0
totalsource # APP #
SY954
954
4/0
SY955
955
UMA connectors
150amp connector
SYU64959 Female connector
SYU64960 Male connector
3.26
www.smhco.com
BAT TERY
din/euro connectors
CONVERSION CHART
contact size
suggested wire size
contact size
suggested wire size
contact size
suggested wire size
16mm2
6 awg
35mm2
2 awg
70mm2‑
2/0 awg
4 awg
50mm2
1/0 awg
25mm2
EBC/DIN CONNECTOR SELECTION GUIDE
Example DIN/EBC PART # : A 32 5 95 - 1 0 4 9
= AMERICAN
= EUROPEAN
A
CONNECTOR SERIES
a
E
32
CONNECTOR RATING
80
16
32
5
GENDER
4
5
95
MAIN CONTACTS (WIRE SIZE)
= 80amp
= 160amp
= 320amp
= MALE
= FEMALE
80amp CONNECTOR
16 = 16mm or 6awg
25 = 25mm or 4awg
160amp CONNECTOR
25 = 25mm or 4awg
35 = 35mm or 2awg
50 = 50mm or 1/0
320amp CONNECTOR
50 or 01 = 50mm or 1/0
70 or 02 = 70mm or 2/0
95 or 03 = 95mm or 3/0
04 = 4/0
1
HANDLE OPTION
0
1
= NO HANDLE
= WITH HANDLE
0
VOLTAGE/CODING KEY
0
1
2
= GRAY WET CELL (STANDARD KEY)
= GREEN DRY CELL
= YELLOW UNIVERSAL
4
AUXILIARY CONTACT OPTIONS
0
4
C
= NO AUXILIARY CONTACTS
= 4 AUXILIARY CONTACTS, (2) for 4m2 WIRE & (2) for 6m2 WIRE
= 4 AUXILIARY CONTACTS, (4) for 14-18awg WIRE
9
PACKAGING
8
9
= BULK
= INDIVIDUAL
This guide covers the EBC/DIN connectors most commonly found in the North American market. NOTE: Many other EBC/DIN connector options exist, primarily for applications in markets outside North America. Please contact your sales representative or customer service for availability.
www.smhco.com
3.27
BAT TERY
din/euro connectors
DIN/EURO CHARACTERISTICS
• Utilizes the DIN43589-1 form factor, which has been specially configured for North American fast battery charging systems
• Hexagonal voltage key for 24, 36, 48, 72, 80 and 96v - key prevents mating of different operating voltages
• awg/mm contacts and tooling
• 'A' series connectors are for American wire gauge cable and meet:
DIN-NORM / DIN-STANDARD: DIN43589
• Up to 4 auxiliary contacts - can be used for battery monitoring and charging
• Low mating forces - connectors can be mated and unmated without the necessity of added hardware
• 'E' series connectors are for metric cable - intermatable with European competitive products, and meet:
EURO-NORM / EURO-STANDARD: prEN1175-1
•
MALE CONNECTORS
Male 320
part #
Male 80
Male 160
description
part #
description
part #
description
320 amp
160 amp
80 amp
A32470-1049 70mm with handle & 4 auxiliary tips
E16425-1009 25mm with handle
E80410-1209 10mm
A32495-1049 95mm with handle & 4 auxiliary tips
E16435-1049 35mm with handle & 4 auxiliary tips
A32404-10C9 4/0 with handle & 4 auxiliary tips
E16450-1049 50mm with handle & 4 auxiliary tips
FEMALE CONNECTORS
Female 320
part #
Female 80
Female 160
description
part #
description
part #
description
320 amp
160 amp
80 amp
A32570-0049 70mm with 4 Auxiliary tips
E16525-0009 25mm
E80510-0009 10mm
A32595-0049 95mm with 4 Auxiliary tips
E16535-0049 35mm with 4 Auxiliary tips
E80525-0009 25mm
A32504-00C9 4/0 with 4 Auxiliary tips
E16550-0049 50mm with 4 Auxiliary tips
E80535-0009 35mm
Contact retention
SPECIFICATIONS
UL current rating
320amps
Contact resistance
UL voltage rating
150v
Ambient temperature range -25°C to 90°C
30 Microhoms
Housing
100lbs. Minimum
PA6(Nylon) glass filled
Wire range
1/0 to 4/0
Mating cycles, no load
5000
Contacts
Copper alloy, silver plate
Dielectric strength
2000v Minimum
Mating/unmating force
12lbs. Average
Hardware
Steel, zinc chromate plate
When ordering, replace 'A' at beginning of part # with 'E' to order European version
3.28
www.smhco.com
BAT TERY
din/euro accessories
DIN Latch
Manual Release
• Handle and latching mechanism for DIN connectors
Connectors Not Included
part #
description
part #
description
A320H
A320HL
A320LP
EBC A frame handle without hardware
EBC A frame handle and latch assembly without hardware
EBC Latch plate without hardware
993G4
994G4
EBC 320amp Battery bracket
EBC 320amp Charger/truck bracket & handle
320-8
• DIN 160/320amp Handle
din/euro contact tips
Main Contact Tips
Main Contact Tips
• Pin
• Socket
part #
description
part #
320-1003
DIN 320amp 95mm to 3/0 pin
320-1103
description
DIN 320amp 95mm to 3/0 socket
320-1004
DIN 320amp 4/0 pin
320-1104
DIN 320amp 4/0 socket
320-1050
320-1150
320-1070
320-1170
320-1095
320-1195
Auxiliary Contact Tips
Auxiliary Contact Tips
• Pin
• Socket
part #
description
part #
160-12
DIN 160/320amp 6mm Auxiliary pin
160-13
description
DIN 160/320amp 6mm Auxiliary socket
160-14
DIN 160/320amp 4mm Auxiliary pin
160-15
DIN 160/320amp 4mm Auxiliary socket
www.smhco.com
3.29
BAT TERY
Nylon insulated Terminals
• Tin-plated brass support sleeve
• -55°C to 105°C
• 600v
• UL rated
• Sold in 100-piece packages
RING TERMINALS
totalsource # stud size
22-18 awg
SYNR184
SYNR186
SYNR188
SYNR1810
SYNR1814
SYNR1856
SYNR1838
SYNR18MS
16-14 awg
SYNR144
SYNR146
SYNR148
SYNR1410
SYNR1414
SYNR1456
SYNR1438
SYNR14MS
10-12 awg
SYNR1262
SYNR128
SYNR1282
SYNR1210
SYNR1214
SYNR1256
SYNR12562
SYNR1238
SYNR1276
SYNR1212
3.30
MS style
COLOR
2-4
4-6
6-8
8-10
12-1/4
1/4-5/16
5/16-3/8
4-10
Red
Red
Red
Red
Red
Red
Red
Red
2-4
4-6
6-8
8-10
12-1/4
1/4-5/16
5/16-3/8
4-10
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
4-6
6-8
6-8
8-10
12-1/4
1/4-5/16
1/4-5/16
5/16-3/8
3/8-7/16
7/16-1/2
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
12-10 awg
SYNR106
SYNR1062
SYNR108
SYNR1082
SYNR1010
SYNR1014
SYNR1056
SYNR1038
SYNR1076
SYNR1012
SYNR10MS
8 awg
SYNR810
SYNR814
SYNR856
SYNR838
SYNR876
SYNR812
SYNR858
SYNR834
6 awg
SYNR610
SYNR614
SYNR656
SYNR638
SYNR676
SYNR612
SYNR658
SYNR634
4 awg
SYNR414
SYNR456
SYNR438
SYNR476
SYNR412
SYNR458
SYNR434
www.smhco.com
COLOR
4-6
4-6
6-8
6-8
8-10
12-1/4
1/4-5/16
5/16-3/8
3/8-7/16
7/16-1/2
4-10
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
8-10
12-1/4
1/4-5/16
5/16-3/8
3/8-7/16
7/16-1/2
1/2-5/8
5/8-3/4
Red
Red
Red
Red
Red
Red
Red
Red
8-10
12-1/4
1/4-5/16
5/16-3/8
3/8-7/16
7/16-1/2
1/2-5/8
5/8-3/4
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
12-1/4
1/4-5/16
5/16-3/8
3/8-7/16
7/16-1/2
1/2-5/8
5/8-3/4
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
2 awg
SYNR214
SYNR256
SYNR238
SYNR276
SYNR212
SYNR258
SYNR234
1/0
SYNR1014
SYNR1056
SYNR1038
SYNR1076
SYNR1012
SYNR1058
2/0
SYNR2014
SYNR2056
SYNR2038
SYNR2076
SYNR2012
SYNR2058
SYNR2034
3/0
SYNR3056
SYNR3038
SYNR3076
SYNR3012
SYNR3058
SYNR3034
4/0
SYNR4038
SYNR4076
SYNR4012
SYNR4058
SYNR4034
COLOR
12-1/4
1/4-5/16
5/16-3/8
3/8-7/16
7/16-1/2
1/2-5/8
5/8-3/4
Red
Red
Red
Red
Red
Red
Red
1/4
5/16
3/8
7/16
1/2
5/8
Blue
Blue
Blue
Blue
Blue
Blue
1/4
5/16
3/8
7/16
1/2
5/8
3/4
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
5/16
3/8
7/16
1/2
5/8
3/4
Red
Red
Red
Red
Red
Red
3/8
7/16
1/2
5/8
3/4
Blue
Blue
Blue
Blue
Blue
BAT TERY
STAR RING TERMINALS
totalsource #
wire size (AWG)
SNAP SPADE LONG TONGUE
stud size COLOR
totalsource #
wire size (AWG)
stud size COLOR
SYNSR186
22-18
4-6
Red
SYNSS186L
22-18
4-6
SYNSR188
22-18
6-8
Red
SYNSS188L
22-18
6-8
Red
Red
SYNSR1810
22-18
8-10
Red
SYNSS1810L
22-18
8-10
Red
Blue
SYNSR146
16-14
4-6
Blue
SYNSS146L
16-14
4-6
SYNSR148
16-14
6-8
Blue
SYNSS148L
16-14
6-8
Blue
SYNSR1410
16-14
8-10
Blue
SYNSS1410L
16-14
8-10
Blue
SYNSS106L
12-10
4-6
Yellow
SYNSS108L
12-10
6-8
Yellow
SYNSS1010L
12-10
8-10
Yellow
SYNSS1014L
12-10
10-1/4
Yellow
BLOCK SPADE TERMINALS
SNAP SPADE SHORT TONGUE
totalsource #
wire size (AWG)
stud size COLOR
totalsource #
wire size (AWG)
stud size COLOR
SYNSB186
22-18
4-6
Red
SYNSS186
22-18
4-6
SYNSB188
22-18
6-8
Red
SYNSS188
22-18
6-8
Red
SYNSB1810
22-18
8-10
Red
SYNSS1810
22-18
8-10
Red
SYNSB146
16-14
4-6
Blue
SYNSS146
16-14
4-6
Blue
SYNSB148
16-14
6-8
Blue
SYNSS148
16-14
6-8
Blue
SYNSB1410
16-14
8-10
Blue
SYNSS1410
16-14
8-10
Blue
SYNSB106
12-10
4-6
Yellow
SYNSS106
12-10
4-6
Yellow
SYNSB108
12-10
6-8
Yellow
SYNSS108
12-10
6-8
Yellow
SYNSB1010
12-10
8-10
Yellow
SYNSS1010
12-10
8-10
Yellow
FLANGED SPADE TERMINALS
Red
HOOK TERMINALS
totalsource #
wire size (AWG)
stud size COLOR
totalsource #
wire size (AWG)
stud size COLOR
SYNSF186
22-18
4-6
Red
SYNH186
22-18
4-6
SYNSF188
22-18
6-8
Red
SYNH188
22-18
6-8
Red
SYNSF1810
22-18
8-10
Red
SYNH1810
22-18
8-10
Red
SYNSF146
16-14
4-6
Blue
SYNH146
16-14
4-6
Blue
SYNSF148
16-14
6-8
Blue
SYNH148
16-14
6-8
Blue
SYNSF1410
16-14
8-10
Blue
SYNSH1410
16-14
8-10
Blue
SYNSF106
12-10
4-6
Yellow
SYNH106
12-10
4-6
Yellow
SYNSF108
12-10
6-8
Yellow
SYNH108
12-10
6-8
Yellow
SYNSF1010
12-10
8-10
Yellow
SYNH1010
12-10
8-10
Yellow
www.smhco.com
Red
3.31
BAT TERY
BUTT SPLICES
48 style
W style
S style
totalsource #
wire size
(AWG)
COLOR
totalsource #
wire size
(AWG)
COLOR
totalsource #
wire size
(AWG)
COLOR
SYNB18S
22-18
Red
SYNB1448
16-14
Blue
SYNB8
8
Red
SYNB18
22-18
Red
SYNBW14
16-14
Blue
SYNB6
6
Blue
SYNB1848
22-18
Red
SYNB10S
12-10
Yellow
SYNB4
4
Yellow
SYNBW18
22-18
Red
SYNB10
12-10
Yellow
SYNB2
2
Red
SYNB14S
16-14
Blue
SYNB1048
12-10
Yellow
SYNB14
16-14
Blue
SYNBW10
12-10
Yellow
SNAP PLUGS
SNAP PLUG RECEPTACLES
totalsource # wire size (AWG)
Diameter
COLOR
totalsource # wire size (AWG) Diameter COLOR
SYNM18157
22-18
.157
Red
SYNF18157
22-18
.157
Red
SYNM18176
22-18
.176
Red
SYNF18176
22-18
.176
Red
SYNM14157
16-14
.157
Blue
SYNF14157
16-14
.157
Blue
SYNM14176
16-14
.176
Blue
SYNF14176
16-14
.176
Blue
FLAG DISCONNECT
PIGGY BACK QUICK DISCONNECT
totalsource # wire size (AWG) TAB size
COLOR
wire size
totalsource # (AWG)
SYFLAG18N
Red
SYNST18250
22-18
Barrel
.250 x .032 Red
22-18
Full
.250 x .032 Red
22-18
.250 x .032
INSULATION TAB size COLOR
SYFLAG14N
16-14
.250 x .032
Blue
SYNSTFI18250
SYFLAG10N
12-10
N/A
Yellow
SYNST14250
16-14
Barrel
.250 x .032 Blue
SYNSTFI14250
16-14
Full
.250 x .032 Blue
SYNSTFI10250
12-10
Full
.250 x .032 Yellow
WIRE PIN
TRI & QUAD TERMINALS
COLOR
wire size
totalsource # (AWG)
COLOR
SYWP5218
22-18
Red
SYNY18
22-18
Red
SYWP5614
16-14
Blue
SYNY14
16-24
Blue
SYWP5210
12-10
Yellow
SYNY10
12-10
Yellow
SYNX18
22-18
Red
SYNX14
16-14
Blue
SYNX10
12-10
Yellow
3.32
www.smhco.com
BAT TERY
FEMALE QUICK DISCONNECTS
totalsource # INSULATION wire size TAB size COLOR
SYNQSF18110
Barrel
SYNQSFFI18110
SYNQSF18187
22-18awg
.110 x .020
Red
SYNQSFFI14187
Full
16-14awg
.187 x .020
Blue
Full
22-18awg
.110 x .020
Red
SYNQSF14250
Barrel
22-18awg
.187 x .020
Red
SYNQSFFI14250
Barrel
16-14awg
.250 x .032
Blue
Full
16-14awg
.250 x .032
SYNQSFFI18187
Full
22-18awg
.187 x .020
Red
Blue
SYNQSF10250
Barrel
12-10awg
.250 x .032
SYNQSF18250
Barrel
22-18awg
.250 x .032
Yellow
Red
SYNQSFFI10250
Full
12-10awg
.250 x .032
SYNQSFFI18250
Full
22-18awg
Yellow
.250 x .032
Red
SYNQSF10375
Barrel
12-10awg
.375 x .032
Yellow
SYNQSF14110
Barrel
SYNQSFFI14110
Full
16-14awg
.110 x .020
Blue
16-14awg
.110 x .020
SYNQSF14187
Barrel
Blue
16-14awg
.187 x .020
Blue
MALE QUICK DISCONNECTS
totalsource # INSULATION wire size TAB size
COLOR
totalsource # INSULATION wire size TAB size
COLOR
SYNQSM18187
Barrel
22-18awg
.187 x .020
Red
SYNQSM14250
Barrel
16-14awg
.250 x .032
Blue
SYNQSMFI18187
Full
22-18awg
.187 x .020
Red
SYNQSMFI14250
Full
16-14awg
.250 x .032
Blue
SYNQSM18250
Barrel
22-18awg
.250 x .032
Red
SYNQSM10250
Barrel
12-10awg
.250 x .032
Yellow
SYNQSMFI18250
Full
22-18awg
.250 x .032
Red
SYNQSMFI10250
Full
12-10awg
.250 x .032
Yellow
SYNQSM14187
Barrel
16-14awg
.187 x .020
Blue
SYNQSMFI14187
Full
16-14awg
.187 x .020
Blue
www.smhco.com
3.33
BAT TERY
Heat-sealable nylon terminals
HEAT-SEALABLE NYLON TERMINALS
• Perma-Seal heat-sealable nylon
terminals and splices
• -55°C to 125°C
• UL rated
• Sold in 100 piece packages
RING TERMINALS
totalsource # stud size COLOR
22-18 awg
16-14 awg
10-12 awg
SYSA22106
6
Red
SYSB22556
5/16
Blue
SYSC23056
5/16
Yellow
SYSA22108
8
Red
SYSB21838
3/8
Blue
SYSC24038
3/8
Yellow
SYSA22110
10
Red
SY560172-100
10
Blue
SY560175-100
10
Yellow
SYSA22214
1/4
Red
SY560173-100
1/4
Blue
SY560176-100
3/8
Yellow
SYSA22638
3/8
Red
SY560174-100
3/8
Blue
8 awg
SYSD810
10
Orange
SYSB23706
6
Blue
SYSC22806
6
Yellow
SYSD814
1/4
Orange
SYSB23708
8
Blue
SYSC22808
8
Yellow
SYSD516
5/16
Orange
SYSB23910
10
Blue
SYSC22810
10
Yellow
SYSD838
3/8
Orange
SYSB22514
1/4
Blue
SYSC23014
1/4
Yellow
10-12 awg
16-14 awg
SPADE TERMINALS
BUTT SPLICES
*Step down
stud size COLOR
stud size COLOR
SYSA23506
22-18
6
Red
SYSAA2218
22-18
N/A
Red
SYSA23508
22-18
8
Red
SYSBB1614
16-14
N/A
Blue
SYSA23510
22-18
10
Red
SYSC1210
12-10
N/A
Yellow
SYSB22706
16-14
6
Blue
SYSD8
8
N/A
Orange
SYSB22708
16-14
8
Blue
SYSSC2218
22-18
N/A
Red
SYSB22710
16-14
10
Blue
SYSSC1614
16-14
N/A
Blue
SYSC24106
12-10
6
Yellow
SYSSC1210
12-10
N/A
Yellow
SYNSC24108
12-10
8
Yellow
SYSBA631
16-14 to 22-18
N/A
Blue
SYNSC24110
12-10
10
Yellow
SYSCB646
12-10 to 16-14
N/A
Yellow
SYNSC26814
12-10
1/4
Yellow
SY560177-100
16-14
N/A
Blue
SY560179-100
16-14
10
Blue
SY560178-100
12-10
N/A
Yellow
SY560180-100
12-10
10
Yellow
3.34
www.smhco.com
BAT TERY
Heat-sealable nylon terminals
MALE QUICK DISCONNECTS
FEMALE QUICK DISCONNECTS
SYSAA9260
Full
22-18awg
.250 x .032
Red
SYSAA2140
Barrel
22-18awg
.250 x .032
Red
SYSBB9262
Full
16-14awg
.250 x .032
Blue
SYSAA9261
Full
22-18awg
.250 x .032
Red
SYSC9280
Full
12-10awg
.250 x .032
Yellow
SYSBB2141
Barrel
16-14awg
.250 x .032
Blue
Blue
SYSBB9263
Full
16-14awg
.250 x .032
Blue
SYSC2143
Barrel
12-10awg
.250 x .032
Yellow
SYSC9281
Full
12-10awg
.250 x .032
SY560182-100
16-14awg
SY560181-100
SNAP PLUGS
SNAP PLUG RECEPTACLES
totalsource #
wire size
Diameter
COLOR
SYSA269
22-18awg
.157
Red
SYSA259
22-18awg
.180
Red
SYSB289
16-14awg
.157
Blue
SYSB279
16-14awg
.180
Blue
totalsource #
wire size
Diameter
COLOR
SYSBRA8156N
22-18awg
.157
Red
SYSBRA8180N
22-18awg
.180
Red
SYSBRB8156N
16-14awg
.157
Blue
SYSBRB8180N
16-14awg
.180
Blue
HOOK TERMINALS
TRI TERMINALS
totalsource #
Yellow
Blue
16-14awg
wire size
COLOR
totalsource #
wire size
stud size
COLOR
SYSB21910
16-14awg
10
Blue
SYSA2YCX
22-18awg
Red
SYSB2YCX
16-14awg
Blue
SYSC2YCX
12-10awg
Yellow
www.smhco.com
3.35
C
A
B
BAT TERY
C
B
Terminals lugs
B
Flag
Straight
B
A
C
C
A
A
C
FLAG & STRAIGHT TERMINALS
B
A
Stud (AWG)
C
totalsource #
Terminal Style
a: Diameter
b: Width
Flag
0.63" / 16mm
1.12" / 28mm
c: Length
4/0
SYT4012F
" / 13mm
1/
2
SYT4012S
SYT4038F
"/ 10mm
3/
8
SYT4038S
A
A
Straight
Flag
Straight
2.12" /54mm
2.24" /57mm
0.63" / 16mm
1.12" / 28mm
B
2.12" /54mm
2.24" /57mm
3/0
SYT3012F
" / 13mm
1/
2
SYT3038F
Flag
"/ 10mm
3/
8
SYT3038S
0.55" / 14mm
1.05" / 27mm
Straight
" / 13mm
1/
2
SYT2012S
SYT2038F
1.05" / 27mm
Flag
"/ 10mm
SYT2038S
Flag
2.02" /51mm
2.18" /55mm
A
0.51" / 13mm
0.93" / 24mm
Straight
3/
8
2.02" /51mm
2.18"/ 55mm
Flag
2/0
SYT2012F
0.55" / 14mm
Straight
C
SYT3012
1.85" /47mm
2.05" /53mm
0.51" / 13mm
0.93" / 24mm
Straight
1.85" /47mm
2.05" /52mm
1/0
SYT1038F
"/ 10mm
3/
8
SYT1038S
SYT10516F
Flag
0.43" / 11mm
Straight
"/ 8mm
5/
16
SYT10516S
Flag
0.43" / 11mm
Straight
0.87" / 22mm
1.74" /44mm
0.82" / 21mm
1.95" /50mm
0.87" / 22mm
1.74" /44mm
0.82" / 21mm
1.95" /50mm
0.71" / 18mm
1.43" /36mm
2ga
SYT238F
"/ 10mm
3/
8
SYT238S
SYT2516F
Flag
0.36" / 9mm
Straight
"/ 8mm
5/
16
SYT2516S
Flag
0.36" / 9mm
Straight
0.63" / 16mm
1.58" /40mm
0.71" / 18mm
1.43" /36mm
0.63" / 16mm
1.58" /40mm
0.69" / 18mm
1.34" /34mm
4ga
SYT438F
"/ 10mm
3/
8
SYT438S
SYT4516F
Flag
0.29" / 7mm
Straight
"/ 8mm
5/
16
SYT4516S
Flag
0.67" / 17mm
1.39" /35mm
0.69" / 18mm
1.34" /34mm
0.67" / 17mm
1.39" /35mm
0.24" / 6mm
0.63" / 16mm
1.19" /30mm
0.64" / 16mm
1.30" /33mm
0.24" / 6mm
0.49" / 12mm
0.99" /25mm
0.48" / 12mm
1.21" /31mm
0.29" / 7mm
Straight
6ga
SYT6516F
"/ 8mm
Flag
"/ 6mm
Flag
5/
16
SYT6516S
SYT614F
SYT614S
3.36
Straight
1/
4
Straight
www.smhco.com
BAT TERY
terminal lugs
EYELET STYLE COPPER LUGS
SEAMLESS PADS
• UL listed, CSA Certified
• Flared barrel entry for easy wire insertion
WIRE SIZE
IDENTIFICATION
SEAMLESS BARREL
• Made of CDA-110 copper offering 100% conductivity
FLARED BARREL ENTRY
wire stud
totalsource # size size
wire stud
wire stud
wire stud
SYBCL810
8awg
#10
SYBCL410
4awg
#10
SYBCL1516
1awg
5/16
SYBCL2012
2/0
1/2
SYBCL814
8awg
1/4
SYBCL414
4awg
1/4
SYBCL138
1awg
3/8
SYBCL3014
3/0
1/4
SYBCL8516
8awg
5/16
SYBCL4516
4awg
5/16
SYBCL112
1awg
1/2
SYBCL30516
3/0
5/16
SYBCL838
8awg
3/8
SYBCL438
4awg
3/8
SYBCL1014
1/0
1/4
SYBCL3038
3/0
3/8
SYBCL812
8awg
1/2
SYBCL412
4awg
1/2
SYBCL10516
1/0
5/16
SYBCL3012
3/0
1/2
SYBCL610
6awg
#10
SYBCL214
2awg
1/4
SYBCL1038
1/0
3/8
SYBCL4014
4/0
1/4
SYBCL614
6awg
1/4
SYBCL2516
2awg
5/16
SYBCL1012
1/0
1/2
SYBCL40516
4/0
5/16
SYBCL6516
6awg
5/16
SYBCL238
2awg
3/8
SYBCL2014
2/0
1/4
SYBCL4038
4/0
3/8
SYBCL638
6awg
3/8
SYBCL212
1awg
1/2
SYBCL20516
2/0
5/16
SYBCL4012
4/0
1/2
SYBCL612
6awg
1/2
SYBCL114
1awg
1/4
SYBCL2038
2/0
3/8
EYELET STYLE TIN-PLATED COPPER LUGS
SEAMLESS PADS
• UL listed, CSA Certified
WIRE SIZE
IDENTIFICATION
SEAMLESS BARREL
• Tin plating for corrosion resistance
• Made of CDA-110 copper offering 100% conductivity
FLARED BARREL ENTRY
wire stud
wire stud
wire stud
wire stud
SYBCL810PL
8awg
#10
SYBCL410PL
4awg
#10
SYBCL1516PL
1awg
5/16
SYBCL2012PL
2/0
1/2
SYBCL814PL
8awg
1/4
SYBCL414PL
4awg
1/4
SYBCL138PL
1awg
3/8
SYBCL3014PL
3/0
1/4
SYBCL8516PL
8awg
5/16
SYBCL4516PL
4awg
5/16
SYBCL112PL
1awg
1/2
SYBCL30516PL
3/0
5/16
SYBCL838PL
8awg
3/8
SYBCL438PL
4awg
3/8
SYBCL1014PL
1/0
1/4
SYBCL3038PL
3/0
3/8
SYBCL812PL
8awg
1/2
SYBCL412PL
4awg
1/2
SYBCL10516PL
1/0
5/16
SYBCL3012PL
3/0
1/2
SYBCL610PL
6awg
#10
SYBCL214PL
2awg
1/4
SYBCL1038PL
1/0
3/8
SYBCL4014PL
4/0
1/4
SYBCL614PL
6awg
1/4
SYBCL2516PL
2awg
5/16
SYBCL1012PL
1/0
1/2
SYBCL40516PL
4/0
5/16
SYBCL6516PL
6awg
5/16
SYBCL238PL
2awg
3/8
SYBCL2014PL
2/0
1/4
SYBCL4038PL
4/0
3/8
SYBCL638PL
6awg
3/8
SYBCL212PL
2awg
1/2
SYBCL20516PL
2/0
5/16
SYBCL4012PL
4/0
1/2
SYBCL612PL
6awg
1/2
SYBCL114PL
1awg
1/4
SYBCL2038PL
2/0
3/8
BUTT SPLICES
• Color coding
totalsource # wire size
totalsource # wire size
SYBCL8CC
8awg
SYBCL1/0CC
1/0
SYBCL6CC
6awg
SYBCL2/0CC
2/0
SYBCL4CC
4awg
SYBCL3/0CC
3/0
SYBCL2CC
2awg
SYBCL4/0CC
4/0
SYBCL1CC
1awg
www.smhco.com
3.37
BAT TERY
terminal lugs
STARTER / GROUND LUGS
AWG
1/4" (6mm)
5/16" (8mm)
3/8" (10mm)
1/2" (13mm)
AWG
1/4" (6mm)
5/16" (8mm)
3/8" (10mm)
1/2" (13mm)
8
SY6408-050D
SY6408-050E
SY6408-050F
—
1/0
SY6410-050D
SY6410-050E
SY6410-050F
SY6410-050H
6
SY6406-050D
SY6406-050E
SY6406-050F
—
2/0
SY6420-050D
SY6420-050E
SY6420-050F
SY6420-050H
4
SY6404-050D
SY6404-050E
SY6404-050F
SY6404-050H
3/0
SY6430-050D
SY6430-050E
SY6430-050F
SY6430-050H
1&2
SY6401-050D
SY6401-050E
SY6401-050F
SY6401-050H
4/0
SY6440-050D
SY6440-050E
SY6440-050F
SY6440-050H
90° LUGS
45° LUGS
AWG
3/8" (10mm)
1/2" (13mm)
AWG
3/8" (10mm)
1/2" (13mm)
8
SY6408-050FU
—
8
SY6408-050FL
—
6
SY6406-050FU
—
6
SY6406-050FL
—
4
SY6404-050FU
SY6404-050HV
4
SY6404-050FL
SY6404-050HL
1&2
SY6401-050FU
SY6401-050HV
1&2
SY6401-050FL
SY6401-050HL
1/0
SY6410-050FU
SY6410-050HV
1/0
SY6410-050FL
SY6410-050HL
2/0
SY6420-050FU
SY6420-050HV
2/0
SY6420-050FL
SY6420-050HL
3/0
SY6430-050FU
SY6430-050HV
3/0
SY6430-050FL
SY6430-050HL
4/0
SY6440-050FU
SY6440-050HV
4/0
SY6440-050FL
SY6440-050HL
3/8 (10mm) ELBOWS
BUTT SPLICE
AWG
Right
AWG
left
AWG
extra long
AWG
extra long
1/0
SY6311-050F
1/0
SY6321-050F
4
SY102455-050
2/0
SY102458-050
2/0
SY6312-050F
2/0
SY6322-050F
1&2
SY102456-050
3/0
SY102459-050
3/0
SY6313-050F
3/0
SY6323-050F
1/0
SY102457-050
4/0
SY102460-050
4/0
SY6314-050F
4/0
SY6324-050F
DUAL CABLE
END TERMINAL
• Locking Non-Rotating Lug
• Locking Non-Rotating Lug
AWG
extra long
AWG
extra long
AWG
extra long
AWG
extra long
1/0
SY6510-050F
3/0
SY6530-050F
1&2
SY102556-050
3/0
SY6230-050F
2/0
SY6520-050F
4/0
SY6540-050F
1/0
SY6210-050F
4/0
SY6240-050F
2/0
SY6220-050F
3.38
www.smhco.com
BAT TERY
solderless battery terminals
• Are made of 131 contact copper alloy
• Are 100% plated with tin/lead bath to
allow for ease of crimping and soldering if
needed and for excellent conductivity
• Nuts and bolts included
• Raised numbers and letters make it easier
to identify the wire gauge and crimping
die needed
• Flat end drilled allowing the battery cable
to bottom flat eliminating any hot spots
TOP POST / STRAIGHT
CABLE
COLOR
totalsource # SIZE POLARITY CODE
CABLE
COLOR
SYSBT6U
6
Univ.
SYSBT10N
1/0
Neg.
Black
SYSBT4U
4
Univ.
Green
SYSBT20P
2/0
Pos.
Orange
SYSBT4P
4
Pos.
Green
SYSBT20N
2/0
Neg.
Orange
SYSBT4N
4
Neg.
Green
SYSBT30P
3/0
Pos.
Purple
SYSBT1P
1-2
Pos.
Pink
SYSBT30N
3/0
Neg.
Purple
SYSBT1N
1-2
Neg.
Pink
SYSBT40P
4/0
Pos.
Yellow
SYSBT10P
1/0
Pos.
Black
SYSBT40N
4/0
Neg.
Yellow
TOP POSTS / RIGHT & LEFT ELBOWS
CABLE
COLOR
CABLE
COLOR
RIGHT
LEFT
SYSBTR10P
1/0
Pos.
Black
SYSBTL10P
1/0
Pos.
Black
SYSBTR10N
1/0
Neg.
Black
SYSBTL10N
1/0
Neg.
Black
SYSBTR20P
2/0
Pos.
Orange
SYSBTL20P
2/0
Pos.
Orange
SYSBTR20N
2/0
Neg.
Orange
SYSBTL20N
2/0
Neg.
Orange
3/0
Pos.
Purple
SYSBTR30P
3/0
Pos.
Purple
SYSBTL30P
SYSBTR30N
3/0
Neg.
Purple
SYSBTL30N
3/0
Neg.
Purple
SYSBTR40P
4/0
Pos.
Yellow
SYSBTL40P
4/0
Pos.
Yellow
SYSBTR40N
4/0
Neg.
Yellow
SYSBTL40N
4/0
Neg.
Yellow
TOP POSTS / FLAG
CABLE
COLOR
CABLE
COLOR
SYSBTF10P
1/0
Pos.
Black
SYSBTF30P
3/0
Pos.
Purple
SYSBTF10N
1/0
Neg.
Black
SYSBTF30N
3/0
Neg.
Purple
SYSBTF20P
2/0
Pos.
Orange
SYSBTF40P
4/0
Pos.
Yellow
SYSBTF20N
2/0
Neg.
Orange
SYSBTF40N
4/0
Neg.
Yellow
STUD TOP / SIDE MOUNT STRAIGHT DOUBLE SPLICE
CABLE
COLOR
CABLE
COLOR
SYSBTD1O
1/O
Univ.
Black
SYSBTD3O
3/O
Univ.
Purple
SYSBTD2O
2/O
Univ.
Orange
SYSBTD4O
4/O
Univ.
Yellow
www.smhco.com
3.39
BAT TERY
STUD TOP / SIDE MOUNT STRAIGHT
totalsource # SIZE
CABLE
POLARITY
COLOR
CODE
totalsource # SIZE
CABLE
POLARITY
COLOR
CODE
SYBTT4U
4 GA
Univ.
Green
SYSBTT2O
2/O
Univ.
Orange
SYSBTT1
1-2
Univ.
Pink
SYSBTT3O
3/O
Univ.
Purple
SYSBTT1O
1/O
Univ.
Black
SYSBTT4O
4/O
Univ.
Yellow
STACKABLE TERMINALS
STACKABLE SPLICES
totalsource # SIZE
CABLE
POLARITY
COLOR
CODE
totalsource # SIZE
CABLE
POLARITY
COLOR
CODE
SYSBTS2O
Univ.
Orange
SYSBTSD2O
Univ.
Orange
2/O
2/O
MARINE BATTERY TERMINAL
MARINE BATTERY TERMINAL
• Lead
• Tin/lead plated brass
totalsource # POLARITY
SYMBT1
Negative
SYMBT4
Positive
SYMBT2
Positive
SYMBT5
Negative
SYMBT3
Universal
UNIVERSAL TOP MOUNT TERMINALS
BATTERY TERMINAL
• Lead
• SYSBT2OP
SYTT1
Light duty negative and positive
SYTT2
Heavy duty negative and positive
TERMINAL LUG
UNIVERSAL SIDE MOUNT LEAD
• Negative and positive
• SYTT3
totalsource # description
SYTB54205
3.40
6awg, 2 hole
www.smhco.com
BAT TERY
STC910
STC912
Side Post Hardware
Brass Stud
• Used for various GM applications
SYOBT4
Side Mount Battery Cable Bolt
SYSN3
Stud Nut
leadhead battery terminals
STANDARD CONE
MAINTENANCE-FREE CONE
• Fits all gauge sizes
totalsource # style
totalsource # style
SY214921-001
1 hole
SY214923-001
2 hole
SY214922-001
2 hole
SY214924-001
3 hole
CRIMP/SOLDER THIMBLE
• Copper insert sleeve is tin
plated and molded into
lead cone, eliminates the
need for periodical
tightening of the thimble
cutaway
FUSION THIMBLE
totalsource #
gauge
totalsource #
gauge
totalsource #
gauge
totalsource #
gauge
SY214901-001
2
SY214907-001
2/0
SY214902-001
2
SY214908-001
2/0
SY214903-001
1
SY214909-001
3/0
SY214904-001
1
SY214910-001
3/0
SY214905-001
1/0
SY214911-001
4/0
SY214906-001
1/0
SY214912-001
4/0
CONE/THIMBLE FASTENERS
LEAD STICKS/BURN BAR
• 12" long
• 1lb
totalsource #
Description
totalsource #
SY6812-010
Stainless steel bolt
SY2599-000
SY6813-010
Stainless steel flat washer
SY6814-010
Stainless steel lock washer
www.smhco.com
3.41
BAT TERY
intercells
INTERCELLS
totalsource # Size
description
SY215020-005
3"
Center to Center Intercell
SY215021-005
31/8"
SY215023-005
3½"
SY215025-005
3¾"
SY215040-005
5"
SY215120-005
3"
Center to Center Ultra Capacity Intercell
SY215121-005
31/8"
terminal kits
SY9930
BRASS STUD
• 300 pieces
• Color coded
• Solderless
quantity
Type
Gauge Color Size
quantity
Type
Gauge Color Size
10 pieces
Splice connector
22-18
Red
20 pieces
Spade connector
22-18
Red
10
10 pieces
Splice connector
16-14
Blue
20 pieces
Spade connector
16-14
Blue
10
5 pieces
Splice connector
12-10
Yellow
10 pieces
Spade connector
16-14
Blue
10
Ring
12-10
Yellow
10
20 pieces
Ring
22-18
Red
6
3 pieces
20 pieces
Ring
22-18
Red
8
2 pieces
Spade connector
12-10
Yellow
10
20 pieces
Ring
22-18
Red
10
20 pieces
Female quick connector
22-16
Red
0.25w
20 pieces
Ring
16-14
Blue
6
20 pieces
Female quick connector
16-14
Blue
0.25w
20 pieces
Ring
16-14
Blue
8
20 pieces
Male quick connector
22-18
Red
0.25w
20 pieces
Ring
16-14
Blue
10
20 pieces
Male quick connector
16-14
Blue
0.25w
20 pieces
Spade connector
22-18
Red
10
3.42
www.smhco.com
BAT TERY
terminal kits
SY990112-001
TERMINAL ASSORTMENT
description
type
stud
gauges
quantity
Ring terminals
5 types
#10, 1/4", 3/8"
16-14 & 12-10
15 pieces
Butt connectors
2 types
16-14 & 12-10
6 pieces
Spade terminals
2 types
#10
16-14 & 12-10
6 pieces
Tab disconnects
Male/Female
.25
16-14
6 pieces
SY990113-001
PVC TERMINAL KITS
description
type
stud
gauges
quantity
Ring terminals
4 types
#10, 1/4", #8, 5/16"
16-14 & 12-10
60 pieces
Hook terminals
2 types
#8
16-14 & 12-10
30 pieces
Spade terminals
2 types
#10, #8
16-14 & 12-10
30 pieces
Butt connectors
2 types
Flat disconnect M & F
5 types
Bullet disconnect M & F 2 types
3-Way connectors
16-14 & 12-10
50 pieces
1/
4
"
16-14 & 12-10
80 pieces
.157
16-14 & 12-10
30 pieces
2 types
16-14 & 12-10
5-Way crimping tool
14 pieces
1 piece
MAGNALUG ASSORTMENTS
Heavy Duty
Auto & Light Truck
SY9931-001
SY9932-001
2/0ga
3/0ga
" Starter ground lugs
5/
16
20
20
15
15
10
10
3/
8
1/
2
SY930-001
4ga
1ga
10
10
20
20
Battery connectors single cable, locking
Battery connectorsdual cable, locking
8
8
Battery cable splices
8
8
8
8
Closed cap nuts
18
18
20
20
6" Black heat shrink tube
4
4
4
4
6" Red heat shrink tube
4
4
4
4
www.smhco.com
3.43
BAT TERY
Terminal kits
COMPRESSION ASSORTMENTS
SY9103-001
1 & 2ga
SY9125-001
2/0ga
Straight clamps - positive
10
10
Straight clamps - negative
10
20
Flag clamps - positive
5
5
Flag clamps - negative
5
5
Heavy wall lugs
10
Heavy wall lugs
10
Compression nuts
50
Compression nuts
50
Bolts and nuts
30
Bolts and nuts
30
CRIMP ASSORTMENTS
Heavy Duty
All vehicles
Auto & Light Truck
SY9910-001 SY9906-001
SY9902-001
SY9908-001
1/0ga
2/0ga
4ga
1ga
2/0ga
4ga
2ga
10
10
5
5
10
10
10
10
10
5
5
10
10
10
4
4
10
10
10
5
5
5
5
5
4
4
4
Heavy wall copper lugs - 3/8" stud hole
10
10
Heavy wall copper lugs - 1/2" stud hole
5
5
Stud/side terminal locking lug - 3/8" hole
10
10
Stud/side terminal locking lug - 1/2" stud
5
5
In-line dual wire - 3/8" stud hole
4
4
Copper lugs, tin plated - 3/8" stud hole
10
10
Copper lugs, tin plated - 1/2" stud hole
10
10
Heavy wall heat shrink tubing - black
20
Heavy wall heat shrink tubing - red
20
Terminal protectors straight clamp - black
5
5
4
4
Terminal protectors straight clamp - red
5
5
4
4
Terminal protectors flag clamp - black
3
3
Copper lugs, tin plated -
4
10
10
" stud hole
10
10
10
10
20
10
10
20
10
10
4
4
4
4
4
4
5/
16
2
Terminal protectors flag clamp - red
3
3
Battery bolts - tin plated
28
28
48
48
48
40
40
Shoulder nuts - tin plated
28
28
48
48
48
40
40
Closed cap nuts - stainless steel
5
5
3.44
www.smhco.com
2
BAT TERY
Terminal kits
SY9063-001
SOLDER ASSORTMENT
description
quantity
description
quantity
Safety glasses
1
1/0 gauge 3/8" HD solder lug
1 & 2 gauge negative solder clamp
5
2/0 gauge 3/8" HD solder lug
5
1
1 & 2 gauge positive solder clamp
5
Quick flux, 2 fluid ounces
20
1/0 gauge negative solder clamp
5
3/
4
1/0 gauge positive solder clamp
5
3/
4
2/0 gauge negative solder clamp
5
Square head bolt 5/16" - 18 x 13/8"
30
2/0 gauge positive solder clamp
5
Shoulder nut 5/16" - 18
30
1 & 2 gauge 3/8" HD solder lug
5
" Double wall heat shrink 1.5" black
" Double wall heat shrink 1.5" red
20
1
free cleaning
brush included
FIELD REPAIR KITS - WITHOUT CABLE
• Field Repair Kit contains components
(except cable) needed to build or
repair 2/0 battery cables
• Available with or without the HexCrimp tool
2/0 gauge kits
SY9920-001 SY9921-001
Carrying case
1
HexCrimp tool
4 & 2 gauge kits
SY9957-001
1
4ga Straight clamp - positive
1
4ga Straight clamp - negative
5
5
9" Cutter
1
1
4ga copper tube lug - 3/8" hole
10
2/0 straight clamp - positive
5
5
2ga copper tube lug - 3/8" hole
10
2/0 straight clamp - negative
5
5
Square head bolts and shoulder nuts
10
2/0 flag clamp - positive
2
2
QuickCutter 9" long
1
2/0 flag clamp - negative
2
2
QuickStrip cable stripper
1
2/0 starter/ground lug - 3/8" hole
5
5
HexCrimp Jr. crimping tool
1
2/0 starter/ground lug - 1/2" hole
5
5
Carrying case
1
" Heat shrink tube - black 6"
2
2
3/
4
" Heat shrink tube - red 6"
2
2
Terminal protector straight - black
5
5
Terminal protector straight - red
5
5
Terminal protector flag - black
2
2
Terminal protector flag - red
2
2
3/
4
www.smhco.com
3.45
BAT TERY
Terminal kits
SY9967-001
GARAGE MAINTENANCE KIT - WITH CABLE
• Contains all tools and materials necessary to make or repair light and medium duty cables
• Includes eight battery service tools
• 25’ rolls of 6, 4 and 2 gauge cable
• 130 piece assortment of connectors, terminal protectors and heat shrink tubing
• Metal carrying case
QuickCote+
HexCrimp Jr.
cable
gauge
Carrying Case with Components
Angle nose pliers
Cable Stripper
Side bolt ratchet tool
Battery Terminal Lifter
9" cutter
25' 4ga Cable
Clamp Spreader/
Reamer
25' 6ga Cable
heavy wall
side
heavy wall
copper
copperCrimp
tubeType
terminal
heat
side terminal
top post
universal
lugs
tube lugs
lug
shrink tube
washers
washers
top post
3/
5/
3/
3/
clamp
8"
16"
8"
8"
Black
Red
Black Red
Black
Red
6
10
10
25' 2ga Cable
Battery Brush
bolts
& nuts
10 Bolts
4
5
5
10
10
5
2
5
5
10
10
5
10
10
5
5
5
5
10 Nuts
10 Side
terminal bolts
SBC CRIMP OR SBF FUSION SOLDER
Crimp Type
Fusion Solder
Just
Add
heat
Torch
totalsource #
Assortment
wire range
contents
SY400801-001
Crimp
4, 2, 1/0, 2/0
40 silver plated, solid copper contacts
4 black protective caps for 175amp housing
20 pieces of 3/4" FlexTube heat shrink tubing
8 gray, 175amp polycarbonate housing
1 pair of safety glasses
1 heavy duty metal storage drawer
SY400802-001
Fusion
Fusion Solder
2, 1/0, 2/0
Just
Add
heat
3.46
Torch
www.smhco.com
40 silver plated, solid copper contacts
20 pieces of 3/4" FlexTube heat shrink tubing
1 cleaning brush
1 4 oz. container of QuickFlux
1 pair of safety glasses
1 heavy duty metal storage drawer
BAT TERY
Terminal insulators
200 SERIES
E
C
D
B
E
A
D
A
A
Terminal
O.D.
totalsource # (inches/mm)
B
Post
Height
(inches/mm)
C
Insulator Grip
Diameter
(inches/mm)
D
Cable entry
Options
(See Chart)
e
Terminal
length
(inches/mm)
nomianl
material
Thickness
(inches/mm)
SY2960-blk
0.55/14
0.75/19
0.50/13
1
1.25/32
0.06/2
SY2961-red
0.55/14
0.75/19
0.50/13
2
1.25/32
0.06/2
0.06/2
SY2961-blk
0.55/14
0.75/19
0.50/13
2
1.25/32
SY2962-red
0.65/16
0.80/20
0.50/13
1
1.25/32
0.06/2
SY2962-blk
0.65/16
0.80/20
0.50/13
1
1.25/32
0.06/2
SY2963-red
0.65/16
0.80/20
0.50/13
2
1.25/32
0.06/2
SY2964-red
0.73/18
0.87/22
0.50/13
1
1.25/32
0.06/2
0.06/2
SY2964-blk
0.73/18
0.87/22
0.50/13
1
1.25/32
SY2965-red
0.73/18
0.87/22
0.50/13
2
1.25/32
0.06/2
SY2965-blk
0.73/18
0.87/22
0.50/13
2
1.25/32
0.06/2
SY2966-red
0.81/20
0.95/24
0.70/18
1
1.75/45
0.07/2
SY2966-blk
0.81/20
0.95/24
0.70/18
1
1.75/45
0.07/2
SY2967-red
0.81/20
0.95/24
0.70/18
2
1.75/45
0.07/2
0.07/2
SY2967-blk
0.81/20
0.95/24
0.70/18
2
1.75/45
SY2968-red
0.81/20
0.95/24
0.70/18
3
1.75/45
0.07/2
SY2968-blk
0.81/20
0.95/24
0.70/18
3
1.75/45
0.07/2
SY2971-red
1.03/26
1.25/31
0.70/18
3
2.06/52
0.08/2
SY2971-blk
1.03/26
1.25/31
0.70/18
3
2.06/52
0.08/2
SY2973-red
1.28/32
1.50/38
0.90/23
2
2.38/61
0.10/3
SY2973-blk
1.28/32
1.50/38
0.90/23
2
2.38/61
0.10/3
SY2974-blk
1.28/32
1.50/38
0.90/23
3
2.38/61
0.10/3
SY2975-red
1.28/32
1.50/38
0.90/23
4
2.38/61
0.10/3
SY2975-blk
1.28/32
1.50/38
0.90/23
4
2.38/61
0.10/3
No. 4
3/0 - 4/0
0.90''/23mm
0.70''/18mm
0.50''/13mm
0.70''/18mm
No. 3
2 - 2/0
0.30''/8mm
0.13''/3mm
0.50''/13mm
No. 2
8-2
No. 1
18 - 10
0.23''/6mm
Cable Gauge
®
www.smhco.com
94-V2
3.47
BAT TERY
Terminal insulators
405 SERIES
SOLENOIDS AND STARTER MOTOR TERMINAL CAP
• Terminal 1"od (25mm)
• Post 0.92"h (23mm)
totalsource #
Cable/Wire
totalsource #
Cable/Wire
SY2985-red
1ga
SY2985-BLK
1ga
®
94-V2
410 SERIES
MEDIUM DUTY STRAIGHT LEAD BATTERY TERMINAL CAP
• Terminal 1.54"w (39mm)
• Post 0.75"h (19mm)
totalsource #
Cable/Wire
totalsource #
Cable/Wire
SY2916-red
6ga
SY5722-025R
4ga
SY2916-blk
6ga
SY5724-025B
1/0 & 2/0
SY2917-red
2ga
SY5724-025R
1/0 & 2/0
SY2917-blk
2ga
SY5773-025B
3/0 & 4/0
SY5722-025B
4ga
SY5773-025R
3/0 & 4/0
430 SERIES
HEAVY DUTY STRAIGHT LEAD BATTERY TERMINAL CAP
• Terminal 1.64"w (42mm)
• Post 0.86"h (22mm)
Cable/Wire
totalsource #
Cable/Wire
SY2918-red
1ga
SY2919-red
2/0
SY2918-blk
1ga
SY2919-blk
2/0
totalsource #
444 SERIES
U-1 BATTERY TERMINAL INSULATORS
• Fits all U-1 style battery post
totalsource #
Cable/Wire
SY2921-BLK
6ga, right
SY2922-RED
6ga, left
3.48
www.smhco.com
Right Hand
Left Hand
BAT TERY
Terminal insulators
487 SERIES
HEAVY DUTY STARTER CAP
• Terminal 1.25"od (32mm)
• Post 1"h (25mm)
®
94-V2
totalsource #
Cable/Wire
totalsource #
Cable/Wire
totalsource #
Cable/Wire
SY2981-RED
2ga
SY2983-red
2/0
SY5775-025B
3/0
SY2981-blk
2ga
SY2983-blk
2/0
SY5775-025R
3/0
SY2982-RED
1/0
SY5720-025B
4ga
SY2982-blk
1/0
SY5720-025R
4ga
490 SERIES
MEDIUM DUTY STARTER MOTOR CAP
• Post 1"h nominal (25mm)
totalsource #
Cable/Wire
SY2984-BLK
6ga
SY5718-005R
4ga
500 SERIES
HEAVY DUTY SQUARE LEAD BATTERY TERMINAL CAPS
• Terminal Size - 1.87" x 2.37" (48mm x 60mm)
• Post 1"h (25mm)
Right Hand
Left Hand
Double Entry
totalsource #
Cable/Wire
Description
totalsource #
Cable/Wire
Description
SY2911-red
2ga
Double entry
SY2912-red
SY2915-RED
2ga
Left hand
SY2912-blk
2/0
Right hand
SY5727-025B
1&2
Left hand
SY2914-RED
2/0
Left hand
SY5727-025R
1&2
Left hand
SY2914-BLK
2/0
Left hand
SY5729-025B
1&2
Right hand
SY5774-025B
3/0-4/0
Flag
SY5729-025R
1&2
Right hand
SY5774-025R
3/0-4/0
Flag
SY5725-025B
1&2
Flag
SY5726-025B
1/0-3/0
Flag
SY5726-025R
1/0-3/0
Flag
2/0
www.smhco.com
Right hand
3.49
BAT TERY
Terminal insulators
553 SERIES
SIDE POST CAP
800 SERIES
Alternator Cap
• Post 0.86"h (22mm)
totalsource #
totalsource #
Cable/Wire
SY2920-red
SY2980-red
6ga
SY2920-blk
SY2980-blk
6ga
AUTOMOTIVE LUG
MARINE TERMINAL - FIXED
totalsource #
Cable/Wire
totalsource #
Cable/Wire
SY5735-025B
1 & 2ga
SY5732-025B
1 & 2ga
SY5735-025R
1 & 2ga
SY5732-025R
1 & 2ga
SY5736-025B
1/0 - 2/0
SY5733-025B
1/0 - 2/0
SY5736-025R
1/0 - 2/0
SY5733-025R
1/0 - 2/0
MARINE TERMINAL - SWIVEL
MEDIUM DUTY STARTER
totalsource #
Cable/Wire
totalsource #
Cable/Wire
SY5705-025B
Various
SY5719-025B
4 & 6ga
SY5705-025R
Various
SY5719-025R
4 & 6ga
STRAIGHT CLAMP
TAB INSULATOR
• Exclusive snap-on feature
totalsource #
Cable/Wire
totalsource #
Cable/Wire
SY5704-025B
6 & 4ga, Black
SY5743-025B
8-2ga, Black
SY5704-025R
6 & 4ga, Red
SY5743-025R
8-2ga, Red
SY5702-025B
1 & 2ga, Black
SY5747-025B
2-2/0, Black
SY5702-025R
1 & 2ga, Red
SY5747-025R
2-2/0, Red
3.50
www.smhco.com
BAT TERY
leadhead shrouds
INTERCELL
OFFSET
* shroud only;
LeadHead not included
* shroud only;
LeadHead and wire not included
totalsource #
Description
totalsource #
Description
SY215819-025BLK
2 hole, Black
SY215815-025BLK
Right, Black
SY215820-025BLK
2 hole, Black
SY215816-025RED
Right, Red
SY215821-025BLK
4 hole, Black
SY215817-025BLK
Left, Black
SY215822-025BLK
4 hole, Black
SY215818-025RED
Left, Red
OFFSET 3-HOLE
STRAIGHT
* shroud only;
* shroud only;
totalsource #
Description
totalsource #
Description
SY215830-025BLK
Right, Black
SY215846-025BLK
Black
SY215831-025RED
Right, Red
SY215847-025RED
Red
SY215832-025BLK
Left, Black
SY215833-025RED
Left, Red
OFFSET 2-HOLE
totalsource #
Description
SY215800-025BLK
Right, Black
SY215801-025RED
Right, Red
SY215802-025BLK
Left, Black
SY215803-025RED
Left, Red
SY215804-025BLK
Right, Black
SY215805-025RED
Right, Red
SY215806-025BLK
Left, Black
SY215807-025RED
Left, Red
* shroud only;
www.smhco.com
3.51
BAT TERY
Heat shrink Tubing
SYCFW
HEAVY WALL CROSSLINKED POLYOLEFIN • Withstands severe mechanical requirements of U.R.D., submersible and direct burial installations
• High impact, abrasion, corrosion and chemical resistance
• Rated for 600v, 90°C, 194°F continuous use
• Optional Thermoplastic Adhesive Liner provides complete environmental protection and insulation
• Meets: UL 486D, CSA C22.2 No. 198.2, ANSI C119-1, Western Underground
Guide Numbers 2.4, 2.5, ICEA and NEMA insulation thickness requirements
• Continuous operating temperature: -55°C to 110°C, -67°F to 230°F
• Shrink temperature: 120°C, 248°F
TECHNICAL DATA
TECHNICAL DATA
ExpandedRecovered
600/1000V
Order
internal internal
wall application range
singleStandard
NumberDia. (Min) Dia. (Max)Thickness for General UseConductor SizeLengths
Property
Test Method
Typical
Performance
Physical
Tensile Strength
ASTM D412, ISO 37 2100psi (14.5MPa)
in.
AWG/MCM
mm. in.
Elongation
ASTM D412, ISO 37
600%
2 0.07 3-8
15-.3
#14 - #10
1.2 48
Longitudinal Change
ASTM D2671
+1%, -10%
SYFCFW350RD 9 0.35 3 0.12 1.80.07 3-8
.15-.3
#14 - #10
1.2 48
Specific Gravity
ASTM D792
1.1
SYCFW500
13 0.51 4 0.16
2 0.09 4-11
.2-.45
#8 - #6
1.2 48
SYCFW750
19 0.75 6 0.24
2 0.09 6-17 .25-.65
#6 - #2
1.2 48
Elongation after Heat
Aging (168 hrs at 150°C)
ASTM D2671
500%
Heat Shock
(4hrs at 225°C)
ASTM D2671
No cracking or flowing
D
d
w
mm in. mm in. mm in.
SYCFW350
9 0.35 3 0.12
mm.
SYCFW1100 28 1.10 9 0.35
3 0.12 10-24
.4-.95
#1 - 3/0
1.2 48
SYCFW1500 38 1.50 12 0.47
4 0.16 13-35
.5-1.4
2/0 - 350
1.2 48
SYCFW2000 51 2.00 16 0.63
4 0.16 17-44 .7-1.75
250 - 500
1.2 48
No cracking
4 0.16 24-59 .95-2.3
600 - 1000
1.2 48
Low Temperature Flexibility
(4hrs at -55°C)
ASTM D2671
SYCFW2700 68 2.70 22 0.87
SYCFW3500*90 3.54 30 1.18
4 0.16 33-80 1.3-3.1
800 - 1250
1.2 48
Hardness (Shore D)
ASTM D2240
50D
1.2 48
Electrical
SYCFW4700*120 4.72 40 1.57
4 0.17 44-104 1.75-4.1 1500-2500
Dielectric Strength
* CFW 3500 and CFW 4700 are not UL or CSA listed.
Expanded as supplied
D
Fully recovered after heating
ASTM-D149
500 V/Mil (20kV/mm)
Dielectric Voltage Withstand UL 486D
(2500 V, 60 Hz, 1 min.)
No Breakdown, 24kV-1 min,
15kV-4hrs
Volume Resistivity
ASTM D257
1016 ohm-cm
Fluid Resistance
MIL-DTL-23053
Good to Excellent
Copper Corrosion
ASTM D2671
No Corrosion
Water Absorption
ASTM D570
0.1%
Fungus Resistance
ASTM G21
No Growth
Adhesive softening point
ASTM E28
92°C +/- 5°C
Adhesive peel strength
(300mm/min at 23°C)
ASTM D1000
Chemical
w
d
Adhesive
ORDERING
Select a dimension which will shrink snugly over the component to be covered. If
recovery is restricted the resultant wall thickness will be less than specified.
SYCFW Heat Shrink Tubing is available in:
• Black BK
• Red RD
example: SYCFW350BK
- to steel, alum, P.E.
35 pli
- to PVC
20 pli
Adhesive Lap Shear
(1in./min at 23°C)
ASTM D1002
125psi (0.875 MPa)
Adhesive Blocking (30°C)
ASTM-D1146
No blocking
Water Penetration
STM 706
No penetration after 236 hrs.
(min) of continuous immersion.
Standards: UL486D, CSA C22.2 No 198.2, ANSI C119.1,
Western Underground Guide Nos. 2.4, 2.5.
3.52 www.smhco.com
BAT TERY
heat shrink tubing
SYCPA 100
ADHESIVE LINED - THIN WALL CROSSLINKED POLYOLEFIN • Flame retardant
• Superior sealing against water, moisture, or other contaminants
• High shrink ratio allows for coverage of irregularly shaped connectors and components
• Inner adhesive bonds to: plastics, rubber, neoprene, steel and polyethylene
• Meets: MIL-DTL-23053/4 Class 3
TECHNICAL DATA
DIMENSIONS
Property
Test Method
Typical
Performance
Physical
Tensile Strength
ASTM D2671
2200psi (15.0 MPa)
ISO 37
Elongation
ASTM D2671
400% ISO 37
Longitudinal Change
ASTM D2671
+1%,-10%
2% Secant Modulus
ASTM D2671
16000psi (110 MPa)
Specific Gravity
ASTM D792
1.3 [colors] 0.95 [clear]
ISO/R1183
Restricted Shrinkage
ASTM D2671
No cracking
Elongation after Heat
Aging (168hrs at 175°C)
ASTM D2671
350%
Heat Shock (4hrs at 250°C) ASTM D2671
Low Temperature
Flexibility (4hrs at -55°C)
ASTM D2671
No cracking or splitting
Flammability
ASTM D2671
Flame Retardant
(except Clear)
Electrical
ExpandedRecovered
wall ThicknessNom. meltable Standard
internal
internal
Dia. (Min) Dia. (Max)ThicknessWall ThicknessLengths
SYCPA125
SYCPA187
SYCPA250
SYCPA312
SYCPA375
SYCPA500
SYCPA750
SYCPA1000
SYCPA1250
SYCPA1500
mm
3
5
6
8
10
13
19
25
32
38
ASTM D2671
IEC 243
600 V/Mil (24kV/mm)
Volume Resistivity
ASTM D2671
1016 ohm-cm
Fluid Resistance
MIL-DTL-23053/5,
Good to Excellent
ISO 1817, ISO 37
Copper Corrosion
ASTM D2671
No Corrosion
chemical
Water Absorption
ASTM D570
0.2%
Fungus Resistance
ASTM G21
No Growth
D
in.
1/8
3/16
1/4
5/16*
3/8*
1/2*
3/4*
1*
1 1/4
1 1/2
mm
0.6
1.5
2.0
2.7
3.4
5.0
8.0
10.2
12.7
15.2
d
in.
0.023 0.060 0.080 0.104 0.135 0.195 0.313 0.400 0.500 0.600 mm
1.0
1.2
1.3
1.3
1.3
1.4
1.7
1.9
2.5
3.0
w
in.
0.038
0.045
0.047
0.048
0.050
0.055
0.065
0.075
0.100
0.120
mm
0.5
0.6
0.7
0.7
0.8
0.9
1.0
1.0
1.6
2.0
in.
0.020
0.025
0.027
0.027
0.030
0.035
0.040
0.040
0.065
0.078
mm
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
in.
48
48
48
48
48
48
48
48
48
48
* Dimensions not to MIL 23053/4 Class 3
D
Dielectric Strength
Standards: MIL-DTL-23053/4, Class 3
Order
Number
w
d
ORDERING
SYCPA 100 Heat Shrink Tubing is available in:
Black BK
Red RD
Blue BE
Clear CR
example: SYCPA125BK
www.smhco.com
3.53
BAT TERY
heat shrink tubing
SYCFW
FLAME RETARDANT - HEAVY WALL CROSSLINKED POLYOLEFIN • High impact and abrasion resistance - capable of withstanding severe mechanical
abuse of U.R.D., submersible and direct burial installations
• FCFW tubing will not split or rupture during installation, even when overheated
• Optional Thermoplastic Adhesive Liner provides complete environmental protection and insulation
• Flame retardant
• Meets: UL 486D, CSA C22.2 No. 198.2, ANSI C119-1, Western Underground
Guides Nos. 2.4, 2.5, MIL-DTL-23053/15, IEEE 383 Vertical Flame Test,
ANSI C37.20.2, ICEA S-19-8 and NEMA insulation thickness requirements
• Rated for 600v, 90°C, 194°F continuous use
DIMENSIONS
TECHNICAL DATA
ExpandedRecovered
application
600/1000V
Order
internal internal
wall
range for singleStandard
NumberDia. (Min) Dia. (Max)Thickness General UseConductor SizeLengths
D
mm in.
SYFCFW350
9 0.35
SYFCFW500 13 0.51
SYFCFW750 19 0.75
SYFCFW1100 28 1.10
SYFCFW1500 38 1.50
SYFCFW2000 51 2.00
SYFCFW2700 68 2.70
SYFCFW3500* 90 3.54
SYFCFW4700*120 4.72
d
mm in.
3 0.12
4 0.16
6 0.24
9 0.35
12 0.47
16 0.63
22 0.87
30 1.18
40 1.57
w
mm in.
1.8 0.07
2.4 0.09
2.4 0.09
3.0 0.12
4.1 0.16
4.1 0.16
4.1 0.16
4.1 0.16
4.2 0.17
mm.
in.
3-8 .15-.3
4-11 .2-.45
6-17 .25-.65
10-24 .4-.95
13-35 .5-1.4
17-44 .7-1.75
24-59 .95-2.3
33-80 1.3-3.1
44-1041.75-4.1
AWG/MCM
#14 - #10
#8 - #6
#6 - #2
#1 - 3/0
2/0 - 350
250 - 500
600 - 100
800 - 125
1500-2500
mm.
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
* FCFW 3500 and FCFW 4700 are not UL or CSA listed.
D
w
d
ORDERING
SYFCFW Heat Shrink Tubing is available in:
Black BK
Red RD
example: SYFCFW350BK
in.
48
48
48
48
48
48
48
48
48
Property
Physical
Tensile Strength
Elongation
Elongation after Heat Aging
(168 hrs at 175°C)
Longitudinal Change on
Recovery
Specific Gravity
Heat Shock (4hrs at 225°C)
Low Temperature Flexibility
(4hrs at -55°C)
Hardness (Shore D)
oxygen index
Flammability
electrical
Dielectric Strength
Dielectric Voltage Withstand
(2500V, 60Hz, 1 min.)
Volume Resistivity
chemical
Fluid Resistance
Copper Corrosion
Water Absorption
Fungus Resistance
adhesive
Adhesive softening point
Adhesive peel strength
(300mm/min at 23°C)
- to steel, alum, P.E.
- to PVC
Adhesive Lap Shear
(1in./min at 23°C)
Adhesive Blocking (30°C)
Adhesive Water Adsorption
Test Method
Typical Performance
ASTM D412, ISO 37
ASTM D412, ISO 37
2100psi (14.5 MPa)
600%
ASTM D2671, ISO 37 500% (250%)
ASTM D2671
+1%, -10%
ASTM D792
ASTM D2671
1.2
ASTM D2671
No cracking or splitting
ASTM D2240
50D
ASTM D2671
Flame retardant
ASTM D149
500 V/Mil (20kV/mm)
No breakdown, 24kV-1
15kV-4hrs.
min, UL 486D
ASTM D257
1016 ohm-cm
MIL-DTL-23053/15
ASTM D2671
ASTM D570
ASTM G21
Good to Excellent
No corrosion
0.2%
No growth
ASTM E28
92°C +/- 5°C
ASTM D1000
35 pli
20 pli
ASTM D1002
125psi (0.875 MPa)
No blocking
less than 0.3%
No penetration after 236 hrs.
Water Penetration
STM 706
of continuous immersion
standards: UL486D, CSA C22.2 No. 198.2 , ANSI C119.1, Western Underground
Guides Nos. 2.4, 2.5, MIL-DTL-23053/15, IEEE 383 Vertical Flame Test, ANSI
C37.20.2, ICEA and NEMA insulation thickness requirements.
3.54 www.smhco.com
ASTM D1146
ASTM D570
BAT TERY
heat shrink tubing
PRE-CUT HEAT-SHRINK CONNECTION TUBING
• Ideal for sealing battery cable ends
• 3 to 1 shrink ratio
WIRE
totalsource # COLOR O.D. SIZES
WALL THICKNESS LENGTH
SYHSRED
Red
.75"
#1-#8
Thin
SYHSBLK
Black
.75"
#1-#8
Thin
1.5"
SYHSREDM
Red
.75"
#1-#8
Medium
1.5"
SYHSBLKM
Black
.75"
#1-#8
Medium
1.5"
WIRE
totalsource # COLOR O.D. SIZES
WALL THICKNESS LENGTH
SYHSREDHD
Red
.75"
#1-#8
Heavy
1.5"
SYHSREDM1
Red
1.0"
4/O-1/O
Medium
1.5"
SYHSBLKHD
Black
.75"
#1-#8
Heavy
1.5"
SYHSBLKM1
Black
1.0"
4/O-1/O
Medium
1.5"
SYHSRED1
Red
1.0"
4/O-1/O
Thin
1.5"
SYHSREDHD1
Red
1.0"
4/0-1/O
Heavy
1.5"
SYHSBLK1
Black
1.0"
4/O-1/O
Thin
1.5"
SYHSBLKHD1
Black
1.0"
4/O-1/O
Heavy
1.5"
1.5"
Shrink Tube
•U
sed for harnessing, wire bundling, strain reliefs,
insulation of terminals, cable jacketing
• MIL-1-23053/5A
• Easy to ID by color coding or marking
• 2:1 shrink ratio
• Irradiated polyolefin
• Sold in 4' (1.2m) lengths unless noted
• UL standard 224csa standard 198
• -11°F to +175°F (-24°C to +80°C) operating temperature
totalsource #
size
color
totalsource #
size
"/3mm
Black
SY9985
3/
8
"/3mm
Red
SY9986
1/
2
"/5mm
Red
SY9979
1/
2
"/5mm
Black
SY9980
3/
4
"/6mm
Black
SY9987
"/6mm
Red
"/10mm
Black
SY9975
1/
8
SY9982
1/
8
SY9983
3/
16
SY9976
3/
16
SY9977
1/
4
SY9984
1/
4
SY9978
3/
8
SYCPA125RD
color
"/10mm
Red
"/13mm
Red
"/13mm
Black
"/19mm
Black
totalsource #
size
color
3/
4
"/19mm
Red
SY2-40SR-6*
6"/152mm
Red
SY9981
1"/25mm
Black
SY2-40S-6*
6"/152mm
Black
SY9988
1"/25mm
Red
* Precut in 6" lengths
SYFCFW2000BK
• 48"l x 1 / 8"id (1219mm x 3mm)
SYCPA312RD
• 48"l x 2"id (1219mm x 51mm)
STCHS8500-BLK
• 48"l x 5/16"id (1219mm x 8mm)
• 4"l (102mm)
totalsource #
Size
Color
STCHS8500-RED
4"/102mm
Red
www.smhco.com
3.55
BAT TERY
heat shrink tubing
MAGNATUBE DOUBLE WALL WITH EXTRA METABLE SEALANT
11/2"l
6"l
48"l
Expanded
shrunk
Black
Red
Black
Red
Black
Red
3/8"dia
1/8"dia
SY5611-051BLK
SY5612-051RED
SY5611-050BLK
SY5612-050RED
SY5611-001BLK
SY5612-001RED
1/2"dia
3/16"dia
SY5651-051BLK
SY5651-051RED
SY5651-050BLK
SY5651-050RED
SY5651-001BLK
SY5651-001RED
3/4"dia
1/4"dia
SY5613-051BLK
SY5614-051RED
SY5613-050BLK
SY5614-050RED
SY5613-001BLK
SY5614-001RED
1-1/8"dia
3/8"dia
SY5615-051BLK
SY5616-051RED
SY5615-050BLK
SY5616-050RED
SY5615-001BLK
SY5616-001RED
FLEXTUBE DOUBLE WALL WITH EXTRA METABLE SEALANT
11/2"l
48"l
Expanded
shrunk
Black
Red
Clear
black
red
clear
1/8"dia
3/64"dia
SY5657-051BLK
SY5657-051RED
SY5657-051CLR
SY5657-001BLK
SY5657-001RED
SY5657-001CLR
3/16"dia
1/16"dia
SY5658-051BLK
SY5658-051RED
SY5658-051CLR
SY5658-001BLK
SY5658-001RED
SY5658-001CLR
1/4"dia
3/32"dia
SY5659-051BLK
SY5659-051RED
SY5659-051CLR
SY5659-001BLK
SY5659-001RED
SY5659-001CLR
3/8"dia
1/8"dia
SY5660-051BLK
SY5660-051RED
SY5660-051CLR
SY5660-001BLK
SY5660-001RED
SY5660-001CLR
1/2"dia
3/16"dia
SY5661-051BLK
SY5661-051RED
SY5661-051CLR
SY5661-001BLK
SY5661-001RED
SY5661-001CLR
3/4"dia
1/4"dia
SY5662-051BLK
SY5662-051RED
SY5662-051CLR
SY5662-001BLK
SY5662-001RED
SY5662-001CLR
1"dia
3/8"dia
SY5663-051BLK
SY5663-051RED
SY5663-051CLR
SY5663-001BLK
SY5663-001RED
SY5663-001CLR
Quickheat™ guns
SY4271-001
SY4272-001
QuickHeat 1
QuickHeat 2
• Dual Heat 500/750°F
•D
ual
Heat 250/1100°F
•1
20v - 1200 WATT
• 115v - 1400 WATT
SY4277-001
SY4278-001
• Replacement deflector
for SY4271-001
3.56 • Replacement deflector for
SY4271-001 and SY4272-001
www.smhco.com
BAT TERY
cable clamps
NATURAL NYLON
BLACK NYLON
METAL
totalsource #
diameter
totalsource #
diameter
totalsource #
diameter
SYTCL18
1/8" (3mm)
SYTCLB18
1/8" (3mm)
SYMCL14
1/4" (6mm)
SYTCL36
3/16" (5mm)
SYTCLB36
3/16" (5mm)
SYMCL12
1/2" (13mm)
1/4" (6mm)
SYTCLB14
1/4" (6mm)
SYMCL58
5/8" (16mm)
SYTCL56
5/16" (8mm)
SYTCLB56
5/16" (8mm)
SYMCL34
3/4" (19mm)
SYTCL38
3/8" (10mm)
SYTCLB38
3/8" (10mm)
SYMCL1
1" (25mm)
SYTCL12
1/2" (13mm)
SYTCLB12
1/2" (13mm)
SYMCL112
1 1/2" (38mm)
SYTCL34
3/4" (19mm)
SYTCLB34
3/4" (19mm)
SYTCL78
7/8" (22mm)
SYTCLB78
7/8" (22mm)
SYTCL1
1" (25mm)
SYTCLB1
1" (25mm)
SYTCL14
Standard Packaging 100
Bulk quantities available
Standard Packaging 100
Sold Individually
www.smhco.com
3.57
BAT TERY
Cable ties
SY9943
SY9943-1
Acid Resistant Ties
Acid Resistant Ties
• Sold in packages of 500
• 87/8"l (225mm)
CABLE GRIP
totalsource #
Description
totalsource #
Description
CR85430
12¼" (311mm)
CR107204
7¼" (184mm)
CR105449
7" (178mm)
CT1179202
12½" (318mm)
NYLON CABLE TIES
• Black is weather resistant and ultraviolet stabilized
totalsource #
Size
totalsource #
Size
totalsource #
Size
SY9940
4"/101mm White
Color
SY9942
8"/203mm White
Color
SY9947
6"/152mm Black
Color
SY9941
6"/152mm White
SY9946
4"/101mm Black
SY9948
8"/203mm Black
MOUNTING CABLE TIES
• Tyton Hellerman
totalsource #
MOUNTING
MAX TENSILE
UNLOCKING
STRENGTH
SYTYMB4181
#4 Screw
18lbs/8kg
11/4"(32mm)
6"(152mm)
.10"(3mm)
SYTYMB7301
#8 Screw
30lbs/14kg
13/4"(44mm)
7"(178mm)
.14"(4mm)
100
SYTYMB11501
#10 Screw
50lbs/23kg
3"(76mm)
11"(279mm)
.18"(5mm)
100
SYTYMB14501
#10 Screw
50lbs/23kg
4"(102mm)
14"(356mm)
.18"(5mm)
100
SYTYMB211201
1/4" Screw
120lbs/54kg
4"(102mm)
15"(381mm)
.30"(8mm)
100
3.58 www.smhco.com
MAXIMUM
BUNDLE
DIAMETER
APPROX. APPROX. LENGTH WIDTH
PACKAGING
QUANTITY
100
BAT TERY
Cable ties
STAINLESS STEEL CABLE TIES
Stainless steel cable ties/clamps are used where harsh environmental conditions may adversely affect the clamping application and are
in almost any indoor, outdoor, and underground applications. Standard 304 material fulfills most requirements that feature the ability
to withstand most environmental conditions. Particularly where vibration, general weathering, radiation, and temperature extremes are a
concern; 316 material is highly resistant to corrosion and is widely used in marine applications where elements, salts, acids, and high
temperatures may affect the clamping application. Temperature range for both materials 304 and 316: -112°F
(-80°C) to 1000°F (+538°C).
totalsource #
MAX TENSILE
Material
MAX UNLOCKING
STRENGTH
BUNDLE
DIAMETER
APPROX LENGTH
PACKAGING
APPROX WIDTH QUANTITY
SYSST8100
304
100lbs (45kg)
2" (50mm)
7.9" (201mm)
.18" (4.6mm)
100
SYSST14100
304
100lbs (45kg)
4" (102mm)
14.2" (360mm)
.18" (4.6mm)
100
SYSST20100
304
100lbs (45kg)
6" (152mm)
20.4" (520mm)
.18" (4.6mm)
100
SYSST27100
304
100lbs (45kg)
8" (203mm)
26.8" (679mm)
.18" (4.6mm)
100
SYSST8250
304
250lbs (113kg)
2" (50mm)
7.9" (201mm)
.31" (7.9mm)
50
SYSST14250
304
250lbs (113kg)
4" (102mm)
14.2" (360mm)
.31" (7.9mm)
50
SYSST20250
304
250lbs (113kg)
6" (152mm)
20.4" (520mm)
.31" (7.9mm)
50
SYSST27250
304
250lbs (113kg)
8" (203mm)
26.8" (679mm)
.31" (7.9mm)
50
SYSST35250
304
250lbs (113kg)
10" (254mm)
33" (838mm)
.31" (7.9mm)
50
SYSST40250
304
250lbs (113kg)
12" (305mm)
40" (1,016mm)
.31" (7.9mm)
50
Add -2 to part number to order cable tie made from 316 material.
CABLE TIE MOUNTS
totalsource #
Mounting Hole
A
A
C
B
D
SLOT WIDTH A
WIDTH B
SLOT
HEIGHT C
LENGTH D
Color
SYTYM10434
.15" (4mm)
.75" (19mm)
.05" (1mm)
.75" (19mm)
White
SYTYM1041
.20" (5mm)
1.0" (25mm)
.07" (2mm)
1.0" (25mm)
White
SYTYM10415
.36" (9mm)
1.5" (4mm)
.14" (4mm)
1.0" (25mm)
White
SYTYMB10434
.15" (4mm)
.75" (19mm)
.05" (1mm)
.75" (19mm)
Black
SYTYMB1041
.20" (5mm)
1.0" (25mm)
.07" (2mm)
1.0" (25mm)
Black
SYTYMB10415
.36" (9mm)
1.5" (4mm)
.14" (4mm)
1.0" (25mm)
Black
CABLE TIE SADDLE MOUNTS
CABLE TIE PULL totalsource # STRENGTH
MOUNTING WIDTH
LENGTH
HEIGHT
quantity COLOR
SYCTM0W
18 - 50lbs
.380"
.600"
.265"
100
White
SYCTM0B
(8-23kg)
(10mm)
(15mm)
(7mm)
SYCTM1W
18 - 50lbs
.380"
.600"
.265"
100
White
SYCTM1B
(8-23kg)
(10mm)
(15mm)
(7mm)
.620"
.875"
.375"
(16mm)
(22mm)
(10mm)
#10 Screw
.620"
.875"
.375"
(16mm)
(22mm)
(10mm)
.250" Screw
.620"
.875"
.375"
(16mm)
(22mm)
(10mm)
SYCTM2W
18 - 120lbs
SYCTM2B
(8-54kg)
SYCTM3W
18 - 120lbs
SYCTM3B
(8-54kg)
SYCTM4W
18 - 120lbs
SYCTM4B
(8-54kg)
#6 Screw
#8 Screw
#8 Screw
www.smhco.com
Black
Black
100
White
100
White
100
White
Black
Black
Black
3.59
BAT TERY
Cable ties
TY-RAP®
• Low-profile head, good locks—won’t snag
• Easy to install, won’t slip, mechanic’s grip
• Stainless steel lock, maintains right tension
• Infinitely adjustable design, always the “right” size
• Smooth molded body, less stress-sensitive than notched type ties
• Ribbed and stippled back, won’t slip on bundle
• Registered as Standard 1565
• Qualified under OPC 23190
The MX series cable ties are recommended for outdoor use. The addition of carbon
black provides good ultraviolet resistance and prolongs the useful life of the cable tie.
Ultraviolet resistant
If large quantities of ties are being installed TY-RAP® installing tools will increase productivity and reduce operator fatigue.
STANDARD NYLON 6/6
totalsource #
GOVERNMENT
DESIGNATION
MAX TENSILE
UNLOCKING
STRENGTH*
MAXIMUM BUNDLE DIAMETER
APPROX LENGTH
BODY WIDTH
PACKAGE
QUANTITY
SYTY523M
SYTY5232M
SYTY524M
SYTY5242M
SYTY526M
SYTY5244M
SYTY525M
SYTY5253M
SYTY528M
SYTY5272M
SYTY527M
SYTY5275M
SYTY529M
SYTY53510M
SYTY54513M
MS3367-4
MS3367-4
MS3367-5
MS3367-5
MS3367-5
MS3367-5
MS3367-1
MS3367-7
MS3367-2
MS3367-2
MS3367-3
MS3367-3
MS3367-6
MS3367-6
MS3367-6
18lbs (8kg)
18lbs (8kg)
40lbs (18kg)
40lbs (18kg)
40lbs (18kg)
40lbs (18kg)
50lbs (23kg)
50lbs (23kg)
50lbs (23kg)
120lbs (54kg)
120lbs (54kg)
120lbs (54kg)
120lbs (54kg)
175lbs (79kg)
175lbs (79kg)
.63" (16mm)
2.0" (51mm)
1.1" (29mm)
2.0" (51mm)
3.0" (76mm)
4.0" (102mm)
1.7" (45mm)
3.0" (76mm)
4.0" (102mm)
2.0" (51mm)
3.5" (89mm)
5.0" (127mm)
9.0" (229mm)
10.0" (254mm)
13.0" (330mm)
3.6" (92mm)
8.0" (203mm)
5.5" (140mm)
8.2" (208mm)
11.1" (282mm)
14.5" (368mm)
7.3" (186mm)
11.4" (290mm)
14.2" (361mm)
9.0" (229mm)
13.4" (340mm)
18.0" (457mm)
30.0" (762mm)
35.0" (889mm)
45.0" (1,143mm)
.09" (2mm)
.09" (2mm)
.14" (4mm)
.14" (4mm)
.14" (4mm)
.14" (4mm)
.18"(5mm)
.18" (5mm)
.18" (5mm)
.27" (7mm)
.27" (7mm)
.27" (7mm)
.30" (8mm)
.32" (8mm)
.32" (8mm)
100
100
100
100
100
100
100
100
100
100
100
50
50
50
50
totalsource #
GOVERNMENT
DESIGNATION
MAX TENSILE
UNLOCKING
STRENGTH*
MAXIMUM BUNDLE DIAMETER
APPROX LENGTH
BODY WIDTH
PACKAGE
QUANTITY
SYTY523MX
SYTY5232MX
SYTY524MX
SYTY5242MX
SYTY526MX
SYTY5244MX
SYTY525MX
SYTY5253MX
SYTY528MX
SYTY5272MX
SYTY527MX
SYTY5275MX
SYTY529MX
SYTY53510MX
SYTY54513MX
MS3367-4
MS3367-4
MS3367-5
MS3367-5
MS3367-5
MS3367-5
MS3367-1
MS3367-7
MS3367-2
MS3367-2
MS3367-3
MS3367-3
MS3367-6
MS3367-6
MS3367-6
18lbs (8kg)
18lbs (8kg)
40lbs (18kg)
40lbs (18kg)
40lbs (18kg)
40lbs (18kg)
50lbs (23kg)
50lbs (23kg)
50lbs (23kg)
120lbs (54kg)
120lbs (54kg)
120lbs (54kg)
120lbs (54kg)
175lbs (79kg)
175lbs (79kg)
.63" (16mm)
2.0" (51mm)
1.1" (29mm)
2.0" (51mm)
3.0" (76mm)
4.0" (102mm)
1.7" (45mm)
3.0" (76mm)
4.0" (102mm)
2.0" (51mm)
3.5" (89mm)
5.0" (127mm)
9.0" (229mm)
10.0" (254mm)
13.0" (330mm)
3.6" (92mm)
8.0" (203mm)
5.5" (140mm)
8.2" (208mm)
11.1" (282mm)
14.5" (368mm)
7.3" (186mm)
11.4" (290mm)
14.2" (361mm)
9.0" (229mm)
13.4" (340mm)
18.0" (457mm)
30.0" (762mm)
35.0" (889mm)
45.0" (1,143mm)
.09" (2mm)
.09" (2mm)
.14" (4mm)
.14" (4mm)
.14" (4mm)
.14" (4mm)
.18" (5mm)
.18" (5mm)
.18" (5mm)
.27" (7mm)
.27" (7mm)
.27" (7mm)
.30" (8mm)
.32" (8mm)
.32" (8mm)
100
100
100
100
100
100
100
100
100
100
100
50
50
50
50
NYLON 6/6 - WEATHER RESISTANT
Bulk quantities also available upon request
3.60 www.smhco.com
BAT TERY
electrical tape
SY9999
SY2150
Vinyl Electrical Tape
3M Temflex™ #2150 Rubber
Splicing Tape
• 3/4" x 60' (19mm x 18m)
• 3/4" x 22' (19mm x 17m)
• Suitable for use at not more than 600v
and not more than 80°C (176°F)
• Suitable for use at not more than
600v and not more than 80°C (176°F)
• Flame retardant
®
SY88
Listed
539H
SY1700
3M Scotch™ Super 88T Vinyl
Electrical Tape
3M Temflex™ #1700 Vinyl
Electrical Tape
• 3/4" x 60' x .0085" (19mm x 18m x .021mm)
• 3/4" x 60' x .0085" (19mm x 18m x .021mm)
• 8.5 mil heavy duty premium grade
all-weather vinyl electrical insulating
tape. Maintains conformability for
cold weather applications, with
better mechanical/abrasion
resistance and quicker build-up.
• Flame retardant and weather-resistant.
Suitable for use at not more than 600v
and not more than 80°C (176°F)
®
SY35 SERIES
3M Scotch™ 35 Color Coding
• 3/4" x 66' (22yds.) x .007" (19mm x 20m x .177mm)
• Color Coding Tape is a premium grade electrical tape that
stretches to conform to virtually any shape that requires colorcoded insulation. Abrasion and weather-resistant, with excellent
mechanical and electrical
insulation properties that wrap
smoothly and hold tight over
a wide range of temperatures.
®
totalsource #
totalsource #
totalsource #
SY35BLU (blue)
SY35BRN (brown)
SY35GRN (green)
SY35GRY (gray)
SY35ORG (orange)
SY35PUR (purple)
SY35RED (red)
SY35WHT (white)
SY35YEL (yellow)
Listed
539H
LR48769 0° to
80°
SY33
3M Scotch™ Super 33+ Vinyl
Electrical Tape
• 3/4" x 66' (22yds.) x .007" (19mm x 20m x .177mm)
• Premium grade all-weather vinyl electrical insulating tape,
conformable for cold weather application to 0°F (-18°C) and is
designed to perform in a continuous temperature environment up
to 220°F (105°C). An aggressive adhesive and elastic backing
easily conforms to irregular surfaces for moisture
tight electrical and mechanical
protection, and provides flexibility
and easy handling for all around
performance.
®
SY6149
3M Scotch™ Electrical Moisture Sealant Patches
• 21/2" x 21/2" x .045" (63mm x 63mm x 1mm)
• Electrical Moisture Sealant pads are self-fusing, rubber-based insulating mastic compounds
laminated to a flexible all-weather grade PVC backing and are designed for moisture sealing of
electrical connections up to 600 volts.
• 25 patches per box
www.smhco.com
3.61
BAT TERY
wire Loom
CONVOLUTED WIRE LOOM
• Slit enables easy installation
totalsource #
Description
totalsource #
Description
totalsource #
Description
SY5685-025
1/4" Nylon 25'
SY5691-025
1" Nylon 25'
SY505203-050
1/2" Poly 50'
SY5685-100
1/4" Nylon 100'
SY5691-100
1" Nylon 100'
SY505203-100
1/2" Poly 100'
SY5687-025
3/8" Nylon 25'
SY5692-025
1 1/4" Nylon 25'
SY505204-050
3/4" Poly 50'
SY5687-100
3/8" Nylon 100'
SY5692-100
1 1/4" Nylon 100'
SY505204-100
3/4" Poly 100'
SY5688-025
1/2" Nylon 25'
SY505201-050
1/4" Poly 50'
SY505205-050
1" Poly 50'
SY5688-100
1/2" Nylon 100'
SY505201-100
1/4" Poly 100'
SY505205-100
1" Poly 100'
SY5690-025
3/4" Nylon 25'
SY505202-050
3/8" Poly 50'
SY505206-050
1 1/4" Poly 50'
SY5690-100
3/4" Nylon 100'
SY505202-100
3/8" Poly 100'
SY505206-100
1 1/4" Poly 100'
PRIMARY WIRE TYPE GPT/PVC
• 10-18ga electrical wire
• Sold in spools of 100' (30.5m)
• Recommended temperature range
-40°F to +176°F (-40°C to +80°C)
• For use whenever SAE J-1128 specifies
general circuit wiring
totalsource #
Description
totalsource #
Description
12ga
10ga
totalsource #
Description
16ga
SY10GA-BLK
Wire black
SY12GA-WHT
Wire white
SY16GA-GRN
Wire green
SY10GA-BLU
Wire blue
SY12GA-YLW
Wire yellow
SY16GA-ORG
Wire orange
SY10GA-BRN
Wire brown
14ga
SY16GA-RED
Wire red
SY10GA-GRN
Wire green
SY14GA-BLK
Wire black
SY16GA-WHT
Wire white
SY10GA-ORG
Wire orange
SY14GA-BLU
Wire blue
SY16GA-YLW
Wire yellow
SY10GA-RED
Wire red
SY14GA-BRN
Wire brown
18ga
SY10GA-WHT
Wire white
SY14GA-GRN
Wire green
SY18GA-BLK
Wire black
SY10GA-YLW
Wire yellow
SY14GA-ORG
Wire orange
SY18GA-BLU
Wire blue
12ga
SY14GA-RED
Wire red
SY18GA-BRN
Wire brown
SY12GA-BLK
Wire black
SY14GA-WHT
Wire white
SY18GA-GRN
Wire green
SY12GA-BLU
Wire blue
SY14GA-YLW
Wire yellow
SY18GA-ORG
Wire orange
SY12GA-BRN
Wire brown
16ga
SY18GA-RED
Wire red
SY12GA-GRN
Wire green
SY16GA-BLK
Wire black
SY18GA-WHT
Wire white
SY12GA-ORG
Wire orange
SY16GA-BLU
Wire blue
SY18GA-YLW
Wire yellow
SY12GA-RED
Wire red
SY16GA-BRN
Wire brown
3.62 www.smhco.com
BAT TERY
wire
ARCTIC ULTRAFLEX BLUE™
Arctic Ultraflex Blue™ is the premier “Arctic Grade” primary/machine tool wire that is rated and proven to work in the extreme
temperature ranges of -55° to 105°C (-67°F to +221°F). This revolutionary wire combines fine tuned copper construction with a jacket
material designed to be resistant to the abuses of oil, gasoline, sunlight, salt water, acids and chemicals.
• All weather grade cable rated and proven to work
from -55° to 105°C (-67°F to +221°F)
• Numerous applications including those approved
under NEC article 400 and associated articles
• Bulk quantities available
• Can be used in most 600v applications
• Canadian Standards Association TEW or AWM 105°C
• Highly abrasion resistant jacket material
• Available in a multitude of primary colors, gauges and
configurations
• Corrosion resistant tinned copper conductors
• Sold in 100' (30.5m) and 500' (152.4m) reels
• Underwriters laboratories listed MTW 600v
• Passes UL/CSA vertical flame test
Insulation Properties
Properties
Results
Test Methods
Properties
Specific gravity (±.02)
Durometer shore “A”
(±.02) INST./15 seconds
Tensile strength (60 mil)
Elongation (%)
Brittle point (C)
Oxygen index %
Oil Aged 18 Hours @ 121°C
% Retention of Tensiles
% Retention of Elongation
122
77/65
ASTM D-792
ASTM D-2240
1514
300
55
25.0
ASTM D-412
ASTM D-412
ASTM D-746
ASTM D-2863
129
72
UL Standard
UL Standard
Air Aged 7 Days @ 136°C
% Retention of tensiles
% Retention of elongation
Oil Aged 7 Days @ 60°C
VW-1 flame test
Product cold bend test
Voltage rating
Results
Test Methods
109
100
ASTM D412-80
ASTM D412-80
124
89
Pass
Pass
600
ASTM D412-80
ASTM D412-80
UL Standard
UL Standard
UL Standard
Construction Specifications
Size
Copper Stranding
Conductor O.D.
Insulation Thickness Weight
Finished O.D.
18awg
16awg
14awg
12awg
10awg
(16/30)tc
(26/30)tc
(41/30)tc
(65/30)tc
(105/30)tc
0.04" / 1mm
0.05"/ 1mm
0.70"/ 18mm
0.89"/ 23mm
0.11"/ 3mm
0.03"/ 0.8mm
0.03"/ 0.8mm
0.03"/ 0.8mm
0.03"/ 0.8mm
0.03"/ 0.8mm
0.12"/3mm
0.12"/3mm
0.13"/3mm
0.15"/4mm
0.18"/5mm
10lbs / mft (4.5kg)
14lbs / mft (6.3kg)
19lbs / mft (8.6kg)
31lbs / mft (14.0kg)
42lbs / mft (18.9kg)
Arctic Ultraflex Blue™ Wire
totalsource #
totalsource #
totalsource #
10ga
SYAB10GA-BLK
SYAB10GA-blu
SYAB10GA-BRN
SYAB10GA-GRN
SYAB10GA-GRY
SYAB10GA-ORG
SYAB10GA-RED
SYAB10GA-WHT
SYAB10GA-YLW
12ga
SYAB12GA-BLK
SYAB12GA-blu
SYAB12GA-BRN
12ga
SYAB12GA-GRN
SYAB12GA-GRY
SYAB12GA-ORG
SYAB12GA-PUR
SYAB12GA-RED
SYAB12GA-WHT
SYAB12GA-YLW
SYAB14GA-BLK
14ga
SYAB14GA-blu
SYAB14GA-BRN
SYAB14GA-GRN
SYAB14GA-GRY
14ga
SYAB14GA-ORG
SYAB14GA-PUR
SYAB14GA-RED
SYAB14GA-WHT
SYAB14GA-YLW
16ga
SYAB16GA-BLK
SYAB16GA-blu
SYAB16GA-BRN
SYAB16GA-GRN
SYAB16GA-GRY
SYAB16GA-ORG
SYAB16GA-RED
Black wire
Blue wire
Brown wire
Green wire
Gray wire
Orange wire
Red wire
White wire
Yellow wire
Black wire
Blue wire
Brown wire
Green wire
Gray wire
Orange wire
Purple wire
Red wire
White wire
Yellow wire
Black wire
Blue wire
Brown wire
Green wire
Gray wire
totalsource #
Orange wire
Purple wire
Red wire
White wire
Yellow wire
Black wire
Blue wire
Brown wire
Green wire
Gray wire
Orange wire
Red wire
16ga
SYAB16GA-WHT
SYAB16GA-YLW
18ga
SYAB18GA-BLK
SYAB18GA-blu
SYAB18GA-BRN
SYAB18GA-GRN
SYAB18GA-GRY
SYAB18GA-ORG
SYAB18GA-RED
SYAB18GA-WHT
SYAB18GA-YLW
White wire
Yellow wire
Black wire
Blue wire
Brown wire
Green wire
Gray wire
Orange wire
Red wire
White wire
Yellow wire
Sold in 100 and 500 foot spools. Designate length by adding -100 or -500 to the part number
www.smhco.com
3.63
BAT TERY
cable
ARCTIC ULTRAFLEX BLUE™
Arctic Ultraflex Blue™ is the premier “Arctic Grade” battery cable that is rated and proven
to work in the extreme temperature ranges of -55° to 105°C (-67°F to +221°F). This
revolutionary wire combines fine copper construction with a jacket material designed
to be resistant to the abuses of oil, gasoline, sunlight, salt water, acids and chemicals.
• All weather grade cable rated and proven to work
from -55° to 105°C (-67°F to +221°F)
• Can be used in most 600v applications
• Sold in 50 foot increments
• Highly abrasion resistant jacket material
• Available in a multitude of primary
colors, gauges and configurations
Insulation Properties
Properties
Results
Test Methods
Properties
Specific gravity (±.02)
Durometer shore “A”
(±.02) INST./15 seconds
Tensile strength (60 mil)
Elongation (%)
Brittle point (C)
Oxygen index %
Oil Aged 18 Hours @ 121°C
% Retention of Tensiles
% Retention of Elongation
122
77/65
ASTM D-792
ASTM D-2240
1514
300
55
25.0
ASTM D-412
ASTM D-412
ASTM D-746
ASTM D-2863
129
72
UL Standard
UL Standard
Air Aged 7 Days @ 136°C
Oil Aged 7 Days @ 60°C
VW-1 flame test
Product cold bend test
Voltage rating
Results
Test Methods
109
100
ASTM D412-80
ASTM D412-80
124
89
Pass
Pass
600
ASTM D412-80
ASTM D412-80
UL Standard
UL Standard
UL Standard
Construction Specifications
Size
Copper Stranding
Conductor O.D.
Insulation Thickness
Weight*
Finished O.D.
8awg
6awg
4awg
(168/30)bc
(266/30)bc
(420/30)bc
0.144"/4mm
0.204"/5mm
0.257"/7mm
0.045"/1mm
0.060"/2mm
0.060"/2mm
78lbs / mft (35kg)
115lbs / mft (52kg)
165lbs / mft (74kg))
0.285"/7mm
0.330"/8mm
0.380"/10mm
0.338"/9mm
0.365"/9mm
0.451"/11mm
0.496"/13mm
0.533"/14mm
0.670"/17mm
0.060"/2mm
0.080"/2mm
0.080"/2mm
0.080"/2mm
0.080"/2mm
0.080"/2mm
263lbs / mft (118kg)
0.470"/12mm
0.545"/14mm
0.610"/15mm
0.680"/17mm
0.705"/18mm
0.830"/20mm
(665/30)bc
2awg
(836/30)bc
1awg
1/0
(1064/30)bc
2/0
(1330/30)bc
3/0
(1666/30)bc
4/0
(2107/30)bc
* approximately
Arctic Ultraflex Blue™ Cable
totalsource #
totalsource #
totalsource #
8ga
SYAB8GA-BLK
SYAB8GA-BLU
SYAB8GA-GRN**
SYAB8GA-RED
SYAB8GA-WHT**
6ga
SYAB6GA-BLK
SYAB6GA-BLU
SYAB6GA-GRN**
SYAB6GA-RED
SYAB6GA-WHT**
4ga
SYAB4GA-BLK
4ga
SYAB4GA-BLK
SYAB4GA-BLU
SYAB4GA-GRN**
SYAB4GA-RED
SYAB4GA-WHT**
2ga
SYAB2GA-BLK
SYAB2GA-BLU
SYAB2GA-GRN**
SYAB2GA-RED
SYAB2GA-WHT**
1ga
SYAB1GA-BLK
1ga
SYAB1GA-BLU
SYAB1GA-GRN**
SYAB1GA-RED
SYAB1GA-WHT**
1/0
SYAB1/0-BLK
SYAB1/0-BLU
SYAB1/0-GRN**
SYAB1/0-RED
SYAB1/0-WHT**
2/0
SYAB2/0-BLK
SYAB2/0-BLU
Black wire
Blue wire
Green wire
Red wire
White wire
Black wire
Blue wire
Green wire
Red wire
White wire
Black wire
Black wire
Blue wire
Green wire
Red wire
White wire
Black wire
Blue wire
Green wire
Red wire
White wire
Black wire
totalsource #
Blue wire
Green wire
Red wire
White wire
Black wire
Blue wire
Green wire
Red wire
White wire
Black wire
Blue wire
2/0
SYAB2/0-GRN**
SYAB2/0-RED
SYAB2/0-WHT**
3/0
SYAB3/0-BLK
SYAB3/0-BLU
SYAB3/0-RED
4/0
SYAB4/0-BLK
SYAB4/0-BLU
SYAB4/0-RED
Green wire
Red wire
White wire
Black wire
Blue wire
Red wire
Black wire
Blue wire
Red wire
** Not standard but available in these
colors — Special colors upon request
with appropriate quantities
For 100 foot spooled cable use part# and add “-100” suffix
3.64 www.smhco.com
BAT TERY
conductor cable
Conductor Cable
8
Length
Style: 5
Bulk per foot
Style: 1
CL2317602
part #
Bulk per foot
Style: 3
9
• 6 conductor
• 18ga
• Type TC
• 5 conductor
• 18ga
• Type TC
CL333814
• 12 conductor
• 16ga
• Type SOW-A
• 8 conductor
• 18ga
• Type TC
7
Length
6
5
4
• 3 conductor
• 18ga
• Type TC
Style: 1
• 3 conductor
• 18ga / 16ga
• Type SJOW-A / Type SJO
• 2 conductor
• 18ga
• Type SJOW-A
• 2 conductor
• 16ga
• Type SJOW-A
part #
3a / 3b
2
1
part #
• 10 conductor
• 16ga
• Type SEOW (SDN)
Length
part #
Style: 7 - continued
CL913252
Bulk per foot
CR83603-25
33’/10.0m
CR119203-4
CR83603-2
Bulk per foot
CR83603-26
35’/10.6m
CR83603-001
CR83603-4
7’/2.1m
CR83603-88
250’/75.8m roll
CR83603-1
Bulk per foot
CR83603-9
23’/7.0m
CR83603-89
500’/152.4m roll
CR83603-86
250’ roll
CR83603-87
500’ roll
CL2381645
Bulk per foot
CR83603-10
26’/7.9m
Style: 6
SY1603
Bulk per foot
CR83603-12
32’/9.7m
CL1802358
CR83603-13
35’/10.6m
Style: 7
RA610-047
Style: 4
Length
Style: 5 - continued
Bulk per foot
Style: 8
CR83603-29
Bulk per foot
CR83603-14
38’/11.5m
CR083603-001
Style: 9
CR83603-90
250’/75.8m roll
CR83603-15
41’/12.4m
CR083603-1
CL1819659
CR83603-91
500’/152.4m roll
CR83603-22
30’/9.1m
CR119203-004
Battery clips
SY120198-200
Charging Clips with Vinyl Boots
SY120199-200
Alligator Clips with Vinyl Boots
www.smhco.com
3.65
BAT TERY
tensioning & cutoff tools
SYMK7
SYmk9
• Durable and lightweight, this tool is user-friendly
and adjustable, with top-of-the-line design features. Comes
standard with non-slip grip handles
• The MK9 has the same design features as the MK7 series tools.
The MK9 accommodates a wider variety of sizes. Comes standard
with non-slip grip handles
• U.S. Patent 4,793,385,
DES. 306,390,
Mil. Spec. MS90387-1
• Patent Pending, Mil.
Spec. MS90387-2
SYMK7HT
SYMK9HT
• With the same design features as the MK7, this tool offers an
increased tension range. Also comes standard with non-slip
grip handles
• The MK9HT has the same design features as the MK9, and offers
an increased tension range. Also comes standard with non-slip
grip handles
• U.S. Patent 4,997,011,
DES. 306,390
• Patent Pending
SYTWT1
• TytonTwyster: Lightweight and economical twist tool.
Offers speed and efficiency. Fits into a pocket
3.66 www.smhco.com
BAT TERY
crimping tools
PROFESSIONAL CRIMPING TOOLS
• Compound action exerts maximum force for fast, reliable crimps every time. One screw adjustment provides for
easy calibration to compensate for die wear. Diamond shape crimp compresses all strands together to form a
solid mass of copper, assuring a low resistance connection.
• Controlled cycle (ratchet) mechanism is a quality control device – once a crimp is started, the tool will not
open until the crimp is completed. Quick release lever allows tool to open any time.
totalsource # Description
SY94284
Length
Crimp tool for battery terminals, lugs, and connectors 25" (635mm)
Cable sizes 6 gauge thru 250 mcm
Weight
5.9lbs (2.7kg)
SY94284-BM
Bench mount version of 94284 crimping tool
20" (508mm)
7.8lbs (3.5kg)
SY94285
Same as 94284, with controlled cycle mechanism to 25" (635mm)
assure full closure of tool
6.2lbs (2.8kg)
SY94286
Controlled cycle mechanism only (to retrofit 94284) 2" (50.8mm)
6oz (168g)
SY94284-BM
SY282 & SY286
HEAVY DUTY CRIMPING TOOLS
The compression crimp gives equal pressure all around the terminal and produces a
homogenous mass of copper on any lugs, connectors or battery terminals.
• Crimps battery terminals, splices and heavy-duty lugs from 8 gauge through 250mcm
• Features a compression triangular crimp
• Dieless, no rotating dies, two finger cable size adjustment
• Bench tool has angle iron mounting brackets, good
visibility of crimp location and requires less force
SY282
SY286
Bench Crimping Tool
SY283
• Clearly marked die setting instructions
• Recommended for use on battery connectors
• Eight position die setting
• Simple operation
• No disassembly required to change die setting
• Crimps from 6awg to 4/0 cable
www.smhco.com
3.67
BAT TERY
crimping tools
SY284
• Adjustable rotating dies, always in tool
• 26" overall length
• Comfortable hand grips
• Application data
• Convenient release lever
• 8awg to 4/0
Hex crimp
Hand-Held Crimper
diamond crimp
hex crimp jr.
SY4252-001
SY4247-001
SY4247-001R
Hand-Held with Ratchet
SY4255-001R
SY4252-001R
Bench-Mount Crimper
SY4255-001M
SY4252-001M
Bench-Mount Crimper with Ratchet
SY4255-001MR SY4252-001MR
SY287
COLOR-KEYED® CONNECTOR TOOL
• Installs lugs and splices over wire range of #8 to #2 copper
and #10 to #5 aluminum.
• A rotary color coded die wheel is rotated into position and
each die has die code embossing.
• Nest includes: Red, Blue, Gray, Brown, and Green
SY288 SERIES
RATCHET HAND-CRIMPING TOOL
SY288 - Nylon or PVC Insulated Terminals
SY288N - Non-insulated Terminals
The SY288 Series Ratchet Hand Tools were designed with quality and economy in mind. This rugged tool is made of hardened spring
steel for maximum durability, and incorporates a three-nested interchangeable die for crimping 22AWG terminals of various types. The
many features all provide for a vast array of crimping possibilities, eliminating the need for additional tools.
• Long handles for comfortable, easy crimping with reduced crimping force
• A precision terminal locator accurately holds terminals in the proper crimp nest
• Insulating crimp adjustment allows a precise definement
of the insulation crimp
• 3-nested tool eliminates the need for additional tools
• Quick change die inserts provide a vast array of crimping possibilities
• Available in double and single versions
3.68 www.smhco.com
BAT TERY
Crimping tools
SY289
COMFORT CRIMP™
• Installs nylon and vinyl insulated terminals, disconnects, and splices from 22 to 10awg
• For easy visual verification of crimps, integrity dots are embossed on the top and bottom of the terminal
• Color-coded die nests on both right and left sides of the tool are included for insulated terminals
• Patent-pending toggle action increase mechanical gain,
which dramatically reduces handle force - and the stress on your hands
• Shure-Stake® mechanism helps to ensure a complete crimp cycle before
it releases the tool
• Advanced ergonomic design of handle distributes the force more evenly
across the hand
• Rubberized thermoplastic handle combines maximum friction with a soft,
comfortable feel that reduces muscle tension
SY291
POWER CRIMP
• Designed to provide additional mechanical advantage and minimize user fatigue where high crimp loads are essential
• All crimp cavities are fully machined and manufactured to industry specifications
• All tool components are manufactured from high carbon steel and heat treated for extended life
• Tool is supplied as standard in toggle action which assures a complete crimp
• A ratchet controlled full cycle tool is available
• Crimps conductor portion of insulated and non-insulated terminals
• Crimps 8awg through 2awg in four cavities
• Cavities are identified by wire sizes and product type
SY293
COMPOUND ACTION CRIMPER
• Compound action controlled tool
• Elliptical shaped nest for crimping insulated terminals
• Wire range 22 - 10awg
• Weight - 12.4 oz
• Length - 91/8"
SY294
HYDRAULIC CRIMPING TOOL
• Hand-held dieless crimping tool
• SY294 is a universal dieless, hand held hydraulic crimping tool,
which crimps insulated and non insulated terminals in wire sizes
8awg through 4/0. Handles are insulated to reduce shock hazard.
www.smhco.com
3.69
BAT TERY
Crimping tools
SY4245-001
SY9968
CUB™ CRIMPER
CRIMPER TOOL
• Easily cuts, strips and crimps up to 10ga wire
totalsource #
SY4245-001K
ub repair kit: two hex dies 8 thru 1/0 gauge, two
C
pins with springs, two "L" brackets and two nuts
SUPER CRIMP & DIES
Super Crimp is designed for the professional that insists on the best commercial grade full cycle crimp tool available. System integrity is
maintained when components are terminated with these durable products. The ergonomic progressive pivoting design, provides maximum
crimping force with reasonable handle pressure. Fine blanked, high carbon steel construction provides a level of accuracy
and performance usually reserved for MIL-SPEC tools. All Sargent Tools are state-side manufactured
and backed by over 100 years of quality craftsmanship.
• A multi-purpose frame manufactured to exacting specifications to accept interchangeable dies
• Molded grips and an easy reach frame to minimize user fatigue
• All bearing holes are reamed, pivots are centerless ground and all working components
are heat treated
• Positive ratcheting assembly with emergency release, supplied as standard.
• Tool life is conservatively rated at 50,000 cycles
• Crimps meet or exceed all U.L. tensile requirements
• Interlocking die sets are easily interchangeable with mounting screws on most product applications
SY292
• Crimps conductor portion of heat-nshrink terminals
• Crimps are produced in three cavities:
RED 16-22awg, BLUE 14-16awg, and
YELLOW 10-12awg
SY295
16-22
10-12
14-16
• Crimps non-insulated terminals and
splices
• Crimps are produced in three cavities:
16-22awg, 14-16awg, and 10-12awg
SY299
15
30
• Crimps 15 and 30amp power poles
• Crimps are “B” type with indentor and
are produced in two cavities:
A 20-16awg, and B 16-12awg
SERVICE PARTS FOR CRIMPERS
totalsource # crimper type
description
SY4247-001D
HexCrimp Jr.
Two color coded Hex Jr. dies. 8 thru 1 gauge
SY4247-001K
HexCrimp Jr.
Two color coded Hex Jr. dies, two conical springs, four snap rings and two hardened hex pins. 8 thru 1 gauge.
SY4252-001D
Diamond
Two color coded diamond dies. 8 thru 250 MCM.
SY4252-001K
Diamond
Two color coded diamond dies, two conical springs, four snap rings and two hardened hex pins. 8 thru 250 MCM.
SY4255-001D
HexCrimp
Two color coded hex dies.
SY4255-001K
HexCrimp
Two color coded hex dies, two conical springs, four snap rings and two hardened hex pins.
SY4257-001
All
Two conical springs, four snap rings.
3.70 www.smhco.com
BAT TERY
CRIMPING TOOLS
SY50105
BATTERY CABLE CRIMPING TOOL
• This battery cable crimping tool crimps all types of battery cables.
Crimps #8 - 4/0awg lugs.
• Fits easily in your tool box making it a great field tool. Has
indicator pin to indicate proper crimp depth.
SY94840
COMPACT CRIMPING TOOL
• Hammer Type Crimping Tool
• V-shaped nest accommodates battery terminal sizes
6 through 4/0
• Length - 33/4" (95mm)
• Weight - 1.5lbs (.7kg)
SYSKT-840 Selectakrimp
COMPACT MAINTENANCE TOOL
• Small, compact, easy-to-use
• Excellent performance for the lowest cost
• Crimps non-insulated wire 6 through 4/0 AWG
• For lower volume production and regular maintenance use
www.smhco.com
3.71
BAT TERY
APP® crimping tools
Anderson Power Products® (APP) carries a line of premium quality crimp tools and accessories to accommodate our entire family of contacts.
Each has been thoroughly tested and qualified for use with the Anderson product line. APP does not recommend use of alternate tools.
Doing so may adversely affect the performance of our connectors along with UL and CSA recognition.
1309 SERIES
1309G4
CONTACTS
WIRE SIZE
PULLOUT VALUES*
tool cavities
1309G1 (old part #: 1374)
1202G1
1203G1
14-16awg
14-16awg (2.5-1.5mm2)
30-50lbs
30-50lbs
Cavity C 14-16awg
12-16awg (4.0-1.5mm2)
16-20awg (2.5-0.5mm2)
70-30lbs
30-13lbs
Cavity 30 12-16awg
Cavity 15 16-20awg
80-50lbs
Cavity A 14awg
Cavity B 10-12awg
1309G3 (old part #: 1352G2)
261G2-LPBK
WIRE SIZE
PULLOUT VALUES*
tool cavities
100lbs
100lbs
80lbs
80-70lbs
90lbs
100lbs
80-70lbs
Cavity A 6,8,10,12awg
Cavity B 12awg
1309G4 (old part #: 1352G1)
(2.5-1.5mm2)
1309G2 (old part #: 1351G1)
1331
1332
CONTACTS
10-14awg (6.0-2.5mm2)
1307
5900
5914
5915
5952
903G1
904G1
6awg (16.0mm2)
6awg (16.0mm2)
10-12awg (6.0-4.0mm2)
10-12awg (6.0-4.0mm2)
8awg (10.0mm2)
6awg (16.0mm2)
10-12awg (6.0-4.0mm2)
* per UL standard 786A
1370
• Battery operated heavy duty crimper
• 6ton hydraulic pump
• Powered by a 14.4v, 3amp-hr Ni Mh battery
• Ergonomically designed integral hand guard
• QuIck install/uninstall hexagonal crimping dies
• Includes a spare battery, charging station and molded carrying case with
customized compartments for the crimper, battery, charger and a wide assorment of crimping dies
1387G3
• Hand operated heavy duty crimper
• 6ton hydraulic pump
• Compact design
• Spring loaded handles
• QuIck install/uninstall hexagonal crimping dies
• Includes a molded carrying case with customized compartments for the crimper and a wide assorment of crimping dies
3.72 www.smhco.com
BAT TERY
CRIMPING TOOLS
STANDARD & HEAVY DUTY PNEUMATIC CRIMPING TOOLS
• 4-Indent style crimp
• Cycle controlled
• Bench mountable
Part #
Description
1387G1
Standard duty pneumatic crimper
1387G2
Heavy duty pneumatic crimper
1387G1
1387G2
Die & Locator Listing for 1387G1, 1387G2 Product Family
WIRE SIZE
CONTACT
BUSHING
PNEU part # DIE P/N
LOCATOR
6awg High Det
6awg Low Det
8awg
10 - 12awg
10awg Thin Wall
5900
1307
5952
5915
5914
N/A
N/A
N/A
N/A
N/A
1387G1
1387G1
1387G1
1387G1
1387G1
1388G6
1388G6
1388G6
1388G7
1388G7
1389G6
1389G6
1389G6
1389G7
1389G7
8awg
10 - 12awg
14 - 16awg
5900
5900
5900
5912
5910
5913
1387G1
1387G1
1387G1
1388G7
1388G7
1388G7
1389G7
1389G7
1389G7
2awg
4awg
6awg
6811G1
1319G4
1319G6
N/A
N/A
N/A
1387G1
1387G1
1387G1
1388G4
1388G4
1388G4
1389G4
1389G4
1389G4
2awg
2awg Low Det
4awg
4awg Low Det
6awg
6awg Low Det
6811G1
6811G6
6811G2
6811G5
6811G3
6811G4
N/A
N/A
N/A
N/A
N/A
N/A
1387G1
1387G1
1387G1
1387G1
1387G1
1387G1
1388G4
1388G4
1388G4
1388G4
1388G4
1388G4
1389G4
1389G4
1389G4
1389G4
1389G4
1389G4
1/0
1awg
2awg
4awg
6awg
1382
1347
1383
1384
1348
N/A
N/A
N/A
N/A
N/A
1387G1
1387G1
1387G1
1387G1
1387G1
1388G3
1388G3
1388G3
1388G5
1388G3
1389G3
1389G3
1389G3
1389G5
1389G3
1awg
2awg
4awg
6awg
10awg
1382
1382
1382
1382
1382
5687
5690
5693
5663
5648
1387G1
1387G1
1387G2
1387G2
1387G2
1388G3
1388G3
1303G4
1303G4
1303G4
1389G3
1389G3
1304G4
1304G4
1304G4
300mcm
4/0
3/0
2/0
1/0
910
908
916
907
917
N/A
N/A
N/A
N/A
N/A
1387G2
1387G2
1387G1
1387G1
1387G1
N/A
1303G3
1388G2
1388G2
1388G9
N/A
1304G3
1389G2
1389G2
1389G2
PP75/SB50 W/O BUSHING
PP75/SB50 W/BUSHING
PP120 W/O BUSHINGS
SB120 W/ BUSHINGS
PP180/SB175 W/O BUSHINGS
PP180/SB175 W/BUSHINGS
SB350 W/O BUSHINGS
www.smhco.com
3.73
BAT TERY
CRIMPING TOOLS
HEAVY DUTY PNEUMATIC CRIMPING TOOLS - continued
Die & Locator Listing for 1387G1, 1387G2 Product Family
WIRE SIZE
CONTACT
BUSHING
PNEU part # DIE P/N
LOCATOR
1/0
907
5918
1387G1
1388G3
1389G3
35mm
4/0
6384G2
6356
N/A
N/A
1387G2
1387G2
1303G2
1303G9
1304G2
1304G9
3/0
2/0
1/0
6355
6354
6384G1
N/A
N/A
N/A
1387G2
1387G1
1387G1
1303G9
1388G2
1388G3
1304G9
1389G2
1389G3
1awg
2awg
4awg
6awg
10awg
6384G1
6384G1
6384G1
6384G1
6384G1
5687
5690
5693
5663
5648
1387G1
1387G1
1387G2
1387G1
1387G2
1388G3
1388G3
1303G4
1388G3
1303G4
1389G3
1389G3
1304G4
1389G3
1304G10
SB350 W/BUSHINGS
SB060/SBE80/SBE/X160/175/320/350 W/O BUSHINGS
SB060/SBE80/SBE/X160/175/320/350 W/O BUSHINGS
SB060/SBE80/SBE/X160/175/320/350 W/BUSHINGS
Die & Locator Listing - DIN EBC 80, 160, 320 for 1387G1, 1387G2
CONTACT
PNEU part #
DIE P/N
# OF CRIMPS
LOCATOR
160-1016
160-1016
160-1116
1387G2
1387G2
1387G2
1303G15
1303G15
1303G15
DBL
DBL
DBL
1304G20
1304G20
1304G21
160-1025
160-1025
160-1125
1387G1
1387G1
1387G1
1388G13
1388G13
1388G13
DBL
DBL
DBL
1304G20
1304G20
1304G21
160-1035
160-1035
160-1135
1387G1
1387G1
1387G1
1388G13
1388G13
1388G13
DBL
DBL
DBL
1304G20
1304G20
1304G21
160-1050
160-1050
160-1150
1387G2
1387G2
1387G2
1303G8
1303G8
1303G8
SNGL
SNGL
SNGL
1304G18
1304G18
1304G18
320-1070
320-1170
1387G2
1387G2
1303G11
1303G11
N/A
N/A
1304G13
1304G14
320-1095
320-1095
320-1195
1387G2
1387G2
1387G2
1303G3
1303G3
1303G3
DBL
DBL
DBL
1304G18
1304G18
1304G18
320-1095
320-1095
320-1195
1387G2
1387G2
1387G2
1303G3
1303G3
1303G3
DBL
DBL
DBL
1304G18
1304G18
1304G18
320-1004
320-1004
320-1104
1387G2
1387G2
1387G2
1303G3
1303G3
1303G3
DBL
DBL
DBL
1304G18
1304G18
1304G18
6awg
4awg
2awg
1/0
2/0
3/0
95MM - 4/0
4/0
3.74 www.smhco.com
BAT TERY
cutting & stripping tools
STRIPAX® PRO 6 & PRO 16 STRIPPERS
• Stripax® Pro 6 and Pro 16 sets the industry standard for precision stripping. Redesigned
Stripax Pro features ergonomic handles and cutter on bottom for efficient cutting force.
Provides nick-free stripping of insulation with no damage to conductors.
Lifetime tool warranty.
SY1113
• Consistently strips heavy-duty and industrial insulations including THHN & THHW.
Easily strips PVC, silicone & polyethylene standard insulations.
SY1113 - Stripax Pro 6: Cuts and strips AWG 28-10 round, insulated wire and cable.
Stripping blades composed of 68 individual blades to adjust precisely to insulation shape.
SY1114
SY1114 - Stripax Pro 16: Cuts and strips AWG 10-6 round, insulated wire and cable.
Round blade system ensures clean, precise strips.
Both stripax Pro models feature adjustable stop length and stripping scale and fine adjustment
slider on top of tool for insulation thickness.
AM 25 & 35 STRIPPERS
• AM 25 & 35 strippers perform stripping & slitting of round cable and feature adjustable cutting depths.
Swivel blade performs circular, longitudinal and spiral cuts. Designed with cable-holding
clip that also can separate slit insulation. Spare blade in handle. Lifetime tool warranty.
• AM 25: Stripper/slitter for round cables from .18" up to 1.0" in diameter. (5mm to 25mm)
• AM 35: Stripper/slitter for round cables from 1.0" up to 1.4" in diameter. (25mm to 36mm)
SYAM25
Replacement Part
totalsource #
Description
SY4216-001
SYAM35 replacement blade
SYAM35
.
AM 25 & 35 STRIPPERS
p-strippers
P-strippers work well for voice & data cable, electrical wiring, hook-up wire, multi-conductor cables and coax. One-year
warranty. Not for steel or armored wire and cable.
SY1103
SY1103 - P-stripper 20: The 1103 (red handles) cuts and strips AWG 30-20 round,
insulated wire and cable.
SY1106 - P-stripper 10: The 1106 (yellow handles) cuts and strips AWG 22-10 round,
insulated wire and cable.
Both P-strippers feature:
• Precise, reliable action and durable steel craftsmanship.
• Strip standard insulations like PVC & rubber as well as hard insulations like
Teflon® (AWG 30-24 only), Kapton™, THHN & THHW.
• Includes safety lock, nose clamp, steel screw cutter and wire loop.
SY1106
QUICKCUTTER 2
totalsource #
SY4285-001
Heavy duty cutter
SY4285-001M
Bench mount heavy duty cutter
www.smhco.com
3.75
BAT TERY
BATTERY TOOLS
SYLCS860
SYL858C
• Pliers - Angle Nose
• Terminal Spreader
• Engineered specifically for battery care and
maintenance
• Engineered specifically for battery terminal
spreading
• Forged steel construction
• Forged steel construction
• Insulated handles
• Insulated handles
SY1014
SY1015
• Cutter
• Cutter
• 17" (432mm)
• 9" (229mm)
• Durable heavy duty construction
• Cuts cable up to 2/0
• Utilizes maximum leverage
efficiency to cut up
to 4/0
• Fits any tool box
• Ergonomic
insulated grips
SY120121-010
SY120153-010
• Scissors Battery Carrier
• Post Terminal Brush
SY120154-010
SY120155-010
• Strap Battery Carrier
• Side Lift Battery Carrier
3.76 www.smhco.com
BAT TERY
BATTERY TOOLS
SY120191-010
SY120195-010
• Clamp Connector Lifter
SY9942-000
• Side Terminal
Ratchet Wrench
• Battery Post Drill Bit
BATTERY hardware
FASTENER HARDWARE
• Red and black fasteners are QuickCote® treated for permanent
polarity indication and superior corrosion resistance
SY6011-050
SY6014-050
SY6734-050
SY6712-050
SY6057-050
SY6019-050 SY6733-050
SY6058-050
SY6059-050
SY6703-050
SY6704-050
SY6042-050
SY6708-050
SY6706-050
SY6015-050
SY6753-050
SY6016-050R SY6016-050B
SY6756-050
www.smhco.com
SY6758-050
3.77
BAT TERY
energic plus Battery Chargers
TST-D DIGITAL SERIES - THREE PHASE
• Especially designed for the North American market
• Meets UL and CSA standards
• New generation microprocessor and digital electronic board
• Fully automatic
• Digital display: VOLT/CELL, CURRENT, CAPACITY CHARGED,
TIME OF CHARGE, ERROR MESSAGES
• Autotest function
• Equalization System
• Selectable desulphation and fixed time charge cycle
• Version WoWa for faster charge available upon request
• Wrong battery detection
• Saves data automatically in case of main blackout, and automatically
restarts from the point of interruption
• 3-second delay on start, to avoid sparks between the connectors
• Automatic start, battery shutdown on battery disconnection
• Safety timer for emergency shutdown
Full range of connectors available; call for quote
• Easy adjustment of input voltage, with transformer taps
New digital technology
Box A
Box B
Box Maxi
• Increases battery life
V I
V
• Includes built-in maintenance system
• Very strong and compact, so it's easier
to store
I
18h MAX
Charge Cycle
500 x 360 x 700
20" x 14½" x 28"
500 x 440 x 900
20" x 17¾" x 36"
Part #
Volt
Amp
8H Time Charging
box
TST-D2440A3
24
40
188-220
A
48
TST-D2460A3
24
60
282-330
A
57
TST-D2480A3
24
80
376-440
A
TST-D24100A3
24
100
470-550
TST-D24120A3
24
120
564-660
TST-D24140A3
24
140
TST-D24160B3
24
TST-D24180B3
15h
Equal
Maintenance
Time
630 x 500 x 1050
25½" x 20" x 42"
Weight Kg Input Power LBS
(KVA)
amps@600V
106
1.4
3.4
126
2.1
5.1
62
137
2.8
6.8
A
66
146
3.5
8.4
A
68
150
4.2
10.1
658-770
A
76
168
4.9
11.8
160
752-880
B
77
170
5.6
13.5
24
180
846-990
B
82
181
6.3
15.2
TST-D24200B3
24
200
940-1100
B
88
194
7
16.9
TST-D3660A3
36
60
282-330
A
59
130
3.1
7.5
TST-D3680A3
36
80
376-440
A
64
141
4.2
10.1
TST-D36100A3
36
100
470-550
A
73
161
5.2
12.5
TST-D36120A3
36
120
564-660
A
81
179
6.2
14.9
TST-D36140B3
36
140
658-770
B
90
199
7.3
17.6
TST-D36160B3
36
160
752-880
B
95
210
8.3
20
TST-D36180B3
36
180
846-990
B
104
229
9.4
22.7
TST-D36200B3
36
200
940-1100
B
110
243
10.4
25.1
US - input Voltages: 208-240-480 volt
All spare parts available.
3.78 www.smhco.com
BAT TERY
TST-D DIGITAL SERIES - THREE PHASE - continued
Part #
Volt
Amp
8H Time Charging
box
(KVA)
amps@600V
TST-D4840A3
48
40
188-220
A
56
TST-D4850A3
48
50
235-275
A
60
124
2.8
6.8
132
3.5
8.4
TST-D4860A3
48
60
282-330
A
TST-D4880A3
48
80
376-440
A
66
146
4.2
10.1
75
165
5.6
TST-D48100A3
48
100
470-550
13.5
A
82
181
7
TST-D48120A3
48
120
16.9
564-660
A
89
196
8.4
TST-D48140B3
48
20.2
140
658-770
B
99
218
9.8
TST-D48160B3
23.6
48
160
752-880
B
113
249
11.2
27
TST-D48180B3
48
180
846-990
B
122
269
12.6
30.3
TST-D48200B3
48
200
940-1100
B
132
291
14
33.7
TST-D48220B3
48
220
1316-1446
B
144
318
15.4
37.1
TST-D7260A3
72
60
282-330
A
80
177
6.3
15.2
TST-D7280A3
72
80
376-440
A
88
194
8.3
20
TST-D72100B3
72
100
470-550
B
94
207
10.5
25.3
TST-D72120B3
72
120
564-660
B
113
249
12.5
30.1
TST-D72140B3
72
140
658-770
B
122
269
14.6
35.2
TST-D72160B3
72
160
752-880
B
131
289
16.6
40
TST-D8040A3
80
40
188-220
A
66
146
4.6
11.1
TST-D8060A3
80
60
282-330
A
81
179
6.9
16.6
TST-D8080A3
80
80
376-440
A
93
205
9.2
22.2
TST-D80100B3
80
100
470-550
B
105
232
11.5
27.7
TST-D80120B3
80
120
564-660
B
117
258
13.8
33.2
TST-D80140B3
80
140
658-770
B
124
273
16.1
38.8
TST-D80150B3
80
150
TST-D80160B3
80
160
752-880
B
129
284
18.4
44.3
TST-D80180B3
80
180
846-990
B
135
298
20.7
49.9
TST-D80200B3
80
200
940-1100
B
142
313
23
55.4
TST-D80220M3
80
220
1316-1446
MAXI
180
397
25.3
60.9
TST-D80260M3
80
260
1222-1430
MAXI
190
419
29.9
72
TST-D80280M3
80
280
1316-1540
MAXI
195
430
32.2
77.6
TST-D2440A600
24
40
188-220
A
48
106
1.4
1.35
TST-D2460A600
24
60
282-330
A
57
126
2.1
2.02
TST-D2480A600
24
80
376-440
A
62
137
2.8
2.70
TST-D24100A600 24
100
470-550
A
66
146
3.5
3.37
TST-D24120A600 24
120
564-660
A
68
150
4.2
4.05
TST-D24140A600 24
140
658-770
A
76
168
4.9
4.72
TST-D24160B600 24
160
752-880
B
77
170
5.6
5.39
TST-D24180B600 24
180
846-990
B
82
181
6.3
6.07
TST-D24200B600 24
200
940-1100
B
88
194
7
6.74
TST-D3660A600
36
60
282-330
A
59
130
3.1
2.99
TST-D3680A600
36
80
376-440
A
64
141
4.2
4.05
TST-D36100A600 36
100
470-550
A
73
161
5.2
5.01
TST-D36120A600 36
120
564-660
A
81
179
6.2
5.97
TST-D36140B600 36
140
658-770
B
90
199
7.3
7.03
TST-D36160B600 36
160
752-880
B
95
210
8.3
8.00
TST-D36180B600 36
180
846-990
B
104
229
9.4
9.06
US - input Voltages: 208-240-480 volt
B
Canada - input Voltages: default 600v (550-575-600-610-620 volt)
www.smhco.com
3.79
BAT TERY
TST-D DIGITAL SERIES - THREE PHASE - continued
Part #
Volt
Amp
8H Time Charging
box
(KVA)
amps@600V
Canada - input Voltages: default 600v (550-575-600-610-620 volt)
TST-D36200B600 36
200
940-1100
B
110
243
10.4
10.02
TST-D4840A600
48
40
188-220
A
56
124
2.8
2.70
TST-D4850A600
48
50
235-275
A
60
132
3.5
3.37
TST-D4860A600
48
60
282-330
A
66
146
4.2
4.05
TST-D4880A600
48
80
376-440
A
75
165
5.6
5.39
TST-D48100A600 48
100
470-550
A
82
181
7
6.74
TST-D48120A600 48
120
564-660
A
89
196
8.4
8.09
TST-D48140B600 48
140
658-770
B
99
218
9.8
9.44
TST-D48160B600 48
160
752-880
B
113
249
11.2
10.80
TST-D48180B600 48
180
846-990
B
122
269
12.6
12.14
TST-D48200B600 48
200
1185-1446
B
132
291
14
13.49
TST-D48220B600 48
220
1447-1667
B
140
310
15.4
14.8
TST-D7260A600
72
60
282-330
A
80
177
6.3
6.07
TST-D7280A600
72
80
376-440
A
88
194
8.3
8.00
TST-D72100B600 72
100
470-550
B
94
207
10.5
10.12
TST-D72120B600 72
120
564-660
B
113
249
12.5
12.05
TST-D72140B600 72
140
658-770
B
122
269
14.6
14.06
TST-D72160B600 72
160
752-880
B
132
289
16.6
15.99
TST-D8040A600
80
40
188-220
A
70
154
4.6
4.43
TST-D8060A600
80
60
282-330
A
81
179
6.9
6.65
TST-D8080A600
80
80
376-440
A
93
205
9.2
8.86
TST-D80100B600 80
100
470-550
B
105
232
11.5
11.08
TST-D80120B600 80
120
564-660
B
117
258
13.8
13.29
TST-D80140B600 80
140
658-770
B
124
273
16.1
15.51
TST-D80150B600 80
150
856-987
B
127
278
17.2
16.55
TST-D80160B600 80
160
752-880
B
129
284
18.4
17.73
TST-D80180B600 80
180
846-990
B
135
298
20.7
19.94
TST-D80200B600 80
200
1316-1446
B
142
313
13
12.52
TST-D80220M600 80
220
1034-1210
MAXI
180
397
15.3
14.74
TST-D80260M600 80
260
TST-D80280M600 80
280
1316-1540
MAXI
195
430
32.2
31.02
All spare parts available.
3.80 www.smhco.com
BAT TERY
TST-D DIGITAL SERIES - THREE PHASE
• Single phase input
• Charge system Wa. Version WoWa for faster charge available upon request
• 3-second delay on start, to avoid sparks
• Fully automatic
• Digital ampere meter included
• Very strong and compact, so easier to store
Box S
Box A
Box B
Box C
V I
V
I
13h MAX
Charge Cylcle
250 x 200 x 300
430 x 285 x 270
500 x 340 x 360
10" x 8" x 12" 17¼" x 11½" x 10¾" 20" x 13¾" x 10¾"
Part #
Volt
Time
Equal
Maintenance
500 x 360 x 700
20" x 14½" x 28"
Amp
15h
8H Time Charging
box
(KVA)
amps@110V
Usa & Canada - input Voltages: default 110v (110-115-120-125-130 volt)
REC1210S120
12
10
47-55
S
10
22
0.16
1.45
REC1215S120
12
15
70-83
S
12
27
0.25
2.3
REC1220S120
12
20
94-110
S
12
27
0.33
3
REC1225S120
12
25
118-138
S
13
29
0.40
3.65
REC1230S120
12
30
141-165
S
14
31
0.50
4.55
REC1240S120
12
40
188-220
S
17
38
0.65
5.9
REC1250A120
12
50
235-275
A
25
55
0.80
7.3
REC1260A120
12
60
282-330
A
27
60
1.00
9.1
REC1280B120
12
80
376-440
B
32
71
1.30
11.8
REC24100B240
24
100
REC2410S120
24
10
47-55
S
14
31
0.33
3
REC2415S120
24
15
70-83
S
14
31
0.50
4.6
REC2420S120
24
20
94-110
S
14
31
0.65
5.9
REC2425S120
24
25
118-138
S
15
33
0.80
7.3
REC2430A120
24
30
141-165
A
20
44
1.00
9.1
REC2440A120
24
40
188-220
A
21
46
1.30
11.8
REC2450A120
24
50
235-275
A
24
53
1.60
14.6
REC2460A240
24
60
REC2480B240
24
80
REC3630A120
36
30
141-165
A
23
51
1.50
13.6
REC3640A120
36
40
119-230
A
25
55
2.00
18.2
REC3650B240
36
50
REC3660B240
36
60
REC4810S120
48
10
47-55
S
19
42
0.65
5.9
REC4815A120
48
15
70-83
A
22
49
1.00
9.1
REC4830A120
48
30
166-198
A
57
125
2.00
18.2
REC4840B240
48
40
REC4850B240
48
50
REC4860B240
48
60
Also available in 96v.
www.smhco.com
3.81
BAT TERY
TSS-D DIGITAL SERIES - SINGLE PHASE
• Fully automatic
• Digital display: VOLT/CELL, CURRENT, CAPACITY CHARGED,
TIME OF CHARGE, ERROR MESSAGES
• Autotest function
• Version WoWa for faster charge available upon request
• Wrong battery detection
• Saves data automatically in case of main blackout, and
automatically restarts from the point of interruption
• 3-second delay on start, to avoid sparks between the connectors
Box C
New digital technology
• Increases battery life
V I
V
• Includes built-in maintenance system
I
• Very strong and compact, so it's easier
to store
18h MAX
Charge Cycle
15h
Equal
Maintenance
Time
500 x 360 x 700
20" x 14½" x 28"
Part #
Volt
Amp
8H Time Charging
box
Weight Kg
TSS-D24120C240
24
120
564-660
C
45
TSS-D24140C240
24
140
658-770
C
53
TSS-D24160C240
24
160
752-880
C
TSS-D36100C240
36
100
470-550
TSS-D36120C240
36
120
TSS-D36140C240
36
TSS-D36160C240
36
TSS-D4880C240
Input Power LBS
(KVA)
amps@220v
99
4.00
18.2
117
4.60
20.9
77
170
5.60
25.5
C
65
143
4.80
21.8
564-660
C
69
152
6.00
27.3
140
650-770
C
72
161
6.5
29.5
160
765-880
C
79
177
7.4
33.6
48
80
376-440
C
54
119
5.20
23.6
TSS-D48100C240
48
100
470-550
C
59
130
6.50
29.5
TSS-D48120C240
48
120
564-660
C
65
143
8.00
36.4
TSS-D7260C240
72
60
282-330
C
59
130
6.00
27.3
TSS-D7280C240
72
80
376-440
C
64
141
8.00
36.4
TSS-D72100C240
72
100
470-550
C
70
154
9.60
43.6
TSS-D8040C240
80
40
188-220
C
63
139
4.60
20.9
TSS-D8060C240
80
60
282-330
C
70
154
6.90
31.4
TSS-D8080C240
80
80
376-440
C
78
172
9.20
41.8
Usa & Canada - input Voltages: default 220v (200-208-220-240-250 volt)
Also available in 96v.
3.82 www.smhco.com
BAT TERY
MULTIVOLT CHARGERS
The charge system is the IUa. The bulk current can be regulated from zero to
maximum using a potentiometer, while the voltage threshold knob can be set
to any of 12 values. Charge time is set with a timer and is normally 0-24 hours.
IMPORTANT: This charger is ideal for recovering old sulfated batteries.
It can also be used as a current generator, or to charge a single battery cell
or small cell stacks. This charger can be customized.
DEFAULT 600V = 550 - 575 - 600 - 610 -620 VOLT
MVC24-80100D3
MVC24-80100D600
• 2.40/2.50 V / cell selectable
• 24 - 80volt
• 0 to 100amps/150amps
• Three phase input
Box D
Current
Tension
Bulk Current
Tension
Float Tension
Current
Time
500 x 440 X 900
20" x 17¾" x 36"
TSS12-24-36-48V SINGLE PHASE MULTI-VOLT CHARGER
• The Energic Plus TSS battery chargers have been
designed to charge Pb batteries
• Input current 15amp max
• The time of charge is set by the mechanical timer
from 0-24 hours
• Especially designed and tested for the North
American market
• Handles for easy portability
The output voltage can be
selected between the four
available values by moving
the selection plug to the
required position.
• Great for on-site assistance, perfect as temporary
replacement of a faulty charger
• Compact Dimensions: 17.2" x 11.6" x 10.8"h (43 x 29 x 27 cm)
• Weight: 60lbs (27 kg)
Current
Voltage
The output current follows the Wa curve, with these initial values:
Voltage
Initial Current
SELECTED VOLTAGE INITIAL CURRENT
12v
50A
24V
50A
36V
35A
48V
30A
(about 16% of battery capacity)
Voltage = 2.40 V/cell
Current = 50% of initial curent
Voltage = 2.00 V/cell
Current
Time
www.smhco.com
3.83
BAT TERY
EQUALIZATION & MAINTENANCE
The Equalization Function
Maintenance
In a new battery, all the cells are in the same condition. However,
after the first cycle of charge-discharge, small tension difference
between cells can already be detected. In subsequent chargedischarge cycles, these differences become more pronounced,
affecting battery performance and reducing its life span.
If a battery is to remain unused for a long period, it must be kept
fully charged to avoid diminished performance down the road.
Further, a battery kept in stock for more than 24 hours is
susceptible to auto-discharge; the longer a battery remains
stocked, the more difficult it becomes to keep that battery
charged.
The Equalization function, common to all Energic Plus chargers,
ensures that all cells in a battery operate at the same level, even
after years of continuous use. The Equalization function involves
four additional short charge cycles after the battery's normal
charge is completed (the diagram illustrates this process). The
result is improved battery performance and an extended battery
life span.
The Maintenance Function performed by our Digital Chargers
keeps a battery fully charged when it is unused for extended
periods. Simply connect the Digital charger to the battery in
stock, and the maintenance function is automatic. Our Digital
Technology monitors battery voltage, maintaining a constant
voltage between 2.17 and 2.37V/cell.
Advantages:
Advantages Of Digital Chargers
• Improvement of the battery performance
• Derivative dV/dT final Charge
• Extended battery life span
• Charging time is defined entirely by battery conditions
• The risks of battery overheating or insufficient charging are
eliminated
• When battery is fully charged, charger stops automatically
V I
V
Digital Display With Advanced Information
I
15h
Charge Cycle
Equal
Maintenance
Time
• The charger's digital display shows charge parameters
continuously; current, effective capacity returned to the battery,
effective charge time and volt/cell information is always visible.
Special messages are displayed in case of emergency stop,
blackouts or other errors, to assist the user with troubleshooting
(see user manuals).
The CAPACITY CHARGED and EFFECTIVE TIME OF CHARGE
parameters are required to enable complete control over battery
performance, especially when it's necessary to find the cause of
a low autonomy of the forklift.
• All spare parts available
• 5 year warranty on the transformer
3.84 www.smhco.com
BAT TERY
PORTABLE Battery Chargers
SCR SERIES
• Microprocessor based control
• Auto start/stop control
• LED charge status indicators
• UL, CUL, CE
• Comes with 50amp gray connector
Auto Start/Stop Charge Control with 5 LED status indicators:
• Charge complete • 80% charged
• Abnormal cycle • Charger on
• Incomplete (flashes in SVR mode)
* Not for use where charger is always
connected to batteries
totalsource # VOLTAGE DC AMPS INPUT
totalsource # VOLTAGE DC AMPS INPUT
SYSCR1210
12V
10
110/120 AC, 60HZ
SYSCR2430
24V
30
110/120 AC, 60HZ
SYSCR1220
12V
20
110/120 AC, 60HZ
SYSCR3615
36V
15
110/120 AC, 60HZ
SYSCR1230
12V
30
110/120 AC, 60HZ
SYSCR3620
36V
20
110/120 AC, 60HZ
SYSCR1250
12V
50
110/120 AC, 60HZ
SYSCR3625
36V
25
110/120 AC, 60HZ
SYSCR2415
24V
15
110/120 AC, 60HZ
SYSCR3630
36V
30
110/120 AC, 60HZ
SYSCR2420
24V
20
110/120 AC, 60HZ
SYSCR4810
48V
10
110/120 AC, 60HZ
SYSCR2425
24V
25
110/120 AC, 60HZ
SYSCR4815
48V
15
110/120 AC, 60HZ
ET SERIES
• Ferro-resonant transformer • DC fused overload• DC cord and plug
• Silicone rectifier • Pilot LED
• Ammeter
• Comes with 50 amp gray connector
• AC cord and plug • ET auto start/stop control
• 10.6"h (11.25" w/handle) x 8.4"w x 10.6"d
269mm (286mm w/handle) x 213mm x 269mm
Auto start/stop allows the operator to simply connect the
`charger to the battery. No timers to set or buttons to push.
The control monitors battery condition and automatically
`determines when to shut the charger off.
totalsource # VOLTAGE
DC AMPS
INPUT
SYET2420
24V
20
110/120 AC, 60Hz
SYET3620
36V
20
110/120 AC, 60Hz
SY1620FS-120/24
• The Curtis 1620 Series switch-mode chargers are portable, 24vdc, 20amp chargers
that allow easy charging of electric vehicle batteries at any outlet.
* Cable not included
• User programmability allows the user to optimize the charge profile for their specific battery
• Microprocessor control and switch-mode operation allows for faster charging, and
makes the charger suitable for all types of lead acid batteries
• Lightweight and compact size offers space advantages over other chargers
• Will charge a 200Ah battery in less than 12 hours, allowing batteries to be charged overnight
• Automatic shutoff and restart to compensate for battery self-discharge
• LEDs indicate AC Power On, Charging Status, and Fault Conditions, allowing
for at-a-glance status indication
www.smhco.com
3.85
BAT TERY
Battery Chargers
PATRIOT SERIES
• Equalize capabilities
• DC output - 12v, 24v, 36v or 48v
• Ferroresonant transformer design
• AC input - 120v, 208v or 240v
• Freight prepaid
• Automatic DV/DT charge termination makes charger automatic
Input
1 phase 60Hz
120 volt ± 10%
208 volt ±10%
240 volt ± 10%
12.500"/ 317.5mm
18.875"/479.4mm
12.250"/311.2mm
• Designed for single-shift light-duty
• Includes 175 gray connector
Input Power Cord
120v, 208v or 240v 60Hz
totalsource #
Dc volts
dc amps
AC VOLTS
AC INPUT AMPS
amp hour range
average weight
SYPAC640
12
40
120
7.0
255-450
50lbs / 22.5kg
SYPAC675
12
75
120
13.5
450-900
80lbs / 36.0kg
SYPAC1230
24
30
120
10.5
180-380
64lbs / 28.8kg
SYPAC1240
24
40
120
13.9
255-450
64lbs / 29kg
SYPAC1250
24
50
120
17.5
300-600
80lbs / 36.0kg
SYPAC1260
24
60
*208/240
12.12/10.5
360-720
80lbs / 36.0kg
SYPAC1830
36
30
120
15.7
180-380
64lbs / 29kg
SYPAC1840
36
40
120
21.0
255-450
69lbs / 31.1kg
SYPAC1850
36
50
208/240
15.1/13.0
300-600
94lbs / 43kg
SYPAC1860
36
60
*208/240
18.75/15.75
360-720
85lbs / 38.3kg
SYPAC2425
48
25
120
17.5
150-300
69lbs / 31.1kg
SYPAC2440
48
40
240
—
255-450
69lbs / 31.1kg
* 208/240V chargers shipped from stock set for 240v AC input. For 208V input please allow 5-7 days for drop shipment from factory
SYM50A MULTI VOLT CHARGER
Output
Input
• Power cord cable with SY175amp
DC connector
• Voltage regulation ±1% at finish
rate charge output. Wave form - full
wave rectification.
3.86 www.smhco.com
13.75"/349.3mm
Depth: 14"
Weight: 90lbs
Standard voltage is set for 120v
D.C. Volts
• Power cord 120v 60Hz
• 120v ± 10%
208v ± 10%
240v ± 10%
1 Phase 60Hz
17.25"/438.2mm
22.75"/577.9mm
• DC output - 12v, 24v, 36v or 48v
• AC input - 120v, 208v and 240v
• Voltage changeover - quick and easy for both AC and DC
• Efficient ferro-resonant transformer - low
current draw and cool operation
• Steel case construction - protects internal
components and ensures quiet operation
• Electromechanical timer - simple to operate
positive charge termination and surge protected
• 1year warranty
• 10year transformer warranty
• Includes 175amp gray connector
• Freight prepaid
12v
24v
36v
48v
40a 35a
50a
Amps at line Voltage Shown)
25a
D.C. Amps
A.C Fuse
Amp Size
A.C. 120
9.0
14.4
16.2 18.0
25
Line 208
5.2
8.3
9.3
10.4
15
Volt 240
4.5
7.2
8.1
9.0
15
BAT TERY
Battery Chargers
QUANTUM SERIES
• Auto start/stop eliminates operator error
• Fail-safe back-up protection
MAC
MAC
• DV/DT control circuit does not require specific
voltage point to initiate DV/DT charge termination
• Increases battery life by not overcharging
• Lower energy consumption
A & B Case
C & D Case
• Freight prepaid
AC Input amps
totalsource #
Dc volts dc amps 120v
208v
240v
480v
amp hour range
average weight
SY6MQ540A
12
90
16.0
9.0
8.0
—
451-540
112lbs / 50.4kg
SY6MQ540B
12
90
—
9.0
8.0
4.0
451-540
155lbs / 69.8kg
SY6MQ540C
12
90
—
5.2
4.5
2.3
451-540
235lbs / 105.8kg
SY6MQ725B
12
120
—
12.0
11.0
5.5
601-725
175lbs / 78.8kg
SY6MQ875C
12
150
—
8.7
7.5
3.8
726-875
285lbs / 128.3kg
SY12MQ255A
24
50
18.0
10.0
9.0
—
181-255
85lbs/38.3kg
SY12MQ380B
24
65
—
13.0
11.3
5.7
256-380
90lbs / 40.5kg
SY12MQ450B
24
75
—
15.0
13.0
6.5
381-450
105lbs / 47.3kg
SY12MQ600B
24
105
—
21.0
18.0
9.0
541-600
173lbs / 77.9kg
SY12MQ600C
24
105
—
12.0
10.5
5.3
541-600
260lbs / 117.0kg
SY12MQ875B
24
150
—
30.0
26.0
13.0
726-875
205lbs / 92.3kg
SY12MQ1050C
24
180
—
21.0
18.0
9.0
876-1050
340lbs / 153.0kg
SY18MQ600B
36
105
—
31.5
27.3
16.6
541-600
180lbs / 81.0kg
SY18MQ600C
36
105
—
18.0
16.8
8.0
541-600
290lbs / 130.5kg
SY18MQ725B
36
120
—
36.0
31.0
15.6
601-725
195lbs / 87.8kg
SY18MQ875C
36
150
—
26.0
23.0
12.0
726-875
330lbs / 148.5kg
SY18MQ1050C
36
180
—
31.0
27.0
13.5
876-1050
365lbs / 164.3kgs
SY24MQ450B
48
75
—
30.0
26.0
13.0
381-450
165lbs / 74.3kg
SY24MQ600C
48
105
—
24.2
21.0
10.5
451-600
300lbs / 135.0kg
SY24MQ725C
48
120
—
28.0
24.0
12.0
601-725
325lbs / 146.3kg
SY24MQ1050C
48
180
—
41.0
36.0
18.0
876-1050
450lbs / 202.5kg
SY36MQ600C
72
105
—
36.3
31.5
15.8
451-600
351lbs / 158.0kg
case
height
width
depth
A
223/4" / 578mm
133/4"/ 349mm
14"/ 356mm
B
261/2"/ 673mm
203/8"/ 518mm
217/8"/ 556mm
C
30"/ 762mm
263/4"/ 680mm
241/2"/ 622mm
ordering information
• Models shipped from stock come set for 240V AC input
• Please specify input voltage requirements when ordering
BUILT-IN BATTERY CHARGERS
totalsource # DESCRIPTION
AC INPUT
DC CONNECTOR
dimensions
SYB9430
12V-30A
120V 60Hz
175A Black
51/2"w x 7"h x 113/4"d + 5" tapered
SYBA700
12V-30A
120V 60Hz
175A Black
51/2"w x 7"h x 143/8"d + 5"
SYB6571
24V-15A
120V 60Hz
50A Gray
51/2"w x 7"h x 113/4"d + 5" tapered
SYBA1025
24V-15A
120V 60Hz
175A Gray
51/2"w x 7"h x 113/8"d + 5"
SYB9357
24V-15A
120V 60Hz
175A Black
51/2"w x 7"h x 113/4"d + 5" tapered
www.smhco.com
3.87
BAT TERY
Battery Chargers
PHAZER SERIES
• Virtually maintenance free
• Regulated tapering charge
• DVDT control with LED’s
• Voltage adjust board
• Freight prepaid
• 100% finish rate to insure maximum battery life
20.250"/514.4mm
24.250"/ 616.0mm
The Phazer is an
industrial-rated charger designed
to deliver maximum value and
performance. Part numbers ending in L
or S are single-phase chargers; those
ending in T are three phase chargers.
21.250"/539.8mm
AC Input amps
totalsource #
Dc volts dc amps 120v
208v
240v
480v
amp hour range
average weight
SY6MP380L
12
50
8.7
5.0
4.3
—
261-380
111lbs / 49.9kg
SY6MP475L
12
65
11.3
6.5
5.6
—
381-475
122lbs / 54.9kg
SY6MP540L
12
75
13.0
7.5
6.5
—
476-540
128lbs / 57.6kg
SY6MP600L
12
85
14.8
8.5
7.4
—
541-600
134lbs / 60.3kg
SY6MP750S
12
105
—
10.5
9.1
4.6
601-750
158lbs / 71.1kg
SY6MP875S
12
120
—
12.0
10.4
5.2
751-875
160lbs / 72.0kg
SY12MP380L
24
50
17.4
10.0
8.7
—
261-380
123lbs / 55.4kg
SY12MP540S
24
75
—
15.0
13.0
6.5
476-540
160lbs / 72.0kg
SY12MP600S
24
85
—
17.0
14.8
7.4
541-600
172lbs / 77.4kg
SY12MP750S
24
105
—
21.0
18.2
9.1
601-750
183lbs / 82.4kg
SY12MP975S
24
135
—
27.0
23.4
11.7
876-975
214lbs / 96.3kg
SY12MP750T
24
105
—
12.1
10.5
5.3
601-750
180lbs / 81.0kg
SY18MP540S
36
75
—
22.5
19.5
9.8
476-540
196lbs / 88.2kg
SY18MP600S
36
85
—
25.5
22.1
11.1
541-600
218lbs / 98.1kg
SY18MP750S
36
105
—
31.6
27.3
13.7
601-750
220lbs / 99.0kg
SY18MP875S
36
120
—
36.1
31.3
15.6
751-875
255lbs / 114.8kg
SY18MP600T
36
85
—
14.7
12.8
6.4
541-600
207lbs / 93.2kg
SY18MP875T
36
120
—
20.8
18.0
9.0
751-875
252lbs / 113.4kg
SY24MP540S
48
75
—
30.0
26.0
13.0
476-540
200lbs / 90.0kg
SY24MP600S
48
85
—
34.1
29.5
14.8
541-600
214lbs / 96.3kg
SY24MP600T
48
85
—
19.6
17.0
8.5
541-600
227lbs / 102.2kg
SY24MP750T
48
105
—
24.2
21.0
10.5
601-750
255lbs / 114.8kg
SY24MP875T
48
120
—
27.7
24.0
12.0
751-875
286lbs / 128.7kg
Ordering Information: Models shipped from stock come set for 240v AC input. For other input voltage settings please allow 5-7 days for drop shipment from factory
3.88 www.smhco.com
BAT TERY
Battery Chargers
alltech chargers
amps
MFG #
amps
MFG #
SY4800
Charger - Multivoltage 12-48V
25-60
2770
SY4853
Charger - Single Shift 24V
60
1658-24
SY4802
Charger - 50 Hertz 12V
10
1619-12
SY4854
60
1770-24
SY4803
25
4009-12
SY4855
20
1645-36
SY4804
20
1644-24-5
SY4856
25
1641-36
SY4805
25
1570-24
SY4857
40
1648-36
SY4806
40
1613-24
SY4858
40
1647-36
SY4807
60
1660-24
SY4859
60
1655-36
SY4808
60
1654-36
SY4860
60
1656-36
SY4809
20
4004-48
SY4861
20
1877-48
SY4825
Charger - Sealed Battery 12V
15
1622-12S
SY4862
40
1878-48
SY4826
50
4125-12S
SY4863
60
1710-48
SY4827
50
4115-12S
SY4864
25
1965-84
SY4828
1624-24S
SY4865
25
1700-120
SY4829
1646-24S
SY4866
25
1760-144
SY4830
20
1620-24S
SY4867
Charger - Slide-In Mount 12V
25
1625-12
SY4831
25
1644-24S
SY4868
25
1740-12
SY4832
25
1588-24S
SY4869
40
1587-12
SY4833
4240-24S
SY4870
80
1721-12
SY4834
1611-24S
SY4871
15
1620-24
SY4835
1730-24S
SY4872
25
1400-24
SY4836
1720-24S
SY4873
25
1574-24
SY4837
1645-36S
SY4874
25
1588-24
SY4838
1648-36S
SY4875
25
1589-24
SY4839
10
1420-48S
SY4876
34
1730-24
SY4840
40
1878-48S
SY4877
50
1720-24
SY4841
50
4230-48S
SY4878
Charger - Always Connected 12V
15
1623-12
SY4842
15
1622-12
SY4879
15
4400-12A
SY4843
25
1741-12
SY4880
25
1742-12
SY4844
40
1581-12
SY4881
25
1626-12B
SY4845
60
1659-12
SY4882
40
1583-12
SY4846
15
1621-24
SY4883
40
1583-12B
SY4847
20
1644-24
SY4884
15
1627-24
SY4848
25
1572-24
SY4885
15
1628-24B
SY4849
40
1611-24
SY4886
25
1579-24
SY4850
40
1612-24
SY4887
25
1575-24B
SY4851
50
2720-24
SY4888
25
1579-24B
SY4852
50
2721-24
SY4889
25
1740-24B
40
25
www.smhco.com
3.89
BAT TERY
Battery Chargers
alltech chargers - continued
amps
MFG #
amps
MFG #
SY4890
40
1615-24
SY4906
Charger -"T" 3 Phase 24V
140
1962S-24E
SY4891
20
1643-36
SY4907
160
1885S-24E
SY4892
20
1642-36B
SY4908
180
1930S-24E
SY4893
25
1631-36A
SY4909
80
1943S-36E
SY4894
20
1877-48A
SY4910
100
1947S-36E
SY4801
Charger - Multivoltage 12-48V
80-135
2780
SY4911
120
1863S-36E
SY4810
Charger - True 3 Phase 24V
120
1795-24E
SY4912
140
1955S-36E
SY4811
140
2630-24E
SY4913
160
1882S-36E
SY4812
180
1930-24E
SY4914
180
1972S-36E
SY4813
120
1861-36E
SY4915
80
1987S-48E
SY4814
140
2640-36E
SY4916
100
1775S-48E
SY4815
1882-36E
SY4917
120
1875S-48E
SY4816
180
1972-36E
SY4918
140
1980S-48E
SY4817
210
2660-36E
SY4919
160
1985S-48E
SY4818
240
4260-36E
SY4920
Charger - Single Phase 12V
1907-12E
SY4819
80
1987-48E
SY4921
2610-12E
SY4820
120
2650-48E
SY4922
1906-12E
SY4821
140
2655-48E
SY4923
1905-12E
SY4822
180
1990-48E
SY4924
2620-12E
SY4823
100
4260-72E
SY4925
2665-12E
SY4824
180
4270-72E
SY4926
1780-24E
SY4895
Charger - 3 Phase 2 Circuit 12V
4300-12E
SY4927
1892-24E
SY4896
4301-12E
SY4928
1920-24E
SY4897
4305-24E
SY4929
1925-24E
1918-30E
SY4898
4306-24E
SY4930
SY4899
4307-24E
SY4931
1810-36E
SY4900
4309-36E
SY4932
1910-36E
SY4901
4310-36E
SY4933
1916-36E
SY4902
4315-48E
SY4934
4015-36E
SY4903
80
1950S-24E
SY4935
1975-48E
SY4904
100
1940S-24E
SY4936
4410-48E
SY4905
120
1795S-24E
3.90 www.smhco.com
BAT TERY
Battery Chargers
SY87817 • INIE-9035
• Charger
ON BOARD BATTERY CHARGERS
TOTALSOURCE # Intrupa # LPM #
SMH Stock#
Manufacturer
Voltage Amps Connector Type
Timer Type
SY87812
GN6671
Lester
12
Manual
INIE-9015
10
No Plug
SY87813
INIE-9014
BEBA1250
MAC
24
15
SB175 Gray
Built-in
SY87814
INIE-9018
CR109131-1
MAC
24
15
SB175 Gray
Manual
SYB9357
INIE-9017
SYB9357
MAC
24
15
SB175 Gray
Automatic
Automatic
SYBA1025
INIE-9013
SYB6571
INIE-9005
SY87815
INIE-9060
LP351-7100
SYBA1025
MAC
24
15
SB175 Gray
SYB6571
MAC
24
15
SB350 Gray
Built-in
CU883263
Lester
24
25
No Plug
Manual
SY87816
INIE-9008
CU883264
Lester
24
25
No Plug
Manual
SY87817
INIE-9035
TA79-305-05
AMP
36
25
No Plug
Built-in
www.smhco.com
3.91
BAT TERY
Battery Chargers
STAND ALONE BATTERY CHARGERS
TOTALSOURCE #
Intrupa #
SMH Stock#
Manufacturer
Voltage
Amps
Connector Type
Timer Type
SY87818
INIE-9034
CV50086
AMP
12
40
No Plug
Automatic
SY87819
INIE-9026
GN39243-R
Lester
24
25
No Plug
Automatic
SY87820
INIE-9028
MK0268822
AMP
24
40
No Plug
Automatic
SY87821
INIE-9016
SJ108592
Lester
24
40
SB50 Gray
Automatic
SY87822
INIE-9036
INIE-9036
AMP
36
25
No Plug
Automatic
SYM50A
INIE-9004
SYM50A
MAC
12,24,36,48
50,40,30,25
SB175 Gray
Automatic
PORTABLE BATTERY CHARGERS
TOTALSOURCE # Intrupa # SMH Stock#
SYSCR2420
INIE-9001
SYSCR2420
Manufacturer
Mac
Voltage Amps Connector Type
24
20
SB50 Gray
Timer Type
Automatic
SY87823
INIE-9011
BE7210-03
LESTER
24
25
SB50 Gray
Automatic
SY87824
INIE-9029
INIE-9029
LESTER
24
25
No Plug
Automatic
SY87825
INIE-9010
BE9700-01
LESTER
36
20
Rubber Molded Plug,
Gray
Automatic
SY87826
INIE-9009
CU887668
LESTER
36
25
SB50 Gray
Manual
SY87827
INIE-9027
GN45044
LESTER
36
40
No Plug
Automatic
SY87828
INIE-9058
TA79-306-20
LESTER
36
40
Rubber Molded Plug,
Gray
Automatic
SY87829
INIE-9049
EZ28121G09
LESTER
48
21
Special Plug
Automatic
3.92 www.smhco.com
BAT TERY
DC/DC converters
GEIC4486cnv4hf
GEIC4486cnv4Lf
• Operate 12v accessories from 72 to 80v
• Vibration resistant
• Input voltage range: 72-80v nominal
• Input voltage range: 24-48v nominal
• Weather resistant
• Weather resistant
• Output voltage: 12v
• Output voltage: 12v
• Short circuit protected
• Output current: 22amp (full load)
• Output current: 22amp (full load)
67/8"l
27/8"h
•
x 5"w x
(175mm x 127mm x 73mm)
• 67/8"l x 5"w x 27/8"h
(175mm x 127mm x 73mm
• Reverse voltage protection
SY1200-5
SY1200-10
• UL recognized
• UL recognized
• Input voltage range: 18v (minimum) 50v (maximum)
• Input voltage range:18v (minimum) 50v (maximum)
• Output current: 10-13amp (full load)
• Weatherproof
• 5"l x 45/16"w x 3"h (127mm x 110mm x 76mm)
• Output voltage: 13.6-13.9v
• Weatherproof
• Output current: 5-6.5amp
(full load)
• Reverse
voltage protection
• 4"l x 35/8"w x 21/4"h
(102mm x 92mm x 57mm)
SY1200-25
SY1200-25HV
• UL recognized
• 8"l x 59/16"w x 23/4"h (203mm x 141mm x 70mm)
• 8"l x 59/16"w x 23/4"h (203mm x 141mm x 70mm)
• Input voltage range: 40v (minimum) 100v (maximum)
• Input voltage range:20v (minimum) 48v (maximum)
• Weatherproof
• Weatherproof
www.smhco.com
3.93
BAT TERY
leadhead Battery Cables
DUAL THIMBLE
•10' Cable with Thimble at Each End
10'L (3.1m)
Two Ends Terminated
totalsource # color
Gauge
totalsource # color
Gauge
totalsource # color
Gauge
SY214941-001
Red
2
SY214945-001
Red
1/0
SY214949-001
Red
3/0
SY214942-001
Black
2
SY214946-001
Black
1/0
SY214950-001
Black
3/0
SY214943-001
Red
1
SY214947-001
Red
2/0
SY214951-001
Red
4/0
SY214944-001
Black
1
SY214948-001
Black
2/0
SY214952-001
Black
4/0
STRAIGHT
• 5/16" post hole
Length
Length
One End Terminated
black
Red
SY214223-001
SY214256-001 1
SY214201-001
SY214234-001 1
SY214331-001
SY214376-001 1/0
Two Ends Terminated
ends terminated
black
Red
60"/1524mm
1
SY214301-001
SY214346-001 1/0
120"/3048mm
2
120"/3048mm
2
SY214481-001
SY214526-001 2/0
60"/1524mm
1
60"/1524mm
1
SY214451-001
SY214496-001 2/0
120"/3048mm
2
Gauge Length
ends terminated
Gauge Length
OFFSET - ONE POST HOLE
Length
Length
One End Terminated
black
Red
Gauge
Length
Two Ends Terminated
ends terminated
black
Red
Gauge
Length
ends terminated
SY214224-001 SY214257-001 1
60"/1524mm 1
SY214302-001 SY214347-001 1/0
120"/3048mm 2
SY214202-001 SY214235-001 1
120"/3048mm 2
SY214482-001 SY214527-001 2/0
60"/1524mm 1
SY214332-001 SY214377-001 1/0
60"/1524mm 1
SY214452-001 SY214497-001 2/0
120"/3048mm 2
OFFSET - ONE POST HOLE - SMALL BORE
• 3/4" post hole
Length
Length
Two Ends Terminated
One End Terminated
ends terminated
black
Red
Gauge
Length
SY214124-001
SY214157-001
2
60"/1524mm 1
3.94 www.smhco.com
ends terminated
black
Red
Gauge
Length
SY214102-001
SY214135-001
2
120"/3048mm 2
BAT TERY
leadhead Battery Cables
offset - two post hole
• 3" Hole Centers
Post Hole Centers
One End Terminated
Post Hole Centers
Two Ends Terminated
Length
black
Red
Gauge Length
ends terminated
black
Red
Gauge Length
ends terminated
SY214333-001
SY214378-001
1/0
60"/1524mm
1
SY214304-001
SY214349-001
1/0
120"/3048mm 2
SY214303-001
SY214348-001
1/0
120"/3048mm 2
SY214484-001
SY214529-001
2/0
60"/1524mm
SY214483-001
SY214528-001
2/0
60"/1524mm
1
SY214454-001
SY214499-001
2/0
120"/3048mm 2
SY214453-001
SY214498-001
2/0
120"/3048mm 2
SY214634-001
SY214679-001
3/0
60"/1524mm
1
SY214633-001
SY214678-001
3/0
60"/1524mm
1
SY214637-001
SY214638-001
3/0
72"/1828mm
1
SY214603-001
SY214648-001
3/0
120"/3048mm 1
SY214604-001
SY214649-001
3/0
120"/3048mm 1
SY214334-001
SY214379-001
1/0
60"/1524mm
1
1
offset - three post hole
• 3" Hole Centers
Post Hole Centers
Post Hole Centers
One End Terminated
Two Ends Terminated
Length
black
Red
Gauge Length
ends
terminated
black
Red
Gauge Length
ends
terminated
SY214485-001 SY214530-001 2/0
60"/1524mm
1
SY214486-001 SY214531-001 2/0
60"/1524mm
1
SY214455-001 SY214500-001 2/0
120"/3048mm
2
SY214456-001 SY214501-001 2/0
120"/3048mm
2
SY214635-001 SY214680-001 3/0
60"/1524mm
1
SY214636-001 SY214681-001 3/0
60"/1524mm
1
SY214605-001 SY214650-001 3/0
120"/3048mm
2
SY214606-001 SY214651-001 3/0
120"/3048mm
2
SY214784-001 SY214829-001 4/0
60"/1524mm
1
SY214785-001 SY214830-001 4/0
60"/1524mm
1
SY214754-001 SY214799-001 4/0
120"/3048mm
1
SY214755-001 SY214800-001 4/0
120"/3048mm
1
www.smhco.com
3.95
BAT TERY
Booster Cable Assemblies
STC202
•
• Booster cable assembly includes: 1 booster cable with or without polarity
indicator, 1 vehicle harness, 1 dust cover and mounting hardware
part #
Description
Green and Red LED lights
STC164
16' / 4.9m booster assembly
Eliminates Polarity Mis-Match!
STC202
20' / 6.0m Arctic Ultra Flex Blue booster assembly
STC202/ET
20' / 6.0m Arctic Ultra Flex Blue booster assembly with polarity indicator
STC252
25' / 7.6m Arctic Ultra Flex Blue booster assembly
STC252/ET
25' / 7.6m Arctic Ultra Flex Blue booster assembly with polarity indicator
STC254
25'/ 7.6m booster assembly
STC304
30'/ 9.1m booster assembly
STC164/ET
16'/ 4.9m booster assembly with polarity indicator
STC254/ET
STC302
30'/9.1m booster cable
STC302C
30'/9.1m jumper cable
STC302/ET
30'/9.1m booster cable with polarity indicator
STC304/ET
STC352/ET
35'/ 9.1m booster cable with polarity indicator
Pictured with polarity indicator
®
0.312"
2 places
Underwriters Laboratories listed, file No
AU2427
0.265"
2 places, black
2.187"
16.000'
25.000'
30.000'
3.125"
1.125" 1.563"
1.000"
4.000'
Booster Cable
Vehicle Harness
• Twin 4ga Vu-Tron® welding cable
• 4ga color coded, neoprene welding cable
• Impact-resistant polycarbonate connector housing
available with or without solid-state led lighted polarity indicator
• Impact-resistant polycarbonate connector housing
• Protective dust cap
• 500amp, 45° shock proof clamp handles
Replacement Parts & Accessories
part #
Description
part #
Description
part #
Description
STC903-4
Connector assembly
STC918K
4'/1.2m vehicle harness kit
STC922-30/ET
Jumper cable, 30'/9.1m
STC906-4
Contact 4awg
STC920
Twin 4ga Vu-Tron® welding cable
STC923-16
Jumper cable, fleet, 16'/4.9m
STC907
Top post stud and nut
STC922-16
STC928
Terminal, 4ga
STC910
Side post stud assembly
STC922-16/ET
SYAB-BHANDLE
Black handle for 2ga clamp
STC913
Red 500amp handle
STC922-25
SYAB-RHANDLE
Red handle for 2ga clamp
STC914
Black 500amp handle
STC922-25/ET
STC918N
4'/1.2m vehicle harness
STC922-30
3.96 www.smhco.com
BAT TERY
Booster Cable Assemblies
STC164-A FLEET ASSEMBLY
•
Eliminates Polarity Mis-Match!
• Fleet assembly includes: 1 fleet booster cable
with connectors on both ends, 2 vehicle
harnesses, 2 dust covers and mounting hardware
Green and Red Led lights
Fleet Booster Cable
• Twin gauge Vu-Tron® welding cable
• 2 impact-resistant polycarbonate
connector housing
Pictured with polarity indicator
®
Underwriters Laboratories
listed, file No AU2427
Replacement Parts
part #
Description
STC901
Polarity Indicator
16.000'
STC904
Dust cover, fits 50amp housing
STC905
STC906
STC910
Side post hardware
STC912
Brass stud, used for various GM applications
SAF-T-CONNECT 200 SERIES
STC924-16
•
•
• STC202C- 20'/6.0m 2ga Arctic Ultra Flex Blue
booster cable assembly with clamps each end
•STC252C- 25'/7.6m 2ga Arctic Ultra Flex Blue
booster cable assembly with clamps each end
• 16'
• Clamps both ends
commercial heavy duty
totalsource #
Gauge
length
totalsource #
Gauge
length
SY602330-001
1
20'
SY602380-001
1/0
25'
SY602340-001
1
25'
SY602390-001
2/0
20'
SY602360-001
1
30'
SY602400-001
2/0
25'
SY602370-001
1/0
20'
SY602410-001
2/0
30'
www.smhco.com
3.97
BAT TERY
CABLE RETRACTORS SYMTCCABR58H
Pogo Stick
• Heavy duty spring with safety chain
• Cable grommet restrainer
• Durable chrome-plated steel
• Shipping wt. 7lbs.
• 38"(965mm)l x 1"(25mm)w
Complete with 5/8" - 11 threaded stud for mounting
* SYMTCMABR58H-G Grommet
SYMTCMABR58H-M Mount
SYMTCCABR58H
SYMTCCABR58H
Cable Reel
Cord Reel
• Heavy duty long-life spring
• 10 feet of cord (254mm)
• Easy tension adjustment - no tools required
• Adjustable spring
• 360° swivel shackle
• Compact and lightweight
• Quick installation
• Shipping wt. 7lbs (3kg)
• Bolts directly to charger
Battery Station Cleaning Kit
ACID EATER™ BATTERY STATION CLEANING KIT
•SY1003-005
• Kit contains everything needed to clean forklift batteries
• Neutralizes and cleans batteries, stands, rollers, forklift
battery compartments and concrete floors
• Eliminates trickle discharge to ensure optimum performance
• Minimizes safety risks by eliminating acid burns and shock
• pH color indicators alert users of acidic corrosion
• Easy to apply and safe to use on metal, plastic and rubber
• Complies with OSHA Regulation 1917.157(g)
• Durable kit can withstand any environment
totalsource #
Description
totalsource #
Description
SY1004-004
Acid Eater Neutralizer and Degreaser 1gallon
SY1006-005
Acid resistant goggles
SY1006-003
Acid Resistant PVC apron
SY1006-006
Acid resistant gloves
SY1006-004
Haz Mat boot covers
SY1006-008
Utility brush
3.98 www.smhco.com
BAT TERY
ACID SPILL KIT
SY1006-001
Quick Response Acid Spill Kit
• Consistent and safe method of handling hazardous spills
• Contains, absorbs and neutralizes acid spills
• A convenient cost-effective method of complying with OSHA regulations 1910.178(G)
Facilities must have means to neutralize spilled acid.
• Fast, easy to use and landfill disposable
All In A Convenient 5-Gallon Resealable Container
• 2 Gallons ACID EATER™ Neutralizer and Absorber
• 2 Pairs HazMat Boot Covers (not shown)
• 8oz ACID EATER™ Neutralizer and Degreaser
totalsource #
• 1 Dust Pan and Whisk Broom
• 2 Pairs Chemical Resistant Goggles
• 20 Feet of Barrier Tape
Product
Size
SY1006-001A
AE Absorber & Neutralizer™
2gallon pail
SY1006-003
Acid resistant PVC apron
1 apron
1 pair
SY1006-004
HazMat boot covers
• 2 Acid Resistant Aprons
SY1006-005
Chemical resistant goggles
1 pair
• 2 Disposal Spill Bags with Ties
SY1006-006
Acid resistant gloves
1 pair
• 2 Pairs PVC Gloves
SY1006-007
AE Neutralizer & Degreaser™
8oz bottle
• Material Safety Data Sheet
SY1003-003
16oz spray
SY1004-004
1gallon bottle
SY1001-004
5gallon pail
SY1002-007
55gallon drum
battery Watering monitor
SY2907
• Helps prevent battery over watering and dry-out, which prolongs battery life and reduces
the costs associated with battery failures and downtime
• Drastically diminishes the time required for routine battery maintenance
Fail-Safe Operation
• Positive-on indicator lets you know that the Battery Watering
Monitor is functioning correctly and the electrolyte level is OK
Accessories Parts List
totalsource #
Description
SY2928
Battery watering monitor—2.12"
SY2929
Battery watering monitor—1.73"
SY2978
Grommet pack of 25
SY2979
Plug pack of 25—BWM
www.smhco.com
3.99
BAT TERY
tanker
SY2947
• 10gallon (38l) tanker
• Top mounted capacity gauge
• 9' input hose
• 10' output hose
• 8" ball bearing wheels
• Dimensions: 57lbs (25.65kg)
17"w x 41"h (432mm x 1041mm)
SY2903
watering carts
• Easy to use: Instructions right on the unit
• Easy to Maneuver: Handles like a hand
truck
• Easy to Fill: Lage opening
• On/Off switch located on the rear of the
unit
• Charge the unit from any 120 VAC outlet
wih the provided charger
• Dependable Water Source
• 10gallon (139l) polypropylene tank
• Sealed cell battery is included
• 9' hose
3.100 www.smhco.com
BAT TERY
Watering Guns
SY2900 • in90-301 • lp323-1001
• Automatic shutoff and regulator
• 7/8"dia (22mm) nozzle
(fits most industrial, stationary and golf cart batteries)
• High flow rate — 2gallons (7.6l) per minute
• Immediate installation — attaches to any standard hose with
included quick connect fittings (SY2900N - replacement nozzle)
SY2930
SY2931
• Same narrow 5/8"(16mm) nozzle as SY2931
but has a steeper bend for limited access applications
• Narrow 5/8"(16mm) nozzle made specifically
for small vent openings
SY2932
SY2933
• Extra narrow 1/2" nozzle
• Same as SY2930 but comes with an
additional 9" extension
SY2934
• Special gun developed for watering transparent jar type
stationary batteries only. Gun operates outside the cell
and does not have automatic shut-off
WATERING GUN PART LIST
totalsource #
part #
Description
totalsource #
part #
Description
SY2935
GUN-AT
Regulator—Gun 25psi
SY2939
GUN-GF
Quick connect— Male 6 pack
SY2936
GUN-E9
Extension—Gun 9"
SY2940
GUN-HC
Handle—Gun
SY2937
GUN-E24
Extension—Gun 24"
SY2941
GUN-OF
Quick connect— Female 6 pack
SY2930N
GUN-FC
Front end for SY2930
SY2942
GUN-OR
O-Ring for SY2900
SY2931N
GUN-FG
SY2943
GUN-ORC
O-Ring for SY2930 and SY2931
SY2932N
GUN-FN
SY2944
GUN-ORN
0-Ring for SY2932
SY2934N
GUN-FS
SY2945
GUN-PG
Pressure tester— 0-100psi gun
SY2938
GUN-FT
Flow throttle for SY2934
SY2946
GUN-QD
Quick connect set
www.smhco.com
3.101
BAT TERY
hydrometers
SYHYDROMETER
SY120151-010
•Plastic Reservoir
• Pointer Hydrometer
• Specific Gravity Reading from 1.10 to 1.30
SY120152-010
SYHYDMNTKIT
• Commercial Hydrometer
• Hydrometer Mounting Brackets
filler bulb & Jug SY120161-010
SY120162-010
hydro eye SYHE2VB
•The Hydro-Eye is a specially designed vent cap that:
• Signals low battery acid level at a glance. If the red
LED is on, the acid level is safe for battery operation.
If red LED is off, add distilled water before operating
battery to achieve long life and capacity.
• Can help protect battery warranty - reminds operator to add water
• Reduces need to remove vent caps to check battery water level
• Reduces time required for routine battery maintenance
• Retrofits on industrial style flooded lead-acid battery cell
3.102 www.smhco.com
BAT TERY
Deionizer SY2904
• Makes up to 600gallons (2,280l) of purified water
• Purity light monitors the conductivity of the output water
continuously and signals when it is time to change the cartridge
• Pressurized system operates at full line pressure
• System comes with a mounting plate, one cartridge, purity light,
hose hanger, quick connects, input and output hoses
• Easy installation
• Easy cartridge replacement
• Reliable construction
(SY2905 - replacement cartridge)
lifting beam
SY2950
• Maximum capacity 6000lbs (2.7mt)
(Replacement rubber retainers available—SY2950-1)
• Shipping weight 55lbs (24.75kg)
• Safety rubber hook retainers
• Lightweight for one-man operation
• Adjustable 21" - 39" (533.4mm x 990.6mm)
• Hardwood construction
• Natural spark-proof insulation
Chain & Hook
SY2951
• Maximum capacity 6000lbs (2.7mt)
• Safety chain 4' (1.2m)
• Shipping weight
26lbs (11.7kg)
www.smhco.com
3.103
BAT TERY
Battery CAPS SY2901
SY2050
SY2051
• 6 per package
SY2908
SY2909
• ACC-FTB is approximately 1/2" in height and fits
all US quarter turn vent openings with a raised
boss. It can also be used on all US quarter
turn openings in batteries of 17 or more plates
• ACC-GFTB is approximately 1" in height
and fits all US quarter turn vent openings
Design Features:
• Wide opening (15/16")
• Acid splash baffle
• Rugged design
• Reduced vapor loss
Design Features:
• Wide opening (15/16")
• Acid splash baffle
• Rugged design
• Reduced vapor loss
Battery box
BATTERY BOX
• Polypropylene co-polymer impervious to acid, gasoline, oil and solvents
• Heat stable -30º/+200ºF (-34º/+93ºC)
• Meets U.S. Coast Guard Regulations 183.420 and ABYCE-10.7
• Complete heavy duty tie down strap kit included with each box (No. 120156-000)
• Wide range of applications – U1, Group 24, 27, 31
3 exclusive features
4-way cable channels
molded into cover
1
External Power Take-Off Connections
• Optional Power Take-Off Kits, available separately
• Pre-molded knockouts in cover for easy hook-up
• Convenient charging and power take-off
• No need to open box until battery needs replacing
Trilingual safety warning in
English, French and Spanish
molded into cover
Vent holes allow gases
to escape, preventing
dangerous hydrogen
build-up
Cut-a-way view
2
QuickLock™ Safety Cover
• Locking system prevents dangerous cover loss
• Locks located in both handles
• Easy to lock and unlock, unlike side locks of competitors
• Handle locks ideal for placing battery in tight spaces
3
Universal Battery Box
• Universal battery box fits Group 31 battery
• Use adjustable spacer for Group 24 or Group 27
• Fast, convenient, easy, strong
Strap is UV resistant, won't
become brittle in sunlight
Polarity marked
for safety
totalsource #
group
Inside
SY120170-001
U1*
8 "l x 5 "w x 7 "h (210mm x 140mm x 191mm)
101/2"l x 71/4"w x 81/2"h (270mm x 184mm x 216mm)
SY120171-001
24
10 "l x 7"w x 9 "h (264mm x 178mm x 241mm)
161/2"l x 9"w x 101/4"h (419mm x 229mm x 260mm)
SY120172-001
27*
12 "l x 7 "w x 9 "h (324mm x 184mm x 247mm)
143/4"l x 9"w x 101/2"h (374mm x 229mm x 270mm)
Adjustable
133/4"l x 7"w x 91/2"h (249mm x 178mm x 241mm)
161/2"l x 9"w x 101/2"h (419mm x 229mm x 270mm)
SY120173-001
1/
4
outside
Tie down strap made of polypropylene that is
impervious to battery acid. Nylon strap used by
many other brands breaks down in battery acid
1/
2
3/
8
3/
4
1/
2
1/
2
1/
4
3/
4
24,27,31
* Individual Group U1 and 27 boxes do not have locking handles or knock-outs for external power take-off connections
3.104 www.smhco.com
BAT TERY
PERSONAL PROTECTION FLAT FOLD FACESHIELD
FULL FACESHIELD
•SYPPGR1799
Flat Fold Faceshield with Headgear
•SYPPGR1538
•Full Faceshield with Drop-Down Ratchet Headgear
• Folds flat and assembles quickly for easy storage and
cleaning
• Top and bottom molded plastic caps
and light weight, high-impact guards
give extra protection on the job
• Protects against splash, spray and flying particles
encountered in light work, chipping, grinding and sanding
• Size easily adjusts using
pinlock system
• Free-floating ratchet headgear
with full tension adjustment for a
comfortable fit
• Anti-warp construction gives good
internal clearance
• Includes 7" x 19" x .04" clear
window
(178mm x 483mm x 1mm)
ACID RESISTANT GLOVES
ACID APRON
•SYPPGR129 12" (305mm) length in yellow
•SYPPGR103 12" (305mm) length in orange
SYPPGR1294
• 100% natural rubber latex
• Constructed to meet demands of industrial and commercial
applications and to provide comfort to the wearer
• 20 mil thickness
• Apron is the ultimate in heavy-duty protection
• Acid, puncture, and tear resistant
• Fabric is acid, caustic,
and puncture resistant
• Fabric meets federal standard
for flame resistance
• Adjustable neck loop
• Ties attach to brass grommets for
securing around the waist
• Size: 45" x 35"
(1,143mm x 889mm)
• Color: Green
ACID SLEEVES
DISPOSABLE ACID GAS RESPIRATORS
•SYPPGR1890
•SYPPGR143 - Small
•SYPPGR112 - Medium
•SYPPGR189 - Large
• Sleeves offer splash
protection to forearms
• Elastic at both cuff and
biceps ensures a snug fit
• 15"l (381mm)
• Color: Green
• Reuse until the permanently
attached cartridges are
completely exhausted
• Adjust easily and correctly
to all head sizes
• Chin cup prevents slippage
• Cartridge position allows
good forward and peripheral vision
www.smhco.com
3.105
BAT TERY
battery capacity indicators
CURTIS 906 SERIES
• The model 906 provides a low-cost, compact and
easy-to-read display of battery state-of-change
• Long-life, reliable, single chip circuit
• A 10-segment led readout displays the state of change
successively, segment by segment, from full to empty
• At 70% discharge, a flashing light signals an “Energy Reserve” alert
• At 80% discharge, a double flashing light signals an “Empty” alarm
• Available in 12, 24, 36 and 48v
totalsource #
SY906T12BN
SY906T24BN
SY906T36BN
SY906T48BN
CURTIS 802 & 803 SERIES
• Glass lens
• Solid-state battery discharge indicator and hour meter
• Reliable even in severe conditions
Hour meter features
• Records and displays up to 99999.9 hours on ICD, rolls
over and continues to count and display
• 1year warranty
Fuel gauge features
• Multi-color, 10 bar LED state of charge display
• Flashing light “energy reserve” alarm at 70% of discharge
• Double flashing light “empty” at 80% of discharge
• Fits a standard 2"dia (51mm) cutout
Description
totalsource #
Intrupa #
12vdc without lift lockout
SY802RB12BN
INIE-5537
LPM #
24/36vdc without lift lockout
SY802RB2436BN
IN35-C2087
LP308-C1582
SY802RB3648BN
IN35-C2097
LP308-C1587
SY802RB2448BN
SY802RB7280BN
12vdc with lift lockout
SY803RB12BCJ
24/36vdc with lift lockout
SY803RB2436BCJ
IN35-C2098
LP308-C1588
SY803RB2448BCJ
INIE-101675
LP2501-101675
SY803RB2448BCK3010
SY803RB3648BCJ
IN35-C2099
LP308-C1589
3.106 www.smhco.com
BAT TERY
CURTIS 933-3 SERIES
• Reserve warning light
• Adjustable lift lockout
• Adjustable automatic reset
• Kits includes: SY13260 indicator battery controller and instructions
• Indicator fits standard 2"dia (51mm) cutout
SY933/3D
• Optional digital indicator available
Description
totalsource # Intrupa # LPM #
24vdc kit
SY933-3-24v
24/36vdc kit
SY933-3-2436v
IN35-9331
LP350-C9331
IN35-C9347
LP350-C9347
IN35-C9335
LP350-C9335
36vdc kit
SY933-3-36v
36/48vdc kit
SY933-3-3648v
48vdc kit
SY933-3-48v
Installation kit
SY933/3K
Avoid low charge alarm
SYSW01
Description
SY13260
SYSW01
Description
24vdc controller
SY933/3D24
IN35-C9331
LP350-9331
LP350-CGRD
24/36vdc controller
SY933/3D2436
IN35-C9343
LP350-C9343
LP308-C2081
36vdc controller
SY933/3D36
IN35-C9333
LP350-C9333
48vdc controller
SY933/3D48
36/48vdc controller
SY933/3D3648
Battery indicator, digital* SY1156E2448
IN35-C933DG LP350-C9330-DG
Guard, meter lens
SY13210
IN35-CGRD
Battery indicator*
SY13260
IN35-C2081
Battery indicator
SY13260-R
* Used only in conjunction with Curtis 933/3D series controller
CURTIS 3000R
The Curtis enGage™II is a dual function, microprocessor based instrument that can be factory or user defined to monitor various functions
including fuel, temperature, pressure, voltage, battery state of charge and maintenance/status.
• Multiple functions in one programmable unit
• Field programmable maintenance intervals
• Sealed front panel buttons
• Clock function allows vehicle operator easy and safe access to time of day status
• EEPROM non-volatile memory retains usage data without battery back-up
• Reliable, all solid state design
totalsource #
Intrupa #
LPM #
SY3002R-56X-0001
IN35-C2100BM
LP308-C2083
SY3002R-57X-0001
IN35-C2100BH
LP308-C2082
www.smhco.com
3.107
BAT TERY
CURTIS UNIGAUGE
The Curtis Unigauge represents the new generation of the Curtis 933/3 “Fuel” Gauge and
Battery Controller. Designed to utilize SM technology, all the original functions of the older
technology are incorporated in a 52mm round cased unit. The standard unit, in addition to
the status of the battery “state of Charge” displayed on a multi-colored, ten-bar LED, features
hour meter to monitor operating hours.
• Fully adjustable discharge and reset battery profiles
• Green, yellow, and red LED “Fuel” gauge display, with visual 5% to lockout,
and lockout indication: displays only when key is on
• Single unit for 24, 36, and 48-volt operation; voltage selection by pin choice
• Waterproof front face
• Glass window
• 1 year warranty from date of delivery
Description
totalsource # Intrupa #
LPM #
24vdc
SY933/1C1224
IN35-C2093
LP308-C1584
24/36/48vdc
SY933/1C243648
IN35-C2086
LP308-C1580
CURTIS 900 SERIES
• Analog 10 bar led state of charge display
• Double flashing light “Empty” alarm at 80% discharge
• Simple two wire connection – no external controller required
• Designed for applications where lift lockout is not required
• Glass lens
• 1year warranty
Description
LPM #
Description
LPM #
12vdc
SY900R12BN
IN35-C9120
LP350-C9120
36vdc
SY900R12BN
LP350-C9360
24vdc
SY900R12BN
IN35-C9240
LP350-C9240
48vdc
SY900R48BN
IN35-C9360
CHARGE-GUARD 711 & 730 SERIES
• State-of-the-art mosfet circuitry
• Multi-colored led capacity display
• Polycarbonate lens
Description
LPM #
Description
12vdc with lockout
SY730G12
24vdc with lockout
SY730G24
36vdc without lockout SY711G36
36vdc with lockout
SY730G36
48vdc with lockout
SY730G48
72vdc with lockout
SY730G72
3.108 IN35-324
www.smhco.com
LP351-8224
LPM #
BAT TERY
Battery capacity indicators
ANDERSON POW-R GUARD®
• With Lift Lockout Relay
• Warning light illuminates at 72% discharge
ecognized under the
R
Component Program of
Underwriters Laboratories, Inc.
• Solid state circuitry
• Available in 12, 24 and 36/48v
® Registered trademark,
Anderson Power Products
• Glass lens
Description
totalsource #
Description
totalsource #
12vdc
SY830G12
36/48vdc
SY830G3648
24vdc
SY830G24
Relay
SY889G2
DATCON GAUGE
• Glass lens
Description
LPM #
12vdc
SY6357
INSW-1200
LP351-4024
24vdc
SY6358
INSW-1244
36/48vdc
SY6359
INSW-1201
12vdc
24vdc
36/48vdc
HOBBS 826 SERIES
• Battery Controllers with lift lockout relay
• Highly visible multi-LED display
• Flashing yellow warning light for low battery
• Resettable with battery on or off equipment
• For use with lead-acid battery types
• Operating voltages: 12, 24, 36, 48vdc
• 2 screw mounting
Description
totalsource #
Description
totalsource #
12vdc
SYHB8260R12
36vdc
SYHB8260R36
24vdc
SYHB8260R24
48vdc
SYHB8260R48
HOBBS 827 SERIES
• For use with all standard battery types
• Retainer mounting
Description
totalsource #
Description
totalsource #
12vdc
SYHB8270R12
36vdc
SYHB8270R36
24vdc
SYHB8270R24
48vdc
SYHB8270R48
www.smhco.com
3.109
BAT TERY
Battery capacity indicators
HOBBS 828 SERIES
• For use with lead-acid battery types
• Retainer mounting
Description
totalsource #
Description
totalsource #
12vdc
SYHB8280R12
36vdc
SYHB8280R36
24vdc
SYHB8280R24
48vdc
SYHB8280R48
HOBBS 855 SERIES
• Battery Controllers/Hour Meter with Lift Lockout Relay • Highly visible multi-LED display
• Resettable battery level and service time
• Warning signal for low battery
• Operating voltages: 12, 24, 36, 48, 72, 80vdc
• ”U” mount bracket mounting
Description
totalsource #
Description
totalsource #
12vdc
SYHB8550R12
36vdc
SYHB8550R36
24vdc
SYHB8550R24
48vdc
SYHB8550R48
SENTINEL
3.110 www.smhco.com
BAT TERY
Battery disconnecting switches
CURTIS-ALBRIGHT
252 rating
250 rating
402 rating
125 rating
Description
U.L. File
LPM #
S.P. On/Off
Au2378
SYED125
INAP IE-1401
LP393-C125
S.P. On/Off
Au2378
SYED125A
INSW-C125A
LP393-C125A
S.P. On/Off
Au2378
SYED125L
INSW-C125L
LP393-C125L
S.P. On/Off
Au2378
SYED125-SMH*
S.P. On/Off
Au2378
SYED250
INIE-102352
LP393-C250
S.P. On/Off
Au2378
SYED250A
INSW-C250A
LP393-C250A
S.P. On/Off
Au2378
SYED250B
INSW-C250B
LP393-C250B
S.P. On/Off
Au2378
SYED250L
INSW-C250L
LP393-C250L
S.P. On/Off
Au2378
SYED250B-SMH*
S.P. On/Off
Au2378
SYED250L-SMH*
S.P. On/Off
Au2378
SYED250-SMH*
S.P. On/Off
Au2378
SYED250A-SMH*
D.P. On/Off
E181430
SYED252
D.P. On/Off
E181430
SYED252B
INSW-C252B
LP393-C252B
D.P. On/Off
E181430
SYED252BL
D.P. On/Off
E181430
SYED252B-SMH*
D.P. On/Off
E181430
SYED252L-SMH*
D.P. On/Off
E181430
SYED402
INSW-C402
LP393-C402
D.P. On/Off
E181430
SYED402AL
INSW-C402LA
LP393-C402LA
125**
250
252
402
* SMH brand product
** Max Continuous Thermal Current Rating (amperes)
Unique Range
These disconnecting switches have been designed
to provide a rapid means of isolating batteries in the
event of serious electrical faults.
The switches are capable of safely rupturing
full load battery currents in the event of such an
emergency.
They have double breaking main contacts with
silver alloy contact tips which are weld resistant, hard
wearing, and have excellent conductivity. “Snap Action”
operation for both opening and closing is provided by
means of a simple overcentre spring device.
The switches are also compact in size and are fully
serviceable, with replacement contacts being readily
available.
www.smhco.com
3.111
BAT TERY
SYED125 dimension drawing

-OUNTINGHOLE
!CCESSHOLEEITHERSIDE
FORHOLDINGSHAFTDURING
KNOBTIGHTENING
$USTSHIELDSCAN
BEFITTEDHERE
,/#+!",%6%23)/.
./
.#
./
.#

/PTIONALMICROSWITCH
AUXILIARYCONTACTSCAN
BEFITTEDHERE
4WO-TERMINALSCREWS
POSITIONEDEITHERSIDE
4OBETIGHTENEDWITHIN
THERANGEOFTO.M
CONTACTSCLOSED
CONTACTSCLOSED
!CCESSHOLEEITHERSIDE
FORHOLDINGSHAFT
DURINGKNOBTIGHTENING
CONTACTSOPEN
CONTACTSOPEN
!,4%2.!4)6%-/5.4).'
!22!.'%-%.43
-/5.4).'#%.4%23
CRS
CRS
$IMENSIONSINMMINCHES
CRS
CRS
#IRCLIPFORRETAININGKNOB
LOCKABLEVERSIONONLY
0OLARITYMUSTBE
OBSERVEDWHEN
MAGNETICBLOWOUTS
AREFITTED
-/5.4).'$%4!),3
CRS
CRS
!LTERNATIVEPOSITIONFOR
MICROSWITCHTURNED
CRS
CRS

DIA
.OTE4HEMINIMUMCOPPERBUSBARSIZE
FORTHEMAXIMUMCONTINUOUS
CURRENTRATINGISMM
FOR,VERSION
DIADIAFOR,VERSION
SYED250 & SYED252 dimension drawing
NO
NC
83.0
(3.27)
35.0 crs
(1.38 crs)
19.0
(0.75)
Alternative position for
microswitch (turned 90°)
62.0
(2.44)
3.112 Ø25.0 (Ø26.0 for "L" version)
0.98 dia (1.02 dia for "L" version)
LOCKABLE VERSION
Circlip for retaining knob
(lockable version only)
Note: The minimum copper busbar size
for the maximum continuous
current rating is 125mm2
45.0
(1.77)
Polarity must be
observed when
magnetic blowouts
are fitted
Optional
microswitch
auxiliary contacts
can be fitted here
Ø5.5
(0.22 dia)
30.0
Contacts can
be fully
enclosed
(optional)
56.0
(2.20)
62.0 contacts closed
(2.44 contacts closed)
M8 terminal
screws to be
positioned either
side for 252
only. To be
tightened within
the range of
8.5 to 10 Nm
48.0 crs
(1.89 crs)
(1.18)
33.5
(1.32)
Two M8 terminal
screws. Can be
positioned either
side. To be
tightened within
the range of
8.5 to 10 Nm
NO
NC
MOUNTING DETAILS
9.0 - 21.0
(0.35 - 0.83)
11.0 crs
(0.43 crs)
Access hole
(2 per side) for
holding shaft
during knob
tightening
(version without
lock only)
63.5
(2.50)
85.0
(3.35)
Ø58.0
(2.28)
MOUNTING CENTERS
50.0 contacts open
(1.97 contacts open)
48.0 crs
(1.89 crs)
www.smhco.com
Dimensions in mm/(inches)
BAT TERY
SYED402 DIMENSION DRAWING
44.6
(1.76)
71.0 crs
(2.80 crs)
97.5
(3.84)
125.6
(4.95)
Ø58.0
(2.28 dia)
48.0 crs
(1.89 crs)
Ø5.5
(0.22 dia)
MOUNTING CENTERS
LOCKABLE VERSION
30.0
62.0 contacts closed
50.5 contacts open
6.0
(0.24)
Two M5 x 12mm
mounting screws
(1.99 contacts open)
8.50 - 20
(0.33 - 0.79)
(1.89 crs)
(2.44 contacts closed)
48.0 crs
Ø25.0
(0.98 dia)
(1.18)
20.0
(0.79)
39.0 crs
(1.54 crs)
MOUNTING DETAILS
Four M10 terminal screws.
To be tightened within the
range of 13.4 to 14.6 Nm
166.3
(6.55)
33.3
(1.31)
Circlip for retaining knob
(lockable version only)
62.2
(2.45)
Note: The minimum copper busbar size
for the maximum continuous
current rating is 200mm2
NO
NC
NO
NC
56.0
(2.20)
77.5 crs
(3.05 crs)
117.5
(4.63)
61.9
(2.44)
Optional microswitch
auxiliary contacts
can be fitted here.
Dimensions in mm/(inches)
CURTIS-ALBRIGHT TYPE SYED125, 250, 252 & 402
Magnetic Blowouts “B”
All versions can be fitted with magnetic blowouts except SYED402.
These are permanent magnets situated across the contact
gaps and they greatly enhance the arc rupturing capacity of the
switches.
The suffix “B” indicates the fitting of magnetic blowouts.
NOTE: For single pole types fitted with blowouts (SYED125B &
SYED250B) the polarity marked on the contact housing must be
observed when connecting the main terminals.
Auxiliary Contacts “A”
To a double circuit normally open, a normally closed microswitch
can be fitted. This has a D.C. resistive rating of 15A at 25V and the
suffix “A” applies.
The auxiliary contact can be set to operate either before or after
the main contacts open, according to circuit requirements. Unless
otherwise specified the auxiliary contact will be set to operate in
advance of the main contact opening.
Lockable Versions “L”
The switches can be fitted with an integral lock.
If a fault occurs and the switch is opened, it cannot be closed
again without the aid of a key.
The suffix “L” applies for lockable versions.
Enclosed Top Covers
The top covers can be enclosed except type SYED402. This should
be specified when the switches are to be used in environments
where there is airborne contamination.
Easy Installation
Mounting is by means of two 5mm screws, details of the fixing
centers are shown on the drawings.
For the standard versions (without lock) operating knobs are
affixed by an 8mm thread and for lockable versions knobs are
retained by a circlip.
Precautions
Ensure that the switches are installed in a position where heavy
arcs emanating from the switch cannot damage or electrically jump
across adjacent parts.
For the standard version (without lock) ensure that the knob is
fully tightened. A 5mm hole in the tubular shaft housing allows a
bar to be inserted which will prevent the shaft turning during knob
tightening.
Use the disconnect switches to rupture current in an emergency
or as a “no Load” isolator. Do not use them as regular “on load”
Switching devices.
No regular maintenance is necessary but in the event of an
emergency switching, the switches should be inspected and
checked for correct operation before putting back into use.
www.smhco.com
3.113
BAT TERY
performance data
Overload currents that can
be ruptured (resistive load) See Note 4
Maximum recommended contact voltages (D.C.)
Typical voltage drop across
Without blowouts
With blowouts
Without blowouts
With blowouts
contacts per 100amps
(per pole)
Weight of switch (grams) See Note 1
SYED125
800 amps
800 amps
48
96
40mV
300
at 48v D.C.
at 80v D.C.
SYED250
1000 amps
1000 amps
48
96
30mV
450
at 48v D.C
at 96v D.C
1500 amps
1500 amps
96
150
40mV
520
at 48v D.C
at 96v D.C
30mV
1000
Type No.
SYED252
SYED402
600 amps at 60v D.C
96
Notes
1. Add 20 grams for auxiliary contacts. Add 60 grams for a lock.
2. Auxiliary contacts: Thermal current rating (100%) 15 Amperes. Switching capacity (resistive load) 15A at 24A, 10A at 48V, 5A at 96 V.
3. All the above figures should be used as a guide only. Some derating may be necessary according to type and application.
4. Overload currents that can be ruptured using SYED125, SYED250 and SYED252 are in accordance with Au2378. For SYED402 they are in accordance with UL508.
ELECTRICAL SCHEMATIC
•SYED125A
NO
NC
•SYED250A
NO
NC
+
LOAD
–
CONTACT PERFORMANCE
250A
900
125A
IMPORTANT: The thermal current ratings stated here are dependent upon the correct size of busbar being
used for the required duty. For maximum continuous ratings the busbars should not be less than the sizes
shown in the drawings on previous pages.
400A
800
700
600
TIME (SECONDS)
500
400
300
200
100
0
0
SYED125
200
800
1000
400
600
CURRENT (AMPERES)
SYED250 & SYED252
3.114 1200
1400
1600
SYED402
www.smhco.com
Totalsource #
Description
SYED125
Disconnect Switch, 125amp
SYED125A
Disconnect Switch, 125amp, aux. contacts
SYED125L
Disconnect Switch, 125amp, lock
SYED250
Disconnect Switch, 250amp
SYED250A
Disconnect Switch, 250amp, aux. contacts
SYED250B
Disconnect Switch, 250amp, mag. blowouts
SYED250L
Disconnect Switch, 250amp, lock
SYED252B
Disconnect Switch, 250amp, 2 pole, mag. blowouts
SYED252L
Disconnect Switch, 250amp, 2 pole, lock
SYED402
Disconnect Switch, 400amp, 2 pole
SYED402AL
Disconnect Switch, 250amp, 2 pole, aux. contacts, lock
SYED125 A B L
with lock
with magnetic blowouts
with auxiliary contacts
Main type number

battery - TVH Parts

Transcription

Similar documents

electrical

order by make and model

Fuel