9395 henrob brochure.qxd

Transcription

13/7/07
10:47 am
Page 1
Self Pierce Riveting
Next Generation of Fastening Technology
13/7/07
10:48 am
Page 2
Henrob - Innovative Joining Solutions
The Complete System Supplier
The wide range of rivets and studs makes it possible to
implement solutions at optimal cost and with maximum
benefit. We offer a number of different techniques to insert
the fasteners:
Simple Manual Pedestal Operation
Low cost method for limited series, simple parts and
prototypes. The fastener element is either manually inserted
into the tool or delivered via a tape feed system that
transports the fasteners to the nose of the tool automatically.
Henrob – Your system supplier for Self Piercing Rivets and Studs
Henrob design and manufacture self pierce riveting
Parts offered manually to tool head
(SPR) solutions for joining a wide range of materials in a
variety of diverse applications and industries. Our
innovate range of self piercing rivets and automated rivet
setting equipment can be adapted to meet the individual
requirements of our customers.
Complex Manual Tool Operation
Henrob is a pioneer in mechanical joining and has
Ergonomically designed tool manipulators allow a high
continuously developed the self pierce riveting process
degree of articulation of the tool head, whilst taking into
over the last 20 years. This has resulted in Henrob being
account the latest thinking on health and safety. Therefore
Your Fastening Problem –
Our Development Opportunity
able to offer the widest and most innovative range of self
piercing products in the world.
providing a risk free environment for the operators.
Henrob offer a wide range of hangers to suite
different requirements.
The economic advantages of using Henrob systems in
Our state of the art engineering and manufacturing
industrial manufacturing are documented by a multitude
systems guarantee the highest quality standard is achieved
of applications in the automotive, construction and
across the complete range of self piercing rivets, studs,
general industry markets.
insertion tools and feeding systems, from a single source.
All of the major European automotive manufacturers and
Our certification: ISO/TS16949
Manual manipulation of tool head
ISO 14001
their suppliers are listed amongst our customers.
Ford Q1
Fully Automated Production Cell
Customer specific solutions are achieved through
consultation with our application and development teams.
A range of technology solutions are available, from a single
Our fast and flexible approach to joining solution
tool cell to fully automated turnkey production line. The SPR
development, enables our customers to innovate in the
tools can either operate as a slave in a cell area with the
design and manufacture of their own products. Henrob
parts feed by a robot or the SPR tools can be mounted
can provide complete turnkey production systems from
directly onto the robot.
conception through to commissioning and beyond.
Henrobs Worldwide presence is secured through close
partnership with a large number of distributors and
Fully automated system
agents, providing a seamless support network wherever
you are located.
2
3
13/7/07
10:48 am
Page 2
The Complete System Supplier
The wide range of rivets and studs makes it possible to
implement solutions at optimal cost and with maximum
benefit. We offer a number of different techniques to insert
the fasteners:
Simple Manual Pedestal Operation
Low cost method for limited series, simple parts and
prototypes. The fastener element is either manually inserted
into the tool or delivered via a tape feed system that
transports the fasteners to the nose of the tool automatically.
Henrob – Your system supplier for Self Piercing Rivets and Studs
Henrob design and manufacture self pierce riveting
Parts offered manually to tool head
(SPR) solutions for joining a wide range of materials in a
variety of diverse applications and industries. Our
innovate range of self piercing rivets and automated rivet
setting equipment can be adapted to meet the individual
requirements of our customers.
Complex Manual Tool Operation
Henrob is a pioneer in mechanical joining and has
Ergonomically designed tool manipulators allow a high
continuously developed the self pierce riveting process
degree of articulation of the tool head, whilst taking into
over the last 20 years. This has resulted in Henrob being
account the latest thinking on health and safety. Therefore
Your Fastening Problem –
Our Development Opportunity
able to offer the widest and most innovative range of self
piercing products in the world.
providing a risk free environment for the operators.
Henrob offer a wide range of hangers to suite
different requirements.
The economic advantages of using Henrob systems in
Our state of the art engineering and manufacturing
industrial manufacturing are documented by a multitude
systems guarantee the highest quality standard is achieved
of applications in the automotive, construction and
across the complete range of self piercing rivets, studs,
general industry markets.
insertion tools and feeding systems, from a single source.
All of the major European automotive manufacturers and
Our certification: ISO/TS16949
Manual manipulation of tool head
ISO 14001
their suppliers are listed amongst our customers.
Ford Q1
Fully Automated Production Cell
Customer specific solutions are achieved through
consultation with our application and development teams.
A range of technology solutions are available, from a single
Our fast and flexible approach to joining solution
tool cell to fully automated turnkey production line. The SPR
development, enables our customers to innovate in the
tools can either operate as a slave in a cell area with the
design and manufacture of their own products. Henrob
parts feed by a robot or the SPR tools can be mounted
can provide complete turnkey production systems from
directly onto the robot.
conception through to commissioning and beyond.
Henrobs Worldwide presence is secured through close
partnership with a large number of distributors and
Fully automated system
agents, providing a seamless support network wherever
you are located.
2
3
13/7/07
10:48 am
Page 4
The Advantages
■
The Advantages
No pre-drilled holes are required, which could result
Henrob – solves engineering problems
in misaligned holes and rework.
■
■
■
With no pre-work required compared to standard
■
Stainless steel
joining processes, mechanical attachment costs
■
Aluminium
joining dissimilar materials. The
about a third less. Due to the fact that a number of
■
Steel
SPR technology allows the
intermediate steps such as temporary storage,
■
High strength steel
optimum material selection and
transport within the plant, welding and quality
■
Prepainted panels
solves quality problems.
assurance measures are greatly reduced.
■
Magnesium
Can be used to join mixed material which cannot
■
Sandwich panels
be welded
■
Surface coated panels
Henrob fasteners are suitable for
Improved cycle times due to no pre-working of the
parts
■
Process security from an extremely consistent
Specific Advantages
insertion process
■
No functional damage to components, eg by weld
Henrob offers a broad range of products and differentiates it from the following fastening methods.
spatter or rework processes
■
Suitable for surface coated metals and structures
■
No effects on the environment or production of
Below are a selection of Self Piercing fasteners:
waste materials as a result of the process
■
Low levels of noise
■
No fumes produced during the process
■
Suitable for a range of materials from aluminium to
high strength steel.
■
Highly accurate positioning of fasteners
The Advantages Graph
■ Follow Up Work
■ QA measures
■ Welding, Energy,
cooling, space
■ Logistics
■ QA measures
■ Manufacturing costs
for plant area
■ Costs for metal parts
■ Costs for fastener
elements
4%
4%
32%
29%
4%
4%
7%
6%
4%
5%
Advantages of SPR over the following Joining Solutions
Blind Rivets
44%
9%
4%
4
Welding
Adhesive
44%
Welding
SPR
-
No pre-holes required
- no fumes
- no curing time
-
Increased shear strength
- no post process finishing
- no contamination of equipment and parts
-
no rework of parts due
- dissimilar materials can be joined
- improved joint strength
to misalignment of holes
5
13/7/07
10:48 am
Page 4
The Advantages
■
The Advantages
No pre-drilled holes are required, which could result
Henrob – solves engineering problems
in misaligned holes and rework.
■
■
■
With no pre-work required compared to standard
■
Stainless steel
joining processes, mechanical attachment costs
■
Aluminium
joining dissimilar materials. The
about a third less. Due to the fact that a number of
■
Steel
SPR technology allows the
intermediate steps such as temporary storage,
■
High strength steel
optimum material selection and
transport within the plant, welding and quality
■
Prepainted panels
solves quality problems.
assurance measures are greatly reduced.
■
Magnesium
Can be used to join mixed material which cannot
■
Sandwich panels
be welded
■
Surface coated panels
Henrob fasteners are suitable for
Improved cycle times due to no pre-working of the
parts
■
Process security from an extremely consistent
Specific Advantages
insertion process
■
No functional damage to components, eg by weld
Henrob offers a broad range of products and differentiates it from the following fastening methods.
spatter or rework processes
■
Suitable for surface coated metals and structures
■
No effects on the environment or production of
Below are a selection of Self Piercing fasteners:
waste materials as a result of the process
■
Low levels of noise
■
No fumes produced during the process
■
Suitable for a range of materials from aluminium to
high strength steel.
■
Highly accurate positioning of fasteners
The Advantages Graph
■ Follow Up Work
■ QA measures
■ Welding, Energy,
cooling, space
■ Logistics
■ QA measures
■ Manufacturing costs
for plant area
■ Costs for metal parts
■ Costs for fastener
elements
4%
4%
32%
29%
4%
4%
7%
6%
4%
5%
Advantages of SPR over the following Joining Solutions
Blind Rivets
44%
9%
4%
4
Welding
Adhesive
44%
Welding
SPR
-
No pre-holes required
- no fumes
- no curing time
-
Increased shear strength
- no post process finishing
- no contamination of equipment and parts
-
no rework of parts due
- dissimilar materials can be joined
- improved joint strength
to misalignment of holes
5
25/5/07
3:08 pm
Page 6
The Advantages
Innovation and Creation
Broad Range of Products
Henrob – Your Innovation Partner
Henrob’s wide range of standard rivets and studs make
More than 50 patents reflect our innovative abilities.
it possible to implement solutions at optimal cost and
Henrob develops to the production stage on average
benefit to the customer.
more than 10 new products per year.
Special fasteners with additional functions according to
customer requirements can also be provided to
complement the Henrob product range.
Henrob – Innovation Team
Through an intensive exchange of information during
the project via:
Examples of applications
You will find Henrob fasteners not only in the BIW applications, but also across a broad range of applications in many industries.
Each day brings a new opportunity for the SPR products and a new application is added to the portfolio.
■
Design
■
Development and test departments
■
Quality assurance
■
Project Management
■
Production Planning
■
Manufacturing and maintenance schedules
■
Purchasing
Henrob develop solutions that encompass the
requirements of modern manufacturing techniques and
produce bespoke designs to dovetail into customer
facilities.
Our customer service will be on hand throughout the
integration phases to ensure a smooth ramping up of
your production facility.
Take Advantage of our Know-How
Henrob has been designing and implementing SPR
systems and rivets for over 20 years. The majority of our
technical staff have over 10 years service and
experience with Henrob.
Henrob's vast range of varied customer applications
enhances this experience.
These varied applications can be used as a showcase
and living product portfolio for Henrob. We can arrange
visits to many of these applications where you can see
successful SPR projects and meet satisfied customers.
6
7
13/7/07
10:49 am
Page 6
The Advantages
Innovation and Creation
Broad Range of Products
Henrob – Your Innovation Partner
Henrob’s wide range of standard rivets and studs make
More than 50 patents reflect our innovative abilities.
it possible to implement solutions at optimal cost and
Henrob develops to the production stage on average
benefit to the customer.
more than 10 new products per year.
Special fasteners with additional functions according to
customer requirements can also be provided to
complement the Henrob product range.
Henrob – Innovation Team
Through an intensive exchange of information during
the project via:
Examples of applications
You will find Henrob fasteners not only in the BIW applications, but also across a broad range of applications in many industries.
Each day brings a new opportunity for the SPR products and a new application is added to the portfolio.
■
Design
■
Development and test departments
■
Quality assurance
■
Project Management
■
Production Planning
■
Manufacturing and maintenance schedules
■
Purchasing
Henrob develop solutions that encompass the
requirements of modern manufacturing techniques and
produce bespoke designs to dovetail into customer
facilities.
Our customer service will be on hand throughout the
integration phases to ensure a smooth ramping up of
your production facility.
Take Advantage of our Know-How
Henrob has been designing and implementing SPR
systems and rivets for over 20 years. The majority of our
technical staff have over 10 years service and
experience with Henrob.
Henrob's vast range of varied customer applications
enhances this experience.
These varied applications can be used as a showcase
and living product portfolio for Henrob. We can arrange
visits to many of these applications where you can see
successful SPR projects and meet satisfied customers.
6
7
13/7/07
10:49 am
Page 8
Product Range
Special Fasteners
C Series Rivet
P Series Rivet
B series Rivet
Self Pierce Stud
T Stud
R Series Rivet
Counter sunk rivet.
Pan headed rivet.
Domed headed rivet
Threadless design
Panel Trim Clip
Location Pin
Flush finish, wide range of applications.
Allows good head seating, especially
Provides good peel strength, especially
Similar to the other threaded stud
Bespoke fasteners can be used to join
improved fatigue resistance.
when riveting thick and very hard
with plastic and thin sheet applications.
designs, but without the thread.
materials and provide trim location.
materials and provide locating pin.
material.
Accentuates the aesthetics of a
Ideal as locator pins or support fixings.
Multiple Fasteners
Tape Fed Fasteners
Loose Fed Fasteners
riveted joint.
Self Pierce Stud
Self Pierce Stud
Self Pierce Stud and Nut
Single Sheet application
Multi-sheet application
Single and Multi Sheet Applications
One product can be used to cover
The product can be developed to act
Henrob also has the SPS and Nut option.
a wide range of material thicknesses,
as a stud for earth fixing point
This type of fastener can be fed via a
Henrob's core business is self piercing
The self piercing fasteners can be
The self peircing fasteners can be
1.0mm to 3.5mm.
and provide SPR joint quality.
automated blowfeed system.
products, however we can also provide
supplied in plastic tape, in spool or
supplied loose in bags, for blowfeed and
complementery fasteners. Contact Henrob
cassette format.
magazine fed applications.
for more details.
8
9
13/7/07
10:49 am
Page 8
Product Range
Special Fasteners
C Series Rivet
P Series Rivet
B series Rivet
Self Pierce Stud
T Stud
R Series Rivet
Counter sunk rivet.
Pan headed rivet.
Domed headed rivet
Threadless design
Panel Trim Clip
Location Pin
Flush finish, wide range of applications.
Allows good head seating, especially
Provides good peel strength, especially
Similar to the other threaded stud
improved fatigue resistance.
when riveting thick and very hard
with plastic and thin sheet applications.
designs, but without the thread.
materials and provide trim location.
materials and provide locating pin.
material.
Accentuates the aesthetics of a
Ideal as locator pins or support fixings.
Multiple Fasteners
Tape Fed Fasteners
Loose Fed Fasteners
riveted joint.
Self Pierce Stud
Self Pierce Stud
Self Pierce Stud and Nut
Single Sheet application
Multi-sheet application
Single and Multi Sheet Applications
One product can be used to cover
The product can be developed to act
Henrob also has the SPS and Nut option.
a wide range of material thicknesses,
as a stud for earth fixing point
This type of fastener can be fed via a
Henrob's core business is self piercing
The self piercing fasteners can be
The self peircing fasteners can be
1.0mm to 3.5mm.
and provide SPR joint quality.
automated blowfeed system.
products, however we can also provide
supplied in plastic tape, in spool or
supplied loose in bags, for blowfeed and
complementery fasteners. Contact Henrob
cassette format.
magazine fed applications.
for more details.
8
9
13/7/07
10:50 am
Page 10
Product Range - Equipment
Setting Tool Heads
Power Packs
Below is a range of C frame and Rivet setter configurations, Henrob has a large range of C frame designs within its portfolio.
Henrob has a range of hydraulic powerpacks to suite a range of applications. The product range covers everything from standard
In addition Henrob can create bespoke designs for specific customer requirements.
double acting configuration through to an automated pre-clamp application.
The Rivet setters come in a number of configurations, whether it is Hydraulic or Electric Servo driven format.
Henrob also offers a Double Acting (DA) version or the patented Pre-Clamp (PC) design.
Single User to be used with
Dual User allows 2 Double
Pre-Clamp Single user to be
Double Acting Rivet setters.
Double Acting setter within an
Acting Rivet setters to be
used with Pre-clamp Rivet
automated application.
used sequentially.
setters. Programmable PLC.
.
Programmable PLC.
Hydraulic DA rivet setter in a
small C frame, typically used
Electric Servo Control Panels
in the ducting and steel frame
Henrob’s servo control panels with integral process monitoring functions, control Henrob’s Servo actuated riveting guns.
market.
The control panel is typically used in automated robot applications, the controller offers the opportunity to work
with 5 tool heads operated through tool changers. The control panel can operate either tape feed systems or blowfeed systems.
Rivet Feed systems
Self pierce rivets can be delivered to the nose of the riveting tool in a number of ways, from simple hand insertion into the nose,
to a full automated blowfeed system. Henrob will guide the customer to make the most cost effective choice for their application.
Hydraulic DA rivet setter in a large size C frame, typically
Below are a couple of the SPR feed systems, Henrob have a broad range of options.
used in the roadsign industry.
Tape feed system with sensing and pnuematic fed system
Blow feed system with sensing. Allows loose rivets to be fed
to the nose of the tool automatically
Hydraulic DA rivet setter
Hydraulic PC rivet setter
Electric Servo PC rivet setter
in a medium size C frame,
typically used in automotive
typically used in the general
robotic applications
Tape fed fasteners
industry market.
10
Loose fed fasteners
11
13/7/07
10:50 am
Page 10
Setting Tool Heads
Power Packs
Below is a range of C frame and Rivet setter configurations, Henrob has a large range of C frame designs within its portfolio.
Henrob has a range of hydraulic powerpacks to suite a range of applications. The product range covers everything from standard
In addition Henrob can create bespoke designs for specific customer requirements.
double acting configuration through to an automated pre-clamp application.
The Rivet setters come in a number of configurations, whether it is Hydraulic or Electric Servo driven format.
Henrob also offers a Double Acting (DA) version or the patented Pre-Clamp (PC) design.
Dual User allows 2 Double
Pre-Clamp Single user to be
Double Acting Rivet setters.
Double Acting setter within an
Acting Rivet setters to be
used with Pre-clamp Rivet
used sequentially.
setters. Programmable PLC.
.
Programmable PLC.
Hydraulic DA rivet setter in a
small C frame, typically used
Electric Servo Control Panels
in the ducting and steel frame
Henrob’s servo control panels with integral process monitoring functions, control Henrob’s Servo actuated riveting guns.
market.
The control panel is typically used in automated robot applications, the controller offers the opportunity to work
with 5 tool heads operated through tool changers. The control panel can operate either tape feed systems or blowfeed systems.
Rivet Feed systems
Self pierce rivets can be delivered to the nose of the riveting tool in a number of ways, from simple hand insertion into the nose,
to a full automated blowfeed system. Henrob will guide the customer to make the most cost effective choice for their application.
Hydraulic DA rivet setter in a large size C frame, typically
Below are a couple of the SPR feed systems, Henrob have a broad range of options.
used in the roadsign industry.
Tape feed system with sensing and pnuematic fed system
Blow feed system with sensing. Allows loose rivets to be fed
to the nose of the tool automatically
Hydraulic DA rivet setter
Hydraulic PC rivet setter
Electric Servo PC rivet setter
in a medium size C frame,
typically used in the general
robotic applications
Tape fed fasteners
industry market.
10
Loose fed fasteners
11
13/7/07
10:50 am
Page 12

9395 henrob brochure.qxd

Transcription

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