Lubrication Systems Catalogue I 2011

Transcription

Lub
Sys
Lubrication Systems Catalogue
I
2011
why use aUtomatic
LUBRICATion systems?
Need to stay ahead of competitors, reduce breakdowns and reduce maintenance?
Automatic Lubrication Systems allow you to become proactive.
When lubrication is automated, your equipment will operate more efficiently, giving
you less trouble - allowing you to get on with other tasks.
KEY BENEFITS
• Production increases (production doesn’t need to stop for lubrication)
• Unplanned breakdowns are reduced
• Annual shutdowns are reduced (machines last longer between rebuilds)
• Bearing and spare parts consumption is reduced
• Production quality is improved (machines stay within tolerance longer)
• Safety is improved when hazardous areas are lubricated remotely
• Reduces the consumption of lubricant and improved housekeeping
• Reduces power consumption
SYSTEMS FOR ALL APPLICATIONS
Alemlube offers specialised Lubrication Systems for almost all applications Industrial, Agricultural, Mining, Mineral Processing, Timber, Transport. The Systems
are designed so that the chains, gears and bearings get the correct delivery of
lubricant at frequent intervals.
Alemlube also offers sophisticated monitoring devices to signal an alarm if anything
should prevent the correct delivery of lubricant to bearings etc.
• Blocked line or bearing
• Broken line
• Pump failure
• Low lubricant level in reservoir
THE ALEMLUBE NETWORK
With offices in Sydney, Melbourne, Brisbane, Perth, Adelaide, Mackay, Launceston
and Auckland, plus a National Network of trained Distributors, Alemlube can provide
expert technical and sales service with installation and service, nation wide.
Alemlube’s experienced BDMs can assist in the design of the right Lubrication
System for your specific needs, for new or existing plant.
contents
Intro
2
Contents
3
Beka-Max Pumps 1.9KG, 4KG, 8KG
4
Beka-Max Controllers / Beka Disys
5
Beka-Max Mining Pumps / PICO Pump
6
Beka-Max Dividers
7
Beka-Max in Action
8
Beka-Max Lubrication Systems Kits
9
Hammer Lube
10
Fluilub Wheel Flange Lubrication
11
Reducing Costs Using Chassis Lubrication Systems
12
Beka-Max Hose & Fittings
13-16
Beka-Max in Action
17
Trabon Industrial Pumps
18
Trabon Industrial Dividers
19
Conveyor & Fixed Plant Lubrication Solutions
20
Beka Multiline Pumps
21
Flenco Mining & Processing Plant Pump Stations / Beka Power Supplies
22
Flenco Dual Line
23
Chain Systems
24
Beka Wind
25
Micro Oil Systems
26
Lubricators
27
beka-max pumps
1.9KG, 4KG, 8KG
Beka Max EP-1 pumps are designed for the toughest chassis lube and construction
machine applications.
Chosen by major OEMs around the world, the Beka EP-1 has a proven track record of
performance and durability.
These pumps include the following standard features:
• Die cast aluminium pump body
• Polycarbonate reservoir
• Extremely rugged DC gear motor drive, continuous rated at full load
• Push-pull pump element design
• Choice of no controller or integrated tronix1 or EP-tronic controllers
Beka-Max 1.9kg
• Excellent water and dust sealing with 2 stage barrier protection
• Tested under harshest conditions of vibration and temperature from -35°C to +80°C
specifications
Operating Voltage: 12V DC / 24V DC
Revolutions: 15rpm
Current Consumption: Full load at +20°C = 2.2A / 1.1A
Fuse: 5A / 3A
pump
Maximum Operating Pressure: 280bar
Permissible Operating Temperature: -35°C to +80°C
Reservoir Size: 1.9kg, 4kg or 8kg
Pumping Elements
Up to 3 pump elements can be installed.
The pump elements to not use springs. They are a push/pull design with improved
performance in cold weather or with heavy greases.
Beka-Max 4kg
PE-120 – 0.12cc per stroke, (1.8cc/min)
PE-12V – adjustable 0.04 to 0.12cc per stroke (0.4 to 1.8cc/min)
PE-170 – 0.17cc per stroke (2.55cc/min) PE-120
4
PE-120V
Beka-Max 8kg
BEKA-MAX CONTROLLERS
beka disys
EP-1 pump controllers fit onto the base of the pump with a rugged and waterproof seal. They are adjustable using a small flat blade
screw driver, but a window with four screws must be removed before any adjustment takes place.
troniX1 is the base model controller which controls pump running time by revolutions and off time by hours (0.5hrs minimum). It has
a built in alarm for revolution control so that if the pump does not spin the alarm light will come on in the controller window.
EP-tronic is the full function controller. It does everything the troniX1 does, plus has additional colour coded input plugs for low level
switch, high pressure switch, divider proximity switch.
It also has built in data logging so it will remember when an alarm event occur red and these events can be downloaded as required
by the Beka Disys software on a laptop PC.
The ideal controller for hire machines.
specifications
troniX1
EP-tronic
Run time by revolutions
Y*
Y*
Run time by minutes
Y
Y
Run time by seconds
Y
Y
Off time by hours
Y*
Y*
Off time by minutes
Y
Y
Built in manual run button
Y
Y
Monitor low level
N
Y
Monitor high pressure
N
Y
Monitor divider valve
N
Y
Configurable via Beka Disys software
Y
Y
Built in data logging
N
Y
* standard settings - other parameters can be chosen with Beka Disys software
troniX1
EP-tronic
beka disys
Beka Disys software allows the settings parameters of the Beka tronix1 and EP-tronic controllers to be changed according to the
lubrication requirements.
This gives the controllers a lot more flexibility so that the smallest or the largest jobs are able to be catered for.
The Disys software also gives the ability to read the operational data stored in the EP-tronic controller data logger.
Beka Disys features:
• Parameter adjustment mode
• Hardware test mode
• Operation view
• List of errors
• Statistics
• Reporting
5
beka-max mininG PUMPS
pico pump
Build for the Australian mining industry, the Triton III and
Grand Slam pumps utilise the proven Beka EP-1 pump
built into rugged fabricated reservoirs designed for long
service intervals and ease of refilling.
Part Number
RESERVOIR CAPACITy
MATERIAL
Triton III
16kg
Powder Coated Steel
Grand Slam 30
30kg
Stainless Steel
Grand Slam 60
60kg
Stainless Steel
These pumps include the following standard features:
• Fabricated tank work with bottom mounted EP-1 pump
• Flow rate from 1.8cc to 7.65cc/min
• Operating pressure up to 280bar
• No overflow – environmentally friendly
• Standard auto fill shut off valve
• With breather and relief valve fitted to the top of the reservoir
• With high performance fill point filter
• Low level sensor
• Certified pressure tested in Queensland
• With choice of troniX1 or EP-tronic controller or cab mounted controller
• Grand Slam features stainless steel construction
Triton III
Grandslam
BEKA PICO COMPACT PUMPING SOLUTION
The Beka Max PICO pump is a lower cost compact solution for small machines or vehicles with small grease demand.
PICO performance is however, almost the same as the larger EP-1 pump.
specifications
Operating Voltage: 12V DC / 24V DC
Revolutions: 15RPM
Current Consumption: 7.5a at 12V DC at full load, 3.8a at 24V DC at full load
Fuse: 5A / 10A
pump
Maximum operating pressure: 280bar
Permissible operating temperature: -25°C to +60°C
Reservoir size: 1.2kg
Low level switch: Standard
6
beka-max dividers
Beka Max dividers are designed specifically for mobile lubrication system applications – chassis lube systems, construction
machines and mining mobile plant.
They are a stackable wafer type design with interchangeable volume segments configurable to the required volume outputs.
Segments can be easily changed from twin outlet to single outlet and various crossports can be added to provide the flexibility to
service small and large lubrication points from the same divider.
When combined with the Beka Max range of pumps, all the benefits of progressive systems are perfectly delivered – no grease point
can miss out, visual indication of system faults, extremely accurate lubricant distribution, capability for full monitoring of delivery to
each point.
The MX-F is the standard divider for all on-road applications and for almost all off-road applications. The SX-5 is for mining
applications where large volumes and hydraulic hoses are required.
MX-F
SX-5
BEKA MAX DIVIDER VALVES
part number
style
Op. Pressure
No. of Outlets
Output per section
inlet
Outlets
Check valve
MX-F
stackable
300bar
1 to 20
0.025 to 0.105cc
M10
6mm tube
external
SX-5
stackable
300bar
1 to 20
0.075cc To 0.47cc
1/4”BSP
1/4”BSP
internal
Options and Accessories
Crossport bars with and without outlets
External check valves
Proximity switches
Inlet fitting with grease nipple
Weld on mounting bases
Standard surface finish – zinc/nickel
Optional – stainless steel
Inlet Fitting with
Grease Nipple
Crossport No Outlet
Crossport With Outlet
Outlet Check Valve
Connectolr
Outlet Check Valve
7
beka-max in action
CONSTRUCTION MACHINES
Lind Contracting is a family owned construction machine hire business based in the Brisbane riverside suburb of Pinkenba. They
hire wheel loaders and excavators, both dry hire and with operators and currently have a fl eet of over 25 machines.
The machines can end up in recycling plants, road works or loading various bulk materials at the nearby port facilities. Lind
Contracting was established in 1975 and so have a lot of experience in the hire game. Ethan Lind knows how hard his hire
machines can be worked and knows how diffi cult it can be to keep machines out on hire properly maintained.
One of the big issues has been greasing. Loaders and excavators need daily greasing and in some aggressive environments, they
may need greasing twice a day. Often, hirers are unable to grease daily and the cost to send a fi tter out on the road on a daily basis
to grease machines is prohibitive. High maintenance costs, machine
down time and lost income were result.
Since 2003 Ethan has been fitting Beka-Max automatic lubrication
systems to all new machines, and retrofitting to existing fleet when time
permits.
Beka-Max is Europe’s construction machine lubrication system market
leader, supplying systems on an OEM basis to leading manufacturers
such as Liebherr, Cat and Hitachi, and to many major European
machine hire companies.
The compact high performance Beka-Max systems are ideal for hire
operations like Lind Contracting. All of Lind Contractings machines are
now greased on a 30 minute interval and machine downtime is lower
than ever.
Reservoirs need weekly or fortnightly topping up and the occasional
broken lines are repaired on the spot with reusable hose ends.
8
beka-max lubrication
systems kits
Alemlube has been designing custom lube system kits for many
years.
Applications include on-road applications such as trucks, trailers
and garbage trucks. Off-road applications include wheel loaders,
excavators, haul trucks, tool carriers, bulldozers, mobile crushers
and screens.
Each kit is designed to distribute the right amount of grease where
it needs to be.
• Pumps are tested and timers pre-adjusted
• Off-road kits are supplied with a fill point strainer
• Dividers are assembled and flow tested
• Master divider with grease nipple inlet fitting
• All outlet fittings installed
• Off-road kits are fitted with check valves on every outlet
• Grease filled hose and tube.
• Spiral wrap and wire armour where required
• Hose protection plates where required • Most truck kits are supplied with pre-assembled harnesses for front right, front left and rear suspension
• Bearing point fittings, nuts, bolts, brackets, cable ties
• Circuit diagram and installation and maintenance instructions
9
hammer lube
Applications – FOR LARGE HAMMERS
For installation directly onto hydraulic hammers to lubricate the bushing.
HAMAX2 tees into the main hydraulic pressure and return lines and
operates each time the hammer is used. A flow control valve regulates the
cycle speed to the pump.
Various types of grease cartridges and adaptors are available as accessories.
Connects via flange or by hoses.
specifications
Operation: Hydraulic
Maximum Hydraulic Input Pressure: 90-250 Bar
Maximum Hydraulic Back Pressure: 20 Bar
Maximum Hydraulic Flow: 2 LPM
Default Cycle Speed: 14 cycles/min
Grease Flow Rate: 0.12cc/cycle
Maximum Grease Pressure: 280 Bar (by relief valve)
Connections: 1/4” BSP or Flange
options
With adjustable pumping element PE-120VH
Adapter 2576GK0001 - for cartridge Type S:
Protection Cover
Adapter 2576GK0002 - for cartridge Type F:
HAMAX2
Adapter 2576GK0003 - for cartridge Type L:
Part Number
description
25761120202
HAMAX2 with PE-120FH adjustable pump element and Fuchs cartridge adaptor
APPLICATIONS – FOR SMALL HAMMERS
HAMAX1 suits smaller hammers and is available in three versions – 100cc, 200cc or 400cc reservoir.
The HAMAX1 tees into the hammer hydraulic pressure supply and strokes once each time the
hammer is actuated.
specifications
Operation: Hydraulic
Operating Pressure: 80 - 300bar
Maximum hydraulic back pressure: 20bar
Back pressure at lube point: 100bar maximum
Reservoir size: 100cc, 200cc or 400cc
Refilling: By grease gun or drum pump
Output: 0 – 0.1cc per stroke adjustable
Stroke rate: 1 stroke per pulse at hydraulic connection
Operating temperature: -250C to +800C
10
Part Number
description
2591200101
HAMAX1 with 200cc reservoir
2591400101
HAMAX1 with 400cc reservoir
HAMAX1
Fluilub wheel flange
lubrication
The FLUILUB system conveys the lubricant to the spray point with compressed air. Using a well-proven method, the lubricant is only
conveyed along the system’s interior tube walls. The narrowing at the tube end (nozzle) causes the lubricant to be continuously and
finely sprayed even if conveyed in pulses. Depending on the programming, the air-supply’s solenoid valve opens for a set period or
distance for a certain spray duration. This means that the piston pump conveys a precisely set quantity of lubricant (0.2 - 3 1.0cm /
stroke) into the spray-air current. The material is conveyed by the air current as described above. The exact distribution and subdistribution of the lubricant volume to several spray points is effected by the new type of FLUILUB distributor. A nozzle is located at
the end of the pipe. The lubricant is atomised and continuously sprayed on to the wheel flange. Because the wheel makes several
revolutions during this time, the wheel flange is moistened slightly. A very thin highly adhesive film of lubrication is created, which
cannot be thrown off even at very high wheel speeds in excess of 250 kph. Subsequently, the lubricant is transferred to the following
wheel sets through contact with the rail flanks.
Particularly in conjunction with modern wheel-flange lubricants possessing a high proportion of solids, a constant lubrication
at low dosage can be maintained over a long period, even in the event of extreme pressure and temperatures. This has been
demonstrated in many practical applications and different tests.
11
reducing costs
USING Chassis Lubrication Systems
We have compared the lifespan of key running gear components in heavy duty
truck fleet which uses Beka Max #2 grease systems where previously, liquid grease
systems had been fitted.
The key components checked were shackle pins and king pins – these are the key
greased front suspension components which require costly parts and repair costs
when worn.
The results of our research were surprising. Shackle pin life of 600,000km and king
pin life of 1,200,000km was the best previously attainable by diligent hand greasing
and normally attainable by liquid grease automatic lubrication systems. That meant
that during the life of the truck costly downtime was required to replace these key
components.
LIFETIME REPAIR COSTS FOR SHACKLE PINS AND
KING PINS COMPARED
12
LIFETIME HAND GREASING LABOUR AND GREASE
COSTS COMPARED
beka-max hose & fittings
NUT AND OLIVE FITTINGS
part number
description
04012200406
ELBOW CONNECTOR 6mm TUBE x M6 / 1 (90 Deg)
04012200506
04012200306
04012200606
ELBOW CONNECTOR 6mm TUBE x 1/8 BSP (90 Deg)
04012220306
ELBOW CONNECTOR 8mm TUBE x M10 X 1 (90 Deg)
04012220606
ELBOW CONNECTOR 8mm TUBE x 1/8” BSP (90 Deg)
04012200413
ELBOW CONNECTOR 6mm TUBE x M6 / 1 (90 Deg) Stainless Steel
04012200513
04012200313LL
04012200613LL
ELBOW CONNECTOR 6mm TUBE x 1/8 BSP (90 Deg) Stainless Steel
part number
description
04012000406
STRAIGHT CONNECTOR 6mm TUBE x M6 / 1
04012000506
04012000306
04012000606
STRAIGHT CONNECTOR 6mm TUBE x 1/8 BSP
04012020306
04012000413
STRAIGHT CONNECTOR 6mm TUBE x M6 / 1 Stainless Steel
04012000513
04012000313
04012000613
STRAIGHT CONNECTOR 6mm TUBE x 1/8 BSP Stainless Steel
part number
description
04031500306
CAP NUT FOR 6mm TUBE
04031520305
CUTTING OLIVE 6mm TUBE
04031501013
CAP NUT FOR 6mm TUBE Stainless Steel
04031500406
CAP NUT FOR 8mm TUBE
04031520405
CUTTING OLIVE 8mm TUBE
Elbow Connector
Straight Connector
Nut
Olive
Tube
Hose
TUBE AND HOSE
part number
description
100120100-100
TUBE NYLON 6mm Dia 70 Bar GREASE FILLED (100m Rolls)
100120100-20
TUBE NYLON 6mm Dia 70 Bar GREASE FILLED (20m Rolls)
100120101-100
TUBE NYLON 6mm Dia 70 Bar EMPTY (100m Rolls)
100120101-20
TUBE NYLON 6mm Dia 70 Bar EMPTY (20m Rolls)
part number
description
100120200-50
HOSE 8.3mm Dia 280 Bar GREASE FILLED (50m Rolls)
100120200-10
100120201-50
HOSE 8.3mm Dia 280 Bar EMPTY (50m Rolls)
100120201-10
HOSE 8.3mm Dia 280 Bar EMPTY (10m Rolls)
100120205
HOSE 8.3mm Dia 280 Bar GREASE FILLED SELF STORE
100120265
100121005
HOSE SPIRAL COVER PROTECTION
100121004
SPIRAL HOSE PROTECTION (STEEL)
Self Store Hose
Hose Spiral
Hose Protection Steel
13
HOSE END FITTINGS
part number
description
100121200
8.3 HOSE END SLEEVE
100121197
8.3 HOSE END SLEEVE Stainless Steel
100121305
11.2 HOSE END SLEEVE
100121189
8.3 HOSE END STUD (Straight) 18mm
100121190
100121201
100121196
8.3 HOSE END STUD (Straight) 30mm Stainless Steel
100121301
11.2 HOSE END STUD
100121208
8.3 HOSE END STUD 90° 21mm long
100121378
8.3 HOSE END STUD 90° 21mm long Stainless Steel
100121209
100121397
8.3 HOSE END STUD 90° 33mm long Stainless Steel
100121202
100121203
100121206
8.3 HOSE END STUD 45°
10121187
8.3 HOSE END STUD 45° Stainless Steel
100121301
100121163
11.2 HOSE END STUD 45°
100121165
100121167
100121169
BT0544
8.3 HOSE END WITH SLEEVE REUSABLE 7/16”JIC
BT0544S
8.3 HOSE END WITH SLEEVE REUSABLE 7/16”JIC Stainless Steel
100120200-0704
8.3 HOSE END WITH SLEEVE SWAGED 7/16”JIC
UNIONS & BULKHEADS
Hose Sleeve
STR Stud 30mm
90° Stud 50mm
40° Stud
Hose End
part number
description
04013600306
UNION 6mm TUBE JOINER
04013600313
UNION 6mm TUBE JOINER Stainless Steel
04014701006
BULKHEAD JOINER 6mm x 6mm
04014701106
BULKHEAD JOINER 8mm x 8mm
FAZ03552-00
BULKHEAD 6mm WITH GREASE NIPPLE
Union 6mm
Bulkhead
Bulkhead Nipple
14
HEADERBLOCKS
part number
description
6131
HEADER BLOCK 1 OUTLET c/w 6mm Fittings and Grease Nipples
6132
6133
6134
6135
6136
Header Block
ADAPTOR FITTINGS
part number
description
04011600106
ADAPTOR M8/1 Male x M10/1 Female (21mm)
04011600206
04011600306
ADAPTOR 1/8BSP Male x M10/1 Female (21mm)
04011604106
ADAPTOR 1/8BSP Male x 1/8BSP Female (21mm)
04011600506
04011600606
04011600706
04011600806
04011601006
04011601106
04011601206
04011601306
ADAPTOR 1/4UNEF Male x M10/1 Female (24mm)
04011601406
ADAPTOR 1/4UNF Male x M10/1 Female (24mm)
Straight Adaptor
45° Adaptor
part number
description
100210080
ELBOW M10/1 Male x M8/1 Female 45°
100210085
100210090
ELBOW M8/1.25 Male x M8/1 Female 45°
100210095
100210010
100210020
100210030
ELBOW M10/1 Male / Female 90°
100210041
ELBOW M10/1 Male / Female 90° Stainless Steel
100210105
ELBOW 1/8 BSP Male / Female 90°
100210032
ELBOW 1/4UNF Male x M10/1 Female 90°
90° Adaptor
15
SWIVELS / ROTARY COUPLINGS
part number
description
0402020
STRAIGHT ROTARY COUPLING 10x1 Male x 10x1 Female
0402023
ELBOW ROTARY COUPLING 6mm TUBE x 1/8”BSP Male
0402043
ELBOW ROTARY COUPLING 6mm TUBE x 1/4”BSP Male
Elbow Rotary Coupling
PUSH IN FITTINGS HIGH PRESSURE
part number
description
04062330-HP
ELBOW 6mm TUBE x M6 / 1 90°
04062332-HP
04062334-HP
04062328-HP
ELBOW 6mm TUBE x 1/8 BSP 90°
04062362-HP
ELBOW 6mm TUBE x M8 / 1.25 90°
part number
description
04062326-HP
CONNECTOR 6mm TUBE x M6 / 1
04062322-HP
04062324-HP
04062348-HP
CONNECTOR 6mm TUBE x 1/8 BSP
Elbow Push In Connector
PUSH IN HOSE TAILS
STR Push In Connector
part number
description
100121282G
100121252G
100121228G
8.3 HOSE END STUD 90° 32 mm
100121283G
8.3 HOSE END STUD 90° 50mm
100121254G
8.3 HOSE END STUD 450° 68mm
STR Stud Push In
PUSH IN TUBE UNION
part number
description
04060759-HP
UNION 6mm TUBE JOINER
DUST COVER FOR PUSH IN FITTINGS
16
part number
description
1004010217
DUST COVER - ONE REQUIRED PER FITTING
Dust Cover
beka-max in action
waste management
Waste management vehicles, both domestic and
industrial work extremely hard. The chassis carry
heavy loads under arduous stop/start conditions
and the trucks work long hours.
Beka Max is the ideal system for these vehicles
because of the ability to service the large bearings typically on waste bodies with heavy duty #2
grease.
Domestic waste trucks (side lifters) do thousands
of lifts every day and greasing frequently while the
truck is working its route extends the life of the
lifter arm and other critical components.
Industrials work almost around the clock and
the opportunities to grease the critical front lift
bearings are few. Again, automatic greasing with
#2 grease gives the lift arm bearings additional
protection and extends their life.
INDUSTRY
The Beka Max EP-1 pump also lends itself well to
industrial applications:
• High pressure operation with #2 greases.
• Reservoir size up to 8kg or even 16kg for extra large stationary applications.
• Available with integrated controller for self contained operation or without controller for operation by customer PLC.
• Beka transformer available if 24vdc power supply is required.
• Beka MX-F progressive dividers ensure the correct volume of lubricant is delivered to each point.
17
trabon industrial pumps
PNEUMATIC PUMPS
MODEL
ratio
sa or da
Output/Stroke (cm3)
Oil or Grease
style
Reservoir capacity
E-Series
20:1
Both
0.492
Either
Modular
1.9 to 9.5lt 2.7 to 9kg
AL-5
30:1
Both
0.164 - 0.492
Either
Modular
2.8 to 9.5lt 2.7 to 9kg
AL-25
30:1
Both
0.492 - 1.966
Either
Modular
2.8 to 9.5lt 2.7 to 9kg
AL-50
30:1
Both
0.983 - 3.933
Either
Modular
2.8 to 9.5lt 2.7 to 9kg
MSA-10
30:1
Both
0.492 - 1.966
Either
Bulk Supply
1/4” NPT
MSA-100
25:1
Both
6.566 - 13.112
Either
Bulk Supply
1/4” NPT
RAM
50:1
Reciprocating
kg/min
Grease
Drum
20kg or 180kg
HYDRAULIC PUMPS
MODEL
ratio
sa or da
Output/Stroke (cm3)
Oil or Grease
style
Reservoir capacity
HLJ-5
5.5:1
Double
0.164 - 0.492
Either
Modular
2.8 to 9.5lt 2.7 to 9kg
HLJ-25
5.5:1
Double
0.492 - 1.966
Either
Modular
2.8 to 9.5lt 2.7 to 9kg
HLJ-100
3.5:1
double
0.983 - 3.933
Either
Modular
2.8 to 9.5lt 2.7 to 9kg
ELECTRIC PUMPS
MODEL
Output
Oil or Grease
Style
Reservoir capacity
EO-1
200cc/min
Oil
Tank Mounted
3.7lt
Meterflo
147 to 1920cc/min
Oil
Bulk Supply
NA
Lubemaster
0.164 to 0.82cc/stroke
Either
Modular
2.8 to 9.5lt 2.7 to 9kg
MODEL
Output/Stroke (cm3)
Max strokes/min
Style
Reservoir capacity
RMLS
0.08 - 0.2
25 grease, oil
Remote
2.8 to 9.5lt 2.7 to 9kg
MECHANICAL PUMPS
Trabon RMLS
Trabon E Series
Trabon Modu-Flo
Trabon Lubemaster
18
trabon industrial Dividers
2010 Alemlube Master Catalogue.1:Catalogue
15/1/
Trabon Progressive Divider Valves set the standard for oil and grease Lubrications Systems.
System
Valves
Accessorie
The heart of the progressive system is the divider valve which provides positiveProgressive
indication of lubricant
flow. Lubricant
cannot&
bypass
locked lines or take the path of least resistance, ensuring that all connected points receive their correct amount.
Trabon Progressive
Divider
set the
standard for oil and
A unique progressive circuit design requires each outlet to receive its metered quantity
before the next
outletValves
is selected.
A blockage
anywhere in the system is detected by the pressure rise it causes.
provides positive indication of lubricant flow. Lubricant canno
receive their
correct amount.
A uniquewithin
progressive
circuit des
Cycle switches and performance indicators can be installed to provide direct monitoring
of lubricant
flow and pressure
the
blockage anywhere in the system is detected by the pressure
circuit.
monitoring of lubricant flow and pressure within the circuit.
2010
Alemlube
Catalogue.1:Catalogue
15/1/10
4545
2010
AlemlubeMaster
Master
Catalogue.1:Catalogue
15/1/10 2:25
2:25PMPM Page
Page
Op. Pressure
No. of Outlets
Output per section Inlet
OUTLETS
TRABON DIVIDER VALVES
MODEL
Style
MD
One Piece
3,000 psi
Operating Pressure
3,000 psi
Progressive
ProgressiveSystem
SystemValves
Valves&&Accessories
Accessories
7,500 psi
1 to 16
0.006MJ
to 0.06 ci
1/4” stackable
NPT
1/8” NPT
2,000 psi
Trabon
Divider
standard
oiloiland
grease
Lubrications
Systems.
heart
ofofthe
3,000 psi
1 to 20
0.025
to
0.30
ci forfor
3/8”
NPT modular
1/4”
NPT The
MSP
fully
3,500
psi
TrabonProgressive
Progressive
DividerValves
Valvesset
setthe
the
standard
and
grease
Lubrications
Systems.
The
heart
theprog
pro
provides positive indication
flow.
Lubricant
cannot
bypass locked
or take
least
indicationofoflubricant
lubricant
flow.
Lubricant
cannot
lockedlines
lines
takethe
thepath
pathofof
leastresista
resis
fully
7,500
psi
3,000 psiprovides positive
1 to 20
0.025MH
to
0.30
ci
3/8”bypass
NPT modular
1/4”orNPT
receive
receivetheir
theircorrect
correctamount.
amount.A Aunique
uniqueprogressive
progressivecircuit
circuitdesign
designrequires
requireseach
eachoutlet
outlettotoreceive
receiveitsitsmetered
meteredquant
quan
MX1.2 cibybythe
stackable
3,000
psi
6,000 psi
1 to 20
to
7/8”
SAE
7/8”
SAE and
blockage
in inthe
rise
it itcauses.
switches
performance
indi
blockageanywhere
anywhere
thesystem
systemis0.15
isdetected
detected
thepressure
pressure
rise
causes.Cycle
Cycle
switches
and
performance
in
monitoring
within
monitoringofoflubricant
lubricantflow
flowand
andpressure
pressure
withinthe
thecircuit.
circuit.
MXP
fully modular
3,000 psi
MJ
Stackable
MSP
Fully Modular
MH
Fully Modular
MX
Stackable
MXP
Fully Modular
MGO
Stackable
2, 4 or 6
0.01 to 0.04 ci
1/8” NPT
1/8” NPT
2,000 psi
1 to 16
0.005Model
to 0.03 ci
1/8” Style
NPT
1/8” NPT
3,500 psi
1 to 16
0.005MD
to 0.08 ci
1/4” one
NPTpiece
1/8” NPT
TRABON
TRABONDIVIDER
DIVIDERVALVES
VALVES
Model
Model
MDMD
MJMJ
MSP
MSP
MHMH
MXMX
MXP
MXP
MSP
Style
Style
oneone
piece
piece
stackable
stackable
fully
modular
fully
modular
fully
modular
fully
modular
stackable
stackable
fully
modular
fully
modular
MJ
Operating
Pressure
Operating
Pressure
3,000
psipsi
3,000
2,000
psipsi
2,000
3,500
psipsi MXP
3,500
7,500
psipsi
7,500
3,000
psipsi
3,000
3,000
psipsi
3,000
No.No.
of of
Outlets
Outlets
2, 2,
4 or
66
4 or
1 to
1616
1 to
1 to
1616
1 to
1 to
1616
1 to
1 to
2020
1 to
1 to
2020
1 to
MX
Output
perper
section
Output
section
0.01
to to
0.04
ci ci
0.01
0.04
0.005
to to
0.03
ci ci
0.005
0.03
MJto to
0.005
0.08
ci ci
0.005
0.08
0.006
to
0.06
ci ci
0.006 to 0.06
0.025
to to
0.30
ci ci
0.025
0.30
0.025
to to
0.30
ci ci
0.025
0.30
MXP
MXP
MJ
MX
MSP
MS
MXP
MJ
MX
performance indicators
These assist in system operation and troubleshooting, allowing over pressure conditions to be relieved (lube to atmoshere) or
AUTOMATIC RELIEF
indicated without relief, showing maintenance staff where the problem is.
Part Number
description
Part Number
description 1/8”
508-310-415
Relief Indicator 750 psi
508-310-415
508-310-425
508-310-425
508-310-435
508-310-445
508-310-445
508-310-455
508-310-465
508-310-475
IN
NPT for MSP, MJ, MXP
In range of 750psi to 3,000 psi
AUT
AU
WITH
WIT
AUTOMATIC
RELIEF
AUTOMATIC
RELIEFINDICATORS
INDICATORS
508-310-435
Relief
Indicator 1250Pumps
psi
Progressive
System
1/8”
NPT
1/8”
NPTfor
forMSP,
MSP,MJ,
MJ,MXP
MXP Relief
Pumps
designed
for progressive
systems
508-310-455
Indicator 2000 psi
InInrange
750psi
toto3,000
rangeofof
750psi
3,000psipsi
are available.
508-310-465
508-310-475
Progressive
ProgressiveSystem
SystemPumps
Pumps
PNEUMATIC
1/8”
are robust. Pump
s
1/8”N
InInrang
ra
PUMPS
Pumps
Pumpsdesigned
designedforforprogressive
progressivesystems
systemsare
arerobust.
robust.Pump
Pumpsizes
sizesvary
varyforforsystem
systemrequirements,
requirements,Positive
Positivedisplacem
displac
Model
Ratio
SA or DA
are
areavailable.
available.
PNEUMATIC
PNEUMATICPUMPS
PUMPS
Model
Model
E-Series
E-Series
AL-5
AL-5
AL-25
AL-25
AL-50
AL-50
MSA-10
MSA-10
MSA-100
MSA-100
Ratio
Ratio
20:1
20:1
30:1
30:1
30:1
30:1
30:1
30:1
30:1
30:1
25:1
25:1
E-Series
AL-5
AL-25
SASA
or or
DADA
AL-50
both
both
MSA-10
both
both
both
MSA-100
both
both
both
RAM
both
both
20:1
30:1
30:1
Output/Stroke
(cm3)
Output/Stroke
(cm3)
30:1
0.492
0.492
30:1
0.164-0.492
0.164-0.492
0.492-1.966
25:1
0.492-1.966
0.983-3.933
0.983-3.933
50:1
0.492-1.966
0.492-1.966
both
6.566-13.112
both
6.566-13.112
HYDRAULIC
PUMPS
both
both
both
OilOil
or or
Grease
Grease
both
either
either
both
either
either
either
both
either
either
either
reciprocating
either
either
either
either
19
conveyor & Fixed plant
lubrication solutions
Automatic lubrication systems can assist greatly in increasing plant reliability and
reducing the amount of labour tied up in routine maintenance.
At one Queensland coal mine Alemlube was asked to design automatic greasing
systems which would ensure that all conveyor grease points were automatically
greased and that labyrinths were kept topped up several times per day. It was
thought that bearing life could be greatly improved and that maintenance resources
could then be redirected to other pressing tasks. Additionally, the automatic
greasing system was to be completely remotely monitored and be able to detect
blocked bearings and stiff bearings – thus providing early warning of problem
bearings and allowing corrective action on or before the next shutdown occurred.
The systems were designed using progressive dividers which are the only way to
accurately monitor lubricant volumes to large numbers of grease points.
All drives, drive pulleys, bend pulleys and GTUs are connected to the systems. In
addition, counterweight pulleys and winches are also included. 20kg pneumatic
drum pumps were chosen so fit in with maintenance operations. Drums are
renewed easily by hand as required.
Great care was taken to exclude coal dust from the systems and to that end,
all systems are housed in custom built stainless steel sheds which are internally
pressurised by the pump exhaust, keeping all dust out.
The progressive divider circuits are designed to allow the systems to continue
operating even when a bearing is blocked.
The blockage is detected and an alarm is activated in the maintenance office.
Locating the blocked bearing is a simple procedure.
As a result of
these systems,
the conveyors
operate more
reliably now
than ever,
allowing record
production
to reach the
stockpile.
20
Beka multiline pumps
fk motorised pump
specifications
Number Of Outlets: 1 to 6 or 1 to 12
Lubricant Type: Oil or Grease to NLGI-2
Motor Type: 415V 3ph 0.18kw 2800 RPM
Motor Reduction: 15:1 Reduction (186.6 RPM)
Reservoir Size: 4 litres / 4kg Oil or Grease
Output: Up to 1.3 cc/min/outlet
Outlets: 1/4”BSP
PUMP WITH 415V MOTOR AND COUPLING ON BASE PLATE, 4kg RESERVOIR
part number
description
57-4106
6 outlets, 14:1 ratio mounted with 415v 3ph motor
57-4112
57-4206
57-4212
57-4306
57-4606
6 outlets, 57:1 ratio mounted with 415v 3ph motor + L / L
57-4312
57-4612
12 outlets, 57:1 ratio, with low level switch & 415v motor
FG5 MOTORISED PUMP
specifications
Number Of Outlets: 1 to 8 or 9 to 16
Lubricant Type: Oil or Grease to NLGI-2
Reservoir Size: 10 litres/kg oil or Grease
Output: Max 0.15cc per stroke
Motor Type: 0.75kw 3ph 50hz 415V 1405 RPM
Outlets: 1/4”BSP
Important Notice un-used outlets must be
adjusted to zero use only push-in plastic plugs
screwed plugs may cause fatal damage
PUMP WITH 415V MOTOR AND COUPLING ON BASE PLATE, 10kg RESERVOIR
part number
description
58-3508
8 outlet pump, 125:1 ratio mounted with 415v 3ph motor
58-3516
58-3608
58-3616
58-3708
58-3716
58-3808
58-3816
58-4508
8 outlet pump, 125:1 ratio, low level switch & 415v 3ph motor
58-4516
58-4608
58-4616
58-4708
58-4716
58-4808
58-4816
Pump Outputs are adjustable:
125:1 ratio: 0 to 1.686cc per outlet per minute
21
flenco mining & processing
Plant Pump Stations / beka power supplies
heavy duty pump station
Designed for operating both dual line and single line parallel (injector)
systems.
30kg, 60kg or 100kg bulk fill reservoir with automatic fill shut off – allows
easy ground level refillingHigh performance multiple piston pump –
240cc/min at 500bar (7,350psi).
Dual line version includes adjustable pressure relief valve and electric dual
line reversing valve.
Injector version includes adjustable pressure relief valve, 24vdc vent valve
and pressure switch.
Mounted inside custom stainless steel enclosure.
Control by DCS/Citect or by onboard controller.
Ideal replacement pump station for stackers, reclaimers, ship loaders,
major plant.
specifications
Power: 415vac
Grease: EP#2
Reservoir capacity: 30kg, 60kg, 100kg, 180kg
Low Level Sensor : Standard
Flow rate: up to 240cc/min
Maximum pressure: up to 500bar
With adjustable pressure relief valve
With electric dual line valve or electric vent valve
BEKA POWER SUPPLIEs FOR INDUSTRIAL APPLICATIONS
These transformers are designed to run Beka Max pumps and are built
with very good filtering for nice smooth DC power.
Extremely useful in all industrial applications where a 24vdc power supply
is required.
PART NUMBER
22
VOLTAGE
AMPERAGE
41701100
POSIBILITY FOR CONNECT a signal lamp or a intermediate
lubrication push button
41702100
12V
4A
with
41702000
12V
4A
without
41701100
24V
2.2A
with
41701000
24V
2.2A
without
flenco dual line
DLF DUAL LINE VALUE
specifications
Standard Material: Zinc Plated Steel
Maximum Pressure: 400 bar (6000 psi)
Lubricant Type: Oil or Grease to NLGI3
Minimum and Maximum Displacement Per Outlet: 0.25cm3 to 12cm3
Maximum Operating Temperature (with Buna-N O Rings): 80°C
Inlets: 3/8” BSP
Outlets: 1/4” BSP
DLF Dual Line Valve
HYDRAULIC REVERSER
specifications
Operating Pressure (Adjustment Range): 60 bar to 30 bar
Lubricant Type: Oil and Grease to NLGI2
Inlet and Return Ports: 1/4” BSP
Outlet: 3/8” BSP
PNEUMATIC REVERSER
specifications
Maximum Operating Pressure: 500 bar
Lubricant Type: Oil and Grease to NLGI2
Inlet and Return Ports: 1/2” BSP
Outlet: 1/2” BSP
Part Number
description
5057006
Electro-Pneumatic Reversing Valve 24vdc
5057007
5057008
Hydraulic Reverser
Air Operated Reverser
FX2 DUAL LINE PUMP
specifications
Lubricant type: Oil and Grease to NLGI2
Maximum Tank Capacity: 100kg
Maximum Working Pressures: 500 bar
Maximum Output: 240cc/min
Low Level Contact: Included
High Level Contact: Included
Motor: 0.55kw 415V
FX2 Dual Line Pump Station
23
chain systems
jaco #1 gun Applications
Tool and die lubrication, press work, stamping. Will spray non-corrosive fluids
up to 330cSt. The 101-000 nozzle does not require a pump and will draw fluids up
to 1.5m vertically.
specifications
Spray Type: Air/Liquid Mix
Air Pressure Required: 3 to 5 bar
Maximum Oil Flowrate at 5.6 bar: 6.5ml/sec
Suitable Fluid Type: Up to 330 cSt
Maximum On/Off Frequency: 40 Cycles/min
Air Inlet, Oil Inlet: Barb Fittings for 6mm Tube (1/8BSP Male Fitting Removed)
101-000
jaco one-shot Applications
Ideal for pin point application on moving targets eg. chains and conveyors.
The spray kit includes JACO pump, air manifold, solid shot nozzle and tubes and fittings.
type A
specifications
Spray Type: Solid Shot (without air)
Pump Ratio: 24 to 1
Lubricant Type: Oil or Liquid Grease
Output: 0 to 0.3cm3/cycle
Maximum Cycle Rate: 200 Cycles/min
Air Inlet: 1/8”BSP
type c
specifications
Spray Type: Air Spray (3 Pattern Tips)
Pump Ratio: 3 to 1
type B
specifications
Spray Type: Air Spray (3 Pattern Tips)
Pump Ratio: 12 to 1
Jaco Type A Pump Station
Beka magnetic pump
technical data
Number of Outlets: 2, 4 or 6
Operating Pressure: 40 bar
Medium: Oil 3 - 220mm2/s
Temperature Range: 15 to 80°C
Oil Supply: 1/4”BSP
Pressure Connection: 6mm tube
Drive: Single Lifting Magnet
24
Voltage: 24 V DC / 180 V DC
Current: 4,3 A / 0,55 A
Relative Duty Cycle: 25%
Activation Time: min. 80 ms
Breaking Time: min. 120 ms
Strokes (depends on viscosity): max. 5/s
beka wind
Beka is a world leader in lubrication systems for wind turbines and have a large number of systems in service with major OEMs
around the world.
Beka has proven technology for the main wind turbine lubrication system requirements:
• Main bearings
• Generator bearings
• Blade bearings
• Pitch gears
• Yaw gears
Both injector and progressive solutions are available to fit the application requirements.
Injector systems offer adjustable volume and the ability to add and subtract grease points.
Progressive systems offer superior monitoring, blockage indication and better low temperature performance.
25
micro oil systems
Part Number
Flow Unit Type
Size
Flow Rate
4066010
HSA Bearing
02
2.5
4066011
HSA Bearing
0
5
4066012
HSA Bearing
1
10
4066013
HSA Bearing
2
20
4066014
HSA Bearing
3
40
4066015
HSA Bearing
4
80
4066016
HSA Bearing
5
160
4066001
HJB Junction
02
2.5
4066002
HJB Junction
0
5
4066003
HJB Junction
1
10
4066004
HJB Junction
2
20
4066005
HJB Junction
3
40
4066006
HJB Junction
4
80
4066007
HJB Junction
5
160
8169033
Tube Nut for 4mm Tube
NA
NA
8125003
4mm Olive
NA
NA
specifications
Operating Type:
Electric Piston Pump
Operating Pressure: 3 bar
Delivery: 1 to 3cm3
Inbuilt Control:
Fixed Pause Times
Lubricant Type:
250 cSt max.
Reservoir: 1lt
Low Level Control: Included
Outlet: 4mm Tube
Micro Pump
specifications
Operating Type:
220/380V 50Hz Gear Pump
Operating Pressure: Up to 20 bar (preset to 5 bar)
Delivery: 350 to 500cm3/min
Controls: Pressure Relief Valve and Gauge
Lubricant Type: 15 to 1000 cSt max.
Reservoir: 3lt or 6lt
Low Level Control: Included
Outlet: 6mm Tube
26
Part Number
description
8258032
2 Outlet Single Row
8258033
3 Outlet Single Row
8258034
4 Outlet Single Row
8258035
5 Outlet Single Row
8258036
6 Outlet Single Row
8258037
8 Outlet Single Row
8258038
10 Outlet Single Row
8258044
4 Outlet Single Row
8258045
6 Outlet Single Row
8258046
8 Outlet Single Row
8258047
12 Outlet Single Row
specifications
Operating Type: Intermittent (drops per minute)
Max Pressure: 5 bar (75 psi)
Lubricant Type: 30 to 800 cSt
Tube Size: 4mm O.D.
Flow Unit for Bearing
Flow Unit for Manifold
Part Number
voltage
timing
4016020
240VAC
5 min pause time
4016021
240VAC
10 min pause time
4016022
240VAC
15 min pause time
4016023
240VAC
30 min pause time
4016024
240VAC
60 min pause time
4016062
24VDC
10 min pause time
4016063
24VDC
15 min pause time
4016064
24VDC
30 min pause time
4016065
24VDC
60 min pause time
Part Number
description
4027012
350cm3/min 3lt Aluminium Reservoir
4027010
500cm3/min 3lt Aluminium Reservoir
4027006
350cm3/min 3lt Nylon Reservoir
4027007
4027026
4027027
specifications
Type: Aluminium
Port Threads: 5/16” UNF
Manifold
LUBRICATORS
Battery operated and refillable high pressure lubricators allow isolated
grease points to be reliably serviced.
Unique design allows any grease up to EP#2 to be used, refilled from
bulk supply.
This allows a wide range of greases to be used across sites where
many different specialist greases may be required for different bearing
applications.
The SPG300 is designed for outdoor use and has a soft transparent
weather cover over the battery compartment, plus a hard cover.
Available in direct version with ¼”BSP grease point connection.
Also available in remote version with wall mount bracket, 1m x 6mm OD
tube and ¼”BSP grease point connector.
Each SPG300 comes pre-primed with approximately 150cc of EP#2
grease.
SPG300-D
specifications
Type of Grease: up to EP#2
Reservoir Capacity: 300cc
Max Grease Pressure: 30 Bar
Discharge Rates: 1 month, 3 months, 6 months, 12 months
Refilling Method: via grease nipple by grease gun/hand pump/drum pump
Run Light: Green - standard
Alarm Light: Red - standard for low battery or high pressure fault
Operating Temperature: from -10°C to +50°C
Batteries: 4 x AAA
Cover
SPG300-R
specifications
Operating Type:
Mini lubrication pump with onboard controller and LED display.
For direct to grease point installation or via distribution block to
multiple points, uses #2 grease
Operating Pressure:1,000 psi maximum pressure
400 gram replaceable grease bladder
0881111101 - 1 outlet, 3.6VDC internal battery power supply
2
20881112101 - 2 outlets, 3.6VDC internal battery power supply
20882111106 - 1 outlet, 24VDC external power supply
20882112106 - 2 outlets, 24VDC external power supply
20881111101
X-Lube Compact Lubrication Pump
27
Lub
Sys
Head Office
22 Green Street
Brookvale NSW 2100
Phone: 02 9938 2999
Fax: 02 9938 6605
New South Wales
15 Green Street
Brookvale NSW 2100
Phone: 02 9939 0711
Fax: 02 9939 0411
Victoria / Tasmania
31-33 Cyber Loop
Dandenong VIC 3175
Phone: 03 8787 8288
Fax: 03 8787 8266
Queensland / PNG
Unit 1 / 19 Hinkler Court
Brendale QLD 4500
Phone: 07 3889 8480
Fax: 07 3889 8490
Western Australia
31 Resource Way
Malaga WA 6090
Phone: 08 9209 3066
Fax: 08 9209 3933
South Australia /
Northern Territory
Unit 2 / 91 Harrison Road
Dudley Park SA 5008
Phone: 08 8241 7111
Fax: 08 8241 7011
New Zealand
Unit 2/43
William Pickering Drive
Albany Auckland
New Zealand
Phone: 64 9 447 1007
Fax: 64 9 447 1008
www.alemlube.com.au www.alemlube.co.nz
info@alemlube.com.au info@alemlube.co.nz
Specifications subject to change without prior notice. ©2011 Alemlube Pty Ltd LS-0611
Formerly Alemite Lubrequip

Lubrication Systems Catalogue I 2011

Transcription

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