Impulse VHT Parts Manual.qxp - Chief Automotive Technologies

Impulse VHT Parts Manual.qxp - Chief Automotive Technologies

Chief
impulse - VHT
PARTS MANUAL
2005 © Chief Automotive Technologies
impulse - VHT
PARTS MANUAL
Parts Information
Chief impulse - VHT
To order replacement parts for the Chief impulse - VHT
System, contact an authorized representative of Chief
Automotive Technologies, 1-308-384-9747 or 1-800-4459262 (USA only).
When contacting Chief Automotive Technologies by telephone or mail, provide the following information: name,
name of business, business telephone number and business address. Additional information needed when ordering: description of parts and part numbers, machine model
number and machine serial number.
NOTE: Chief reserves the right to alter parts specifications
and/or package components without notice.
CAUTION:
Always
use
Chief
Automotive
Technologies authorized replacement parts with
impulse Systems. When replacing any part, make certain
the part meets the original equipment requirements.
and must not be less than Grade 5 (Class 8.8). Any bolt
used in a pulling clamp that is frequently tightened must be
a Grade 8 (Class 10.9). All bolt lengths and diameters must
be equal to those installed at the factory.
Hydraulic Hoses
The 3/8” I.D., two wire hydraulic hoses furnished with this
product meet the requirements of SAE 100R2AT and have
a minimum burst pressure of 20,000 psi. They should not
be used with any other system having higher than 10,000
psi output. All hydraulic components must be replaced with
Chief Automotive Technologies authorized replacement
parts.
Chain
The 3/8 inch tower chain furnished with this product is a
special alloy frame straightening chain designed exclusively for Chief Automotive Technologies to meet the rigid
requirements of the collision repair industry. The 3/8” chain
is proof tested to 20,000 lbs. (90kN). If replacement is
required, purchase only the original Chief product from an
authorized Chief Automotive Technologies representative.
Pneumatic Hoses
The pneumatic components with this product meet the
specified requirements and have a working pressure at or
above 150 psi. They should not be used with any other system having a higher psi output. All pneumatic components
must be replaced with Chief Automotive Technologies
authorized parts.
Labels
Replacement SAFETY and WARNING labels are available
in several languages and may be ordered by contacting an
authorized Chief Automotive Technologies representative.
Bolts and Fasteners
All bolts and fasteners must be replaced with Chief
Automotive Technologies authorized replacement parts
1
impulse - VHT
PARTS MANUAL
Chief impulse - VHT System
450800 - Impulse-18 VHT 20 Series, Basic, Chief
450900 - Impulse-20 VHT 20 Series, Basic, Chief
Ref Part No.
1
450801
450901
2
450810
450910
3
450820
4
450220
5
450250
450350
*
450003
*
450530
*
Description
Weldment, Impulse-18 VHT Deck
Weldment, Impulse-20 VHT Deck
Weldment, Impulse-18 Porta-Frame
Weldment, Impulse-20 Porta-Frame
Weldment, Impulse VHT Lift Leg
Assembly, Impulse 360 Tower
Ramp, Complete Single
Ramp, Complete Single (new style)
Crossmember, Narrow Impulse (optional)
Crossmember, Wide Impulse (optional)
Not Shown In Drawing
2
impulse - VHT
PARTS MANUAL
impulse - VHT Front
Porta-Frame Assembly
3
impulse - VHT
PARTS MANUAL
impulse - VHT Front
Porta-Frame Assembly (Cont.)
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Description
305030
Washer, Thrust - 1 1/4 ID x 2 1/2 OD
x 1/16 Self Lubricating
450224 Pin, Tower Linkage Long
450801 Weldment, Impulse-18 VHT Deck
450901 Weldment, Impulse-20 VHT Deck
450810 Weldment, Impulse-18 Porta-Frame
450910 Weldment, Impulse-20 Porta-Frame
450195 Screw, 3/8-16C x 7/8” Socket Head Cap
450820 Weldment, Impulse VHT Lift Leg
450825 Weldment, Impulse Rod Cylinder Clevis
450832 Bolt, 5/16-18NC x 1/2 Socket Head Cap
450835 Weldment, Impulse VHT Lock Arm
450836 Hose Retainer, Impulse Porta-Frame
450844 Pin, Impulse VHT Long
450855 Weldment, Impulse VHT Base Cylinder
Mount
450857 Cylinder, 15 ton x 10” stroke Internal
Thread Base
450888 Spacer, Impulse VHT Unlock Short
450947 Bolt, 3/8-16NC x 6 1/2 gr. 5 Plated
539013 Bolt, M20 x 2.5 x 90 Hex Full Thread
539016 Nut, M20 x 2.5 Hex
629440 Nut, 3/8-16NC Hex Lock
649281 ELBOW, 90, FEM. X M. NPTF
W/ORIFICE
693468 Snap Ring, HD for 1 1/4” shaft
707487 Washer, Flat - 1 1/4” ID x 1 7/8” OD
x 14 GA - plated
see detail Unload Assembly (see page 8)
see detail Unlock Assembly (see page 8)
see detail Lift Valve Enclosure Assembly
(see page 9)
4
impulse - VHT
PARTS MANUAL
impulse - VHT Rear
Porta-Frame Assembly
5
impulse - VHT
PARTS MANUAL
impulse - VHT Rear
Porta-Frame Assembly (Cont.)
Ref. Part No.
1
305030
2
3
5
6
7
8
9
10
11
450224
450801
450901
450810
450910
450820
450825
450832
450835
450842
450844
450855
12
450857
13
14
15
16
17
450884
539013
539016
629440
649281
18
19
693468
707487
20
21
22
23
24
see detail
see detail
see detail
see detail
305049
4
Description
Washer, Thrust - 1 1/4 ID x 2 1/2 OD
x 1/16 Self Lubricating
Pin, Tower Linkage Long
Weldment, Impulse-18 VHT Deck
Weldment, Impulse-20 VHT Deck
Weldment, Impulse-18 Porta-Frame
Weldment, Impulse-20 Porta-Frame
Weldment, Impulse VHT Lift Leg
Weldment, Impulse Rod Cylinder Clevis
Bolt, 5/16-18NC x 1/2 Socket Head Cap
Weldment, Impulse VHT Lock Arm
Pin, Impulse VHT Tilt
Pin, Impulse VHT Long
Weldment, Impulse VHT Base Cylinder
Mount
Cylinder, 15 ton x 10” stroke Internal
Thread Base
Spacer, Impusle VHT Unlock Long
Bolt, M20 x 2.5 x 90 Hex Full Thread
Nut, M20 x 2.5 Hex
Nut, 3/8-16NC Hex Lock
ELBOW, 90, FEM. X M. NPTF
W/ORIFICE
Snap Ring, HD for 1 1/4” shaft
Washer, Flat - 1 1/4” ID x 1 7/8” OD
x 14 GA - plated
Overload Switch (see page 9)
Tilt Switch (see page 9)
Unlock Assembly (see page 8)
Unload Assembly (see page 8)
Screw, 10-32 Socket Head Cap
6
impulse - VHT
PARTS MANUAL
impulse Tower Assembly
7
impulse - VHT
PARTS MANUAL
impulse Tower Assembly (Cont.)
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Part No.
305063
450014
450146
450194
450195
450198
450200
450217
450218
450221
450222
450223
450224
450227
15
16
17
18
19
20
450228
450231
450233
450234
450235
450236
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
450238
450241
450242
450243
450244
450245
620226
629773
630635
689859
690611
690793
693468
770016
685206
Description
Washer, 3/4id x 1 1/4od x .093” shim
Weldment, 360 Tower Hook
Roller, Inside Tower
Shim, Tower Outrigger .0164”
Screw, 3/8-16NC x 7/8 Socket Hd Cap
Shim, Tower Outrigger, .0598”
Weldment, 360 Tower
Bar, Tower Float Linkage
Bar, Tower Linkage Driver
Weldment, Tower, Sure-Lock Clamp
Pin, Tower Linkage Short
Pin, Tower Linkage Medium
Pin, Tower Linkage, Long
Bolt, 3/8 x 2 x 2 Shoulder-5/16-18
Thread
Guard, Tower Outside Roller
Pin, Tower Over Center
Spacer, Tower Outrigger
Spacer, Tower Force Clamp
Assembly, Tower Outside Wheel
Screw, 3/8-16NC x 2 3/4 Socket Head
Cap
Shim, 360 Tower-16 ga.
Washer, 2”od x13/32”id x .047” Thick
Weldment, Tower Lever
Screw, 3/8-16 Socket Head Cap
Key, 1/4 x 1/4 x 1”
Decal, Impulse Tower
Screw, 3/8-16 x 1 1/4 Socket Hd Cap
Bolt, 3/4-10 NC x 2 3/4” Long
Bolt, 1/4-20 x 1 Hex
Ram Assembly, Tower, Chief, 5 Ton
Weldment, EZ-II Tower Head
Assembly, EZ-II Collar
Snap Ring, HD for 1 1/4” Shaft
Nut, 3/4-10NC Lock Jam Gr 5 Pl
Tower Chain With Hook, 3/8” x 12’
8
impulse - VHT
PARTS MANUAL
impulse - VHT
Pump Mount Plate
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
Part No.
092376
480581
450853
580443
602511
610300
629423
630660
649286
682822
693601
657944
Description
Clamp, 5/8” Dia.
Pump, Air over Hydraulic Double
Edge Molding, Impulse VHT Pump
CONVERSION ADAPTER, M-BSPP /F - NPT
Hose, 45” x 3/8” NPT
Auxiliary Line Assembly
Nut, 1/4-20 NC, Whiz Flande Lock, PI
Bolt, Hex, 1/4-20 X 2 1/2 Gr. 2, Pla
Hose, 18 1/2” x 3/8” NPT
Short Body Street Elbow, 90,T OM#5502
Hollow Hex Plug, 3/8” NPT, Lenz #6HH
5-Hole Manifold Black
9
impulse - VHT
PARTS MANUAL
impulse - VHT
Lift Valve Enclosure
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
Part No.
018166
305797
450840
450883
450889
450934
601045
602474
602511
602562
609174
682822
693820
Description
Nut Hex JAM 3/4-16
Fitting, 10-32 Microlok, 90 dg
Weldment, Tower Valve Enclosure
Normally Closed 3-way Spool Valve
BUTTON ACTUATOR OR / 1/8” STEM
Fitting, 10-32 to 5/32 Press-to-Lock
Valve, Needle
Hose, 176” x 3/8” NPT
Hose, 45” x 3/8” NPT
Swivel Coupler
Hose, 76” x 3/8” NPT
Short Body Street Elbow, 90
Fitting, 3/8-18 NPT to 3/8-18 NPT Sww
10
impulse - VHT
PARTS MANUAL
impulse - VHT
Unlock Bar
Ref. PART NO.
1
450858
2
450862
3
4
5
6
450863
450864
450868
450865
DESCRIPTION
Fitting, Pneumatic, 1/8 NPT to 5/32 Press to Lock
90
Pnuematic Cylinder, 3/4” bore x 2” stroke spring
return
Nut, 1/2-20 UNF Hex Jam
Rod Eye, Impulse VHT Unlock
Nut, 1/4-28 UNF Hex Jam
Weldment, Impulse VHT Unlock
impulse - VHT
Unload Bar
Ref. PART NO.
1
450858
2
450862
3
4
5
6
7
450863
450864
450868
450870
450940
11
DESCRIPTION
Fitting, Pneumatic, 1/8 NPT to 5/32
Press-to-Lock 90
Pneumatic Cylinder, 3/4” bore x 2”
stroke spring return
Nut, 1/2-20 UNF Jam
Rod Eye, Impulse, VHT Unlock
Nut, 1/4-28 UNF Hex Jam
Weldment, Impulse-18 VHT Unload
Weldment, Impulse-20 VHT Unload
impulse - VHT
PARTS MANUAL
impulse - VHT
Tilt Switch
Ref. PART NO.
1
2
3
305049
305797
450861
4
5
6
450882
450883
450934
DESCRIPTION
Screw, 10-32 X 1/2 SHCS
Fitting, 10-32 Microlok, 90 dg
Mounting Foot, 3/4” bore Pneumatic
Cylinder
Ball Cam Acutator
Normally Closed 3-way Spool Valve
Fitting, 10-32 to 5/32 Press-to-Lock
impulse - VHT
Overload Switch
Ref. PART NO.
1
2
3
4
5
6
12
305797
450882
450883
450885
450934
539016
DESCRIPTION
Fitting, 10-32 Microlok, 90 dg
Ball Cam Acutator
Normally Closed 3-way Spool Valve
Weldment, Impulse VHT Overload Sensor
Fitting, 10-32 to 5/32 Press-to-lock
Nut, M20 x 2.5 Hex
impulse - VHT
PARTS MANUAL
impulse - VHT
Safety Decals
Qty.
Part No.
1
2
1
4
1
1
2
1
1
2
2
2
1
1
1
2
2
2
305093
450044
450046
450245
692052
692053
692054
692090
692091
692092
692093
692095
692107
692135
692143
692154
693337
693339
Description
Label - Caution - Excelerator Wheel Stop
Decal - Mainfram Impulse-VHT
Decal - Logo with Phone Impulse-VHT
Decal - Impulse Tower
Label - Caution, Lift Operation Impulse-VHT
Label - Caution, Lock Level Impulse-VHT
Label - Caution, Crossmember Position
Label - Caution, Operation Impulse
Label - Warning, Force Clamp Impulse
Label - Caution, Crossmember Impulse
Label - Caution, Pinch-Point Impulse
Label - Warning, Lift with Ramps Impulse
Label - Serial Number
Label - Patent Pending
Label - Not Lifting of Persons
Label - Caution, Protect Foot
Label - Warning, Do Not Position Your
Label - Caution, Egree/Ingress
13
impulse - VHT
PARTS MANUAL
impulse - VHT
Hydraulics
14
impulse - VHT
PARTS MANUAL
impulse - VHT
Pneumatics
15
P.O. Box 1368
Grand Island, Nebraska 68802-1368
Phone: 308/384-9747
Fax:
308/384-8966
www.chiefautomotive.com
Chief reserves the right to alter product specifications
and/or package components without notice.
Form I-VHTPM (rev. 09/05)
Part No. 450041