Welcome to Tepso Plàstics Mex

Transcription

Welcome to Tepso Plàstics Mex
Welcome to Tepso Plàstics Mex
SUPPLIER OF SOLUTIONS IN PLASTIC INJECTION MOLDING
Tepso Plàstics USA
Detroit MI
(Commercial Sales)
Tepso Plàstics USA
Houston Tx
(Commercial Sales)
Tepso Plàstics Mex
Apodaca N.L
(Manufacturing Plant
and Engineering
Center)
Tepso Plàstics Mex
Guanajuato first
quarter 2014
(Manufacturing)
Tepso Plàstics Spain
(Engineering Center)
EXECUTIVE SUMMARY
Tepso Plástics Mex, S.A. de C.V. Offers plastics injection solutions and
assembly components to the automotive and appliance segments giving them
comprehensive services adapted to theirs needs.
Nowadays Tepso Plástics Mex, S.A. de C.V. keeps the national automotive
segment domain as a “Tear Two” on the national supply chain.
Tepso Plastics Mex, S.A. de C.V. holds a large competitive advantage due to
following factors between others:
• Higher orientation of manufacturing processes and their efficiency effectiveness.
• Better repeatability technologies of injection machinery.
• Higher approach to maintenance and care respect injection machinery and
tooling.
• Bigger Working Culture focused DOL philosophy (Discipline, Order and
Cleanliness).
• Bigger Culture focused to clients support and service.
Background
1) 1993 Barcelona, Spain
Automotive and appliance production plastic parts
2) 2005 Tepso Plàstics Méx, Apodaca N.L.
Production automotive plastic parts and assemblies
3)
2009 Tepso Plàstics LLC, sales Detroit office
4)
2013 Tepso Plàstics LLC, sales Houston office
5) 2014 Tepso Plàstics Méx, Romita, Gto. (Fase I)
Production automotive plastic parts and assemblies
6) 2015 Tepso Plàstics Méx, Romita, Gto. (Fase II)
Production automotive plastic parts and assemblies
7) 2018 Tepso Plàstics Méx, Romita, Gto. (Fase III)
Production automotive plastic parts and assemblies
Background
Tepso Plástics Mex S.A. de C.V. produces plastic parts by injection molding
and Heat Stake Process
Due to the high growth rate the quantity of injection machines has been
increasing year by year.
Projected to 2015
Tepso Values
Flexibility, Productivity.
Construction of the Future
Leadership.
Innovation and Creativity
Commitment with People.
Team Work
Service.
Customer Orientation
Tepso Vision & Mission
Vision:
To offer to the best attitude on watch to our clients according to its
requirements in each project, destining our products to companies
leaders in the automotive, home electrical and electronic market.
Mission:
To exceed the expectations of our clients. Based on the honesty and
integrity of each one of the Team members (internal and external), thus
on the respect and dedication offered to each one of the projects to
achieve the success of our clients and therefore ours.
Tepso Facilities
Carretera a Huinalá Km 1.5
Col El Milagro
Apodaca N.L México
Carretera a Tejamanil km 2
CP 36213
Romita, Gto., México
Romita Facility
León Gto.
Romita
Autopista
45
Highway 45
Cities
CIUDADES
Kilometers
KILOMETROS
LEON - QUERETARO
1 70
To
Queretaro
andy
Para
Querétaro
Mexico
City
Cd
de México
Main Tepso Customers
Apodaca NL
Romita Gto
Customers Projects Tepso Apodaca
GM
• GMT-001
• GMT-166
• GMT-166 MCE
• GMT-168
• GMT-172
• GMT-177
• GMT-257
• GMT-300
• GMT-311
• GMT-355
• GMT-805
• GMT-900
• GMX-355
• GMX-511
• GMX-521
• K2XX
• G1SC
• D2LC
• D2JC
• GMX351
Chrysler
• Eagle.
• Raptor
• JC-49
• JSC-27
• JSC-41
• JSD-41
• DM
• Fiat 500-BEV
• Fiat 500-Eco Air
• MP
VW
• VW-324
• VW-361
• R-Line
Honda
• Civic 2012
• 2XP 2014
• TG7A 1015
• 2XP BRKTS
2015
Ford
• P-415
• P-473
• CD4 MKZ
• C1
• CD4
• CD-334
• CD-37
• B299
• P552
• CD4.1
• CD4.2
Mercedes Benz
• W-134
Nissan
• X11C
• X11M
• L32H
• TR2K2
• P42 Murano
• P42J infinity
• 61JP
Toyota
• 051-A
• 440A
• 580L
• 642L
• 394W
• T2A
• 480A Tundra
• 881 A Camry
• 989A Tacoma
• 760A Lexus
BMW
• BMW- E70
POLARIS
• Polaris
Customers Projects Tepso Romita
Mazda
Honda
J36W Mazda 3
J03W Mazda 2
J03G Toyota
Honda Fit
Honda S-CUV
CVR 2012
RDX
2WF
2XP
Civic DAR
GM
GMT255
GMT300
Gama SUV
K2XX
C1UL
E2SC
D2LC - IP
AUDI
Audi Q5
POLARIS
VW
Polaris
VW Golf A7 2014
VW411 Passat
JETTA A6
NISSAN
L42N
X12F
CHRYSLER
2015 MP
FORD
MKS D544
B299
Potential Customers
Tepso Supplier Base
Componets
Layout - Tepso Plàstics Mèx Apodaca
Total area: 41,993 sqf
Manufacturing area: 22,500 sqf
Available area: 11,200 sqf
Raw Material Warehousing area: 7, 470 sqf
tttttt
Tools
Second
line
Main
Entrance
First line
Tool
Shop
tttttt
Layout - Tepso Plàstics Méx
Layout - Tepso Plàstics Méx
Assembly and GP-12 area: 2,700 sqf
Layout - Tepso Plàstics Méx
Available area: 12,600 sqf
Injection Machines Tepso Apodaca
We currently have 30
injection machines with
tonnages from 50 to
1000 with two 10 ton
capacity traveler crane
All machines include
robot operation
Presione para ver video
Machines Specifications Tepso Apodaca
PRESS
No.
PRESS TYPE
TYPE
YEAR
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
21
22
24
25
28
29
30
31
33
34
35
ARBURG 630S 2500/1300
ARBURG 570C 2200/800
ARBURG 570C 2200/800
ARBURG 470C 1600/800
ARBURG 320C 500/250
FISER VBDRH 170/280 VERT
FISER VMB 185/300 VERT
FISER VCCR 50/70
ARBURG 720S 3200/2100
BATTENFELD-TM 4500/2800
BATTENFELD-TM 4500/2800
FISER SF3 2500/1000
BATTENFELD-TM 6500/4500
BATTENFELD-TM 6500/4500
BATTENFELD-TM 6500/4500
KRAUSS MAFFEI KM-1000/8100 MX
KRAUSS MAFFEI KM-1000/8100 MX
KRAUSS MAFFEI KM-250/1400 CX
KRAUSS MAFFEI KM-160/750 CX
ARBURG 920S 5000/3200
ARBURG 920S 5000/3200
BATTENFELD-TM 1000/350
KRAUSS MAFFEI KM-160/750 CX
KRAUSS MAFFEI KM-350/2000 CX
BATTENFELD-HM 5500/4500
ARBURG 570GE 2000/800
ARBURG 470S 1100/400
ARBURG 470S 1100/400
BATTENFELD-HM 1100/350
KRAUSS MAFFEI KM-650/4300GX
HORIZ
HORIZ
HORIZ
HORIZ
HORIZ
VERT
VERT
VERT
HORIZ
HORIZ
HORIZ
HORIZ
HORIZ
HORIZ
HORIZ
HORIZ
HORIZ
HORIZ
HORIZ
HORIZ
HORIZ
HORIZ
HORIZ
HORIZ
HORIZ
HORIZ
HORIZ
HORIZ
HORIZ
HORIZ
2005
2005
2005
2005
2003
2003
2003
2005
2003
2006
2006
2005
2006
2006
2006
2007
2010
2010
2010
2011
2011
2003
2010
2011
2000
2011
2012
2014
2015
2015
MOULD
MOULD
METRIC
HEIGHT MIN HEIGHT MAX.
Tons.
inches
inches
250
15,75
27,56
220
11,81
19,69
220
11,81
19,69
160
9,84
17,72
50
7,87
13,78
170
7,87
21,65
185
11,81
23,62
50
2,76
11,02
320
11,81
31,50
450
11,81
30,31
450
11,81
30,31
250
11,81
27,56
650
17,72
38,39
650
17,72
38,39
650
17,72
40,51
1000
19,69
47,24
1000
19,69
47,24
250
12,97
25,55
160
11,79
19,65
550
15,75
41,34
550
15,75
41,34
100
7,87
17,72
160
11,79
19,65
350
14,96
27,56
550
17,72
31,50
200
11,81
19,69
110
9,84
17,72
110
9,84
17,72
110
10,83
18,70
650
17,72
39,37
OPENING
STROKE
MAX. MOULD
WEIGHT
inches
23,62
25,59
25,59
25,59
7,87
17,72
11,02
7,87
27,56
29,92
29,92
20,47
39,76
39,76
39,76
74,80
74,80
32,23
25,55
35,37
35,37
14,96
25,55
36,22
49,21
25,59
19,69
19,69
19,69
57,09
lb
7700
5500
5500
4400
1100
1760
1760
275
11220
8800
8800
6600
19800
19800
19800
44660
44660
7546
4180
25300
25300
1540
4180
10516
17600
5500
2640
2640
2200
30800
MAX.
CLEARENCE BETWEEN TIE
DAYLIGHT
BARS (HxV)
inches
51,18
37,40
37,40
35,43
21,65
39,37
34,65
18,90
55,12
60,24
60,24
48,03
78,15
78,15
79,13
94,49
94,49
45,28
37,40
76,77
76,77
32,68
37,40
51,18
66,93
37,40
29,53
29,53
30,51
74,80
inches
24,80
22,44
22,44
18,50
12,60
20,47
19,69
inches
24,80
22,44
22,44
18,50
12,60
17,72
19,69
28,35
31,50
31,50
20,47
39,37
39,37
39,37
55,12
55,12
24,76
20,44
36,16
36,16
16,54
22,40
31,50
35,43
22,44
18,50
18,50
18,50
47,24
28,35
31,50
31,50
20,47
39,37
39,37
39,37
45,28
45,28
24,76
20,44
36,16
36,16
16,54
20,44
27,95
35,43
22,44
18,50
18,50
16,54
40,16
PLATTEN DIMS. (HxV)
inches
35,43
31,30
31,30
28,66
17,56
28,74
28,35
14,17
40,94
44,09
44,09
30,71
55,12
55,12
55,12
77,17
77,17
39,10
32,23
50,30
50,30
25,20
34,19
45,28
50,39
31,30
25,08
25,08
26,77
65,35
inches
35,43
31,30
31,30
28,66
17,56
26,38
28,35
8,66
40,94
44,09
44,09
30,71
55,12
55,12
55,12
67,32
67,32
41,27
33,21
50,30
50,30
25,20
33,21
43,11
50,39
31,30
25,08
25,08
26,10
60,24
SHOT SIZE
LOC RING
SIZE
Thread Size
oz
21,4117
17,9901
17,9901
15,3092
4,65625
9,87689
9,1714
2,46922
45,3632
53,1941
53,1941
21,1648
77,4278
77,4278
77,4278
175,033
145,931
21,7644
10,1944
51,8184
51,8184
5,39702
12,593
34,5691
77,4278
12,6636
6,49053
6,49053
5,39702
108,081
inches
6,30
4,92
4,92
4,92
4,92
4,92
3,94
3,94
6,30
7,87
7,87
6,30
9,84
9,84
9,84
9,84
9,84
6,30
6,29
7,86
7,86
4,92
6,29
6,30
7,87
4,92
4,92
4,92
4,92
9,84
incehes
0.63
0.63
0.63
0.63
0.63
0.63
0.63
0.63
0.63
0.63
0.63
0.63
0.63
0.63
0.63
0.79
0.79
0.63
0.63
0.63
0.63
0.63
0.63
0.63
0.63
0.63
0.63
0.63
0.63
0.63
Layout - Tepso Plàstics Mèx Romita
Total area: 236, 278 sqf
Phase I: 58,863 sqf (5,450 m2)
Phase II: 119, 479 sqf (11,100 m2)
Phase III : 209,986 sqf (19,500 mt2)
Phase III
Phase II
Phase II
Phase I
Main
Entrance
Tepso Romita
Injection area.
Tepso Romita
GP-12 & Assembly
Area 1
Area 2
Tepso Romita
Available area.
Injection Machines Tepso Romita
We currently have 23 injection
machines with tonnages from 80 to
1300 with two 10 ton capacity traveler
crane.
All machines include robot operation.
Machines Specifications Tepso Romita
Projected to 2015
Human Factor
Because at Tepso care People, several strategies have been
developed to empower our operators in looking for excelence:
• Productivity Bonus
• Employee of the Month
• Operator Certifications
• Skill Matrix
• ILUO System
I = Standard working method
L = Ensures Quality
U = Ensures Quantity
O = May teach
Internal Tool Shop
Horizontal Lathes
Turret milling
machine
Welder WeldPro
ultraprecision
TIG Welders
Surface grinder
Ulltrasonic cleaner molds
Metal cutting band
saw Lathes
Traveler crane exclusive for the tool shop
Work Philosophy
DOL is a fundamental key of our
manufacturing system and it is
reflected in our culture of working
(Disciplina, Orden, Limpieza)
Quality is the essential Key for
success, so we know that by using
the continuous flow of finished goods,
we ensure the standards and specs
from the main source to ours
Customers.
Assemblies
At Tepso we have assembly of
components by Heat Stake and
experience in Hot Stamp, Heat Transfer,
Pad Print and Ultrasonic
Back Panel Assy
GMT-166 / 168
Assemblies
At Tepso we have assembly of
components by Ultrasonic welding and
Pad Print.
PLATE ASSY-PLG HOLE
J36W EUROPA
Assemblies
At Tepso we have assembly of
components by Ultrasonic welding
LID ASSY GLOVE (J03W)
Assemblies
At Tepso we have assembly of
components by Ultrasonic welding
DUST COVER LHD
Assemblies
At Tepso we have assembly of
components by Ultrasonic welding
Shifters
Internal parts
“Core”.
Tepso
Injected in
vertical machine
Over molding
Tepso
GMT-311
Finished
Goods
Tepso components
Interior Trims
GMT-166/168
Interior Trims
Interior Trims
Program: B299 Ford Fiesta 2012
Interior Trims
Program: Honda Fit 2014
Interior Tirms
Program: CD4 Ford Fussion 2012
Interior Trims
Program: Honda S-CUV 2014
Interior Trims
Program: POLARIS
Interior Safety Parts
VW324.
New Beetle 2012
Interior Substrates
Others:
J-300
• Honda Civic
Chevrolet Cruze
• Honda Pilot
• Toyota 051ª Camry
• Murano P42M DAR
• JCS-41 /JSD-41
• Chrysler Sebring, Dodge
Avenger
Dashboard Component Control
GMT-172 / 177
Others:
• VW361 Jetta
EQUINOX
GMC Terrain
• K2XX
• E-70 BMW
• P-473 Ford F-250/350
Powertrain Components
Chysler Eagle: Ram 1500-2500 V8 HEMI
Tepso Parts
Powertrain Components
L-32H
P-415
P-415
Chrysler Raptor
Powertrain Components
Program: CD4 Ford Fussion 2012
Powertrain Components
Program: C1 Ford Focus 2012
Powertrain Components
Program: TR2K2 Nissan Altima & Teana 2012
Powertrain Componets
Program: K2XX. Silverado, Sierra, Tahoe, Yukón, Suburban, Escalade 2014
Exterior Trims
Proven experience in molded parts for
painting.
Inspection booth
GMT-311
Exterior Trims
AVEO GMT-255
Captiva Sports
GMT-311
Exterior Trims
Program: GMT-300 Sonic 2013
Exterior Trims
Program: Gama Suv Cover Trax 2013
Exterior Trims
Program: J36W Mazda 3, 2014
Exterior Trims
Program: J03W Mazda 2, 2014
Sustrates
Program: P42 Murano 2014
Metrology Tepso Apodaca
CMM Machine Brown & Sharpe
Capacity X 27.559055”, Y 27.559055” , Z
25.590551”. Software PC DMIS 3.7
Metrology Tepso Romita
CMM Global performance Silver Edition
Capacity: X 47.244”, Y 51.18”x 39.3”
Lab Equipment
Tepso owns reliable and modern equipment to perform the best
measurements in quality control and traceability.
Flammability
test
-Ash Test
Impact
test
Universal
(Gardner)
machine
Gloss meter
Spectrophotometer
Melt Flow
Index
Moistening
Analyzer Light Chamber
Hue Test
Metrology
Special Checking Fixture Area
Quality Certifications
Tepso Apodaca is a
company certified:
ISO/TS 16949:2009
Tepso is a company
certified:
- Clean Industry
Tepso Romita has a:
-ISO/TS 16494:2009
– Letter of
Conformance.
Tepso Plastics Mex is in the process of
Environmental Management System ISO 14001
certification.
Engineering supplier supporting
plastics injection molding
We focus on good business decisions & proactive customer service.
•
•
•
•
•
•
•
Manage Cost Estimating and Customer RFQ’s
Support Tooling Development:
• Pre-grain, Grain, Appearance Approvals
• PPAP Warrants
• NAFTA Paperwork and Tool Shipments
Manage APQP Activities
Manage Engineering Changes – Quoting, Timing,
Implementation, and Approval
Support Launch Activities
Management tool build support
•
Tool shop:
Spain
China
Portugal
Canada
USA
Contact Information Tepso Mex
Tepso Plastics Mex. S.A. de C.V.
Carretera a Huinalá Km 1.5 Col. El Milagro, Apodaca N.L.
México, C.P. 66634
www.tepsoplastics.com.mx
Commercial Contacts Tepso Méx:
Engineering Manager: Pablo Castillo
Phone Of: 52-81-1351-7500 ext 115, Cel +52-1-811-990-65-07
pcastillo@tepsoplastics.com.mx
Commercial Contacts Tepso USA:
Commercial Engineering Business Rep USA : Antonio García
Of. 832-631-6219, Fax 832-631-6001
Cel 248 880 4110,
garciavadillo@tepsoplastics.com.mx
Commercial Contacts Tepso Spain:
Commercial Engineering: Pere Brustenga
Cel. 0034609 360702
pere@tepsoplastics.com

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