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MELINK Intelli-Hood Controls ® ® REFERENCE GUIDE Melink Corporation (513) 965-7300 Page 1 www.melinkcorp.com Rev. 03/06 Page 2 ® MELINK Intelli-Hood Controls ® Table of Contents Section 1: Intelli-Hood Operation Section 2: Troubleshooting Section 3: VFD Information Section 4: Component Specification Melink Corporation (513) 965-7300 Page 3 www.melinkcorp.com Page 4 Section 1: Intelli-Hood Operation Page 5 Page 6 Intelli-Hood 2 Operation Specifications Fans 100%/Reset Lights Select Enter KEYPAD OPERATION LIGHTS Turns on and off 24VDC to an I/O Board relay for the hood light circuit. Also turns on and off 24VDC to header boards. FANS Turns on the fans by telling the processor to give the VFDs a run command. Also turns on and off 24VDC to the header boards. Also sends speed reference signal to VFDs. The APU blowers and optic boards will be OFF if both LIGHTS and FANS are OFF. Turns keypad displays on and off (correlating to state of the fans). May be used to scroll in reverse while in SETUP mode. 100%/RESET Turns fans on in BYPASS mode by signaling a start command and 100% speed to the VFDs. Also sends 24VDC to header boards. BYPASS mode is maintained for the time duration specified in the System menu and then resumes normal fan operation in the automatic mode. This function of the 100%/RESET switch may be eliminated through programming if desired Page 7 If the 100%/RESET switch is held down for 10 seconds, it will send a reset command to the VFDs that are showing a fault condition. This function may be used up to two times every hour. If there is an attempt to reset the drives more than two times in an hour, a 5 second continuous beep will sound. When in SETUP mode, pressing the 100%/RESET switch will back the user out one level of the programming menu. If in the base level of the programming menu, pressing 100%/RESET will exit SETUP mode. SELECT (up arrow) In SETUP mode, this switch will scroll forward through menu item numbers (0-9) on the seven-segment displays and scroll through the setup selections on the bar graph (1-10). In normal operating mode, pressing this switch will display scrolling temperatures a single time for each hood on the display and the average VFD speeds on the bar graph; after which it displays scrolling % fan speeds. ENTER In SETUP mode, this switch will validate a selection. In normal operating mode, pressing this switch will display the time in the display. CLEAN LED If there is an issue with the optic sensors on the displayed hood, the CLEAN LED will flash red and green. In most cases the display will also indicate the type of problem that has occurred (signal either too weak or too strong). The LED flashing red and green without a fault code indicates that the optics on the displayed channel are dirty and must be cleaned. FAULT LED There are two purposes for the FAULT LED: o Red LED Illuminated: There is a fault on the displayed channel. There will be a fault code displayed in the 4digit display. o Green LED Illuminated: This indicates that the system is receiving a closure on terminals that are programmed as Thermostat & x% and is intended to show that the MUA unit is in heating mode. SETUP MODE To enter SETUP mode, press both the SELECT key and the ENTER key and hold for 15 seconds. When SETUP mode is accessed, keypad will beep three times. To restore setup defaults Must be in setup mode. Must be at the flashing '0'. Press and hold the ENTER key for 15 seconds. A 'dFAu' will show on the 4-digit display; keypad will beep three times. Default data will be stored. Press the 100%/RESET switch to resume programming. To lock programming Press and hold the both the SELECT key and the ENTER key for 15 seconds. -H1- will show on the 4-digit display; keypad will beep three times. Press and hold the both the SELECT key and the ENTER key for another 15 seconds. An 'L' will show on the 4-digit display; keypad will beep one time. Press 100%/RESET to exit SETUP mode. To unlock programming Press and hold the both the SELECT key and the ENTER key for 15 seconds. An 'L' (non-flashing) will show on the 4-digit display; keypad will beep three times. Press and hold the both the SELECT key and the ENTER key for another 15 seconds. -H1- will show on the 4-digit display; keypad will beep one time. Page 8 Press ENTER to exit SETUP mode. To Edit Programming Enter SETUP mode o Keypad will beep three times; if the system is unlocked, the first 7-segment display will show ‘–H1–‘. If an ‘L’ is shown, unlock system as shown above. o Pressing the SELECT switch will change the ‘–H1–‘ to a ‘–H2–‘; pressing the SELECT switch again will change the ‘–H2–‘ to a ‘–H3–‘, etc. Scroll to the desired hood number. The FANS switch may be used to scroll in reverse. o Pressing ENTER will move the hood number to the first and second 7-segment displays. The third and fourth 7segment displays will start with a flashing ’01’ to signify the parameter number. There will be a solid LED in the bar graph to signify the currently programmed setting for each parameter. o Pressing the SELECT switch will scroll to subsequent numbers, moving forward through the parameters. The FANS switch may be used to scroll in reverse. o Pressing ENTER makes the third and fourth 7-segment displays solid and the LED in the bar graph will begin flashing. o Pressing the SELECT or FANS switches will scroll up and down the bar graph. When the desired setting is reached, pressing the ENTER switch will confirm the setting and the third and fourth 7-segment displays will begin blinking again. o To exit the hood menu, press the 100%/RESET switch. o To exit the SETUP mode, press the 100%/RESET switch again. The keypad will go back to normal display mode. To Program VFDs Enter SETUP mode, and scroll through the menus until UFd is shown in the display and press the ENTER swtich. Pressing the SELECT switch will change the display to U-01. Pressing SELECT again will scroll to the next address. Pressing the ENTER switch will remove U-## from the display; the display should now convey any information present on the VFD display with the programmed address. Once the display is showing VFD information, the keypad switches will function as follows (for the A-B drive): o SELECT: up arrow o FANS: down arrow o ENTER: enter arrow o 100%/RESET: Esc o LIGHTS: Sel Pressing the 100%/RESET switch while showing the base display of the VFD (i.e. Hertz, Amps, or Volts) will back out of the VFD display and return to the U-## display SUMMER/WINTER (3 GANG COVERPLATES ONLY) This switch will illuminate and activate the external heat circuit when pressed. It will extinguish and turn off the external heat circuit when pressed again. This entails energizing any 24VAC outputs and/or the system relay that are programmed for MUA heat. When switch is activated, will also increase the minimum speed to the thermostat+ setting (if one is programmed) Page 9 SIMPLISSIMO SETTINGS System programming will performed using the Intelli-Hood 2 Simplissimo. Exhaust Temp Span (01) - This sets up the temperature span for mapping exhaust temperature to the VFD speed reference signal. The low end of the span relates to 0% VFD speed. It will be set through the Simplissimo in parameter -15, but will default to 75F (with the exception of settings 9 and 10, which will change the low end to 70F). The high end of the span relates to max VFD speed. This will be set in the Simplissimo in parameter -01 and have a default of 90F and maximum of 150F. VFD speed will vary proportionally to the temperature between the min and max. The speed reference signal will be sent to the VFDs via RS-485 serial communication. Min Fan Speed (02) - This sets up the minimum speed that the VFD will run. Min speed must be less than maximum speed. If the operator tries to set up a minimum speed greater than or equal to maximum speed, the error beep will sound. If Auto is chosen, the minimum speed will start at 20% and automatically adjust up to 50% speed, based on the monitoring of temperature rise. Max Fan Speed (03) - This sets up the maximum speed that the VFD will run. Max speed must be greater than minimum speed. If the operator tries to set up a maximum speed less than or equal to minimum speed, the error beep will sound. Exhaust Temp Alarm Set Point (04) - This sets up the temperature set point for the exhaust alarm output. When the temperature alarm set point is reached on a particular hood, the speed reference bars will flash while the hood’s speed is displayed. If a temperature alarm is selected for either the hood or system 24VAC output, when the set point is reached 24VAC will be sent to the I/O board terminals specified. If item 6-10 is selected, then when the hood's speed is being displayed on the bar graph and the exhaust temperature exceeds the temperature set point, the keypad's beeper will sound. The keypad will go through 12 iterations of beeping the beeper for the alarm. If the fans are turned off and the high temperature alarm set point is reached, the exhaust fans will automatically turn on. Hood 24VAC Output (05) - This sets up the function of the auxiliary 24VAC output accessible from the hood menu. For example, Hood 1 will control Output #1, Hood 2 will control Output #2, etc. No - The 24 VAC is not used and disabled. Exhaust Temp - The output is used for the exhaust temp alarm set point and operates according to the setting in Exhaust Temp Alarm Set Point Menu. Smoke - The output is used as a smoke alarm. 24VAC will be sent to the I/O board terminals whenever the optic sensors detect smoke. Fan On – 24 VAC will be sent to the I/O board terminals when the hood is turned on and operating normally. If a fault is detected or the hood is not running, the 24VAC will turn off. MUA Damper - The output is used to control a damper. When the fans are turned on, 24 VAC is sent to the I/O board terminals. When the fans are turned off, the 24VAC is turned off as well. MUA Heat - The output is used to control make-up air heat. At default settings, when the kitchen temperature is < 68 F, the output energizes to send a signal to heat. If the supply air is less than 50F, a signal to heat will be given regardless of the space temperature. The minimum speed shall also change to 50% unless otherwise specified in the Remote Input Menu, item Thermostat & x%. When the kitchen temperature is > 70 F and the supply temperature is > 50 F, the heat is off and the minimum speed in Min Fan Speed Menu is used. The MUA heat set points may be changed in parameters 9-29 and 9-30. MUA Cool - The output is used to call for cooling if the kitchen temperature rises above the setting in 9-31. When the set point is reached, 24VAC will be sent to the I/O board terminals. Page 10 Mom Relay - The output is used to control a momentary relay. When the fans are turned off, 24 VAC is sent for 3 seconds and then turned off. Fault – When the keypad is displaying a fault, then 24 VAC is sent until the fault is cleared. 24/7 –24 VAC will be sent to the terminals constantly, as long as the processor has power. Number Sensors (06) - This sets up the number of 100 Ohm RTDs in series and/or optics for the given hood. If 10, then there are no sensors for the hood. The hood can have from 1 to 4 temperature sensors and 1 optics sensor; or it can have from 1 to 4 temperature sensors only; or it can have just 1 optic sensor. Temperature sensors are always connected via the hood channel. Optic Channel 1 is the default for Hood 1, Optic Channel 2 is the default for Hood 2, etc; however optics may be shared between hoods programming the desired optic channel in parameter 13. Auto Fan On/Off (07) – These settings allow for each hood to be automatically turned on and off. When setting 2 through 6 are used, the fans will turn on when the first temperature is reached in hood parameter 16, and will run at the night setback (NSB) speed after the temperature has dropped to the second set point in parameter 16 for at least 15 minutes. While in NSB, the hood will not be displayed on the keypad. Heat x%: In these settings, the fan(s) will turn on when the temperature reaches 90 F (or the temperature programmed in parameter 16). The fans will modulate based on the temperature span until the temperature drops to 75 F or less for at least 15 minutes, after which the hood will not be displayed on the keypad and the fans will either shut off (0%) or run at the speed programmed for night setback (5-20%). VFD Address (08) - This sets up the address for which VFD is connected for this hood. If No is selected, then there is no VFD for the hood and that channel will not display on the keypad during normal operation. Primary VFD addresses are 1-8. Additional addresses may be set up on the hood as slave drives in parameter 09. Add. VFD Address (09) – These settings allow for programming of ‘slave’ drives. By utilizing this parameter, up to three VFDs may be controlled by each channel. Short Cycle Hood Ratio (10) - This sets up the short cycle hood ratio of supply air to exhaust air. To prevent the outdoor supply air temperature from influencing the exhaust temperature sensor, a cooking temperature is calculated. Use the following equation to determine the calculated temperature used to proportionally vary VFD speed: Tc = [Te - (x)Ts] / [1-x] Te = actual exhaust air temperature Ts = actual outdoor supply air temperature x = short cycle hood ratio x = Cs / Ce Cs = supply airflow in cfm Ce = exhaust airflow in cfm Tc = calculated cooking temperature Hood # Relay Input (11) - This sets up how the hood will respond to a dry contact closure across the remote input terminals. Hood 1 corresponds to Remote Input #1, Hood 2 corresponds to Remote Input #2, etc. Remote ON/OFF - The remote input terminals are used for remotely turning the fans on and off, just as if the keypad FAN switch were pressed. A contact closure equals FAN ON. This functionality may be overridden by the keypad. Remote Enable - The remote input terminals are used for remotely enabling or disabling the ability of the fans to run. If this parameter is programmed, then a remote input will be required in order for the fans to run (i.e. keypad will not override). A contact closure equals FAN ENABLE. A high temperature alarm will override this function. Page 11 100% on Closure - When a closure is made on the remote input terminals the associated fan(s) will run at 100% speed. Fan speed will return to modulation when the closure is removed. T-stat & x% - A contact closure at the remote input terminals will change the minimum speed to x% instead of the minimum speed called out in Min Fan Speed Menu. Also, any output terminals programmed for MUA heat will be activated if programmed in either hood parameter 05 or system parameter 09. This signal is indicated on the keypad by a green LED in the fault display. When the contact opens, then the minimum speed in Min Fan Speed Menu is used, the output terminals will be deactivated, and the green LED in the fault display is turned off. Relay Inputs to Utilize (12) - This determines which of the remote inputs the hood will recognize (and follow). In the event that the hood and system inputs are programmed identically, an input on either will affect the hood (given that the input in question is on the utilize list). Hood Only – Only the remote input corresponding to the hood number will be recognized Hood & System 1, 2 – The corresponding hood number input will be recognized along with system inputs 1 and 2. System 1 – Only the corresponding system input 1 will be recognized System 2 – Only the corresponding system input 2 will be recognized Hood & System 1 - The hood input as well as the system input 1 will be recognized. Hood & System 2 - The hood input as well as the system input 2 will be recognized. None - None of the remote inputs will have any effect on this hood Optic Sensor Address (13) – This determines which optic channel the hood will be affected by. This would be used for occasions where the exhaust fan may be modulated independently on temperature, but multiple channels share an optic sensor. The default is for the corresponding hood number. Scheduling (14) – This determines during which schedules that the hood will follow. The schedule times and parameters are programmed in the system menu (9-12 through 9-21). Temp Span Min (15) – This parameter may be used to adjust the low end of the temperature span. Unless either 9 or 10 are selected in parameter 01, then the default is 75F. Auto On/Off Temp (16) – This parameter may be used to adjust the temperatures at which the fan automatically turns on and off when auto on/off is programmed in parameter 07. CFM Ratio for MUA/AUX Output (17) – This setting allows the various hoods to be weighted when the ‘average’ VFD speed is being calculated. The system will add the numbers input from all active hoods, and use this sum to determine a ratio of how the exhaust air is distributed. e.g. if hood 1 is weighted at 2 and hood 2 at a 1, then hood 1 will account for 67% of the MUA in the ‘average’ mode while hood 2 will account for 33%. If the setting is programmed to “None”, then the hood will be discounted in the auxiliary average. Cable Length (18) – This setting allows for long runs of cable to be accounted for. The additional cable length will add a known resistance to the RTD reading when dealing with temperature probes, and will thus be accounted for by setting this parameter. When programming this setting the actual cable length between the I/O Processor and the farthest temperature probe on that channel must be entered. The cable length is selectable in five foot increments. VFD Software (19) – This parameter provides for adjusting the communication protocol used for the VFDs being controlled by the programmed hood signal. Page 12 SYSTEM MENU 4-20mA/0-10VDC Aux Out (9-01) - This sets up how the signal is determined for the auxiliary output and supply fan VFD. The address for the supply VFD (if a VFD is used) will be programmed in parameter 9-31. No - No auxiliary output Average - send the average of the used VFDs; signals may be weighted in parameter 18 of the hood menu and the external input may be weighted in parameter 19 of the system menu. Highest - send the highest of the used VFDs Lowest - send the lowest of the used VFDs VFD1 - send the same signal that is going to VFD Address 1 VFD2 - send the same signal that is going to VFD Address 2 VFD3 - send the same signal that is going to VFD Address 3 VFD4 - send the same signal that is going to VFD Address 4 Ext In – Relays the signal from the external input 4-20mA Aux In (9-02)- This sets up how the VFDs will respond to the external 4-20 mA input No - No auxiliary input Add - Add ext input to each VFD output Sub - Subtract ext input from each VFD output Average - Average ext input with each VFD output Aux – Send auxiliary input to the auxiliary output Aux Add - Add ext input to auxiliary output Aux Sub - Subtract ext input from auxiliary output Aux Average - Average ext input with auxiliary output Optics Hang Time (9-03) - Amount of time fans will be left at max speed and smoke alarm will be activated after detection of smoke. System Relay Input 1 (9-04) - This sets up how the system will respond to a dry contact closure across the input terminals labeled System Relay Input 1. No - The remote input terminals are used for nothing. Remote ON/OFF - The remote input terminals are used for remotely turning the fans on and off, just as if the keypad FAN switch were pressed. A contact closure equals FAN ON. Remote Enable - The remote input terminals are used for remotely enabling or disabling the ability of the fans to run. If this parameter is programmed, then an input will be required in order for the fans to run. A contact closure equals FAN ENABLE. A high temperature alarm will override this function. 100% on Closure - When a closure is made on the remote input terminals the associated fan(s) will run at 100% speed. Fan speed will return to modulation when the closure is removed. T-stat & x% - A contact closure at the remote input terminals will change the minimum speed to x% instead of the minimum speed called out in Min Fan Speed Menu. Also, any output terminals programmed for MUA heat will be activated if programmed in either hood parameter 05 or system parameter 09. This signal is indicated on the keypad by a green LED in the fault display. When the contact opens, then the minimum speed in Min Fan Speed Menu is used, the output terminals will be deactivated, and the green LED in the fault display is turned off. System Relay Input 2 (9-05) - This sets up how the system will respond to a dry contact closure across the input terminals labeled System Relay Input 2. No - The remote input terminals are used for nothing. Remote ON/OFF - The remote input terminals are used for remotely turning the fans on and off, just as if the keypad FAN switch were pressed. A contact closure equals FAN ON. Page 13 Remote Enable - The remote input terminals are used for remotely enabling or disabling the ability of the fans to run. If this parameter is programmed, then an input will be required in order for the fans to run. A contact closure equals FAN ENABLE. A high temperature alarm will override this function. 100% on Closure - When a closure is made on the remote input terminals the associated fan(s) will run at 100% speed. Fan speed will return to modulation when the closure is removed. T-stat & x% - A contact closure at the remote input terminals will change the minimum speed to x% instead of the minimum speed called out in Min Speed Menu. Also, the external heat circuit is activated. When the contact opens, then the minimum speed in Min Speed Menu is used and the external heat circuit is turned off. Bypass Timer (9-06) - If item # 2 - 9 is selected, this sets the amount of time to leave the system in bypass mode after the 100%/RESET switch on the Keypad is pressed. Bypass mode can be turned off before the time has elapsed by pressing the 100%/RESET switch again. If item 1 is selected, then bypass mode can only be turned off by pressing the 100%/RESET switch again. Comfort ModeSensors (9-07) – The comfort mode parameter enables the Intelli-Hood operator to act as an economizer. The kitchen and supply temperature RTDs may be wired to the I/O board terminals or to their respective plug-in receptacles. The keypad RTD may also be used for the kitchen sensor by moving the dipswitch on the Autocal board to Kitchen. The comfort mode set points may be modified in parameters (9-26) and (9-27). Economizer: Comfort Mode is enabled, but the sensors are not being used to enhance the auto temp span feature. Auto Span: The space and supply air temperature sensors are being used to enhance the auto temp span feature, but Comfort Mode is disabled. Econo+Auto: Comfort Mode is enabled and the space and supply air temperature sensors are being used to enhance the auto temp span feature. Misc (9-08) - If item #1 is selected then there are no miscellaneous functions enabled. Winter Setback (Win SB): Temporarily increases the temperature span by one level when the kitchen temperature drops below 65 F in order to utilize the heat being generated by the appliances to help heat the kitchen. Convective Cooling (Conv Cool): Temporarily decreases the temperature span by one level when the kitchen temperature rises above 75 F in order to generate the feel of convective cooling in the kitchen by means of increased airflow. Internal Bargraph (Int Bar, IB): The Keypad bargraph displays the speed that the system is sending to the VFD instead of reading the speed from the VFD. This will disable the VFD fault capability. System 24VAC Output (9-09) - This sets up the function of the auxiliary 24VAC output accessible from the system menu. This parameter controls System 24VAC output. The same functions available in the hood menu are utilized here. No - The 24 VAC is not used and disabled. Exhaust Temp - The output is used for the exhaust temp alarm set point and operates according to the setting in Exhaust Temp Set Pt Menu. Smoke - The output is used as a smoke alarm. 24VAC will be sent to the I/O board terminals whenever the optic sensors detect smoke. Fan On – 24 VAC will be sent to the I/O board terminals when the hood is turned on and operating normally. If a fault is detected or the hood is not running, the 24VAC will turn off. MUA Damper - The output is used to control a damper. When the fans are turned on, 24 VAC is sent to the I/O board terminals. When the fans are turned off, the 24VAC is turned off as well. MUA Heat - The output is used to control make-up air heat. At default settings, when the kitchen temperature is < 68 F, the output energizes to send a signal to heat. If the supply air is less than 50F, a signal to heat will be given regardless of the space temperature. The minimum speed shall also change to 50% unless otherwise specified in the Page 14 Remote Input Menu, item Thermostat & x%. When the kitchen temperature is > 70 F and the supply temperature is > 50 F, the heat is off and the minimum speed in Min Speed Menu is used. The MUA heat set points may be changed in parameters 9-29 and 9-30. MUA Cool - The output is used to call for cooling if the kitchen temperature rises above the setting in 9-31. When the set point is reached, 24VAC will be sent to the I/O board terminals. Momentary Relay - The output is used to control a momentary relay. When the fans are turned off, 24 VAC is sent for 3 seconds and then turned off. Fault – When the keypad is displaying a fault, then 24 VAC is sent until the fault is cleared. 24/7 –24 VAC will be sent to the terminals constantly, regardless of if the fans are running. Optics Alignment Check (9-10) - This will be entered when the installer is aligning the optic sensors. When hood 1 is selected, then the 4-digit display will show a "H1-0" and the bar graph will display the signal strength that is being read by the optics channel #1; with one bar indicating 10% or less signal strength and 10 bars indicating full signal strength. NO/NC Relay (9-11) – This parameter is used to determine which function will change the state of the system relay on the I/O board. The following parameters are options: No - The relay is not used and disabled. Exhaust Temp - The relay is used for the exhaust temp alarm set point and operates according to the setting in Exhaust Temp Set Pt Menu. Fans On – Status is changed when the system is turned on and operating normally. If a fault is detected or the system is not running, relay will be at the normal position. MUA Damper - The relay is used to control a damper. When the fans are turned on, status is changed on the I/O board terminals. When the fans are turned off, the status reverts back to the normal position. MUA Heat - The relay is used to control make-up air heat. At default settings, when the kitchen temperature is < 68 F, the relay changes status to send a signal to heat. If the supply air is less than 50F, a signal to heat will be given regardless of the space temperature. The minimum speed shall also change to 50% unless otherwise specified in the Remote Input Menu, item Therm&x%. When the kitchen temperature is > 70 F and the supply temperature is > 50 F, the heat is off and the minimum speed in Min Speed Menu is used. The MUA heat set points may be changed in parameters 9-27 and 9-28. MUA Cool - The relay is used to call for cooling if the kitchen temperature rises above the setting in 9-31. When the set point is reached, 24VAC relay will change status. Momentary Contact - The output is used in lieu of a momentary input. When the fans are turned off, status is changed for 3 seconds and then reverts back to the normal position. Fault – When the keypad is displaying a fault, then relay changes status until the fault is cleared. Time Set (9-12) – Entering this function brings opens the time set submenu. The SELECT switch will change the current setting, while the ENTER switch will accept the current setting and move on to the next parameter. The submenu headings are as follows: C1: Hour Set C2: Minute Set C3: Day of Week Set (note: day 1 is Sunday) C4: Month Set Page 15 C5: Day Set C6: Year Set C7: Daylight Savings Time Set (1 = No D.S.T., 2 = US D.S.T., 3 = EU D.S.T.) Schedule 1 Active Days (9-13) - This setting determines which days Schedule 1 will be active on. Schedule 1 Start (9-14) – This parameter sets the start time for the first schedule. Entering this function opens the time set submenu. The schedules may only be started on the hour. The SELECT switch will change the current setting, while the ENTER switch will accept the current setting and move on to the next parameter. The submenu headings are as follows: C1: Hour Set Schedule 1 Duration (9-15) – This parameter sets the length of time the fans programmed for Schedule 1 shall run with the selected option after the start time is reached. Schedule 1 Options (9-16) – This parameter sets the option that will be used for Schedule 1. The options are as follows: 100% if On: If the fans are already running, then they shall operate at 100% speed for the selected time frame. 100% Sched: The fans will run at 100% speed for the selected time frame. If the fans are off, they will turn on at the beginning of the schedule. At the end of the schedule, the fans shall either return to modulating via the sensors or turn off, whichever state the system was in prior to the beginning of the schedule. On/Off Sched: The fans will turn on at the beginning of the schedule and turn off at the end of the schedule. If the fans are already running prior to the beginning of the start time, they will continue running through the duration and then turn off. The fans will modulate based on the sensors during this time frame. Schedule 2 Active Days (9-17) - This setting determines which days Schedule 2 will be active on. Schedule 2 Start (9-18) – This parameter sets the start time for the first schedule. If the system is powered during the time span that this cycle covers, hoods programmed for Schedule 2 will run operate using the options programmed in parameters 9-19 and 9-20. Start time is programmed in the same manner as the Schedule 1 Start and may also only be started on the hour. Schedule 2 Duration (9-19) – This parameter sets the length of time the fans programmed for Schedule 2 shall run with the selected option after the start time is reached. Schedule 2 Options (9-20) – This parameter sets the option that will be used for Schedule 2. The options are as follows: 100% if On: If the fans are already running, then they shall operate at 100% speed for the selected time frame. 100% Sched: The fans will run at 100% speed for the selected time frame. If the fans are off, they will turn on at the beginning of the schedule. At the end of the schedule, the fans shall either return to modulating via the sensors or turn off, whichever state the system was in prior to the beginning of the schedule. On/Off Sched: The fans will turn on at the beginning of the schedule and turn off at the end of the schedule. If the fans are already running prior to the beginning of the start time, they will continue running through the duration and then turn off. The fans will modulate based on the sensors during this time frame. Schedule 3 Active Days (9-21) - This setting determines which days Schedule 3 will be active on. Schedule 3 Start (9-22) – This parameter sets the start time for the first schedule. If the system is powered during the time span that this cycle covers, hoods programmed for Schedule 3 will run operate using the options programmed in parameters 9-23 and 9-24. Start time is programmed in the same manner as the Schedule 1 Start and may also only be started on the hour. Schedule 3 Duration (9-23) – This parameter sets the length of time the fans programmed for Schedule 3 shall run with the selected option after the start time is reached. Schedule 3 Options (9-24) – This parameter sets the option that will be used for Schedule 3. The options are as follows: 100% if On: If the fans are already running, then they shall operate at 100% speed for the selected time frame. Page 16 100% Sched: The fans will run at 100% speed for the selected time frame. If the fans are off, they will turn on at the beginning of the schedule. At the end of the schedule, the fans shall either return to modulating via the sensors or turn off, whichever state the system was in prior to the beginning of the schedule. On/Off Sched: The fans will turn on at the beginning of the schedule and turn off at the end of the schedule. If the fans are already running prior to the beginning of the start time, they will continue running through the duration and then turn off. The fans will modulate based on the sensors during this time frame. Keypad Function Disable (9-25) – This parameter may be used to disable certain functions on the keypad. No – This is the standard mode. All keypad switches function normally. Fans – The LIGHTS switch functions normally. The FANS switch is disabled, but the 100% will ramp the fans to 100% if the fans are already running. System must be turned on and off through the remote on/off via the I/O board terminal strip. Lights – The FANS and 100%/RESET switch are operational. Pressing the LIGHTS switch does nothing. Bypass – The 100%/RESET switch is disabled, but the FANS and LIGHTS switches will operate normally. Fans+Lights – The FANS and LIGHTS switches are disabled, but the 100%/RESET switch will ramp the fans to 100%/RESET if the fans are already running. System must be turned on and off through the remote on/off via the I/O board terminal strip. All – All system functions must be operated via the terminal strip. Pressing the FANS, LIGHTS, or 100%/RESET switches momentarily will do nothing. Fans+Byp –Only the LIGHTS switch is enabled. Pressing the FANS or 100%/RESET switches momentarily will do nothing. Byp+Lights – The FANS switch is the only active switch. Pressing the LIGHTS or 100%/RESET switches momentarily will do nothing. Comfort Mode Space Temp (9-26) – This parameter allows the set points for comfort mode to be adjusted. The space temperature setting must be greater than the supply temperature setting. If an attempt is made to program a setting equal to or lower than the supply setting, an error beep will sound. Comfort Mode Supply Temp (9-27) – This parameter allows the set points for comfort mode to be adjusted. The supply temperature setting must be lower than the space temperature setting. If an attempt is made to program a setting equal to or greater than the space setting, an error beep will sound. If the Tk>Ts setting is chosen, comfort mode will activate whenever supply temperature is less than the space temperature and space temperature is greater than the space set point. MUA Heat if Kitchen < (9-28) – This parameter allows the set point for energizing the heating circuit (hood parameter 05 and system parameter 09) based on space temperature to be adjusted when the MUA Heat option is selected in one of the 24VAC outputs or the system relay. MUA Heat if Supply < (9-29) – This parameter allows the set point for energizing the heating circuit (hood parameter 05 and system parameter 09) based on supply air temperature to be adjusted when the MUA Heat option is selected in one of the 24VAC outputs or the system relay. MUA Cool if Kitchen > (9-30) – This parameter allows the set point for energizing the cooling circuit based on space temperature to be adjusted when the MUA Cool option is selected in one of the 24VAC outputs or the system relay. Add. MUA Address (9-31) – This parameter provides for addressing additional VFDs to be driven by the AUX signal. Additional addresses are 31 through 33. Page 17 MUA VFD Software (9-32) – This parameter provides for adjusting the communication protocol used for the VFDs being controlled by the AUX signal. Gain for AUX Input (9-33) – This parameter functions the same as the AUX Weighting in the hood menu, only it refers to the external input from the I/O board. This function has no effect unless parameter 9-01 is set for average. Modem Options (9-34) – This adds capability to set communication options. It enables and disables the auto dial-out capability and also specifies if an analog, wireless dial-up, or wireless IP modem is installed. For analog modems, an option is also selectable to first dial a ‘9’ to retrieve an outside line. Data Log Sample Rate (9-35) – This parameter sets the sample rate at which the system stores data. Parameters for data logging are as follows: • System will automatically log the operation of the active hoods connected to the processor. • When the memory is full, the earliest fan speed data will be over-written. This will create a ‘moving log’ of system operation. US/SI Units Selection (9-36) – This parameter allows for the adjustment of the temperature to be in either Fahrenheit or Celsius and for the time display to be either 12-hour or 24-hour. When the clock is set for 24-hour mode, A or P will not be displayed with the day of the week. Day On/Day Off Monitoring (9-37) – This parameter forces the system to alternate between running at variable speeds and running at 100% speed. This may be used to provide real-comparison data when energy monitors are being used to verify energy savings. Smoke Density (9-38) – This parameter sets the optics to act proportionally (Proportional) or at a fixed level of sensitivity that will send the fans to 100% speed once the programmed level is exceeded. Fire Safety (9-39) – This parameter sets which hood(s) will be affected in a temperature alarm condition. When set for Alarm Hood Only, only the fan associated with the alarming hood will turn on and operate at 100% speed. When set for All Hoods, the system will turn on all of the fans whenever a temperature alarm condition is met at any one of the hoods. Full Speed @ Start (9-40) – This determines the length of time that the fan will run at 100% at startup. If No is selected (default), then the fan will immediately modulate based on temperature. Page 18 HOOD MENU: BASIC SETTINGS Display=> Bar Graph 01 Exhaust Temp Span 70-85F 70-80F AutoTempSpan 75-150 75-140 75-130 75-120 75-110 75-100 75-90 Min. Fan Speed 02 100% 95% 90% 85% 80% 75% 70% 65% 60% 55% Max. Fan Speed 03 Scheduling 14 04 Exhaust Temp. Alarm FLASH AUD350F FLASH AUD300F FLASH AUD250F FLASH AUD200F FLASH AUD150F FLASH 350F FLASH 300F FLASH 250F FLASH 200F FLASH 150F N/A N/A N/A N/A N/A 85F 80F 75F 70F 65F Temp Span Min 15 05 Hood 24VAC Output 24/7 Fault Mom Rel MUA Cool MUA Heat MUA Damper Fans On Smoke Exhaust Temp No 06 07 08 09 10 N/A N/A 80% 70% 60% 50% 40% 30% 20% No Add. VFD Address Short-Cycle Ratio N/A No Add. VFD 15&16 13&14 11&12 9&10 8 7 6 5 VFD Address 19 Auto On/Off 18 VFD Software No. Hood Sensors Cable Length N/A N/A N/A N/A N/A AB PF-400 Yaskawa: TBD ABB: TBD IMO PC A-B PF4-40 N/A N/A N/A N/A N/A No VFD 4 3 2 1 N/A N/A N/A N/A N/A N/A N/A N/A N/A Program Length N/A See Auto On/Off Temps - Set. 16 N/A Heat-20% Heat-15% Heat-10% Heat-5% Heat-0% No 16 17 CFM Ratio for Auto. On/Off Temp. MUA/AUX Output None 9 8 7 6 5 4 3 2 1 N/A 95F/80F 90F/80F 85F/80F 95F/75F 90F/75F 85F/75F 80F/70F 75F/70F 70F/70F No Sensors 1O 4T/1O 3T/1O 2T/1O 1T/1O 4T 3T 2T 1T Intelli-Hood 2 - Next Generation Simplissimo Auto 90% 80% 70% 60% 50% 40% 30% 20% 10% N/A N/A Schedules 1, 2, 3 Schedules 1, 3 Schedules 2, 3 Schedules 1, 2 Schedule 3 Only Schedule 2 Only Schedule 1 Only No Page 19 10 9 8 7 6 5 4 3 2 1 13 Optic Sensor Address* N/A N/A N/A N/A N/A N/A Hood 4 Hood 3 Hood 2 Hood 1 Display=> 11 12 Hood Relay Input Relay Inputs to Bar Graph (Dry) Utilize T-Stat & 90% N/A T-Stat & 80% N/A T-Stat & 75% None T-Stat & 70% System 1, 2 T-Stat & 60% Hood & System 2 T-Stat & 50% Hood & System 1 100% on Closure System 2 Rem Enable System 1 Rem On/Off Hood & System 1,2 No Hood Only 10 9 8 7 6 5 4 3 2 1 Modified 2/13/06 - Version 3.4 V2.00 Display Nomenclature example: 1-01 would be for Hood #1, function designation 01; the bar graph will indicate function setting * Default will be the Hood Number Melink Corporation Confidential HOOD MENU: ADVANCED SETTINGS SYSTEM MENU: SYSTEM MENU: SYSTEM MENU: ADVANCED SETTINGS ADVANCED SETTINGS BASIC SETTINGS Display=> Bar Graph 10 9 8 7 6 5 4 3 2 1 Display=> 9-01 4-20mA/0-10vdc Aux Out N/A Ext In VFD Address 4 VFD Address 3 VFD Address 2 VFD Address 1 Lowest Highest Average No 9-11 NO/NC Relay 15A@230VAC 24/7 Fault Mom Rel MUA Cool MUA Heat MUA Damper Fans On Smoke Exhaust Temp No 9-02 4-20mA Aux In N/A N/A N/A Aux Avg Aux Sub Aux Add Average Subtract Add No N/A N/A N/A N/A N/A N/A On/Off Sched 100% Sched 100% If On Not Used 9-08 9-30 MUA Cool If Kitchen > 80F 79F 78F 77F 76F 75F 74F 73F 72F 71F 9-06 9-19 Schedule 2 Duration Time 5 hrs 4.5 hrs 4 hrs 3.5 hrs 3 hrs 2.5 hrs 2 hrs 1.5 hr 1 hr 0.5 hr 9-40 Schedule 2 Start 9-18 N/A N/A ConvCool/WinSB/IB Conv Cool/Int Bar Win SB/Int Bar Conv Cool Only Win SB Only Int Bar Conv Cool/Win SB No Misc. 9-29 MUA Heat If Supply < N/A 65F 63F 60F 58F 55F 53F 50F 48F 45F Full Speed @ Start Bypass Timer N/A N/A N/A N/A N/A N/A N/A Default: 01 N/A Program Hour 9-39 9-10 Optics Alignment Check N/A N/A N/A N/A N/A Exit Hood 4 Hood 3 Hood 2 Hood 1 9-07 Comfort Mode Sensors N/A N/A N/A N/A N/A N/A Econo+Auto Auto Span Economizer No 9-28 MUA Heat If Kitchen < 74F 73F 72F 71F 70F 69F 68F 67F 66F 65F Fire Safety 9-09 System 24VAC Output 24/7 Fault Mom Rel MUA Cool MUA Heat MUA Damper Fans On Smoke Exhaust Temp No 4 Hrs 3 Hrs 2 Hrs 1 Hr 45 Min 30 Min 15 Min 10 Min 5 Min No 9-17 Schedule 2 Active Days N/A N/A Sunday-Thursday Saturday-Sunday Friday-Sunday Friday-Saturday Monday-Thursday Monday-Friday All None 9-38 Schedule 2 Options 9-20 9-16 Schedule 1 Options N/A N/A N/A N/A N/A N/A On/Off Sched 100% Sched 100% If On Not Used 9-27 Comfort Mode Supply Temp N/A N/A 72 71 70 69 68 67 66 Tk>To Smoke Density Intelli-Hood 2 - Next Generation Simplissimo 9-15 Schedule 1 Duration Time 5 hrs 4.5 hrs 4 hrs 3.5 hrs 3 hrs 2.5 hrs 2 hrs 1.5 hr 1 hr 0.5 hr 9-03 9-04 9-05 System Relay Input System Relay Optics Hang Time 1 (Dry) Input 2 (Dry) T-Stat&90% T-Stat&90% T-Stat&80% T-Stat&80% T-Stat&75% T-Stat&75% T-Stat&70% T-Stat&70% T-Stat&60% T-Stat&60% T-Stat&50% T-Stat&50% 100% on Closure 100% on Closure Rem Enable Rem Enable Rem On/Off Rem On/Off No No N/A N/A N/A 180 Sec 90 Sec 60 Sec 25 Sec 15 Sec 10 Sec 5 Sec 9-14 Schedule 1 Start N/A N/A N/A N/A N/A N/A On/Off Sched 100% Sched 100% If On Not Used N/A N/A N/A N/A N/A N/A N/A Default: 01 N/A Program Hour 9-34 9-26 Comfort Mode Space Temp 77 76 75 74 73 72 71 70 69 68 9-23 Schedule 3 Duration Time 20 hrs 18 hrs 16 hrs 14 hrs 12 hrs 10 hrs 8 hrs 6 hrs 4 hrs 2 hrs Modem Options N/A N/A N/A N/A 5 Min. 4 Min. 3 Min. 2 Min. 1 Min. No 9-24 9-25 Keypad Function Schedule 3 Options Disable N/A N/A Byp+Lights Fans+Byp Fans+Lights Bypass Lights Fans All No 9-33 N/A N/A N/A N/A N/A N/A N/A All Hoods Alarm Hood Only No 9-37 Day On/ Day Off Monitoring N/A N/A N/A N/A N/A N/A N/A N/A Active Disabled Gain for AUX Input N/A N/A N/A N/A N/A N/A Proportional Heavy Medium Light 9-36 US / SI Units Selection N/A N/A N/A N/A N/A N/A 24H Degrees C 12H Degrees C 24H Degrees F 12H Degrees F N/A N/A N/A N/A N/A Wireless IP Wireless Dial-Up 9+Auto-Dial Auto-Dial No 9-35 Data Log Sample Rate N/A N/A N/A 5 min 3 min 2 min 1 min 30 sec 10 sec No 150% 140% 130% 120% 110% 100% 90% 80% 70% 60% 9-12 9-13 Schedule 1 Active Time Set Days N/A N/A C7: D.S.T. Select N/A C6: Year Sunday-Thursday C5: Day Saturday-Sunday C4: Month Friday-Sunday C3: Day of Week Friday-Saturday C2: Minute Monday-Thursday C1: Hour Monday-Friday N/A All Set Time/Date None 9-32 AUX VFD Software N/A N/A N/A N/A N/A AB PF-400 Yaskawa: TBD ABB: TBD IMO PC A-B PF4-40 Modified 2/13/06 - Version 3.4 V2.00 Page 20 Bar Graph 10 9 8 7 6 5 4 3 2 1 9-31 Add. MUA Address N/A N/A N/A N/A 31, 30, 29 31, 30 29 30 31 No Display=> 9-21 9-22 Schedule 3 Active Schedule 3 Start Bar Graph Days N/A N/A N/A N/A Sunday-Thursday N/A Saturday-Sunday N/A Friday-Sunday N/A Friday-Saturday N/A Monday-Thursday N/A Monday-Friday Default: 01 All N/A None Program Hour 10 9 8 7 6 5 4 3 2 1 Display=> Bar Graph 10 9 8 7 6 5 4 3 2 1 Melink Corporation Confidential SYSTEM MENU: ADVANCED SETTINGS Section 2: Troubleshooting and Component Capability Page 21 Page 22 MELINK KEYPAD TROUBLESHOOTING Problem: 1 2 3 4 Keypad appears normal but fans not running Keypad displays “E” and bar graph flashing Keypad is blank and fans ARE running Keypad is blank and fans are NOT running Items to Check: CLEAN FAULT % CLEAN a. Press 100% / Reset button to return to auto mode. FAULT % CLEAN FAULT % CLEAN FAULT % 5 6 7 8 9 Keypad shows “–H” and fault light (Temp. Fault) Keypad shows “–U” and fault light (VFD Fault) Kepyad shows “–o” and CLEAN light flashes red/green (Optic Fault 1) Kepyad shows “–o” and CLEAN light flashes red/green (Optic Fault 2) Keypad shows “-P” (Remote Access Fault) a. Determine which hood is not working at bar graph. b. Determine fan speed by counting # bars on bar graph. c. Push 100% button to see if fans go full speed. d. Check exhaust fan on roof is running. -Check if fan disconnect switch is turned on. -Check if fan belt adjusted for tension (replace if not). -Check if motor is functional (replace if not). a. Press fan button on Keypad to see if it activates. b. Check for tripped breaker that feeds I/O Processor. c. Open I/O Processor to verify power LED is on. d. Check for tripped breaker inside I/O Processor. a. Press fan button on Keypad to see if it activates. b. Check breakers for I/O Processor and exhaust fans. c. Check display on VFDs for a fault (i.e. F7 or F13). d. Press VFD reset switch, or turn breaker off and on e. Refer to troubleshooting guide for VFD keypad. % a. Determine hood number with the ‘temp fault’. b. Check cables connections from temp. sensor to IOP. c. See if temp. sensor resistance is about 100 Ohms. d. Check Simplissimo hood menu #6. % a. Determine hood number with the ’VFD fault’. b. Check cables connections from VFD to I/O Processor. c. Check display on VFDs for a fault (i.e. F7 or F13). d. Press Reset switch on Melink keypad for 15 seconds. e. Refer to troubleshooting guide for VFD keypad. CLEAN FAULT CLEAN FAULT CLEAN FAULT % a. Check if Optic Sensors are dirty & determine which hood. - Remove covers and clean lenses with soft cloth. b. Check for blockage of Optic Sensors’ infrared beam. c. Verify proper hood length on Optic receiver board. d. Check Simplissimo system menu #10 e. Check cables connections from Optics to I/O Processor. f. Press fan off and on again to recalibrate the Optics. a. Optic signal is saturated (signal too strong). b. Check gain setting on receiver; reduce gain setting. CLEAN FAULT % CLEAN FAULT % a. Check that telephone line (analog) is connected. b. Check that connected line is in operation. c. If modem is wireless, check that antenna is connected. d. Check Simplissimo system menu #34. Page 23 Updated 01/18/06 VFD KEYPAD TROUBLESHOOTING Problem: Items to Check: 1 Under Voltage a. Check AC power input to drive for low voltage or line power interruption. 2 Over Voltage a. Check AC power input to drive for high line voltage. Assure deceleration time is set at 60 seconds. 3 Motor Overload 4 Heatsink Over Temperature a. Check to see if cooling fan is running. If not, replace fan. b. Check for blocked or dirty heat sink fins. Verify that ambient temperature is not above 104º F. 5 Hardware Overcurrent a. The drive output current has exceeded the hardware current limit. Check to see if the drive is sized properly for the motor. b. Check for appropriate Start Boost (A084). 6 Ground Fault a. Check the motor and external wiring for a grounded condition. b. Other potential causes include switching a load-side disconnect during operation and shorted wires. c. Attempt to re-start the drive by pressing the Reset switch on the keypad for approximately 10 seconds. 7 Automatic a. Drive has automatically re-started from another fault for the programmed number of times. Check the fault history (d008, d009) to determine the cause of the problem. Restart 8 Drive Overload a. Output current to motor exceeds limit set by parameter P033. Check motor and fan for conditions that may cause excessive motor current. b. Check for appropriate Start Boost (A084). a. Drive rating of 150% for 1 minute or 200% for 3 seconds has been exceeded. Reduce load or extend acceleration time. b. Attempt to re-start the drive by pressing the Reset switch on the keypad for approximately 10 seconds. Page 24 Updated 01/18/06 Troubleshooting Scenarios • • • • • • • • • VFD Fault o Tripped VFD breaker (no power) o Tripped drive o Poor cable connection o VFD Address (power down and back up if change is made) o VFD control wiring o IOP Programming o Faulty cable Temperature Fault o Poor cable connection o IOP Programming o Faulty probe o Faulty cable High Temp Alarm o Cable length o Sensor programming o Short cycle programming o Faulty cable o Faulty probe Low Temperature Reading o Cable length o Sensor programming o Short cycle programming o Units programming o Faulty cable o Faulty probe Optic Low-Signal Fault o Gain setting o Obstruction/Alignment o Dirty lens o Sensor programming (sensor setup/optic address) o Verify correct boards (i.e. emitter and receiver) o Poor cable connection o Faulty cable o Faulty sensor Optic Saturation Fault o Gain setting o Hood too short Keypad beeps repeatedly when IOP power is applied o Shorted APU o Shorted sensor cable o Shorted power cable Keypad display is garbled o Keypad cable connection o Keypad cable o Keypad o Autocal board Unexpected system shutdown o Scheduling o Remote On/Off o Remote Enable o Auto On/Off Page 25 • • • o 100%/Emergency mode Fans Do Not Drop to Minimum Speed o Verify temperature vs. temp span o Thermostat & x% programming (i.e. dry input) o Heat switch jumper on back of keypad not installed o VFD programming (address, min speed, preset frequency) o Check clock Troubleshooting Tips o Unplug ribbon cable (disconnects all inputs on terminal strip) o When troubleshooting VFDs, disconnect other exhaust fans VFD cables o Cycle power on VFD after changing address o Cable pigtails/Signal designations o Verify clock programming o Version log (TBD) Phone Fault o Check phone line (analog) o Verify correct phone number o Check antenna o Programming/Initialization (9-34; cycle IOP power if need to change) o Modem installed properly? o Fax switch Page 26 Cable Troubleshooting Procedures Symptom: Keypad beeps repeatedly when power board is switched on. Problem: Short in 24Vdc to the APU fans. Solution: Determine which hood: 1. Turn switch on power board to off. 2. Remove all hood cables from processor except Hood 1 cable. 3. Turn power on. – If symptom repeats the bad cable is on Hood 1, else repeat steps 1 and 2 for each remaining hood. Determine which cable: 4. Remove hood cable from header board. 5. Turn power board on. – If symptom repeats hood cable is bad, else continue. 6. Turn power board off. 7. Remove all cables from first header board. 8. Place Hood 1 hood cable and the optic cable in first header board. 9. Turn power board on. – If symptom repeats optic cable is bad, else continue. 10. Turn power board off. 11. Place temperature cable in first header board. 12. Turn power board on. – If symptom repeats temperature cable is bad, else continue. 13. Turn power board off. 14. Place APU to APU cable in first header board, and remove optic cable from the second header board. 15. Turn power on. – If symptom repeats APU to APU cable is bad, else continue. 16. Turn power off. 17. Place optic cable in second header board. 18. Turn power on. – If symptom repeats optic cable is bad. Symptom: Low-Signal Optic Fault Problem: Open or short across optic conductors. Solution: On the hood with the optic fault: 1. Verify no blockage of beam and that gain switch is set properly; cycle fan button if any adjustments are made. 2. Disconnect the temperature cable from the header board and cycle the fan button. 3. Replace the hood cable and cycle fan button. 4. Replace the APU to APU cable and cycle the fan button. 5. Replace each of the optic cables one at a time cycling the fan button after each cable. Page 27 Symptom: Temperature fault or reading of 32 degrees F. Problem: Open or short across temperature conductors. Solution: On the hood with the temperature fault1. Remove optic and APU to APU cables from first header board. – If symptom remains continue, else go to step 4. 2. Remove hood cable from processor. 3. Remove temperature cable from first header board and place in processor. – If symptom remains temperature cable or probe is bad, else hood cable is bad. 4. Place optic cable in first header board. – If symptom repeats optic cable is bad, else continue. 5. Place APU to APU cable in first header board, and remove optic cable from the second header board. - If symptom repeats APU to APU cable is bad, else continue. 6. Place optic cable in second header board. - If symptom repeats optic cable is bad. Symptom: Keypad display is jumbled. Problem: Open or short in keypad cable. Solution: Replace keypad cable. Symptom: VFD fault or odd VFD behavior. Problem: Open or short in a VFD cable. Solution: 1. Disconnect all VFDs that are not directly connected to the IOP, cycle the fan button. 2. Connect the second VFD to the first and cycle the fan button. 3. Continue to add VFDs to the chain until the symptom repeats itself, at which point the last cable connected is defective and should be replaced. Page 28 Section 3: Variable Frequency Drive Information Page 29 Page 30 RUN FWD REV VOLTS AMPS HERTZ PROGRAM Esc FAULT Sel Control Terminals R1 R2 R3 01 02 03 04 05 06 11 12 13 14 15 16 Control Terminals R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 BR+ BR- R1 R2 R3 01 02 03 04 05 06 11 12 13 14 15 16 R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 BR+ BR- 02 05 Page 31 Page 32 Allen Bradley - PowerFlex 4/40 Series VFD Program Function Code Settings Intelli-Hood 2 Application FUNC # SETTING d001 d002 d003 d004 d007-d009 d012 d013 d014 P031 P032 P033 P034 P035 P036 P037 P038 P039 P040 P041 A051 A052 A055 A071 A083 A084 A089 A091 A092 A093 A094 A095 A100 A103 A104 A105 A106 A107 Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only VOLTS 60 AMPS 0 60 2 1 2 5 60 DESCRIPTION OUTPUT FREQUENCY COMMANDED FREQUENCY OUTPUT CURRENT OUTPUT VOLTAGE FAULT CODES (Displays history of past three fault codes, with d007 being the most recent) CONTROL SOURCE (Bit 1 = Speed Command, Bit 0 = Start Command) CONTROL IN STATUS (Bit 2 = Stop Input, Bit 1 = Reverse, Bit 0 = Start/Forward) DIGITAL IN STATUS (Bit 1 = Digital Input 2, Bit 0 = Digital Input 1) MOTOR NP VOLTS - Set at motor rated volts (208, 220, 230, 380, 400, 460 ,480) MOTOR NP HERTZ - Set at rated frequency of motor MOTOR OL CURRENT (Set to 110% of F.L.A. on motor nameplate) MINIMUM FREQ (Lowest frequency drive will output) MAXIMUM FREQ (Highest frequency drive will output) START SOURCE (2 = I/O Terminal 1 "Stop" = coast to stop) STOP MODE (1 = Clear Fault/Coast to stop) SPEED REFERENCE (2 = 0-10VDC Input) ACCELERATION TIME (in seconds) DECELERATION TIME (in seconds) RESET TO DEFAULTS (Setting this parameter to "1" will reset drive to A-B defaults 4 DIGITAL INPUT 1 SELECT (4 = Preset frequency) 6 DIGITAL INPUT 2 SELECT (6 = RS-485 Port) 2 RELAY OUT SELECT (2 = Motor running) 60 PRESET FREQUENCY 1 (in hertz) 0% S CURVE % (Adds time to accel/decel times to smooth ramp) 1 START BOOST (1 = Variable torque setting 1) AMPS CURRENT LIMIT (Drive protection; default is VFD rated amps x 1.5) 2 PWM FREQUENCY (in kHz; sets carrier frequency) 5 AUTO RESTART TRIES 5 AUTO RESTART DELAY (in seconds) 1 AUTO START AT POWER UP (1 = Enabled) 1 REVERSE DISABLE (1 = Reverse disabled) 0 FAULT CLEAR (0 = Ready, 1 = Clear active fault, 2 = Clear fault queue) 3 COMMUNICATION DATA RATE (3 = 9600) ADDRESS COMMUNICATION NODE ADDRESS (ENTER VFD ADDRESS) 3 COMMUNICATION LOSS ACTION (3 = CONTINUE LAST SPEED) 5 COMMUNICATION LOSS TIME (5 = 5 SEC.) 1 COMMUNICATION FORMAT (1 = RTU 8-E-1) Prog AB PF4.XLS Notes: 02/21/05 1. Set Sink/Source switch to "Sink" 2. For high inertia fans, may need to increase start boost with A084 to 2, 3, or 4. 3. For problems with overvoltage faults, try increasing the value on the S curve % in A083. Page 33 Allen Bradley - PowerFlex 400 Series VFD Program Function Code Settings Intelli-Hood 2 Application FUNC # SETTING DESCRIPTION b001 Read Only OUTPUT FREQUENCY b002 Read Only COMMANDED FREQUENCY b003 Read Only OUTPUT CURRENT b004 Read Only OUTPUT VOLTAGE b005 Read Only DC BUS VOLTAGE d301 Read Only CONTROL SOURCE (Bit 1 = Speed Command, Bit 0 = Start Command) d302 Read Only CONTROL IN STATUS (Bit 2 = Stop Input, Bit 1 = Reverse, Bit 0 = Start/Forward) d307-d309 Read Only FAULT CODES (Displays history of past three fault codes, with d007 being the most recent) P031 VOLTS MOTOR NP VOLTS - Set at motor rated volts (208, 220, 230, 380, 400, 460 ,480) P032 60 MOTOR NP HERTZ - Set at rated frequency of motor P033 AMPS MOTOR OL CURRENT (Set to 110% of F.L.A. on motor nameplate) P034 0 MINIMUM FREQ (Lowest frequency drive will output) P035 60 MAXIMUM FREQ (Highest frequency drive will output) P036 2 START SOURCE (2 = I/O Terminal 1 "Stop" = coast to stop) P037 1 STOP MODE (1 = Clear Fault/Coast to stop) P038 2 SPEED REFERENCE (2 = 0-10VDC Input) P039 5 ACCELERATION TIME (in seconds) P040 60 DECELERATION TIME (in seconds) P041 RESET TO DEFAULTS (Setting this parameter to "1" will reset drive to A-B defaults P042 0 AUTO MODE (0 = No function) T051 8 DIGITAL INPUT 1 SELECT (8 = Preset frequency) T052 4 DIGITAL INPUT 2 SELECT (4 = RS-485 Port) T053 0 DIGITAL INPUT 3 SELECT (0 = Not Used) T054 0 DIGITAL INPUT 4 SELECT (0 = Not Used) T055 2 RELAY OUT1 SELECT (2 = Motor running) T056 0 RELAY OUT1 LEVEL (Enter Applicable Setting) T060 2 RELAY OUT2 SELECT (2 = Motor running) T061 0 RELAY OUT2 LEVEL (Enter Applicable Setting) C102 1 COMMUNICATION FORMAT (1 = RTU 8-E-1) C103 3 COMMUNICATION DATA RATE (3 = 9600) C104 ADDRESS COMMUNICATION NODE ADDRESS (ENTER VFD ADDRESS) C105 3 COMMUNICATION LOSS ACTION (3 = CONTINUE LAST SPEED) C106 5 COMMUNICATION LOSS TIME (5 = 5 SEC.) A144 60 PRESET FREQUENCY 1 (in hertz) A149 20% S CURVE % (Adds time to accel/decel times to smooth ramp) A163 5 AUTO RESTART TRIES A164 5 AUTO RESTART DELAY (in seconds) A165 1 AUTO START AT POWER UP (1 = Enabled) A166 1 REVERSE DISABLE (1 = Reverse disabled) A168 2 PWM FREQUENCY (in kHz; sets carrier frequency) A170 1 START BOOST SELECT (1 = Variable torque setting 1) A179 AMPS CURRENT LIMIT (Drive protection; default is VFD rated amps x 1.5) A197 0 FAULT CLEAR (0 = Ready, 1 = Clear active fault, 2 = Clear fault queue) A198 0 PROGRAM LOCK (0 = Lock All; 1, 2, 3 = Selective Parameter Lock) Prog AB PF4.XLS Notes: 03/22/06 1. Set Sink/Source switch to "Sink" 2. For high inertia fans, may need to increase start boost with A170 to 2, 3, or 4. 3. For problems with overvoltage faults, try increasing the value on the S curve % in A149. Page 34 Default Overload Settings Power Flex 4/40/400 parameter: P033 Note: Actual motor FLA’s may vary. Settings below are for general reference. HP 1/2 3/4 1 1 1/2 2 3 5 7 1/2 10 15 20 25 30 40 50 60 75 100 125 150 200 +200 Hp Amps/Hp Protect 115 Volt FLA +10 % No OLs 4 5.6 7.2 10.4 13.6 4.4 6.16 7.92 11.44 14.96 Protect 200 Volt FLA +10 % No OLs 2.3 3.2 4.15 6 7.8 11 17.5 25 32 48 62 78 92 120 150 177 221 285 358 415 550 115 Volt 2.53 3.52 4.565 6.6 8.58 12.1 19.25 27.5 35.2 52.8 68.2 85.8 101.2 132 165 194.7 243.1 313.5 393.8 456.5 605 Protect 230 Volt FLA +10 % No OLs 2 2.8 3.6 5.2 6.8 9.6 15.2 22 28 42 54 68 80 104 130 154 192 248 312 360 480 200 Volt 2.75 2.2 3.08 3.96 5.72 7.48 10.56 16.72 24.2 30.8 46.2 59.4 74.8 88 114.4 143 169.4 211.2 272.8 343.2 396 528 2.8 4 5 7.5 8 12 17.5 25 35 50 60 80 100 125 150 225 300 350 400 450 600 Protect 460 Volt FLA +10 % No OLs Protect 575 Volt FLA +10 % No OLs 1 1.4 1.8 2.6 3.4 4.8 7.6 11 14 21 27 34 40 52 65 77 96 124 156 180 240 8 1.1 1.4 2.1 2.7 3.9 6.1 9 11 17 22 27 32 41 52 62 77 99 125 144 192 230 Volt 2.4 Page 35 1.1 1.54 1.98 2.86 3.74 5.28 8.36 12.1 15.4 23.1 29.7 37.4 44 57.2 71.5 84.7 105.6 136.4 171.6 198 264 1.4 2 2.5 3.5 4 5.6 9 12 17.5 25 30 40 50 60 80 90 110 150 175 225 300 460 Volt 1.2 8.8 1.21 1.54 2.31 2.97 4.29 6.71 9.9 12.1 18.7 24.2 29.7 35.2 45.1 57.2 68.2 84.7 108.9 137.5 158.4 211.2 575 Volt 0.96 Output Wire Lengths Due to possibility for interference, the distance between the drive output and the motor being controlled must be less than a specified distance. If the distances specified below must be exceeded, an output filter must be installed on the application. When installing output filters, the filters should be as close to the drive as possible and must be installed no farther than 15 feet (4.5 m) from the drive in order to be effective. Installing the filters farther away than 15 feet will cause the filters to absorb the harmonics and voltage spikes, causing them to fail prematurely. Allen Bradley Power Flex Motor Insulation Level 1000V 1300V 1600V 460 VAC Input Voltage 49 ft (15 m) 131 ft (40 m) 558 ft (170 m) * 230 VAC Input Voltage 328 ft (100 m) * 328 ft (100 m) * 328 ft (100 m) * * For this case the cable length is determined by secondary effects and not voltage spiking. Drives In General Input Voltage 208/230 VAC 460 VAC 680 VAC Distance 200 ft (61 m) 66 ft (20 m) 45 ft (14 m) Page 36 Section 4: Component Specification Page 37 Page 38 INPUT/OUTPUT PROCESSOR FUNCTIONAL DESCRIPTION The Input/Output Processor controls the lights and fans for up to four hoods. It is typically mounted above the ceiling and communicates between the hood sensors and VFDs via plug-n-play cables. It is also connected to a keypad mounted on the front face of one of the hoods for easy user interface. MECHANICAL SPECIFICATIONS - Painted enclosure for durable construction and smooth finish - Up to 4 pairs of optic sensors - Up to 4 temperature channels (up to 4 temperature sensors in series per channel) - Up to 4 independent exhaust fan VFD outputs + supply fan VFD output; communication via RS-485 - Up to 8 Air Purge Units - Auto Start/Stop Command and Real-Time Clock for Scheduling - Comfort Mode : Utilizes cool outside air to keep kitchen comfortable - (1) Programmable relay output for controlling an external device - (6) Programmable dry inputs for communicating to I/O Processor via relay closures - (5) Programmable 24VAC outputs for controlling external devices - Plug-n-play cables provided for quick and easy installation; single cable to each hood ELECTRICAL SPECIFICATIONS Input Voltage : ………..................................................................120 V AC or 220 V AC Frequency : ..................................................................................50 Hz to 60 Hz +/- 3% Power Consumption..............................................................................................100 W Ambient Temperature : ……….............................................................41°F up to 104°F Hood Lights : …..........................................................120 V AC to 220 V AC 15 A max Low Voltage plenum-rated, shielded cables to VFD(s), Optic Sensors, APU(s) and Temperature Sensors 10” MELINK Intelli-Hood Operator TM FRONT VIEW SIDE VIEW Melink Corporation - 6802 Miami Avenue - Cincinnati - OH 45243 - U.S.A. PHONE: (513) 271-1615 - WEB: http ://www. melinkcorp . com 12” 12.5” 6” 7.25” www.melinkcorp.com · (513) 965-7300 · Specifications are subject to change as updates are completed. Page 39 KEYPAD FUNCTIONAL DESCRIPTION FUNCTIONAL DESCRIPTION The Keypad provides a wide range of functions: light and fan operation, 100% sensor bypass capability, system setup (i.e. minimum speed, temperature span) and monitoring (i.e. percent fan speed, temperature level, diagnostics). One Keypad can control one Input/Output Processor (4 hoods). GENERAL SPECIFICATIONS - Fan On/Off - Light On/Off - Speed and menu visualization (4-digit display and 10-LED bar graph) - Emergency sensor bypass - Fault and calibration LED’s - Stainless steel cover plate (304L) for durable construction and smooth finish - Synthetic membrane keypad for water protection ELECTRICAL SPECIFICATIONS - Low voltage : 5Vdc - Plug-n-play connection HOUSING DIMENSIONS 1.8” 4.55” 1.4” 0.7” 4.55” 3.3” www.melinkcorp.com · (513) 965-7300 · Specifications are subject to change as updates are completed. Page 40 TEMPERATURE SENSORS FUNCTIONAL DESCRIPTION FUNCTIONAL DESCRIPTION A Temperature Sensor is mounted in the exhaust duct of each hood to monitor the exhaust air temperature. A serial RS-485 signal is sent from the Input/Output Processor to the respective Variable Frequency Drive(s) to automatically adjust fan speed for each hood based on the actual heat load. (The temperature span is factory set at 75F-90F which means the fans run at minimum speed at 75F and increase proportionately to 100% speed at 90F. Both the temperature span and minimum speed can be set at the Keypad). *** For applications involving short-cycle hoods, a second Temperature Sensor is also mounted in one of the supply ducts. The purpose is to prevent the exhaust air readings from being influenced by the short-cycle supply air. GENERAL SPECIFICATIONS - Stainless steel housing (304L) for durable construction and smooth finish - Stainless steel temperature probe: 1/4”OD with 0.20” wall thickness - Temperature rating: 1000F - Strain relief ELECTRICAL SPECIFICATIONS - RTD Rating: 100 Ohms with 0.385 platinum coefficient - Electrical Connection: Plug-n-play connection HOUSING DIMENSIONS 3.3” 3.8” Recommended duct cut-out: 1.25” diameter. www.melinkcorp.com · (513) 965-7300 · Specifications are subject to change as updates are completed. Page 41 OPTIC SENSORS FUNCTIONAL DESCRIPTION The Optic Sensors consist of an Emitter and a Receiver which get mounted on opposite ends of the kitchen hood. An infrared beam spans the length of the hood to detect any smoke/vapors generated by the cooking appliances. Upon detection, a signal is sent to the Input/Output Processor which automatically ramps the fan(s) up to 100% speed. MECHANICAL SPECIFICATIONS - Stainless steel housing (304 L) for durable construction and smooth finish - Spring push buttons on housing for easy removal and cleaning - Stainless steel air purge pipe (304 L) - Air purging capability to prevent fouling of optic lenses - Air straightening channel for optimal effectiveness of air purge - Alignment nuts and springs for easy alignment of Emitter and Receiver - Maximum distance between Emitter & Receiver: 45 feet ELECTRICAL SPECIFICATIONS - Infrared Detection - Response Time: 0.2 seconds - Auto-calibration: Every day at start-up or 24 hours - Ambient temperature: Max 105F purge air - Cable plugs provided for quick and easy installation - Low Voltage: 24vdc Clean air admission DIMENSIONS FRONT Open for COVER SIDE BASE Plug & play receptacle Alignment positioners 5’’ Lens Clean air 3’’ 4’’ www.melinkcorp.com · (513) 965-7300 · Specifications are subject to change as updates are completed. Page 42 AIR PURGE UNIT FUNCTIONAL DESCRIPTION The Air Purge Unit Enclosure consists of a miniature blower mounted on each end of the hood, over the Optic Sensors inside a steel box. The purpose of the blower is to pressurize the Emitter and Receiver housing with clean air to prevent grease vapors from “fouling” the optic lenses, while the box also houses a distribution board to route the control cables to the sensors on the hood. MECHANICAL SPECIFICATIONS - Compact & rugged blower construction for easy installation and maximum life - Permanently lubricated ball bearings to eliminate maintenance - 25 CFM at free air - 14ga Galvanized Steel - Thumb-adjustable supports ELECTRICAL SPECIFICATIONS - Low voltage: 24VDC (therefore no conduit required) - Power consumption: 20W for energy efficient operation - Plug-n-Play cable connection to Input/Output Processor - Four RJ-45 style jacks allow for interconnection of all sensors HOUSING DIMENSIONS 4.5” 9.8” 2.5” www.melinkcorp.com · (513) 965-7300 · Specifications are subject to change as updates are completed. Page 43 VARIABLE FREQUENCY DRIVE (VFD) FUNCTIONAL DESCRIPTION The electronic motor starter is a variable frequency drive (VFD) which is used to control the exhaust and supply fan motors. The VFD modulates the speed of the fan motors by varying the output voltage and frequency based on a serial RS-485 signal received from the Input/Output Processor. The VFD also sends a feedback signal to the Input/Output Processor in order for the keypad to display the actual speed of the motor. MECHANICAL SPECIFICATIONS - NEMA 1 Enclosure (NEMA 4 Available). - Soft-start capability. - Digital keypad displays output frequency, current, voltage, and allows programming for field modifications. - Protective Functions: motor overload, overheating, overcurrent, overvoltage, output shorts, etc. - High and low frequency limiters. - Adjustable torque boost. ELECTRICAL SPECIFICATIONS Input Voltage : ………..............200-240 V/ 1? AC, 200-230 V/ 3? AC, or 380-480 V/ 3AC Input Frequency : ...........................................................................50 Hz to 60 Hz +/- 3% Output Voltage : ………...................... .................80-240 V/ 3? AC or 160-480 V/ 3? AC Ambient Temperature : ………..............................................................14°F up to 122°F Humidity : ………......................................20%-95% relative humidity (non-condensing) www.melinkcorp.com · (513) 965-7300 · Specifications are subject to change as updates are completed. Page 44 Page 45 I/O For Intelli-Hood 2 Programmable Parameters Fans on, Temp. Alarm, System Fault, Call for Heat, Hood Status Fans on, Temp. Alarm, System Fault, Call for Heat, Hood Status Follow Aux Output Add, average, subtract for system or supply fan (selectable) Temp Sensor Inputs External Inputs: Remote On/Off, T-stat+, Remote Enable, etc. Function INTERNAL RELAY NC INTERNAL RELAY NO INTERNAL RELAY COM HOOD 1 - 24VAC OUT OUTPUT COM HOOD 2 - 24VAC OUT OUTPUT COM HOOD 3 - 24VAC OUT OUTPUT COM HOOD 4 - 24VAC OUT OUTPUT COM SYSTEM - 24VAC OUT OUTPUT COM AUX 0-10VDC OUT AUX OUTPUT COM AUX 4-20MA OUT SHIELD AUX 4-20MA INPUT AUX INPUT COM MUA TEMP SENSOR MUA TEMP SENSOR SHIELD KITCHEN TEMP SENSOR KITCHEN TEMP SENSOR HOOD 1 - RELAY INPUT (DRY) HOOD 2 - RELAY INPUT (DRY) RELAY INPUT COM HOOD 3 - RELAY INPUT (DRY) HOOD 4 - RELAY INPUT (DRY) RELAY INPUT COM SYSTEM - RELAY INPUT 1 (DRY) SYSTEM - RELAY INPUT 2 (DRY) RELAY INPUT COM Page 46 Terminal # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Operation/Service Specifications for Melink Intelli-Hood Operator Optic Gain Settings Gain Setting Top Middle Bottom Rev B Emitter & Rev B Receiver 4.5'-14' 14'-23' 23'-50' Page 47 Page 48 Page 49 AIR PURGE UNIT (APU) 3 4 1 AIR PURGE UNIT (APU) 5 INSTALL CABLES 2 3 OPTIC SENSOR (Receiver) TEMPERATURE SENSOR OPTIC SENSOR (Emitter) I/O PROCESSOR 1. If NO Optic Sensors: Connect Temperature Sensor directly to I/O Processor. 2. If Optic Sensors: Connect Temperature Sensor to APU box nearest I/O Processor. 3. Connect each Optic Sensor at its correlating APU box. 4. Connect APU box to APU box. 5. Connect APU nearest I/O Processor to appropriate hood receptacle of Processor. 6. Replace APU lids and tighten strain reliefs on APU boxes and Temperature Sensor. Page 50 Standard Features & Benefits On/Off Options Temperature Control Options Optics Control Options Auxiliary Input Options Auxiliary Output Options Additional Options Melink Corporation ® ® MELINK On/Off via keypad fan button; if active this will always override any other on/off method. Manual On/Off The controls improve energy efficiency by reducing the exhaust and make-up fan speeds during idle periods. Improved Energy Efficiency Auto Temp Span On/Off via temperature sensors; On temperature may be programmed. Auto On/Off The controls can improve kitchen comfort by reducing the supply of hot/ humid MUA and reduce hood noise. Improved Kitchen Comfort Comfort Mode On/Off via the dry input terminals on the I/O board. Remote On/Off The controls can improve fire safety by monitoring exhaust temperature and activating the fans, sounding an alarm, and/or shut down fuel to appliances. Improved Fire Safety Fire Safety Programmable setting that requires external interlock to allow fans to start. Remote Enable The controls can improve IAQ by monitoring CO2 levels and increasing exhaust & supply speeds if necessary. Improved Occupant Health Future Options On/Off via scheduled times; may be programmed for specific days of the week. Scheduling The controls extend HVAC life by reducing run tie and thus wear and tear on equipment, as well as providing softstarts for the exhaust and supply fans. Improved HVAC Life Intelli-Hood Controls Intelli-Hood Features & Options Manual Temp Span More options currently under development. Auto temp span will adjust to utilize the entire temperature span and optimize energy savings. If programmed, fans will activate in case of a temperature alarm to possibly avert a fire condition. Temperature span is manually set through the programmable menu. Future Options Space and supply air sensors can determine if free cooling may be utilized and will override the temperature span to increase fan speed and act as an economizer. Optic Sensors IAQ Sensors More options currently under development. Appliance Input Utilizing the optic sensors allows the system to operate more efficiently by watching for any traces of effluent. HVAC Input Hood 24VAC Output BAS Input System 24VAC Output 24VAC programmable output for each hood. Can be used for alarm output, fan/equipment interlock, etc. Future Options Remote inputs from humidity, CO, CO2 sensors or BAS system that may adjust fan speed. System Relay 24VAC programmable output based in system menu. Can be used for alarm output, fan/equipment interlock, etc. Shunt-Trip Shutdown More options currently under development. Arrange for automatic fan speed adjustment based on state of cooking equipment. Programmable Form-C relay with capacity of 15A @ 230VAC Integral Datalogger Ability to ramp EFs to full speed and shut down supply fans with simple jumper setting during startup. Remote inputs from RTUs, MUA, etc. will tell the system either heating or cooling is taking place, and algorithms temporarily adjust the effective temperature span to help maximize the effectiveness of the process. Remote Access System has on-board logger that will track fan operation for up to three weeks. www.melinkcorp.com Remote inputs from BAS enable the controls or tell the system to turn on or off. Analog or wireless feature that allows the controls system to be remotely monitored and serviced. (513) 965-7300 Page 51 Helpful Phone Numbers: Phone Website Technical Support AC Tech General Electric Melink Corporation 1-800-217-9100 1-800-533-5885 1-877-477-4190 www.actechdrives.com www.ge.com www.melinkcorp.com Car Rental Alamo Avis Budget Dollar Enterprise Hertz National Thrifty 1-800-327-9633 1-800-331-1212 1-800-527-0700 1-800-800-4000 1-800-736-2227 1-800-654-3131 1-800-227-7368 1-800-367-2277 www.goalamo.com www.avis.com www.budget.com www.dollar.com www.enterprise.com www.hertz.com www.nationalcar.com www.thrifty.com Airlines America West American Airlines ComAir Delta Northwest Southwest TWA US Airways United 1-800-235-9292 1-800-433-7300 1-800-354-9822 1-800-221-1212 1-800-225-2525 1-800-435-9792 1-800-221-2000 1-800-428-4322 1-800-241-6522 www.americawest.com www.aa.com www.comair.com www.delta.com www.nwa.com www.southwest.com www.twa.com www.usairways.com www.ual.com Page 52 Page 53