Torch and Consumables Catalog

SelectionCatalog
Guide
TorchPowermax
and Consumables
®
For Powermax® and Max® Plasma Systems
Hypertherm, Inc.
Etna Road, P.O. Box 5010
Hanover, NH 03755 USA
603-643-3441 Tel (Main Office)
603-643-5352 Fax (All Departments)
info@hypertherm.com (Main Office Email)
800-643-9878 Tel (Technical Service)
technical.service@hypertherm.com (Technical Service Email)
800-737-2978 Tel (Customer Service)
customer.service@hypertherm.com (Customer Service Email)
Hypertherm Automation
5 Technology Drive, Suite 300
West Lebanon, NH 03784 USA
603-298-7970 Tel
603-298-7977 Fax
Hypertherm Plasmatechnik GmbH
Technologiepark Hanau
Rodenbacher Chaussee 6
D-63457 Hanau-Wolfgang, Deutschland
49 6181 58 2100 Tel
49 6181 58 2134 Fax
49 6181 58 2123 (Technical Service)
Hypertherm (S) Pte Ltd.
82 Genting Lane
Media Centre
Annexe Block #A01-01
Singapore 349567, Republic of Singapore
65 6841 2489 Tel
65 6841 2490 Fax
65 6841 2489 (Technical Service)
Hypertherm (Shanghai) Trading Co., Ltd.
Unit A, 5th Floor, Careri Building
432 West Huai Hai Road
Shanghai, 200052
PR China
86-21 5258 3330/1 Tel
86-21 5258 3332 Fax
12/17/09
Hypertherm Europe B.V.
Vaartveld 9
4704 SE
Roosendaal, Nederland
31 165 596907 Tel
31 165 596901 Fax
31 165 596908 Tel (Marketing)
31 165 596900 Tel (Technical Service)
00 800 4973 7843 Tel (Technical Service)
Hypertherm Japan Ltd.
Level 9, Edobori Center Building
2-1-1 Edobori, Nishi-ku
Osaka 550-0002 Japan
81 6 6225 1183 Tel
81 6 6225 1184 Fax
Hypertherm Brasil Ltda.
Avenida Doutor Renato de
Andrade Maia 350
Parque Renato Maia
CEP 07114-000
Guarulhos, SP Brasil
55 11 2409 2636 Tel
55 11 2408 0462 Fax
Hypertherm México, S.A. de C.V.
Avenida Toluca No. 444, Anexo 1,
Colonia Olivar de los Padres
Delegación Álvaro Obregón
México, D.F. C.P. 01780
52 55 5681 8109 Tel
52 55 5683 2127 Fax
Contents
This catalog is broken down into three sections:
Section 1
Hypertherm Powermax and MAX systems reference list
Section 2
Hypertherm technology benefits
Section 3
Torch and consumable brochures by system
Hypertherm, Powermax, MAX, FineCut, Coaxial-assist, Conical Flow, Spiral groove and HyLife are trademarks of
Hypertherm, Inc. and may be registered in the United States and/or other countries
www.hypertherm.com i
Hypertherm handheld sytems reference list
System
Original torch
assembly
Amperage Hand
Machine
Replacement torch
assembly
Hand
Machine
Page
Powermax190c
12 A
PAC105T
N/A
PAC105T
N/A
1
Powermax30
30 A
T30v
N/A
T30v
N/A
3
Powermax45
45 A
T45v
T45m
T45v
T45m
5
Powermax1000
60 A
T60
T60M
T60
T60M
9
Powermax1250
80 A
T80
T80M
T80
T80M
13
Powermax1650
100 A
T100
T100M
T100
T100M
T100M-2
17
MAX200
200 A
PAC200T/E MAX200
PAC200T/E MAX200
61
RT60 Retrofit for
Powermax600
Powermax800
40 – 55 A
Powermax900
MAX42/43
PAC120
PAC121
PAC123
PAC125
T series
PAC120
PAC121
PAC123
PAC125
M series
RT60
RT60M
67
RT80 Retrofit for
80 A
Powermax1100
PAC135T
PAC135M
RT80
RT80M
71
Current products
System
Original torch
assembly
Amperage Hand
Machine
Replacement torch
assembly
Hand
Machine
Page
MAX20
20 A
PAC110
N/A
PAC110
N/A
43
Powermax350
25 A
PAC110T
N/A
PAC110T
N/A
23
Powermax380
25 A
PAC110T
N/A
PAC110T
N/A
25
MAX40
40 A
PAC140
HT40
PAC140
HT40
45
MAX40cs
40 A
PAC120P/T PAC120M
PAC121P/T PAC121M
49
HT40/HT40C
40 A
HT40
HT40
N/A
45, 65
MAX42
40 A
PAC120P/T PAC120M
PAC125T
RT60
PAC125M
RT60M
49
MAX43
40 A
PAC121P/T PAC121M
PAC125T
RT60
PAC125M
RT60M
49
Powermax600
40 A
PAC123T
PAC123M
PAC123T
RT60
PAC123M
RT60M
27
Powermax800
50 A
PAC121TS
PAC121M
PAC125T
RT60
PAC125M
RT60M
31
Powermax900
55 A
PAC125T
PAC125M
PAC125T
RT60
PAC125M
RT60M
35
MAX70
70 A
PAC130
MAX100
PAC130
MAX100
53
Powermax1100
80 A
PAC135T
PAC135M
PAC135T
RT80
PAC135M
RT80M
39
MAX100
100 A
PAC130
MAX100D
PAC130
MAX100D
53
MAX100D
100 A
PAC160/E
MAX100D
PAC160/E
MAX100D
57
Discontinued products
N/A
H ypertherm technology benefits
H ypertherm designs consumables for fast cutting speeds, long life, and superior cut
quality for high productivity and low operating costs.
Coaxial-assist™ jet boosts cutting speeds as
much as 20% over conventional consumables
designs.
Coaxial-assist jet
Vented shield is designed so the shield is
electrically isolated from the nozzle to prevent
arcing through the shield, enabling drag-cutting
up to 100 amps for easy cutting.
Conical Flow™ nozzle technology increases
arc energy density for superior cut quality with
little dross.
Spiral groove electrodes provide optimal
cooling, drawing the 3000° F heat away from
the tip of the electrode. This slows electrode
wear for longer electrode life.
Contact-start technology eliminates highfrequency interference that can damage
nearby electronic equipment.
SilverPlus® is a proven technology that
dramatically extends electrode life, significantly
reducing operating cost.
HyLife® electrode extends consumable life and
lowers operating cost.
Dielectric shield protects the nozzle from slag
and double-arcing for improved nozzle life. The
thin wall of the shield improves operator visibility
for more precise cutting.
FineCut® consumables are used for high-quality
cuts on thin metal – a clean and narrow kerf.
Chambered swirl ring gradually reduces
gas pressure at the end of the cut to stabalize
the halfnium insert prior to arc termination; this
extends nozzle and electrode life.
Powermax systems feature a FastConnect
torch for easy switching between handheld and
mechanized cutting.
Note: Technologies vary by product. Refer to product pages.
Conical Flow
PAC105T hand torch consumables
Shielded consumables
Torch head
Shield
120884
Package quantity 1
Retaining cap
120898
1
Nozzle
120882
5
Electrode
120881
5
Swirl ring
120880
1
Unshielded* consumables
Torch head
Package quantity
Retaining cap
120883
1
Nozzle
120882
5
Electrode
120881
5
Swirl ring
120880
1
TECHNOLOGIES
Vented shield™
*In countries following CE standards, unshielded consumables may only be used in mechanized torch
applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
Hypertherm, Powermax and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
www.hypertherm.com 1
PAC105T hand torch assembly
2
4
8
5
3
1
7
6
Assembly
1.
2.
3.
4.
5.
6.
7.
8.
Part number
Description
128833*
120874
001288
002244
005202
027254
058503
075339
128478
060133
PAC105 hand torch assembly with 20' (6.1 m) leads
Torch main body with switch
Handle (includes both halves)
Safety trigger assembly
Switch, torch pushbutton
Trigger spring
O-ring, Viton .625 x .070
Screws #4 x 1/2" (five required)
Torch lead replacement, 20' (6.1 m)
Work lead with clamp 15' (4.6 m)
*Assembly includes consumables
Hypertherm, Powermax and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
2
www.hypertherm.com
T30v hand torch consumables
Standard consumables
Torch head
Deflector* (optional) Retaining cap
220569
220483
Package quantity 1
1
Nozzle
220480
5
Swirl ring
220479
1
Electrode
220478
5
TECHNOLOGIES
Dielectric shield
*Optional deflector may be used to help maintain torch-to-work distance or may be used as a guide when
cutting with templates.
Hypertherm and Powermax are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries
www.hypertherm.com 3
T30v hand torch assembly
5
9
3
10
1, 4
2
6
8
7
Assembly
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Part number
Description
228112
058503
228109
228110
228111
075339
002244
027254
228113
128642
123868
Kit: T30v main body replacement
O-ring: Viton .626 x .070
Kit: Cap-off sensor replacement
Kit: T30v torch head repair
Kit: T30v torch handle replacement
Handle screws
Safety trigger
Spring
Kit: T30v 15' (4.6 m) torch lead replacement
Kit: T30v start switch replacement
Work lead with clamp, 15' (4.6 m)
Hypertherm and Powermax are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
4
www.hypertherm.com
45
T45v hand torch consumables
Shielded consumables
Torch head
Shield
220674
Package quantity 1
Retaining cap
220713
1
Nozzle
220671
5
Swirl ring
220670
1
Electrode
220669
5
Unshielded* consumables
Torch head
Deflector
220717
Package quantity 1
Retaining cap
220713
1
Nozzle
220718
5
Swirl ring
220670
1
Electrode
220669
5
Gouging consumables
Torch head
Shield
220675
Package quantity 1
Retaining cap
220713
1
Nozzle
220672
5
Swirl ring
220670
1
Electrode
220669
5
T30v consumables**
Torch head
30 A
Deflector (optional)
30 A 220569
Package quantity 1
Retaining cap
220483
1
Nozzle
220480
5
Swirl ring
220479
1
Electrode
220478
5
TECHNOLOGIES
Dielectric shield
FastConnect™
Vented shield
Conical Flow
*In countries following CE standards, unshielded consumables may only be used in mechanized torch
applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
**Use T30v 30 A consumables for 30 A fine-feature cutting on thin metals.
Hypertherm, Powermax and FastConnect are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
www.hypertherm.com 5
T45v hand torch assembly
4
7, 8
3
1
2
5
6
Assembly
1.
2.
3.
4.
5.
6.
7.
8.
Part number
Description
088008*
088009*
228346
058503
228109
228313
075714
002294
228315
228316
228300
228307
T45v hand torch assembly with 20' (6.1 m) leads
T45v hand torch assembly with 50' (15.2 m) leads
Kit: Torch body replacement
O-ring: torch body
Kit: Cap-sensor switch replacement
Kit: Handle
Screws, #4 x 1/2 SLTD Torx PAN, S/B
Safety trigger and spring replacement
Kit: Torch lead replacement, 20' (6.1 m)
Kit: Torch lead replacement, 50' (15.2 m)
Work lead with clamp, 20' (6.1 m)
Work lead with clamp, 50' (15.2 m)
*Assembly includes consumables
Hypertherm, Powermax and FastConnect are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
6
www.hypertherm.com
45
T45m machine torch consumables
Shielded consumables
Torch head
Shield
220673
Ohmic
Package quantity
1
Retaining cap
220713
220719
1
Nozzle
220671
Swirl ring
220670
Electrode
220669
5
1
5
Unshielded* consumables
Torch head
Deflector
220717
Package quantity 1
Retaining cap
220713
1
Nozzle
220718
5
Swirl ring
220670
1
Electrode
220669
5
Gouging consumables
Torch head
Shield
220675
Package quantity 1
Retaining cap
220713
1
Nozzle
220672
5
Swirl ring
220670
1
Electrode
220669
5
T30v consumables
Torch head
30 A
Deflector (optional)
30 A 220569
Package quantity 1
Retaining cap
220483
1
Nozzle
220480
5
Swirl ring
220479
1
Electrode
220478
5
TECHNOLOGIES
Dielectric shield
FastConnect™
Vented shield
Conical Flow
*In countries following CE standards, unshielded consumables may only be used in mechanized torch
applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
Hypertherm and Powermax are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
www.hypertherm.com 7
T45m machine torch assembly
1
2
8, 9, 10
5
7
4
6
3
Assembly
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Part number
Description
088010*
088011*
088012*
228228
228229
T45m machine torch assembly with 25' (7.6 m) leads
T45m machine torch assembly with 35' (10.7 m) leads
T45m machine torch assembly with 50' (15.2 m) leads
Kit: T45m positioning sleeve
Kit: T45m removable gear rack
228322
228323
228320
228321
058503
228317
228318
228319
128650
128651
128652
228300
228307
Kit: Front mounting ring
Kit: Rear mounting ring
Kit: T45m torch body replacement
Kit: T45m cap-sensor switch replacement
O-ring: torch body
T45m torch lead replacement, 25' (7.6 m)
T45m torch lead replacement, 35' (10.7 m)
T45m torch lead replacement, 50' (15.2 m)
On/Off pendant for machine torch, 25' (7.6 m)
On/Off pendant for machine torch, 50' (15.2 m)
On/Off pendant for machine torch, 75' (22.9 m)
Work lead with clamp, 20' (6.1 m)
Work lead with clamp, 50' (15.2 m)
*Assembly includes consumables
Hypertherm and Powermax are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
8
www.hypertherm.com
T60 hand torch consumables
Shielded consumables
Torch head
40 – 60 A
Shield
40 A 120929
60 A 120929
Package quantity 1
Retaining cap
120928
120928
1
Nozzle
120932
120931
5
Electrode
120926
120926
5
Swirl ring
120925
120925
1
Unshielded* consumables
Torch head
40 – 60 A
Deflector
40 A 120979
60 A 120979
Package quantity 1
Retaining cap
120928
120928
1
Nozzle
220006
220007
5
Electrode
120926
120926
5
Swirl ring
120925
120925
1
Gouging consumables
Torch head
60 A
Shield
60 A 120977
Package quantity 1
Retaining cap
120928
1
Nozzle
220059
5
Electrode
120926
5
Swirl ring
120925
1
FineCut consumables
Torch head
40 A
TECHNOLOGIES
Deflector
40 A 120979
40 A CE** 220325
Package quantity 1
Retaining cap
120928
120928
1
Nozzle
220329
220329
5
Electrode
120926
120926
5
Swirl ring
220327
220327
1
FineCut ®
Coaxial-assist™ jet
Vented shield
Spiral groove
HyLife
®
*In countries following CE standards, unshielded consumables may only be used in mechanized torch
applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
**CE shield for use in countries requiring CE, CCC, GOST marks.
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be
registered in the United States and/or other countries.
www.hypertherm.com 9
T60 hand torch assembly
8, 9
7
10
11
2
6
1
7
3
4
5
Assembly
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Part number
Description
083172*
083171*
083210*
059309*
128564
T60 hand torch assembly with 25' (7.6 m) leads
T60 hand torch assembly with 50' (15.2 m) leads
T60 hand torch assembly with 75' (22.9 m) leads
Test torch with 6' (1.8 m) leads
Kit: T60/T80 torch main body replacement (does not include cap sensor)
128639
075571
128521
027254
002244
128642
128644
128681
128682
128638
027889
123645
128717
Kit: Cap sensor switch replacement
Cap-off sensor screws
Kit: T60/T80, T60M/T80M torch head repair (does not include head)
Trigger spring
Safety trigger assembly
Kit: T60/T80 start switch replacement
Kit: T60/T80 torch handle replacement
Kit: T60 lead replacement, 25' (7.6 m)
Kit: T60 lead replacement, 50' (15.2 m)
Kit: ETR connector repair (regional repair centers only)
Retaining clip
Work lead with clamp, 20' (6.1 m)
Work lead with clamp, 50' (15.2 m)
*Assembly includes consumables
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be
registered in the United States and/or other countries.
10
www.hypertherm.com
T60M machine torch consumables
Shielded consumables
Torch head
40 – 60 A
Shield
40 A 120930
60 A 120930
Ohmic
Package quantity 1
Retaining cap
120928
120928
220061
1
Nozzle
120932
120931
Electrode
120926
120926
Swirl ring
120925
120925
5
5
1
Unshielded* consumables
Torch head
40 – 60 A
Deflector
40 A 120979
60 A 120979
Package quantity 1
Retaining cap
120928
120928
1
Nozzle
220006
220007
5
Electrode
120926
120926
5
Swirl ring
120925
120925
1
Gouging consumables
Torch head
60 A
Shield
120977
Package quantity 1
Retaining cap
120928
1
Nozzle
220059
5
Electrode
120926
5
Swirl ring
120925
1
FineCut consumables
Torch head
40 A
TECHNOLOGIES
40 A
40 A CE
Ohmic
Package quantity
Shield / Deflector
120979
220325
220404
1
Retaining cap
120928
120928
220061
1
Nozzle
220329
220329
Electrode
120926
120926
Swirl ring
120925
120925
5
5
1
FineCut ®
Coaxial-assist™ jet
Vented shield
Spiral groove
HyLife
®
*In countries following CE standards, unshielded consumables may only be used in mechanized torch
applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be
registered in the United States and/or other countries.
www.hypertherm.com 11
T60M machine torch assembly
9
11
5-8
2
1, 3
10
4
Assembly
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Part number
Description
083175*
083174*
083176*
083177*
083212*
T60M machine torch assembly with 15' (4.6 m) leads
T60M machine torch assembly with 25' (7.6 m) leads
T60M machine torch assembly with 35' (10.7 m) leads
T60M machine torch assembly with 50' (15.2 m) leads
T60M machine torch assembly with 75' (22.9 m) leads
059309*
128645
128640
128639
075571
128521
128643
128634
128633
128635
128641
128638
027889
128710
128650
128651
128652
123645
128717
Test torch with 6' (1.8 m) leads
Kit: Torch mounting
Kit: T60M/T80M torch main body replacement (does not include cap sensor)
Kit: Cap sensor switch replacement
Cap-off sensor screws
Kit: T60/T80, T60M/T80M torch head repair (does not include head)
Kit: T60M/T80M mounting sleeve replacement
Kit: T60M/T80M lead replacement, 15' (4.6 m)
Kit: T60M/T80M lead replacement, 25' (7.6 m)
Kit: T60M/T80M lead replacement, 35' (10.7 m)
Kit: T60M/T80M lead replacement, 50' (15.2 m)
Kit: ETR connector repair (regional repair centers only)
Retaining clip
Kit: T60/T80M positioning sleeve replacement
On/Off pendant for machine torch, 25' (7.6 m)
On/Off pendant for machine torch, 50' (15.2 m)
On/Off pendant for machine torch, 75' (22.9 m)
Work lead with clamp, 20' (6.1 m)
Work lead with clamp, 50' (15.2 m)
*Assembly includes consumables
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be
registered in the United States and/or other countries.
12
www.hypertherm.com
T80 hand torch consumables
Shielded consumables
Torch head
40 – 80 A
Shield
40 A 120929
60 A 120929
80 A 120929
Package quantity 1
Retaining cap
120928
120928
120928
1
Nozzle
120932
120931
120927
5
Electrode
120926
120926
120926
5
Swirl ring
120925
120925
120925
1
Unshielded* consumables
Torch head
40 – 80 A
Deflector
40 A 120979
60 A 120979
80 A 120979
Package quantity 1
Retaining cap
120928
120928
120928
1
Nozzle
220006
220007
120980
5
Electrode
120926
120926
120926
5
Swirl ring
120925
120925
120925
1
Gouging consumables
Torch head
60 – 80 A
Shield
60 – 80 A 120977
Package quantity 1
Retaining cap
120928
1
Nozzle
220059
5
Electrode
120926
5
Swirl ring
120925
1
FineCut consumables
Torch head
40 A
Deflector
40 A 120979
40 A CE** 220325
Package quantity 1
Retaining cap
120928
120928
1
Nozzle
220329
220329
5
Electrode
120926
120926
5
Swirl ring
220327
220327
1
*In countries following CE standards, unshielded consumables may only be used in mechanized torch
applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
**CE shield for use in countries requiring CE, CCC, GOST marks.
TECHNOLOGIES
FineCut ®
Coaxial-assist™ jet
Vented shield
Spiral groove
HyLife
®
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be
registered in the United States and/or other countries.
www.hypertherm.com 13
T80 hand torch assembly
8, 9
7
10
2
6
1
3
8
4
5
Assembly
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Part number
Description
087001*
087002*
087049*
059309*
128564
T80 hand torch assembly with 25' (7.6 m) leads
T80 hand torch assembly with 50' (15.2 m) leads
T80 hand torch assembly with 75' (22.9 m) leads
Test torch with 6' (1.8 m) leads
Kit: T60/T80 torch main body replacement (does not include cap sensor)
128639
075571
128521
027254
002244
128642
128644
128636
128637
128638
123106
128718
Kit: Cap sensor switch replacement
Cap-off sensor screws
Kit: T60/T80, T60M/T80M torch head repair (does not include head)
Trigger spring
Safety trigger assembly
Kit: T60/T80 start switch replacement
Kit: T60/T80 torch handle replacement
Kit: T80 lead replacement, 50' (15.2 m)
Kit: T80 lead replacement, 25' (7.6 m)
Kit: ETR connector repair (regional repair centers only)
Work lead with clamp, 20' (6.1 m)
Work lead with clamp, 50' (15.2 m)
*Assembly includes consumables
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be
registered in the United States and/or other countries.
14
www.hypertherm.com
T80M machine torch consumables
Shielded consumables
Torch head
40 – 80 A
Shield
40 A 120930
60 A 120930
80 A 120930
Ohmic
Package quantity 1
Retaining cap
120928
120928
120928
220061
1
Nozzle
120932
120931
120927
Electrode
120926
120926
120926
Swirl ring
120925
120925
120925
5
5
1
Unshielded* consumables
Torch head
40 – 80 A
Deflector
40 A 120979
60 A 120979
80 A 120979
Package quantity 1
Retaining cap
120928
120928
120928
1
Nozzle
220006
220007
120980
5
Electrode
120926
120926
120926
5
Swirl ring
120925
120925
120925
1
Gouging consumables
Torch head
60 – 80 A
Shield
60 – 80 A 120977
Package quantity 1
Retaining cap
120928
1
Nozzle
220059
5
Electrode
120926
5
Swirl ring
120925
1
FineCut consumables
Torch head
40 A
TECHNOLOGIES
40 A
40 A CE
Ohmic
Package quantity
Shield / Deflector
120979
220325
220404
1
Retaining cap
120928
120928
220061
1
Nozzle
220329
220329
Electrode
120926
120926
Swirl ring
120925
120925
5
5
1
FineCut ®
Coaxial-assist™ jet
Vented shield
Spiral groove
HyLife
®
*In countries following CE standards, unshielded consumables may only be used in mechanized torch
applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be
registered in the United States and/or other countries.
www.hypertherm.com 15
9
T80M machine torch assembly
11
5–8
2
1, 3
10
4
Assembly
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Part number
Description
087003*
087004*
087005*
087006*
087051*
T80M machine torch assembly with 15' (4.6 m) leads
T80M machine torch assembly with 25' (7.6 m) leads
T80M machine torch assembly with 35' (10.7 m) leads
T80M machine torch assembly with 50' (15.2 m) leads
T80M machine torch assembly with 75' (22.9 m) leads
059309*
128645
128640
128639
075571
128521
128643
128634
128633
128635
128641
128638
027889
128710
128650
128651
128652
123106
128145
128718
Test torch with 6' (1.8 m) leads
Kit: Torch mounting
Kit: T60M/T80M torch main body replacement (does not include cap sensor)
Kit: Cap sensor switch replacement
Cap-off sensor screws
Kit: T60/T80, T60M/T80M torch head repair (does not include head)
Kit: T60M/T80M mounting sleeve replacement
Kit: T60M/T80M lead replacement, 15' (4.6 m)
Kit: T60M/T80M lead replacement, 25' (7.6 m)
Kit: T60M/T80M lead replacement, 35' (10.7 m)
Kit: T60M/T80M lead replacement, 50' (15.2 m)
Kit: ETR connector repair (regional repair centers only)
Retaining clip
Kit: T60/T80M positioning sleeve replacement
On/Off pendant for machine torch, 25' (7.6 m)
On/Off pendant for machine torch, 50' (15.2 m)
On/Off pendant for machine torch, 75' (22.9 m)
Work lead with clamp, 20' (6.1 m)
Work lead with clamp, 50' (15.2 m)
Work lead with clamp, 50' (15.2 m)
*Assembly includes consumables
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be
registered in the United States and/or other countries.
16
www.hypertherm.com
T100 hand torch consumables
Shielded consumables
40 – 80 A
Torch head
100 A
Shield
120929
120929
120929
220065
Package quantity 1
40 A
60 A
80 A
100 A
Retaining cap
120928
120928
120928
220048
1
Nozzle
120932
120931
120927
220011
5
Electrode
120926
120926
120926
220037
5
Swirl ring
120925
120925
120925
220051
1
Unshielded* consumables
40 – 80 A
Torch head
100 A
Deflector
120979
120979
120979
120979
Package quantity 1
40 A
60 A
80 A
100 A
Retaining cap
120928
120928
120928
220048
1
Nozzle
220006
220007
120980
220064
5
Electrode
120926
120926
120926
220037
5
Swirl ring
120925
120925
120925
220051
1
Gouging consumables
60 – 80 A
Torch head
100 A
Shield
60 – 80 A 120977
100 A 120977
Package quantity 1
Retaining cap
120928
220048
1
Nozzle
220059
220063
5
Electrode
120926
220037
5
Swirl ring
120925
220051
1
FineCut consumables
Torch head
40 A
TECHNOLOGIES
Deflector
40 A 120979
40 A CE** 220325
Package quantity 1
Retaining cap
120928
120928
1
Nozzle
220329
220329
5
Electrode
120926
120926
5
Swirl ring
220327
220327
1
*In countries following CE standards, unshielded consumables may only be used in mechanized torch
applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
**CE shield for use in countries requiring CE, CCC, GOST marks.
FineCut ®
Coaxial-assist™ jet
Vented shield
Spiral groove
HyLife
®
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be
registered in the United States and/or other countries.
www.hypertherm.com 17
T100 hand torch assembly
13
11, 12
2
14
5
8
4
1, 6
7
10
3
9
Assembly
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
Part number
Description
059264*
059270*
059301*
059309*
128767
T100 hand torch assembly with 25' (7.6 m) leads
T100 hand torch assembly with 50' (15.2 m) leads
T100 hand torch assembly with 75' (22.9 m) leads
Test torch with 6' (1.8 m) leads
Kit: T100 torch main body replacement (does not include cap sensor)
027889
058519
128639
075571
128768
128644
075586
002244
027254
128755
128752
128638
128642
123654
123655
Retaining clip
O-ring
Kit: Cap-off sensor replacement
Cap-off sensor screws
Kit: T100/T100M torch head repair (does not include head)
Kit: T100 torch handle replacement
Handle screws
Safety trigger
Trigger spring
Kit: T100 lead replacement, 25' (7.6 m)
Kit: T100 lead replacement, 50' (15.2 m)
Kit: ETR connector repair (regional repair centers only)
Kit: Start switch replacement
Work lead with clamp, 20' (6.1 m)
Work lead with clamp, 50' (15.2 m)
*Assembly includes consumables
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be
registered in the United States and/or other countries.
18
www.hypertherm.com
T100M machine torch consumables
Shielded consumables
40 – 80 A
Torch head
100 A
Shield
120930
120930
120930
220047
40 A
60 A
80 A
100 A
40 – 80 A Ohmic
100 A Ohmic
Package quantity
Retaining cap
120928
120928
120928
220048
220061
220206
1
1
Nozzle
120932
120931
120927
220011
Electrode
120926
120926
120926
220037
Swirl ring
120925
120925
120925
220051
5
5
1
Unshielded* consumables
40 – 80 A
Torch head
100 A
Deflector
120979
120979
120979
120979
1
40 A
60 A
80 A
100 A
Package quantity
Retaining cap
120928
120928
120928
220048
1
Nozzle
220006
220007
120980
220064
5
Electrode
120926
120926
120926
220037
5
Swirl ring
120925
120925
120925
220051
1
Gouging consumables
60 – 80 A
Torch head
100 A
Shield
60 – 80 A 120977
100 A 120977
Package quantity 1
Retaining cap
120928
220048
1
Nozzle
220059
220063
5
Electrode
120926
220037
5
Swirl ring
120925
220051
1
FineCut consumables
Torch head
40 A
TECHNOLOGIES
Shield / Deflector
40 A 120979
40 A CE 220325
Ohmic 220404
Package quantity 1
Retaining cap
120928
120928
220061
1
Nozzle
220329
220329
Electrode
120926
120926
Swirl ring
120925
120925
5
5
1
FineCut ®
Coaxial-assist™ jet
Vented shield
Spiral groove
HyLife
®
*In countries following CE standards, unshielded consumables may only be used in mechanized torch
applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be
registered in the United States and/or other countries.
www.hypertherm.com 19
13
T100M machine torch assembly
9
5
4
10, 11, 12
2
1, 6
7
3
8
Assembly
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
Part number
Description
059265*
059268*
059272*
059303*
059309*
T100M machine torch assembly with 25' (7.6 m) leads
T100M machine torch assembly with 35' (10.7 m) leads
T100M machine torch assembly with 50' (15.2 m) leads
T100M machine torch assembly with 75' (22.9 m) leads
Test torch with 6' (1.8 m) leads
128754
027889
058519
128639
075571
128768
128643
075004
128710
128753
128751
128759
128638
128645
128650
128651
128652
123654
123655
Kit: T100M torch main body replacement (does not include cap sensor)
Retaining clip
O-ring
Kit: Cap sensor switch replacement
Cap-off sensor screws
Kit: T100/T100M torch head repair (does not include head)
Kit: T100M mounting sleeve replacement
Torch mounting screws
Torch positioning sleeve
Kit: T100/T100M lead replacement, 25' (7.6 m)
Kit: T100/T100M lead replacement, 35' (10.7 m)
Kit: T100/T100M lead replacement, 50' (15.2 m)
Kit: ETR connector repair (regional repair centers only)
Kit: Torch mounting (for reassembly after installation)
On/Off pendant for machine torch, 25' (7.6 m)
On/Off pendant for machine torch, 50' (15.2 m)
On/Off pendant for machine torch, 75' (22.9 m)
Work lead with clamp, 20' (6.1 m)
Work lead with clamp, 50' (15.2 m)
*Assembly includes consumables
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be
registered in the United States and/or other countries.
20
www.hypertherm.com
T100M-2 machine torch consumables
Shielded consumables
40 – 80 A
Torch head
100 A
Shield
120930
120930
120930
220047
40 A
60 A
80 A
100 A
40 – 80 A Ohmic
100 A Ohmic
Package quantity
Retaining cap
120928
120928
120928
220048
220061
220206
1
1
Nozzle
120932
120931
120927
220011
Electrode
120926
120926
120926
220037
Swirl ring
120925
120925
120925
220051
5
5
1
Unshielded* consumables
40 – 80 A
Torch head
100 A
Deflector
120979
120979
120979
120979
1
40 A
60 A
80 A
100 A
Package quantity
Retaining cap
120928
120928
120928
220048
1
Nozzle
220006
220007
120980
220064
5
Electrode
120926
120926
120926
220037
5
Swirl ring
120925
120925
120925
220051
1
Gouging consumables
60 – 80 A
Torch head
100 A
Shield
60 – 80 A 120977
100 A 120977
Package quantity 1
Retaining cap
120928
220048
1
Nozzle
220059
220063
5
Electrode
120926
220037
5
Swirl ring
120925
220051
1
FineCut consumables
Torch head
40 A
TECHNOLOGIES
Shield / Deflector
40 A 120979
40 A CE 220325
Ohmic 220404
Package quantity 1
Retaining cap
120928
120928
220061
1
Nozzle
220329
220329
Electrode
120926
120926
Swirl ring
120925
120925
5
5
1
FineCut ®
Coaxial-assist™ jet
Vented shield
Spiral groove
HyLife
®
*In countries following CE standards, unshielded consumables may only be used in mechanized torch
applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
Hypertherm, Powermax and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
www.hypertherm.com 21
15
T100M-2 machine torch assembly
10
6
11, 12, 13, 14
5
2
3
8
1, 7
9
4
Assembly
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
Part number
Description
059315*
059324*
059325*
059326*
228523
T100M-2 machine torch assembly with 25' (7.6 m) leads
T100M-2 machine torch assembly with 35' (10.7 m) leads
T100M-2 machine torch assembly with 50' (15.2 m) leads
T100M-2 machine torch assembly with 75' (22.9 m) leads
Kit: T100M-2 torch main body replacement (does not include cap sensor)
075473
075503
058519
128639
075571
228522
128643
075004
128710
228222
228223
228224
228225
128638
128645
Machine screws
Lock nuts
O-ring
Kit: Cap-off sensor replacement
Cap-off sensor screws
Kit: T100M-2 torch head repair
Kit: Torch mounting sleeve replacement
Torch mounting screws
Torch positioning sleeve
Kit: T100M-2 lead replacement, 25' (7.6 m)
Kit: T100M-2 lead replacement, 35' (10.7 m)
Kit: T100M-2 lead replacement, 50' (15.2 m)
Kit: T100M-2 lead replacement, 75' (22.9 m)
Kit: ETR connector repair (regional repair centers only)
Kit: Torch mounting (for reassembly after installation)
*Assembly includes consumables
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be
registered in the United States and/or other countries.
22
www.hypertherm.com
PAC110 hand torch consumables
Extended* consumables
Torch head
Retaining cap
220016
Package quantity 1
Nozzle
120504
5
Electrode
020382
5
Swirl ring
220013
1
*In countries following CE standards, unshielded consumables may only be used in mechanized torch
applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
Hypertherm, Powermax and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
www.hypertherm.com 23
PAC110 hand torch assembly
3
5
2
1
4
6
5
Assembly
Part number
Description
070057*
PAC110 hand torch assembly with 15' (4.6 m) leads
070058*
PAC110 hand torch assembly with 25' (7.6 m) leads
070779*
PAC110T hand torch replacement with 20' (6.1 m) leads
1.
020588
Torch main body with switch
2.
005094
Switch, torch pushbutton
3.
001192
Handle (includes both halves)
4.
075341
Screw, #4 x 3/4" (two required)
5.
075339
Screw, #4 x 1/2" (three required)
6.
044016
O-ring, Buna – N 90 Duro
029241
Torch leads, 15' (4.6 m)
029257
Torch leads, 25' (7.6 m)
060169
Work lead with clamp, 15' (4.6 m)
*Assembly includes consumables
Hypertherm, Powermax and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
24
www.hypertherm.com
PAC110T hand torch consumables
Extended* consumables
Torch head
Package quantity
Retaining cap
220016
1
Nozzle
120504
5
Electrode
020382
5
Swirl ring
220013
1
FineCut consumables
Torch head
Package quantity
Retaining cap
220016
1
Nozzle
220331
5
Electrode
020382
5
Swirl ring
220013
1
TECHNOLOGIES
FineCut ®
*In countries following CE standards, unshielded consumables may only be used in mechanized torch
applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
Hypertherm, Powermax, PAC and FineCut are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
www.hypertherm.com 25
PAC110T hand torch assembly
4
8
5
2
3
1
7
6
Assembly
1.
2.
3.
4.
5.
6.
7.
8.
Part number
Description
070071*
120976
001288
002244
005202
027254
058503
075339
060208
060169
PAC110T hand torch assembly with 20' (6.1 m) leads
Torch main body with switch
Handle (includes both halves)
Safety trigger assembly
Switch, torch pushbutton
Trigger spring
O-ring, Viton .625 x .070
Screws #4 x 1/2", (five required)
Torch lead replacement, 20' (6.1 m)
Work lead with clamp, 15' (4.6 m)
*Assembly includes consumables
Hypertherm, Powermax, PAC and FineCut are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
26
www.hypertherm.com
PAC123T hand torch consumables
Shielded consumables
Torch head
Shield
120828
Package quantity 1
Retaining cap
120600
1
Nozzle
120826
5
Electrode
120573
5
Swirl ring
120576
1
Unshielded* consumables
Torch head
35 A
Deflector
35 A 120303
Package quantity 1
Retaining cap
120600
1
Nozzle
120606
5
Electrode
120574
5
Swirl ring
120576
1
Gouging consumables
Torch head
Shield
120608
Package quantity 1
Retaining cap
120600
1
Nozzle
120831
5
Electrode
120573
5
Swirl ring
120576
1
For improved
performance, retrofit
with the RT60 torch
(see page 67).
FineCut consumables
Torch head
40 A
Deflector
40 A 120303
40 A CE** 220326
Package quantity 1
Retaining cap
120600
120600
1
Nozzle
220330
220330
5
Electrode
120574
120574
5
Swirl ring
220332
220332
1
Note:
The nozzles and swirl rings shown must be used as a set.
*In countries following CE standards, unshielded consumables may only be used in mechanized torch
applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
**CE shield for use in countries requiring CE, CCC, GOST marks.
TECHNOLOGIES
FineCut ®
Coaxial-assist™ jet
Vented shield
Spiral groove
HyLife
®
Hypertherm, Powermax, PAC, FineCut, coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be
registered in the United States and/or other countries.
www.hypertherm.com 27
PAC123T hand torch assembly
9
3
8
5
2
4
1
7
6
Assembly – torch with quick disconnects only for use with 208-240V and 480V systems
9.
9.
9.
Part number
Description
086023*
086024*
086025*
083219*
129599
129600
129601
123375
128379
PAC123T hand torch assembly with QD 15' (4.6 m) leads
PAC123T hand torch assembly with QD 25' (7.6 m) leads
PAC123T hand torch assembly with QD 50' (15.2 m) leads
Test torch with 6' (1.8 m) leads
Torch leads with QD, 15' (4.6 m)
Torch leads with QD, 25' (7.6 m)
Torch leads with QD, 50' (15.2 m)
Work lead with clamp, 15' (4.6 m)
Work lead with clamp, 50' (15.2 m)
Assembly – torch without quick disconnects only for use with 230V and 400V systems
9.
9.
9.
1.
2.
3.
4.
5.
6.
7.
8.
Part number
Description
086001*
086002*
086003*
083219*
129475
129476
129477
120570
001288
128377
002244
027254
075339
044016
004764
123375
128379
PAC123T hand torch assembly, without QD 15' (4.6 m) leads
PAC123T hand torch assembly, without QD 25' (7.6 m) leads
PAC123T hand torch assembly, without QD 50' (15.2 m) leads
Test torch with 6' (1.8 m) leads
Torch leads, without QD, 15' (4.6 m)
Torch leads, without QD, 25' (7.6 m)
Torch leads, without QD, 50' (15.2 m)
Torch main body with switch
Handle (includes both halves)
Kit: Switch repair
Safety trigger assembly
Trigger spring
Screw, #4 x 1/2" (five required)
O-ring, Buna – N 90 Duro
Retaining ring, Gutcha
Work lead with clamp, 15' (4.6 m)
Work lead with clamp, 50' (15.2 m)
For improved
performance, retrofit
with the RT60 torch
(see page 67).
* Assembly includes consumables
Hypertherm, Powermax, PAC, FineCut, coaxial-assist and HyLife are trademarks of Hypertherm, Inc.
and may be registered in the United States and/or other countries.
28
www.hypertherm.com
PAC123M machine torch consumables
Shielded consumables
Torch head
Shield
120827
Ohmic
Package quantity 1
Retaining cap
120600
120964
1
Nozzle
120826
Electrode
120573
Swirl ring
120576
5
5
1
Unshielded* consumables
Torch head
35 A
Deflector
35 A 120303
Package quantity 1
Retaining cap
120600
1
Nozzle
120606
5
Electrode
120574
5
Swirl ring
120576
1
Gouging consumables
Torch head
Shield
120608
Package quantity 1
Retaining cap
120600
1
Nozzle
120831
5
Electrode
120573
5
Swirl ring
120576
1
For improved
performance, retrofit
with the RT60M torch
(see page 69).
FineCut consumables
Torch head
40 A
Deflector
40 A 120303
40 A CE 220326
Package quantity 1
Retaining cap
120600
120600
1
Nozzle
220330
220330
5
Electrode
120574
120574
5
Swirl ring
120576
120576
1
Note:
The nozzles and swirl rings shown must be used as a set.
*In countries following CE standards, unshielded consumables may only be used in mechanized torch
applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
TECHNOLOGIES
FineCut ®
Coaxial-assist™ jet
Vented shield
Spiral groove
HyLife
®
Hypertherm, Powermax, PAC, FineCut, coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be
registered in the United States and/or other countries.
www.hypertherm.com 29
PAC123M torch assembly
2
6
5
3
1
4
7
Assembly – torch with quick disconnects only for use with 208-240V and 480V systems
1.
1.
1.
Part number
Description
086026*
086027*
086029*
083219*
128572
128573
128574
123375
128379
PAC123M machine torch assembly with QD 15' (4.6 m) leads (with pigtail)
PAC123M machine torch assembly with QD 25' (7.6 m) leads (with pigtail)
PAC123M machine torch assembly with QD 50' (15.2 m) leads (with pigtail)
Test torch with 6' (1.8 m) leads
Torch leads with QD, 15' (4.6 m) (with pigtail)
Torch leads with QD, 25' (7.6 m) (with pigtail)
Torch leads with QD, 50' (15.2 m) (with pigtail)
Work lead with clamp, 15' (4.6 m)
Work lead with clamp, 50' (15.2 m)
Assembly – torch without quick disconnects only for use with 230V and 400V systems
1.
1.
1.
2.
3.
4.
5.
6.
7.
7.
7.
Part number
Description
086004*
086005*
086006*
083219*
128374
128375
128376
120583
020620
120613
027599
044016
028714
128061
128062
029257
128379
PAC123M machine torch assembly, without QD 15' (4.6 m) leads (with pigtail)
PAC123M machine torch assembly, without QD 25' (7.6 m) leads (with pigtail)
PAC123M machine torch assembly, without QD 50' (15.2 m) leads (with pigtail)
Test torch with 6' (1.8 m) leads
Torch leads, without QD, 15' (4.6 m) (with pigtail)
Torch leads, without QD, 25' (7.6 m) (with pigtail)
Torch leads, without QD, 50' (15.2 m) (with pigtail)
Torch main body with switch
Torch position sleeve
Torch sleeve
Snap ring
O-ring, Buna – N 90 Duro
On/Off pendant, 25' (7.6 m)
On/Off pendant, 50' (15.2 m)
On/Off pendant, 75' (22.9 m)
Torch leads, 25' (7.6 m)
Work lead with clamp, 50' (15.2 m)
For improved
performance, retrofit
with the RT60M torch
(see page 69).
* Assembly includes consumables
Hypertherm, Powermax, PAC, FineCut, coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be
registered in the United States and/or other countries.
30
www.hypertherm.com
PAC121TS/125T hand torch consumables
Shielded consumables
40A, 50 A
Torch head
Shield
40 A 120601
50 A 120601
Package quantity 1
Retaining cap
120600
120600
1
Nozzle
120438
120282
5
Electrode
120573
120573
5
Swirl ring
020361
020361
1
Unshielded* consumables
50 A
Torch head
Deflector
50 A 120303
Package quantity 1
Retaining cap
120600
1
Nozzle
020395
5
Electrode
120573
5
Swirl ring
020361
1
Extended consumables
Torch head
50 A
Deflector
50 A 120303
Pipe saddle 120303
Package quantity 1
Retaining cap
120600
120600
1
Nozzle
120304
120305
5
Electrode
120574
120574
5
Swirl ring
020361
020361
1
Gouging consumables
Torch head
50 A
Shield
50 A 120608
Package quantity 1
Retaining cap
120600
1
Nozzle
120281
5
Electrode
120573
5
Swirl ring
020361
1
For improved
performance, retrofit
with the RT60 torch
(see page 67).
FineCut consumables
Torch head
40 A
Deflector
40 A 120303
40 A CE** 220326
Package quantity 1
Retaining cap
120600
120600
1
Nozzle
220330
220330
5
Electrode
120574
120574
5
Swirl ring
220332
220332
1
Notes:
The nozzles and swirl rings shown must be used as a set.
A label located on the torch handle indicates whether the torch is a PAC121TS or PAC125T.
TECHNOLOGIES
FineCut ®
Spiral groove
Vented shield
*In countries following CE standards, unshielded consumables may only be used in mechanized torch
applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
**CE shield for use in countries requiring CE, CCC, GOST marks.
Hypertherm, Powermax, PAC and FineCut are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
www.hypertherm.com 31
PAC121TS/125T hand torch assembly
7
3
5
2
4
1
8
6
Assembly – PAC121TS hand torch assembly
1.
2.
3.
4.
5.
6.
7.
7.
8.
Part number
Description
083130*
083131*
083219*
120556
001288
128284
002244
027254
075340
129001
129002
044016
023922
028907
PAC125T/Powermax800 hand torch assembly with 25' (7.6 m) leads
PAC125T/Powermax800 hand torch assembly with 50' (15.2 m) leads
Test torch with 6' (1.8 m) leads
Torch main body with switch
Handle (includes both halves)
Switch, torch pushbutton
Safety trigger assembly
Trigger spring
Screw, #4 x 5/8" (five required)
PAC121TS torch leads, 25' (7.6 m)
PAC121TS torch leads, 50' (15.2 m)
O-ring, Buna – N 90 Duro
Work lead with clamp, 20' (6.1 m)
Work lead with clamp, 50' (15.2 m)
Assembly – PAC125T hand torch assembly
1.
2.
3.
4.
5.
6.
7.
7.
8.
Part number
Description
083130*
083131*
083219*
120570
001288
128284
002244
027254
075340
129352
129353
044016
023922
028907
PAC125T/Powermax800 hand torch assembly with 25' (7.6 m) leads
PAC125T/Powermax800 hand torch assembly with 50' (15.2 m) leads
Test torch with 6' (1.8 m) leads
Torch main body with switch
Handle (includes both halves)
Switch, torch pushbutton
Safety trigger assembly
Trigger spring
Screw, #4 x 5/8" (five required)
PAC125T torch leads, 25' (7.6 m)
PAC125T torch leads, 50' (15.2 m)
O-ring, Buna – N 90 Duro
Work lead with clamp, 20' (6.1 m)
Work lead with clamp, 50' (15.2 m)
For improved
performance, retrofit
with the RT60 torch
(see page 67).
*Assembly includes consumables
Note:
A label located on the torch handle indicates whether the torch is a PAC121TS or PAC125T.
Hypertherm, Powermax, PAC and FineCut are trademarks of Hypertherm, Inc. and may be
registered in the United States and/or other countries.
32
www.hypertherm.com
PAC121M/125M machine torch consumables
Shielded consumables
Torch head
40 A, 50 A
Shield
40 A 120602
50 A 120602
Ohmic
Package quantity 1
Retaining cap
120600
120600
120964
1
Nozzle
120438
120282
Electrode
120573
120573
Swirl ring
020361
020361
5
5
1
Unshielded* consumables
Torch head
50 A
Deflector
50 A 120303
Package quantity 1
Retaining cap
120600
1
Nozzle
020395
5
Electrode
120573
5
Swirl ring
020361
1
Extended consumables
Torch head
50 A
Deflector
50 A 120303
Pipe saddle 120303
Package quantity 1
Retaining cap
120600
120600
1
Nozzle
120304
120305
5
Electrode
120574
120574
5
Swirl ring
020361
020361
1
Gouging consumables
Torch head
50 A
Shield
50 A 120608
Package quantity 1
Retaining cap
120600
1
Nozzle
120281
5
Electrode
120573
5
For improved
performance, retrofit
with the RT60M torch
(see page 69).
Swirl ring
020361
1
FineCut consumables
Torch head
40 A
Shield / Deflector
40 A 120303
40 A CE 220326
Ohmic 220403
Package quantity 1
Retaining cap
120600
120600
120964
1
Nozzle
Electrode
220330 120574
220330 120574
Swirl ring
120576
120576
5
1
5
Notes:
The nozzles and swirl rings shown must be used as a set.
A label located on the torch handle indicates whether the torch is a PAC121TS or PAC125T.
TECHNOLOGIES
FineCut ®
Spiral groove
Vented shield
*In countries following CE standards, unshielded consumables may only be used in mechanized torch
applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
Hypertherm, Powermax, PAC and FineCut are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
www.hypertherm.com 33
PAC121M/PAC125M machine torch assembly
5
1
8
6
2
3
4
7
Assembly – PAC121M machine torch assembly
1.
2.
3.
4.
4.
4.
4.
5.
6.
7.
7.
7.
8.
4.
4.
4.
4.
Part number
083219*
120558
020620
020559
028923
028918
028926
028919
075321
075322
028461
028462
028463
044016
128123
128125
128126
128127
023922
028907
Description
Test torch with 6' (1.8 m) leads
Torch main body with switch
Torch position sleeve
Torch sleeve
Torch lead with pigtail, 14' (4.3 m)
Torch lead with pigtail, 25' (7.6 m)
Torch lead with pigtail, 35' (10.7 m)
Torch lead with pigtail, 50' (15.2 m)
Screw, 4-40 x 1/2, Hex, SS (three required)
Screw, 4-40 x 1/4, SL, SZ
On/Off pendant, 25' (7.6 m)
On/Off pendant, 50' (15.2 m)
On/Off pendant, 75' (22.9 m)
O-ring: Buna 90 Duro .614 x .070
Torch lead, 14' (4.3 m) (without pigtail)
Torch lead, 25' (7.6 m) (without pigtail)
Torch lead, 35' (10.7 m) (without pigtail)
Torch lead, 50' (15.2 m) (without pigtail)
Work lead with clamp, 20' (6.1 m)
Work lead with clamp, 50' (15.2 m)
Assembly – PAC125M machine torch assembly
1.
2.
3.
4.
4.
4.
4.
4.
4.
4.
4.
5.
6.
7.
7.
7.
8.
Part number
083136*
083137*
083138*
083139*
083140*
083141*
083142*
083143*
083219*
120583
020620
120613
129339
129338
129340
129341
129343
129342
129344
129345
075321
075322
028714
128061
128062
044016
023922
028907
Description
PAC125M torch assembly with pigtail with 14' (4.3 m) leads
PAC125M torch assembly with pigtail with 25' (7.6 m) leads
PAC125M torch assembly with pigtail with 35' (10.7 m) leads
PAC125M torch assembly with pigtail with 50' (15.2 m) leads
PAC125M torch assembly without pigtail with 14' (4.3 m) leads
PAC125M torch assembly without pigtail with 25' (7.6 m) leads
PAC125M torch assembly without pigtail with 35' (10.7 m) leads
PAC125M torch assembly without pigtail with 50' (15.2 m) leads
Test torch with 6' (1.8 m) leads
Torch main body with switch
Torch position sleeve
Torch sleeve
Torch lead with pigtail, 15' (4.6 m)
Torch lead with pigtail, 25' (7.6 m)
Torch lead with pigtail, 35' (10.7 m)
Torch lead with pigtail, 50' (15.2 m)
Torch lead without pigtail, 14' (4.3 m)
Torch lead without pigtail, 25' (7.6 m)
Torch lead without pigtail, 35' (10.7 m)
Torch lead without pigtail, 50' (15.2 m)
Screw, 4-40 x 1/2, Hex, SS (three required)
Screw, 4-40 x 1/4, SL, SZ
On/Off pendant, 25' (7.6 m)
On/Off pendant, 50' (15.2 m)
On/Off pendant, 75' (22.9 m)
O-ring: Buna 90 Duro .614 x .070
Work lead with clamp, 20' (6.1 m)
Work lead with clamp, 50' (15.2 m)
For improved
performance, retrofit
with the RT60M torch
(see page 69).
*Assembly includes consumables
Hypertherm, Powermax, PAC and FineCut are trademarks of Hypertherm, Inc. and may be
registered in the United States and/or other countries.
34
www.hypertherm.com
PAC125T hand torch consumables
Shielded consumables
Torch head
55 A
Shield
55 A 120601
Package quantity 1
Retaining cap
120600
1
Nozzle
120577
5
Electrode
120573
5
Swirl ring
120576
1
Unshielded* consumables
Torch head
35 A, 55 A
Deflector
35 A Pipe saddle 120303
55 A Pipe saddle 120303
Package quantity
1
Retaining cap
120600
120600
1
Nozzle
120606
120578
5
Electrode
120574
120574
5
Swirl ring
120576
120576
1
Gouging consumables
55 A
Torch head
Shield
55 A 120608
Package quantity 1
Retaining cap
120600
1
Nozzle
120607
5
Electrode
120573
5
Swirl ring
120576
1
For improved
performance, retrofit
with the RT60 torch
(see page 67).
FineCut consumables
Torch head
40 A
Deflector
40 A 120303
40 A CE** 220326
Package quantity 1
Retaining cap
120600
120600
1
Nozzle
220330
220330
5
Electrode
120574
120574
5
Swirl ring
220332
220332
1
TECHNOLOGIES
Note:
The nozzles and swirl rings shown must be used as a set.
FineCut ®
Spiral groove
Vented shield
HyLife
®
*In countries following CE standards, unshielded consumables may only be used in mechanized torch
applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
**CE shield for use in countries requiring CE, CCC, GOST marks.
Hypertherm, Powermax, PAC and FineCut are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
www.hypertherm.com 35
PAC125T hand torch assembly
9
3
8
5
2
4
6
1
7
Assembly
1.
2.
3.
4.
5.
6.
7.
8.
9.
9.
Part number
Description
083066*
083067*
083219*
120570
001288
128284
002244
027254
075339
044016
004764
129352
129353
023922
028907
PAC125T hand torch assembly with 25' (7.6 m) leads
PAC125T hand torch assembly with 50' (15.2 m) leads
Test torch with 6' (1.8 m) leads
Torch main body with switch
Handle (includes both halves)
Kit: Switch repair
Safety trigger assembly
Trigger spring
Screw, #4 x 1/2" (five required)
O-ring, Buna – N 90 Duro
Ring, Gutcha
PAC125T torch leads, 25' (7.6 m)
PAC125T torch leads, 50' (15.2 m)
Work lead with clamp, 20' (6.1 m)
Work lead with clamp, 50' (15.2 m)
*Assembly includes consumables
For improved
performance, retrofit
with the RT60 torch
(see page 67).
Hypertherm, Powermax, PAC and FineCut are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
36
www.hypertherm.com
PAC125M machine torch consumables
Shielded consumables
Torch head
55 A
Shield
55 A 120602
Ohmic
Package quantity 1
Retaining cap
120600
120964
1
Nozzle
120577
Electrode
120573
Swirl ring
120576
5
5
1
Unshielded* consumables
Torch head
35 A, 55 A
Deflector
Retaining cap
120600
120600
1
35 A Pipe saddle 120303
55 A Pipe saddle 120303
Package quantity
1
Nozzle
120606
120578
5
Electrode
120574
120574
5
Swirl ring
120576
120576
1
Gouging consumables
Torch head
55 A
Shield
55 A 120608
Package quantity 1
Retaining cap
120600
1
Nozzle
120607
5
Electrode
120573
5
For improved
performance, retrofit
with the RT60M torch
(see page 69).
Swirl ring
120576
1
FineCut consumables
Torch head
40 A
Shield / Deflector
40 A 120303
40 A CE 220326
Ohmic 220403
Package quantity 1
Retaining cap
120600
120600
120964
1
Nozzle
220330
220330
Electrode
120574
120574
Swirl ring
120576
120576
5
5
1
Note:
The nozzles and swirl rings shown must be used as a set.
TECHNOLOGIES
FineCut ®
Spiral groove
Vented shield
HyLife
®
*In countries following CE standards, unshielded consumables may only be used in mechanized torch
applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
Hypertherm, Powermax, PAC and FineCut are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
www.hypertherm.com 37
PAC125M machine torch assembly
2
7
4
1
8
3
5
6
Assembly
1.
2.
3.
4.
4.
4.
4.
5.
6.
6.
6.
7.
8.
4.
4.
4.
4.
Part number
Description
083069*
083068*
083070*
083071*
083073*
083072*
083074*
083075*
083219*
120583
020620
120613
129339
129338
129340
129341
027599
028714
128061
128062
075504
075503
129343
129342
129344
129345
023922
028907
PAC125M torch assembly with pigtail with 14' (4.3 m) leads
PAC125M torch assembly with pigtail with 25' (7.6 m) leads
PAC125M torch assembly with pigtail with 35' (10.7 m) leads
PAC125M torch assembly with pigtail with 50' (15.2 m) leads
PAC125M torch assembly without pigtail with 14' (4.3 m)
PAC125M torch assembly without pigtail with 25' (7.6 m)
PAC125M torch assembly without pigtail with 35' (10.7 m)
PAC125M torch assembly without pigtail with 50' (15.2 m)
Test torch with 6' (1.8 m) leads
Torch main body with switch
Torch position sleeve
Torch sleeve
Torch lead with pigtail, 14' (4.3 m)
Torch lead with pigtail, 25' (7.6 m)
Torch lead with pigtail, 35' (10.7 m)
Torch lead with pigtail, 50' (15.2 m)
Snap ring
On/Off pendant, 25' (7.6 m)
On/Off pendant, 50' (15.2 m)
On/Off pendant, 75' (22.9 m)
Screw, 4-40 x 5/16"
Locknut, 4-40
Torch lead without pigtail, 14' (4.3 m)
Torch lead without pigtail, 25' (7.6 m)
Torch lead without pigtail, 35' (10.7 m)
Torch lead without pigtail, 50' (15.2 m)
Work lead with clamp, 20' (6.1 m)
Work lead with clamp, 50' (15.2 m)
*Assembly includes consumables
For improved
performance, retrofit
with the RT60Mtorch
(see page 69).
Hypertherm, Powermax, PAC and FineCut are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
38
www.hypertherm.com
PAC135T hand torch consumables
Shielded consumables
40 A
Torch head
80 A
Shield
40 A 120475
80 A 120475
Package quantity 1
Retaining cap
120520
120483
1
Nozzle
120515
120476
5
Electrode
120473
120473
5
Swirl ring
120474
120474
1
Extended* consumables
80 A
Torch head
Deflector
80 A 120519
Package quantity 1
Retaining cap
120483
1
Nozzle
120518
5
Electrode
120517
5
Swirl ring
120474
1
Gouging consumables
80 A
Torch head
Shield
80 A 120510
Package quantity 1
Retaining cap
120483
1
Nozzle
120509
5
Electrode
120473
5
Swirl ring
120474
1
For improved
performance, retrofit
with the RT80 torch
(see page 71).
TECHNOLOGIES
Vented shield
HyLife
®
*In countries following CE standards, unshielded consumables may only be used in mechanized torch
applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
Hypertherm, Powermax, PAC and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
www.hypertherm.com 39
PAC135T hand torch assembly
10
8
2
9
11
4
6
1
7
5
2
3 (5 screws)
12
Assembly
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
11.
12.
Part number
Description
085001*
085061*
120477
001615
075497
128409
005212
005247
046072
001616
002277
128122
129559
129560
026020
128145
PAC135T torch assembly, quick disconnect with 25' (7.6 m) leads
PAC135T torch assembly, quick disconnect with 50' (15.2 m) leads
Torch main body
Handle (includes both halves)
Screws, #6 x 5/8", phillips head, pan head (five required)
Safety trigger upgrade assembly
Switch assembly, cap-on sensor
Push button switch
Heatshrink: 1/2" ID
Torch boot
Quick disconnect boot
Plug assembly: Torch quick disconnect
Torch lead, 25' (7.6 m)
Torch lead, 50' (15.2 m)
O-ring, silicon
Work lead with clamp, 50' (15.2 m)
*Assembly includes consumables
For improved
performance, retrofit
with the RT80 torch
(see page 71).
Hypertherm, Powermax, PAC and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
40
www.hypertherm.com
PAC135M machine torch consumables
Shielded consumables
40 A
Torch head
80 A
Shield
40 A 120516
80 A 120516
Ohmic
Package quantity 1
Retaining cap
120520
120483
120968
1
Nozzle
120515
120476
Electrode
120473
120473
Swirl ring
120474
120474
5
5
1
Extended* consumables
80 A
Torch head
Deflector
80 A 120519
Package quantity 1
Retaining cap
120483
1
Nozzle
120518
5
Electrode
120517
5
Swirl ring
120474
1
For improved
performance, retrofit
with the RT80M torch
(see page 73).
Gouging consumables
80 A
Torch head
Shield
80 A 120510
Package quantity 1
Retaining cap
120483
1
Nozzle
120509
5
Electrode
120473
5
Swirl ring
120474
1
TECHNOLOGIES
Vented shield
HyLife
®
*In countries following CE standards, unshielded consumables may only be used in mechanized torch
applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
Hypertherm, Powermax, PAC and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
www.hypertherm.com 41
PAC135M machine torch assembly
9
3
7
2
8
1
11
10
4
5
6
Assembly
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
10.
10.
10.
11.
Part number
Description
085062*
085063*
085064*
085065*
108040
120508
008268
046072
108035
108034
046056
020243
128122
129240
129241
129242
129243
026020
028714
128061
128062
128145
PAC135M torch assembly with 14' (4.3 m) leads
PAC135M torch assembly with 25' (7.6 m) leads
PAC135M torch assembly with 35' (10.7 m) leads
PAC135M torch assembly with 50' (15.2 m) leads
Contact: Cap-on sensor switch
Torch main body
Plug: 3-socket female
Heatshrink: 1/2" ID
Pin housing: 2-position 26-22 AWG
Receptacle housing: 2-position 26-22 AWG
Tubing: 5/8" ID
Sleeve, torch position
Plug assembly: Torch quick disconnect
Torch lead, 14' (4.3 m)
Torch lead, 25' (7.6 m)
Torch lead, 35' (10.7 m)
Torch lead, 50' (15.2 m)
O-ring, silicon
On/Off pendant, 25' (7.6 m)
On/Off pendant, 50' (15.2 m)
On/Off pendant, 75' (22.9 m)
Work lead with clamp, 50' (15.2 m)
*Assembly includes consumables
For improved
performance, retrofit
with the RT80M torch
(see page 73).
Hypertherm, Powermax and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
42
www.hypertherm.com
MAX20
PAC110 hand torch consumables
Standard consumables
Torch head
Retaining cap
220016
Package quantity 1
Nozzle
020299
5
Electrode
020220
5
Swirl ring
220013
1
Extended* consumables
Torch head
Retaining cap
220016
Package quantity 1
Nozzle
020381
5
Electrode
020382
5
Swirl ring
220013
1
*In countries following CE standards, unshielded consumables may only be used in mechanized torch
applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
Hypertherm, MAX and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
www.hypertherm.com 43
MAX20
PAC110 hand torch assembly
3
5
2
1
4
6
Assembly
1.
2.
3.
4.
5.
6.
5
Part number
Description
070003*
070014*
020588
005094
001192
075341
075339
044016
029241
029257
023269
PAC110 torch assembly with 15' (4.6 m) leads
PAC110 torch assembly with 25' (7.6 m) leads
Torch main body with switch
Switch, torch pushbutton
Handle (includes both halves)
Screw, #4 x 3/4" (two required)
Screw, #4 x 1/2" (three required)
O-ring, Buna – N 90 Duro
Torch leads, 15' (4.6 m)
Torch leads, 25' (7.6 m)
Work lead with clamp, 15' (4.6 m)
*Assembly includes consumables
Hypertherm, MAX and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
44
www.hypertherm.com
MAX40/HT40
PAC140 hand torch consumables
Standard consumables
Torch head
Retaining cap
Air 020104
Nitrogen (N2) 020104
Package quantity 1
Nozzle
020115
020115
5
Swirl ring
020101
020101
1
Electrode
020103
020167
5
Extended consumables
Torch head
Retaining cap
Air 020104
Package quantity 1
Nozzle
020466
5
Swirl ring
020101
1
Electrode
020467
5
Tapered consumables
Torch head
Retaining cap
Air 020200
Nitrogen (N2) 020200
Package quantity 1
Nozzle
020197
020197
5
Swirl ring
020101
020101
1
Electrode
020103
020167
5
Gouging consumables
Torch head
Retaining cap
Air 020104
Nitrogen (N2) 020104
Package quantity 1
Nozzle
020340
020340
5
Swirl ring
020101
020101
1
Electrode
020103
020167
5
Hypertherm, MAX, HT and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
www.hypertherm.com 45
MAX40/HT40
PAC140 hand torch assembly
3
5
1
2
7
4
6
Assembly
1.
2.
3.
4.
5.
6.
7.
Part number
Description
057112*
057113*
005094
020536
020479
074069
001214
001260
075365
044016
029129
029130
023205
Torch assembly with 25' (7.6 m) leads
Torch assembly with 50' (15.2 m) leads
Switch, torch pushbutton
Lead insulator (two required)
Torch main body
Splice, butt, insulated (two required)
Handle (includes both halves)
Boot
Screw #6 x 3/4" (five required)
O-ring, Buna – N 90 Duro
Torch leads, 25' (7.6 m)
Torch leads, 50' (15.2 m)
Work lead with clamp, 15' (4.6 m)
*Assembly includes consumables
Hypertherm, MAX, HT and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
46
www.hypertherm.com
MAX40/HT40
MAX40/HT40 machine torch consumables
Standard consumables
Torch head
Retaining cap
020104
020104
1
Air
Nitrogen (N2)
Package quantity
Nozzle
020115
020115
5
Swirl ring
020101
020101
1
Electrode
020103
020167
5
Extended consumables
Torch head
Retaining cap
020104
1
Air
Package quantity
Nozzle
020466
5
Swirl ring
020101
1
Electrode
220467
5
Tapered consumables
Torch head
Retaining cap
020200
020200
1
Air
Nitrogen (N2)
Package quantity
Nozzle
020197
020197
5
Swirl ring
020101
020101
1
Electrode
020103
020167
5
Gouging consumables
Torch head
Retaining cap
Air 020104
Nitrogen (N2) 020104
Package quantity 1
Nozzle
020340
020340
5
Swirl ring
020101
020101
1
Electrode
020103
020167
5
Hypertherm, MAX and HT are trademarks of Hypertherm, Inc. and may be registered in the United States and/or
other countries.
www.hypertherm.com 47
MAX40/HT40
MAX40/HT40 machine torch assembly
2
1
3
4
Assembly
1.
2.
2.
3.
4.
Part number
Description
028287*
020114
020231
020269
004302
044016
028288
028289
028290
023205
Torch assembly
Torch main body
Torch position sleeve, 10-3/4" (273.05 mm) (included in 028287)
Torch position sleeve, 18" (457.2 mm)
Lead insulator
O-ring, Buna – N 90 Duro
Torch leads, 25' (7.6 m)
Torch leads, 35' (10.7 m)
Torch leads, 50' (15.2 m)
Work lead with clamp, 15' (4.6 m)
*Assembly includes consumables
Hypertherm, MAX and HT are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
48
www.hypertherm.com
MAX40cs/42/43
PAC120/121TS/125T hand and machine torch consumables
Standard consumables
Torch head
MAX40cs
Retaining cap
020930
1
Package quantity
Nozzle
020350
5
Electrode
120573
5
Swirl ring
020361
1
Shielded consumables
Handheld
Torch head
MAX42
Mechanized
Shield
Handheld 120601
Mechanized 120602
Package quantity
Retaining cap
120600
120600
1
Nozzle
120438
120438
5
Electrode
120573
120573
5
Swirl ring
020361
020361
1
Extended* consumables
MAX43
Torch head
Pipe saddle
Extended
Package quantity
Retaining cap
020930
020930
1
Nozzle
120023
020546
5
Electrode
120574
120574
5
Swirl ring
020361
020361
1
Gouging consumables
Torch head
Package quantity
Retaining cap
020930
1
Nozzle
020539
5
Electrode
120573
5
For improved
performance, retrofit
with the RT60 torch
(see page 67).
Swirl ring
020361
1
Notes:
The nozzles and swirl rings shown must be used as a set.
A label located on the torch handle indicates whether the torch is a PAC121TS or PAC125T.
TECHNOLOGIES
Spiral groove
*In countries following CE standards, unshielded consumables may only be used in mechanized torch
applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
**CE shield for use in countries requiring CE, CCC, GOST marks.
Hypertherm, MAX and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
www.hypertherm.com 49
MAX40cs/42/43
PAC121TS/125T hand torch assembly
7
3
5
2
4
1
8
6
Assembly – PAC121TS Torch with quick disconnects
7.
7.
7.
Part number
129099
129001
129002
Description
MAX42/43 torch leads with QD 15' (4.6 m) (N/A on MAX40cs)
MAX42/43 torch leads with QD 25' (7.6 m) (N/A on MAX40cs)
MAX42/43 torch leads with QD 50' (15.2 m) (N/A on MAX40cs)
Assembly – PAC121TS Torch without quick disconnects
7.
7.
1.
2.
3.
4.
5.
6.
8.
Part number
057172*
057173*
083219*
029556
029557
120556
001288
128284
002244
027254
075340
044016
023452
023415
023205
Description
MAX40cs hand torch assembly without QD 25' (7.6 m) leads
MAX40cs hand torch assembly without QD 50' (15.2 m) leads
Test torch with 6' (1.8 m) leads
MAX40cs torch leads without QD 25' (7.6 m)
MAX40cs torch leads without QD 50' (15.2 m)
Torch main body with switch
Handle (includes both halves)
Switch, torch pushbutton, kit, HNDTCH, PBSW RPR
Safety trigger assembly
Safety trigger spring
Screw, #4 x 5/8" (five required)
O-ring, Buna – N 90 Duro
MAX43 work lead with clamp, 15' (4.6 m)
MAX40cs work lead with clamp, 15' (4.6 m)
MAX42 work lead with clamp, 15' (4.6 m)
Assembly – PAC125T
1.
2.
3.
4.
5.
6.
7.
7.
7.
8.
Part number
083128*
083129*
083219*
120570
001288
128284
002244
027254
075340
129479
129352
129353
044016
023452
023415
023205
Description
MAX42/43 safety trigger torch assembly with 25' (7.6 m) leads
MAX42/43 safety trigger torch assembly with 50' (15.2 m) leads
Test torch with 6' (1.8 m) leads
Torch main body with switch
Handle (includes both halves)
Switch, torch pushbutton, kit, HNDTCH, PBSW RPR
Safety trigger assembly
Safety trigger spring
Screw, #4 x 5/8" (five required)
MAX42/43 torch leads with QD 15' (4.6 m) (N/A on MAX40cs)
MAX42/43 torch leads with QD 25' (7.6 m) (N/A on MAX40cs)
MAX42/43 torch leads with QD 50' (15.2 m) (N/A on MAX40cs)
O-ring, Buna – N 90 Duro
MAX43 work lead with clamp, 15' (4.6 m)
MAX40cs work lead with clamp, 15' (4.6 m)
MAX42 work lead with clamp, 15' (4.6 m)
For improved
performance, retrofit
with the RT60 torch
(see page 67).
*Assembly includes consumables
Note:
A label located on the torch handle indicates whether the torch is a PAC121TS or PAC125T.
Hypertherm, MAX and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
50
www.hypertherm.com
MAX40cs/42/43
PAC121P hand and machine torch consumables
Standard consumables
Torch head
MAX40cs
Retaining cap
020930
1
Package quantity
Nozzle
020350
5
Electrode
120573
5
Swirl ring
020361
1
Shielded consumables
Handheld
Torch head
MAX42
Mechanized
Shield
Handheld 120601
Mechanized 120602
Package quantity
Retaining cap
120600
120600
1
Nozzle
120438
120438
5
Electrode
120573
120573
5
Swirl ring
020361
020361
1
Extended* consumables
MAX43
Torch head
Pipe saddle
Extended
Package quantity
Retaining cap
020930
020930
1
Nozzle
120023
020546
5
Electrode
120574
120574
5
Swirl ring
020361
020361
1
Gouging consumables
Torch head
Package quantity
Retaining cap
020930
1
Nozzle
020539
5
Electrode
120573
5
For improved
performance, retrofit
with the RT60 torch
(see page 67).
Swirl ring
020361
1
Notes:
The nozzles and swirl rings shown must be used as a set.
TECHNOLOGIES
Spiral groove
*In countries following CE standards, unshielded consumables may only be used in mechanized torch
applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
**CE shield for use in countries requiring CE, CCC, GOST marks.
Hypertherm, MAX and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
www.hypertherm.com 51
MAX40cs/42/43
PAC121P hand torch assembly
5
2
3
4
1
6
Assembly – PAC121P torch with quick disconnects
5.
5.
Part number
Description
029391
029392
MAX42/43 torch leads with QD 25' (7.6 m) (N/A on MAX40cs)
MAX42/43 torch leads with QD 50' (15.2 m) (N/A on MAX40cs)
Assembly – PAC121P torch without quick disconnects
5.
5.
1.
2.
3.
4.
6.
Part number
Description
057176*
057177*
083219*
029483
029484
071069*
071070*
120013
001215
005094
075365
044016
023452
023415
023205
MAX40cs hand torch assembly without QD 25' (7.6 m) leads
MAX40cs hand torch assembly without QD 50' (15.2 m) leads
Test torch with 6' (1.8 m) leads
MAX40cs torch leads without QD 25' (7.6 m)
MAX40cs torch leads without QD 50' (15.2 m)
MAX42/43 hand torch assembly, 25' (7.6 m) leads
MAX42/43 hand torch assembly, 50' (15.2 m) leads
Torch main body with switch
Handle (includes both halves)
Switch, torch pushbutton
Screw, #6 x 3/4" (five required)
O‑ring, Buna – N 90 Duro
MAX43 work lead with clamp, 15' (4.6 m)
MAX40cs work lead with clamp, 15' (4.6 m)
MAX42 work lead with clamp, 15' (4.6 m)
For improved
performance, retrofit
with the RT60 torch
(see page 67).
*Assembly includes consumables
Hypertherm, MAX and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
52
www.hypertherm.com
MAX70/100
PAC130 hand torch consumables
Shielded consumables
40 A
MAX70
Torch head
70 – 100 A
Shield
Retaining cap
020490
020336
020336
020336
1
40 A
70 A 020335
80 A 020335
100 A 020335
Package quantity 1
Nozzle
020396
020397
020397
020337
5
Electrode (Air)
120433
120433
120433
120433
5
or
Electrode
(Nitrogen)
020193
020193
020193
020193
5
Swirl ring
020194
020194
020194
020194
1
Unshielded* consumables
40 A
Torch head
70 – 100 A
40 A
70 A
80 A
100 A
Package quantity
Deflector / Retaining cap** or
020333 / 020336
020333 / 020336
020333 / 020336
020333 / 020336
1
Retaining cap
020184
020184
020184
020184
1
Nozzle
020203
020345
020345
020195
5
Electrode (Air)
120433
120433
120433
120433
5
or
Electrode
(Nitrogen)
020193
020193
020193
020193
5
MAX100
Swirl ring
020194
020194
020194
020194
1
Extended consumables
70 – 80 A
Torch head
Deflector / Retaining cap** or
70 – 80 A Air 020333 / 020336
70 – 80 A Nitrogen (N2) 020333 / 020336
Package quantity
1
Retaining cap
020184
020184
1
Nozzle
020563
020563
5
Electrode
120444
020866
5
Swirl ring
020194
020194
1
Gouging consumables
Torch head
70, 100 A
TECHNOLOGIES
HyLife
Vented shield
®
Shield
70 A 020712
100 A 020712
Package quantity 1
Retaining cap
020336
020336
1
Nozzle
020878
120459
5
Electrode
020744
020744
5
Swirl ring
020194
020194
1
*In countries following CE standards, unshielded consumables may only be used in mechanized torch
applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
**Non-shielded cutting may use a retaining cap or a combination deflector/retaining cap.
Hypertherm, MAX, PAC and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
www.hypertherm.com 53
MAX70/100
PAC130 hand torch assembly
Quick Disconnect
9
without Quick Disconnect 10
(not shown)
5
6
4
7
8
1
2
3
11
Assembly – torch leads with quick disconnects
Part number
Description
059093*
059094*
059095*
Torch assembly with QD 25' (7.6 m)
Torch assembly with QD 50' (15.2 m)
Torch assembly with QD 75' (22.9 m)
Assembly – torch leads without quick disconnects
10.
10.
10.
1.
2.
3.
4.
5.
6.
7.
8.
9.
9.
9.
11.
Part number
Description
059076
059077
059078
029198
029199
029229
020461
001214
075365
005094
074069
001217
024249
020536
029667
029668
029669
026018
023682
023209
Torch assembly without QD 25' (7.6 m)
Torch assembly without QD 50' (15.2 m)
Torch assembly without QD 75' (22.9 m)
Leads, hand torch without QD 25' (7.6 m)
Leads, hand torch without QD 50' (15.2 m)
Leads, hand torch without QD 75' (22.9 m)
Torch main body
Handle (both halves included)
Screw, #6 x 3⁄4" (five required)
Switch, pushbutton, torch
Splice, butt, insulated (two required)
Boot
Negative lead insulator, 11⁄16 x 3 1⁄2"
Pilot arc lead insulator, 9⁄16 x 2 1⁄2"
Leads, hand torch with QD 25' (7.6 m)
Leads, hand torch with QD 50' (15.2 m)
Leads, hand torch with QD 75' (22.9 m)
O-ring, Silico
MAX70 work lead with clamp, 15' (4.6 m)
MAX100 work lead with clamp, 25' (7.6 m)
*Assembly includes consumables
Hypertherm, MAX, PAC and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
54
www.hypertherm.com
MAX70/100
MAX70/MAX100 machine torch consumables
Shielded consumables
Torch head
40 A
MAX70
Torch head
70 – 100 A
40 A
70 A
80 A
100 A
70 – 100 A Ohmic
Package quantity
Shield
020492
020334
020334
020334
Retaining cap
020490
020336
020336
020336
120966
1
1
Nozzle
020396
020397
020397
020337
Electrode (Air)
120433
120433
120433
120433
5
5
Electrode
or (Nitrogen)
020193
020193
020193
020193
5
Swirl ring
020194
020194
020194
020194
1
Unshielded* consumables
40 A
Torch head
70 – 100 A
40 A
70 A
80 A
100 A
Package quantity
Deflector / Retaining cap** Retaining cap
020333 / 020336 020184
020333 / 020336 020184
020333 / 020336 020184
020333 / 020336 020184
1
1
Nozzle
020203
020345
020345
020195
5
Electrode (Air)
120433
120433
120433
120433
5
Electrode
or (Nitrogen)
020193
020193
020193
020193
5
MAX100
Swirl ring
020194
020194
020194
020194
1
Extended consumables
70 - 80 A
Torch head
Deflector / Retaining cap** or
70 – 80 A Air 020333 / 020336
70 – 80 A Nitrogen (N2) 020333 / 020336
Package quantity
1
Retaining cap
020184
020184
1
Nozzle
020563
020563
5
Electrode
120444
020866
5
Swirl ring
020194
020194
1
Gouging consumables
Torch head
70 – 100 A
TECHNOLOGIES
HyLife
Vented shield
®
70 A
100 A
Package quantity
Shield
020712
020712
1
Retaining cap
020336
020336
1
Nozzle
020878
120459
5
Electrode
020744
020744
5
Swirl ring
020194
020194
1
*In countries following CE standards, unshielded consumables may only be used in mechanized torch
applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
**Non-shielded cutting may use a retaining cap or a combination deflector/retaining cap.
Hypertherm, MAX, PAC and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
www.hypertherm.com 55
MAX70/100
MAX70/MAX100 machine torch assembly
2
1
3
4
Assembly – torch leads with quick disconnects
4.
4.
4.
4.
Part number
Description
059096
059238
059167
059239
059097
059240
059098
028524
028527
028525
028526
MAX100 torch assembly with QD 25' (7.6 m)
MAX100 torch assembly with QD with 8.5" (216 mm) torch sleeve 25' (7.6 m)
MAX100 International torch assembly with QD 35' (10.7 m)
MAX100 torch assembly with QD with 8.5" (216 mm) torch sleeve 35' (10.7 m)
MAX100 torch assembly with QD 50' (15.2 m)
MAX100 torch assembly with QD with 8.5" (216 mm) torch sleeve 50' (15.2 m)
MAX100 torch assembly with QD 75' (22.9 m)
Machine torch leads with QD 25' (7.6 m)
Machine torch leads with QD 35' (10.7 m)
Machine torch leads with QD 50' (15.2 m)
Machine torch leads with QD 75' (22.9 m)
Assembly – torch leads without quick disconnects
4.
4.
4.
4.
1.
2.
2.
3.
Part number
Description
028326
028330
028327
028335
020201
020243
020270
024173
023682
023209
Machine torch leads without QD 25' (7.6 m) (not shown)
Machine torch leads without QD 35' (10.7 m) (not shown)
Machine torch leads without QD 50' (15.2 m) (not shown)
Machine torch leads without QD 75' (22.9 m) (not shown)
Torch main body, 180°
Torch position sleeve, 10 1/4" (260.35 mm)
Torch position sleeve, 18" (457.2 mm)
Pilot arc lead insulator, 9/1. x 2 112"
MAX70 work lead with clamp, 15' (4.6 m)
MAX100 work lead with clamp, 25' (7.6 m)
*Assembly includes consumables
Hypertherm, MAX, PAC and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
56
www.hypertherm.com
MAX100D
PAC160/E hand torch consumables
Shielded consumables
Torch head
60, 100 A
Metal
Plasma gas
Nitrogen (N2)
Nitrogen (N2)
Nitrogen (N2)
Nitrogen (N2)
Air
Mild steel/
aluminum
Air
Stainless steel/ H35
aluminum
Stainless steel H35-Nitrogen (N2)
Aluminum
H35
Mild steel/
stainless/
aluminum
Shield gas
Amps
Air
Carbon dioxide (CO2)
Air
Carbon dioxide (CO2)
Air
Air
Nitrogen (N2)
60 A
60 A
100 A
100 A
60 A
100 A
100 A
Nitrogen (N2)
Air
100 A
100 A
Package quantity
Shield
020335
020335
020335
020335
020335
020335
020335
Retaining
cap
020756
020756
020846
020846
020756
020846
020846
Nozzle
120336
120336
020705
020705
120336
020705
020705
Swirl ring
020706
020706
020706
020706
020706
020706
020706
020335
020335
1
020846
020846
1
020705
020705
5
020706 020193
020706 020193
1
5
Electrode
020193
020193
020193
020193
120433
120433
020193
Unshielded*/Extended consumables
Torch head
30 – 40, 60 A
PAC160 hand torch
100 A
Metal
Torch head
Plasma gas
Mild steel/
aluminum
Stainless steel
Shield gas
Air
Air
Air
Air
Nitrogen (N2)
Nitrogen (N2)
Air
Air
Air
Air
Package quantity
Amps
Deflector
60 A
020333
100 A
020333
30 – 40 A 020333
60 A
020333
100 A
020333
1
Retaining
cap
020756
020846
020756
020756
020846
1
Nozzle
020922
020754
020921
020922
020754
5
Swirl ring
020706
020706
020950
020706
020706
1
Electrode
120433
120444
020951
020193
020887
5
Gouging consumables
Torch head
100 A
Metal
Plasma gas
Mild steel/stainless/ H35
aluminum
H35
Stainless steel/
aluminum
Mild steel
Air
Package quantity
Air
Amps
100 A
Shield
020712
Retaining
cap
020699
Nozzle
020704
Swirl ring Electrode
020750 020703
Nitrogen (N2)
100 A
020712
020699
020704
020750 020703
Air
100 A
020712
1
020699
1
020745
5
020750 020744
1
5
Shield gas
PAC160E gouging torch
TECHNOLOGIES
Vented shield
*In countries following CE standards, unshielded consumables may only be used in mechanized torch
applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
Hypertherm, MAX and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
www.hypertherm.com 57
MAX100D
PAC160/E hand and gouging torch assemblies
3
5
6
4
PAC160E:
Extended torch for
gouging with hand heat
shield.
PAC160:
1
8
9
2
7
10
10
Assembly
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Part number
Description
020711
020761
020693
001214
005094
074069
001217
075365
020468
020536
058019
059124*
059125*
059126*
059112*
059113*
059114*
029730
029731
029732
028558
023209
Hand heat shield (shown at left) – for PAC160E gouging torch only
PAC160 torch main body
PAC160E torch main body
Handle, MAX100D, hand torch (both halves included)
Switch, pushbutton, torch
Splice, butt, insulated (two required)
Boot, MAX100D torch
Screw, #6 x 3⁄4" (five required)
Negative lead insulator, 11⁄16 x 31⁄2"
Pilot arc lead insulator, 9⁄16 x 21⁄2"
O-ring: Viton .801 x .071 (two required)
PAC160 hand torch assembly with 25' (7.6 m) leads
PAC160 hand torch assembly with 50' (15.2 m) leads
PAC160 hand torch assembly with 75' (22.9 m) leads
PAC160E hand torch assembly with 25' (7.6 m) leads
PAC160E hand torch assembly with 50' (15.2 m) leads
PAC160E hand torch assembly with 75' (22.9 m) leads
MAX100D hand torch with 25' (7.6 m) leads
MAX100D hand torch with 50' (15.2 m) leads
MAX100D hand torch with 75' (22.9 m) leads
MAX100D quick disconnect assembly
Work lead with clamp, 25' (7.6 m)
*Assembly includes consumables
Hypertherm, MAX and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
58
www.hypertherm.com
MAX100D
MAX100D machine torch consumables
Shielded consumables
Torch head
60, 100 A
Metal
Plasma gas
Nitrogen (N2)
Nitrogen (N2)
Nitrogen (N2)
Nitrogen (N2)
Air
Mild steel/
aluminum
Air
Stainless steel/ H35
aluminum
Stainless steel H35-Nitrogen (N2)
Aluminum
H35
Mild steel/
stainless/
aluminum
Shield gas
Amps
Air
Carbon dioxide (CO2)
Air
Carbon dioxide (CO2)
Air
Air
Nitrogen (N2)
60 A
60 A
100 A
100 A
60 A
100 A
100 A
Nitrogen (N2)
Air
100 A
100 A
Package quantity
Shield
020334
020334
020334
020334
020334
020334
020334
Retaining
cap
020756
020756
020846
020846
020756
020846
020846
Nozzle
120336
120336
020705
020705
120336
020705
020705
Swirl ring
020706
020706
020706
020706
020706
020706
020706
020334
020334
1
020846
020846
1
020705
020705
5
020706 020193
020706 020193
1
5
Electrode
020193
020193
020193
020193
120433
120433
020193
Unshielded*/Extended consumables
Torch head
30 – 40, 60 A
100 A
Metal
Torch head
Plasma gas
Mild steel/
aluminum
Stainless steel
Shield gas
Amps
Deflector
020333
Retaining
cap
020756
Nozzle
020922
Swirl ring Electrode
020706 120433
020333
020333
020333
020333
1
020846
020756
020756
020846
1
020754
020921
020922
020754
5
020706
020950
020706
020706
1
Air
Air
60 A
Air
Air
Nitrogen (N2)
Nitrogen (N2)
Air
Air
Air
Air
100 A
30 – 40 A
60 A
100 A
Package quantity
120444
020951
020193
020887
5
Gouging consumables
Torch head
100 A
Metal
Plasma gas
Mild steel/stainless/ H35
aluminum
H35
Stainless steel/
aluminum
Mild steel
Air
Package quantity
Air
Amps
100 A
Shield
020712
Retaining
cap
020699
Nozzle
020704
Swirl ring Electrode
020750 020703
Nitrogen (N2)
100 A
020712
020699
020704
020750 020703
Air
100 A
020712
1
020699
1
020745
5
020750 020744
1
5
Shield gas
TECHNOLOGIES
Vented shield
*In countries following CE standards, unshielded consumables may only be used in mechanized torch
applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
Hypertherm and MAX are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
www.hypertherm.com 59
MAX100D
MAX100D machine torch assembly
2
1
3
4
Assembly
1.
2.
3.
4.
Part number
Description
028596*
020713
020243
020468
058019
059115*
059116*
059117*
028555
028556
028557
028910
002190
023209
MAX100D machine torch assembly
MAX100D machine torch main body
MAX100D torch positioning sleeve
Negative lead insulator, 11⁄16 x 31⁄2"
O-ring: Viton .801 x .071 (two required)
MAX100D machine torch assembly with 25' (7.6 m) leads
MAX100D machine torch assembly with 50' (15.2 m) leads
MAX100D machine torch assembly with 75' (22.9 m) leads
MAX100D machine torch leads, 25' (7.6 m)
MAX100D machine torch leads, 50' (15.2 m)
MAX100D machine torch leads, 75' (22.9 m)
MAX100D quick disconnect assembly
Boot, 80/100 amp quick disconnect
Work lead with clamp, 25' (7.6 m)
*Assembly includes consumables
Hypertherm and MAX are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
60
www.hypertherm.com
MAX200
PAC200 T/E hand torch consumables
Shielded consumables
40, 100, 200 A
Metal
Torch head
Plasma gas
Air
Air
Air
Nitrogen (N2)
Stainless steel/ H35
aluminum
Nitrogen (N2)
Mild steel
Oxygen (O2)
Oxygen (O2)
Stainless steel H35
Aluminum
H35
Mild steel/
stainless/
aluminum
Package quantity
Shield gas
Amps
Air
Air
Air
Carbon dioxide (CO2)
Nitrogen (N2)
40 A
100 A
200 A
200 A
100 A
200 A
100 A
200 A
200 A
200 A
Air
Air
Air
Nitrogen (N2)
Nitrogen (N2)
Shield
020917
020919
020918
020918
020919
020918
020919
020918
020920
020918
1
Retaining
cap
020915
020915
020915
020915
020915
020915
020915
020915
020915
020915
1
Nozzle
020689
020611
020608
020608
020611
020608
020616
020605
020608
020608
5
Swirl ring
020613
020607
020607
020607
020607
020607
020617
020604
020607
020607
1
Electrode
220021
220021
220021
020415
020415
020415
220021
220021
020415
020415
5
PAC200T hand torch
Gouging consumables
Torch head
200 A
Metal
Plasma gas
Air
H35
Stainless steel/ H35
aluminum
Mild steel
Package quantity
Shield gas
Amps
Air
Air
Nitrogen (N2)
200 A
200 A
200 A
Shield
020891
020891
020891
Retaining
cap
020882
020882
020882
Nozzle
020615
020934
020934
Swirl ring
020607
020607
020607
Electrode
220021
020933
020933
1
1
5
1
5
PAC200E gouging torch
TECHNOLOGIES
Vented shield
Chambered
swirl ring
*In countries following CE standards, unshielded consumables may only be used in mechanized torch
applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
Hypertherm, MAX and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
www.hypertherm.com 61
MAX200
PAC200T/E hand and gouging torch assemblies
10
5
3
9
PAC200E:
Torch for
gouging with
hand heat
shield.
8
6
3
7
PAC200T:
2
1
12
11
4
12
Assembly
Part number
Description
073189*
PAC200T 90° hand cutting torch assembly with 25' (7.6 m) leads
073190*
PAC200T 90° hand cutting torch assembly without leads
073111*
PAC200E 65° hand gouging torch assembly with 25' (7.6 m) leads
073188*
PAC200E gouging torch assembly without leads
029865
Torch-to-power supply with 25' (7.6 m) leads
028715
Torch-to-power supply with 50' (15.2 m) leads
028716
Torch-to-power supply with 75' (22.9 m) leads
028717
Torch-to-power supply with 100' (30.5 m) leads
028718
Torch-to-power supply with 125' (38.1 m) leads
028719
Torch-to-power supply with 150' (45.8 m) leads
1.
120045
Torch main body, PAC200T hand torch 90°
2.
020908
Torch main body, PAC200E gouging torch 65°
3.
001412
Handle, PAC200T 90° (both halves included)
001440
Handle, PAC200E 65° (both halves included) (not shown)
4.
075365
Screw, #6 x 3/4", phillips head, pan (six required)
5.
046065
Insul. tube, 9/16 ID x.03 WL, Teflon (included with lead sets)
6.
027254
Trigger spring, PAC200T/E
7.
002244
Safety trigger, PAC200T/E
8.
005094
Push button switch (included with lead sets listed above)
9.
074069
Splice (two required)
10.
001217
Boot
11.
020881
Hand heat shield, PAC200E gouging torch
12.
044027
O-ring, Buna (two required)
027347
Water tube removal tool
023345
Work lead with clamp 25' (7.6 m)
023420
Work lead with clamp 50' (15.2 m)
*Assembly includes consumables
Hypertherm, MAX and PAC are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
62
www.hypertherm.com
MAX200
MAX200 machine torch consumables
Cutting consumables
Torch head
40, 100, 200 A
Carbon dioxide (CO2) 200 A
Shield
020424
Retaining
cap
120837
Nozzle
020608
Swirl ring Electrode
020607 020415
Air
Air
200 A
020424
120837
020608
020607 220021
Air
Air
H35
Air
Air
Nitrogen (N2)
H35
Oxygen (O2)
Oxygen (O2)
Nitrogen (N2)
Air
Nitrogen (N2)
Nitrogen (N2)
Air
Air
Air
Air
Air
40 A
100 A
100 A
200 A
100 A
200 A
200 A
200 A
200 A
020688
020448
020448
020602
020448
020424
020424
020448
020424
1
020423
120837
120837
120837
120837
120837
120837
120837
120837
1
020689
020611
020611
020608
020616
020605
020608
020608
020611
5
020613
020607
020607
020607
020617
020604
020607
020607
020607
1
Metal
Plasma gas
Shield gas
Mild steel/
stainless/
aluminum
Mild steel/
stainless
Mild steel/
aluminum
Stainless steel/
aluminum
Nitrogen (N2)
Mild steel
Stainless steel
Aluminum
Amps
Package quantity
220021
220021
020415
020415
220021
220021†
020415
220021
020415
5
Cutting with under water or water muffler* consumables
Metal
Plasma gas
Shield gas
Amps
Mild steel/
stainless/
aluminum
Stainless steel/
aluminum
Air
Air
100 A
Mild steel
128380 – Standard body –
2" sleeve
Torch head
100, 200 A
Air
Air
200 A
Nitrogen (N2)
Nitrogen (N2)
Air
Carbon
dioxide (CO2)
Air
Air
200 A
200 A
Oxygen (O2)
Oxygen (O2)
100 A
200 A
Package quantity
Under water
shield
020448
020424
020424
020424
Water muffler
shield
020618
020566
020566
020566
Retaining
cap
020423
020423
020423
020423
Nozzle
020611
020608
020608
020608
Swirl ring
020607
020607
020607
020607
020448
020424
1
020618
020566
1
020423
020423
1
020616
020605
5
020617 220021
020604 220021
1
5
Electrode
220021
220021
020415
020415
Gouging consumables
120356 – Stainless steel body
Torch head
200 A
Metal
Plasma gas
Shield gas
Amps
Mild steel
Stainless steel
Aluminum
Air
H35
H35
Air
Nitrogen (N2)
Nitrogen (N2)
200 A
200 A
200 A
Package quantity
Shield
020485
020485
020485
1
Retaining
cap
020423
020423
020423
1
Nozzle
020615
020615
020615
5
Swirl ring
020607
020607
020607
1
Electrode
220021
220415
220021
5
TECHNOLOGIES
Bevel consumables
HyLife
SilverPlus
Vented shield
Chambered
swirl ring
®
Torch head
Bevel cutting
Metal
Plasma gas
Shield gas
Amps
Mild steel
Oxygen (O2)
Air
200 A
Package quantity
Shield
120260
1
Retaining
cap
020423
1
Nozzle
120259
5
Swirl ring Electrode
120833 120258
1
5
®
Water tube
120257
*Water muffler cannot be used with 2" 120356 stainless steel torch or with ohmic height sensing.
† 220083 SilverPlus optional
Hypertherm, MAX, HyLife and SilverPlus are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
www.hypertherm.com 63
MAX200
MAX200 machine torch assemblies
1
5
4
2
3
Assembly
1.
2.
3.
4.
4.
5.
Standard body
2"
Optional body
1-3/4"
Part number
128380*
028383*
028384*
120894
020536
120584
020963
120257
044027
104119
027347
023345
023420
Part number
128364
028383
028384
020431
020536
120584
020963
120257
044027
104119
027347
023345
023420
Description
MAX200 machine torch assembly
Torch leads, 25' (7.6 m)
Torch leads, 50' (15.2 m)
Torch mounting sleeve
Lead insulator,9⁄16 x 2.5"
MAX200/HT2000 machine torch main body
Water tube, electrode cooling, standard
Water tube, electrode cooling, extended
O-ring: Buna 70 Duro 1.301 x .070
Consumables removal tool
Water tube removal tool
Work lead with clamp 25' (7.6 m)
Work lead with clamp 50' (15.2 m)
*Assembly includes consumables
1
5
4
3
2
Assembly
Stainless steel body
1.
2.
3.
4.
4.
5.
Part number
128365*
120356
028384*
020041
020536
028383*
020963
120257
044027
104119
027347
023345
023420
Description
MAX200 machine torch assembly
MAX200/HT2000 machine torch main body
Torch leads, 50' (15.2 m)
Torch mounting sleeve
Lead insulator,9⁄16 x 2.5"
Torch leads, 25' (7.6 m)
Water tube, electrode cooling, standard
Water tube, electrode cooling, extended
O-ring: Buna 70 Duro 1.301 x .070
Consumables removal tool
Water tube removal tool
Work lead with clamp 25' (7.6 m)
Work lead with clamp 50' (15.2 m)
*Assembly includes consumables
Hypertherm, MAX, HyLife and SilverPlus are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
64
www.hypertherm.com
HT40/HT40C
HT40/HT40C machine torch consumables
Standard consumables
Torch head
40 A
40 A Air
40 A Nitrogen (N2)
Pipe saddle Air
Pipe saddle Nitrogen (N2)
Package quantity
Retaining cap
020104
020104
020104
020104
1
Nozzle
020102
020102
020131
020131
5
Swirl ring
020101
020101
020101
020101
1
Electrode
020103
020167
020103
020167
5
HT40C
TECHNOLOGIES
HyLife
®
Hypertherm, HT and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
www.hypertherm.com 65
HT40/HT40C
Machine torch assembly
2
1
3
4
Assembly
1.
2.
2.
3.
4.
Part number
Description
028287*
020114
020231
020269
004302
044016
028288
028289
028290
023261
HT40 machine torch assembly
Torch main body
Torch position sleeve, 10-3/4" (273.05 mm) (included in 028287)
Torch position sleeve, 18" (457.2 mm)
Lead insulator
O-ring, Buna – N 90 Duro
Torch leads, 25' (7.6 m)
Torch leads, 35' (10.7 m)
Torch leads, 50' (15.2 m)
Work lead without clamp 25' (7.6 m)
*Assembly includes consumables
Hypertherm, HT and HyLife are trademarks of Hypertherm, Inc. and may be registered in the United States
and/or other countries.
66
www.hypertherm.com
RT60 Retrofit torch
For Powermax600/800/900, MAX42/43
RT60 hand torch consumables
Shielded consumables
Torch head
40 – 60 A
Shield
120929
120929
Package quantity 1
40 A
60 A
Retaining cap
120928
120928
1
Nozzle
120932
120931
5
Electrode
120926
120926
5
Swirl ring
120925
120925
1
Unshielded* consumables
Torch head
40 – 60 A
Deflector
120979
120979
Package quantity 1
40 A
60 A
Retaining cap
120928
120928
1
Nozzle
220006
220007
5
Electrode
120926
120926
5
Swirl ring
120925
120925
1
Gouging consumables
60 A
Torch head
Shield
120977
Package quantity 1
60 A
Retaining cap
120928
1
Nozzle
220059
5
Electrode
120926
5
Swirl ring
120925
1
FineCut consumables
Torch head
40 A
Deflector
40 A 120979
40 A CE** 220325
Package quantity 1
Retaining cap
120928
120928
1
Nozzle
220329
220329
5
Electrode
120926
120926
5
Swirl ring
220327
220327
1
*In countries following CE standards, unshielded consumables may only be used in mechanized torch
applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
**CE shield for use in countries requiring CE, CCC, GOST marks.
TECHNOLOGIES
FineCut ®
Coaxial-assist™ jet
Spiral groove
HyLife
Vented shield
®
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be
registered in the United States and/or other countries.
www.hypertherm.com 67
RT60
RT60 hand torch assembly
13
11, 12
2
5
14
4
8
1, 6
3
10
7
9
Assembly
Part number
Description
083215*
RT60 hand torch assembly with 25 ft (7.6 m) leads
083216*
RT60 hand torch assembly with 50 ft (15.2 m) leads
083219*
Test torch with 6' (1.8 m) leads
1.
128564
Kit: torch main body replacement (does not include cap sensor)
2.
027889
Retaining clip
3.
058519
O-ring
4.
128639
Kit: cap-off sensor replacement
5.
075571
Cap-off sensor screws
6.
128521
Kit: torch head repair (does not include head, includes screws)
7.
128644
Kit: handle
8.
075586
Handle screws
9.
002244
Safety trigger
10.
027254
Spring
11.
128922
Torch lead replacement, 25' (7.6 m)
12.
128923
Torch lead replacement, 50' (15.2 m)
13.
14.
128926
128642
Kit: RT60/RT60M quick disconnect repair
Kit: start switch replacement
*Assembly includes consumables
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be
registered in the United States and/or other countries.
68
www.hypertherm.com
RT60M Retrofit torch
For Powermax600/800/900, MAX42/43
RT60M machine torch consumables
Shielded consumables
Torch head
40 – 60 A
Shield
40 A 120930
60 A 120930
Ohmic
Package quantity 1
Retaining cap
120928
120928
220061
1
Nozzle
120932
120931
Electrode
120926
120926
Swirl ring
120925
120925
5
5
1
Unshielded* consumables
40 – 60 A
Torch head
Deflector
40 A 120979
60 A 120979
Package quantity 1
Retaining cap
120928
120928
1
Nozzle
220006
220007
5
Electrode
120926
120926
5
Swirl ring
120925
120925
1
Gouging consumables
60 A
Torch head
Shield
60 A 120977
Package quantity 1
Retaining cap
120928
1
Nozzle
220059
5
Electrode
120926
5
Swirl ring
120925
1
FineCut consumables
Torch head
40 A
40 A
40 A CE
Ohmic
Package quantity
Shield / Deflector
120979
220325
220404
1
Retaining cap
120928
120928
220061
1
Nozzle
220329
220329
Electrode
120926
120926
Swirl ring
120925
120925
5
5
1
TECHNOLOGIES
FineCut ®
Coaxial-assist™ jet
Spiral groove
HyLife
Vented shield
®
*In countries following CE standards, unshielded consumables may only be used in mechanized torch
applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be
registered in the United States and/or other countries.
www.hypertherm.com 69
RT60M
RT60M machine torch assembly
9
5
4
10, 11
12
2
7
1, 6
3
8
Assembly
Part number
Description
083217*
RT60M machine torch assembly with 25 ft (7.6 m) leads
083218*
RT60M machine torch assembly with 50 ft (15.2 m) leads
083219*
Test torch with 6' (1.8 m) leads
1.
128640
Kit: torch main body replacement (does not include cap sensor)
2.
027889
Retaining clip
3.
058519
O-ring
4.
128639
Kit: cap-off sensor replacement
5.
075571
Cap-off sensor screws
6.
128521
Kit: torch head repair (does not include head, includes screws)
7.
128643
Kit: torch mounting sleeve replacement
8.
075618
Torch mounting screws
9.
128710
Torch positioning sleeve
10.
128924
Torch lead replacement, 25' (7.6 m)
11.
128925
Torch lead replacement, 50' (15.2 m)
12.
128926
128645
Kit: RT60/RT60M quick disconnect repair
Torch mounting kit (for reassembly after installation)
*Assembly includes consumables
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be
registered in the United States and/or other countries.
70
www.hypertherm.com
RT80 Retrofit torch
For Powermax1100
RT80 hand torch consumables
Shielded consumables
Torch head
40 – 80 A
Shield
40 A 120929
60 A 120929
80 A 120929
Package quantity 1
Retaining cap
120928
120928
120928
1
Nozzle
120932
120931
120927
5
Electrode
120926
120926
120926
5
Swirl ring
120925
120925
120925
1
Unshielded* consumables
Torch head
40 – 80 A
Deflector
40 A 120979
60 A 120979
80 A 120979
Package quantity 1
Retaining cap
120928
120928
120928
1
Nozzle
220006
220007
120980
5
Electrode
120926
120926
120926
5
Swirl ring
120925
120925
120925
1
Gouging consumables
60 – 80 A
Torch head
Shield
60 – 80 A 120977
Package quantity 1
Retaining cap
120928
1
Nozzle
220059
5
Electrode
120926
5
Swirl ring
120925
1
FineCut consumables
Torch head
40 A
Deflector
40 A 120979
40 A CE** 220325
Package quantity 1
Retaining cap
120928
120928
1
Nozzle
220329
220329
5
Electrode
120926
120926
5
Swirl ring
220327
220327
1
*In countries following CE standards, unshielded consumables may only be used in mechanized torch
applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
**CE shield for use in countries requiring CE, CCC, GOST marks.
TECHNOLOGIES
FineCut ®
Coaxial-assist™ jet
Spiral groove
HyLife
Vented shield
®
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be
registered in the United States and/or other countries.
www.hypertherm.com 71
RT80 for Powermax1100
RT80 hand torch assembly
13
11, 12
2
14
5
4
8
1, 6
3
7
10
9
Assembly
Part number
Description
087033*
RT80 hand torch assembly with 25 ft (7.6 m) leads
087034*
RT80 hand torch assembly with 50 ft (15.2 m) leads
1.
128564
Kit: torch main body replacement (does not include cap sensor)
2.
027889
Retaining clip
3.
058519
O-ring
4.
128639
Kit: cap-off sensor replacement
5.
075571
Cap-off sensor screws
6.
128521
Kit: torch head repair (does not include head, includes screws)
7.
128644
Kit: handle
8.
075586
Handle screws
9.
002244
Safety trigger
10.
027254
Trigger spring
11.
128829
Torch lead replacement, 25' (7.6 m)
12.
128830
Torch lead replacement, 50' (15.2 m)
13.
128826
Kit: quick disconnect repair
14.
128642
Kit: start switch replacement
*Assembly includes consumables
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be
registered in the United States and/or other countries.
72
www.hypertherm.com
RT80M Retrofit torch
For Powermax1100
RT80M machine torch consumables
Shielded consumables
Torch head
40 – 80 A
Shield
40 A 120930
60 A 120930
80 A 120930
Ohmic
Package quantity 1
Retaining cap
120928
120928
120928
220061
1
Nozzle
120932
120931
120927
Electrode
120926
120926
120926
Swirl ring
120925
120925
120925
5
5
1
Unshielded* consumables
40 – 80 A
Torch head
Deflector
40 A 120979
60 A 120979
80 A 120979
Package quantity 1
Retaining cap
120928
120928
120928
1
Nozzle
220006
220007
120980
5
Electrode
120926
120926
120926
5
Swirl ring
120925
120925
120925
1
Gouging consumables
60 – 80 A
Torch head
Shield
60 – 80 A 120977
Package quantity 1
Retaining cap
120928
1
Nozzle
220059
5
Electrode
120926
5
Swirl ring
120925
1
FineCut consumables
Torch head
40 A
TECHNOLOGIES
Shield / Deflector
40 A 120979
40 A CE 220325
Ohmic 220404
Package quantity 1
Retaining cap
120928
120928
220061
1
Nozzle
220329
220329
Electrode
120926
120926
Swirl ring
120925
120925
5
5
1
*In countries following CE standards, unshielded consumables may only be used in mechanized torch
applications. Unshielded consumables: maintain torch-to-work distance of approximately .080" (2 mm).
FineCut ®
Coaxial-assist™ jet
Spiral groove
HyLife
Vented shield
®
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be
registered in the United States and/or other countries.
www.hypertherm.com 73
RT80M for Powermax1100
RT80M machine torch assembly
12
9
5
4
10, 11
2
1, 6
3
7
8
Assembly
Part number
Description
087035*
RT80M machine torch assembly with 25 ft (7.6 m) leads
087036*
RT80M machine torch assembly with 50 ft (15.2 m) leads
1.
128640
Kit: torch main body replacement (does not include cap sensor)
2.
027889
Retaining clip
3.
058519
O-ring
4.
128639
Kit: cap-off sensor replacement
5.
075571
Cap-off sensor screws
6.
128521
Kit: torch head repair (does not include head, includes screws)
7.
128643
Kit: torch mounting sleeve replacement
8.
075618
Torch mounting screws
9.
128710
Torch positioning sleeve
10.
128827
Torch lead replacement, 25' (7.6 m)
11.
128828
Torch lead replacement, 50' (15.2 m)
12.
128926
Kit: quick disconnect repair
128645
Torch mounting kit (for reassembly after installation)
*Assembly includes consumables
Hypertherm, Powermax, FineCut, Coaxial-assist and HyLife are trademarks of Hypertherm, Inc. and may be
registered in the United States and/or other countries.
74
www.hypertherm.com
New consumable products and training from Hypertherm!
All-in-one consumable kits — for handheld cutting
Up to
3
5
Savings
$
versus purchasi
ng
contents sepa
rately
Shielded consumables
• Hypertherm’s drag-cutting technology
makes it easy to follow a line or
template
Unshielded consumables
• With an unshielded nozzle for hardto‑reach areas and bevel cutting
Gouging consumables
• For your toughest metal-removal jobs
FineCut consumables
• For high-quality cuts on thin metal –
a clean edge and a narrow kerf
FineCut consumable kits – for handheld and mechanized cutting
FineCut consumables
• For high-quality cuts on thin metal –
a clean edge and a narrow kerf
To learn more about kits, visit www.Hypertherm.com/consumablekits
E-learning modules – for the best-trained sales force!
To learn more about e-learning, visit www.HyperthermCuttingInstitute.com
Retrofit Torches – for Powermax600/800/900/1100, MAX42/43 systems
Retrofit Torch RT60/RT60M
© 5/10 Hypertherm, Inc. Revision 6
880200
Retrofit Torch RT80/RT80M
Hypertherm, Powermax, Auto-voltage, Boost Conditioner, Coaxial-assist, Conical Flow, Dual-threshold,
FineCut, Hypertherm Certified, Powercool and HyLife are trademarks of Hypertherm, Inc. and may be
registered in the United States and/or other countries. For the authorized Hypertherm dealer nearest you,
visit our website at www.hypertherm.com.