Makrofol® HF PC Film

Transcription

New Material & Technology
Concepts to Enhance Vehicle
Interiors
integration of functionality and haptics
Wards Automotive Interiors Conference May 22,2013
Douglas Stratton, Functional Films Business Development
Page 1 Functional Films - D. Stratton May 2013
Centerstack concept
High Pressure Forming (HPF)
High positioning accuracy of imprinted motifs
form size 1000 x 500 mm
Makrofol® LM light diffusing PC film
Partial assembly in LCD back light module
Printed hidden symbols
Content on demand
Capacitive printed electronics switch
Drive control/Elegant design
ViviTouch® Actuator (Artificial Muscle Inc.)
Haptics feedback technology
Makrofol® HF PC Film
PC film with UV - curable hardcoat
High gloss white panel backlit technology/
partial coated matt finish with formable dual-cure-lacquer
Centerstack design studies
Centerstack concept
high positioning accuracy of imprinted motifs
partial assembly in LCD back light module
Content on demand
Makrofol® HF
High Pressure Forming for FIM process
Cold forming
Mechanical forming
Hydroforming
High Pressure forming
no contact on top surface
sharp forming edges
low forming temperature
HPF formed films
Centerstack concept
Content on demand
Makrofol® HF
Information Screen/Display
polycarbonate film 75µm
Makrofol® LM light diffusing film for LCD backlight modules
high-end performance
255
brightness
245
processability
Brightness (cd/m²)
transmittance
235
20 cd/m²
225
215
205
195
Benchmark - 120µm
Page 8
Functional Films - D. Stratton May 2013
LM - 75µm
Black panel appearance
polycarbonate film
The cover of the instrument cluster is made from Makrofol® LM 296 PC film
natural grey color to avoid viewing TFT monitor edges
uniform surface
Anti-gloss surface
transmission of 25% - 50% options
750µm thickness for stiffness
Click for animation !
TFT LCD - thin
film transistor
Makrofol® LM 296 (Grey) 750 µm
Centerstack concept
Makrofol® LM light diffusing film
partial assembled into Netbook LCD Back light module
Content on demand
Makrofol® HF
…with backlight
Neutral white density printing effect
…without backlight
Centerstack concept
Content on demand
Makrofol® HF
Capacitive switches
…front side view
…back side view
Printed Electronics
Application Development
capacitive touch switch:
features conductive ink printed on
polycarbonate film and back-molded
with polycarbonate resin
Compact Design – replaces larger, heavier module designs
Weight Reduction – reduces component weight by 70%
Slim Profile – reduces width from 2.75” to 0.25”
Accelerated Signal – 10 times faster switching
Uniform Appearance – low gloss interior color without weld lines
Polycarbonate film texture
surface textures
DE 1-1
DE 1-4
1-4
high gloss
fine matte
fine velvet
velvet
DE6-2
6-2
DE7-2
7-2
Polycarbonate film
surface textures
first surface texture
influences appearance, design and haptics
velvet (7)
surface roughness
19 - 23 µm
fine velvet (6)
surface roughness
13 - 17 µm
Polycarbonate film
surface textures
second surface texture
influences printing of appearance, dielectrics, and conductive inks
matte (4)
very fine matte (2)
L
surface roughness
9 - 12 µm
surface roughness
< 8 µm
Polycarbonate Film Product
Surface Texture Nomenclature
1 - high gloss, < 0.5 µm
M - micro-matte, < 4 µm
2 - very fine matte, < 9 µm
4 - fine matte, 8 - 12 µm
6 - fine velvet, 11 - 17 µm
7 - velvet, 17 - 23 µm
9 - velvet, low gloss 15 - 30 µm
DE 1-1
DE 1-4
1-4
DE6-2
6-2
DE7-2
7-2
Polycarbonate Film
Surface Texture Topology
300X - 3D SEM Makrofol PC surface images
1 - gloss
M - micro-matte
2 - very fine matte
4 - fine matte
6 - fine velvet
7 - velvet
9 - velvet, low gloss
7 - velvet, laminate
Printed Electronics Technology
Printed Electronics Technology Development Company
How is Smart InMold made? Used with permission of T-Ink
Parts are printed utilizing
T-Ink formulations that
are 100% Formable
and Moldable based
on 200 to 300% ink
elongation
1. Print
2. Form
3. Mold
Printed Electronics Production
Used with permission of T-Ink
Printed Electronics Benefits
Future Automotive Interior Applications
Centerstack concept
Content on demand
ViviTouch® Actuator
Makrofol® HF
How ViviTouch® Changes the
Gaming Experience
‘ONE FEEL’
Is produced by
Typical Rumble
Motor
‘REAL FEEL’
Is Produced
by ViviTouch
ViviTouch® Enhances the
User Experience
Centerstack
Feeling of knob
indents will change
with intensity as
you increase the
volume or heat
Steering Wheel
Feel directional cues
or warnings through
your hands
Gear Stick
Feel your
transmission
position without
having to look
Touch screens
Unlimited variations of
feel as you press
buttons, push /pull
sliders and scroll
through menus
Headphone
Music and
games will
sound fuller and
come alive with
ViviTouch 4D
Sound
Game
controller
Become immersed in
the game through
High Definition Feel
Centerstack concept
Content on demand
Makrofol® HF
PC film with UV-curable hardcoat
partial coated matt finish with formable dual-curelacquer
UV cured hardcoated
polycarbonate film
Makrofol® HF 278 Hardcoated
polycarbonate film
high-end performance
superior scratch resistance
(UV curing after forming)
good formability
high chemical resistance
high gloss
Forming
Page 28
UV-Curing
Insert
Trimming
Backmolding
Scratch resistance / chemical
resistance
1 hour treatment at room temperature:
Makrofol® HF
Ink
Isopropanol
Xylol
Methylpropylaceton
Acetic acid, butyl ester
Acetone
10 durometer, ½ Kg Hammer Steel Wool:
Makrofol® HF
Haze
Gloss
Ink
Ink abrasion/chemical resistant
Properties:
Excellent abrasion resistance
e. g.
Abrasion Tester APG (SN 27650): > 4 m
(157.5 inch)
Load: 100 N/cm²
TABER® ABRASER (25 cycles; load: 500 g;
Wheel: CALIBRASE® CS-10F)
Ink (second surface appearance):
Ink (first surface, low gloss, clear):
127 GU (Gloss Units)
15 GU (Gloss Units)
Hardness:
e. g.
Pencil Hardness: 2 H on Makrofol® DE 1-1
Erichsen Hardness: 2.5 N on Makrofol® DE 1-1
Polycarbonate Film
Formable Hard Coat
a polycarbonate film with a formable dualcure system that only completely cures
with UV light exposure after 3D forming
high gloss piano black effect
better surface hardness
no iridescence
higher chemical resistance
ALSO
screen printable graphics
3D forming
very small radii possible
deeper draws
2x shelf life
Makrofol® HF 278 G-1 or G-4 020020
Makrofol HF
Makrofol DE
Commercial Application
Technical Support –
Global presence of Bayer MaterialScience
Film
production,
Lab
extrusion
lines
Technical
Service
Centers
HPF forming /
thermoforming
Injection
molding
(up to 2300 t)
CAE Support
screen/digital
printing
This information and our technical advice - whether verbal, in writing or by way of
trials - are given in good faith but without warranty, and this also applies where
proprietary rights of third parties are involved. Our advice does not release you
from the obligation to verify the information currently provided - especially that
contained in our safety data and technical information sheets - and to test our
products as to their suitability for the intended processes and uses. The
application, use and processing of our products and the products manufactured
by you on the basis of our technical advice are beyond our control and, therefore,
entirely your own responsibility. Our products are sold in accordance with the
current version of our General Conditions of Sale and Delivery.
Thank you!
Contact
douglas.stratton@bayer.com
www.bayerfilms.com
Page 35
Functional Films - D. Stratton May 2013
phone +1 (248) 330 7977

Makrofol® HF PC Film

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