Car Body Technologies und Forming Dies

Transcription

Car Body Technologies und Forming Dies
ThyssenKrupp System Engineering
Car Body Technologies Design Specification
Edition: June 2011
ThyssenKrupp System Engineering GmbH
Car Body Technologies Service
Schlossstraße 22
D – 66687 Wadern - Lockweiler
Telefon / Phone: +49 (0) 6871 60 – 2101
Telefax/Fax: +49 (0) 6871 60 – 0336
E-Mail: TKSE.service@thyssenkrupp.com
ThyssenKrupp System Engineering
Car Body Technologies
Body-in-White
Design Specification
Overview
0
Floor Plates
Z.-Nr.: 2102 00 .. ..
1
Base Systems
Z.-Nr.: 2102 01 .. ..
2
Tooling Plates
Z.-Nr.: 2102 02 .. ..
3
Riser Systems
Z.-Nr.: 2102 03 .. ..
4
Swivel Systems
Z.-Nr.: 2102 04 .. ..
5
Rotating Systems
Z.-Nr.: 2102 05 .. ..
6
Linear Systems
Z.-Nr.: 2102 06 .. ..
7
Robot Applications
Z.-Nr.: 2102 07 .. ..
8
Robot Endeffectors
Z.-Nr.: 2102 08 .. ..
10
Part Take-Out Systems
Z.-Nr.: 2102 10 .. ..
15
Trunion Systems
Z.-Nr.: 2102 15 .. ..
99
Mechanical Standard Components Z.-Nr.: 2102 99 .. ..
Datenablage: C-Folders/ CBDS_Rohbau_Standards
Overview_TKSE_Standards_06_2011.doc
Seite 1 von 28
29.06.2011
ThyssenKrupp System Engineering
Car Body Technologies
Body-in-White
Design Specification
0 Floor Plates
Base Plate Large
Z.-Nr.: 2102 00 00 00
Dimension: 800mmx800mmx20mm
Base Plate Small
Z.-Nr.: 2102 00 00 01
Dimension: 500mmx500mmx20mm
Base Plate
Z.-Nr.: 2102 00 00 03
Grid Dimensions
Base Plate for Turn Tables
Z.-Nr.: 2102 00 00 04
Grid Dimensions
Base Plate (zu Fundamentplattenteppich)
Z.-Nr.: 2102 00 00 06
Grid Dimensions
Datenablage: C-Folders/ CBDS_Rohbau_Standards
Overview_TKSE_Standards_06_2011.doc
Seite 2 von 28
29.06.2011
ThyssenKrupp System Engineering
Car Body Technologies
Body-in-White
Design Specification
1 Base Systems
Base 250/190 for Production Means
Z.-Nr.: 2102 01 00 00
Heigth: 100mm-1000mm
Base 700/600 for Production Means
Z.-Nr.: 2102 01 01 00
Heigth: 200mm-1400mm
Base 700 Tilted for Production Means
Z.-Nr.: 2102 01 01 05
Heigth: 350mm-1400mm
Base 400 Tilted for Production Means
Z.-Nr.: 2102 01 01 06
Heigth: 350mm-1400mm
Base 400/340 for Production Means
Z.-Nr.: 2102 01 01 20
Heigth: 200mm-1400mm
Base 700 Rotating for Production Means
with Safety Pin
Z.-Nr.: 2102 01 02 08
Heigth: 450mm-1200mm
Datenablage: C-Folders/ CBDS_Rohbau_Standards
Overview_TKSE_Standards_06_2011.doc
Seite 3 von 28
29.06.2011
ThyssenKrupp System Engineering
Car Body Technologies
Body-in-White
Design Specification
1 Base Systems
Base 700 Rotating for Production Means
Z.-Nr.: 2102 01 02 09
Heigth: 450mm-1200mm
Stationary Gun Stand
Z.-Nr.: 2102 01 04 12
Optional with upper bracket Z.-Nr.: 2102 01 04 13
Heigth: 700mm-4000mm
Assembly Light Curtain Brackets
Z.-Nr.: 2102 01 05 00
Heigth: 300mm-1100mm
Light Curtain continous adjustability from horizontal to
vertical
Light Curtain Brackets Horizontal Mount
Z.-Nr.: 2102 01 05 06
For Mounting Light Curtains below Safety Fences , ect.
Scanner Bracket
Z.-Nr.: 2102 01 05 10
Height Adjustable
Assembly Light Curtain Brackets
Z.-Nr.: 2102 01 05 11
Length: 950mm-3200mm
Select Light Curtain Manufacturer and Type with Regard of
the Project Requirement
Datenablage: C-Folders/ CBDS_Rohbau_Standards
Overview_TKSE_Standards_06_2011.doc
Seite 4 von 28
29.06.2011
ThyssenKrupp System Engineering
Car Body Technologies
Body-in-White
Design Specification
1 Base Systems
Assembly Light Curtain Brackets
Z.-Nr.: 2102 01 05 12
Heigt: 2000mm
Select Light Curtain Manufacturer and Type with Regard of
the Project Requirement
Base Adapter
Z.-Nr.: 2102 01 06 00
Adaptable to Gun Stand Z.-Nr.: 2102 01 04 12
Pedastal/Riser
Z.-Nr.: 2102 01 06 02
Dimension 700mmx700mm
Height: 100mm-500mm
Base for Sealer Gun, Small Version
Z.-Nr.: 2102 01 06 03
Select Tube length with Regard of the Project Requirement
Base for Glue Gun, Tall Version
Z.-Nr.: 2102 01 06 04
Select Tube length with Regard of the Project Requirement
Reference Stand
Z.-Nr.: 2102 01 06 05
Select Tube length with Regard of the Project Requirement
Datenablage: C-Folders/ CBDS_Rohbau_Standards
Overview_TKSE_Standards_06_2011.doc
Seite 5 von 28
29.06.2011
ThyssenKrupp System Engineering
Car Body Technologies
Body-in-White
Design Specification
2. Tooling Plates
Base Size 1
Z.-Nr.: 2102 02 00 00
Dimension:
L=2000mm-2600mm
W=1000mm-2600mm
H=215mm
Base Size 2
Z.-Nr.: 2102 02 00 01
Dimension:
L=2800mm-4600mm
W=1000mm-2600mm
H=215mm
Base Size 1 Elevated
Z.-Nr.: 2102 02 00 02
Dimension:
L=2000mm-2600mm
W=1000mm-2600mm
H determined in incremental Dimensions by lower Structure
2102 01 00 00
Base Size 2 Elevated
Z.-Nr.: 2102 02 00 03
Dimension:
L=2800mm-4600mm
W=1000mm-2600mm
H determined in incremental Dimensions by lower Structure
2102 01 00 00
Tooling Base Plate, on Roller
Dimension:
Rastermaße:
Rastermaße:
Rastermaße:
Rastermaße:
800mmx800mm
800mmx1200mm
800mmx1600mm
800mmx1800mm
H=450mm
Z.-Nr.: 2102 02 01 00
Z.-Nr.: 2102 02 01 01
Z.-Nr.: 2102 02 01 02
Z.-Nr.: 2102 02 01 03
Tooling Base Plate, on Roller
Dimension:
Rastermaß:
Rastermaß:
Rastermße:
Rastermße:
Rasterme:
1200mmx1200mm
1200mmx1600mm
1200mmx2000mm
1200mmx2400mm
1200mmx2800mm
H=450
Z.-Nr.: 2102 02 01 04
Z.-Nr.: 2102 02 01 05
Z.-Nr.: 2102 02 01 06
Z.-Nr.: 2102 02 01 07
Z.-Nr.: 2102 02 01 08
Datenablage: C-Folders/ CBDS_Rohbau_Standards
Overview_TKSE_Standards_06_2011.doc
Seite 6 von 28
29.06.2011
ThyssenKrupp System Engineering
Car Body Technologies
Body-in-White
Design Specification
2 Tooling Plates
Tooling Plate , on Roller
Grid Dimensions:
1600mmx1600mm
Rastermaße: 1600mmx2000mm
Rastermaße: 1600mmx2400mm
Rastermaße: 1600mmx2800mm
Rastermaße: 1600mmx3200mm
Rastermaße: H=455mm
Z.-Nr.: 2102 02 01 09
Z.-Nr.: 2102 02 01 10
Z.-Nr.: 2102 02 01 11
Z.-Nr.: 2102 02 01 12
Z.-Nr.: 2102 02 01 13
Tooling Plate, on Roller
Grid Dimensions:
2000mmx2000mm
Rastermaße: 2000mmx2400mm
Rastermaße: 2000mmx2800mm
Rastermaße: 2000mmx3200mm
Rastermaße: 2000mmx3600mm
Rastermaße: 2000mmx4000mm
Rastermaße: 2000mmx4400mm
Rastermaße: 2000mmx4800mm
Rastermaße: H=545mm
Z.-Nr.: 2102 02 01 14
Z.-Nr.: 2102 02 01 15
Z.-Nr.: 2102 02 01 16
Z.-Nr.: 2102 02 01 17
Z.-Nr.: 2102 02 01 18
Z.-Nr.: 2102 02 01 19
Z.-Nr.: 2102 02 01 20
Z.-Nr.: 2102 02 01 21
Cover Plate for Reference Holes
Z.-Nr.: 2102 02 02 00
Roller Transport System
Z.-Nr.: 2102 02 02 01
Temporary Attachment Rollers for relocating Production
Means (tooling, fixtures)
Datenablage: C-Folders/ CBDS_Rohbau_Standards
Overview_TKSE_Standards_06_2011.doc
Seite 7 von 28
29.06.2011
ThyssenKrupp System Engineering
Car Body Technologies
Body-in-White
Design Specification
3 Riser Systems
Standard Riser (Tube Dia. Ø60 mm)
Modular Design on Lower Bracket, Tube and Upper Bracket
and/or Adapter
Height (Tube Length) is determined by Project Requirement
Upper Bracket K00
Z.-Nr.: 2102 03 00 00
Upper Bracket K01
Z.-Nr.: 2102 03 00 01
Upper Bracket K02
Z.-Nr.: 2102 03 00 02
Upper Bracket K05
Z.-Nr.: 2102 03 00 05
Upper Bracket K06
Z.-Nr.: 2102 03 00 06
Datenablage: C-Folders/ CBDS_Rohbau_Standards
Overview_TKSE_Standards_06_2011.doc
Seite 8 von 28
29.06.2011
ThyssenKrupp System Engineering
Car Body Technologies
Body-in-White
Design Specification
3 Riser Systems
Lower Bracket F40 Straight Design 1
Z.-Nr.: 2102 03 00 40
Lower Bracket F41 Angled Design
Z.-Nr.: 2102 03 00 41
Lower Bracket F42 Tall Design
Z.-Nr.: 2102 03 00 42
Lower Bracket F41 Adjustable
Z.-Nr.: 2102 03 00 43
Lower Bracket F44 Straight Design 2
Z.-Nr.: 2102 03 00 44
Datenablage: C-Folders/ CBDS_Rohbau_Standards
Overview_TKSE_Standards_06_2011.doc
Seite 9 von 28
29.06.2011
ThyssenKrupp System Engineering
Car Body Technologies
Body-in-White
Design Specification
3 Riser Systems
Adapter A01
Z.-Nr.: 2102 03 00 61
Receptor for various Adapter Plates
Adapter Plate A2
Z.-Nr.: 2102 03 00 62
Adapter Plate A3
Z.-Nr.: 2102 03 00 63
Adapter Plate A4
Z.-Nr.: 2102 03 00 64
Adapter Plate A5
Z.-Nr.: 2102 03 00 65
Adapter Plate A6
Z.-Nr.: 2102 03 00 66
Datenablage: C-Folders/ CBDS_Rohbau_Standards
Overview_TKSE_Standards_06_2011.doc
Seite 10 von 28
29.06.2011
ThyssenKrupp System Engineering
Car Body Technologies
Body-in-White
Design Specification
3 Riser Systems
Drilling Template for Riser Tubes
Z.-Nr.: 2102 03 00 90
In Case of an Emergency, this aides to Manufacture Riser
Tubes
Datenablage: C-Folders/ CBDS_Rohbau_Standards
Overview_TKSE_Standards_06_2011.doc
Seite 11 von 28
29.06.2011
ThyssenKrupp System Engineering
Car Body Technologies
Body-in-White
Design Specification
4 Swivel Systems
Swivel Unit Size 1
Z.-Nr.: 2102 04 00 01
To Rotate Small Size Assemblies
Swivel angle 10°/20°/30°
Swivel Unit Size 2
Z.-Nr.: 2102 04 00 02
To Rotate Medium Size Assemblies
Swivel angle 5°-50° (5° Increments)
Swivel Unit Size 3
Z.-Nr.: 2102 04 00 03
To Rotate Large Size Assemblies
Swivel angle 5°-50° (5° Increments)
Overview TKSE Incremental Swivel System
Z.-Nr.: 2102 04 05 00
DImensions:
Height 600mm-1400mm (to Centerline of rotating Axis.
Width 1500mm-2500mm (between the Flanges)
Select intermittend Gear box Size III-VII based on Project
Requirements
Intermittend Gear Box Size III (Malteser
Stepping Gear Box)
Z.-Nr.: 2102 04 04 03
Datenablage: C-Folders/ CBDS_Rohbau_Standards
Overview_TKSE_Standards_06_2011.doc
Seite 12 von 28
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ThyssenKrupp System Engineering
Car Body Technologies
Body-in-White
Design Specification
4 Swivel Systems
Intermittend Gear Box Size IV
Z.-Nr.: 2102 04 04 04
Intermittend Gear Box Size V
Z.-Nr.: 2102 04 04 05
Intermittend Gear Box Size VI
Z.-Nr.: 2102 04 04 06
Intermittend Gear Box Size VII
Z.-Nr.: 2102 04 04 07
Datenablage: C-Folders/ CBDS_Rohbau_Standards
Overview_TKSE_Standards_06_2011.doc
Seite 13 von 28
29.06.2011
ThyssenKrupp System Engineering
Car Body Technologies
Body-in-White
Design Specification
5 Rotating Systems
TKSE-Standard- Turn Table (180° Rotation)
Z.-Nr.: 2102 05 __ __
For small to Medium Assemblies as Doors, Hoods etc.
Designs for thr following Turn Table types are available:
- Expert ED560
- Expert ED710
- Expert ED920
- Expert ED1120
- Expert ED1350
TKSE-Standard- Turn Table (120° Rotation)
Z.-Nr.: 2102 05 __ __
For small to Medium Assemblies as Doors, Hoods etc.
Designs for thr following Turn Table types are available:
- Expert ED710
- Expert ED920
- Expert ED1120
- Expert ED1350
TKSE-Standard- Turn Table (90° Rotation)
Z.-Nr.: 2102 05 __ __
For small to Medium Assemblies as Doors, Hoods etc.
Designs for thr following Turn Table types are available:
- Expert ED710
- Expert ED920
- Expert ED1120
- Expert ED1350
Datenablage: C-Folders/ CBDS_Rohbau_Standards
Overview_TKSE_Standards_06_2011.doc
Seite 14 von 28
29.06.2011
ThyssenKrupp System Engineering
Car Body Technologies
Body-in-White
Design Specification
5 Rotating Systems
TKSE-Standard-Turn Table (180° Rotation)
Z.-Nr.: 2102 05 __ __
For Large Assemblies as Side frame.
Designs for thr following Turn Table types are available:
- Expert ED1350
TKSE-Standard- Turn Table (90° Rotation)
Z.-Nr.: 2102 05 __ __
For Large Assemblies as Side frame.
Designs for thr following Turn Table types are available:
- Expert ED1350
Datenablage: C-Folders/ CBDS_Rohbau_Standards
Overview_TKSE_Standards_06_2011.doc
Seite 15 von 28
29.06.2011
ThyssenKrupp System Engineering
Car Body Technologies
Body-in-White
Design Specification
5 Rotating Systems
Rotating Table „Clamp“ Actuated
Left Hand Design
Z.-Nr.: 2102 05 11 01
To Rotate small to medium Size Assemblies
Rotating angle 5°-135° (Clamp depending)
Rotating Table „Clamp“ Actuated
Right Hand Design
Z.-Nr.: 2102 05 11 02
To Rotate small to medium Size Assemblies
Rotating angle 5°-135° (Clamp depending)
Rotating Table pneumatic
Z.-Nr.: 2102 05 11 03
To Rotate Fixtures e.g. loading stations, rotation angle
180°, 2 lockable Final Positions
Rotating Table 90 Degrees
Z.-Nr.: 2102 05 11 04
To Rotate small to medium Size Assemblies
Rotating angle 90°, 2 lockable Final Positions
Datenablage: C-Folders/ CBDS_Rohbau_Standards
Overview_TKSE_Standards_06_2011.doc
Seite 16 von 28
29.06.2011
ThyssenKrupp System Engineering
Car Body Technologies
Body-in-White
Design Specification
5 Rotating Systems
Assembly Rotating Structure
Z.-Nr.: 2102 05 10 00
Manual Rotating Structure
Z.-Nr.: 2102 05 10 01
To hold Part Racks and /or Container (LCA’s). Optional with
Pedal and 180° Lock
Datenablage: C-Folders/ CBDS_Rohbau_Standards
Overview_TKSE_Standards_06_2011.doc
Seite 17 von 28
29.06.2011
ThyssenKrupp System Engineering
Car Body Technologies
Body-in-White
Design Specification
6 Linear Systems
H-Guide Size 16
Z.-Nr.: 2102 06 00 16
Stroke Increments: 25/50/75/100
Cylinder Ø32mm
H-Guide Size 20
Z.-Nr.: 2102 06 00 20
Stroke Increments: 25/50/80/100/125/160/200/250
Cylinder Ø50
H-Guide Size 30
Z.-Nr.: 2102 06 00 21
Stroke Increments:
25/50/80/100/125/160/200/250/320
Cylinder Ø100
TKSE Cam Slide 50
Z.-Nr.: 2102 06 00 36
Stroke Increments: 60/110/160/210
Cylinder Ø50
TKSE Cam Slide 80
Z.-Nr.: 2102 06 00 37
Stroke Increments: 60/110/160/210
Cylinder Ø80
Cornering Unit
Z.-Nr.: 2102 06 02 08
Datenablage: C-Folders/ CBDS_Rohbau_Standards
Overview_TKSE_Standards_06_2011.doc
Seite 18 von 28
29.06.2011
ThyssenKrupp System Engineering
Car Body Technologies
Body-in-White
Design Specification
7 Robot Applications
Robot Base Plate
Z.-Nr.: 2102 07 00 13
Dimension: 1245mmx1245mmx30mm
Robot Riser (Blank)
Z.-Nr.: 2102 07 01 13
Height: 150mm-2000mm
Base Plate 1245mmx1245mm
Robot Riser for Ford (Blank)
Z.-Nr.: 2102 07 01 14
Height: 150mm-2000mm
Base Plate 1245mmx1245mm
Robot Riser for BMW Kuka KR150-240
(Blank)
Z.-Nr.: 2102 07 01 15
Height: 150mm-2000mm
Base Plate 1350mmx1350mm
Robot Riser for BMW Kuka KR360-500
(Blank)
Z.-Nr.: 2102 07 01 16
Height: 150mm-2000mm
Base Plate 1450mmx1450mm
MAG Robot Riser (Blank)
Z.-Nr.: 2102 07 01 17
Height: 350mm-1300mm
Base Plate 700mmx700mm
Datenablage: C-Folders/ CBDS_Rohbau_Standards
Overview_TKSE_Standards_06_2011.doc
Seite 19 von 28
29.06.2011
ThyssenKrupp System Engineering
Car Body Technologies
Body-in-White
Design Specification
7 Robot Applications
Robot Riser (Blank)
Z.-Nr.: 2102 07 01 19
Height: 150mm-2000mm
Base Plate 1450mmx1450mm
Robot Riser Kuka KR16, KR60-3
Z.-Nr.: 2102 07 01 20
Height: 150mm-2000mm
Base Plate 1000mmx1000mm
Datenablage: C-Folders/ CBDS_Rohbau_Standards
Overview_TKSE_Standards_06_2011.doc
Seite 20 von 28
29.06.2011
ThyssenKrupp System Engineering
Car Body Technologies
Body-in-White
Design Specification
7 Robot Applications
Robot Adaptor Plates
for Fanuc S900i
Z.-Nr.: 2102 07 02 05
To be Welded to Robot Base Plate or to the Robot Riser
with Weld Jig
Robot Adaptor Plates
for ABB IRB 7600 M2000
Z.-Nr.: 2102 07 02 06
To be Welded to Robot Base Plate or to the Robot Riser
with Weld Jig
Robot Adaptor Plates
for ABB IRB 6400 R120-200
Z.-Nr.: 2102 07 02 07
To be Welded to Robot Base Plate or to the Robot Riser
with Weld Jig
Robot Adaptor Plates
for COMAU H1-H4
Z.-Nr.: 2102 07 02 08
To be Welded to Robot Base Plate or to the Robot Riser
with Weld Jig
Robot Adaptor Plates
for ABB IRB 6400 M98
Z.-Nr.: 2102 07 02 09
To be Welded to Robot Base Plate or to the Robot Riser
with Weld Jig
Robot Adaptor Plates
for KUKA KR 150, 180, 210 (Serie 2000)
Z.-Nr.: 2102 07 02 10
To be Welded to Robot Base Plate or to the Robot Riser
with Weld Jig
Datenablage: C-Folders/ CBDS_Rohbau_Standards
Overview_TKSE_Standards_06_2011.doc
Seite 21 von 28
29.06.2011
ThyssenKrupp System Engineering
Car Body Technologies
Body-in-White
Design Specification
7 Robot Applications
Robot Adaptor Plates
for KUKA KR125-KR200
Z.-Nr.: 2102 07 02 11
To be Welded to Robot Base Plate or to the Robot Riser
with Weld Jig
Robot Adaptor Plates
for KUKA KR350
Z.-Nr.: 2102 07 02 12
To be Welded to Robot Base Plate or to the Robot Riser
with Weld Jig
Robot Adaptor Plates
for FANUC R 2000i/S-430i
Z.-Nr.: 2102 07 02 13
To be Welded to Robot Base Plate or to the Robot Riser
with Weld Jig
Robot Adaptor Plates
for FANUC S-420i
Z.-Nr.: 2102 07 02 14
To be Welded to Robot Base Plate or to the Robot Riser
with Weld Jig
Robot Adaptor Plates
for Kawasaki Z-Serie
Z.-Nr.: 2102 07 02 15
To be Welded to Robot Base Plate or to the Robot Riser
with Weld Jig
Robot Adaptor Plates
for BMW Kuka KR150-240
Z.-Nr.: 2102 07 02 16
To be Welded to Robot Base Plate or to the Robot Riser
with Weld Jig
Datenablage: C-Folders/ CBDS_Rohbau_Standards
Overview_TKSE_Standards_06_2011.doc
Seite 22 von 28
29.06.2011
ThyssenKrupp System Engineering
Car Body Technologies
Body-in-White
Design Specification
7 Robot Applications
Robot Adaptor Plates
for MOTOMAN ES200N
Z.-Nr.: 2102 07 02 18
To be Welded to Robot Base Plate or to the Robot Riser
with Weld Jig
Robot Adaptor Plates
for MOTOMAN ES350N
Z.-Nr.: 2102 07 02 19
To be Welded to Robot Base Plate or to the Robot Riser
with Weld Jig
Robot Adaptor Plates
for ABB IRB 1600
Z.-Nr.: 2102 07 02 20
To be Welded to Robot Base Plate or to the Robot Riser
with Weld Jig
Robot Adaptor Plates
for Comau Smart 5 NJ 4 220 2.4
Z.-Nr.: 2102 07 02 21
To be Welded to Robot Base Plate or to the Robot Riser
with Weld Jig
Robot Adaptor Plates
for Comau Smart 5 NJ 4 220 3.0
Z.-Nr.: 2102 07 02 22
To be Welded to Robot Base Plate or to the Robot Riser
with Weld Jig
Datenablage: C-Folders/ CBDS_Rohbau_Standards
Overview_TKSE_Standards_06_2011.doc
Seite 23 von 28
29.06.2011
ThyssenKrupp System Engineering
Car Body Technologies
Body-in-White
Design Specification
7 Robot Applications
Quick Change Plate for
ABB IRB 6400R
Z.-Nr.: 2102 07 04 00
Quick Change Plate for
ABB IRB 6400R
Z.-Nr.: 2102 07 04 01
Quick Change Plate for
ABB IRB 7600R
Z.-Nr.: 2102 07 04 02
Quick Change Plate for
ABB IRB 6600R
Z.-Nr.: 2102 07 04 05
Quick Change Plate for
ABB IRB 6600R
Z.-Nr.: 2102 07 04 06
Datenablage: C-Folders/ CBDS_Rohbau_Standards
Overview_TKSE_Standards_06_2011.doc
Seite 24 von 28
29.06.2011
ThyssenKrupp System Engineering
Car Body Technologies
Body-in-White
Design Specification
8 Robot Endeffectors
Modular Gripper System
For medium Parts as Doors, Hoods etc.
Modular Clamping Riser with Tube Ø40mm
Conventional Gripper System
Welded Frame - For medium Parts as Doors, Hoods etc.
Modular Clamping Riser with Tube Ø40mm
Conventional Gripper System
Aluminum Base Plate - For medium Parts as Doors, Hoods
etc.
Modular Clamping Riser with Tube Ø40mm
Datenablage: C-Folders/ CBDS_Rohbau_Standards
Overview_TKSE_Standards_06_2011.doc
Seite 25 von 28
29.06.2011
ThyssenKrupp System Engineering
Car Body Technologies
Body-in-White
Design Specification
10 Part Take-Out Systems
Part Take-Out Cart - Floor Guide
Z.-Nr.: 2102 10 02 00
To hold large Parts as Side Frames
Dimension:
800mm/1200mm
Stroke: 1800mm/2200mm/2600mm/3000mm
Part Take-Out Frame
Z.-Nr.: 2102 10 03 00
To hold small to medium Parts
Part Take-Out Drawer
Z.-Nr.: 2102 10 04 00
To hold small to medium Parts
Width:
800mm/1200mm
Stroke : 600mm/800mm/1000mm/1200mm/
1400mm/1600mm
Datenablage: C-Folders/ CBDS_Rohbau_Standards
Overview_TKSE_Standards_06_2011.doc
Seite 26 von 28
29.06.2011
ThyssenKrupp System Engineering
Car Body Technologies
Body-in-White
Design Specification
15 Trunion Systems
4 sided-Trunion (automatic)
Z.-Nr.: 2102 15 00 00
Dimensions:
Height 1200mm-2200mm (to Center of Rotating Axis)
Width 2000mm-5000mm (between the Pivot Points)
2 sided-Trunion (automatic)
Z.-Nr.: 2102 15 01 00
Dimensions:
Height 1000mm-2000mm (to Center of Rotating Axis)
Width 2000mm-5000mm (between the Pivot Points)
Manual Trunion
Z.-Nr.: 2102 15 02 00
To hold large Parts
Manual Trunion
Z.-Nr.: 2102 15 02 20
To hold small to medium Parts
Datenablage: C-Folders/ CBDS_Rohbau_Standards
Overview_TKSE_Standards_06_2011.doc
Seite 27 von 28
29.06.2011
ThyssenKrupp System Engineering
Car Body Technologies
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Design Specification
99 Mechanical Standard Components
Z.-Nr.: 2102 99 00 __
Hard-Stops and Part Locations
Z.-Nr.: 2102 99 01 __
Pre- Rough Locators
Z.-Nr.: 2102 99 02 __
Angle –and Adapter Plates
Z.-Nr.: 2102 99 03 __
Shim and Adjustment Plates
Z.-Nr.: 2102 99 04 __
Bearing Bolts
Z.-Nr.: 2102 99 05 __
Clamping Accessories
Z.-Nr.: 2102 99 06 __
Contour Pieces
Z.-Nr.: 2102 99 07 __
Location Pins
Z.-Nr.: 2102 99 08 __
Switch Cams and Accessories
Z.-Nr.: 2102 99 09 __
Insulations
Z.-Nr.: 2102 99 10 __
Fastening Parts
Z.-Nr.: 2102 99 11 __
Copper Electrodes for indirect welding
Datenablage: C-Folders/ CBDS_Rohbau_Standards
Overview_TKSE_Standards_06_2011.doc
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29.06.2011