New Waterjetting Standards Replace Withdrawn NACE No. 5

1
InspectThis!
Summer 2013
Supplement to CoatingsPro Magazine
Summer 2013
New Waterjetting Standards Replace
Withdrawn NACE No. 5
By Malcolm McNeil, CIP Committee Chair
In the past we have
discussed the coating
inspector’s responsibilities regarding standards or norms. Standards are referenced in
the specifications and
are used by specifiers
to govern t he work.
Inspectors must be totally familiar
with the referenced standards to plan
and perform the inspection function.
In this issue of Inspect This!, I want
to review the new waterjetting standards that have replaced NACE No. 5/
SSPC-SP 12, which was withdrawn.
The replacement for this standard consists of four new joint standards: SSPCSP WJ-1/NACE WJ-1, SSPC-SP WJ-2/
NACE WJ-2, SSPC-SP WJ-3/NACE
WJ-3, and SSPC-SP WJ-4/NACE WJ-4.
Most of the information included in
the four replacement standards is the
same as in the withdrawn NACE No. 5/
SSPC-SP 12. For instance, the designations of the different pressure levels
remain the same:
• Low-Pressure Water Cleaning (LP
WC) water performed at pressures
less than 34 MPa (5,000 psig)
• High-Pressure Water Cleaning (HP
WC) performed at pressures from 34
to 70 MPa (5,000 to 10,000 psig)
• High-Pressure Waterjetting (HP WJ)
performed at pressures from 70 to
210 MPa (10,000 to 30,000 psig)
• Ultra High-Pressure Waterjetting
(UHP WJ) performed at pressures
greater than 210 MPa (30,000 psig)
The different degrees of cleanliness
required by WJ-1, WJ-2, WJ-3, and
WJ-4 have not changed. It is my understanding that the NACE No. 5/SSPC-SP
12 standard was withdrawn and replaced by the four new standards to
bring t hem more in line w it h t he
NACE/SSPC joint abrasive blast standards as well as the ISO 8501-1 abrasive
blast standards.
The new standards state in Paragraph 1.1.1: “Clean to Bare Substrate is
the waterjet cleaning equivalent to ISO
8501-1 Sa 3 Cleaning to Bare Metal.”
Paragraph 1.1.2 states: “Within the
hierarchy of degrees of surface cleanliness achieved by waterjet cleaning,
Clean to Bare Substrate (WJ-1) is intended to be similar to the degree of
surface cleanliness of NACE No. 1/
SSPC-SP 5 except that stains are permitted to remain on the surface.” In
addition, Paragraph 3.2.3 states: “Direct correlation to existing dry abrasive
blasting standards and visual comparators is inaccurate or inappropriate.” Depending on how you interpret
these statements, they appear to be in
conflict with each other and somewhat
confusing to the reader. Therefore, it is
recommended that for clarification, if
needed, one should contact the committee responsible for writing the new
standards.
Another change is the information
on nonvisible contaminants (soluble
salts). In NACE No. 5/SSPC-SP 12 there
were three designations for nonvisible
contaminants: NV-1, NV-2, and NV-3.
Each of these described the amount of
nonvisible contaminants that was permitted to be left on the surface. The
four new standards leave it up to the
specification writer to specify the allowable nonv isible conta mina nts.
Nonvisible contaminants are described
in Appendix A of the new standards.
The definitions of the Degrees of
Flash Rusting are the same in the four
new standards as they were in NACE
No. 5/SSPC-SP 12. However, in Appendix B of the new standards, some
methods of assessing the degree of
f lash rust are suggested. These are not
mandator y and it is lef t up to the
specif ication writer to specif y the
amount of f lash rust that is acceptable.
As always, safety is a major concern
when work ing w it h high-pressure
equipment. As inspectors, we all know
that we are responsible for our own
safety and must obey all safety rules.
In summary, while many sections of
the WJ-1, WJ-2, WJ-3, and WJ-4 standards are the same as some sections of
NACE No. 5/SSPC-SP 12, there are
some major changes and inspectors
who may be called upon to inspect
surfaces that are cleaned by waterjetting should study the new standards
and become familiar with the requirements of those referenced. !
IN THIS ISSUE...
From the Chairman............................................ 1
Is Compressed Breathing Air Safe?............. 2
Corrosion Basics: Safe Application of
Protective Coatings...................................... 4
GetThis!..................................................................... 7
NACE Coatings Course Schedule.............. 8
Coatings Resources..........................................10
2
InspectThis!
Summer 2013
Is Compressed Breathing Air Safe?
By Ken Judice, Jr., Hill County Consulting and Inspection, Inc., Canyon Lake, Texas
I
t is necessary do a better job of providing our work force with a safe
work environment and each one of us
should be looking out for our coworkers
as we do for ourselves. This is not only
the right thing to do, but it is good for
business. It is troublesome to me that so
many of us within the protective coatings profession do not know what is
required when providing breathing air
to our workers for blasting and painting
purposes. I am speaking about Grade
D breathing air and two organizations
that provide us with the guidelines for
reference—the Occupational Safety and
Health Administration (OSHA) and
Compressed Gas Association (CGA).
If you are not yet familiar with the
requirements of 29 CFR OSHA 1910.1341
and CGA G-7.1, 2 then take notice of the
FIGURE 1
Typical air compressor used for breathing air.
FIGURE 2
CO filter and monitor.
following: “Breathing air produced from
compressors must meet Grade D requirements”:
• Oxygen: 19.5 to 23.5%
• Oil: <5 mg/m3
• Odor: no pronounced odor
• Carbon monoxide (CO): <10 ppm
• Carbon dioxide (CO2): <1,000 ppm
• Water: a dew point <65 °F (18 °C) or
the dew point must be 10 °F lower than
the coldest temperature where the
respirator is worn
For purposes of this article, I want to
focus on CO, so let’s discuss this colorless, odorless, and deadly gas and some
of the ways it can be introduced into our
compressed breathing air. Possible
sources of CO include:
• Motor exhaust drawn into compressor
intakes.
• Combustion product of fuels and lubricants, especially overheated oils,
generated within compressors.
• Oxidation of overheated sorbent filters
generated within compressors. The
accumulated CO can be released when
there is a drop in operating pressure.
When considering the preceding, we
should have a better understanding of
why diesel- and gasoline-fired compressors (Figure 1) must be equipped with
high-temperature or CO alarms (Figure
2). If only a high-temperature alarm is
Summer 2013
provided, then breathing air must be
monitored to contain <10 ppm of CO.
High-temperature alarms protect the
compressor and identify a condition
that can produce CO. Monitors for CO
detect levels of CO >10 ppm and warn
the worker via visible or audible alarms.
It has been my experience that a lack
of CO monitoring, CO alarms, and
high-temperature alarms are most commonly found on older models of compressors used when working in the field
or at locations other than “the shop.”
Portable diesel and gasoline-fired air
compressors are most common in these
work settings. Most shops now provide
safer breathing air produced from electric compressors but this may not always
be the case.
In addition, check daily and before
each use that all air hose connections
are threaded and tight whenever possible, banded properly, and include safety
pins and whip checks. All valves should
be functional with handles—do not rely
on a crescent wrench or pliers as a
means to shut off valves. An out-ofcontrol bull hose connected to a valve
without a handle can impact a worker’s
body or skull. A whip check and valve
handle are inexpensive insurance that
can prevent a lot of suffering.
Many of us can remember the days
when we connected our blast hood air
lines to a carbon filter on a compressor
not equipped with high-temperature or
CO alarms and smelled the pungent
odor of oil under the hood. We are lucky
to be here to tell those stories. I sometimes reflect on my lack of safety knowledge in the past and the risks I took
many times!
For all of you out in the field doing the
work, realize that your employer may not
always know everything associated with
safety. Many employers rely heavily on the
experienced worker to identify field hazards and take corrective actions. Hazardous conditions need to be brought to the
employer’s attention to bring about the
necessary changes that will make the workplace safer. Not only does the employer rely
on experienced workers, but new and inexperienced workers also need guidance in
the field from the more experienced workers. Sometimes the experience of a coworker is the difference between injury or
death and safely returning home.
InspectThis!
3
Do not be hesitant in approaching If you witness something unsafe, it is
your employer with concerns about your responsibility to take the necessary
compressed breathing air that may not steps to correct the situation. Sometimes
meet the requirements since it’s your life it is as simple as reminding personnel
in balance. Also, do not hesitate to share about a safer way to do a job and someyour knowledge with less experienced times it involves bringing the issue to a
workers in the field. Always consider supervisor to correct.
those loved ones at home relying on you
I am extremely proud to have worked
to walk through that door each night in this industry for more than 25 years.
and continue to provide for their needs. I have promised my wife and children to
Remember also that injuries in the do my part to return home each night in
work place reflect negatively upon the the same condition as I arrived at work
entire industry, not just those directly and to do what I can to ensure that others
involved. Today’s industry has adopted a do as well.
EveryMission 1/18/07 9:47 PM Page 1
“you
see it, you own it” type of mentality. Continued on p. 7
a
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4
InspectThis!
Summer 2013
Corrosion Basics:
Safe Application of Protective Coatings
I
n every industrial environment, the
safety factor is an important consideration. In some environments, it is
of overriding importance. Some of the
safety factors that need to be considered
in coating application are as follows.
Safety in Surface
Preparation
Workers using abrasive blasting equipment should be furnished with good
equipment in proper working order. They
should be equipped with air-filter masks
to prevent their breathing dust and scale.
Clothing should be adequate and safe.
Safety shoes should be worn. Necessary
goggles or safety glasses should be mandatory. Ear plugs or protective ear coverings should be worn.
No equipment should be operated in
areas where it will create sparks that
might ignite explosive or f lammable
materials. It should not be operated
where abrasives, scale, or overspray will
damage or interfere with the operation
of other equipment.
Some materials, particularly older
coatings that are to be removed for recoating of structures, are considered
hazardous and require special safety
procedures. This includes lead-based
paints and asbestos-based coatings.
These materials, often including the blast
media, may not be left on site after removal. The participation of an industrial
hygienist is often required to develop the
plan for removal, capture, and proper
disposal of these materials.
Safety in Materials
Coating materials are frequently flammable, explosive, or poisonous, and sometimes all three. The characteristics of any
material used should be known in advance,
and any necessary precautions must be
taken and rigidly maintained during the
progress of the job. In summary:
1)Coatings incorporating flammable or
explosive materials should not be used
in the vicinity of open flames, sparks,
or electrical equipment. Every precaution should be taken to prevent
accidental f ire or explosion
by prohibiting smoking,
requiring the use of
non-sparking tools,
or whatever other
safety requirements are appropriate.
2)When used in enclosed places, solvent
concentrations should be kept both
Summer 2013
InspectThis!
5
below the explosive limit and below
the acceptable toxicity level. Both
limits vary among materials, so safety
rules should be a function of materials
used. Ventilation of enclosed places
should be continuous during the operation and for three hours afterward
when explosive or flammable solvents
are used. Safety-approved electrical
equipment is mandatory.
Solvent vapors should be removed
from tanks by suction because many
vapors are heavier than air. Thus, the
remotest and lowest ends of tanks should
receive special attention. Workers should
wear approved compressed-air masks.
Shoes should have rubber soles and heels
and no exposed steel nails.
Safety in Equipment
Whenever ventilation is a factor, it
should be planned carefully and checked
frequently. When necessary, automatic
equipment should be used to make constant checks of air for poisons or explosive concentrations. All riggings, lifts,
platforms, hoses, or any other equipment used on the job should be inspected and maintained in safe order.
Rigging should be done by experienced
operators.
Sources of Safety
Information
Plant safety practices should be known
and understood by plant paint crews or
by outside crews doing contract work. In
addition, the advice of plant safety engineers should be solicited and recommendations followed. Published information
is available from technical and trade associations, testing bureaus, and most
important, is usually printed on labels
and instruction sheets received with
materials and equipment. All personnel
should be experienced and properly
trained, including Operator Qualification (OQ) training, where applicable.!
This article is adapted by MP Editorial
Advisory Board Member Norm Moriber from Corrosion Basics—An Introduction, Second Edition, Pierre R. Robe rge , ed . (Hou ston , T X: NACE
International, 2006), pp. 462-464.
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6
InspectThis!
Summer 2013
Summer 2013
InspectThis!
7
Continued from p. 3
References
1 U.S. Code of Federal Regulations (CFR) Title 29, “Occupational Safety and Health Standards,” Part
1910, “Personal Protective Equipment,” Standard 1910.134 (Washington, DC: Office of Federal
Register).
2 CGA G-7.1, “Commodity Specification for Air” (Chantilly, VA: CGA, 2011).
Get This!
A
ndre w R omanov a NACEcertified Coating Inspector, is the
winner of this issue’s drawing for
a free Coating Inspector Program (CIP)
course. Based in West Allis, Wisconsin,
Romanov is currently certified to CIP
Level 2.
How can you enter
the drawing to win a
free CIP course?
Simply send an e-mail message to
inspectthis@nace.org and mention that
you saw this article. To be eligible, you
must have completed CIP Level 1 and
your certification must be active. The
free CIP course (Level 2 or Level 3—
Peer Review) must be taken within one
year of winning the drawing.
Please note that the drawing only applies to CIP courses and not other NACE
course offerings. The prize is transferrable
but may not be sold. If the prize is transferred, the recipient must meet the same
criteria as the winner. !
Ken Judice, Jr. is a consultant at Hill Country Consulting and Inspection, Inc. (HCCI),
2100 Wegner Rd., New Braunfels, TX 78132, e-mail: kenjr@hcciconsultinspect.com.
He is a NACE-certified Level 3 Coating Inspector and AWS-certified Welding Inspector, is API 653-certified, and is a safety professional. He has been providing consulting
and inspection to the oil and gas industry for more than 26 years. !
8
InspectThis!
Summer 2013
NACE Coatings Course Schedule
CIP Level 1
Cape Town, South Africa
Rio de Janeiro, Brazil
Sydney, NSW, Australia
Chennai, India
Dubai, U.A.E.
Shanghai, China
Laucenston, TAS, Australia
Doha, Qatar
Houston, TX
Quito, Ecuador
Johannesburg, South Africa
Houston, TX
Houston, TX
Antwerp, Belgium
Houston, TX
Houston, TX
Chennai, India
Buenos Aires, Argentina
Kuala Lumpur, Malaysia
Ridderkerk, The Netherlands
Houston, TX
Houston, TX
Delhi, India
Newcastle-upon-Tyne, U.K.
Houston, TX
Hong Kong, China
Mumbai, India
Adelaide, SA, Australia
Newcastle- upon- Tyne, U.K.
Shanghai, China
Dubai, U.A.E.
Houston, TX
Rio de Janeiro, Brazil
Houston, TX
Dammam, Saudi Arabia
Houston, TX
Houston, TX
Brisbane, QLD, Australia
Harrogate, UK
Houston, TX
Istanbul, Turkey
Chennai, India
Fahaheel, Kuwait
Aberdeen, U.K.
CIP Exam Course 1
Houston, TX
Ulsan, South Korea
CIP Level 2
Houston, TX
Auckland, New Zealand
Houston, TX
Quito, Ecuador
Yokosuka, Japan
Chennai, India
Sydney, NSW, Australia
Dubai, U.A.E.
Shanghai, China
Kuala Lumpur, Malaysia
Houston, TX
Buenos Aires, Argentina
Chennai, India
Newcastle-Upon-Tyne, U.K.
August 12-17, 2013
August 19-24, 2013
August 19-24, 2013
August 19-24, 2013
August 25-30, 2013
August 25-30, 2013
September 2-7, 2013
September 7-12, 2013
September 9-14, 2013
September 9-14, 2013
September 9-14, 2013
September 15-20, 2013
September 16-21, 2013
September 16-21, 2013
September 22-27, 2013
September 23-28, 2013
September 23-28, 2013
September 23-28, 2013
September 23-28, 2013
September 23-28, 2013
September 29-October 4, 2013
October 6-11, 2013
October 7-12, 2013
October 7-12, 2013
October 13-18, 2013
October 14-19, 2013
October 14-19, 2013
October 14-19, 2013
October 14-19, 2013
October 20-25, 2013
October 20-25, 2013
October 20-25, 2013
October 21-26, 2013
October 21-26, 2013
October 26-31, 2013
October 27-November 1, 2013
October 28-November 2, 2013
October 28-November 2, 2013
October 28- November 2, 2013
November 3-8, 2013
November 4-9, 2013
November 11-16, 2013
November 16-21, 2013
November 18-23, 2013
October 6-8, 2013
October 14-16, 2013
August 4-9, 2013
August 5-10, 2013
August 18-23, 2013
August 19-24, 2013
August 22-27, 2013
August 26-31, 2013
August 26-31, 2013
August 31-September 5, 2013
September 1-6, 2013
September 9-14, 2013
September 15-20, 2013
September 30-October 5, 2013
September 30-October 5, 2013
October 7-12, 2013
Maracaibo, Venezuela
October 7-12, 2013
Houston, TX
October 13-18, 2013
Newcastle-upon-Tyne, U.K.
October 14-19, 2013
Johannesburg, South Africa
October 14-19, 2013
Genova, Italy
October 20-25, 2013
Brisbane, QLD, Australia
October 21-26, 2013
Mumbai, India
October 21-26, 2013
Dubai, U.A.E.
October 26-31, 2013
Shanghai, China
October 27-November 1, 2013
Brisbane, QLD, Australia
November 4-9, 2013
Houston, TX
November 10-15, 2013
Istanbul, Turkey
November 11-16, 2013
Madrid, Spain
November 18-23, 2013
Chennai, India
November 18-23, 2013
Ridderkerk, The Netherlands
November 18-23, 2013
Doha, Qatar
November 23-28, 2013
Dammam, Saudi Arabia
November 23-28, 2013
Madrid, Spain
November 25-30, 2013
Aberdeen, Scotland, U.K., UK
November 25-30, 2013
CIP Exam Course 2
Houston, TX
August 7-9, 2013
Houston, TX
October 9-11, 2013
Ulsan, South Korea
October 17-19, 2013
CIP One-Day Bridge Course
Houston, TX
September 14, 2013
Houston, TX
November 16, 2013
Honolulu, HI
November 23, 2013
CIP Peer Review
Houston, TX
August 23-25, 2013
Dubai, U.A.E.
September 5-7, 2013
Houston, TX
September 20-22, 2013
Kuala Lumpur, Malaysia
October 6-8, 2013
Bogota, Colombia
October 7-9, 2013
Houston, TX
October 18-20, 2013
Johannesburg, South Africa
October 20-22, 2013
Shanghai, China
November 2-4, 2013
Brisbane, QLD, Australia
November 5-9, 2013
Houston, TX
November 15-17, 2013
Coatings in Conjunction with Cathodic Protection
Houston, TX
November 17-22, 2013
Corrosion Control in the Refining Industry
Houston, TX
August 26-30, 2013
Selangor, Malaysia
September 2-6, 2013
Mumbai, India
September 23-27, 2013
Fahaheel, Kuwait
October 27-31, 2013
London, U.K.
October 28-November 1, 2013
Houston, TX
October 28-November 1, 2013
Edmonton, AB, Canada
November 11-15, 2013
Honolulu, HI
November 16-20, 2013
Designing for Corrosion Control
Las Vegas, NV
August 19-23, 2013
Fahaheel, Kuwait
September 29-October 3, 2013
Honolulu, HI
November 17-21, 2013
Abu Dhabi, U.A.E.
November 24-28, 2013
Direct Assessment
Houston, TX
September 3-7, 2013
Houston, TX
November 4-8, 2013
IN-LINE INSPECTION
Houston, TX
September 30-October 4, 2013
Internal Corrosion for Pipelines–Advanced
Houston, TX
August 19-23, 2013
Houston, TX
September 30-October 4, 2013
Dammam, Saudi Arabia
October 5-9, 2013
Summer 2013
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Bogota, Colombia
October 21-25, 2013
Edmonton, AB, Canada
November 4-8, 2013
Internal Corrosion for Pipelines–Basic
Houston, TX
August 12-16, 2013
Cairo, Egypt
August 24-28, 2013
Dammam, Saudi Arabia
September 28-October 2, 2013
Maracaibo, Venezuela
November 4-8, 2013
Nuclear Power Plant Training for Coating Inspectors
Houston, TX
October 28-November 1, 2013
Offshore Corrosion Assessment Training (O-CAT)
Rio de Janeiro, Brazil
August 26-30, 2013
Maracaibo, Venezuela
September 9-13, 2013
Houston, TX
November 11-15, 2013
PCS 1 Basic
Cairo, Egypt
September 7-9, 2013
Houston, TX
September 22-24, 2013
Selangor, Malaysia
November 6-8, 2013
9
PCS 2 Advanced
Cairo, Egypt
September 10-12, 2013
Houston, TX
September 25-27, 2013
Johannesburg, South Africa
October 23-25, 2013
Selangor, Malaysia
November 12-14, 2013
Pipeline Coating Applicator Training
Houston, TX
September 3-7, 2013
PIPELINE CORROSION ASSESSMENT FIELD TECHNIQUES
(P-CAFT)
Houston, TX
September 3-7, 2013
Pipeline Corrosion Integrity Management (PCIM)
Shanghai, China
August 12-16, 2013
Houston, TX
October 20-24, 2013
Shipboard Corrosion Assessment Training (S-CAT)
Houston, TX
August 12-16, 2013
Rio de Janeiro, Brazil
September 23-27, 2013
Shanghai, China
October 21-25, 2013
Houston, TX
November 4-8, 2013
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10
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Summer 2013
Coatings Resources
NACE International Technical Committees Need You!
• Help influence industry standards.
• Exchange technical information.
• Strengthen your leadership skills.
As a NACE International member, you can sign up online to join a committee—go to the NACE Committees section at www.nace.org to join an STG or
TEG. Contact the chair of a TG to indicate interest in that type of committee.
Types of Committees
• Specific Technology Groups (STGs)
• Task Groups (TGs)
• Technology Exchange Groups (TEGs)
TECHNICAL COMMITTEES
Committee
Description
Scope/Assignment
STG 02
Coatings and Linings, Protective: Atmospheric
Scope: Determine uses, application, and performance of coatings for atmospheric service. Atmospheric service denotes industrial and commercial
equipment, architectural structures, and bridges.
TG 146
Coatings, Thermal-Spray
Assignment: Review and revise joint standard NACE No. 12/AWS C2.23M/
SSPC-CS 23.00, “Specification for the Application of Thermal Spray Coatings
(Metalizing) of Aluminum, Zinc, and their Alloys and Composites for the Corrosion Protection of Steel.”
TG 148
Threaded Fasteners: Coatings for Protection of
Threaded Fasteners Used with Structural Steel, Piping,
and Equipment
Assignment: Revise NACE Publication 02107, “Coatings for Protection of
Threaded Fasteners Used with Structural Steel, Piping, and Equipment.”
TEG 192X
Coating Industry Problems Confronting Owners and
Contractors
Assignment: To provide a format for handling problems and issues that affect
the owner and contractor utilizing coatings. Problems and issues may include
hazardous waste, volatile organic compounds, applicator training, federal and
state regulations, and others that may develop.
TEG 255X
Coatings, Thermal-Spray for Corrosion Protection
Assignment: Exchange of information regarding thermal-spray coatings (TSCs)
used for corrosion protection.
TG 260
Review of NACE Standard TM0304-2004
Assignment: Review and revise as necessary the test methods in NACE Standard TM0304.
TEG 311X
Threaded Fasteners: Coatings and Methods of
Protection for Threaded Fasteners Used with Structural
Steel, Piping, and Equipment
Assignment: Share information concerning, and discuss effective methods
for, corrosion control of fasteners used with structural, piping, and equipment
connections.
TG 312
Offshore Platform Coatings for Atmospheric and
Splash Zone New Construction
Assignment: Review and revise as necessary the test methods in NACE Standard TM0404.
TG 340
Offshore Coating Condition Assessment for
Maintenance Planning
Assignment: Develop a standard practice addressing a standard method and
grading system to assess the in-service condition of offshore coatings. Provide
direction regarding the use of assessment data in managing maintenance
painting programs. The documented process will serve as an aid in the planning, budget, and execution of offshore maintenance programs.
TEG 346X
Offshore Coatings: Laboratory Testing Criteria
Assignment: Review and critique laboratory testing methods designed to
predict performance in an offshore environment. Assess test variables and
gather data needed to improve industry standard techniques.
TEG 399X
Evaluation, Testing, and Specifying Coating Materials for Assignment: Exchange information, create a task group for state-of-the-art report,
Elevated Temperatures for Insulated and Uninsulated followed by formation of a task group to write a standard practice, and sponsor
Service
symposium.
TG 415
Review and Revise as Necessary NACE Standard
RP0281-2004
Assignment: Review and revise if necessary NACE Standard RP0281-2004,
“Method for Conducting Coating (Paint) Panel Evaluation Testing in
Atmospheric Exposures.”
TG 422
Coatings for Elevated-Temperature Insulated or
Noninsulated Exterior Service
Assignment: To write a state-of-the-art report.
TEG 424X
Liquid-Applied Insulative Coatings for Atmospheric
Service at 0 to 375 °F
Assignment: To discuss issues of spray-applied insulative coatings for elevatedtemperature exterior surfaces.
TEG 428X
Hot-Dip Galvanizing for Steel Corrosion Protection
Assignment: To discuss and furnish technical information on the process of
hot-dip galvanizing and its use as a corrosion protection system for steel
fabrications as well as the inspection of hot-dip galvanized coatings with other
corrosion protection systems.
TG 457
Review of NACE SP0297-2012
Assignment: To review and revise as necessary NACE SP0297-2012,
“Maintenance Painting of Electrical Substation Apparatus Including Flow
Coating of Transformer Radiators.”
TG 477
Test Methods for Determining True Insulation Value of
Liquid Insulative Materials Applied on Steel Surfaces from
80 °F to 275 °F
Assignment: To write a standard to determine thermal conductivity of liquid
applied insulative materials.
Summer 2013
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11
Coatings Resources
Committee
Description
Scope/Assignment
STG 03
Coatings and Linings, Protective: Immersion and
Buried Service
Scope: Determine effectiveness, performance criteria, and quality needs of
immersion coatings and lining materials used in immersion service.
TG 009
Fiberglass-Reinforced Plastic Linings for Aboveground
Storage Tank Floors
Assignment: To develop a standard practice for installing fiberglass-reinforced
plastic linings within aboveground storage tanks.
TG 031
Pipeline Coating, Plant-Applied Fusion-Bonded Epoxy:
Review of NACE Standard RP0394
Assignment: To update and revise NACE Standard RP0394-2002, “Application,
Performance, and Quality Control of Plant-Applied, Fusion-Bonded Epoxy
External Pipe Coating.”
TG 034
Pipeline Coatings, External: Gouge Test
Assignment: To write a test method and criteria for evaluation of gouge resistance
of a particular coating.
TG 037
Pipelines, Oilfield: Thermoplastic Liners
Assignment: To review and revise NACE Standard RP0304-2004 as necessary.
TG 141
Coatings and Linings over Concrete for Chemical
Immersion and Containment Service
Assignment: To update SP0892-2007 to incorporate current technologies and
practices to successfully protect concrete.
TG 246
Thin-Film Organic Linings Applied to Process Vessels and
Tankages
Assignment: Develop application technology for applying thin-film linings to
prevent corrosion, hydrogen-induced cracking, or other corrosion deterioration
by internal corrosion mechanisms.
TG 247
Reaffirm NACE Standard RP0105-2005
Assignment: To reaffirm NACE Standard RP0105-2005,“External Repair, Rehabilitation, and Weld Joints on Pipelines.”
TG 248
Coatings, Heat-Shrink Sleeves for External Repair,
Rehabilitations, and Weld Joints on Pipelines
Assignment: To review and revise as needed NACE Standard RP0303-2003,
“Field-Applied Heat-Shrinkable Sleeves for Pipelines: Application, Performance, and Quality Control.”
TG 249
Review and Revise as Necessary NACE Standard
RP0402-2002
Assignment: Review and revise as necessary NACE Standard RP0402-2002,
“Field-Applied Fusion-Bonded Epoxy (FBE) Pipe Coating Systems for Girth
Weld Joints: Application, Performance, and Quality Control.”
TG 250
Coal-Tar Enamel Coatings for External Repair,
Rehabilitations, and Weld Joints on Pipelines
Assignment: Review and revise/reaffirm as necessary NACE Standard RP06022002, “Field-Applied External Coal Tar Enamel Pipe Coating Systems: Application, Performance, and Quality Control.”
TG 263
Review of NACE Standard TM0104-2004
Assignment: Review and revise as necessary the test methods in NACE Standard TM0104-2004.
TG 264
Offshore Exterior Submerged Coatings: Standard Test
Methods
Assignment: Review and revise as necessary the test methods in NACE Standard TM0204-2004.
TG 266
Coating and Lining Materials in Immersion Service: Review
of NACE Standard TM0174
Assignment: Review and revise as necessary NACE Standard TM0174-2002, “Laboratory Methods for the Evaluation of Protective Coatings and Lining Materials in
Immersion Service.”
TG 281
Coatings, Polyurethane for Field Repair, Rehabilitation,
and Girth Weld Joints on Pipelines
Assignment: To develop a standard practice for a minimal specification for
the field application, repair, and testing for a polyurethane coating to be used
on the exterior of buried pipelines.
TG 296
Coating Systems, Wax, for Underground Piping
Systems: Review of NACE Standard RP0375
Assignment: To review and revise as necessary NACE Standard RP0375, “Wax
Coating Systems for Underground Piping Systems.”
TG 298
Review and Revise as Necessary NACE Standard
RP0399-2004
Assignment: To review and revise as necessary NACE Standard RP0399-2004,
“Plant-Applied External Coal Tar Enamel Pipe Coating Systems: Application,
Performance, and Quality Control.”
TG 336
External Pipeline Coatings: Practices, Test Methods, and/
or Test Methodologies for High-Operating-Temperature
Pipelines, Immersion and Buried Service Only
Assignment: Develop a technical committee report that outlines state-of-theart practices as described in the title.
TG 337
External Pipeline Coatings: Field Installation and
Inspection Criteria for Maximum Performance
Assignment: Develop a standard practice that identifies common aspects of
field installation pertaining to quality installation and long-term performance.
TEG 351X
Coatings Under Insulation Material Testing Procedure
Recommendations: Discussion
Assignment: Discussion of the development of a recommended test
procedure for qualification of coatings used under insulation service.
TG 352
Coating Systems (External) for Pipeline Directional Drill
Applications
Assignment: To develop a standard practice for minimum specifications for
external coatings for use in directional drill service.
TG 353
External Pipeline Coatings: Multi-Layer Polyolefin
Coating Systems
Assignment: Develop a standard to describe requirements for multi-layer
polyolefin coating systems for pipelines.
12
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Summer 2013
Coatings Resources
Committee
Description
Scope/Assignment
TEG 354X
Pipeline Coatings: Underground Blistering
Assignment: Discuss blistering of underground pipeline coatings, causes of
blistering, and prevention methods.
TG 425
State of the Art in CUI Coating Systems
Assignment: Describe available systems, performance, and industryaccepted criteria for coatings under insulation.
TEG 435X
Effects of Bioethanols on Fused Silica Containment
Vessels in Immersion and Phase Change Exposures
Assignment: To hold technical information exchanges (TIEs) on the effects
of bioethanols, aromatic ethanols, and sulfurous emissions on fused silica
containment vessels.
TG 448
Review and Revise as Necessary NACE SP0288-2011
Assignment: To review and update as necessary NACE SP0288-2011,
“Inspection of Linings on Steel and Concrete.”
TG 470
Cathodic Disbondment Test for Coated Steel Structures
Under Cathodic Protection
Assignment: To develop a standard test method to conduct the cathodic
disbondment test.
TG 479
NACE Adoption of ISO 21809-3
Assignment: Review ISO 21809 with the goal to adopt or adopt with changes
(amendments) to the standard and create a NACE/ISO, possibly modified,
standard.
TG 490
Review and Adoption of API 5L2, “Recommended Practice
for Internal Coating of Line Pipe for Non-Corrosive Gas
Transportation Service”
Assignment: To review and modify (if and where necessary) API 5L2,
“Recommended Practice for Internal Coating of Line Pipe for Non-Corrosive Gas
Transmission Service,” with input from NACE user community. The standard will
have a dual NACE/API number.
STG 04
Coatings and Linings, Protective: Surface Preparation
Scope: Determine effectiveness, performance criteria, and quality needs of
various methods of surface preparation for the application of coatings and
linings.
TG 006
Blasting: Review of Joint Standards NACE 1-4/SSPC-SP
5, 10, 6, and 7, and NACE No. 8/SSPC-SP 14
Assignment: To review, revise, or reaffirm as necessary joint blasting standards
NACE No. 1-4/SSPC-SP 5, 10, 6, 7: “White Metal Blast Cleaning,” “Near-White
Metal Blast Cleaning,”“Commercial Blast Cleaning,” and “Brush-Off Blast Cleaning,” and NACE No. 8/SSPC-SP 14, “Industrial Blast Cleaning.”
TG 323
Wet Abrasive Blast Cleaning
Assignment: To review and update joint technical committee report NACE
6G198/SSPC-TR 2, “Wet Abrasive Blast Cleaning.”
TG 350
Surface Preparation by Wet Abrasive Blast Cleaning
Assignment: Develop a standard for wet abrasive blast cleaning of steel
surfaces that will complement the existing NACE/SSPC joint standards for
dry abrasive blast cleaning.
TG 417
Review and Revise as Necessary Joint Surface
Preparation Standard NACE No. 6/SSPC-SP 13
Assignment: Review and revise as necessary joint standard NACE No. 6/
SSPC-SP 13, “Surface Preparation of Concrete,” to reflect current industry
practices and to reflect proper reference to other industry publications.
TG 418
Risk Assessment for Salt Contamination
Assignment: To develop a standard practice to define levels of soluble salt
contamination on surfaces and to provide methods to assess the level of
risk inherent in the different levels, leading to decision-making based on
cost/benefit analysis.
TG 419
Review and Revise as Necessary NACE Standard
RP0287-2002
Assignment: Review and revise as necessary RP0287-2002, “Field
Measurement of Surface Profile of Abrasive Blast-Cleaned Steel Surfaces
Using a Replica Tape,” and to include other methods of profile measurement
now being widely used throughout the industry.
TEG 423X
Nonvisible, Nonwater-Soluble Contaminants Affecting
Corrosion Protection
Assignment: Discuss the effects of coating performance when applied over
nonvisible, nonwater-soluble contaminants and their effects on coating
performance.
TG 443
Field Testing for Soluble Salts: Commonly Used
Methods
Assignment: Develop a technical committee report detailing commonly
used soluble salts field test methods.
TEG 469X
Surface Preparation Issues
Assignment: To provide a forum to discuss various issues affecting surface
preparation.
STG 43
Transportation, Land
Scope: To promote the development of techniques to extend the life of land
transportation equipment.
TG 061
Revision of NACE SP0592 (formerly RP0592),
“Application of a Coating System to Interior Surfaces of
New and Used Railway Tank Cars in Concentrated
(90-98%) Sulfuric Acid Service”
Assignment: To update and revise NACE SP0592 (formerly RP0592), “Application of a Coating System to Interior Surfaces of New and Used Railway Tank
Cars in Concentrated (90-98%) Sulfuric Acid Service.”
TG 063
Railcars: Corrosion Protection and Control Program
Assignment: Develop guidelines for railcar lining requalification.
Summer 2013
InspectThis!
13
Coatings Resources
Committee
Description
Scope/Assignment
TEG 064X
Railcar Surface Preparation
Assignment: To keep abreast of industry changes and techniques and report
findings annually.
TG 067
Review and Revise or Reaffirm NACE SP0302-2007
Assignment: To review and revise or reaffirm NACE SP0302-2007, “Selection and
Application of a Coating System to Interior Surfaces of New and Used Rail Tank
Cars in Molten Sulfur Service.”
TG 271
Removal Procedures for Nonvisible Contaminants on
Railcar Surfaces
Assignment: To prepare a technical committee report describing surface
decontamination for railcars prior to coating application.
TEG 291X
Land Transportation: Information Exchange on
Corrosion and Coating-Related Issues
Assignment: Technical information exchange in conjunction with an STG meeting.
TG 332
Review and Revise or Reaffirm as Necessary NACE
SP0386-2007
Assignment: To review and revise as necessary NACE SP0386-2007 (formerly
RP0386), “Application of a Coating System to Interior Surfaces of Covered Steel
Hopper Railcars in Plastic, Food, and Chemical Service.”
TG 333
Review and Revise or Reaffirm as Necessary NACE
SP0295-2008
Assignment: To review and revise or reaffirm NACE SP0295-2008 (formerly
RP0295), “Application of a Coating System to Interior Surfaces of New and
Used Rail Tank Cars.”
TG 339
Railcars: Coating Application on Exterior Surfaces of
Steel Railcars
Assignment: Review and revise as appropriate NACE Standard RP0692-2003,
“Application of a Coating System to Exterior Surfaces of Steel Rail Cars.”
TG 366
Railcars:  Corrosion Under Tank Car Insulation
Assignment: Review and revise as appropriate NACE Publication 14C296 to
ensure information is still relevant.
TG 378
Waterborne Coatings on Railcars
Assignment: To prepare a state-of-the-art report on waterborne coatings on
railcars.
TG 379
Surface Preparation by Encapsulated Blast Media for
Repair of Existing Coatings on Railcars
Assignment: To prepare a state-of-the-art report on surface preparation by
encapsulated blast media for repair of existing coatings on railcars.
TG 394
Guidelines for Qualifying Personnel as Abrasive Blasters
and Coating and Lining Applicators in the Rail Industry
Assignment: To review and revise NACE Standard RP0495-2003.
TG 406
Review of NACE SP0398-2006
Assignment: Review and revise as necessary NACE SP0398-2006 (formerly
RP0398), “Recommendations for Training and Qualifying Personnel as
Railcar Coating and Lining Inspectors.”
TG 437
Maintenance Overcoating of Railcar Exteriors
Assignment: To prepare a state-of-the-art report for the application of
maintenance overcoating of railcar exteriors.
TG 444
Guidelines for Data Collection and Analysis of Railroad
Tank Car Interior Coating/Lining Condition
Assignment: To produce a standard that provides guidelines for inspecting,
rating, and documenting the condition of interior coatings and linings in
railroad tank cars to comply with H-201.
TG 451
Corrosion-Resistant Non-Skid Surfaces for Railcar
Exteriors
Assignment: Produce a standard that defines and addresses the essential
properties and specifications for corrosion-resistant non-skid surfaces on
railcar exteriors.
TG 456
Coating Thickness Measurement, Methods, and
Recording—Specific to the Railcar Industry
Assignment: Prepare a state-of-the-art report outlining currently used
procedures for dry film thickness measurement and recording for coatings
on railcars.
STG 44
Marine Corrosion: Ships and Structures
Scope: To study the corrosion mechanisms, causes, effects, and corrosion
control remedies for ships, structures, and equipment exposed to marine
environments and to disseminate information in the form of industry standards and formal and informal technical information exchanges on the research, development, and performance of materials, coatings, and improved
or innovative methods to mitigate problems related to marine corrosion.
TEG 181X
Marine Vessel Corrosion
Assignment: To study the causes, effects, and remedies of corrosion in
various marine vessels.
TG 452
Testing of Coating Suitability, Anode Consumption, and
Corrosion Evaluation with Use of BWT Systems
Assignment: To write a standard on evaluation of risk for damage to coatings,
increased anode consumption, and corrosion in conjunction with the use of
ballast water treatment (BWT) systems.
TG 461
Standard for Hull Roughness Measurements on Ship Assignment: To develop a standard on how to perform both in-docking hull
Hulls in Dry Dock
roughness readings (before blasting and cleaning in dry dock) and before
out-docking hull roughness readings.
TG 475
Standard for Underwater Evaluation of Degrees of
Fouling
Assignment: To develop a pictorial standard to be used to evaluate the (1)
extent, (2) location, and (3) type of fouling to ship hulls and propellers.
TG 476
Corrosion Protection of Offshore Wind Power Units
Assignment: To write a standard practice that defines a life cycle of corrosion
protection for offshore wind power structures.
14
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Summer 2013
Coatings Resources
STANDARDS & REPORTS
Atmospheric Service
Standards
Item Number
SP0108-2008
Corrosion Control of Offshore Structures by Protective Coatings
21126
RP0281-2004
Method for Conducting Coating (Paint) Panel Evaluation Testing in Atmospheric Exposures
21026
SP0297-2012 (formerly RP0297)
Maintenance Painting of Electrical Substation Apparatus Including Flow Coating of
Transformer Radiators
21081
NACE No. 12/AWS C2.23M/SSPC-CS
23.00
Specification for the Application of Thermal Spray Coatings (Metallizing) of Aluminum,
Zinc, and Their Alloys and Composites for the Corrosion Protection of Steel (RP02032003)
21100
TM0304-2004
Offshore Platform Atmospheric and Splash Zone Maintenance Coating System
Evaluation
21245
TM0404-2004
Offshore Platform Atmospheric and Splash Zone New Construction Coating System Evaluation
21246
Reports
Item Number
NACE Publication 80200/SSPC-TR 4
Preparation of Protective Coating Specifications for Atmospheric Service
24209
NACE Publication 02103
Liquid-Applied Coatings for High-Temperature Atmospheric Service
24219
NACE Publication 02203/ICRI
Technical Guideline 03741/SSPC-TR 5
Design, Installation, and Maintenance of Protective Polymer Flooring Systems for Concrete
24220
Immersion/Buried Service
Standards
Item Number
SP0274-2011 (formerly RP0274)
High-Voltage Electrical Inspection of Pipeline Coatings Prior to Installation
21010
RP0375-2006
Field-Applied Underground Wax Coating Systems for Underground Pipelines:
Application, Performance, and Quality Control
21013
SP0185-2007 (formerly RP0185)
Extruded Polyolefin Resin Coating Systems with Soft Adhesives for Underground or
Submerged Pipe
21029
SP0111-2011
Coating Technical File in Accordance with the IMO Performance Standard for Protective Coatings
21153
SP0188-2006 (formerly RP0188)
Discontinuity (Holiday) Testing of New Protective Coatings on Conductive Substrates
21038
SP0288-2011 (formerly RP0288)
Inspection of Linings on Steel and Concrete
21039
SP0490-2007 (formerly RP0490)
Holiday Detection of Fusion-Bonded Epoxy External Pipeline Coatings of 250 to 760 µm
(10 to 30 mils)
21045
SP0892-2007 (formerly RP0892)
Coatings and Linings over Concrete for Chemical Immersion and Containment Service
21060
RP0394-2002
Application, Performance, and Quality Control of Plant-Applied, Fusion-Bonded Epoxy
External Pipe Coating
21064
SP0298-2007 (formerly RP0298)
Sheet Rubber Linings for Abrasion and Corrosion Service
21085
RP0399-2004
Plant-Applied, External Coal Tar Enamel Pipe Coating Systems: Application, Performance,
and Quality Control
21089
NACE No. 10/SSPC-PA 6
Fiberglass-Reinforced Plastic (FRP) Linings Applied to Bottoms of Carbon Steel
Aboveground Storage Tanks (RP0202-2002)
21093
RP0402-2002
Field-Applied Fusion-Bonded Epoxy (FBE) Pipe Coating Systems for Girth Weld Joints:
Application, Performance, and Quality Control
21096
RP0105-2005
Liquid-Epoxy Coatings for External Repair, Rehabilitation, and Weld Joints on Buried
Steel Pipelines
21106
SP0181-2006 (formerly RP0181)
Liquid-Applied Internal Protective Coatings for Oilfield Production Equipment
21025
RP0602-2002
Field-Applied Coal Tar Enamel Pipe Coating Systems: Application, Performance, and
Quality Control
21098
NACE No. 11/SSPC-PA 8
Thin-Film Organic Linings Applied in New Carbon Steel Process Vessels (RP0103-2003)
21099
RP0303-2003
Field-Applied Heat-Shrinkable Sleeves for Pipelines: Application, Performance, and
Quality Control
21101
RP0304-2004
Design, Installation, and Operation of Thermoplastic Liners for Oilfield Pipelines
21103
TM0174-2002
Laboratory Methods for the Evaluation of Protective Coatings and Lining Materials on
Metallic Substrates in Immersion Service
21206
TM0102-2002
Measurement of Protective Coating Electrical Conductance on Underground Pipelines
21241
TM0104-2004
Offshore Platform Ballast Water Tank Coating System Evaluation
21243
Summer 2013
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15
Coatings Resources
TM0204-2004
Exterior Protective Coatings for Seawater Immersion Service
21244
SP0109-2009
Field Application of Bonded Tape Coatings for External Repair, Rehabilitation, and Weld Joints
on Buried Metal Pipelines
21143
TM0109-2009
Aboveground Survey Techniques for the Evaluation of Underground Pipeline Coating
Condition
21254
Surface Preparation
Standards
Item Number
SP0178-2007 (formerly RP0178)
Design, Fabrication, and Surface Finish Practices for Tanks and Vessels to be Lined for
Immersion Service
21022
RP0287-2002
Field Measurement of Surface Profile of Abrasive Blast Cleaned Steel Surfaces Using a
Replica Tape
21035
TM0105-2012
Test Procedures for Organic-Based Conductive Coating Anodes for Use on Concrete Structures
21247
NACE No. 1/SSPC-SP 5
White Metal Blast Cleaning (SP0494-2007)
21065
NACE No. 2/SSPC-SP 10
Near-White Metal Blast Cleaning (SP0594-2007)
21066
NACE No. 3/SSPC-SP 6
Commercial Blast Cleaning (SP0694-2007)
21067
NACE No. 4/SSPC-SP 7
Brush-Off Blast Cleaning (SP0794-2007)
21068
WJ-1: SP0212-2012
Joint Surface Preparation Standard Waterjet Cleaning of Metals—Clean to Bare Substrate
(WJ-1)
21158
WJ-2: SP0312-2012
Joint Surface Preparation Standard Waterjet Cleaning of Metals—Very Thorough Cleaning
(WJ-2)
21155
WJ-3: SP0412-2012
Joint Surface Preparation Standard Waterjet Cleaning of Metals—Thorough Cleaning (WJ-3)
21156
WJ-4: SP0512-2012
Joint Surface Preparation Standard Waterjet Cleaning of Metals—Light Cleaning (WJ-4)
21157
NACE No. 6/SSPC-SP 13
Surface Preparation of Concrete (RP0397-2003)
21082
NACE No. 8/SSPC-SP 14
Industrial Blast Cleaning (SP0299-2007)
21088
NACE No. 13/SSPC-ACS-1
Industrial Coating and Lining Application Specialist Qualification and Certification
21122
SP0508-2010
Methods of Validating Equivalence to ISO 8502-9 on Measurement of the Levels of
Soluble Salts
21134
SP0213-2013
Definition of Set Soluble Salt Levels by Conductivity Measurements
21172
Reports
Item Number
NACE Publication 6A192/SSPC-TR 3
Dehumidification and Temperature Control During Surface Preparation, Application, and
Curing for Coatings/Linings of Steel Tanks, Vessels, and Other Enclosed Spaces
24083
NACE Publication 6G194/SSPC-TR 1
Thermal Precleaning
24183
NACE Publication 6G197/SSPC-TU 2
Design, Installation, and Maintenance of Coating Systems for Concrete Used in
Secondary Containment
24193
NACE Publication 6G198/SSPC-TR 2
Wet Abrasive Blast Cleaning
24199
Land Transportation
Standards
Item Number
SP0386-2007 (formerly RP0386)
Application of a Coating System to Interior Surfaces of Covered Steel Hopper Rail Cars in
Plastic, Food, and Chemical Service
21033
SP0592-2006 (formerly RP0592)
Application of a Coating System to Interior Surfaces of New and Used Rail Tank Cars in
Concentrated (90 to 98%) Sulfuric Acid Service
21057
RP0692-2003
Application of a Coating System to Exterior Surfaces of Steel Rail Cars
21058
SP0295-2008 (formerly RP0295)
Application of a Coating System to Interior Surfaces of New and Used Rail Tank Cars
21070
RP0495-2003
Guidelines for Qualifying Personnel as Abrasive Blasters and Coating and Lining
Applicators in the Rail Industries
21072
SP0398-2006 (formerly RP0398)
Recommendations for Training and Qualifying Personnel as Railcar Coating and Lining
Inspectors
21086
SP0302-2007 (formerly RP0302)
Selection and Application of a Coating System to Interior Surfaces of New and Used Rail
Tank Cars in Molten Sulfur Service
21095
Reports
Item Number
NACE Publication 14C296
Protective Coatings for Mitigating Corrosion Under Insulation on Rail Tank Cars
24191
NACE Publication 6G198/SSPC-TR 2
Wet Abrasive Blast Cleaning
24199
16
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Summer 2013
Introducing
Introducing
Introducing
the
the
the
3-Year
3-Year
3-Year
Warranty
Warranty
Warranty
on
on
on
the
the
the
Model
Model
Model
10/20
10/20
10/20
Holiday
Holiday
Holiday
Detector!
Detector!
Detector!