Cluster drill increases productivity
Transcription
Cluster drill increases productivity
MECHANIZED ROCK EXCAVATION WITH ATLAS COPCO - NO. 2/ 2010 Cluster drill increases productivity Symmetrix system bridges gap in coastal highway project Advanced methods used to expand open pit mine Atlas Copco builds new assembly plant in U.S Page 7 Page 13 Page 25 MINING & CONSTRUCTION USA – 2 / 2010 1 (',725,$/ &217(176 7 ZDQW WR LQWURGXFH P\VHOI WR WKRVH ZKR , KDYH QRW \HW PHW ,¶P WKH QHZ %XVLQHVV /LQH 0DQ DJHUIRU$WODV&RSFR¶V*HRWHFKQL FDO'ULOOLQJDQG([SORUDWLRQSURG XFWVGLYLVLRQ,WLVZLWKJUHDWSULGH WKDW,DGGWKHVH*'(SURGXFWVDQG VSHFLDOGULOOLQJDSSOLFDWLRQVWRP\ FXUUHQWRLODQGJDVGULOOLQJUHVSRQ VLELOLWLHV $V D VSHFLDOW\ GULOO DQG WRRO PDQXIDFWXUHUWKHUHLVQRWDQDVSHFW RILQIUDVWUXFWXUHPLQLQJRURLODQG JDVGULOOLQJWKDWZHGRQRWWRXFK )URPWKHULJDWWKHVXUIDFHRUIDFH WR WKH WRRO DW WKH ERWWRP RI WKH KROH$WODV &RSFR KDV VRPHWKLQJ IRU \RXU GULOOLQJ DSSOLFDWLRQ :H ZDQWRXUEXVLQHVVWREHDVGLYHUVH DV\RXQHHGXVWREH $WODV &RSFR¶V VSHFLDOW\ ZLWK LWV SURGXFWV GRHVQ¶W HQG ZLWK WKH KDUGZDUHRUPDFKLQHLW¶VWKHH[ SHUWLVH WKDW ZH RIIHU LQ WKH ¿HOG WKDWUHDOO\PDNHVXVVSHFLDO7KH HPSOR\HHV RI $WODV &RSFR DUH SDVVLRQDWHDERXWWKHLUDUHDVRIUH VSRQVLELOLW\$OODURXQGWKHZRUOG RXU SHRSOH DUH DW ZRUN GHYHORS LQJ QHZ SURGXFWV ZRUNLQJ ZLWK FXVWRPHUVWRXVHHTXLSPHQWLQWKH EHVWZD\DQGSURYLGLQJSDUWVDQG VHUYLFHOLNHQRRWKHU 6RZKLOHP\FROOHDJXHVDQG,DUH SURXGRIZKDW$WODV&RSFRVHOOV, KRSH\RXRXUFXVWRPHUVDUHMXVW DV SURXG WR FDUU\ RXU HTXLSPHQW LQ \RXU ÀHHW , ZLVK \RX WKH EHVW ±DQGKRSHWRPHHWIDFHWRIDFHLQ WKHIXWXUH I Business Line Manager Geotechnical Drilling & Exploration and Atlas Copco Drilling Solutions 12 3 FEATURES 7 Symmetrix system is part of new bridge along Pacific Coast Highway 1. THOR: the cluster drill that made foundation work faster. 10 Atlas Copco compressors work overtime to clear rock slide and stabilize slope. 12 Advanced methods used to expand open pit mine in Russia 16 Atlas Copco HB10000 broke through bedrock when blasting wasn’t possible. 19 Atlas Copco HB7000 breaker helps demolish abandoned nuclear plant. 22 Drilling company works with Atlas Copco to develop exploration fleet. 26 Concrete mountain: Unigrout reinforces ground on inhabited mountainside. 28 MARKETPLACE AND IN BRIEF 16 26 Atlas Copco products and news. MINING & CONSTRUCTION USA FREE REPRODUCTION OF ARTICLES is published by Atlas Copco. The magazine focuses on the company’s knowhow. www.atlascopco.com All product names such as Boomer, Boltec, ROC, PitViper, DRILLCare, SmartRig and Swellex are registered Atlas Copco trademarks. However, all material in this publication, including the product names, may be reproduced or referred to free of charge. For artwork or additional information please contact Atlas Copco. PUBLISHED BY Atlas Copco Construction & Mining 3700 E. 68th Avenue Commerce City, CO 80022 Telephone: 303-287-8822 PUBLISHER Christina Fisher chris.fisher@us.atlascopco.com Scott Slater 10 EDITOR Scott Ellenbecker, scott@ellcom.us SUBSCRIPTIONS MC-USA-Subscription@ellcom.us Editorial production, design and layout: Ellenbecker Communications Round Lake, Minnesota, USA 507-945-0100 SAFETY FIRST Atlas Copco is committed to comply with or exceed all global and local safety rules and regulations for personal safety. Some photographs in this magazine may, however, show circumstances that are beyond our control. All users of Atlas Copco equipment are urged to think safety first and always use proper ear, eye, head and other protection as required to minimize the risk of personal injury. 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In Russia it is described as a breakthrough technique and with the right equipment, the mine management is more than optimistic. LQLQJ FRPSDQ\ .RYGRUVN\ *2. 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HQJLQHHULQJZH¶YHGRQHVRIDUMXVWWRJHWWR ZKHUHZHDUHKDVEHHQH[WHQVLYH´ $WODV &RSFR +%' EUHDNHUV UH SODFHG EUHDNHUV RI D FRPSHWLWLYH EUDQG WKDW ZHUH XVHG IRU DERXW D PRQWK 6RPH RI WKH OLJKWHU ZRUN FRXOG EH GRQH E\ WKH RWKHUEUHDNHUVEXWZKHQLWZDVWLPHIRUWKH KHDYLHUFRQFUHWHWKHRWKHUEUHDNHUVIDLOHG 0&0 ZRUNHG ZLWK &ROXPEXV (TXLS PHQWDQ$WODV&RSFRGHDOHUVKLSLQ&LQFLQ QDWL 2KLR PDQDJHG E\ -HII 0F9H\ )UHG :DKO KDQGOHG WKH VDOH DQG VDLG ³7KLV MRE UHTXLUHG EUHDNHUV ELJJHU WKDQ PRVW RI RXU FXVWRPHUVUHJXODUO\XVH´ We worked three days on one section with the [competitive] breaker and when we put on the Atlas Copco HB7000 the same amount of work was completed in three hours. 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QXPEHUVVWDPSHGLQWKHVWHHO6KHVDLG³1RWK MINING & CONSTRUCTION USA – 2 / 2010 LQJRQWKLVMREKDVEHHQHDV\:KHQ\RXWKLQN WKHUHLVDVROXWLRQWRWDNLQJVRPHWKLQJDSDUW RUH[SRVLQJVRPHWKLQJWKHUHLVDQRWKHUOD\HU RIVWUXFWXUHEHQHDWKLW´ 7KDW¶VZK\WKHFUHZLVJODGWKH\GHFLGHG WR WU\$WODV &RSFR EUHDNHUV ZKHQ WKH\ GLG 5DPXQVDLG³7KLVLVRXU¿UVWH[SHULHQFHZLWK DQ$WODV&RSFREUHDNHUDQGZHKDYHDYHU\ ODUJHÀHHWRIHTXLSPHQW$WWLPHVZH¶YHKDG PRUHWKDQK\GUDXOLFPRELOHVKHDUVLQRXU FRPSDQ\¶V LQYHQWRU\ DQG ZH¶YH SURFHVVHG PLOOLRQV RI WRQV RI VWHHO EXW ZH¶YH QHYHU VHHQFRQFUHWHOLNHWKLVEHIRUH:HXQGHUVWDQG WKHYDOXHRIXVLQJWKHULJKWWRROVIRUWKHMRE DQG KRZ LPSRUWDQW LW LV WR IHHO FRPIRUWDEOH ZLWK WKH UHODWLRQVKLS ZH KDYH ZLWK WKH WRRO VXSSOLHUHVSHFLDOO\RQMREVOLNH0DUEOH+LOO ,I WKHVH KDPPHUV FRQWLQXH WR SHUIRUP OLNH WKH\KDYH,WKLQNLW¶VVDIHWRVD\WKDWZH¶OOEH VWLFNLQJZLWK$WODV&RSFRLQWKHIXWXUH´ :KLOH WKH VWRU\ RI 0DUEOH +LOO KDVQ¶W EHHQ SRVLWLYH WR GDWH WKDW LV DERXW WR WXUQ DURXQG $OPRVW DOO RI WKH PDWHULDOV RQ VLWH ZLOOEHUHF\FOHG5DPXQVDLG³,WZDVQHYHU DFWLYDWHG DQG QHYHU FRQWDPLQDWHG VR LW¶V D QHZVWUXFWXUHUHDOO\6RRXUJRDOLVWRUHF\FOH SHUFHQW RI WKH VWUXFWXUHV E\ ZHLJKW´ +H DGGHGWKDWKH¶VSURXGRIWKHSURJUHVV0&0 KDVPDGHRQWKHSURMHFWVRIDUDQGORRNVIRU ZDUGWRZKDWWKHIXWXUHRIWKHULYHUVLGHSURS HUW\PLJKWEULQJ ATLAS COPCO HB7000 •Working pressure..........2,320–2,610 psi •Oil flow.................................95–119 gpm •Frequency..........................280–450 bpm •Tool Shank ...........................8.27 inches •Operating weight..........................15,432 •AEM Energy*.............9,381 foot pounds •Energy Class............15,000 foot pounds •Carrier..............143,300–264,600 pounds *The Association of Equipment Manufacturers (AEM) developed a testing system that provides an objective standard for comparing hydraulic breaker power output. This simply gives contractors the facts so they can make an educated decision when choosing a hydraulic breaker. Today only a handful of companies publish those standardized energy ratings. When looking at a class of breakers, one number means more than the others – AEM measured energy – the actual impact energy needed to break an object. ATLAS COPCO HAS SOME OF THE HIGHEST IMPACT ENERGY RATINGS ACCORDING TO TESTS OF THE AEM. 21 What it takes for SUCCESS Atlas Copco works with American Drilling to develop their exploration fleet, including a Diamec U8 and Excore Bits XWXDOUHVSHFWLVWKHIHHOLQJLQWKH DLU ZKHQ VSHDNLQJ WR DQ\RQH UH ODWHG WR WKH FRQWUDFW H[SORUDWLRQ GULOOLQJFRPSDQ\$PHULFDQ'ULOOLQJ)URP WKHJX\VZKRZRUNRQWKHULJVWRWKHLUFXV WRPHUVWRHYHQWKHYHQGRUVLW¶VHYLGHQWWKDW VXFFHVV FRPHV IURP D FRQVFLRXV HIIRUW WR ZRUNWRJHWKHU$WODV&RSFRLVRQHRIWKRVH YHQGRUV ZKR KDV ZRUNHG ZLWK $PHULFDQ 'ULOOLQJ IURP LWV LQFHSWLRQ VXSSRUWLQJ LWV ÀHHWRIULJVDVWKHFRPSDQ\GHYHORSHGUH ODWLRQVKLSVZLWKFXVWRPHUV 6WHYH (OORZD\ 3UHVLGHQW RI $PHULFDQ 'ULOOLQJLVSULYDWHDERXWKLVFXVWRPHUV\HW LVYHU\RSHQDERXWWKHTXDOLW\RIKLVSHRSOH ³,GRQ¶WVHH$PHULFDQ'ULOOLQJJURZLQJLQWR DELJFRPSDQ\,ZDQWWREHDVPDOOFRP SDQ\ GRLQJ WKH EHVW ZRUN ZH FDQ IRU RXU H[FOXVLYHFOLHQWOLVW´ 0RVWO\ WKH FRPSDQ\ IRFXVHV RQ XQGHU JURXQGFRUHZRUNEXWWKH\ZLOOGRVXUIDFH ZRUN LI WKHLU FOLHQWV UHTXHVW LW :KHQ WKH FRPSDQ\RSHQHGIRUEXVLQHVVLQWKH\ EHJDQ ZRUNLQJ ZLWK$WODV &RSFR WR SXU FKDVHLWV¿UVW'LDPHFVHULHVGULOOULJ ³,ZDQWWRZRUNZLWKDFRPSDQ\WKDWZLOO ZRUNZLWKXVWRPDNHLPSURYHPHQWVWRRXU HTXLSPHQWDQGEXVLQHVVZKLFKLVZKDW$W ODV&RSFRGRHV±PDNHVXVEHWWHU´VDLG(O ORZD\ $WODV&RSFR$UHD6DOHV6SHFLDOLVW-RKQ :ROIHKDVDVOLJKWO\GLIIHUHQWDQJOHRQWKDW SKLORVRSK\³:HDUHQRWKHUHWRPDNHWKHP EHWWHUWKH\KDYHPDGHXVEHWWHU´KHVDLG UHIHUULQJ WR WKH FRPSDQ\¶V RSHQPLQGHG ZD\RIGRLQJEXVLQHVV 7KLV H[DPSOH RI KRZ ERWK SDUWLHV GHDOW ZLWKDFKDQJHWRRQHRIWKHFRPSDQ\¶VULJV LV UHFHQW SURRI RI WKH JRRG UHODWLRQVKLS ³:HNQHZWKHUHZDVDQLVVXHZLWKWKHGXPS YDOYH´ VDLG (OORZD\ ³$WODV &RSFR PDGH M 22 FKDQJHVWKUHHRUIRXUWLPHVWRPDNHLWWKH EHVWLWFRXOGEH7KDWHIIRUWVD\VDORWDERXW $WODV&RSFR´ $OWKRXJKWKHFRPSDQ\DOVRKDVD'LD PHF8IRUPRUHFUDPSHGFRQGLWLRQVDQG D&6GULOOIRUVXUIDFHZRUN$PHULFDQ 'ULOOLQJ¶VPDLQGULOOIRUPRVWRSHUDWLRQVLV WKH'LDPHF8FRUHGULOOULJ³:HGHFLGHG WRJRH[FOXVLYHO\ZLWK$WODV&RSFR,¿UP O\EHOLHYHWKH8LVWKHEHVWXQGHUJURXQG GULOORQWKHPDUNHW:HSULGHRXUVHOYHVRQ KDYLQJ WKH EHVW DQG VDIHVW WHFKQRORJ\ DQG WKDW LV ZK\ ZH DUH H[FOXVLYHO\ ZLWK $WODV&RSFR´VDLG(OORZD\ (OORZD\ GHFULEHG WKH 8 ³7KHUH LV QRWKLQJPRUHLPSUHVVLYH<RXFDQ¶WGURS D URG 2XU PLVVLRQ VWDWHPHQW LV WR KDYH VWDWHRIWKHDUWHTXLSPHQWDQGWREHDVWHS DKHDG7KH8¿WVRXUPLVVLRQ´ :ROIH VDLG ³7KH\¶OO WU\ DQ\WKLQJ QHZ DQG JLYH IHHGEDFN 7KHLU GULOOHUV NHHS JRRG UHFRUGV ZKLFK KHOSV ZKHQ WHVWLQJ QHZ SURGXFWV DQG LPSURYLQJ RQ H[LVWLQJ HTXLSPHQW´ Proof in productivity *UHDW%DVLQ*ROG¶V+ROOLVWHU0LQHLQ1H YDGD LV D ORFDWLRQ ZKHUH$PHULFDQ 'ULOO LQJLVSXWWLQJWKH8WRZRUN:KLOHSDUW QHUV6WHYH(OORZD\DQG&DVDQGUD0XOOLJDQ DUHORFDWHGLQWKHKHDGTXDUWHUVLQ6SRNDQH :DVK-RKQQ\-RKQVWRQLV$PHULFDQ'ULOO LQJ¶VJHQHUDOPDQDJHURIRSHUDWLRQVLQ1H YDGDDQGDSDUWQHULQWKHFRPSDQ\-RKQ VWRQVDLG³7KH8>DW+ROOLVWHU@KDVRQO\ JRWWHQEHWWHUDVZHKDYHSXWWLPHRQLW´ ATLAS COPCO DIAMEC U8 — CORE E DRILLING RIG Basic data Max depth.............6,600 feet Diameter.................4 inches Max speed............1,200 rpm Max torque...........1,630 foot pounds Feed/pull force.....29,000 foot pounds Feed lengths.........70 inches Modules Flush pump............Trido 140 Power unit*...........PU 110E or PU 160DT T PHC, Pilot hydraulic control APC, Automatic performance control *Electric or diesel MINING & CONSTRUCTION USA 2 / 2010 I’ve never seen a drill work this good this long. It drills better today than when we got it and there has never been a real problem. -RVK7LQHU 'ULOOHU$PHULFDQ'ULOOLQJ BRIAN %ULDQ0RUULV ([SORUDWLRQ0DQDJHU *UHDW%DVLQ¶V+ROOLVWHU0LQH -RKQ-RKQVWRQ *HQHUDO0DQDJHURI2SHUDWLRQV $PHULFDQ'ULOOLQJ ATLAS COPCO EXCORE RANGE — DIAMOND CORE DRILLING BITS Three application segments: •Excore for soft to medium-hard rock with abrasive and fractured to competent formations (Matrix 1-4) •Excore for medium-hard to hard rock with slightly abrasive and slightly broken to competent formations (Matrix series 5-8) •Excore for hard to very hard rock with competent formations (Matrix series 9-10)) Each Excore type is also available with various crown designs: the Extended T Channel Flush (ECF) for broken to competent formations; the patented JET profile for fast cutting in competent formations; and a face discharge design for extremely broken and triple tube applications. Combining these crown profiles with various crown heights ranging from 10-166 mm means each Excore bit type will cover a wider range of rock conditions. 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WLRQVGXULQJWKDWWLPH´5HGDHOOLVDLG³+LVH[SHULHQFHZLWKGLVWULEX WRUVDVZHOODVVWRUHFKDQQHOVDOHVDORQJZLWKKLVVWURQJUHVXOWGULYHQ DSSURDFKDQGKLVRSHQDQGHPSRZHULQJPDQDJHPHQWVW\OHPDNHV 6KDZQXQLTXHO\VXLWHGWR¿QHWXQHDQGH[HFXWHRXU5RDG&RQVWUXF WLRQ EXVLQHVV GHYHORSPHQW SODQV DQG OHDG WKH '\QDSDF EXVLQHVV EDFNWRDSURPLQHQWDQGSUR¿WDEOHPDUNHWSRVLWLRQ´ Jess Kindler KDV EHHQ DS SRLQWHG WR WKH SRVLWLRQ RI %XVLQHVV /LQH 0DQDJHU ± 3DUWV 6HUYLFHV +H KDG SUHYLRXVO\ ZRUNHG IRU$W ODV&RSFRDVUHJLRQDOVDOHV PDQDJHU RI WKH HLJKWVWDWH ,QWHUPRXQWDLQ5HJLRQ $WODV &RSFR &RQVWUXF WLRQ DQG 0LQLQJ 3UHVLGHQW 7RUEMRUQ 5HGDHOOL VDLG ³-HVV LV D UHVXOWVGULYHQ OHDGHU ZLWK H[SHULHQFH LQ EXLOGLQJ WHDPV LPSOH PHQWLQJQHZSURJUDPVDQG RYHUVHHLQJSODQQLQJDFWLYL WLHVLQFKDOOHQJLQJHQYLURQ PHQWV,QKLVUROHDV,QWHUPRXQWDLQ5HJLRQ0DQDJHUIRUWKH SDVW\HDUVKHKDVGHOLYHUHGH[FHSWLRQDOUHVXOWVDQGSURYHQ KLPVHOIDVDG\QDPLFOHDGHU´ Kindler recently received an honor outside of Atlas Copco 7KH0LQLQJ([SORUDWLRQ'LYLVLRQ2XWVWDQGLQJ<RXQJ3UR IHVVLRQDO$ZDUG IURP WKH 6RFLHW\ RI 0LQLQJ (QJLQHHUV$ JUDGXDWH RI WKH &RORUDGR 6FKRRO RI 0LQHV KH ZRUNHG IRU PLQHV DQG PLQLQJ FRPSDQLHV EHIRUH MRLQLQJ$WODV &RSFR .LQGOHUDOVRVHUYHGDVDQRI¿FHULQWKH86$UP\&RUSVRI (QJLQHHUVDQGJUDGXDWHGIURPWKH86$UP\$LUERUQHVFKRRO DQGWKH86$UP\5DQJHUVFKRRO WHERE TO FIND US Please contact your nearest Atlas Copco Customer Center. State CO NV MA MD TN WI TN PA CA GA CA AZ City Denver Elko Ludlow Baltimore Knoxville Milwaukee Nashville Clark’s Summit San Diego Atlanta Sacramento Tucson Phone 866-466-9777 775-777-2204 413-589-7439 877-797-0987 888-339-0344 866-254-8511 615-641-3000 800-950-1049 866-374-5757 888-762-3745 916-655-3005 520-834-0400 For further information, please visit www.atlascopco.us MINING & CONSTRUCTION USA – 2 / 2010 31 3565767' 863RVWDJH 3$,' 3HUPLW 6LRX[)DOOV6' 30120 State Hwy 264 Round Lake, MN 56167 USA Here for you. Atlas Copco is the name you can trust to provide the total package in construction and mining. • Demolition equipment • Rock drills • Blast hole drilling rigs • Rotary blasthole drill rigs • Exploration drilling • Rock drilling tools Atlas Copco Construction & Mining 800-732-6762 Atlas Copco Construction Equipment 800-227-9144 www.atlascopco.us • Underground vehicles • Ground engineering • Raiseboring equipment • Rock reinforcement and bolting • Grouting equipment • Road construction equipment
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