Masonry - Al Ghurair

Transcription

‫ﻣﻨﺘﺠﺎت اﺳﻤﻨﺘﻴﺔ‬
Masonry
Al Ghurair Construction - Masonry
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Introduction
Al Ghurair Construction - Masonry (formerly known as Arabian Concrete Products) has been
manufacturing concrete blocks since 1976. Since that time our plant has undergone through
a constant process of modernisation to embrace the very latest technology the industry has
to offer. Fully computerized German machineries have allowed us to dramatically increase our
capacity and to produce innovative new products such as insulated styrol blocks, lightweight
blocks and interlocking paving stones. We are fully ISO certified in both quality management and
environmental management systems - with an additional OHSAS 18001 (Occupational Health &
Safety Assessment Series). All our incoming raw materials are strenuously tested to the highest
international standards and our finished products are tested rigorously before deliveries are made.
We invite you to explore our capabilities further
Sincerely
Al Ghurair Construction – Masonry
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Contents
Corporate Profile
Plant Equipment
Materials
Product Range
Pavers Required for Composite Paving
Special Products
Production & Quality Control
Personnel
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Corporate Profile
Al Ghurair Construction - Masonry was established as a manufacturer of concrete blocks in 1976,
and since then over 300 million concrete blocks have been successfully manufactured and delivered
to various construction projects in the UAE. In 1994, we commissioned the most modern German
plant which is fully computerized, and one of the most sophisticated of its kind in the world. With
this plant AGC Masonry’s production capacity was tripled to over 15,000,000 blocks per year, as well
as diversifying to new products such as insulated styrol blocks, light weight blocks, and inter locking
paving stones.
Certificate of Product Conformity
from Dubai Municipality
The first block factory (in UAE) to obtain the Certificate
of Product Conformity “Factory Assessment”
certification license from Dubai Municipality in
November 2011 by demonstrating its commitment
to quality, product excellence and dedication. Al
Ghurair Construction Masonry LLC have been
assessed in accordance with DCLD Document Ref.
No. RD-DP21-2001 (IC) “General Rules for Dubai
Municipality third party product certification through
factory assessment” and the system assessment
relevant Specific Rules, in conformity with the standard
specification DMS 1:PART 1:2011
Integrated Management System
Certification
AGC Masonry has always been best known for the
unique standard of its product quality, and service.
In July 1997 AGC Masonry has successfully obtained
ISO 9001 certificate of approval from TUV CERT
for its quality management system and in 2008 it has
obtained ISO 14001 & OHSAS 18001.
Set-up in Dubai Industrial City
Jebel Ali
To support construction works at Jebel Ali Airport
City and surrounding major developments, AGC
Masonry has set up a new manufacturing facility in
Dubai Industrial City at Jebel Ali which is 55km
away from Al Quoz at the Abu Dhabi border, also an
ideal location to serve Abu Dhabi market. Annual
production capacity of the new facility exceeds 8
million blocks, and pre-cast concrete lintels of various
sizes and lengths.
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Plant Equipment
Mixing plant - Al Quoz
Fully automatic computerized plant with a capacity of over
50 m3 per hour. The plant has two state of the art Teka
mixers; one 2250/1500 liters for back mix, and one 750/500
liters mixer for face mix which is used for interlocking
paving tiles to obtain the highest quality surface finish. All
ingredients are batched by weight for maximum accuracy,
with computerized devices for free water and chemical
measurements.
Cement Silos
2 Nos. : Capacity 100 tons each
Overhead Bucket Conveyor System
2 Nos. : 1.5 m3 and 0.5 m3 capacity, fixed to twin rail
system for transporting concrete from mixing plant to
block machine hoppers.
Block and Paving Tiles Machine - Al Quoz
Fully automatic Henke machine, weighing over 30 tons
and built on a rigid steel framework with both back mix
and face mix systems. Output in over 4 cycles/min. for
blocks and over 3 cycles/min. for paving tiles, using 1.4m x
1.00m steel pallets.
The machine utilized the latest and most sophisticated
vibration and production systems, fully controlled by an
automatic Siemens computer control system.
Pallet Transfer Carriage
Fully automatic, electronically controlled for transferring
empty pallets from the dry line to the block machine.
Pallets De-stacking System
A unique vacuum device for feeding pallets to the block
machine.
Pallet Weighing Devices
For efficient quality control.
Direct Washing Device
For exposed aggregate finish.
Automatic Stacker (Elevator)
18 tons capacity, stacks two full pallets up to fourteen
storeys at the end of the wet line.
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Transfer platform with Finger Car
18 tons capacity, fully automatic, equipped with laser
distance products from the stacker to the curing
chambers, and cured products from the curing chambers
to the de-stacker.
Curing System
Cold water mist curing system is used from Concure,
U.S.A (The first of its kind in the Middle East).
Curing Chambers
12Nos: With automatic roller shutter doors, capable of
holding 4704 pallets.
Automatic De-Stacker (Lowerator) - 18 tons capacity, destacks pallets from the finger car to the dry line.
Slat Conveyor
Transports production cubes outside the plant.
Delivery Fleet
6 Trucks with trailers of 35-ton capacity, each having a 3.5
ton crane for convenient unloading on site, and 8 Nos: 18ton trucks with crane.
Front end Loader
2 Nos
Forklift Truck
3 Nos: 5-ton capacity each.
Catchers
7 Nos: Each of 5-ton capacity.
Block Making Machine - Jebel Ali
02 Nos SACME (ITALY). For Hollow and concrete
polystyrene sandwich masonry insulating blocks, with all
supporting equipment & facilities.
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Materials
Al Ghurair Construction - Masonry uses only the best
available material complying to BS specifications. Cement
used is supplied by National Cement Company (NCC/
Dubai), one of the best cement manufacturers in U.A.E
where all types of cements are produced strictly to
BS & ASTM specifications.Various natural and crushed
coarse/fine aggregates are used to suit the customer’s
requirements and product type. For all these materials,
regular in-house and independent laboratory tests are
carried out. For water, potable water from Dubai Electric
& Water Authority is used. For chemicals, different types
are used, from reputable manufacturers, such as BASF to
improve strength, cohesion, and reduce water absorption
of certain products.
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Product Range
Normal & Light Weight (Lava Pumice) Concrete Blocks
(Hollow, Solid, Hourdi & Thermal Insulated Block)
TYPE
DIMENSIONS (mm)
SIZE (inch)
Hollow Block
Solid Block
10
LENGTH
400
WIDTH
250
HEIGHT
200
8
400
200
200
8
400
190
200
8
390
190
190
6
400
150
200
6
400
140
200
6
390
140
190
4
400
100
200
4
390
100
190
4
390
90
190
8
400
200
200
8
390
190
190
6
400
150
200
6
390
140
190
4
400
100
200
4
390
100
190
8
400
200
200
10
400
250
200
6
420 - 380
150
200
8
420 - 380
200
200
8
400 - 360
200
200
10
420 - 380
250
200
10
400 - 360
250
200
12
420 - 380
300
200
12
400 - 360
300
200
13
370 - 350
340
200
14
420 - 380
350
200
Styrol Insulated
Blocks
Hourdi Blocks
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Product Range
Concrete Paving Blocks
TYPE OF PAVER
WORK SIZE (mm)
Uni - Coloc
100
80
Uni - Shape
60
80
Uni - Starter
60
200 x 100 x 80
Rectangular
200 x 100 x 60
80
Behaton
60
80
Quadro (I) shape
60
80
Octagon
60
80
Rhombus
60
80
Cube
60
Heel Kurb Stone
600 x 150 x 75
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Pavers Required for Composite Paving
Paved Surface, approximate Nos./m2
Laying Patt. Ref
No.
A
B
C
D
E
F
G
H
I
J
Quadro (1)
51
25
34
25
21
Octagon
Cube
12.5
25
17.5
12.5
25
17.5
12.5
8
12.5
8
42
Rhombus
17.5
59.5
50
20
17.5
42
A
B
C
D
E
F
G
H
I
J
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Special Products
Lava Pumice Lightweight Concrete Blocks Specification
Information & Technical Data
The Material
VOLCANIC PUMICE was used initially by the Greeks and the Romans. Many of the ancient
magnificent Grecian and Roman structures are still to be seen. Since 1952, LAVA has been operating
a large Pumice quarry at Yali Island near Rhodes Island producing different grades of Pumice,
mainly for concrete and blocks production, and exporting to Europe, U.S.A., and recently to
U.A.E. Pumice is produced by volcanic action and its cellular structure is created by the formation
of air bubbles or voids, when the dissolved gases in the lava are released on cooling. LAVA Pumice
has been formed 200,000 years ago, after the explosion of the volcano at Nissiros Island. It is of
an extremely low density of-white colored clean rock, expanded in its molten state by entrained
gases, thrushing up from the volcanic core.The volcanic gases have effectively turned the lava, into
foam, and it is this multitude of enclosed air channels that give LAVA Pumice such a low density
(ranging from 600-800 Kg/m3).
The Blocks
When LAVA Pumice is used in concrete masonry units, it can be utilized in its “natural” state,
requiring only crushing and grading to size. Unlike manufactured and by-product aggregates, LAVA
Pumice does not require critical control processes that make room for errors and non-uniformity.
LAVA Pumice has been a chemically and physically stable material over the last 30 years. Having a
high degree of elasticity, excellent thermal insulation, light color and 99% clearance, LAVA Pumice
is a very popular aggregate for light-weight concrete blocks all over the world. The Light-weight
concrete blocks produced are generally 50-60% of the weight of normal concrete blocks, giving
structural designers a great opportunity to reduce concrete sections and/or steel reinforcement
etc. This is particularly desirable, and cost-effective in high-rise buildings.
Advantages of Lava Pumice Light-weight Block
s 7%)'(4SAVINGS: LAVA Pumice masonry units are substantially lighter in weight resulting to
savings on in-situ costs.
s ,/7%2(%!4LOSS: LAVA Pumice masonry units have a better thermal transmission coefficient
“U-Factor” than other types, attesting to the effectiveness of reduced thermal conductivity.
K 0.20 – 0.4 / W/M °C
U 0.40 – 2.20 W/M2 C
For a typical 8” Hollow block, concrete blocks made with Pumice reduce the U-value of the wall
by 34%, providing superior insulation properties to the building.
Sound Absorption
Usually the denser (heavier) a material is the better it functions as a “sound barrier.” Nevertheless
with Pumice, because of its unique internal structure similar results are obtainedto other normal
weight blocks made with limestone or other heavy aggregates. The S.T.C. (Sound Transmission
Coefficiant) for a plastered Pumice block wall has been measured at 54 db.
Better Fire Rating
Surpassing other types, LAVA Pumice masonry units fully meet the requirements established by
the official laboratories, carrying a four-hour fire rating for a 200mm wide hollow core unit.
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Strength Factor
LAVA Pumice masonry units have a high strength-to-weight ratio, 3.2N/mm2 is easily achieved for 8”
hollow block, BS 6073:198 specifies an average crushing strength _> 2.8 N/mm2 for non-load bearing
masonry block-walls.
Faster Nailing and Sawing
Extensive tests have revealed the LAVA Pumice masonry units readily accept and hold nails. Easy
grinding also saves labor.
Greater Resilience
The excellent resilient property of the aggregate makes LAVA Pumice masonry units more shockabsorptive without breaking or chipping.
More Uniform in Color and Texture
A whitish color and distinctive texture are readily accomplished by controlled blending of the Pumice
aggregate at manufacturing facilities.
List of Available Lave Pumice Light-Weight Concrete Blocks & Hourdi Blocks
Block Size
Approx. Weight & Density
of Pumice Light-Weight
Concrete Blocks
Approx. Weight & Density of
Normal Concrete Blocks
Kg.
Kg./m3
Kg.
Kg./m3
1) 8” (400x200x200)
10.12
630-750
22 - 23
1400
2) 6” (400x150x200)
8.1
670-830
17 - 18
1450
3) 4” (400x100x200)
5.5 - 7
690-880
14 - 15
1800
Hollow Blocks
Hourdi Blocks
1) 6”
(420/380x150x200)
8 - 10
750
13.5 - 15.5
1200
2) 8”
(420/380x200x200)
10.5 - 12.5
725
17.5 - 19.5
1150
3) 8”
(400/360x200x200)
10 - 12
725
17 - 19
1175
4) 10” (420/380x250x200)
11.5 - 13.5
625
20.5 - 22.5
1075
5) 10” (400/360x250x200)
11 - 13
625
20 - 22
1100
6) 12” (420/380x300x200)
13 - 15
575
22.5 - 24.5
1000
7) 12” (400/360x300x200)
13 - 15
625
23.5 - 25.5
1025
8) 13” (370/350x340x200)
14 - 16
625
23.5 - 25.5
1000
9) 14” (420/380x350x200)
15 - 17
575
25 - 27
925
10) 14” (400/360x350x200)
14 - 16
575
24.5 - 26.5
950
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Production & Quality Control
Incoming Raw Material
Aggregates & Sand: All incoming aggregates are checked daily for grading, and on a half-yearly
basis a full range of tests are carried out at an independent laboratory to assess compliance to BS
specifications. For all other materials such as cement and admixtures, manufacturer’s certificates are
supplied regularly to ensure compliance with BS specifications. Finished Products: For all of Dubai
supplies, each delivery is certified by DCL (Dubai Central Laboratory) with its Conformity Mark
which serves as a third party product certification through factory assessment and compliance to
standard specification DMS 1: Part 1: 2011. Furthermore, Al Ghurair Construction Masonry LLC
carries out, in its own laboratory an in-house testing scheme on a daily basis, which ensures that
target strengths and quality are reached for all types of products. The quality system of Al Ghurair
Construction Masonry LLC for manufacture and supply of concrete blocks and interlocking paving
tiles has certified the requirements of ISO 9001 standards.
Personnel
(Over 98 qualified and dedicated staff members)
Our highly experienced and qualified personnel are always available at your service. Attached is a
calling card printed for your convenience, with the names and telephone numbers of all our key
personnel.Please do not hesitate to contact any member of the AGC Masonry team for any further
information or assistance.
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‫ﻣﻨﺘﺠﺎت اﺳﻤﻨﺘﻴﺔ‬
Masonry
Al Ghurair Construction - Masonry LLC
P.O. Box 158, Dubai, UAE
T +971 4 3502100 / 00971 4 3382886
F +971 4 3381243
masonry@al-ghurair.com
www.al-ghurair.com
‫م‬.‫م‬.‫ ﻣﻨﺘﺠﺎت إﺳﻤﻨﺘﻴﺔ ذ‬- ‫ﺷﺮﻛﺔ اﻟﻐﺮﻳﺮ ﻟﻺﻧﺸﺎءات‬
‫م‬.‫ع‬.‫ إ‬،‫ دﺑﻲ‬،!" ‫ب‬.‫ص‬
+%& ' (!)*)) /+%& ' (("*"", :‫ﻫﺎﺗﻒ‬
+%& ' (("*'( :‫ﻓﺎﻛﺲ‬
masonry@al-ghurair.com
www.al-ghurair.com

Masonry - Al Ghurair

Transcription

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