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AEC Design Process Improvement with 3D Printing Olimpio DeMarco Director, Business Development 2012年1月13日 Topics • • • • • Applications in AEC Benefits of 3D printing Best practices Case studies 3DS Solutions for AEC Model‐making Technologies • Cardboard, X‐Acto knife and glue • Foam and band/jig saw or CNC • Chip board and cutting tools • Laser cutter with acrylics, wood, etc • Traditional woodshop tools/materials • 3D Printers Ancient Chinese model of two residential towers, made of earthenware during the Han Dynasty, 2nd century BC to 2nd century AD Applications in AEC • Early massing models • Shape • Fit into surrounding • Detailed design models • Exterior features • Internal fixtures and details • Design Reviews • • • • Clients IPD teams Regulatory groups Faster approvals Create More … Design Iterations “We make. We make and use models to articulate ideas and study possibilities during the design process. We make models to better understand. This is something that we have always done, but with the advancement of 3D printing technologies we can now make faster.” Wesley Wright Pelli Clarke Pelli Architects Create More … Massing Models 1:750 Massing studies Create More … Massing Models Family portrait Create More … Massing Models The “short” family Create More … Massing Models Family portrait – subtle massing variations Create More … Site Plans And we make models of all scales, creating beautiful and accurate topographical models. 1”=250’ topographical model_ campus master plan Create More … Master Plans 1:2000 Urban Scale Master Plan Create More … Master Plans 1:2000 Urban Scale Master Plan_ detail Create More … Master Plans 1:2000 Urban Scale Master Plan_ detail Create More … Neighborhoods 1:800 Urban Neighborhood study Create More … Concepts Conceptual sketch studies Conceptual studies, moving pieces 2012年1月13日 Create More … Detail Designs Studies for custom GFRC ceiling and fascia Create More … Detail Designs Structural connection details studies Create More … Detail Designs 1:1 Structural node studies Urban Planning Midtown Manhattan model courtesy of Parsons Brinckerhoff City Planning Detail is Easy CentreSky Architecture Interior Design Detailed Exterior Design Sauna design, Juha Savisalo, Finland Revit Architecture design, Autodesk China Impress Stakeholders “ZPrinting enables us to quickly create early massing models and produce presentation models with accurate detail we never could have obtained even after weeks of handcrafting. The steering committee, mayor and city planners were simply amazed by our most recent models.” Michael Woods, Moody•Nolan, Inc. More Applications in AEC • Clash Detection • Analysis • Lighting • Solar • Energy • Construction Phasing Courtesy Ramboll Courtesy Arup Lighting Courtesy Shinryo, Japan MEP Systems Plant model courtesy of Shinryo and Team‐S, Japan Solar Energy Analysis Autodesk Ecotect Analysis model courtesy of John Boehms, Autodesk AEC Construction Administration Waste water treatment plant ZPrint courtesy of HNTB Construction Phasing Model Construction Phasing Model Construction Phasing Model Construction Phasing Model Construction Phasing Model Construction Phasing Model Construction Phasing Model 3D Printing for 4D Construction Topics • • • • • Applications in AEC Benefits of 3D printing Best practices Case studies 3DS Solutions for AEC Digital Design to Digital Fabrication Faster Less expensive Higher quality and detail Directly linked to the data Pre‐3D Printing Hand Crafting to Digital Craftsmanship ZPrint courtesy of Cadventure, UK Model Details brought to Life Process Collaboration and Innovation Concept Design & Schematics Design Development Construction Documentation Construction Administration Process Collaboration and Innovation 12 10 8 # models 6 detail req 4 2 0 Concept DD CD CA Detail Resolution Nautilus shell model courtesy of Bertol Space Ink Conceptual Design with small features Ultra Fine Details Ultra Fine Details Model courtesy Peter Testa Inc Final Presentation model 3D model courtesy Fonco Fabrication and Design 49 Easy To Paint Miniatures and Scale Models Final Presentation Model Visit us at www.printin3D.com Final Presentation Model Visit us at www.printin3D.com “Feature‐Rich” Design Elements Topics • • • • • Applications in AEC Benefits of 3D printing Best practices Case studies 3DS Solutions for AEC Trend to 3D Data BIM ArchiCAD Alibre? Visualization AutoCAD MicroStation Challenges for AEC in 3DP • Shells Most buildings are made up of hundreds of thousands of parts • Scale Most AEC models are “scale” models, 1/100 to 1/1000 of real world scale • Solids Lines and planes have meaning in AEC CAD. They do not have meaning to a 3D printer • Subjective Interpretation Decisions need to be made about what and how to show objects Surface Normals STL and VRML files use triangles to approximate model surfaces ‐ each triangle has three points and a direction The direction tells the printer where to add material All normals should face the outside of the part Inverted normals are often shown in dark colors ZPrinter Scale Guidelines Problem: Things that start small get much smaller Solution: Remove or thicken Examples: Hand rails, windows, fences, interior fixtures Tools Available A tool for calculating real world minimum thicknesses is online at www.cadspan.com/tools Subjective Interpretation Problem: Flat panel too thin to print Solution: Extrude to at least 3 mm to make them printable Other cases – Cables Sunshades Fabric structures Exterior, Interior and Details • More difficult to make a one size fits all model than two or more smaller ones • Make a larger scale model if you are trying to communicate something specific • Consider what you would show in a 2D rendering or detail Lionakis Beaumont Design Group Topics • • • • • Applications in AEC Benefits of 3D printing Best practices Case studies 3DS Solutions for AEC Selected AEC Customers – North America Andrew Chary Architect Hatch Associates Page Southerland Page Antoine Predock Studio Italinteriors Payette Associates Architectural Concrete Jerde Partnership Pelli Clarke Pelli Architects Arquitectonica JLS Design Pei Cobb Freed & Partners Arquitecturacme Kiewit Engineering Populous (fka HOK Sport) BSA Life Structures Kohn Pedersen Fox Assoc RTKL – multisite Beck Group Larson Design Group SHoP Architects Cannon Design‐ Yadzani Studio Lawrence Berkeley Labs Shubin + Donaldson Carrier Johnson Lionakis Beaumont Design Steinberg Architects City of San Francisco Merritt Woodworking Steven Holl Architects CO Architects Meruelo Maddux Talley Assoc COLAB Architecture Moody Nolan Teeple Architects Figg Engineering Group Morphosis The Port Authority of NY&NJ Friedmutter Group NADAAA UNAM Arquitectura Goettsch Partners NBBJ W. Morris Architects Gruskin Group New Urbanist Design Haffey Architects & Engineers OBM international Selected AEC Customers – EMEA, ANZ Amanda Levete Architects ‐ UK Foster + Partners ‐ UK MH1 Architecten ‐ Holland Arup – UK Gilberts ‐ UK OMA – Holland ASA Studio ‐ Italy Helin & Co Architecture ‐ Finland PAD 10 – Kuwait Atelier Oslo ‐ Norway Henning Larsen Architects Sagrada Familia ‐ Spain Atelier RVD ‐ Slovenia HTL Villach ‐ Austria Silpa Ingegneria SRL ‐ Italy Ballini Pitt – Luxembourg Ian Ritchie Architects ‐ UK Snohetta Arkitekter ‐ Norway Barak Architekti S.R.O. ‐ Romania Imaginary Reality ‐ Greece Soren Jensen Rodgivende ‐ Denmark BIMTAS ‐ Turkey IDOM ‐ Spain Standard Non Standard ‐ France BDP ‐ UK Juul & Frost ‐ Denmark Tilke ‐ Germany Centor Architectural ‐ Australia Kohn Pedersen Fox Assoc Vanderheym – Holland ct‐architecture SE3D – France Lebanese Group ‐ Lebanon Via Drupsteen – Holland Fa. Plankopie Helmut Eder ‐ Austria M. Jarolin ‐ Austria Wolski + Architekci ‐ Poland Fachbereich Landschaftsarchitektur Mayr Bau – Austria Faisal BinLaden ‐ UK MDM Group ‐ Russia Selected AEC Customers – Asia/Pacific Korea Greater China Japan Archihoon Design Lab Archi ‐Union Cosmo Fancy DA Group Hong Kong Housing Authority DMP Jinsol Space Lab Wan Tai Construction CST Hankook TM Forum 8 Heerim Architects & Engineers Leopalace21 MAC Architects Marubeni Building Materials Philip Construction Interior Negi Pro Samwoo Architects & Engineers Nikken Sekkei Ogino Construction Pelli Clarke Pelli Selected AEC Schools – Asia/Pacific Griffith University Kookmin University Royal Melbourne Institute of Technology Myongji University Tsinghua University dept Architecture Sejong University Kanto Gakuin Univ dept Architecture KyungHee University East China Arch Design & Research Institute Hangyang University Chongqing Univ dept Architecture Ansan University Xiamen City Prof College Sunmoon University Tokyo Metropolitan Univ school of Architecture Seoil University Tongji Univ dept Architecture Shenzen University Sushou Univ dept Architecture Meijo University Induk Institute of Tech Arch school Mukogawa Women’s University Seoul National University Waseda University Korea Advanced Institute of Science and Technology Kumatomo University Selected AEC Schools AA School of Architecture Instituto Statale d’Arte – Italy Tulane Univ school of Architecture American University Arch Dept – Dubai KTH Royal Institute – Sweden Tyumen State school of Architecture Arizona State School of Architecture Loyalist Univ School of Architecture University of Cincinnati Barcelona Institute of Architecture MIT School of Architecture UCLA School of Architecture Bartlett School Moscow State Civil Engineering U. Gent – Belgium Carnegie Mellon Ohio State school of Architecture U. Houston School of Architecture Catholic University – Washington DC Pratt Institute of Architecture U. Huddersfield ‐ UK Cal Polytechnic State Politecnico di Milano U. Kentucky School of Architecture Chile Catholic University Portland State – Arch dept U. Liverpool School of Architecture CITA ‐ Denmark Poznan Univ of Tech. Arch.dept – Poland U. Michigan School of Architecture Columbia University Cooper Union School of Architecture Cornell School of Architecture Czech Tech School of Architecture DeMontfort U School of Architecture Harvard University – GSD IaaC ‐ Barcelona Instituto Empressa Univ – Spain Pratt Institute Princeton Univ ‐ Architecture dept RPI School of Architecture RMIT School of Architecture Roger Williams University SCI‐Arc Syracuse Univ Arch School U. Minnesota School of Architecture U. Pennsylvania School of Architecture USC School of Architecture U. Texas – Austin U. Toronto School of Architecture UMEA Univ ‐ Sweden Yale School of Architecture Westminster Univ ‐ Architecture dept OBM International “There’s something about walking around a site, even a scale model, that reveals the truth of the proposal.” Clients are fascinated with the model and impressed with us for presenting it. The mood of the meeting brightens.” Robin Lockhart, OBMI Henning Larsen “Thanks to 3D printing, our models are more refined and more precise, which gives us an advantage. There’s no doubt that beautiful models help us win commissions.” ‐Morton Steffensen, Henning Larsen Andrew Chary Architect “BIM doesn’t reach its full persuasive potential on a computer screen. The model comes to life when you hold a 3D print in your hands.” Andrew R Chary, Andrew Chary Architect PLLC Fonco Fabrication and Design – The Company • Creative design and fabrication agency specializing in custom objects and images for film, videos, displays and presentations. • Develop sculptural and hard‐ edged models, robotic props, prototypes, artwork, molds and castings for a wide range of clients Fonco Fabrication and Design – Challenges • Increasingly complex design and fabrication projects and tighter deadlines required moving to a new level of rapid fabrication technology. • Produce multiple pieces for assembled structures • Perform advance post processing such as painting and finishing • Meet seemingly impossible time deadlines Fonco Fabrication and Design – The Results • Fonco was able to print multiple pieces of the assembly in record time and complete challenging projects without sacrificing quality Topics • • • • • Applications in AEC Benefits of 3D printing Best practices Case studies 3DS Solutions for AEC Why AEC Customers Choose 3D Systems Speed & Throughput Low Cost‐of‐Ownership Printer Consumables Model Detail & Accuracy Colors & Textures Office Friendly, Easy‐to‐Use Solutions for 3DP in AEC Solutions for 3DP in AEC Need ProJet product line here Summary Communication and collaboration are critical to good design and successful projects Technology providing architects and engineers better access to physical models as a design tool Leading firms innovate with 3D printing in their entire design process Design Process Improvement Æ Competitive Advantage Create with Confidence!
