Dragline Dredging Methods
Transcription
Dragline Dredging Methods
BRITISH COLUMBIA DEPARTMENT OF MINES Hon.HERBERT ANSCOMB, Minister JOHN F. WALKER, Deputy Minister BULLETIN No. 16 DraglineDredgingMethods Compiled by STUART S. HOLLAND 1942 This Bulletin is in large part a reprint from United States Bureau of Mines Information Circular 7013 VICTOIIIA, R.C.: Photoaffset by C H ~ L EF. S BANPI~U). Printer to the 1042. King's Most Excellent Majsty. CONTEPJTS Page ' HISTORY AND DEVELOP1IZNT LINITATIONS 'OF Mn~ T H O D.................1............................................................... : ........................................................................................... ......................................................................................................... Values ....................................................................................................... Depth .................................................................. .................................................................................................................................. .. ....................................................................................................................................................................................................................... Bottom Character of t h e g r a v e l ................................................................................................................................................ ' Surface ........................... ................................................................................................................................................................................. . Q u a n t i t y ............................................................................................................................................................................................................. ~ SAMPLIIJG AND RECOVERY FLOATING PLANTS BIBLIOGRAPHY 1 ..................................................................................................................................................................... ........................................................................................................................................................................ ....................................................................... I ................................................................ :.............................................................. ............................................................................................................................................................................................................ ' 5 6 6 7 7 7 8 9 13 36 ILLUSTRATIONS Page Figure .Figure -Figure T y p i c as le t - u p 'and excavator. 1 2 , 3 I for f l o a t i n g washer '2 ...................................................................................................................................... E s s e n t i a fl e a t u r e s of a f l o a t i n g ..................................................................... washerandgoldsavingplant. 14 Methods of r e b u i l d i n gb u c k e tt e e t h 21 ................................................. PHOTOGRAPHS Facing page .Plate I A. The f i r s t d r a g l i n ed r e d g et o p e r a t e Operation of A . G . Watkins on SimilkameenRiverabout 2 m i l e s upstream from. P r i n c e t o n . ...................................................................................................... 6 View of washingplantshowingthe s t a c k e r and s l u i c e s which d i s c h a r g e a t t h e s t e r n . ............................................................................................................................................. 6 in B . . C. B. P l a t e I1 5 A. Operation of NorthAmericanGoldfields L t d . o n low Fraser-River bench ups t r e a mf r o mA l e x a n d r i aF e r r y .T a i l i n g it p i l e sl i eb e h i n dt h es h o v e l ,b e t w e e n andtheFraser River, andback o f . t h e washing plant. .................................................................................................................... :................... 14 ' B. Sideview of t h e washing p l a n t showing bucket dumping i n t o t h e h o p p e r , r i f f l e t a b l e s d i s c h a r g i n g a t t h e s t e r n , enclosed engine room. and c o n t r o l h o u s e on u p p e r d e c k , a n d s t a c k i n g b e l t l e a d i n g off t o t h e r i g h t . ........................................................................................... ........... 14 ,. 'DRAGLINEDREDGINGMETHODS HISTORY ' AND DEVELOPMENT A dragline dredge isa placer mining machine comprising two separate units (see Plates I and 11). The gravel is dug by a standard dragline shovel which travels over the ground under its own power usually by means of caterpillar tracks (someof the large shovels are "walkers"). The bucket, havinga capacity of from.one to three cubic yardso r more, is suspended from a structural steel boom50 feet or more in length. The gravel is washed ina separate unit whose equipment is on a barge floa.ting in apond. For washing the gravel and separating the gold from it, the barge has a revolving screen (trommel) and riffle-tables similar tothose used on bucket-line dredges. The dragline shoveldigs away at theedge of the pond andcasts thegravel into the hopper of the washing plant. The pond consequently advance: as, by being warped along tKe digging proceeds and the barge follows by winches with cables anchored on shore. The coarse tai1in.g.s the are dischargedfrom abelt-conveyo;, and sand-sluices. fill pond be'hind the dredge. "In the early daysof placer mining, depositsof goldbearing gravels were found that.could not be hydraulicked or worked by hand. .The principal result of efforts to work such deposits mechanically has been the development of the gold bucket-line dredge. The first efforts were mainly unsuccessful but the modern gold dredge is an efficient machine.1 "During the past45 yearssteam shovels and other mechanical. excavators have been used,fcr mining gravel deposits not susceptible to dredging. The technique for dragline and power-shovel mining has not been developed to a comparable degree with dredging. Most of the operations have been spasmodic and, except in relatively 'few cases, unsuccessful up to about 1934. "However, standard washing, screening and gold-saving- *quipment similar to that used on bucket-line dredges is now.empl.oyed on floating washing plants and permits continuous operation." The successful development.of dragline .dredging equipment and methods has largely taken place in California in recent years. The first plant was a home-made boat built at Oroville about 1932 equipped with a perforated tronmel 24 inches in diameter and about 12 feet long whose maximum capacity with a l/Z-yard bucket was The material in'quota'tion is reprinted from Uni,ted Statef; Bureau of Mines Information Circular 7013. - 1 - I N I" C h a n n e l A width up to 150 feet- B Figure I.-Typical set-up,for floating washer and. excavator(not drawn to scale). Reprinted from U. S. Bureau of Mines Infornation Circular 7013. I about 200 yards per day. Although the equipment had many mechanical defects, basically it used the principles embodied in the monster dredge installed recently at Dayton, Nevada, which a uses 14-cubic yard dragline and whose washing plant ahas oapacity of 15,000 cubic yards per day. From modest beginnings dragline dredges have been perfected mechanically and at the same time their limitations discovered so that the proportion of failures has been considerably reduced and'their value, in working certain types of placer ground, 200 dragline recognized. There are at the present time more than dredges operating in the Western United States,l by far the greatest number being in California.In British Columbia the first dragline dredge began operationsin 1941. .Credit for being the first to the operate in the Province goes to the one which began on working 3 miles ,up-stream from Princeton. A second ,Sirnilkameen River about and somewhat larger dredge operated by North American Goldfields 2 miles above Alexandria Ferry Ltd. is on the Fraser River about and began work about mid-July 1941. "Most of the unsuccessful ventures owe their failureinto adequate sampling of deposits; the gravel did not contain the anticipated-amountof gold. Other factors contributing to failure have been poor washing-plant design, selection of'a setup not adaptedto the deposit, and lack of experience. ALthough this type of mining is primarily a dirt-moving job, only a few of the excursions into the field by excavating cofitractors and sand and gravel men have proved successful. The majority of the unsuccessful ventures have been run by men without'previous placer-mining experience; most of the.suocessfu1ventures are run by men with this experience. "To be successful, gold mustbe recovered at Low cost per cubic yard of gravel, and the success of ofthe most enterprises is determined by the number of cubic yards handled per man shift. A successful plant must be designed'to fit existing conditions; proven.equipment is used by virtually all successful operators. "The excavating machines are built by established responsible companies; mechanical troubles have been largely eliminated. On the other hand, washing and gold-saving equipment have been standardized only in the floating plants in California. "The most efficient screening an'd washing device for placer on dredges. As far as is mining is the trommel of the type used loiown no installations using flat screens for washing and fine. sizing of placer gravels have proved successful.. Riffles, as used on dredges, are efficientin recovering gold, except.fine or flaky rusty particles. Jigs have been used as an auxiliary Mining World, vol.3, No. 10, 1941, p. 14. to riffles to increase the over-all extraction in some places. There are numerous other gold-saving devices, but, with the of these have proven successexception of the Ainlay bowl, none ful in practice, principally because of their limited capacity.” - 4 - LIMITATIONS OF METHOD dmgline There are certain definite limitations to the ofuse dredges that apply both to the character of the deposit and the method of working it. To sustaina successful operation the placer deposit should be favourable Bs to (1) values, ( 2 ) depth 3f gravel, (3) character of the bottom or bedrock,,(4) character of the gravel, (5) surface and (6) quantity (yardage). Unusual conditions and those unfavourable in some degree be overmay come to a certain extent by modification in design or method of operation, o r they may not be critical if the gold values ars sufficiently high. "Areas suitablefor mining by dragline dredges consist essentially of small shallow deposits too small to amortize the cost of bucket-line dredges, too low-grade to be worked by hand methods, and unsuitedf o r various reasons to hydraulic mining. each deposit is a problem in itself and the type and size of equipment mustbe selected and the methods of treatment adapted to fit the particular conditions. "In some instancesa balance must be struck between lower operating costs attainable with bucket-line dredges and the lower first costsof pl.ants usinga dragline and a floating of washing plant. The operating casts per cubic yard at plants the latteT type usually are double that for dredges. Generally is le'ss than at the cost at mines using floating washing plants o f 'similar capacities which i:n those with movable land plants turn are less costly to operate than mines with stationary plants . I ' or stationary land plants will not Operations using movable be considered in this report inasmuch as their 'operating cos.ts .are high and furthe'rmore thereis at present practically no standardized plant design. On the other hand tha design of floating washing @'ants has been perfected in recent years and has become more or less uniform. of the gravel and the character "The character and depth of bedrock are determining factors in the selectionof a floating type o f washing'plant. The gravel mustbe amenable to digging with draglines as these machines are for usedexcavating. As the deptho f gravel,increases,larger equipment is needed on floating plants. Deep ponds must be maintained in working higher banks to keep the boat,from grounding on the sand tailings,or be disposed of back of the pond. Moreover, this material must for stacking the oversize rock. long conveyors are needed "Digging is under water, and under the best conditions :more gold is lost than in dry pits. This additional loss of gold is - 5 - balanced-againsthigher costs with other types of plants. A rough, hard bedrock cannot be cleaned adequately under,water by draglines;it would preclude the use aof,floating plant." This factor in British Columbia should be recognized by operators. In addition to water for washing, the floating plant requires a pond to float the boat. Xater flows rapidly from the pond-thr.ough loose gravel'a and steady inflowis. necessary to replenish it. all Values The lowest limitof profitable average valuesin a deposit An cannot be fixed because every deposit and operation varies. experienced operator should h o w approximately what recoveries may be expected after tests have been made. The higher the values, the-greater the difficulties th'at may be overcome; lower values require more'favourable conditions. High values are aptto'occur under conditions unfavourable for dragline dredging. Coarse gold is quite likely to be associated with heavy gravel and,may be erratic in distribution. If most of the values are on bedrock, the distribution is apt b'e to within narrow.limits laterally and the gold be difficult to recover. Gold that is dniformly distributed areally is more likely to occur from the f o r draglining. surface down. This is the most favourable condition Although the depth to which gravel can be successfully worked may be modified by adapting the equipment to special conditions, nevertheless, it is more definite than any of the.other limitations on the imposed by this method of dredging. The lower limit depends on the pond. Four feet depth of water necessary to float the plant is sufficient for the u.sual size plant. The,higber limit of depth ranges ordinarily from 15 to 25 feet up to 200 feet the but for exceptionally large shovels with booms depth .dug may be as much100 as feet. A dragline witha l 1/4-yard bucket and a 50-foot boom works efficiently at 15 feet depth; beyond this depth there is a sacrifice of speed. Larger draglines power dig to 25 feet without apparent with longer booms and more loss of efficiency. It is considered good practice for the length of the boom to be three times thetodepth be dug., The increased output of the larger dragline requires a larger washing plant. and consequently requires a larger This increases the investment reserve of yardageto justify the increased cost. These initial costs are apt to be more offset than by lower production costs. Since greater depth of gravel increases the yardage in a given area, the deeper deposits are most likely to provide better reserves. - 6 - P l a t e I A . The f i r s td r a g l i n ed r e d g e t o o p e r a t ei n B. C. Operation of A . 0. Wstkins on Sirnilkameen River about 2 miles up-stream from Princeton. P l a t e I B. View of ,washing p l a n t showing t h es t a c k e r and s l u i c e s which discharge a t t h e s t e r n . Bottom i s t h e n a t u r e of One of t h e i m p o r t a n t p o i n t s t o b e c o n s i d e r e d thebottom o r bedrock. I t i s most d e s i r a b l e t h a t it shouldpeel off e a s i l y so t h a t f r o m 6 i n c h e s t o a f o o t o r more may bedug. a few inches Thus s e v e r a l p a s s e s w i t h t h e d r a g l i n e b u c k e t d i g g i n g of bottom each time w i l l c l e a n up t h e h i g h e r v a l u e s u s u a l l y f o u n d of t h e g r a v e l . near the bottom On t h e o t h e r h a n d , i n B r i t i s h Columbia,bedrrock i s seidom on t h e k i n d of r o c k , it m.ay be weathered,consequently,depending h a r d ,r o u g h ,c o n t a i nd e e pc r e v i c e s ,a n db ed i f f i c u l t if n p t imp o s s i b l et od i g . Under suchcircumstancestherecovery of all thebed-rockgold would be impossible so t h a t t h e t o t a l r e c o v e r a b l e gold might not be sufficiently great to justify working t h e d e p o s i t . However p l a c e r d e p o s i t s i n which t h e g o l d i s more o r l e s s uniformlydistributedthroughoutgravellying above a s o f t c:lay o r sandbedofferopportunities f o r e a s y d i g g i n g and s u c c e s s f u l I t i s importantalways t o c o n s i d e r t h a t c l e a n i n g of thebottom. it i s n o t t h e t o t a l g o l d c o n t e n t of t h e g r a v e l t h a t c o u n t s b u t t h e amount of r e c o v e r a b l e g o l d . Character of t h e G r a v.e"l T h e r ea r ew i d ev a r i a t i o n si np l a c e rg r a v e l . I t may b e f i n e o r c o a r s e ;a n g u l a r o r rounded:sandy or c l a y e y ; l o o s e , o r t i g h t . For d r a g l i n e d i g g i n g t h e most f a v o u r a b l e g r a v e l i s medium sj.ze 1 8 i n c h e si nd i a m e t e r andsandyratherthanclayey;bouldersover of t h e washing are troublesome t o handle and must be kept out p i a n t by a g r i z z l y over' t h eh o p p e r . Very c o a r s eg r a v e l i s d i f f i c u l tt od i g . The hand1,ing o f b o u l d e r sr e p r e s e n t s a l o s s o f d i g g i n g t i m e and consequently of gold production and must be compensated by higkier v a l u e s . I n g e n e r a l , sandy g r a v e l i s l o o s e and may n o t h o l d up t h e g o l d , b u t s u c h g r a v e l i s easy t o d i g and e a s y t o wash. Clayeygravel i s t i g h t andharder t o d i g and wash. The' presence of c l a y c o n s t i t u t e s a s p e c i a l problem as, it mustbe h e l d i n t h e trommel l o n g e r b y b a f f l e s o r c o u n t e r s p r a y s i n order t h a t it may bebroken up b e f o r e it g e t s o n t o t h e r i f f l e - t a b l e s . Some c l a y r o l l s i n t o b a l l s which as t h e y p a s s o v e r t h e t a b l e s will p i c k up goldandcarry it o v e r t h e dump. Reasonablyclean g r a v e lw i t ha b o u t 40 p e r c e n t . s a n d i s i d e a l f o r draglinedredging. Surface .The t o p o g r a p h i c a l r e l i e f of a p l a c e r d e p o s i t i n f l u e n c e s t h e p r a c t i c a b i l i t y of dredgingand t h e c o s t of t h e o p e r a t i o n . or r o l l i n g ,b r o k e n o r SLOPThe s u r f a c e may be f l a t andsmooth, i n g . I t may b ec l e a r , wooded o r bushy. The most d e s i r a b l e , s u r f a c e i s f l a t andsmooth without bru-sh or timber.Dredging may b e c a r r i e d on i n r o l l i n g or broken country i f t h e pond c a n \ b e carried across the irregularities without too much e x t r a work. A caterpillar tractor with a bulldozerbladeand a power t a k e off i s a na l m o s ti n d i s p e n s a b l ep a r t of theequipment. With it a road can be levelled for t h e d r a g l i n e , b a r r e n o v e r b u r d e n ' r e moved, and dams b u i l t a c r o s s b a s i n s o r d e p r e s s i o n s where t h e ground i s t o o uneven f o r t h e , d r a g l i n e c o n v e n i e n t l y t o do t h e work. A dredgecanascend a 3 percent.slopewithout much d i f f i c u l t y andcandescend a s l o p e of 2 degrees with about t h e same e f f o r t .S t e e p e rg r a d e s , as much as 5 p e rc e n t . ,c a n and l o s s of t i m e . be managed i n an emergency b u t a t g r e a t e r c o s t The c l e a r i n g of wooded l a n d may c o s t a s much a s $100 an a c r ef o rd e n s e l y wooded, heavytimber.This i s a heavycharge against a shallowplacerdepositandforthatreasoqcleared land has a d i s t i n c t a d v a n t a g e . Quantity The d e p o s i t mustbe l a r g e enough so t h a t t h e , r e c o v e r a b l e gold w i l l y i e l d a p r o f i t a f k e r p a y i n g o f f t h e investment. E s t i m a t i n g t h e s i z e of a d e p o s i t i s a problem t h a t r , e q u i r e s The mostfavourable experienceand an ample s a f e t y f a c t o r . d e p o s i t s have a l a r g e volume o f g r a v e l which n e c e s s i t a t e s a largerinitialinvestmentbut whichenablesloweroperating c o s t s t o beattained. The p l a n t of a d r a g l i n e d r e d g e i s b u i l t f o r e a s y p o r t a b i l i t y and it may be moved a t comparatively small c o s t from one small a r e a t h e exto another providing the distances are not too great and The c o s t of moving theplantmustbe pense of movingreasonable. added t o t h e t o t a l c o s t of operatingthedifferentsmallareas. - 8 - SAMPLING MID RZCOVERY "The percentage o f gold recovered in placer mining is seldom definitely known. Recovery percentages are likely to be misleadi,ng unless the relation between the method of sampling and the rnabor method of saving the gold is considered. Most of the placer operations visited reported their recovery to be nearly 100 per cent. or higher. In each case the figureis based on the estimated by amount of gold present in the deposit, as indicatedsmpling. When the method used to recover the gold from the samples from pits o r shafts closely simulates the procedure used in the operat100 per cent. ing plant, the indicated recovery usually is nearly ' "Variations willbe.caused by the thoroughness of sampling the ground. Moreover, refined methodsof washing the samples may o r careless be the causeof low indicated recovery at the plants, a higher recovery than expected handling of the samples may indicate "In drilling gravel depositsa factor generally is used in of the samples to allow for losses calculating the gold content in treating the ground., "The.entireamount of gold contained in anyplacer deposit washing plants either on dredges rarely is recoverable standard by o r on the types described in this paper. This is due mainly to the physical conditionof the gold andits relation to gangue minerals in the deposit. Often fine and rusty gold and that. . in riffles o r quickembedded in gangue material is not caught silver ana is lost. Therefore, the methodof estimating the mount of recoverable go12 in abed of gravel that most nearly approaches the methodused to work the deposit is considered the safest method of estimation. "Gardner and Johnson1 have discussed sampling and estimation of gold placers. The most common^ methods of obtaining samples at the placers discussedhere.are from pits or shafts. These are dug by hand o r with a dragline shovel. ."Gold usually is distributed more uniformly along the channel than across it. Usually pits are spaced along the channel o r across it to compensatefor the variation in the two directions. The dis100 from tance between the rows across the channel was found to vary to 1,200 feet, and the distance between individual pits in each row shculd.dewas from 30 to'200 feet. The spacing in each direction .of the gravel. pend upon the uniformityof the gold content Gardner, E. D. & Johnson, C. EI., "Tlacer Mining in the Western United States," PartI, Information Circular 6 7 8 6 , 1934, pp. 26-46. - 9 - A' measured volume of gravel is taken f o r a sample by of tine pit, inmaking a uniform cut from the top td the bottom cluding in it a proportionate amount of bed-rock. Usually, this sample is washed in a rocker-or long tom; the clean-up is amalgamated and the gold is 'recovered and weighed. I! "The percentage of recovery obtained after working the gravel is calculated from this estimate.An estimate based on the practice'of crushing, pulverizing, and recovering the gold by fire assaying is not practicable; while it may be more accurate as a measure of the total mount of gold actuallyin the sample, it is misleading, since it does not angive accurate estimate of the gold it is possible to recover by placer mining'methods. "Prospecting of a gravel bed by the Wyandotte Gold Dredging Shafts 3 by 6 feet in crosssection were sunk by hand to the false bed-rock. A windlass was' used in the deeper pits and water was pumped by aout gasoline engine-powered pump when necessary. The distance between rows across the channel was500 feet and between shafts in the rows about 200 feet: 30 pits were sunk.on 75 acres. .Co. has been.described by Magee.1 "A sample was taken by making a cut1 foot wideby 6 inches deep from the top tobottom'at the one end of the shaft. Check samples were taken from the. opposite end when necessary. the^ volume and weight of each sample were determined. "The sample was puddled in atub of water to completely disintegrate it and it was then washed in a rocker. The washed material was r u n through the rockera second time and discarded. The .clean-up was panned down amalgamatedwith and Quicksilver: and weigkied. the gold was extracted 4 to 90 cents per, cubic "The valueof samples ranged from yard in gold. Erratically high sample r&sults were discarded.or checked. The average grade obtained for the whole tract was 18'1/2 cents per cubic yardin gold. Actual recovery based on 100 per cent. this estimate was finally more than "For some subsequent sampling, a Denver mechanical gold pan was usedto work down the samples.. The results were said to be misleading, as the two crepe-rubber mats and the amalgamating pan re'covered more fine and coated gold than it was possible to catch in the riffles during the major operations; The operators concluded thata rocker or siuice-box furnished them the best comparison for actual recovery. 1 Magee, James F., "A Successful Dragline Dredge": Tech pub.No. No. 757, Amer. Inst. of Min. and Met.Eng., 1936, p. 9. " S a n p l i n g ,a sp r a c t i c e db y 3 . T . F i s h e r Co., A t l a n t i c , C i t y , Wyo., has been described by Ross andGardnerl as f o l l o w s : 'The d e p o s i t was sampled by driving pipes. through A s i n g l e r o w of h o l e s 1 5 0 t o 300 f e e t t h eg r a v e l . of t h e a p a r t was p u t down f i r s t a l o n g t h e c e n t r e l i n e channel. Rows of h o l e s l/Z m i l ea p a r t were t h e n d r i l l e d i n t h e rowswere 20 t o 60 f e e t acrossthedeposit;holes a p a r t . The spacing depended upon s u r f a c ei n d i c a t i o n s . -The holes extended through the decomposed bed-rock t o i n depth. s o l i d r o c k and a v e r a g e d 1 4 f e e t % ?The samplingdevice was a 4-inch c a s i n g w i t h a The diameter of t h e s h o e was Keystone c u t t i n gs h o e . of t h e p i p e ; t h e s a m p l e s were slightlylessthanthat r e t a i n e d in t h ep i p e when i t was withdrawn. The c a s i n g s were driven down t o r e f u s a l ' w i t h a . l o c a l l y made p i l e d r i v e r .T h i sc o n s i s t e d of a 275-pound hammer, a .ZO-foot, 4-legged,polederrick,and a Chevroletautomobileengine a n dt r a n s m i s s i o ns h a f t .T h e ' c a b l e for r a i s i n g t h e h m e r ran through a sheave a t t h e t o p of t h e . d e r r i c k t o a drum on t h e t r a n s m i s s i o n s h a f t . The whole assembly was on a p a i r of s k i d s and was moved forward by i t s own power; t h e end of t h ec a b l e was a t t a c h e d t o a deadrnan. The sampliag o u t f i t c o s t $300 z o . 6 u i l d . 'The c a s i n g s were p u l l e d by means of a s e t of wire blockshaving 4 and 5 sheaves. The cablefromthebloclrs was wound on t h e drum by t h e e n g i n e . About h a l f t h e , t i m e it was n e c e s s a r y t o s t a r t t h e c a s i n g w i t h j a c k s s e t a g a i n s t a c l m pp u ta r o u n 2t h et o p of t h e p i p e . ThTee sets o f . c a s i n g s wereused. A p u l l e dc a s i n g was l a i d on saw h o r s e s and t h e g r a v e l removed i n 6 - i n c h s e c t i o n s by means of a s p e c i a l spoon; each s e c t i o n of g r a v e l w a s panned. 'Thecrewconsisted of t h r e e men. The m a n . i n ' c h a r g e panned while the machine was being moved up and'the n e x t p i p ed r i v e n . A l l t h r e e men p u l l e dt h ec a s i n g s . A total of 140 h o l e s was p u t dowr, i n 2 1/2 months'time a t a c o s t of $2,200 e x c l u d i n g t r a v e l i n g expenses. The c o s t p e r f o o t was $1.12. -From 4 t o 7 h o l e s were d r i v e n d a i l y when f u l l t i m e was spentinsampling.Fourholes were l o s tb e c a u s et h ep i p eh i tb o u l d e r s .I nt h e s ec a s e s new h o l e s were d r i v e n a l o n g s i d e . '' Ross, Charles L . & Gardner, E . D . , P l a c e r MiningMethods of 6846, E . T . F i s h e r Co., A t l a n t i c C i t y , Myo: I n f o r m a t i o nC i r c u l a r 2-3. June 1935, Bureau of Mines, pp. - 11 - ‘ A f t e rt h es a m p l i n g was c o m p l e t e d , t h e a r e a was plotted and the grade and amountof g r a v e l was c a l c u l a t e d . This was followed by sinking 46 s h a f t s a t a v e r a g e d r i l l h o l e st h r o u g h o u tt h et r a c t .T h e s es h a f t s were 4 by 6 f e e t andweresunkwithouttimbering. The gravelfrom Where t h es h a f t s t h e s h a f t s was washed i ns l u i c e - b o x e s . were wet, t‘ne water pumped f r o m them w h i l e s i n k i n g was used i n washing.Otherwise,sluicing was d e l a y e du n t i l w i t h w a t e r . A Larson,2-inc’h, high t h es h a f tf i l l e d s p e e d , c e n t r i f u g a l p u q powered by a 1 1/2 horsepower g a s o l i n e e n g i n e was used t o h a n d l e t h e w a t e r . ‘Twomen sank a s h a f t e a c h d a y , . w h i l e t h e t h i r d washed t h eg r a v e l . The c o s t of s i n k i n gt h es h a f t s ‘andwashing t h e g r a v e l was $1.90 t o $4 per cubic yard of g r a v e l . ‘The v a l u e of the^ g r a v e l i n t h e a r e a t e s t e d , a s 19 c e n t s p e r c a l c u l a b e df r o mt h ed r i l lh o l e s ,a v e r a g e d a t $20.67 p e ro u n c e ) . The r e s u l t s of c u b i cy a r d( g o l d sluicing the gravel from the’ shafts indicated a value 15 p e r cent. hygher (21,8 c e n t sp e ry a r d ) .A c t u a l recovery i n washing has b e e n v e r y n e a r l y 25 c e n t s p e r The discrepancy c u b i c y a r d (42 c e n t s a t $35 perounce). a l l colours may he e x p l a i n e d by t h e f a c t t h a t . i n s a m p l i n g a v a l u e of 1 c e n t o r more were discarded.’” having - 12 - FLOATING PLANTS "GraveL is washed in a revolving screen; the undersize is distributed toa bank of cross table's on each side of the trommel, from on each side, which it discharggs into banks of longitudinal sluices and Finally flows to the pond at the rear of the boat. Gold . is collected in Hungarian-type riffles installed in the sluices. The oversize is discharged from the tromel to a stacker belt and piled, at the rear. Figure 2 shows (diagrammatically) the essential features of a typical floating plant. Hulls ' . 'or steel; the smallest one "Hulls are constructed of wood visited was 17 by 35 feet and3 1/2 feet in depth; the largest was 50 by 50 1/2. feet and 2 1/4 feet in depth; the customary size is 30 by 40 by 3 1/2 feet for boats with a capacity of 100 to 130 cubic f o r a 3-cubic yards per hour." According to Lordl the average boat 48 by 3 1/2 feet made up of 6 pontoons sach 34 yard shovel is 34 by feet.long and 8 feet wide. "The sizeis very important;.inaddition to beingable.to carry the load, the hull should be large enough to give as much stability the to plant as practicable in order to minimize swaying and tipping caused by intermittent dumping of gravel into the hopper. Swaying interferes with the efficiency of the sluices, and sudden tipping causes sand to bank in places and upset the even flowover.the riffles. The latest practice is to use steel pontoons about 8 by 30 by'3 feet in size, fastened together by bolting them to:steel members-laid,across the deck. The first cost of the steel pontoon is greater than thatof wood; the steel hull, however, has a much longer life. When the plant is dismantled and mosed to a new site, the pontoon sections are separated and moved along with it. An ultimate saving of steel over wood hulls is claimed by manufacturers. Hulls made of wood are constructedon the si-te and abandoned when the operation is finished. "The superstructure is made of wood o r steel. The engine and winch room on the upper deck is covered with corrugated iron. Occasionally the entire plant is enclosed, particularly in colder climates. Hopper "A hopper, usually about 15 to 1/2 15 feet above the surface, of the boat. This i s made of the pond, is constructed at the front of metal supported by steel or wood underpinning; it slopes downward, terminating in a metal chute that conveys the gravel to the feed end of thetromel. Manufacturers recommend that the hopper 1 Lord, W. S. Mining World V o l . 3 No. 10, 1941, p. 14. - 13 - Figure 2.--Essential features of a floating washer and gold-saving plant. Reprinted from U. S. Bureau of Mines 1nfomtion.Ciroular 7013. P l a t e I1 A. Operation of North American GoldfieldsLtd. on low Frasar River bench up-stream from Alexandria Ferry. Tailingpilesliebehind the shovel, between it and t h e Fraser River, andback of t h e washingplant. P l a t e I1 B. Side v i e w of t h e washingplantshowing bucket dumping i n t o t h e hopper, r i f f l e t a b l e s d i s charging a t the stern, enclosed engine room and c o n t r o l house on upper de&, and s t a c k i n g b e l t l e a d i n g off t o t h e r i g h t . belinedwith 2 t o 4 i n c h e s . o f wooden plank, over which i s l a i d a wearingsheet of s t e e l p l a t e shaped t ot h eh o p p e r . The wearing . s h e e t may be renewed economically without renewing the entire h o p p e r ;t h e wood s e r v e s a s a cushion." Water n o z z l e s a r e a r r a n g e d a t t h e d i s c h a r g e end of t h e hopper and by proper arrangement partly wash t h e g r a v e l and feed it i n t o I t i s c l a i m e dt h a th a l ft h ew a s h i n gs h o u l db e done thetrommel. i n a welldesignedhopper. The r e s t of t h er e q u i r e dw a t e r is s u p p l i e d by a s p r a y p i p e i n t h e - t r o m m e l . A grizzly, usually level, with from 8- t o 1 8 - i n c h s p a c i n g thebopper. The usualspacing between t h eb a r s i s mountedabove i s 1 2 i n c h e s .R a i l r o a dr a i l s up t o 90 pounds p e ry a r da r eu s e d o f t h eg r i z z l y . f o rb a r s . They a r e i n v e r t e d t o p r e v e n t b l i n d i n g Oversize boulders and t r a s h ( s t u m p s a n d r o o t s ) a r e t h r o w n b y hand i n t o t h e pond. If Troimel 54 a n d ' 6 0 i n c h e s i n diameterand "'The trommelsusedare48,. from18 t o 32 f e e t i n l e n g t h . About 4 f e e t on eachend i s b l a n k * t op r o t e c tt h e t r u n n i o nr o l l e r s anddrive'mechanism. An a d d i t i o n a l 4 t o 8 feet i s blanton the feed end of t h e tronimel t o provide a i n t h e more modern s c r u b b e rf o rt h eg r a v e l . The blankupperends a l i n i n g of highcarbon o r o t h e r a b r a s i v e trommels a r e p r o v i d e d w i t h made r e s i s t i n g steel t op r o t e c tt h es h e l l .C o n s i d e r a b l es a v i n g ' i s by t h i s p r o c e d u r e , a s t h e l i n i n g may beburnedoutandreplaced more c h e a p l y t h a n t h e o u t e r , s h e l l . "Most of t h e s c r e e n s of t h e trommels a r e 16 t o 20 f e e t l o n g , o r 5-fOOt sections.Usual1y;eachsection i s made made up of4of t h e s h e l l . up of four r o l l e d - s t e e l p l a t e s f o r m i n g t h e p e r i p h e r y The b l a n k s e c t i o n s a r e t i e d t o g e t h e r endwise a c r o s s t h e s c r e e n a r e a w i t h four heavy railroad rails, the base flanges ofwhich a c t a s t h e longitudinalbuttstraps and t o which t h e r e p l a c e a b l e scree:n s e c t i o n p l a t e sa r eb o l t e d .P e r i p h e r a lb u t ts t r a p sa b o u t 4 i n c h e s wide and halfaninchthickcover'thejoints between abuttingSectio:?s of s c r e e n s t o which t h e y a r e b o l t e d . "Some o p e r a t o r s p r e f e r ' w e l d e d j o i n t s ; t h e s e a r e c h e a p e r t o constructbutare more c o s t l y t o m a i n t a i n . . Th.e worn sectionmust beburnedoutand new p a r t s welded i n . "Screens usually are perforated with holes with a minitnun of t h e i rl e n g t h . Depending on diameter of 3/8 inchalongmost t h e maximum s i z e of g o l d n u g g e t s - f o u n d d u r i n g t e s t i n g , t h e l a s t w i t h . h o l e s 1/2, 5/8, o r 3/4 s e c t i o n of screen nay be perforated one i n c hi nd i a m e t e r . lnlhen f l a t o r elongated nuggets arefound, o r more of t h e l a s t s e c t i o n s sometimes a r e p e r f o r a t e d w i t h s l o t s . ' These are formed by punching or drilling two holes, 3/8 inch in diameter.or' larger, near each other and cutting out the intervening metal. I . "The bridge between holes in the screen commonly is diminished gradually f o r each succeeding section, to give an equal distribution of the undersize to the sluices. A less common methodis to start with smaller holesin the first section and increase the size in succeeding sections, keeping the bridging the same. ' ' "The intermittent loads dumped into the hopper cause surges of gravel through the screen and sluices. To equalize the flow, some trommels have been equipped with a spiral type of retarding ring that acts as a feeder. The spiral ring makes' or onemore turns along the lengthof the blank scrubber section; Considerable by this success is claimed by the operators in regulating flow the method. "The degreeof cementation found in various gravel deposits varies over a wide range. Some are entire'ly unconsolidated, and a strong stream of water introduced by a spray pipe within the trommel is sufficient entirely to disintegrate the masses and free the gold. Other gravelsmay be cemented'or may contain layers of clay; when this condition exists, it is often found necessary to of the trommel. increase the scrubbing section up to half the length of angle iron, usually are Lifter bars, comprising short pieces of the trommel to increase cascading and to bolted to the inside aid in the disintegration of,the gravel. Retarding rings are also, commonly used in addition to lifter bars give'the to water more of a screen decreases time to act on clayey masses. The capacity as the time required to disintegrate the gravel increases. "Best practice indicates thatall clay shouldbe entirely bi-oken downinto a pulp, regardless of whether it contains gold. Obviously, if gold is eritrapped .in clay balls, it will be lost with the rock oversize. Clay passing through the screen has been a f gold and car'ried them off with noted to have collected flecks the tailings. "The slope of the tromels .usually is1 1/2 inches to,a'foot. 14 to 19 i-.p.m:, with 15 r.p.m. the .Speed of rotation ranges from most common. .Sluices . and Riffles "Sluice-boxes with riffles (called riffle-tables on'dredges) are used on all the boats for recovering the gold; at one plant, however, (Jasper-Stacey) jigs are employed in the flow sheet in addition to riffle-tables. Sluice-boxes usually are made of about No. 12-gage steel; those in use generally range from4824 to - 16 - ' inches in width and 6 to 9 inches in depth: A typical arrangement is shown in Figure2. The slope is between1 1/4 to 1 1/2 i:nches per foot; the latter.' grade is favored. The width, area, and slope of the sluices havean important bearingo n the gold-saving efficiency of the plant. .An even distributionof sand across the width of the sluice is necessaryf o r good work. The side swayof the boat has a tendency to'pile the sand up at the edges; this tendency increases with the width. The 48-inch width is un30 inches is probably a better maximum. doubtedly too great; "The ,characterof the deposit and its contained gold de.termines the table area required per cubic of yard material handled hourly. In average ground in which about50 per cent;of the material passes through the screen, manufacturers recommend at ,300 least 'and preferably600 square feetfor plants with a capacity of 150 cubic yards per hour. "The slope of the tables shouldbe adjusted to the character of the material handled. The slope is increased when fines tend or when the gravels contain an undue ;?roperto pack in the rlffles tion of sand." A common slope is 1 1/2 inches to thefoot. "Wooden riffles are used in the sluices on most of the boats; 1/8- or 1/4-:inch these consistof 1- by 1-inch slats topped with by 1 1/8 or 1 1/4-inch strap iron. The overhang of the strap iron is on the downstream side. The top of the wooden memberof the riffle is usuaily cut on a bias to make the strap iron lie f:Lat; this hasa tendency to cause cascading as the pulp passes down the sluice. Usually, the riffles are made up in sections of 10 each; they are held togetherby header slats at each end. GeneralOJ? the ly the widtho f the riffle is 1/8 inch less than the width box; to facilitate its removal. Riffles-madeof 1 1/4- by 1 1/4inch angle are favored by many. The top of the riffle may be placed parallel to the bottom of t h e box, but usually it i s horizontal. The overhang is downstream. The iron riffles are I by being welded onto strap headers on each made up into sections end or by being fitted into notches in wooden strips. Riffles are spaced 1 to 1 1/2 inches apart. One o r the other of these types of riffles is usedin all the plants. They are supplemented by expanded metalor wire screen laidon burlap, carpet,o r matting. Usually, these auxiliary riffles follow the main type f o r the purposeof catching fine and rusty gold not .caught by the standard riffles." If the gold is fine and flaky, not easily amalgamated, or if there is an excessive amount of black sand itis probably advisable not to use usual the wooden riffles. A firm, shortpiled slightl$-ccrrugated Brussels carpet has been found to be an effective gold-saver for the fine, flaky gold that is found of the Fraser River. The carpet is along the bars and benches - 17 - usedwithouttheprotection of e x p a n d e d m e t a l s c r e e n w i t h t h e d i s t i n c t a d v a n t a g e of n o t c o l l e c t i n g t o o much black sand whichneeds t o behandled i nt h ec l e a n - u p .T h i st y p e of r i f f l e i s . u s e d b y thedredgeoperated byNorthAmericanGoldfieldsLtd. a t Alexandria , . F e r r y on t h e F r a s e r R i v e r . "Special riffles'or traps are installed at the heads of t h e c r o s s s l u i c e s on t h e b o a t s i n t o which t h e q u i c k s i l v e r i s charged. A common type comprises a number of 1- by 1 - i n c h c r o s s s l a t s n a i l e d t o g e t h e r .A l t e r n a t es l a t s have a s e r i e s of 1/2- by 2-inch n o t c h e s ; .the s l a t s e c t i o n s a r e p l a c e d w i t h t h e i r l e n g t h a c r Q s s t h e s l u i c e . Othertypescompriseboardswithhblespartlyboredthrough them o r i r r e g u l a rd e p r e s s i o n s . The and moulded rubbermatswithround betterconstructedsidesluicesusually have a s t r a p iron 1 t o 1 1/4 inchhigh,welded on edge a t t h e lowerends; t h i s p r e v e n t s l i v eq u i c k s i l v e r from p e n e t r a t i n g beyond t h i s p o i n t .T r a p s cons i s t i n g of r e c t a n g u l a r d e p r e s s i o n s i n the bottoms are used at the .lower ends of t h e s i d e s l u i c e s ; o c c a s i ' o n a l l y e x t r a t r a p s a r e i n s t a l l e d f a r t h e r up i n t h e b o x e s . " . . I t i s p o s s i b l e t h a t p l a c e r g o l d ji&s may d i s p l a c e r i f f l e s f o r u s e on f l o a t i n g washing p l a n t s . J i g s work w e l l on f i n e g o l d and on c o n c e n t r a t e s w h i c h c a r r y v a l u e s not e n t i r e l y f r e e d from i t s m a t r i x ; or platinum o r o t h e r p r e c i o u s m e t a l s a r e p r e s e n t in a p p r e c i a b l eq u a n t i t i e s .J i g s w i l l o f t e ni n c r e a s et h ep e r c e n t a g e recovery per cubic yard. is A properinstallationrequiresroygher a n dc l e a n e rj i g s ,s a n d pump, g r i n d i n g m i l l and amalgamator'plates o r an amalgamating barrel. One f u r t h e r a d v a n t a g e i s t h a t notime i s l o s t f o r t h e c l e a n - u p . ' D e s c r i p t i o n of .Jasper and Stacey Mine "The o p e r a t o r s of t h e J a s p e r a n d S t a c e y Mine a t Lincoln, Ca'lif., h a v e d o n e c o n s i d e r a b l e p i o n e e r i n g i n . m e t a l l u r g y a s a p p l i c a b l e , t o t h e t y p e of t r e a t m e n t p l a n t s u n d e r d i s c u s s i o n . ' S t a n d a r d p r a c t i c e i s followed'in digging and washing; an innovation has been applied i n savingthegold. com"The g r a v e l i s washed i n a 60-inchby 32-foottrommel, scrubber s e c t i o n , t h r e e 1 0 f o o t 6 f o o t s c r e e n s e c t i o n s, prising a and a & f o o tb l a n kd i s c h a r g es e c t i o n .P e r f o r a t i o n sa r ea l l 3/81/2 i n c h e s , i n c hd i a m e t e r ; t h e b r i d g i n g i s 1 1/2, 3/4,and r e s p e c t i v e l y , for e a c hs c r e e ns e c t i o n . "The .undersize from the trommel d i s t r i b u t i n g b o x e s g o e s t o a bank o f . t h r e e 30-inch'-wide b y 3 - f o o t - l o n g d o u b l e - d e c k r i f f l e t o t w o 42- by 42-inch'Bendelari t a b l e s on each side, and thence j i g s on a s i d e . The j i g s have 5-fOOt head room, a 1 3/8-inch A bed of s t r o k e , and p u l s a t e a t t h e r a t e ' o f 124 perminute. - 18 - 250pounds of No. 10 s h o t i s used i n each j i g . The overflow of j i g s p a s s e s o v e r two 5 - f o o t s l u i c e s andthence fromeachpair a dewatering through30-inchby45-footlongitudinalsluicesto t a n k . The sand i s r a i s e d by a b u c k e te l e v a t o rt o a steelshice, edge o.f t h e fromwhich it i s d i s c h a r g e d o n t o t h e r o c k p i l e a t t h e pond. "The hutch product from the primary j i g s i s pumped t o a c l e a n e r j i g .T h e , b e d of t h ec l e a n e rc o n s i s t s of 350pounds of No. 1 3 and 250 pound's of No. 10 s h o t . The p u l s a t i o n s a r e 136perminute. "The overflow Prom t h e c l e a n e r j i g f l o w s b y g r a v i t y b a c k t o one of therougher j i g s . The hutchproduct flows b y g r a v i t y t o rod m i l l d i v i d e d midway by a p a r t i t i o n . S i x a 36-inchby7-foot on t h e o t h e r . 3-inch rods a r e u s e d on one s i d e and f i v e 4 - i n c h r o d s The nil1 t u r n s a t 1 9 r . p . m . "The pulp from t h e mill i s d i s t r i b u t e d o v e r two s e t s of 1 2 by36-incharnalgmplates in s e r i e s . The p u l pf r o mt h ep l a t e s 3 f e e t o f quiokgoesthrough a 17-inchbyl0:footsluice,with s i l v e r t r d p s and 7 f e e t of wooden H u n g a r i a n r i f f l e s , and thence t o one of t h e t a i l s l u i c e s . of t h e g o l d i s recovered i n t h e "The o p e r a t o r s s t a t e t h a t m o s t double-deckcrossriffles and d i s t r i b u t o r s u n d e r t h e ' t r o m m e l . About 25 p e r c e n t . of therecoveredgold i s saved i n t h e jig::. Recovery i s s a i d t o havebeenraisedabout 25 p e r c e n t . by use of t h e j i g s . " - 19 - EXCAVATING EQUIPMENT DraglineShovels ' ' "Diesel-engine power u n i t s a r e u s e d on 18 of 24 d r a g l i n e s '(examinedbyGardnerandAllsman in.California)thatservefloatingwashers;fourarepoweredwithelectricmotorsand two w i t h g a s o l i n ee n g i n e s . " D r a g l i n ee x c a v a t o r ss e r v i n gf l o a t i n gp l a n t sr a n g e in size' f r o m 1 1/4- t o 3 - c u b i cy a r d sb u c k e tc a p a c i t y ;t h e 1 1/4- and 1 1/2c u b i cy a r ds i z e sa r e more common. A common p r a c t i c e i s t o buy a dragline equipped with .a bucket 1/4-cubic yard smaller than the r a t e d c a p a c i t y of t h e machine t o p r o v i d e r e s e r v e power f o r conr o f t h e u n i t , andreducerepairs. t i n g e n c i e s ,p r o l o n gt h el i f e Cables ' "Shovelsareequippedwith a h o i s t and a boom s u p p o r t c a b l e ; o c c a s i o n a l l y some of t h es m a l l e rs h o v e l sa r ee q u i p p e dw i t h a cablet y p e crowd. The d r a g l i n e . ,i na d d i t i o nt oh o i s t and boom c a b l e s , r e q u i r e s a dragcable.Usually,cablesrecommendedbytheexcavator dealerareused;theyareconstructedtowithstandextreme wearand sudden s t r a i n s and musthave maximum f l e x i b i l i t y . The boom support cablesaresuvjecttolittle wearand last indefinitely. " O r d i n a r i l y ,h o i s ta n dd r a gc a b l e sa r er u nt of a i l u r e . The d r a g c a b l e . o n a d r a g l i n e g e n e r a l l y i s a n e i g h t h of a n i n c h l a r g e r i n d i a m e t e rt h a nt h eh o i s t , owing t o t h e h a r d e r s e r v i c e i n d i g g i n g o v e rh o i s t i n g .O c c a s i o n a l l y ,b o t hc a b l e sa r e of t h e same diameter; thehoist,beingtwicethelength of t h e d r a g , may b e c u t t o make two d r a g c a b l e s , t h e r e b y i n c r e a s i n g t h e u l t i m a t e l i f e and usefulness of t h e c a b l e . "According t o a v a i l a b l e d a t a , t h e a v e r a g e l e n g t h of s e r v i c e forhoistcables on d r a g l i n e s was from 150 t o 900 h o u r s , t h e 500 h o u r s f o r a l l - o p e r a t i o n s l i s t e d . The averagebeingabout l i f e of d r a g c a b l e s r a n g e d from 150 t o 400 h o u r s , w i t h ' a n a v e r a g e f o r a l l of about 200 h o u r s . . Teeth - "A c o n s i d e r a b l e s a v i n g i n c o s t of s u p p l i e s i s claimedby most of t h e p l a c e r o p e r a t o r s who u t i l i z e same method of b u i l d i n g of t e e t h a r e u s e d ; one up worn b u c k e tt e e t h .T h r e eg e n e r a lt y p e s t y p e c o n s i s t s oftwo p a r t s , t h e b a s e ( o f t e n c a l l e d a n a d a p t e r ) and t h e p o i n t ; a s e c o n d t y p e i n c o r p o r a t e s t h e b a s e a s a n i n t e g r a l may 'beremoved; t h e t h i r d p a r t of' t h e b u c k e t , a n d o n l y t h e p o i n t t y p e i s made up of t h e b a s e a n d p o i n t i n one s i n g l e d e t a c h a b l e unit. The c o s t of teeth^ v a r i e sg r e a t l y ,d e p e n d i n gm a i n l y upon t h e t y p e , s i z e and m a t e r i a l fromwhich t h e y a r e made. - 20" I 1 I I I I + "Cut' to width of tooth I I I STEEL APPLICATOR BAH REBUILT I'OUI'H A. Steel applicator bar B. Welding-rud filling C. Hard face D. Point before rebuilding , TYPICAL REPOINTS FOR TEETH F i g u r e 5.--Xethods bf rebuilding d i p p r and bucket t e e t h . Reprinted f r o m U. S. Bureau of Mines Information C i r c u l a r 7013. - 21 - "The life of teeth varies because of the wide range in hardness and. abrasive qualities of the gravel at different mines. "Several methods of rebuilding and prolonging the life of teeth are in use. Some operators reconstruct the entire point from welding rod. Aqother method is to weld on repointers; when these are used, care'is taken notto wear into the stock of the is tooth or it will have to be rebuilt before the repointer applied. The use of applicator bars has found favor with many f r o m several manufacturersof operators; these may be bought by them. The bars steel products and are highly recommended are of man6anese steelor some other suitable steel, and come into.sizes the in lengthsof several feet; they may be cut width of a tooth. These are welded on and filled.out to size with welding rod. A surface of hard facing applied to the in prolonging the life of point is proving to be economical teeth at some places. Figure 3 shows a typical applicator bar and its application toa tooth with hard facing added. Typical repointers are also shown. "An arc-welding machine is considered by many small-scale. mechanical placer operators to be essential equipmenta for complete plant, Bulldozers "A bulldozer comprisinga tractor with caterpillar treads and road blade mounted in front is considered an indispensable part of the mechanical placer operation. Its chief use is for clearing away trees and brush and levelling ofahead the dragand and occasionally line. It i s used, also, ,to build roads dams to strip a few feet of barren clayor soil overburden." - 22 - "Five principal typesof power motors and combinations of the small-scale mechanical 'type thereof are common at plants (1) electric power for excavator and washing plant, (2) :Diesel engines for b o t h , (3) Diesel shovel and Diesdl electric plant, (4) gasoline-powered shovel and plant, and (5) Diesel shovel and electrically powered treatment plant. on "The choice of the most economical power plant depends a number of variables, and each particular case must be dedded on its merits. The Bodinson Manufacturing Go., I n c . , of Sail Francisco, Calif., submits the following table showing first costs for' various power plantsfor a mine with a dragline aild opera-tion. floating treatment plant and costs after two of years , c 125-horsepower dragline and 85-horse2ower on boat Cost of Operatpower ing oost, plant years 2 Direct electric power Diesel engines, both shovel and boat Salvage, value at end of 2 years Net cost at end of 2 years' operation $ 4,214 $14,790 $1,685 9,100 7,644 3 ,'4ao 1.3,264 4,800 1.3,867 1,000 25,175 Diesel shovel, Diesel 6,475 12,192 boatelectrtc on Gasoline engines, both 23,275 2,900 boat shovel and Diesel shovel, electric power purchased for 7,912 boat $17,318 "This table indicates that Diesel power is most economical, although it shows little advantage in economy over the Diesel shovel and Diesel electric plant. The latter has advantages of electrical drives and elimination owing to the convenience of transmission machinery. Most recently purchased excavators and boats are Diesel-powered. Gasoline seldom is used except on the older excavators. Generally, Diesel power has an advant.age - 23 : over electricity, due to the isolation and wide extent of placer deposits. The initial cost of constructing power lines'and installing transformers to serve equipment that is used on deposits having a life of sometimes a year' or less is prohibitive. Part of the line and transformers must be moved continually to keep up with advancing operations; long trailer cables that are maintained from transformer to equipment demand attention.. Zlectrically-powered and controlled excavators ordinarily give smoother operation and mcre,positivecontrol than Diesel power; however, the modernDiesel engine isbeing improved rapidly. 'Considering all factors, Diesel power is more economical than. of the type 'electricity or gasoline for the average placer mine considered in this circular. "Fuel and power consumption per cubic yard for shovels and draglines has a wide range. Variations on excavators of the same size and type are due mostly to physical conditions.in the gravel and to the relative experience of operators rather than to the efficiencyof power units of the same degreeof repair." - 24- - WATER ~. f o r disintegrating and washing the "Water is used primarily gravel and flushing it through the sluices.In addition, a relatively large amount is used during a olean-up. "Disintegration and washing usually start by spraying water onto the gravelin the hopper. Further washing is done with a spray pipe with 'holes drilled inside and running the entire length of the trommel,or by sprays that shoot into the lower end of the screen. Occasionally, a.smal1 amount of water is added in the sluices to prevent choking. From 700 to 1,800 gallons1 of water used on the per cubic yard was floating plantsfor washing the gravel and runningit .throu(;h the sluices;a boat with jigs in addition to sluices used 2,500 gallons per cubic yard. The range on movable and 450 to 2,000 gallons per cubi.c stationary land plants was yard where tromels were used for washing. At the JettRoss mine, where the gravel was not screened, 3,200 gallons per oubic yard was used. "The amountof water required to wash a cubic yardof gravel is governed mainly by the amount of clay and relative coarseness of the gravel. Gravel containing littleor no clay anda large amount of oversize can be washed with a minimum of water (the oversize is handled mechanically); a up large amountof clay in fine sandy gravels will require to three times the amount. Usually, about 700 or 800 galloris per cubic yard and not over 1,000 gallons per cubic yard is sufficient for washing an average gravel. Some of the plants discussed were'not using enough water, often from necessity, and.others undoubtedly were using too much. An insufficient: supply with a muddy return causes the densityof the pulp to be too high, which prevents some fine gold from settling down into the riffles. Too great a supply of water causes the of the riffles to run naked at times, thereby causing some settled gold to be boiled out of the riffles and carried away with the tailing. At the best managed plants the water supply to the sluices is cuto f f immediately wheneverthe feed of gravel is interrupted. "The amount of water required to maintain a pond sufficient for a floating washer depends upon the relative porosity of the gravel and bed-rock. The minimum requirements appear to be about , 35 to 50 miners ' inches,2 although20 miners inches were used at These are U. S. gallons equal to0.833 of an Imperial gallon. 2 1 miners' inch equals9.3 Imp. gallons per minute. - 25 - one s m a l l p l a n t w o r k i n g i n t i g h t g r a v e l a n d w i t h a limitedwater was found t o beused a t a few supply; 100 t o . 1 5 0 m i n e r s ' i n c h e s o p e r a t i o n s , owing m o s t l y t o t h e abundance of w a t e r . "The b e s t p r a c t i c e f o r f l o a t i n g p l a n t s of a b o u t 100 cubic yardsperhourcapacityappearstobetousean&inchcentrifugal pump t o c i r c u l a t e t h e wash waterand a 3- or 4 - i n c h a u x i l i a r y pump for c l e a n i n gu p . Water u s u a l l y i s suppliedbythe8-inch pump working against about a-40-foot pressure head andconsuming 25 t o 30 horsepower. A 3- or 4-inch pump w i l l r e q u i r ea b o u t 5 t o 10 horsepower. "Cleanwater pumps a r e not recommended, a s t h e r e c i r c u l a t e d w a t e rc o n t a i n s some s a n d t h a t c u t s down t h e i r e f f i c i e n c y . " - 26 - "The crewf o r operation of an excavator and floating plant on a 3-shift basis usually,comprises3 excavator operators,3 oilers, 3 winchmen who operate the washing plant, a boat master to supervise the work, a welder, and a utility man to run the bulldozer,. do trucking, and other miscellaneous work. The sluices are cleaned upby the crew on shift during the time the plant is shut down for this pbrpose. "Actual labour requirement for movable land plants is a little higher thanf o r floating plants, probably partly due to lack of standardization of operations. "Additional labour is required in all types of dredgin.; for ground testing. The mount is governed by the method and thoroughness of sampling." - 27 - TABLE 1 - %sost of p l a n t s a c d o n e r a t i n c c o s t s T . .. I N m I ..... . ........ ......... ............ ......... ........ . ....... ....... ...... ........... ......... Folsom. .......... L i l l y ........... Schwegler.. ...... Cooley .......... Lynx Creek ,. Fay. Consuelo Richter Cinoo Mineros.., Penn. England Xidlsnd.. Gold A c r e s . . . . : . Pioneer 1 Pioneer 2 Pioneer 3. Carlson-Sandbur@ Olson Collins ............. ...... ./. Fsirplay.. Priokly Pear.. kcavator - $18,500 28,500 8, ooo 22,500 39,600 18,000 - 22,000 22,000 30,000 - 21,000 20,270 18,500 - C a s t of - Tisoellaneour $10,000 10,lOC 15,000 $9,000 12,ooc 16,000 12,000 15,000 . 21,000 14,000 22,8OC 10,000 r plant Boat __ - at plaoerninesusingfloatingtreatmentplants c o s tp e rc u b i cy a r d fiscellaneous - - 8,400 $37,500 47,000 4,000 YZ7,OOO - omrat v44,400 lo., 000 34,500 100,000 40,000 40,000 - 60,000 - 8,600 10,600 43,600 52,800 - 9,000 - Total lJo.10 2J. - 5J. $0.0179 ,0153 .15 QJ.10 g.09 g,. 09 y.09 QJ. 09 g.09 g.11 g.055' -. - 1 g.10 16,400 125 - 3 j 18 .25 4f. 30 - 1/ I n c l u d e sd i r e c t ,r e n e r a l , m.d d e n r e c i a t i o n ; l a b o r $0.05, power $0.02, o t h e r 0 o s t s, 80.03; e x c l u d e sr o y a l t i e s Cost fbr 1 9 3 6 i n c l u d e s d e p r e c i a t i o n b u t d o e s n o t i n c l u d e &ner's t i m e a s s u p e r i n t e n d e n t or r o y a l t i e s . " 5/ I n c l u d e s d e p r e c i a t i o n oirer a 4 - y e a rp e r i o db u tn o t owner's wages as s u p e r i n t e n t t e n t o r i n t e r e s t on the^ investment. Excludes wages o f Ower andtwo sons who c o n s t r u c t e d t h e p l a n t . 5/Excludes waees o f owner andtwo sons. Does n o t in:lu.de d e p r e c i a t i o n of equipment. I n c l u d e s $ 5 , 5 0 0 f o r 8. b u l l d o z e r and two l i g h t d r a g l i n e s h o v e l s that would n o t d i g the gravel. . 8/ Does n o t i n c l u d e d e p r e c i a t i o n ; c o s t s O O V ~ P a periodfrom A p r i l 5, 1935, t o J a n . 1, 1936. E x c l u d e s r o y a l t y and d e p r e c i a t i o n : i n c l u d e s c i e a r i n g . Includes depreciation but not royalties. '&l Based on h a n d l i n g 4 , 0 0 0 c u b i c y a r d s per d a y a n d i n c l u d i n g d e p r e c i a t i o n . h e r ' s wages n o t i n o i u d e d . expens.es. E s t i m a t e f o r f i r s t 6 weeks'operationand'includespreliminarynon-recurring 4 l J Includes 5 t o 7 centsdepreciation. -4/ 3 3 & Reprintedfrom 11 y.12 12 5J.111 U. S. Bureauof Mines Information Circular 7013. C O S T S Cost of P l a n t s ' "The c o s t of p l a n t s( i n , C a l i f o r n i a ) , where d a t a were a v a i l a b l e , i s g i v e ni nT a b l e I . P r i n c i p a lf a c t o r sg o v e r n i n g v a r i a t i o n i n c o s t of f l o a t i n g p l a n t s havebeenwhether equipment i s new or secondhandand thedailycapacity. The c o s t of washing p l a n t s v a r i e s l e s s w i t h i n c r e a s e s i n c a p a c i t y than does tKe cost of excavation." Note: The t a b l e on the'prebeding page r e p r e s e n t s c o s t s of equip1936 and 1937. B o t h . mentand o p e r a t i o ni nC a l i f o r n i ai n would b e h i g h e r a t p r e s e n t . The f o l l o w i n g , t a b l e l i s t s the approximate (American) costs ofplants,quoted by H. S . Lord i n The Mining World f o r October 1941. Dragline 1 1-2 cu. yd. Boat CapacAty 1200-1500 2000-2500 4000-5000 5000-6000 1.0-12,000 Dragline Boat 2 Buckets Welder F i e l d Shop T r a c t o r and Bulldozer . T r u c k s ,e t c . Totals 2 cu. yd. $25,000 20,000 3,600 1,000 1;000 $636,000 28,000 7,000 2,000 10,000 2,000 $59,600 4',400 1,000 1,000 3 cu. yd. $53,000 50,000 5,200 1,000 1,500 10,000' 3,000 $82,400 $123,700 5 cu. yd. $B 90,000 100,000 9,000 1,000 ,3,000 1.2 cu. yd. $250,000 200,000 20,000 1,000 10,000 10,000 5,000 10,000 $218,000 $501,000 10,000 :Cost of Mining a t p l a c e r mines "Table I g i v e s c o s t s of miningpercubicyard where f l o a t i n g w a s h e r s , a r e ' u s e d . The c o s t s a r e b a s e d upon e s t i m a t e d y a r d a g e s ,s i n c ea o t u a lm e a s u r e m e n t sr a r e l ya r e made. "The: u n i t . c o s t a t p l a c e r s u s i n g f l o a t i n g washers, excluding from 9 t o 15 c e n t s fairp play, and Folsom,range the Prickly Pear, percubicyard. When a l lc o s t se x c e p tr o y a l t i e sa r ei n c l u d e d , 12 c e n t sp r o b a b l y would b ea b o u ta v e r a g e .R o y a l t i e su s u a l l ya r e 10 o r 15 p e r c e n t . of t h e r e c q v e r e d g o l d . " - 29 - . I t should be pointed out that the crew for a small p l a n t i s almost as g r e a t a s f o r one handling 5000 yardsperday. There i s however a s l i g h t l y g r e a t e r power c o s t for t h e l a r g e r i f a ta n xo p e r a t i o nt h ey a r d a g e , h a n d l e d plant.Consequently w i l l decrease b e i n c r e a s e d b y lC00 y a r d s a day t h e c o s t p e r y a r d p r o p o r t i o n a t e l y .F u r t h e r m o r eo t h e rf a c t o r ss u c ha st y p e of ground worked a n 2 l o s t t i m e t h r o u g h break-down or i n handling It i s bouldershave a pronounced zff'ect on t h e p e r u n i t c o s t . important.therei'orethattheplantbekeptrunning as s t e a d i l y as p o s s i b l e i n o r d e r t o wash t h e maximum d a i l y y a r d a g e p o s s i b l e . More s p e c i f i c c o s t s a r e g i v e n i n t h e f o l l o w i n g summaries: Wyandotte Gold Dredging C 0 . l C r o v i l l e D i s t r i c t , Cal. 1935 t o Jan. 1, 1936(557,764 April5, cubic yards mined) Draglinewith 1 1/4-yard bucket on a 50-foot boom d i g g i n g t o a depth of 9 1/2 feet; bed-rock i s decomposed g r a n i t e . .~ , Barge : Cents per c u .y d . 2.51 0.90 0.32 -0.01 Payroll Maintenance F u e l ,o i l ,s u p p l i e s Shop I _ . Total Shovel: Payroll Maintenance Fuel, o i l , supplies 3.74 - 1.40 1.60 0.32 I _ Total General : 3.32 P 0 .r2o2s p e c t i n g Clearing W a t ei nr ,s u r a n c e , . e t c . 0.99 0.77 I.90 Total oTpoetraealxtcp i ne9eg n.n0tss4e s This doesnotinel-udedepreciation I and property payments. Magee, J . F.;DraglineDredging, p.123. - 30 C.I.M.M. - T r a n s .v o l .x L . 1 9 3 7 Lincoln GoldDredging Company1 Klamath R i v e r , Cal. March 1 5 t o S e p t . 3 , 1939(485,910cubicyardshandled), of ground20 f e e t of which Draglinewith2-yardbucket,depth 8 t o 10 f e e t was s t r i p p e d by s e p a r a t e s h o v e l . Centsper cu.yd. No. 1 Dredge U n i t . D r a g l i n ep a y r o l l D r a ' g l i n ef u e l & o i l i n g Dragline maintenance Dredge p a y r o l l . Dredge f u e l and o i l i n g Dredke maintenance Depreciation Taxes 0.937 0.812 1.07 0.911 0.567 0.366 0.794 0.243 5.702 Total No. 2 Unit - u s e df o rs t r i p p i n g i n c l u d e sp a y r o l l ,f u e l , maintenance,depreciati.on and t a x e s . Total . T r a c t o ru n i t s 2.16 f o r stripping P a y r o l l ,f u e l ,m a i n t e n a n c e d e p r e c i a t i o n and t a x e s , 3.065 , Administration and g e n e r a l ' e x p e n s e s 1.95 - . Total 12.877 cents Note t h a t t h i s i s t h e t o t a l o p e r a t i n g c o s t p e r c u b i c y a r d b u t c l u d e s r o y a l t i e s andexploration. Austin, V. OperatingCosts v o l .1 4 1 , No. 9,1940,'p.57. on t h e KlamathRiver, - 3 1 - . ex- E. and IY. J . SanAndreas Gold Dredging Co. 1 (744,584 cubic yards mined). J a n . 1 t o Dec. 31, 1939 Dragline w i t h 2-yard bucket on a 60-foot boom d i g g i n g an a v e r a g e d r i f t of 11 f e e t b u t , a s rnueh a s 20 f e e t a t t i m e s . Averageminedper hour of a c t u a l r u n n i n g t i m e - 1 3 4 c u b i c y a r d s . Cents per eu.yd. Dredge o p e r a t i o n - i n c l u d i n gl a b o u r , f u e l ,w a t e r , s u p p l i e s ,r e n e w a l s , ,r e p a i r s Generalexpenses - 8 :05 s u p e r v i s i o n ,o f f i c e , ' etc. Indirect expenses -insurance, taxes, etc. Royalties - 0 .,60 i n c l u d i n g1 0p e rc e n t . of, g r o s sg o l d ,m i n e r a lr i g h t s purchased. P r o s p e c t i n g andmoving leases. 2.53 dredge,abandoned 1.64 . c o sT t so t a l Allowance d e p r e c ifaot ri o n . 0.. 62 13.44 1.70 T co ot aslt s . i n c l u ddienpgr e ccie1an4t1ti5so n I n t h i s o p e r a t i o n muchof t h e gold was i n t h e b e d - r o c k and consequently from 2 t o 4 f e e t of s l a t e b e d - r o c k was t a k e n ui) by c l e a n i n g f r o m t h r e e a n g l e s , p a r a l l e l t o t h e c u t a n d by two c r o s sc u t s .F u r t h e r m o r el a r g eb o u l d e r s were c a s ta s i d e andhandledby a bulldozer.and consequently the yardage per hour was. c o n s i d e r a b l y l e s s t h a n t h a t of o t h e r o p e r a t i o n s u s i n g t h e same s i z e d r a g l i n e u n d e r more f a v o u r a b l ed i g g i n gc o n d i t i o n s Thurman, C . H p.29. Dragline GoldDredging, - 32 - The Kiner,Sept.1941, H. S. Lord in.The Mining World for October 1941 lists the following costs as having applied ato 3-cubic yard plant that handled 1,243,000 cubic yards in 333 working days under fairly favourable conditions. Cents per cu. yd. Payroll 2.64 . Repairs 0.06 Gas, oil and fuel 0.. 69 Other expenses 0.30 -Compensation etc. 0.23 Insurance and taxes 0.09 Cable 0.07 Welding 0.06 material Freight and express Total field cost 0.03 4.97 'Depreciation 2.01 .General office expense 0.40 Total cents 7.38 In the above statementno items are included for interest on investment. income taxes, depletion, prospecting, moving ex- penses or royalties. These~varywidely but must be included in the total cost per yard mined. . -33- NORTH AMERICAW GOLDFIELDS LTD. up-stream from The North Amerlcan Goldfields Ltd., Box 67, Quesnei, B. C holdplacerleasescovering a low benchon the east sideof the Fraser River and extending for about 1 1/2 miles Alexandria Ferry. is ab0u.t 10 feet above the high The surface of the bench water level of the Fraser River. The gravel, which is duga to depth of 9 or 10 feet is loose, fairly porous, contains little clay and hasfew,.if any boulders larger than 12 inches across. Bed-roc2 lies at a depth of 15 feet or more. The gravel contains fine, flaky gold in the upper part with in little the gravel which lies below the depth dug. The surface may be underlain by off by aD7 from.2 to 5 feetof barren silt which is stripped caterpillar. The shovel isa 21/2-cubic yard Lima 'dragline operating a 2 1/2-yard Page bucketon a 60-foot boom. the shovel is run by a a ~ 2 6 0H.P. C m i n s Diesel engine. The hoist cable used is 1 1/8 inch. 1-inch diameter,. and the drag, is carried on a boat 40 by 32 feet, The washing equipment large built on the ground from Douglas fir. Because there no are a hopper, havingno boulders the bucket dumps directly into grizziy, which feeds the gravela to tromel 54 inches in diameter and 26 feet'long. There isa 5-foot blank section at each end of the tromel. The screen sectionis 16 feet long having3/8th inch holes.spaced widerapart'at the front end. It revolves at 14 R.P.M. The stacker belt is 50 feet long and 30 inches wide running at 150 feet per minute.and driven by an eiectric motor at the outer end. There is about800 square feetof riffle-tables havinga grade of 1 l/2 inches to the foot at the head end and ausing hafd surface, slightly-corrugated Brussels carpet. The power plantis a 100-h.p. International Diesel engine belt-connected toa drive shaft which operates the trommel and pump and direct-connectedto a generator which supplies power for the electric motor running the stacker. j The dredgeworks two 10-hour shifts per day and operates from 16 to19 hoursja day. Gravel dug averages about 130 cubic yards per hour of operating time. The riffles are oleaned up f o r greasing once a day when the shovel and dredge are shut-down and oiling,. The total crew comprises2 shovel runners'at $1.25 an houi-, 2 greas.ers at 5 5 b per hour, 2 dredge operators at 656 ' ' an hour, 1 bulldozer operator (on day shift) at$1 an hour, 1 cleanup man (on day shift), 1 office pan, and the superintendent. - 34 - The p l a n t r e p r e s e n t s a c o s t of about $90,000. There are other low b e n c h e s . a l o n g t h e F r a s e r R i v e r h a v i n g s i m i l a rp h y s i c a lc h a r a c t e r i s t i c st ot h e one beingmined.These arepotentialdredgingareas which need,however, t o be thoroughly sampled for valuesand total yardage before mining i s warranted.. - 35 - .. . BIBLIOGRAPHY A u s t i n , A.V. Operating Cost of Dredging on t h e Klamath River 3 . 8: "I J . vol.141, No. 9, 1940, p.57. Averill, C . V. C a l i f o r n i a J o u r n a l of Mines & Geology, vol. 34, NO. 2, 1938, , pp. 96-111. Catalogue o f t h e Dodinson Mfg. Co.,2401BayshoreBoulevard, San F r a n c i s c o . Gardner, X . D. and Allsman, P. T . Lord, n. S. Tower Shovel and Dragline Placer Mining Uni'ced S t a t e s Bureau of Mines, Inf. 7013, 1939. Modern Dragline Dredging, Mining v o l . 3, NO. 10, 1941, pp. 14-16. World, Magee, J . F Dragline Dredging, C . I . M . M . Trans. 117-125. V o l . XL, 1937, pp. Peele, R. Mining Xngineers Handbook, Wiley John Sons, New York, 1941,p. 10-600.' Thurman, C . H. Dragline Gold Dredging, The Miner, Vancouver,Sept.1941,pp.29-32. - 36 - Circ. &