The Cutting Edge - Premier Machinery
Transcription
The Cutting Edge - Premier Machinery
The Cutting Edge ACCESSORIES AND TOOLING CATALOG SG7 – SG8 – SG9 SG9A AND SG80A MODELS ROTTLER MANUFACTURING COMPANY 8029 South 200th Street ~ Kent, Washington 98032 USA Phone: (253) 872‐7050 ~ Fax: (253) 395‐0230 Web Site: www.rottlermfg.com th Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 1 The Cutting Edge Spindle Adapters – SG7 / SG8 / SG8A / SG80A Models and others RBHA01 RBHAR1 New Rottler Spring Free Spherical Self aligning Tool Holder adapter (patent pending) for Tobin Arp & Sunnen Spindle Taper New Rottler Spring Free Spherical Self aligning Tool Holder adapter (patent pending) for Rottler R1 and Serdi Spindle Taper RBHAR40 RBHAR40STD SAD750R40 Spherical Self Aligning Spindle Adapter Patented for Rottler ISO 40 Spindle Taper for large 1.500: Dia. Ball heads) SG80A only Spindle Adapter Patented for Rottler ISO 40 Spindle Taper for 1.000: Dia. For .375" and 6.00MM Toll holders tooling) SG80A only Spindle Adapter for Rottler R40 Spindle Taper for 3/4" (19.05mm) Shank Diameter Tools, reamers, drills, etc incl. 2 locking set screws SG80A Model Only SAD375R1 SAD500R1 R1MT3 Spindle Adapter for Rottler R1 Spindle Taper (Serdi Taper) for 3/8" (9.525mm) Shank Diameter Tools, reamers, drills, etc include 2 locking set screws Spindle Adapter for Rottler R1 Spindle Taper (Serdi Taper) for 1/2" (12.70mm) Shank Diameter Tools, reamers, drills, etc include 2 locking set screws th RBHA375 New Rottler Spring Free Spherical Self aligning Tool Holder adapter (patent pending) with .750" 3/4" Straight Shank Adapter for Morse #3 to Rottler R1 taper For multiple application where mores taper tooling is use (Injector Tubes Tooling) Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 2 The Cutting Edge R1MT2 R40MT2 Adapter for Morse #2 to Rottler R1 taper R40MT4 Adapter for Morse #2 to Rottler ISO 40 Spindle Taper SG80A Machine only R40MT3 Adapter for Morse #3 to Rottler ISO 40 Spindle Taper SG80A Machine only R40MT3 Adapter for Morse #4 to Rottler ISO 40 Spindle Taper SG80A Machine only R5300S Adapter for Morse #3 to Rottler ISO 40 Spindle Taper SG80A Machine only R5100S Rottler tool holder Live Style Taper. Range 18.00 - 60.00mm (0.709" - 2.360") It fit Serdi Spindle cone. RS105 Rottler tool holder Live Style Taper. Range 40.00 - 120.00mm (1.575" 3.125") It fit Serdi Spindle cone. Rottler Live Milling Head Driver for Fixed and adjustable replaceable milling head cutters for .625" ID milling head body. th RUP5100 Rottler (Patent Pending) Unipilot Toolholder, range 0.787" - 2.360" (20.0 60.00mm) (for live and fixed centering system) SG9 and SG9A models only Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 3 The Cutting Edge UNIPILOT Tool Holders (SG9 models only) UPT600 UPT5100 UPT5300 Rottler (Patent Pending) UNIPILOT Toolholder, range: .570" - .1.250" (14.48mm-33.52mm) 1.00" 25.4mm Long (for 6.00mm Shank UNIPILOT system) SG9 and SG9A models only Rottler (Patent Pending) UNIPILOT Toolholder, range 0.787" - 2.360" (20.0 60.00mm) (for live and fixed centering system) SG9 and SG9A models only Rottler (Patent Pending) UNIPILOT Toolholder, range 2.280" - 3.150" (58mm - 80mm) (for live and fixed centering system) SG9 and SG9A models only th Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 4 The Cutting Edge UNIPILOT Spindle Adapters and Tool Holders for SG80A/M RBHAR40UPT RBHAR40UPT2 Rottler UNIPILOT Spindle Adapter for SG80A for use with UPTSH375R and UPTSH375WR spindle adapters UPTSH375R Rottler UNIPILOT Spindle Adapter for SG80M for use with UPTSH375R and UPTSH375WR spindle adapters UNIPILOT Tool holder, for .375” UNIPILOTs and TH2000, TH2001, or TH2002 tip holders. Seat diameter range 0.570” ‐ 2.3600" (SG80 ONLY) UPTSH375WR UNIPILOT Tool holder, for .375" UNIPILOTs and TH2003, TH2004, or TH2005 tip holders. Seat diameter range 1.27" ‐ 4.724" (SG80 ONLY) th Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 5 The Cutting Edge Spherical Tool Holders – SG7 / SG8 / SG8A / SG80A Models BH375WR1 Rottler Spherical Self aligning Tool Holder for large diameter - Diesel Applications, For TH2003 & TH2004 Tip Holders from 1.570" - 3.150" (40mm-80mm) BH375R1 Toll Holder for Small and Mid Size Dia. for Insert holders TH2000, TH2001, TH2002 Automotive Applications From .750" - 2.400" (20mm - 60mm) BH600R1 Tool Holder (no Spring) Mini Spherical Tool Holder, Small, for TH1999 from .551" - .984" (14mm-25mm) for 6.00mm Shank Carbide Pilots BH20-R BH20-RW Tool Holder for 20.00MM shank Pilots For TH3005 & TH3006 Tip Holders from 2.362" - 4.330" (60mm-110mm) diameter seats SG80A Only Tool Holder for 20.00MM shank Pilots For TH3007 & TH3008 Tip Holders from 3.740" - 5.905" (95mm-150mm) diameter seats SG80A Only BD105 BD560 BH375R1-7.5EL Spherical Milling Head Driver for Fixed and adjustable replaceable milling head cutters for .625" ID milling head body. (To be used with RBHAR1) Spherical Milling Head Driver for 9/16" ID Diameter Milling Heads (.562") (To be used with RBHAR1) Rottler Spherical Self aligning Tool Holder For AIRCRAFT Cylinder Applications only, to use with TH2000, TH2001, TH2002 Tip Holders From .750" - 2.400" (20mm - 60mm) (To be used with RBHAR1) th BH385R1 Toll Holder For .385" Pilot Shank Pilot. For Insert Holders TH2000, TH2001, TH2002 Automotive Applications From .750" - 2.400" (20mm - 60mm) (Sunnen shank Pilot size) Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 6 The Cutting Edge BH375WR1-7.5EL FIXED MILLING HEADS FOR COUNTERBORING VALVE SEAT POCKETS Diameter 1.0000” 1.0625” 1.1250” 1.1875” 1.2500” 1.3125” 1.3750” 1.4375” 1.5000” 1.5625" 1.6250" 1.6875" 1.7500" 1.8125" Rottler Spherical Self aligning Tool Holder Fixed Double Replaceable Insert Milling 1.8750" For AIRCRAFT Cylinder Applications only, to Heads - Bore diameters available from 1” 1.9375" use with TH2003 & TH2004 Tip Holders from to 2.25” in increments of 1/16" (Requires 2.0000" 1.570" - 3.150" (40mm-80mm) (To be used Milling Head driver) specify size. See Part 2.0625" with RBHAR1) SG8 and SG8A only numbers and descriptions to right. 2.1250" 2.2500" BD105 Driver FMH10000 FMH10625 FMH11250 FMH11875 FMH12500 FMH13125 FMH13750 FMH14375 FMH15000 FMH15625 FMH16250 FMH16875 FMH17500 FMH18125 FMH18750 FMH19375 FMH20000 FMH20625 FMH21250 FMH22500 BD560 Driver FMH10000R1 FMH10625R1 FMH11250R1 FMH11875R1 N/A FMH13125R1 FMH13750R1 FMH14375R1 FMH15000R1 FMH15625R1 FMH16250R1 FMH16875R1 FMH17500R1 FMH18125R1 FMH18750R1 FMH19375R1 FMH20000R1 N/A N/A N/A Additional Fixed Double Replaceable Insert Milling Heads FMH10000 1.0000" Fixed Double Replaceable Insert Milling Head with .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver) FMH10000R1 1.0000" Fixed Double Replaceable Insert Milling Head with .562" Driver (Require RS560 or BD560 .562" ID Milling head Driver) FMH10625 1.0625" Fixed Double Replaceable Insert Milling Head with .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver) FMH10625R1 1.0625" Fixed Double Replaceable Insert Milling Head with .562" Driver (Require RS560 or BD560 .562" ID Milling head Driver) FMH11250 1.1250" Fixed Double Replaceable Insert Milling Head with .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver) FMH11250R1 1.1250" Fixed Double Replaceable Insert Milling Head with .562" Driver ID (Require RS560 or BD560 .562" ID Milling head Driver) FMH11875R1 1.1875" Fixed Double Replaceable Insert Milling Head with .562" Driver ID (Require RS560 or BD560 .562" ID Milling head Driver) FMH11875 1.1875" Fixed Double Replaceable Insert Milling Head with .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver) FMH12500 1.2500" Fixed Double Replaceable Insert Milling Head with .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver) FMH13125 1.3125" Fixed Double Replaceable Insert Milling Head with .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver) FMH13125R1 1.3125" Fixed Double Replaceable Insert Milling Head with .562" Driver ID (Require RS560 or BD560 .562" ID Milling head Driver) FMH13750 1.3750" Fixed Double Replaceable Insert Milling Head with .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver) FMH13750R1 1.3750" Fixed Double Replaceable Insert Milling Head with .562" Driver ID (Require RS560 or BD560 .562" ID Milling head Driver) FMH14375 1.4375" Fixed Double Replaceable Insert Milling Head with .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver) th Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 7 The Cutting Edge FMH14375R1 1.4375" Fixed Double Replaceable Insert Milling Head with .562" Driver ID (Require RS560 or BD560 .562" ID Milling head Driver) FMH15000 1.5000" Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver) FMH15000R1 1.5000" Fixed Double Replaceable Insert Milling Head With .562" Driver ID (Require RS560 or BD560 .562" ID Milling head Driver) FMH15625 1.5625"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver) FMH15625R1 1.5625"Fixed Double Replaceable Insert Milling Head With .562" Driver ID (Require RS560 or BD560 .562" ID Milling head Driver) FMH16250 1.6250"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver) FMH16250R1 1.6250"Fixed Double Replaceable Insert Milling Head With .562" Driver ID (Require RS560 or BD560 .562" ID Milling head Driver) FMH16875 1.6875"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver) FMH16875R1 1.6875"Fixed Double Replaceable Insert Milling Head With .562" Driver ID (Require RS560 or BD560 .562" ID Milling head Driver) FMH17500 1.7500"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver) FMH17500R1 1.7500"Fixed Double Replaceable Insert Milling Head With .562" Driver ID (Require RS560 or BD560 .562" ID Milling head Driver) FMH18125 1.8125"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver) FMH18125R1 1.8125"Fixed Double Replaceable Insert Milling Head With .562" Driver ID (Require RS560 or BD560 .562" ID Milling head Driver) FMH18750 1.8750"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver) FMH18750R1 1.8750"Fixed Double Replaceable Insert Milling Head With .562" Driver ID (Require RS560 or BD560 .562" ID Milling head Driver) FMH19375 1.9375"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver) FMH20000 2.0000"Fixed Double Replaceable Insert Milling Head With .562" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver) FMH20000R1 2.0000"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS560 or BD560 .562" ID Milling head Driver) FMH20625 2.0625"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver) FMH21250 2.1250"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require BD105 .625" ID. Ball Head Milling head Driver) FMH22500 2.2500"Fixed Double Replaceable Insert Milling Head With .625" Driver ID (Require RS105 or BD105 .625" ID. Ball Head Milling head Driver) th Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 8 The Cutting Edge Insert Holders – SG7 / SG8 / SG8A / SG80A Models TH1999 TH2000 Tip Holder, Range using the BH600-R1: .570" - .1.250" (14.48mm-33.52mm) (Using RCA630 Cutting Insert for minimum range) Range with BH375R1: .800" -1.320" (20.32mm - 33.52mm Using RCA630 Cutting Insert for minimum range) TH2001 Tip Holder, Range using the BH600-R1: .597" - 1.180" (15.16mm - 30mm) (Using RCA630 Cutting Insert for minimum range) Range with BH375R1: .800" 1.395" (20.32mm - 35.43mm Using RCA630 Cutting Insert for minimum range) TH2000-00 00 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375R1, UPT5100 Unipilot or R5100CL1 Toolholder adapter (FOR COUNTERBORING ONLY) TH2001-00 Tip Holder, Range using the BH600-R1: .850" - 1.625" (21.6mm - 41.3mm) (Using RCA630 Cutting Insert for minimum range) Range with UPT5100 Unipilot , R5000CL1 or BH375R1 Toolholder: 1.00" -1.800" (25.4mm - 35.4mm Using RCA630 Cutting Insert for minimum range) TH2002 00 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375R1, UPT5100 Unipilot or R5100CL1 Toolholder adapter (FOR COUNTERBORING ONLY) TH2002-00 Tip Holder, Range: 1.200" - 2.360" (30.48mm - 60.0mm) Using RCA630 Cutting Insert for minimum range and 1.00" -1.800" (25.4mm - 35.4mm Using RCA026 Cutting Insert for maximum range) for BH375R1, UPT5100 Unipilot or 5100CL1 Toolholder range) 00 Degree Triangular Tip Holder For Valve Seat Installation Counterboring. Uses RT211 (1/4" I.C.) Triangular Insert. Range 1.055"-1.400” Requires UPT5100 Unipilot or R5000CL1 Toolholder. th TH2002-10 10 Degree Using the RT211 - 1/4" Triangular style Insert holder to be use with BH375R1, UPT5100 Unipilot or R5100CL1 toolholder adapter (for counterboring seats) Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 9 The Cutting Edge TH2002-20 20 Degree Using the RT211 - 1/4" Triangular style Insert holder to be use with BH375R1, UPT5100 Unipilot or R5100CL1 Toolholder adapter (for Counterboring seats) TH2003 TH2002-30 30 Degree Using the RT211 - 1/4" Triangular style Insert holder to be use with BH375R1, UPT5100 Unipilot or R5100CL1 Toolholder adapter (for Counterboring seats) TH2002-45 45 Degree Using the RT211 - 1/4" Triangular style Insert holder to be use with BH375R1, UPT5100 Unipilot or R5100CL1 Toolholder adapter (for Counterboring seats) TH2003-00 Tip Holder, Range: 1.270’’ - 2.360’’ (32.26mm - 60mm) (Using RCA630 Cutting Insert for minimum and maximum range) For BH375-WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. TH2003-20 20 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (FOR HARD SEAT APPLICATIONS) 00 Degree Triangular Tip Holder For Valve Seat Installation Counterboring. Uses RT211 (1/4" I.C.) Triangular Insert. Range: 1.640" - 2.200" (41.65mm 55.88mm) Requires BH375-WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. TH2003-10 10 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (FOR HARD SEAT APPLICATIONS) TH2003-30 30 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (FOR HARD SEAT APPLICATIONS) th TH2003-45 45 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (FOR HARD SEAT APPLICATIONS) Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 10 The Cutting Edge TH2004 TH2004-00 Tip Holder, Range: 1.850" - 3.150" (47mm - 80mm) (Using RCA630 Cutting Insert for minimum and maximum range) For BH375-WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. TH2004-20 20 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (FOR HARD SEAT APPLICATIONS) TH2005 00 Degree Triangular Tip Holder For Valve Seat Installation Counterboring. Uses RT211 (1/4" I.C.) Triangular Insert. Range: 2.220" - 2.850" (56.38mm 72.40mm) Requires BH375-WWR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. TH2004-10 10 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, , UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. TH2004-30 30 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (FOR HARD SEAT APPLICATIONS) TH2004-45 45 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (FOR HARD SEAT APPLICATIONS) TH2005-00 Tip Holder, Range: 2.625" - 4.724" (66.7mm - 120mm) (Using RCA630 Cutting Insert for minimum range) for: BH375-W-R1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. FOR LARGE SEAT USING THE .375: SHANK PILOTS 00 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (for counterboring seats) th TH2005-20 20 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (FOR HARD SEAT APPLICATIONS) Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 11 The Cutting Edge TH2500-30 30 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (FOR HARD SEAT APPLICATIONS) TH2005-45 45 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (FOR HARD SEAT APPLICATIONS) Large Insert Holders Std. Profile for (SG80A Model Only) TH3005 TH3006 For RCC Style Insert only using RBH20RW Large Toolholder. Range 3.543" 5.905" (90.00 - 150.00mm) SG80A model only For RCC style Insert only using RBH20RW Large Toolholder. Range 3.700" 4.606" (94.00 - 117.00mm) Req. two SG80A model only TH3007 For RCC style Insert only using RBH20RW Large Toolholder. Range 4.370" 5.236" (111.00 - 133.00mm) Req. two SG80A model only TH3008 For RCC style Insert only using RBH20RW Large Toolholder. Range diameter 5.039" - 5.905" (128.00 - 150.00mm) Req. two, SG80A Model only th Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 12 The Cutting Edge Triangle insert Holder (SG80A model Only) TH3005-00 TH3005-10 TH3005-20 00 Degree Insert Holder using triangular Rottler style insert RT322 on the RBH20RW Toolholder. Range 3.543" - 5.905" (90.00 - 150.00mm) (for Counterboring large diameter seats) SG80A only 10 Degree Insert Holder using triangular Rottler style insert RT322 on the RBH20RW Toolholder. Range 3.543" - 5.905" (90.00 - 150.00mm) (FOR HARD SEAT APPLICATIONS) SG80A only 20 Degree Insert Holder using triangular Rottler style insert RT322 on the RBH20RW Toolholder. Range 3.543" - 5.905" (90.00 - 150.00mm) (FOR HARD SEAT APPLICATIONS) SG80A only TH3005-30 TH3005-30.125 TH3005-35 30 Degree Insert Holder using triangular Rottler style insert RT322 on the RBH20RW Toolholder. Range 3.543" - 5.905" (90.00 - 150.00mm) (FOR HARD SEAT APPLICATIONS) SG80A only 30.125 Degree Insert Holder using triangular Rottler style insert RT322 on the RBH20-RW Toolholder. Range 3.543" - 5.905" (90.00 - 150.00mm) (FOR HARD SEAT APPLICATIONS) SG80A only 35 Degree Insert Holder using triangular Rottler style insert RT322 on the RBH20RW Toolholder. Range 3.543" - 5.905" (90.00 - 150.00mm) (FOR HARD SEAT APPLICATIONS) SG80A only TH3005-45 TH3005-60 45 Degree Insert Holder using triangular Rottler style insert RT322 on the RBH20RW Toolholder. Range 3.543" - 5.905" (90.00 - 150.00mm) (FOR HARD SEAT APPLICATIONS) SG80A only 60 Degree Insert Holder using triangular Rottler style insert RT322 on the RBH20RW Toolholder. Range 3.543" - 5.905" (90.00 - 150.00mm) (FOR HARD SEAT APPLICATIONS) SG80A only th Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 13 The Cutting Edge Collets and Drill chucks System – SG7 / SG8 / SG8A / SG80A Models COLLET-KITR40 ER40-COLLET CCWSETST Collet chuck set of 10 collets Including: (1/4, 5/16, 11/32, 3/8, 7/16, 1/2, 9/16, 3/4, 7/8, 1.00" Spring Collets) Collet Chuck Spindle Adapter with Collet Nut for Rottler R40 Spindle, SG80A only ER40 Spring Collets For Collet Chuck Spindle Adapter (ER40 / ISO40) for Rottler R40 Spindle Taper SG80A model only Collet Chuck Spindle Adapter with Collet Nut for Tobin Arp & Sunnen Spindle Taper ER32-COLLET ER32SW PC375R1 ER32 Spring Collets For Collet Chuck Spindle Adapter (ER32) for Rottler R32 Spindle Taper ER32 Spanner Wrench for Collet Chuck Precision Chuck including Spindle Adapter for Rottler R1 Spindle Taper PC375ST Universal 3-Jaw Chuck including Spindle Adapter for Tobin Arp & Sunnen Spindle Taper th Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 14 The Cutting Edge Suggested Basic Tooling and Drivers – SG7 / SG8 / SG8A / SG80A T8D 511-29-12F T8 Torx Tip Holding Screw Driver PRW375 T7 Torx driver for 1/4" insert (straight angle insert holders only) T15D T15 Torx Tip Holding Screw Driver (Large tool bit inserts) SG80A only PRW600 PRW20 Pilot Removal Wrench for .375" shank pilot Pilot Removal Wrench for 6.00mm shank pilot Pilot removal wrench for 20.00MM shack Pilots (SG80A only) PRW375PIN – Replacement pin for above PRW600PIN – Replacement pin for above th Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 15 The Cutting Edge Micrometers Setting fixtures & Measuring Tools – SG7 / SG8 / SG8A / SG80A Models 6-1SETTINGFIX BM BM20 Six in 1 measuring Fixture (Pilot OD, Valve Stem OD, Set Dia. On profile inserts, Setting 90 degree Counterboring, Set adjustable milling head cutters, Check alignment on valve Boring Micrometer, Digital Reading Inch and Metric (.800" - 2.80") with setting standard for .375" (9.52mm) and 6.00mm (152.40mm) shank diameter Counterboring Micrometer Assembly with Digital Reading inch and metric (2.200" 5.400") For 20mm shank diameter tooling, including Setting Standard DSP20 DSP GROOVING TOOL Table mount tool setting device with Interchangeable Point for 20.00mm Shank pilots Diameter Setting Pointer with Interchangeable Point Volvo grooving tool with large tool Holder for SG80A model only CALFIXT20 Calibration fixture for dual Insert RCC Style on 20mm shank holders Including 502-9-9A Indicator (.001" Resolution) SG80A machine only th Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 16 The Cutting Edge Tool Bit Sharpener & and Fixtures - SG7 / SG8 / SG8A / SG80A BWS02 Diamond Wheel Cutting Bit Sharpener Single Wheel BSW003 Diamond Wheel Cutting Bit Sharpener replacement Wheel (Fine Grit) (3.000" Dia. OD by .375" ID) DUALHEFIXT Center Cradle support system assembly for dual cylinder head clamping (SG8 Only) BSW002 BWSHD20 Heavy Duty Diamond Wheel Insert Sharpener with edge honing brush for 20.00mm and 9.52mm Shank Tooling Diamond Wheel Cutting Bit Sharpener replacement Wheel (3.000" Dia. OD by .375" ID) DIESELFIX 502-1-30 Diesel Fixture for large in line cylinder heads, includes 1 pair Parallels 12" X 6" (304.80mm X 152.40mm), (1) Jack screw Clamp Arm Assembly, Set of 2 (also requires (2) 7619 T-nut plate - no charge) 7618 2DEGREE-TILT Large Cylinder Head Clamping Fixture only (for CAT. 3406E Heads) (For SG8 Only) th Tilt Fixtures for large cylinder heads Incl. adjustable base plate, Set of two 1.875" and 4" parallels; required one set of Clamp Towers (7242N) (For SG80A Only) Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 17 The Cutting Edge CANTEDFIX Canted Fixture for leveling Canted cylinder heads on Any fixed pilot Seat and Guide Machine 7242N 7242T Set of 2 Clamp Tower assembly including lower plates ( for SG80A Only) Set of 2 Clamp Tower assembly including T-Nuts ( for SG8 Machine only) Valve Seat Concentricity Gage - 6.00mm / .375” / 20mm VSG102-375 VSG102-6mm Precision Valve Seat Concentricity Gage .0001" for .375" Pilot Shank. Dial indicator is NOT included and must be ordered separately: Part number 502-11-39D (inch in .0001” increments), 502-11-32L (metric). Precision Valve Seat Concentricity Gage .0001" for 6.00mm Pilot Shank. Dial indicator is NOT included and must be ordered separately: Part number 502-11-39D (inch in .0001” increments), 502-11-32L (metric). VSG2000 DIAL INDICATORS Precision Valve Seat Concentricity Gage Base Only for 20.00mm Pilot Shank Range 2.362" - 5.905" (60.00 150.00mm). Dial indicator is NOT included and must be ordered separately: Part number 502-11-39D (inch in .0001” increments), 502-11-32L (metric). Dial Indicators are not included with Concentricity Gages and must be ordered separately. Available in inch or metric options: Part number 502-11-39D (inch in .0001” increments), 502-1132L (metric). th Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 18 The Cutting Edge Accessories VGTC-KIT3 CDR312 CDR343 Valve Guide top cutter Kit with 1/2" straight Shank Kit include 5/16", 11/32" & 3/8" pilot for guide top cutter) Combo Core drill / Reamer .312" Pilot to bore for standard 1/2" OD valve guide insert with .375" diameter Shank, required SAD375R1 spindle adapter Combo Core drill / Reamer .343" Pilot to bore for standard 1/2" OD valve guide insert with .375" diameter Shank, required SAD375R1 spindle adapter CDR375 VALVE GUIDE DRIVERS Combo Core drill / Reamer .375" Pilot to bore for standard 1/2" OD valve guide insert with .375" diameter Shank, required SAD375R1 spindle adapter Valve Guide Drivers available individually in four sizes or together in a kit. VGD275A - .275” (7.00 mm) Valve Guide Driver VGD312A - .312” (7.925 mm) Valve Guide Driver VGD343A - .343” (8.712 mm) Valve Guide Driver VGD372A - .372” (9.449 mm) Valve Guide Driver VGD-KIT includes all four drivers above in a single kit th Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 19 The Cutting Edge Consumable Parts for SG Models SLEEVE R1 Spindle adapter replacement sleeve VT-FP25X22 Replacement Foam Pad for Square Vacuum Pad 2.500" x 2.250" square VT-FP1875 Replacement Foam Pad for Round Vacuum Pad 1.875" diameter VT-FP33X27 VT-FP31X20 Replacement Foam Pad for Square Vacuum Pad 3.375"x 2.750" square Replacement Foam Pad for Square Vacuum Pad 3.125" x 2.000" square VT-FP3125 Replacement Foam Pad for Round Vacuum Pad 3.125" diameter VT-FP2125 Replacement Foam Pad for Round Vacuum Pad 2.125" diameter VT-FP1562 Replacement Foam Pad for Round Vacuum Pad 1.562" diameter th Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 20 The Cutting Edge BSW002 Diamond Wheel Cutting Bit Sharpener replacement Wheel (3.000" Dia. OD by .375" ID) BSW003 Diamond Wheel Cutting Bit Sharpener replacement Wheel (Fine Grit) (3.000" Dia. OD by .375" ID) Screws, Handles and Locking Screws for SG Tooling MHS-375 MHS-250 S1032-250 S250-28-250 Fixed Double Replaceable Insert Milling Head Screws for Large diameter milling Head (3/8” insert) Fixed Double Replaceable Insert Milling Head Screws for Small diameter milling Head (1/4” insert) BH375R1 and BH600R1 Tip Holder Looking Screw (10/32" X 1/4") Req. 2 BH375WR1 Tip Holder Looking Screw 1/4"-28" X 1/4" Req. 2 S1032-437 TH1999 Adjusting Screw (10/32" X 7/16") S1032-375 TH2000 Adjusting Screw (10/32" X 3/8") S1032-500 TH2001 Adjusting Screw (10/32" X 1/2") S1032-625 TH2002 Adjusting Screw (10/32" X 5/8") S600-1570 TH2003 Adjusting Screw (6.00mm X 15.70mm) S600-2015 M10X15X35 500-13X2 500-13X1375 ICC003 ICC002 TH2004 Adjusting Screw (6.00mm X 20.15mm) SG7 Rollover Fixture Hold down swivel Handle Zinc Handle 35mm (1.375") Long stud (KHF-725) SG8 Rollover Fixture Hold down swivel Handle Zinc Handle 2.000" Long stud (KHF-162) SG7- SG8 Rollover Fixture Lock swivel Handle Zinc Handle 1.375" Long stud (KHF-158) Insert, Indexable carbide, for Fixed milling heads - large size - for 1.562" and larger cutters Insert, Indexable, carbide, for Fixed milling heads - small size - for 1.250" to 1.500" cutters CONV-KIT-SG8 Spring pulley to gas spring conversion kit for SGF8 model only. Including: Jig plate for drilling new - plug to verify hole diameter – Spindle support plate – Gas spring mounting tube – Gas spring cylinder th Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 21 The Cutting Edge DIESEL-KIT Tooling for competitive machines Note: Carbide Pilots and Spindle Adapter are NOT included on the DIESEL-KIT you must select Spindle adapter from the three different ones from the list below RBHA375 New Rottler Spring Free Spherical Self aligning Tool Holder adapter (patent pending) with .750" 3/4" Straight Shank RBHA01 Tool Holder adapter (patent pending) for Tobin Arp & Sunnen Spindle Taper RBHAR1 Tool Holder adapter (patent pending) for Rottler R1 and Serdi Spindle Taper DIESEL-KIT Include the following Tooling BH375WR1 Tool Holder for large diameter - For TH2003 & TH2004 Tip Holders from 1.570" - 3.150" (40mm-80mm) T8D TH2003 Tip Holder 2003 Diameter 1.570’’ - 2.360’’ (40mm - 60mm) TH2004 Tip Holder 2004 Diameter 2.280" - 3.150" (58mm - 80mm) PRW375 T8 Torx Tip Holding Screw Driver DSP Pilot Removal Wrench for .375" shank pilot BM Digital Reading Boring Micrometer Inch and Metric (.800" - 2.80") for .375" (9.52mm) and 6.00mm (152.40mm) shank diameter 6RCBIT-KIT Diameter Setting Pointer with Interchangeable Point Kit of 6 Bits package include RCA 001(45 °), RCA 004 (45 °), RCA 005 (45 °), RCA 007 (45 °), RCA 301(30 °), RCA 637(45 ° Small) th Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 22 The Cutting Edge Universal Heavy Duty Bolt Down 360 Rollover fixture Rollover fixture clamping a 6 Cyl. Jaguar head on the SGF7 seat and Guide machine LSIBRAKET Lower spindle indicator Bracket (REQUIRES 7038Y DIAL INDICATOR) Rollover fixture Universal Heavy Duty Bolt Down 360 degree Roll Over Cylinder Head Fixture 7618 Large Cylinder Head Clamping Fixture only (CAT 3406E) Clamping Jaguar head Left side view clamping on the 6 Cyl. Jaguar head Lycoming Aircraft Cylinder Machining an Aircraft Cylinder using the Low profile Clamp Towers (7242T)on the 2-1/2” wear pads (650-1-30) Square Frame Square Frame New Square Frame new square frame clamping for overhead cam cylinder heads new square frame clamping for overhead cam cylinder heads or other difficult heads to clamp Right side view using the new square frame clamping for overhead cam cylinder heads th Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 23 The Cutting Edge SG80A Universal Heavy Duty Bolt Down 360 and other fixtures SG80A Cradle SG80A Cradle SG80A 360 Degree Roll Over Fixture with Safety Chains for Large Cylinder Heads SG80A 360 Degree Roll Over Fixture with Safety Chains clamping a 3406E Cat Head MULTIHEADFIX SG80A Multi Cylinder Head Fixture for Small Heads like CAT3500 or Jenbacher th Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 24 The Cutting Edge MULTI-HEAD HEAVY DUTY ROLL OVER FIXTURE th Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 25 The Cutting Edge DIESEL HEAD FIXTURE Reference No. 7618 th Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 26 The Cutting Edge th Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 27 The Cutting Edge Tooling for Counterboring Small Diameter Valve Seat Pockets Rottler offers two options for counterboring small diameter valve seat pockets: 6 mm Pilots 1. BH600R1 Mini Spherical Toolholder 2. BH600R1 Mini Spherical Toolholder TH2000-00 Tip Holder TH1999 Tip Holder RT211 Triangular Insert RCA513 Seat Cutting Insert Bore diameter: 1.055” – 1.400” Bore diameter: .800” – 1.200” 26.80 mm – 35.55 mm 20.80 mm – 30.48 mm .375” Pilots 1. BH375R1 Spherical Toolholder TH2000-00 Tip Holder RT211 Triangular Insert Bore diameter: 1.270” – 1.580” 32.26 mm – 40.15 mm 2. BH375R1 Spherical Toolholder TH1999 Tip Holder RCA513 Seat Cutting Insert Bore diameter: 1.000” – 1.280” 25.42 mm – 32.51 mm Rottler can also provide Fixed Milling Heads to cut valve seat pockets. They are available in fixed diameters from 1.000” to 2.250” in .0625” increments. th Rottler Manufacturing ~ 8029 South 200 Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 28
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