Pre-Installation WeatherBest® Composite Decking Installation
Transcription
Pre-Installation WeatherBest® Composite Decking Installation
Pre-Installation Some simple cleaning tips... A few things you should know about WeatherBest® Decking... Characteristics • Warranted not to rot, WeatherBest® has superior weathering qualities compared to wood. It resists splitting, checking and splintering. It has no knots to fall out. • Like wood, as it weathers WeatherBest® Premium decking will lighten a bit over time, but generally keeps close to its original shade. • Minor surface scratches will weather over time to match the deck boards and will not affect the beauty of the deck. • Mold and mildew may occur on any outdoor building material. Keep deck free of dirt and grime with periodic rinsing, and if necessary, use a mild bleach solution or deck cleaner. •There will be a slight color variation between boards. Before you fasten them down, lay the boards out to be sure you get the color mix that’s right for you. • WeatherBest Premium Grain decking is reversible and may be installed with either side facing up. WeatherBest Deep Grain decking is a single side board and should be installed with the embossed, wood-grain side up. General Construction Notes • WeatherBest® decking, railing components, and fascia board must not be used as a component in a truss, structural diaphragm or interior framing application for joist, rafters, studs, beams, columns and posts. Consult with your state and local authorities in your area regarding building codes and regulations. • WeatherBest® decking cuts, drills and installs similar to wood. Use standard tools and standard carbide-tipped saw blades, too. (A carbide-tip blade with two teeth per inch works well.) • Post centers must be 72” maximum for WeatherBest® Premium Grain railings. Where substructure posts have a greater spacing, additional posts may be required to meet the spacing requirements for the railing. Additional support posts may be installed easier before deck boards are installed. • Use a minimum spacing (3/16”) between boards and (1/8”) at butt joints per installation instructions. • We recommend the use of #8 x 2-1/2” stainless steel flat head screws (for exterior use). They are available in most markets. Two screws must be installed in a deck board at every joist location. All instructions concerning screw installation, pilot hole size, and screw spacing is based on using #8 x 2-1/2” or 3” stainless steel screws. Use of other mechanical fasteners is beyond the scope of these instructions and the evaluation code report. Please note that other mechanical fasteners may perform well with our products but they have not been evaluated, hence no instructions have been provided. • When applying screws, the wood fibers may “mushroom” out from the hole. Simply hammer this lightly to cover the deck screw. Although it is not required on decking, pre-drilling 1/8” dia. holes with a countersink will eliminate the mushrooming and provide a cleaner, more attractive installation, and is highly recommended. You should always predrill the end of each board with a 1/8” bit no closer that 1” from the edge to prevent chipping or splitting. Deal with any stains quickly. Don’t allow them to penetrate the deck or railing surface or bake on under direct sun. Unfortunately, grease will stain any surface. Keep a barbecue grill a safe distance from the railing and on a splatter guard. Periodically wash down your deck and railing with a hose even if it looks clean.This prevents the buildup of pollen and other airborne pollutants that promote mold and mildew growth. Deep Grain Available Components and Actual Size Deck Board 0.918” x 5.00” Premium Available Components and Actual Size A Deck Board 0.910” x 5.400” Stair Tread/Railing 3.340” x 1.420” Phosphoric Acid Cleaners: rust stains from metal furniture, etc. C Solid Baluster 1.375” x 1.375” Commercial Degreasers: grease and oil stains. Spot Removers/Thinners: use sparingly on particularly stubborn grease or oil stains. (They should be washed off quickly with water, as they can affect the embossed grain pattern.) Commercial Pressure Washers: ground-in dirt and mold or mildew stains (test with a low PSI first). D WB40205IN 2/06 Screws E Post Sleeve 3.700” x 3.700” (I.D.) F Matching Post Cap 4.700”x 4.700” (I.D.) Weatherbest is a trademark of Louisiana-Pacific Corporation. © 2006 Louisiana-Pacific Corporation. All rights reserved. LP is a licensee of the Strandex Corporation. Strandex is a registered trademark of Strandex Corporation. Stair Tread (3 options) Stair rail option A Deck board option C 12” Joist spacing when beck boards are diagonal WeatherBest decking boards are intended to be installed on joists spaced up to 16 inches on center for residential applications. Reduce spacing to 12 inches when applying boards diagonally up to 45°. Deck Board Spacing A minimum gap of 3/16” between boards is required for drainage of water or melting snow and ice. Butt joints must be spaced at least 1/8” apart. However a larger gap may be necessary, a good estimate is to allow 1/16” for every 20 degree (F) difference between the temperature during installation and the highest temperature expected where the deck is being installed. This will allow for expansion during temperature changes. Screws at ends of boards must be no closer that 1” to the end. A lumber support board (blocking or double joist) must to be used to support the end of one board and accommodate the required screw spacing. Do not toe nail or screw on an angle. Deck board option B Deck boards or stair tread rails can be used for stair treads. If deck boards are used refer to option B or C. When using deck boards or stair rails, a 3/16” gap must be left between the boards. Fascia boards must not be used as stair treads or deck boards. Joist Spacing Butt Joint Spacing www.weatherbest.com 1.888.820.0325 As with all construction projects, there are certain hazards involved with the operation of tools and ladders. Using tools with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. REMEMBER: Your personal safety is your responsibility. If using WeatherBest Premium Grade deck boards, either side may be installed in the “up” position (wood grain or brushed surface). When using WeatherBest Deep Grain deck boards, only the side displaying an embossed wood grain should be installed in the “up” position. The reverse side is not intended to be used in the “up” position. Fascia Board 0.490” x 5.900” • Pre-drilled holes are required for all railing installations. Please Note: Deck Boards See General Construction Notes on Page 1. B Deck Washes: normal dirt and grime, and minor mold and mildew stains. WeatherBest® Composite Decking Installation Using WeatherBest Fascia to Trim Edges/Stairs Joist and deck board spacing The fascia board is merely a decorative cover; it must not be used as a deck board or stair tread. When installing the fascia board, use a #8 x 2-1/2” stainless steel screw. See the fascia board schematic for the correct screw spacing...leave a minimum 1/8” gap between fascia boards and the house or other decking. Edge Finishing Butt joint spacing When all of the boards have been installed, snap a chalk line across the overhanging boards. Using a circular saw, trim any excess boards. We recommend using carbide-tip blades for the best results. After being trimmed, the composite boards will have a smooth finish and need no additional sanding or finishing work. Do not allow the boards to hang more than 2” over the rim joist.