CONSTRUCTION

Transcription

CONSTRUCTION

MERLO
1964-2014
MACHINE
OF THE YEAR 2014
CONSTRUCTION
AU
Merlo’s factories in San Defendente di Cervasca (Cuneo) cover
an area of 300,000 m2 (with 220,000 m2 inside facilities)
12
11
7
2
10
8
9
1
6
3
5
4
1.
2.
3.
4.
5.
6.
Offices & Admin
Final assembly
Engine & cab assembly
Technopolymers
Spare parts warehouse
Truck loading area
7. Quality control
8. Research & Development / SAV
9. Prototypes dept.
10. Cutting & bending area
11. Tre Emme
12. CFRM (Training & Research Centre)
THE MERLO GROUP
2|3
THE MERLO
GROUP
Mission:
innovative
group
The Merlo brand is synonymous with advanced technology in the field
of telehandlers and operating plants. Since 1964 Merlo’s history has been one of ideas,
tenacity, and passion. Together these characteristics form the cornerstone of an
industrial group that has developed a highly successful range of products, which have
been awarded numerous international prizes.
The development of complex projects, from initial idea to end product and design to
sales, requires the ability to innovate and anticipate the needs and future trends of an
increasingly competitive market. In pursuit of more ambitious goals, Merlo technology
Safety
Comfort
Maximum
performance
has become the driving force behind a development program that is able to look
beyond the conventional. Safety, comfort and performance are the key concepts.
The result is that every machine we build is a record beater, in terms of design, power,
environmental safety, and customer satisfaction.
This winning attitude is demonstrated by our integrated production process, modern
construction methods, process automation, revolutionary integrated electronic
systems, robotic machining systems and in many other ways.
The will to maintain closer links with our customers is reflected in our ongoing
programs of personnel training and refresher courses, in the quality of our service
network, and in the relationships of mutual trust we have built with our dealers.
The result is a range of compact and manoeuvrable machines that offer unparalleled
comfort, efficiency and, above all, safety.
This is the strength of the Merlo Group.
1,100 Employees
• > 8% of turnover invested
in Research
& Development
•
• 1 million + m³ of welding
gas per year
• > 60,000 tonnes of steel per year
•
> 90% in-house
manufacturing
65 robots
• 18 machining centers
• 8 automated cutting units
• 4 hi-tech paint lines
•
Largest cab in the category
. The roomiest cab available on the market
. Maximum visibility in all directions
. Merlo CDC Dynamic Load Control for enhanced safety
. New instrument panel for state-of-the-art instant information
. Inching pedal for accurate manoeuvres
. Efficient A/C system (on joystick/steering wheel) for increased comfort
. Cab specifications fully compliant with ROPS/FOPS standards
Overseas model shown
COMFORT
4|5
COMFORT
CAB - STANDARD AND SUSPENDED VERSION (CS) – MERLO PATENT
The cab is the largest on the market with an overall width of 1010 mm
A quick glance is all it takes to see that we are dealing with an outstanding cab with reference to concept, design and ergonomics.
Just take a seat to feel at ease. Excellent accessibility thanks to the 770 mm door, ergonomic seat, tilting steering wheel and superb
visibility in every direction including top side. The comfort is optimised with the suspended cabin.
A unique solution that only Merlo can offer in the market.
THE FIRST AND ONLY SUSPENDED CAB IN THE TELESCOPIC SECTOR
EXCELLENT COMFORT
comfort index [ad]
Levelling
cab
without CS
cab
with CS
speed [km/h]
BOOM SUSPENSION SYSTEM - «BSS»
The boom can be suspended in order to have smooth movements during displacement
with positive impact on the comfort level and eliminating the losses of load.
A hydraulic circuit with pneumatic pressure damper absorbs and reduces the shocks
due to uneven ground. BSS system will be automatically switched off under 3 kph.
FRAME LEVELLING SYSTEM
Along with the boom-side-shift the system allows the frame to be tilted, thanks to two
hydraulic cylinders connected between the chassis and the front axle. In sloping conditions
± 10%
(max. 10%) the frame cab be adjusted by the operator in order to raise the boom vertically,
ensuring in this way the maximum safety working conditions.
BSS system
SAFETY
6|7
SAFETY
M CDC - MERLO DYNAMIC LOAD CONTROL SYSTEM
(RATED CAPACITY LIMITER)
Safety comes first
The M CDC system manages the dynamic safety of our telehandlers thanks to an integrated
computer that manages the load charts according to the attachment in use and to various
operational parameters such as the carried load, the boom angle/extension/speed. Only
the Merlo attachments can be recognized by the system thanks to sensor. All the safety
information is clearly show in the colour display. An indicator on the load chart informs the
operator about the dynamic equilibrium of the telehandler and the M CDC avoids risks for
the longitudinal equilibrium of the machine by blocking movement if needed.
• M CDC: with attachment
recognition
BOOM AND TAC-LOCK SYSTEM
Comfort and no loss of load
Merlo offers standard on all its telehandlers the quick and hydraulically controlled
system to couple and locking of Merlo attachments.
Another patented solution to increase your productivity and reduce the loss
• Tac-Lock: implement
of time. The hydraulically powered extension mechanism is fully integrated
in the boom sections in order to protect it from site damage.
quick attaching system,
controlled from the cab
• Hydrostatic
transmission:
dynamic breaking effect
MERLO HYDROSTATIC TRANSMISSION
Safety and precision
Merlo experience in the hydrostatic transmission guarantees quick shuttling, smooth
and progressive acceleration and maximum safety with a dynamic braking effect when
driving downhill and excellent traction in all conditions thanks to the permanent 4WD.
• Merlo telehandlers are
fully compliant
with the AS1418.19
To further enhance the precision in confined space the operator can use the “inching”
system (standard on all Merlo models).
The hydrostatic transmission is connected to a two-speed gearbox. Upon request it can
be also equipped with an electronically controlled “Shift-on-the-go” system (patented
by Merlo) to increase comfort.
EFFICIENCY AND VERSATILITY
8|9
EFFICIENCY
AND VERSATILITY
EPD (ECO POWER DRIVE)
Consumption reduction up to 18%
EPD is a patented system to reduce consumption without limiting the telehandler.
The EPD manages the diesel engine rpm separately by the accelerator pedal. The
operator asks for a certain performance through the accelerator (speed in transport or
torque for heavy operations) and the body computer manages the diesel engine
accordingly. It’s a unique and patented solution that increases the telehandler and
reduces diesel consumption in such a way that > 3 litres per hour can be saved vs
conventional engines systems.
• 18% fuel consumption
with the Merlo EPD
system
STABILIZERS
In order to offer the maximum stability Merlo offers
the Panoramic version equipped with stabilizers
The operator can control both stabilizers independently.
On sloping grounds the boom can be raised vertically by the frame levelling system
up to 24%.The stabilizers remain within the width of the machine ensuring
• Stabilizers
the maximum compactness and at the same time optimum stability.
designed for versatility
• Side shift system
for optimum productivity
BOOM SIDE SHIFT - MERLO PATENT
Best in class for flexibility & precision
A unique Merlo solution to enhance the operational precision
of our telehandlers. The system allows the operator to move
• Three steering
the boom laterally without having to displace or reposition
modes: agility
A great time saving and increased precision.
and productivity
the all telehandler.
530 mm
AUSTRALIAN STANDARDS
Merlo products are Australian Standards
1418.19 and 1418.10 compliant
Safety comes first!
The whole Merlo product range sold in the Australian market and used in Australia is certified as meeting the required Australian Standards issued. The most popular Merlo telehandlers have been
Tested and Certified by an authorized third party Certification Company based in Sydney.
The certification includes the design analysis, the stability and limiting device validation, according to specific load charts for Australia. In addition, the structural integrity design is checked.
Therefore Merlo machines are delivered with a Certificate of Conformity issued by the Manufacturer “Merlo S.p.A” directly.
In addition and upon request, any Merlo Telehandler and its original attachments offered to our final customers can be provided with its proper specific “Design Verification” documents.
The pictures shown below highlight the main specifications adopted by Merlo to meet the Australian market requests:
Load Chart compliant with AS1418.19
External longitudinal stability indicator
Lateral and longitudinal level indicators fitted
to the windscreen and and RHS glass
AUSTRALIAN STANDARDS
10 | 11
Boom ram safety blocking device
Anchoring points on the chassis
Rear camera starts automatically when
engaging the reverse shuttle.
Merlo CDC (Dynamic Load Control) rated
capacity limiter
Internal longitudinal stability indicator
(w/o Merlo CDC)
Machine identification plate
ATTACHMENTS
12 | 13
ATTACHMENTS
Merlo attachments designed for top performance
and safety standards
The largest range of Merlo attachments available in Australia
Merlo manufactures its own attachments according to Merlo quality standards thanks to the long experience made in 50 years of activity. Every
attachment is designed in order to obtain the maximum working performance and efficiency.
Since the cut in of M CDC – Merlo Dynamic Load Control System – all Merlo attachments are equipped with a sensor. As soon as it is attached to the
telehandler it sends the load chart to the M CDC system via a second sensor fitted on the front carriage. The M CDC is a user friendly system and
provides the necessary information to the operator in order to prevent the boom movements to be blocked by the M CDC safety parameters. Merlo
attachments are AS1418.19 compliant and listed on a plate shown on the cab LHS. Merlo implements are interchangeable by a quick attaching
system. The attachment is locked to the fork carriage by means of a hydraulic system denominated Tac-Lock standard which is controlled from the
cab, making the locking operations easier, safer and more comfortable.
N.B. LMS system adopted on a few Merlo models adopt the same criteria as mentioned above
CARRIAGE-MOUNTED HOOK
FLYING JIB
FORKS
CRANE ARM
DIGGING BUCKET
EXTENDIBLE SLEWING PLATFORM
Authorized attachments plate
The authorized attachments plate is applied
in the front part of the cab and provides the list
of authorized attachments for your machine.
4 IN 1 BUCKET
MERLO IN AUSTRALIA
14 | 15
Merlo products available for Australian market
MERLO
IN AUSTRALIA
MERLO RANGE
Compact
MODEL
Max. lifting
height (m)
Max.
capacity [kg]
Engine
[kW/HP]
Speed
[km/h]
Hydraulic
system
Width
(mm)
Height
(mm)
Length
(mm)
Stabilizers
Frame
leveling
Boom
side shift
P25.6
5.9
5.9
6
6
7.7
7.7
2500
2500
3000
3000
2800
2800
55/75
55/75
74.5/101
74.5/101
74.5/101
74.5/101
36
36
40
40
40
40
Gear
Gear
Gear
Gear
Gear
Gear
1800
1800
3900
3900
4220
4220
4260
4260
-
-
-
-
-
-
-
-
-
2000
2000
1920
1770
2000
2150
2000
2150
-
-
-
7
7
7
3400
3400
3400
74.9/102
74.9/102
88/120
25
40
40
Gear
Gear
LS
2230
2230
2230
2475
2475
2475
4330
4330
4330
-
-
-
7
7
4000
4000
103/140
103/140
40
40
LS
LS + FS
2230
2230
2475
2525
4330
4330
-
-
-
9.7
9.7
9.7
7
3600
3600
3800
4100
74.9/102
74.9/102
103/140
103/140
40
40
40
40
Gear
LS
LS
LS
2230
2230
4410
4410
4410
4330
-
Yes
Yes
Yes
Yes
2230
2230
2475
2475
2475
2475
-
Yes
Yes
Yes
Yes
P40.17
12.6
12.6
16.7
3800
3800
4000
62/84
74.5/101
74.5/101
25
40
40
LS
LS
LS
2220
2220
2400
2240
2240
2510
5240
5240
5795
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
P55.9 CS
8.6
5500
103/140
40
LS
2400
2540
5100
-
Yes
-
P75.9 CS
8.6
7200
103/140
40
LS
2400
2540
5100
-
Yes
-
P60.10
9.55
9.55
6000
7000
74.5/101
74.5/101
40
40
LS
LS
2240
2240
2440
2440
5345
5345
-
Yes
Yes
Yes
Yes
P25.6 L
P30.6 L PLUS
P30.6 PLUS
P30.8 L PLUS
P30.8 PLUS
Panoramic W/O Stabilizer
P34.7
P34.7 PLUS
P34.7 TOP
Turbofarmer
P40.7
P40.7 CS
P36.10 PLUS
P36.10 TOP
P38.10
P41.7
Panoramic with Stabilizer
P38.13
P38.13 PLUS
CS
Heavy Duty
Merlo is known for its wide range of products, high technology levels, innovative systems, outstanding quality and good value
for price, and are now manufactured and customised to suit the Australian market.
With Merlo’s wide range of products and services you’re sure to find exactly what you’re looking for and above all you know
with Merlo the customer always comes first!
P72.10
2000
2000
COMPACT
16 | 17
Concentrated power, small dimensions,
big performances
COMPACT
Best comfort with the biggest cab of the category
By not leaving parts on the exterior, damage caused by the inevitable knocks received
10°
With rated load on forks
Fork load centre
600mm
6° MAX
Pick and Carry information
1. Travel speed with rated load 0.4 m/s (walking speed)
2. Boom fully retracted
Rated load no more than 300mm above the ground
3. In-Service wind speed 10 m/s - 36 km/h
4. Ground conditions
Solid surfaces for both lifting and travelling.
Slope ratings listed in diagrams on the left for both configurations.
Chart30.8).
Number
(P 30.6-P
6° MAX
Lifting (Stationary)
[m]
8
25
00
kg
5
6
4
60°
7
5
3
2
10°
1
18°MAX
7° MAX
0
D
092
Revisi
ϕ
A
REF.No A0300 or REF.No A0
Max cap. 3000 kg
6,5 m
5,8 m
B
A
20°
Mitas
405/70-20 14 pr
16/70-20 14 pr
350 kPa (50 psi)
Standard forks
7,7 m
30°
Pick & Carry (Travelling)
0
C
4
Tyre manufacturer Mitas
Tyre size
405/70-24 14 pr
16/70-24 14 pr
Tyre pressure
400 kPa (58 psi)
E
40°
5° MAX
3° MAX
1
50°
6
Chart
SAFE USE INFORMATION
2
3
3° MAX
outperforms front loaders in terms of height, operating boom speed, and productivity.
Electronically controlled hydrostatic transmission: easy, practical, and intuitive.
P25.6 engine is equipped with Kubota Tier 3 engine 55kW/75HP
P30.6 and P30.8 engines are equipped with Kubota Tier 4 interim engines 74,5kW/101HP
Hydrostatic transmission: rmanoeuvre with inching precision.
Max. speed: 36 km/h (P25.6), 40 km/h (P30.6 and P30.8), braking on all 4 wheels.
Standard used AS14
P30.8 Load Chart - Standard forks
A
Operator position: cab width 1010 mm for supreme comfort.
Wide-opening doors for easy access and improved operator comfort.
5.9 m (P25.6), 6 m (P32.6), 7.7 m (P28.8) maximum lift height. The compact series
300
0k
g
P 30.8 WITH FORKS
Revision Date
Attachments:
dedicated attachments to make your work easier and increase
Febr. 2013
your productivity.
Fork load centre 600mm
WARNING Load charts are different for each attachment fitted to the telehandler. Please ensure the attachment part number is as shown above.
085412
Tyre size
12.0/75-18 12 pr
Tyre pressure
400 kPa (58 psi)
0°
0
7° MAX
Cab heights (standard models): 1770 mm (P25.6 L),1920 mm (P25.6) and 2150 mm
On models
with M-CDC:
3,9 m
0,6 m
4,9 m
On models
with M-CDC:
4,0 m
0,6 m
0°
1,3 m
Standard used
AS1418.19
Max cap.3000 kg
1
18°MAX
0°
20°
2
3
3° MAX
REF.No A0300 or REF No. A
4,8 m
1500 kg
2000 kg
2500 kg
300
0k
g
on the work-site is avoided.
30°
1700 kg
2000 kg
4
protected within the boom structure.
3,8 m
40°
1500 kg
5° MAX
Standard forks
D
C
B
A
50°
2,3 m
1,9 m
7° MAX
0
3,3 m
10°
5
with M-CDC:
1250 kg
1
18°MAX
20°
2,0 m
1,8 m
1,6 m
1,2 m
1,1 m
2
900 kg
mechanical
workings within the boom structure.
On models
The extension components, hydraulic, and electrical systems are well
4,5 m
A
0,6 m
2,4 m
30°
3
5,0 m
3,5 m
4
6
0
6,0 m
60°
1000 kg
40°
3° MAX
15
1 00 k
200 750 k g
25 0 k g
00
g
kg
5
5° MAX
extremely compact and built using the tried and tested Merlo system of having all the
1
3,0 m
50°
5,7 m
2
3° MAX
5,9 m
D
C
B
3
1100 kg
60°
4
2,3 m
1,9 m
1,7 m
1,3 m
3° MAX
6
[m]
Standard forksenvironments.
REF.No A0300The chassis architecture is innovative and the telescopic boom is
Maximum cap. 2500 kg
3,0 m
The reduced dimensions make these telehandlers ideal for work in restricted
0
750 kg
1
3,9 m
2
500 kg
3
4,7 m
4
5,4 m
[m]
P 30.6 WITH FORKS
P 25.6 WITH FORKS
P25.6
Load Chart - Standard forks
Standard used AS1
6° MAX
Char
Tyre size
405/70-24 14 pr
16/70-24 14 pr
Tyre pressure
400 kPa (58 psi)
Mitas
405/70-20 14 pr
16/70-20 14 pr
350 kPa (50 psi)
0
Rev
ϕ
P 36.10 PLUS
PANORAMIC AND TURBOFARMER
18 | 19
9 versions designed
for the Australian market


In the 7 meter-class, the most popular Panoramic w/o stabilizers is the P34.7, whilst on
by Merlo. 1010 mm cab width is the best in its class.
The driving position and controls have been designed according to the latest

 ergonomic standards to ensure the maximum comfort.


1
0
1500 kg
10°

[m]
On models
with M-CDC:
3° MAX
Set tilting correction to 0°

40°
5
30°
4
3
20°
0°
Fork load centre 600 mm
7° MAX
Tyre manufacturer Mitas, BKT
Tyre size
405/70-24 14 pr
16/70-24 14 pr
Tyre pressure
400 kPa (58 psi)
10°
Standard forks
REF.No A0301
2500 kg
3000
kg
360
0k
g
2500 kg
3000
kg
380
0k
g
7.0 m
D
C
B
A
080841

 
5.7 m
Maximum cap. 4100 k
(2990 kg in De-rated mo
4.7 m
On models
with M-CDC:
0,6 m
0°
Standard used
AS1418.19
0

Tyre size
405/70-24 14 pr
16/70-24 14 pr
2
1

50°
6
60°
7
5° MAX
0°
0,6 m
P 41.7 WITH FORKS
P41.7 Load Chart
- Standard forks
4 3 2 1 0
3° MAX
Engines and hydrostatic transmissions are electronically controlled.
Two-speed mechanical gearbox is designed to suit speed from zero to 40 km/h.
Inching pedal: for better speed control and work accuracy.
BSS:. Boom suspension system for active dampening during material handling (opt).
3-Steering modes: operator can improve manoeuvrability and save time.

Cab: Merlo maintains its leadership in operator comfort, ergonomics, and visibility.

Engine maintenance: Access to main engines components for easy maintenance.


410
0kg
18°MAX
2.5 m

2
1200 kg
20°
3.8 m
3
40
00
30°
4

00
35
Deutz rated at 88 kW/120 HP; Deutz rated at 102 kW/140 HP.
(2990 kg in De-rated mode)
kg
5
3.1 m
40°
5.7 m
5.1 m
4.7 m
3600
kg
50°
6

Three different engine powers are available: Deutz rated at 74.9 kW/102HP;
REF.No A0301
6.9 m
D
kg C
0
B
5
27
kg A
0,6 m


3000 kg
7
4.9 m
0°
2500 kg
Tyre size
405/70-24 14 pr
16/70-24 14 pr
Tyre pressure
400 kPa (58 psi)
60°
1.3 m
[m]

2750 kg

2000 kg
085908
P 40.7Load
WITHSAFE
FORKS
P40.7
Chart
- Standard forks
USE INFORMATION

Maximum lift height: 7 m and 10 m are the most popular lift height.



4 3 2 1 0

Standard forks Maximum load capacity: from 3400 kg to 4100 kg.
1.8 m


A
20°
1.3 m

30°
On models
with M-CDC:
6.3 m
B
080836
400 kPa (58 psi)
C
40°
10°
8.5 m
D
1500 kg
2000 kg
allows for the best traction. Comfort is assured by a cab designed and manufactured
50°
1000 kg
correct weight distribution allow excellent stability and the permanent 4WD system
0,6 m
0



1.3 m
gearbox designed to suit speed from zero to 40 km/h. Its low centre of gravity and
0°
3.8 m

10°

9.6 m
E


 
Standard forks
REF.No A0301
Tyre pressure
0
3.4 m
2.6 m
2.1 m
1.7 m
1.4 m
1
On models
with M-CDC:
60°
2000 kg
20°
1200 kg
2
3.1 m
1500 kg
3
2.5 m

2000 kg
30°
4
performance. The transmission is also equipped with a two-speed mechanical
4.7 m
1500 kg
40°
5
5.5 m
Thekgengine and hydrostatic transmission are electronically controlled for better
Maximum cap. 3400
7 6 5 4 3 2 1
6.3 m

2750 kg
3400 kg
50°
D
C
B
A
[m]
10
9
8
7
6
5
4
3
2
1
0

2.5 m
1.9 m
1.5 m
60°
6
6.9 m

1200 kg
7
1.9 m
spaces, thanks to their compactness and their three-mode steering system which
Standard forks
increases manoeuvrability and versatility.
REF.No A0301



P 38.10 WITH
FORKS
SAFE USE
Tyre size
405/70-24 14 pr
P38.10 Load Chart
- INFORMATION
Standard forks
16/70-24 14 pr
3.1 m
[m]
4 3 2 1 0
0,6 m

3.8 m
the 10 metre-class it is the Turbofarmer P36.10. All the models can be used in confined
4.9 m
0°
750 kg
P 34.7 WITH FORKS
A
10°
4.4 m
Panoramic models are among the best selling products of the Merlo Group.
20°
6.3 m
30°
On models
with M-CDC:
6.3 m
B
1500 kg
2000 kg

C
1000 kg

750 kg

D
40°
550 kg
The best in class for compactness and
productivity
8.5 m
3.4 m
2.6 m
2.1 m
1.7 m
1.4 m
E
50°
550 kg

Standard forks
REF.No A0301
9.6 m
60°
4.4 m
0
7 6 5 4 3 2 1
5.3 m
[m]
10
9
8
7
6
5
4
3
2
1
0

5.3 m
PANORAMIC
TURBOFARMER
P 36.10 WITH FORKS
085909

6° MAX
Tyre manufacturer Mitas, BKT
Tyre size
405/70-24 14 pr
16/70-24 14 pr
Tyre pressure
400 kPa (58 psi)
Chart Nu
0808
Revision
C Oct.
PANORAMIC WITH STABILIZERS
20 | 21
Panoramic with stabilizers
PANORAMIC
First in performance and reliability.
Maximum stability within the minimum space!
WITH STABILIZERS

1500 kg
150 kg
1000 kg
2500 kg
1500 kg
2000 kg
1.9 m
2.3 m
3.6 m
5.4 m
4.7 m
7.5 m
6.7 m
8.8 m
Front hydraulic
13,0 mstabilizers: independently controlled, improve the machines stability.
Boom side shift10,5system:
load can be placed with max. accuracy. It saves time and
m
0°
Fork load centre
600 mm
I
H
40°
G
F
E
D
boosts productivity.
C
kg B
8,1 m
00
The suspension
systems (boom or front axle) ensure maximum comfort.
20
A

6,4of
m this vehicle class with 360° visibility.
Cab: it is the largest
0,6 m
Fork carriage:
allows
attachments to be quickly interchanged by the quick attach
4000 kg
30
00
kg
20°
a60°trulyL vertical
14,7 m lift for better stability.
1400 kg
30°
50°
750 kg
40°
Frame levelling system: allows the chassis to be horizontally levelled ensuring
system and locked using Tac-Lock controls in the cab.
Hydraulic service
fitted with quick couplings provides the power for hydraulicallyFork load centre
5,0 m
4,0 m
3,0 m
2,0 m
1,9 m
M
L
50°
10°
[m] 13 12 11 10 Tyre
9 pressur
8 7e 6 53504kPa 3(50 psi) 1  0 
16,6 m
15,8 m
17
16
15
I
14
H
13
G
12
F
g
10,7 m
11
0k E
D
250
10
30°
C
9
B
8
A
7,2 m
7 20°
6,5 m 6
5
0,6 m
4
10°
3
2
1
0 0°
60°
12,5 m

1000 kg
70°
7,0 m

17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
300 kg
500 kg

8,3 m
150 kg

0.6 m
(the flagship,
with power, load capacities, and lift heights that are industry standards.).
Fork load centre
Fork load
centre
P38.13
Maximum
Load capacity: 3800 kg. Maximum Lift Height: 12.6 m.
600mm
600mm
Standard forks REF.No A0301
Max cap. 4000 kg
On models

P40.17
Maximum
Load
capacity: 4000 kg. Maximum Lift Height: 16.7 m.
Max cap. 2990 kg (De-rated mode)
 with M-CDC:

is powered by 4 cyl. Engine 84 HP suitable power.
P
40.17 WITH FORKS
ONSTABILIZERSSTABILIZERS
UPP38.13 model
081274
STABILIZERS
DOWN
Tyre manufacturer Mitas
Tyre size
405/70-20 14 pr


P38.13
Plus
and
P40.17 models are powered by 4 cyl. Engine 101 HP suitable power.
16/70-20 14 pr
2
[m] 13 12 11 10 9 8 7 6 5 4 3 2 1 0
9,8 m

30
0 kg

kg
Two most
important
models are available in Australia are the P38.13 Std and Plus (compact, user-friendly and versatile) and P40.17
5.8 m
00
11,0 m
8
7
6
20°
5
4
3 10°
2
1
0°
0
30
00
kg

9
400
0k
g

0.6 m
1,9 m

6.0 m
kg
3,0 m
0°
7,4 m

00
38
5.2 m
4.5 m
4.0 m
3.2 m
2.5 m
1.9 m


6.3 m
Lifting
(Stationary)
With rated
load on forks
10°
600 kg
750 kg
1000 kg

700 kg
20°
7.9 m
30°
11,0 m
10,0 m
9,0 m

40°
8.8 m

8
7
6
5
4
3
2
1
0
400 kg

750 kg
9
4WD and road travel at up to 40 km/h (25 km/h for the P38.13), ensure unrivalled driving ability in the most challenging of ground
9 8 7 6 5 4 3 permanent
2 1 0
71°
12.3 m
60° conditions.
The
Panoramic telehandlers feature a brilliant boom side-shift system uniquely developed by Merlo.
G
F
50°
The operator
controls the resulting sideways movement of the load with great accuracy. Two hydraulically operated stabilizers on the front
E
D
40°
axle ensure
the
necessary stability and allow the machine to be fully operational on uneven or sloping grounds.
8.3 m
C
g B
k
The 0operator
can
place the stabilizers independently upon the ground and use them to level the chassis.
30°
0
6.6 m
A
25
500 kg
50°
[m]
13
12
11
10
350 kg
3 2 1 0
12.6 m
70°
G
60°
F
10.1 m
E
D
C
8.1 m
B
A
kg
9 8 7 6 5 4
350
0 kg
[m]
13
12
11
10
4,5 m

Max cap. 3800 kg
On models
Max cap. 2990 kg (De-Rated mode) with M-CDC:
P
38.13 WITH DOWN
FORKS ON STABILIZERS
STABILIZERS
STABILIZERS UPThe unique Merlo design ensures good weight balance which, together with versatile drive/steer axles, extraordinary ground clearance,
Standard fork REF.No A0301
3000

1400 kg
2000 kg
6,0 m
5,0 m


600 mm
operated equipment.
 
SAFE USE INFORMATION Tyre manufacturer Mitas, BKT
Tyre size
Mitas
405/70-24 14 pr 445/65 R22.5
081282

PANORAMIC CS
22 | 23
Innovative solutions adopted on CS Series offer more comfort,
productivity and fuel savings
[m]
This product family offers many unique technologies as standard in order to increase
technology which only Merlo telehandlers can offer.
8
7
6
5
4
3
2
1
0
5° MAX
0°
Another exclusive Merlo technology, the EPD (Eco Power Drive), reduces the consumption
3° MAX
by about 18% to guarantee low cost of ownership.
The maximum productivity is delivered also thanks to the «self accelerating system»
integrated in the joystick function and the dual reverse shuttle system with buttons
18°MAX
50°
00
55
30°
20°
10°
5° MAX
Max cap. 5500 kg
7.2 m
k
5.5 m
0.6 m
0°
4.6 m
4.1 m
on the steering column and the joystick.
Standard forks
REF.No A0302
8.6 m
F
g E
0k
D
0
45
C
B
g A
40°
2.4 m
2.1 m
Best in class comfort is ensured by the hydro-pneumatic cab suspension, a patented
70°
60°
1700 kg
2100 kg
2500 kg
3000 kg
3500 kg
4500 kg
comfort, productivity and reduce the fuel consumption.
5 4 3 2 1 0
3° MAX
3.5 m
3.0 m
and engineering, and anticipate what telehandlers will be like in the next few years.
P 55.9 CS WITH FORKS
P55.9CS Load Chart - Standard forks
Fork load centre 600 mm
1.5 m
1.3 m
The Panoramic CS is a revolutionary telehandler that introduces new solutions for design
Standard used AS1418.19
P55.9CS: maximum Load capacity 5500 kg, Maximum lift height: 8.6 m.
P75.9CS: maximum Load capacity 7200 kg, Maximum lift height: 8.6 m.
The model is powered by: 4 cyl. Engine 103 kW/140 HP power. 40 km/h top speed.
Hydro-pneumatic cab suspensions (CS): standard, for greater operator comfort.
Cab Suspension system ensures an efficient dumping effect in any
5° MAX
[m]
5
4
3
70°
3° MAX
Dual reverse shuttle system: buttons are located on joy stick as well as on the
steering LHS to improve productivity.
5
4
3
the joy stick forward. The system increases engine rpm and oil flow
automatically. User-friendly system to boost productivity.
6
2
18°MAX
30°
20°
10°
1
0
5° MAX
00
72
3500 kg
4500 kg
5500 kg
Self-accelerating system: to get higher boom speed the operator moves
0°
40°
Standard forks
REF.No A0306
8.8 m
F
E
D
g
k
C
0
0
B
65
g
k A
7.5 m
Max cap. 7200 kg
5.7 m
0.6 m
0°
2.6 m
2.2 m
1.8 m
1.4 m
1.3 m
by the hydraulic circuit.
3.3 m
Load Sensing pump ensures the correct oil follow when it is necessary
50°
7
Revision Date
B July 2013
1 0
60°
8
2100 kg
2500 kg
situation, regardless load, terrain and driving speed.
2
9
5° MAX
080983
Tyre size
500/70-24 164A8
Tyre pressure
400 kPa (58 psi)
P75.9CS Load Chart - Standard forks
3° MAX
Chart Number
P 75.9 CS WITH FORKS
4.6 m
4.2 m
PANORAMIC
CS
Panoramic CS (cab suspension)
Standard used
5° MAX
Tyre manufacturer
Tyre Size
Tyre Pressure
Mitas
17.5-25 22pr EM-20/60
500 kPa (72 psi)
HEAVY DUTY
24 | 25
A complete range of products able to match all different customer
needs when it comes to our heavy duty range.
The P60.10 and P72.10 are available designed for Heavy-Duty applications.
P 60.10 WITH FORKS
Both models are powered by a 4 cyl. engine rated at 101HP and they weight (total unladen
mass with forks) 9800 kg and 10650 kg respectively.
18°MAX
0
8.9 m
8.0 m
7.1 m
60
00
kg
6.2 m
On models
with M-CDC:
5.8 m
0.6 m
0°
Standard used AS1418.19
[m]
6
5
4
0°
3° MAX
50°
8
40°
6
precision.
4
30°
1
9°MAX
3° MAX
20°
3
2
0
1
60°
5
2
445/65 R22.5 169F AR01
10°
800 kPa (115 psi)
Revision Date
A Oct. 2013
0
G
F
E
D
C
B
A
kg
0
600
40
500 00 kg
0k
g
3
9
7
5° MAX
Mitas
087823
Tyre manufacturer
Mitas
18-19.5 16PR MPT03/06
Tyre size
450 kPa (65 psi)
Tyre pressure
4000 kg
Chart Number
P 72.10 WITH FORKS
2750 kg
5° MAX
7000 kg
Standard fork
REF.No A030
9.4 m
8.9 m
8.1 m
Max cap. 7000
6.9 m
6.0 m
On models
with M-CDC:
0.6 m
0°
2.9 m
2.3 m
1.9 m
1.5 m
3° MAX
Hydraulic system: Load-Sensing pump for top hydraulic performance.
10°
5.3 m
5° MAX
Standard forks
REF.No A0302
9.3 m
1.6 m
2
1
20°
3
3000 kg
4
2000 kg
3° MAX
conditions (Max. 10%) in order to raise the boom vertically, ensuring in this way
It allows the boom to be lifted vertically for better and safe working conditions.
30°
3.0 m
2.1 m
0°
with maximum accuracy.
Frame levelling: chassis can be laterally levelled to compensate sloping ground.
40°
6
5
0
G
F
E
D
kg CB
0
0
40 kg A
0
500
1200 kg
P60.10: maximum load capacity 6000 kg, P72.10 7000 kg.
Boom side-shift system (Max 500mm): load can be positioned with maximum
1
50°
7
according to the longitudinal axis of the machine.
the best safety working conditions as well as the correct lifting capacity.
2
60°
8
5° MAX
The frame levelling system allows the frame to be adjusted in order to work in sloping
3
The boom side-shift allows the upper part of the chassis and boom to be moved sideways,
The operator controls the resulting sideways movements in order to place the load
4
4.1 m
maximum versatility and productivity in all conditions.
5
1800 kg
(a content that only Merlo can offer) together with the frame levelling ensure the
6
9
4.1 m
They benefit from the performance and the precision of the hydrostatic transmission that
combined with the two-speed gearbox allows the reach 40 km/h. Boom side-shift
[m]
3° MAX
5.2 m
HEAVY
DUTY
Top performances and versatility
Compliant to A
as INDUSTRIAL te
5° MAX
Solid, smooth, level and prepared surfaces for both lifting and travelling.
Tyre manufacturer
Mitas
18-19.5 16PR MPT03/06
Tyre size
450 kPa (65 psi)
Tyre pressure
Mitas
445/65 R22.5 169F AR01
800 kPa (115 psi)
MERLO WORLD
CFRM
TRAINING CENTRE
6 SISTER COMPANIES
OVER 50 MARKETS
OVER 600 DEALERS
The Merlo Training and
Research Centre (CFRM) has
turned safety and machine
operation training into its
central mission. CFRM
provides training courses for
people-carrier overhead
platform operators, fork lift
trucks, telehandlers, cranes,
earth moving machinery,
agricultural and forestry
tractors, snow clearance
vehicles and urban refuse
collection vehicles.
RESIDENT
REGIONAL
DIRECTOR
Countries where Merlo is Market leader
Sydney
2013
MOVIMATICA
MERLO
INFOMOBILITY
This is the new vehicle
management system
designed and built
by the Merlo Group itself:
it enables GPS radiolocalisation in real time,
monitoring operation and
use, receive and manage
malfunction or burglar
alarms and also send
commands for handling
events via the internet.
A WORLD APART
26 | 27
In a globalised world, the client is always number one!
THE MERLO
WORLD
Automatic spare parts
warehouse
From excellent products to excellent service. In 2008, Merlo adapted its production process to meet the needs of the ISO 9001 quality
control system. The process is perfected and improved continuously. At the same time, the foundations have been laid to put the Customer
first, implementing investments aimed at Services such as Financing, Training Assistance, Spare parts and Telematic Means such as remote
diagnostics, thanks to the Merlo Mobility project.
2011
2014
1000 m3
10.000 m3
Filling
100%
85%
Percentage of codes managed
50%
86%
Percentage of Lines managed
65%
94%
Pick-up time
90”
30”
8.000
17.000
Storage volume
Number of codes
Area of order processing and shipping
NEW SPARE PARTS SERVICE
The new automated spare parts warehouse
covers an area of 7,000 m², with storage
capacity of 10,000 m³ for a total of 20,000
different codes. Furthermore,
it can automatically manage 94% of the
order lines that are processed daily,
with an average withdrawal time
of 30" per line. The first fill per order line
is over 99% with delivery times for urgent
orders within 24 hours.
Storage area and automatic retrieval
MERLO 1964-2014
DEDICATED TO THE FUTURE FOR 50 YEARS:
MERLO
Merlo was established in 1964 and since has designed
and manufactured state-of-the-art machines.
Today Merlo has a turnover of over 500 Million dollars
and about 1100 employees worldwide.
1964-2014
MERLO S.P.A.
Via Nazionale, 9 - 12010 S. Defendente di Cervasca - Cuneo - Italia
Tel. +39 0171 614111 - Fax +39 0171 684101
www.merlo.com - info@merlo.com
MACHINE
OF THE YEAR 2014
MERLO GROUP AUSTRALIA PTY LTD
27 Colin Jamieson Dve, Welshpool (Perth), WA 6106
Tel. (08) 9358 3110 - Fax (08) 9358 4110
120 Toongabbie Road, Girraween, NSW 2145
Tel. (02) 9688 0600
www.merloaustralia.com.au - info@merloaustralia.com.au
The telehandlers illustrated in this document may be equipped with optional or special accessories that do not form part of the standard supply but which are available on request.
In some countries certain models or attachments may not be available as a result of market restrictions or regulations. The technical data and other information in this document were correct at the time of printing;
however, we reserve the right to modify our products, without prior notice, as part of our policy of continuous technical improvement.
Your Merlo dealer will be pleased to provide you with the latest information on all our products and services.
MKT MERLO • AU RANGE CONSTR 0714

CONSTRUCTION

Transcription

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