SAIA Switch Catalog - Contact Evolution SA
Transcription
SAIA Switch Catalog - Contact Evolution SA
The data used in this Product Overview may be used as a guideline only. Specific operational characteristics of our products may vary according to individual applications. It is strongly recommended that specific operating conditions are clarified with Johnson Electric before application. Johnson Electric Terms and Conditions of Sale apply. All data may be subject to change without notice. Table of Contents Johnson Electric Group Thermoplastic Microswitches Overview 2 How we are organized3 4 Looking for a specialized switching solution? Saia is a leading global brand for switches for the appliances and consumer products industries Subminiature X420 Sealed Microswitches Subminiature V4NS25 V4NCS 5 Switches for Locking Mechanisms5 Switches in the Circuit Breaker Industry6 Switches for domestic appliances6 29 Thermoset plastic Microswitches Miniature XG34 Thermoplastic Microswitches Miniature X339 Terminology: Snap-action switches7 Snap-action Microswitches14 Miniature Thermoset plastic Subminiature Saia microswitches 3 mm contact gap Microswitch XC15 34044 47 Table of preferred products saia-switch@johnsonelectric.com www.saia-switch.com 1 Overview The Johnson Electric Group is one of the world’s largest providers of motion subsystems and motion components for automotive, medical and industrial applications. Over the years, we have shipped billions of motors to more than thirty countries in over one hundred different applications. Johnson Electric has an annual production capacity of one billion motors and motion subsystems. Johnson Electric is the most reliable partner Johnson Electric is responsive and flexible; and has the financial stability and organizational integrity to meet all of our commitments and to support our customers’ success. Product reliability and assurance At the heart of Johnson Electric’s success is our commitment to make our customers successful. Our customers include many of the world’s leading industrial, consumer and automotive companies. We begin by understanding our customers’ business needs, and the product application requirements of the end user of our customers’ products. Then we design and deliver innovative motion solutions that help our customers to differentiate their products in the marketplace. Our goal is to be instrumental in the successful launch of our customers’ products in their respective marketplaces. of supply are our commitment. Johnson Electric is «The Safe Choice» ■ ■ Unmatched assurance of supply. ■ Rigorous supply chain management and complete integrity in compliance with standards. ■ Unsurpassed on-time delivery. ■ Global logistics support 24/7. ■ Collaborative design and project management process. ■ Product life cycle support from creation to end-of-life. Our Brand Promise Johnson Electric delivers competitive advantage 2 Financial strength and long standing supplier relationships. Our business growth hinges with leading «branded» goods producers to deliver differentiation and Johnson Electric delivers differentiation and innovation through our motion products. The core innovation through its motion products – subsystems platform for delivering these solutions is a highly comprising of Stepper Motors, DC Motors, AC developed production base and focused customer Motors, Piezo-electric Motors, Switches, Solenoids, support teams throughout the world. This combines Flexi Circuits, Motion Control, Precision Plastics and scale advantages in production and procurement with Precision Gears. skilled and dedicated motion application experts. Saia microswitches saia-switch@johnsonelectric.com www.saia-switch.com How we are organized Johnson Electric Group Automotive Products Group Industry Products Group Johnson Medtech Components & Services Other Group Businesses Parlex Corporation Johnson Electric Trading Saia-Burgess Controls Nanomotion Johnson Electric Capital China Autoparts, Inc The Group’s motion systems, motors and switches businesses are managed through three operating divisions: Automotive Products Group, Industry Products Group and Johnson Medtech. primarily in subsystem for medication delivery systems, surgical robotics and image guided surgery. Supporting these three business units is the Components & Services division which produces metal and plastic parts, tooling and production equipment for the Group. Johnson Electric is a highly vertically The Automotive Products Group (APG) is focused integrated business that manufactures an exceptionally on providing customized motion solutions for all wide range of components that form the basis for its major automotive applications. APG goes to market final products. We make magnets, bearings, shafts, under three product brands: Saia-Burgess for custom housings, laminations, commutators and die cast parts. actuators; GATE for engine cooling fan modules; and We also build tools, assembly fixtures, plastic molds Johnson Motor for DC motors and brushless DC motors. as well as armature winding and other production machines. The Industry Products Group (IPG) provides motion products and solutions for various commercial Supporting our customers worldwide are sixteen and industrial application sectors, including home R&D centres located in Hong Kong (China), Shenzhen appliances, power tools, business equipment, personal (China), Shanghai (China), Nagano (Japan), Yokneam care products, medical equipment, building automation, (Israel), Asti (Italy), Murten (Switzerland), Halver security, audio-visual and other industrial products. IPG (Germany), Dresden (Germany), Oldenburg (Germany), goes to market under seven product brands: Johnson Isle of Wright (Parlex), San Jose (USA), Methuen (USA), Motor for DC motors, AC motors and BLDC motors; Vandalia (USA), Springfield (USA) and Plymouth (USA). Saia Motor for stepper motors and synchronous motors; Ledex and Dormeyer for solenoids; and Saia, Bär, The Group also includes a number of complementary Burgess, th-contact brands for switches. subsidiary companies. These include an innovative provider of flexible printed circuits and interconnect Johnson Medtech is an ISO13485 certified designer and solutions; a successful niche player in the manufacturer of motion related products for the medical programmable controls industry; and a rapidly growing device industry. The focus of Johnson Medtech is China auto parts business. Saia microswitches saia-switch@johnsonelectric.com www.saia-switch.com 3 Looking for a specialized switching solution? Look Look no no further: further. addition to wide range of standard products products shown InInaddition tothe the wide range of standard shown in Johnson Electric catalogues, we will be in this catalog, we will be happy to work with you to meet happy to work with you to meet your system needs. If your application requires more than a standard your switching needs. If your application requires more than a standard product solution, please consider product solution, please consider us earlyusinearly your design process. Our product development team will your design process. Our product development team bein happy to discuss your specification, whether you need a special value-added assembly or a will be happy to discuss your specification, whether you complete system. specialize in developing need a special switchWe design or a complete value-added solutions for medium and high-volume applications. assembly. We specialize in developing switches for demanding industrial environments. The images shown give some examples of our capabilities. The images shown give some examples of our capabilities. Building Automation & Security Subsystems Value Added Solutions Home Appliances, White Goods, Floor Care Business Machines, Leisure & Fitness Transportation Industrial Equipment & Automation Power & Garden Tools Healthcare & Medical Equipment Burgess Switch Catalog SAIA Switch Catalog 4 Saia Saiamicroswitches microswitches IPG210/10/E/03 saia-switch@johnsonelectric.com saia-switch@johnsonelectric.om Johnson Electric Group 12 Science Park East Avenue, 6/F Hong Kong Science Park, Shatin, NT Hong Kong Tel: +852 2663 6688 Fax: +852 2897 2054 Website: www.johnsonelectric.com Johnson Electric Products Johnson Electric Johnson Electric Group 12 Science Park East Avenue, 6/F Hong Kong Science Park, Shatin, NT Hong Kong Tel: +852 2663 6688 Fax: +852 2897 2054 Website: www.johnsonelectric.com IPG220/10/E/03 www.saia-switch.com Saia is a leading global brand for switches for the appliances and consumer products industries Saia defines precision switching for high volumes. Uncompromising reliability The Saia brand focuses firmly on miniature and subminiature snap-action switch types, the world’s two most commonly used industry standards. With many UL, CSA and ENEC approvals, the performance of Saia products is globally recognized. With tens of millions of switches produced each year, this reliability is proven and established. Wide range Snap-action switches have to fulfill a wide variety of functions. Whether it is signal or power switching, high or low force actuation, there will be a Saia switch for your application – with extensive terminal and lever options to make your selection straightforward. Precision actuation Snap-action switches offer high levels of repeat accuracy and switch virtually independently of actuation speed and force. This is the mechanism of choice for pressure sensing, timing and position indicating applications. Environmental protection The sealed switch is a Saia specialty. In demanding environments - wet, humid or dusty – even the most sensitive signal can be switched reliably with IP67 rated products. Typical Saia switch applications Washing/drying machines Coffee machines ■ Gaming machines ■ Electric showers ■ Power tools and garden equipment ■ ■ Switches for Locking Mechanisms Switches are found in numerous applications that require a locking device. Whether it is a medical application, an office automation application or a door lock, switches provide an effective, cost-efficient locking mechanism. Security Applications Hotel room door lock Hotel safe lock ■ Prison door lock ■ Fire safety door opening lock Sterilizer lock Centrifuge lock ■ Blood analysis machine lock ■ ■ ■ ■ Office Automation Consumer Disk drive door lock Personal computer chassis lock ■ Docking station lock ■ Locks to hold peripherals in place ■ Tape library index lock ■ ■ Saia microswitches Medical saia-switch@johnsonelectric.com Oven door lock for selfcleaning function ■ Home safe lock ■ www.saia-switch.com 5 Switches in the Circuit Breaker Industry Switches can be found in a variety of circuit breaker applications, for both domestic and commercial installations: Domestic Circuit Breakers ■ Most commonly used switches to trip breaker Industrial Breakers ■ Higher rated switches are typically used for industrial applications due to the higher switching loads Heavy Duty Industrial Breakers ■ Used in commercial and industrial applications for switching heavy loads Molded Case Breakers ■ Similar to domestic single and double pole breakers Reclosers ■ Oil or vacuum filled high voltage breakers Switches for domestic appliances Switches are found in numerous applications in the appliance industry. Saia switches for domestic appliances Switches used in domestic appliances have: ■ a wide range of actuating force options ■ reliability throughout the life of the product ■ compliance with relevant UL, CSA and ENEC approvals ■ the ability to switch power or signal ■ environmental protection in wet or dusty applications Saia switches for vending and gaming machines Gaming machines demand: ■ dependability and reliability ■ a high degree of shock resistance in the mechanism ■ good tactile feel Other application examples: Dispensing valves Beverage dispensing valves ■ Product dispensers on vending machines ■ Coin changers on vending machines ■ Actuating devices on commercial baking and food processing or packaging equipment ■ ■ Saia switches for power tools and garden equipment Switches used in power tools and garden equipment must: ■ work reliably and safely, time after time ■ have appropriate environmental protection to resist dust and moisture 6 Saia microswitches saia-switch@johnsonelectric.com www.saia-switch.com Terminology: Snap-action switches Positions – forces – movements Free position Position of the actuator, without any influence from an external force. Operating position Position of the actuator when contact changeover takes place. Total travel position Position of the actuator at the end of the allowed travel. Release position Position of the actuator when the switch mechanism resets. Actuating force The force required to move the actuator from the free position to the operating position. Release force The value to which the applied force must be reduced to allow the mechanism to reset after operation. Force differential Difference between actuating force and release force. Pre-travel Movement of the switch actuator between free and operating position. Over-travel Movement of the switch actuator beyond the operating position. Total travel The sum of pre-travel and over-travel. Movement differential Distance between operating position and release position. Release travel Movement of the switch actuator between release and total travel position. Post release travel Movement of the switch actuator between release and free position. Total Travel Post-release Travel Release Travel Movement Differential Pretravel Overtravel Contact force – movement – diagram Actuator or auxiliary actuator Guide Free position Operating Position Final position Release Force Operation of actuator or auxiliary actuator Saia microswitches saia-switch@johnsonelectric.com www.saia-switch.com 7 Actuating force – movement – diagram Contact force – movement – diagram 8 Saia microswitches saia-switch@johnsonelectric.com www.saia-switch.com Switch Technology Approvals Clearance Distance – the distance in air between current carrying parts of opposite polarity or between any current carrying part and an earthed‑(grounded) metal plate to which the switch is attached. Creepage Distance – the path along the surface of insulating material between current carrying parts of opposite polarity or between any current carrying part and an earthed (grounded) metal plate to which the switch is attached. Insulation Resistance – resistance as measured between the normally closed terminals, or between all terminals connected together and a metal plate to which the switch is mounted. In dry conditions the value would be expected to be greater than 5MΩ. CSA mark. Switch meets CSA’s safety standards UL Recognized Component Mark for Canada and the United States Single Throw – a switch which provided an ON-OFF or OFF-ON function but does not change over from one conductor to another. Such switches are usually referred to as being «normally-closed only» or «normally-open only». Switching Cycle – one complete switching operating from free position into overtravel and back through release position to free position. ENEC Mark. Switch fulfills European EN standards. The two digit number indicates which certification body has issued the ENEC Certificate Switch Resistance – a total resistance offered by a switch in a circuit, as measured from terminal through mating contacts, to terminal. CQC Approval (China) is available for certain switches Transit Time – the time taken by the moving contact in a snap-action mechanism to move from one stable position to another. Switch Life Electrical Ratings Electrical ratings given in the catalog are ratings according to UL1054, CSA22,55 or IEC61058-1. Where these are not available, a general rating is given based upon in-house laboratory testing. The ratings tables should be considered as safe working maximums for most applications. However, switch performance is influenced by a v ariety of factors, including: ■ Frequency of operation ■ Type of load ■ Amount of travel used ■ Temperature ■ Humidity Please do not hesitate to contact Saia a bout your specific application. a. Electrical Life – the electrical life data contained in this catalog is based on laboratory controlled tests. In practice, frequency and speed of operation, type of load, suppression, actuator travel used, ambient humidity and temperature and other environmental conditions can have a major effect on switch life. Individual assessments for specific applications are possible and can be undertaken by Saia on request. Please ask Saia if you would like an a ssessment for your specific application. b. Mechanical Life – the figures quoted relate to the number of switching cycles made without an electrical load. Switch Drawings All drawings in this catalogue are third angle projection. All dimensions in this catalogue are nominal, e xcept where specifically shown. Saia microswitches saia-switch@johnsonelectric.com www.saia-switch.com 9 Application Technology Contact Resistance Shock and Vibration If switches are likely to be subjected to shock or vibration, select models with the highest available actuating force. Saia-switches feature low mass mechanisms which are inherently resistant to shock and vibration. If possible, the switches should be mounted so that the line of acceleration is at right angles to the travel of the plunger. The maximum available overtravel should be used. The contact resistance is the electrical resistance measured at the terminals of the switch when the contacts are closed. Direct Current Direct current (DC) ratings where shown should not be exceeded if destructive arcing and contact welding are to be avoided. Some form of arc suppression is recommended when switches are used in DC circuits containing inductive devices wired in series with the switch and the supply. Lamp Loads Because of the very high inrush currents associated with incandescent lamps, applications should be subject to individual assessment. Capacitive Loads (including fluorescent lamps) These can generate very high peak currents which can cause contact welding. Applications should be subject to individual assessment. Inductive Loads The general ratings tables included in this c atalog provide data for switches used to control inductive circuits at a power factor of 0,5 (EN 0,6; UL 0,7 means HP-Rating 0,5). Contact Materials Switch Actuation Direct Operation Actuating plungers should be operated in the d irection of their axis. Where this is not possible the use of actuating levers is recommended. For direct actuation the attack angle should not e xceed 30°. Actuation by sliding cams. Actuating Levers Various lever types are available for use with Saia-switches. They are generally stainless steel. If roller or cam-follower levers are approached in the reverse direction, care must be taken to ensure that the angle of approach is small enough not to jam the lever. Actuation by Cams Cam-follower levers are particularly well suited for use with plastic actuating cams. Abrupt actuation or release of switch actuators shortens the life of the switches. For this reason cam should preferably provide a continuous movement. Ideally they should be of cyclodal form. Silver and silver alloys are the primary contact materials used in Saia-switches. The ratings tables shown refer to switches with silver/silver alloy contacts. Gold contacts should be specified when switches are to be used in low voltage control or logic circuits, especially when long periods of inactivity are expected or when atmospheres with a high sulphur content may be encountered. Gold contacts are generally available in two forms; gold plated silver alloy contacts, which can also be used at higher currents or gold alloy cross-point contacts, which are only suitable for switching low currents. Please ask Saia if you would like an assessment for your specitic application. 10 Saia microswitches Long roller lever with continuous actuation saia-switch@johnsonelectric.com www.saia-switch.com Environmental Protection Health & Safety Protection Classifications The protection classes of Saia switches are in accordance with IEC 529 and are covered by just four codes. Saia has ensured, so far as it is reasonably practicable, that their products are as described in this catalog or in other current company publications, or as specified on Saia installation drawings. They have been so designed and constructed as to be safe and without risk to health when installed by suitably qualified personnel in accordance with relevant legislation, codes of practice, regulations (including IEE Wiring Regulations), the installation recommendations offered by the company and the accepted rules of the art. Their usage should be confined within the ratings limitations and parameters of‑application indicated in this catalog and e lsewhere. Please contact us should you need additional information or guidance. IP40 Adequate protection against solids such as p robing fingers and small wires>1mm. Liquids however can gain access and, unless externally protected, the switches should be mounted in dry or well-sheltered positions. IP54 Good protection against solid foreign bodies, including dust and water splashing against the enclosure from any direction. Switches may be used out of doors if sheltered from the worst of the elements or on factory m achines subjected to normal washing down procedures. IP65 Complete protection against solids, including dust, and against low pressure jets of water from all directions. IP67 Complete protection against solids including dust and against immersion in water at a specific pressure for a specified time. We reserve this code for switches which are factory sealed and tested. Switches should not be immersed in any liquid. Working Temperatures For details of the working temperatures applicable to individual types, refer to the appropriate specification sheet. Special versions suitable for temperatures outside these ranges may be possible. Please contact us for information. All quoted temperatures assume stable operation. They do not imply an ability to withstand excessive cycling within the range. Service Recommendations Maintenance Saia switches are not user-maintainable but they should be kept in a reasonably clean, paint-free condition, especially in the actuator area. Regular checks should be made on mounting security and on the actuating medium to switch actuator relationship. Lubrication or the use of aqueous or chemical cleaning fluids is not recommended. Installation Recommendations The following notes are intended merely to stress the most important and general aspects of good switch installation procedure and to provide some helpful additional information. Safety Consideration Installation should only be carried out by competent personnel. Switch Positioning and Operation Pre-loading of the switch actuator must be avoided. The actuating medium must be able to operate the switch through the operating position into overtravel and then to retract far enough to allow the switch to regain its free position. Saia recommends that the actuating medium should drive the switch into at least 50% of the available overtravel. All ratings tables shown in this catalog are based on the use of all the available overtravel. Mounting Side mounting switches should be mounted on smooth, firm, flat surfaces using the recommended screw size. Avoid over tightening the screws. For added security, they should be locked using epoxy resin. Do not attempt to enlarge switch mounting holes and avoid over stressing the switch. Use insulating material between the switch and metallic plates to increase clearance on switches with open terminals. Saia microswitches saia-switch@johnsonelectric.com www.saia-switch.com 11 Connections When soldering, overheating of the switch insulation must be avoided. In certain circumstances, it may be advisable to use a heat shunt. For optimum mechanical strength, the conductor should be wrapped round the tip of the terminal taking care to avoid loose strands of wire. The soldering iron tip should be applied to the end of the terminal while simultaneously applying solder. Remove the iron as soon as the s older has wetted the conductor and terminal end. A‑soldering iron tip temperature of 350°C (260°C/5 seconds for PCB Terminals) applied for a maximum of 2-3 seconds should be adequate. For lead-free solder, is usually needed an iron tip temperature 15% higher.Health & Safety Installation Recommendations (EN 61058-1) Mounting Holes and Screw sizes Mounting Screw Torque Normal hole Diameter (mm)(in) Screw For guidance when using 2,2/2,3 3,1/3,2 3,6/3,7 5,1/5,2 12 Metric Thread Screw Unified mild steel screws: 0,067/0,091 M2 #2 0,122/0,126 M3 #4 0,142/0,146M3,5 #6 0,201/0,205M5 #10 Saia microswitches M2 or #2 screws M3 or #4 screws M3,5 or #6 screws M5 or #10 screws 0,15Nm 0,5Nm 0,8Nm 3,0Nm saia-switch@johnsonelectric.com www.saia-switch.com Snap-action Microswitches Subminiature Type Characteristics XC ide range of forces w and variants ■ long mechanical and electrical life ■ solder, PCB and faston terminals ■ compliant to glow wire test IEC 60335-1, 4. ed. ■ Rating 250 VAC, 10 A max. Dimensions (mm) 19,9 • 9,5 • 6,4 Actuator plunger mushroom plunger ■ plain levers ■ simulated roller lever/ cam follower ■ roller levers X4 V4NS t hermoplastic housing long mechanical and electrical life ■ solder, PCB and faston terminals ■ compliant to glow wire test IEC 60335-1, 4. ed. s ealed (IP67) solder 2,8 mm faston and PCB terminals ■ pre-wired option ■ compliant to glow wire test IEC 60335-1, 4. ed. V4NCS wide variety of levers peg mounting option ■ pre-wired option ■ sealed (IP6K7) ■ solder and faston terminals ■ PCB terminals ■ ■ ■ ■ ■ ■ 250 VAC, 12 A max. 250 VAC, 5 A max. 250 VAC, 5 A max. 19,9 • 9,7 • 6,4 20 • 10,3 • 6,4 20 • 10,3 • 6,4 plunger plain levers ■ cam follower lever ■ roller levers plunger plain levers ■ roller levers ■ simulated roller lever/ cam follower plunger plain levers ■ roller levers ■ simulated roller lever/ ■ ■ ■ ■ ■ ■ ■ ■ UL, cUL, CSA, ENEC, CQC UL, CSA, ENEC Automotive standard 22 27 31 Approvals ENEC, UL, cUL, CSA Page 17 Miniature Type Characteristics XGX3 340 ide range of forces w and ratings ■ long mechanical and electrical life ■ solder, faston and PCB terminals ■ compliant to glow wire requirements IEC 60335-1, 4. ed. ■ Rating 250 VAC, 26 A max. Dimensions (mm) 27,8 • 15,9 • 10,3 Actuator plunger plain levers ■ roller levers ■ simulated roller levers mm creepage and 8 clearance distance to the actuator ■ long mechanical and electrical life ■ solder, faston and PCB terminals ■ compliant to glow wire requirements IEC 60335-1, 4. ed. ipping contacts, w leaf spring mechanism ■ 3 mm contact gap, ■ compliant to glow wire requirements IEC 60335-1, 4. ed. as optional item ■ ■ 250 VAC, 21 A max. 250 VAC, 16 A max. 27,8 • 15,9 • 10,3 28,8 • 20,4 • 10,1 plunger straight lever ■ simulated roller levers ■ roller levers plunger roller lever ■ plain levers ■ simulated roller lever ■ moulded lever ■ ■ ■ ■ ■ ■ UL, cUL, CSA, ENEC, CQC ENEC, UL 41 46 Approvals ENEC, UL, cUL, CSA Page 36 Saia microswitches saia-switch@johnsonelectric.com www.saia-switch.com 13 Snap-action icroswitches M Circuit diagram ④ ① XC ② COMNO NC Dimension 19.9 +0.25 -0.35 7.5 4.8 ±0.2 3.1 9.5 4 2 3.6 1 1.3 +0.2 -0.3 2.3 +0.05 -0.02 2.35 +0.1 -0.15 2.4 2.5 +0.05 -0.02 2.3 +0.05 -0.02 9.5 5.25 +0.2 -0.25 ±0.1 0.5 3.45 12.3 ±0.3 3.2 2.4 4 6.4 ±0.2 XC Subminiature XC Characteristics ■ wide range of forces and variants ■ long mechanical and electrical life ■ solder, PCB and faston terminals ■ compliant to glow wire test IEC 60335-1, 4. ed. Rating 250 VAC, 10 A max. Dimensions (mm)19,9 • 9,5 • 6,4 Actuator ■ Plunger ■ mushroom plunger ■ plain levers ■ simulated roller lever/cam follower ■ roller levers Approvals ENEC, UL, cUL, CSA Preferred Range Ordering Actuating Force Reference(N) (ozf) Operating pos. Terminal Circuit Actuator Contacts (mm) (in) Electrical rating ENEC UL/CSA XCG3Z1 1,7 6,07 8,4 0,33 Solder CO Plunger Ag 6(2) A 5A XCG3-J1Z1 0,6 2,14 10,2 0,40 Solder CO Plain lever Ag 6(2) A 5A XCG3-S1Z1 0,7 2,49 15,6 0,61 Solder CO Roller lever Ag 6(2) A 5A XCG5Z1 1,7 6,07 8,4 0,33 Faston 2,8 × 0,5 mm CO Plunger Ag 6(2) A 5A XCG5-J1Z1 0,6 2,14 10,2 0,40 Faston 2,8 × 0,5 mm CO Plain lever Ag 6(2) A 5A XCG5-S1Z1 0,7 2,49 15,6 0,61 Faston 2,8 × 0,5 mm CO Roller lever Ag 6(2) A 5A XCG8-81Z1 1,7 6,07 8,4 0,33 PCB CO Plunger Au none 0,1 A/125 VAC XCG8-81-J1Z1 0,6 2,14 10,2 0,40 PCB CO Plain lever Au none 0,1 A/125 VAC XCG8-81-S1Z1 0,7 2,49 15,6 0,61 PCB CO Roller lever Au none 0,1 A/125 VAC XCF3Z1 3,0 10,70 8,4 0,33 Solder CO Plunger Ag 10(3) A 10,1 A XCF3-J1Z1 1,05 3,74 10,2 0,40 Solder CO Plain lever Ag 10(3) A 10,1 A XCF3-S1Z1 1,1 3,92 15,6 0,61 Solder CO Roller lever Ag 10(3) A 10,1 A XCG3-U1Z1 1,7 6,07 9,9 0,39 Solder CO Mushroom plunger Ag 6(2) A 5A XCG4-U1Z1 1,7 6,07 9,9 0,39 Faston 2,8 × 0,5 mm CO Mushroom plunger Ag 6(2) A 5A XCG8-U1Z1 1,7 6,07 9,9 0,39 PCB CO Mushroom plunger Ag 6(2) A 5A Saia microswitches saia-switch@johnsonelectric.com www.saia-switch.com 15 Specifications Housing Plunger Mechanism Functions Contacts Terminals Temperature range ºC Mechanical life Protection Mounting Actuators Contact Carrier Melamine-Formaldehyd, Thermosetting POM for T85, PPS for T125 and T150 Snap-action system with stainless steel tension spring Change-over, NO, NC Fine silver (Ag) or 10 µm Gold (Au), microprofile Solder, faston and various PCB terminals (side of housing or side of lid, as well as 1/10” o lin pitch) Between –40°C and +85°C (special version up to 140°C) up to 5 • 10 7 cycles (Actuation: sinusoidal and up to 80% of overtravel) Enclosure IP40 Side mounting through mounting holes Stainless steel, PA66-GF35 CuZn or CuSn Circuit diagram Actuating force/travel Contact force/travel XC ② ④ ① COMNO NC FP = Free Position OP = Operating Position Dimensions 19.9 +0.25 -0.35 4.8 3.1 200 +0.05 -0.02 2.3 9.5 0.5 +0.05 -0.02 5.25 ±0.1 3.45 2 XCF DC rating in VDC 2.5 1 3 5 10 48 3.6 2 60 1.3 4 110 80 +0.2 -0.3 +0.05 -0.02 2.3 100 9.5 +0.1 -0.15 Maximum DC rating 1 220 150 XCK 2.4 XCG ±0.2 XCH 7.5 XCC 2.35 Subaminiature XC 2.4 +0.2 -0.25 40 36 30 24 20 15 12 10 0,1 4 3.2 6.4 0,2 0,4 0,6 DC in A ohmic load L inductive load = 10 ms R ±0.2 12.3 ±0.3 Recommended maximum electrical ratings Voltage Resistive load (VAC) (A) Motor load (A) Approvals ENEC (A) (VAC) (A) Approvals UL (VAC) Motor load 3 2 3 1 0,3 10 (3) 6 (2) 5 (3) 3 (1) 1,5 (0,3) 125/250 250 250 250 250 1 XCF XCG XCK XCC XCH 250 250 250 250 250 10 6 5 3 1,5 1E4 5E4 1E4 5E4 5E4 250 250 250 250 250 10,1 5 5 2 1 ⁄4 HP – – – – Breaking capacities in the tables refer to Ag contacts. 16 Saia microswitches saia-switch@johnsonelectric.com www.saia-switch.com XC Actuator Reference Actuating Force Maximum (N) (ozf) Release Force Minimum (N) (ozf) Plunger XCF.. XCG.. XCK.. XCC.. XCH.. 3 10,70 1,7 6,07 1,2 4,28 0,6 2,14 0,35 1,24 0,5 0,3 0,2 0,1 0,07 1,78 1,07 0,71 0,36 0,24 8,8 8,8 8,8 8,8 8,8 0,34 0,34 0,34 0,34 0,34 8,4 8,4 +0,1 8,4 –0,3 8,4 8,4 Mushroom Plunger XCF..-U1 XCG..-U1 XCK..-U1 XCC..-U1 XCH..-U1 3 10,70 1,7 6,07 1,2 4,28 0,6 2,14 0,35 1,24 0,5 0,3 0,2 0,1 0,07 1,78 1,07 0,71 0,36 0,24 10,3 10,3 10,3 10,3 10,3 0,41 0,41 0,41 0,41 0,41 9,9 9,9 +0,1 9,9 –0,3 9,9 9,9 -J1 Lever XCF.. XCG.. XCK.. XCC.. XCH.. 1,05 0,6 0,42 0,22 0,13 3,74 2,14 1,49 0,78 0,46 0,16 0,08 0,056 0,025 0,02 0,57 0,28 0,19 0,08 0,07 12,2 12,2 12,2 12,2 12,2 0,48 0,48 0,48 0,48 0,48 -L1 Lever XCF.. XCG.. XCK.. XCC.. XCH.. Width of lever 4,0 mm/0,16 in 1,1 0,7 0,43 0,23 0,14 3,92 2,49 1,53 0,82 0,49 0,17 0,09 0,058 0,026 0,021 0,6 0,32 0,2 0,09 0,07 17,6 17,6 17,6 17,6 17,6 -L6 Lever 1,05 0,6 0,42 0,22 0,13 3,74 2,14 1,49 0,78 0,46 0,16 0,08 0,056 0,025 0,02 0,57 0,28 0,19 0,08 0,07 -L9 Lever XCF.. 1,05 3,74 0,16 XCG.. 0,6 2,14 0,08 XCK.. 0,42 1,49 0,056 XCC.. 0,22 0,78 0,025 XCH.. 0,13 0,46 0,02 -S1 Lever XCF.. 1,1 3,92 0,17 XCG.. 0,7 2,49 0,09 XCK.. 0,43 1,53 0,058 XCC.. 0,23 0,82 0,026 XCH.. 0,14 0,49 0,021 Width of roller 4,0 mm/0,16 in, for high temperature use -T1 lever -P5 Lever XCF.. XCG.. XCK.. XCC.. XCH.. 1,3 0,75 0,6 0,31 0,22 4,62 2,67 2,13 1,10 0,78 -P6 Lever XCF.. XCG.. XCK.. XCC.. XCH.. 1,05 0,6 0,42 0,22 0,13 3,74 2,13 1,49 0,78 0,46 Free Operating Position Position Maximum (mm) (in) (mm) (in) Movement Differential Maximum (mm) (in) Total travelled position Maximum (mm)(in) 0,33 0,33 +0,003 0,33–0,011 0,33 0,33 0,1 0,1 0,1 0,1 0,1 0,003 0,003 0,003 0,003 0,003 7,7 7,7 7,7 7,7 7,7 0,303 0,303 0,303 0,303 0,303 0,39 0,39+0,003 0,39–0,011 0,39 0,39 0,1 0,1 0,1 0,1 0,1 0,003 0,003 0,003 0,003 0,003 9,2 9,2 9,2 9,2 9,2 0,36 0,36 0,36 0,36 0,36 10,2 ± 1,0 10,2 ± 0,9 10,3 ± 0,9 10,3 ± 0,9 10,4 ± 0,9 0,401 ± 0,039 0,401 ± 0,035 0,405 ± 0,035 0,404 ± 0,035 0,409 ± 0,035 0,6 0,5 0,5 0,4 0,4 0,023 0,019 0,019 0,015 0,015 8,4 8,5 8,7 8,7 8,8 0,33 0,337 0,342 0,342 0,346 0,69 0,69 0,69 0,69 0,69 15,6 ± 1,1 15,6 ± 1,0 15,7 ± 1,0 15,7 ± 1,0 15,8 ± 1,0 0,614 ± 0,043 0,614 ± 0,039 0,618 ± 0,039 0,618 ± 0,039 0,622 ± 0,039 0,6 0,5 0,4 0,4 0,4 0,023 0,019 0,015 0,015 0,015 14 14,1 14,3 14,3 14,4 0,551 0,555 0,562 0,562 0,566 12,2 12,2 12,2 12,2 12,2 0,48 0,48 0,48 0,48 0,48 10,2 ± 1,0 10,2 ± 0,9 10,3 ± 0,9 10,3 ± 0,9 10,4 ± 0,9 0,401 ± 0,039 0,401 ± 0,035 0,405 ± 0,035 0,404 ± 0,035 0,409 ± 0,035 0,6 0,5 0,5 0,4 0,4 0,023 0,019 0,019 0,015 0,015 8,4 8,5 8,7 8,7 8,8 0,33 0,337 0,342 0,342 0,346 0,57 0,28 0,19 0,08 0,07 12,2 12,2 12,2 12,2 12,2 0,48 0,48 0,48 0,48 0,48 10,2 ± 1,0 10,2 ± 0,9 10,3 ± 0,9 10,3 ± 0,9 10,4 ± 0,9 0,401 ± 0,039 0,401 ± 0,035 0,405 ± 0,035 0,404 ± 0,035 0,409 ± 0,035 0,6 0,5 0,5 0,4 0,4 0,023 0,019 0,019 0,015 0,015 8,4 8,5 8,7 8,7 8,8 0,33 0,337 0,342 0,342 0,346 0,6 0,32 0,2 0,09 0,07 17,6 17,6 17,6 17,6 17,6 0,69 0,69 0,69 0,69 0,69 15,6 ± 1,2 15,6 ± 1,1 15,7 ± 1,1 15,7 ± 1,1 15,8 ± 1,1 0,614 ± 0,047 0,614 ± 0,043 0,618 ± 0,043 0,618 ± 0,043 0,622 ± 0,043 0,6 0,5 0,4 0,4 0,4 0,023 0,019 0,015 0,015 0,015 14,1 14,2 14,4 14,4 14,5 0,555 0,559 0,566 0,566 0,57 0,17 0,09 0,058 0,026 0,021 0,6 0,32 0,2 0,09 0,07 17,6 17,6 17,6 17,6 17,6 0,69 0,69 0,69 0,69 0,69 15,6 ± 1,1 15,6 ± 1,0 15,7 ± 1,0 15,7 ± 1,1 15,8 ± 1,0 0,614 ± 0,043 0,614 ± 0,039 0,618 ± 0,039 0,618 ± 0,043 0,622 ± 0,039 0,6 0,5 0,4 0,4 0,4 0,023 0,019 0,015 0,015 0,015 14 14,1 14,3 14,3 14,4 0,551 0,555 0,562 0,562 0,566 0,16 0,08 0,056 0,025 0,02 0,57 0,28 0,21 0,11 0,07 14,3 14,3 14,3 14,3 14,3 0,56 0,56 0,56 0,56 0,56 12,5 ± 1,1 12,5 ± 1,0 12,6 ± 1,0 12,6 ± 1,0 12,7 ± 1,0 0,49 ± 0,043 0,49 ± 0,039 0,5 ± 0,039 0,5 ± 0,039 0,5 ± 0,039 0,6 0,5 0,5 0,4 0,4 0,023 0,019 0,015 0,015 0,015 10,6 10,7 10,8 10,8 10,9 0,417 0,421 0,425 0,425 0,429 • • • • Width of lever 4,0 mm/0,16 in Saia microswitches XCF.. XCG.. XCK.. XCC.. XCH.. saia-switch@johnsonelectric.com www.saia-switch.com 17 Subminiature Operating Characteristics Subaminiature XC Ordering Reference Basic type XCF XCG XCK XCC XCH 3 N 1,7 N 1,2 N 0,6 N 0,35 N Circuits 4 5 No symbol, change-over (CO) Normally closed (NC) Normally open (NO) Terminals Solder Faston Faston PCB PCB PCB PCB PCB PCB PCB PCB 3 4 5 8 9 10 11 12 13 14 15 Version V W Contacts -81 -83 Example: XCF 4 3 V -81 -J1 Z1 2,8 • 0,5 mm DIN 2,8 • 0,5 mm AMP L = 4,5 mm pitch 7,6 mm, L = 4,5 mm formed to base formed to lid formed to base, pitch 7,6 mm formed to lid, pitch 7,6 mm L = 3,5 mm pitch 7,6 mm, L = 3,5 mm No symbol, Housing material MF, Europe up to 85°C, UL up to 90°C (High temperature 125°C), Housing material MF / Plunger PBT, Europe up to 125°C, UL up to 130°C (High temperature 140°C), Housing material MF / Plunger PPS, Europe up to 140°C, UL up to 150°C No symbol, Ag (Ag) µ profile Au 10 µm Ag + 0,2 μ Au (gold plated) Actuators No symbol, plunger -J1 Plain lever -J2 Plain lever -J5 Plain lever -S1 Roller lever -L1 Cam follower -L6 Cam follower -L9 Cam follower -P5 Plastic lever -P6 Plastic lever -U1 Mushroom plunger Other actuators on special request. Approvals Z1 10,70 ozf 6,07 ozf 4,28 ozf 2,14 ozf 1,24 ozf 18,0 mm (0,71 in) 25,0 mm (0,98 in) 40,0 mm (1,57 in) 16,0 mm (0,63 in) 16,0 mm (0,63 in) 18,0 mm (0,71 in) 18,5 mm (0,73 in) 16,0 mm (0,63 in) 18,0 mm (0,71 in) No symbol, ENEC UL, CSA 18 Saia microswitches saia-switch@johnsonelectric.com www.saia-switch.com Thermoplastic Microswitches Circuit diagram ④ ① ② X4 Standard COMNO NC Dimension 19.9 +0.25 -0.35 7.5 ±0.2 3.1 +0.2 -0.3 2 3.6 4 9.65 2.3 1 1.3 +0.1 -0.15 +0.05 -0.02 2.35 2.4 2.5 +0.05 -0.02 2.3 9.5 0.5 ±0.1 3.45 12.3 ±0,3 +0.05 -0.02 5.25 3.2 2.4 +0.2 -0.25 4 6.4 ±0.2 X4 X4 Subminiature Characteristics ■ thermoplastic housing ■ long mechanical and electrical life ■ solder, PCB and faston terminals ■ compliant to glow wire test IEC 60335-1, 4. ed. Rating 250 VAC, 12 A max. Dimensions (mm)19,9 • 9,7 • 6,4 Actuator ■ plunger ■ plain levers ■ cam follower lever ■ roller levers Approvals UL, cUL, CSA, ENEC, CQC Preferred Range Ordering Actuating Force Reference(N) (ozf) Operating pos. Terminal Circuit Actuator (mm) (inch) Contacts ENEC Electrical rating UL/CSA X4F303N1AA 3,30 11,87 8,4 0,3 Solder CO Plunger Ag 12 (6) A 12 A X4F305N1AA 3,30 11,87 8,4 0,3 Faston CO Plunger Ag 12 (6) A 12 A X4G303N1BB 2,00 7,19 8,4 0,3 Solder CO Plunger Ag 6 (3) A 6A X4G305N1BB 2,00 7,19 8,4 0,3 Faston CO Plunger Ag 6 (3) A 6A X4C303N1CC 0,75 2,70 8,4 0,3 Solder CO Plunger Ag 3 (2) A 3A X4C305N1CC 0,75 2,70 8,4 0,3 Faston CO Plunger Ag 3 (2) A 3A 20 Saia microswitches saia-switch@johnsonelectric.com www.saia-switch.com X4 Specifications Circuit diagram Actuating force/travel Subminiature HousingThermoplastic Plunger Thermoplastic Mechanism Snap-action system with stainless steel tension spring Functions CO (Change-over), NO (Normally Open), NC (Normally Closed) Contacts Fine silver (Ag), or 10 µm Gold (Au), microprofile Terminals Solder, faston, PCB, side-facing PCB and 'PCB terminals with 0,1” pitch Temperature range ºC Between –40°C and +85°C Mechanical life 106 cycles minimum Protection Enclosure IP 40 Mounting Side mounting or PCB Actuators Stainless steel Contact carrier CuZn or CuSn Contact force/travel ④ ② ① COMNO NC X4 Standard Standard 7.5 200 3.1 110 5 10 48 3.6 2 1.3 9.65 4 DC rating in VDC +0.2 -0.3 +0.05 -0.02 60 2.3 +0.1 -0.15 100 80 1 2.5 220 150 ±0.2 2.4 2.35 Maximum DC rating X4F 19.9 Equidistant +0.25 -0.35 X4G X4C Dimensions +0.05 -0.02 2.3 9.5 0.5 5.25 ±0.1 3.45 +0.05 -0.02 2.4 +0.2 -0.25 3.2 4 6.4 ±0.2 40 36 30 24 20 15 12 10 0,1 0,2 0,4 0,6 DC in A 1 2 3 ohmic load L inductive load = 10 ms R 12.3 ±0,3 Recommended maximum electrical ratings Voltage (VAC) X4F 250 X4G 250 X4C 250 Resistive load (A) Motor load (A) Approvals ENEC (A) (VAC) Approvals UL (A) (VAC) 12 6 3 6 3 2 12 (6) 6 (3) 3 (2) 12 6 3 1E4 5E4 5E4 250 250 250 125/250 125/250 125/250 Breaking capacities in the tables refer to silver contacts Saia microswitches saia-switch@johnsonelectric.com www.saia-switch.com 21 X4 Subminiature Operating Characteristics Actuator Reference Actuating Force Maximum (N) (ozf) Release Force Minimum (N) (ozf) Free Position Maximum (mm) (in) Plunger X4F 3,30 11,87 0,550 1,978 8,8 0,35 X4G 2,00 7,19 0,350 1,259 8,8 0,35 X4C 0,75 2,70 0,130 0,468 8,8 0,35 Operating Position Maximum (mm) (in) 8,4 } } Movement Differential Maximum (mm) (in) 0,33 0,2 0,008 +0,1 +0,004 8,4 –0,3 0,33 0,2 0,008 –0,01 8,4 0,33 0,2 0,008 Full Overtravel Position (mm) (in) 7,7 0,303 7,7 0,303 7,7 0,303 J11 Lever X4F 1,16 4,17 0,180 0,647 12,2 0,48 10,2 ±1,0 0,40 ±0,035 0,6 0,024 8,4 0,331 X4G 0,70 2,52 0,094 0,338 12,2 0,48 10,2 ±0,9 0,40 ±0,039 0,5 0,020 8,5 0,33 X4C 0,28 1,00 0,031 0,112 12,2 0,48 10,3 ±0,9 0,40 ±0,039 0,4 0,016 8,7 0,343 X4F 1,21 4,35 0,190 0,683 17,6 0,69 15,6 ±1,1 0,61 ±0,043 0,6 0,024 14,0 0,551 Width of lever 4,0 mm/0,16 in L11 Lever X4G 0,82 2,95 0,110 0,396 17,6 0,69 15,6 ±1,0 0,61 ±0,039 0,5 0,020 14,1 0,555 X4C 0,29 1,04 0,033 0,119 17,6 0,69 15,7 ±1,0 0,61 ±0,039 0,4 0,016 14,3 0,563 X4F 1,21 4,35 0,190 0,683 17,6 0,69 15,6 ±1,2 0,61 ±0,047 0,6 0,024 14,1 0,555 Width of lever 4,0 mm/0,16 in S11 Lever X4G 0,82 2,95 0,110 0,396 17,6 0,69 15,6 ±1,1 0,61 ±0,043 0,5 0,020 14,2 0,559 X4C 0,29 1,04 0,036 0,129 17,6 0,69 15,7 ±1,1 0,62 ±0,043 0,4 0,016 14,4 0,567 Width of roller 4,0 mm/0,16 in 22 Saia microswitches saia-switch@johnsonelectric.com www.saia-switch.com X4 Ordering Reference Terminals 03 04 05 08 09 10 11 12 13 14 15 21 22 23 24 25 Example: X4 F 3 03 K 1 A A J1 1 extra high force high force low force Change-over (CO) Normally closed (NC) Normally open (NO) Subminiature Basic typeX4 Operating force F G C Circuits diagram 3 4 5 Solder terminal Faston terminal 2,8 • 0,5 mm DIN Faston terminal 2,8 • 0,5 mm PCB-terminal, length 4,5 mm PCB-terminal, length 4,5 mm, (pitch 7,6) PCB-terminal, formed to base PCB-terminal, formed to lid PCB-terminal, formed to base, (pitch 07,6) PCB-terminal, formed to lid, (pitch 7,6) PCB-terminal, length 3,5 mm PCB-terminal, length 3,5 mm, (pitch 7,6) Equidistant PCB-terminals, length 8,15 mm (pitch 7,5) Equidistant PCB-terminals formed to base (pitch 7,5) Equidistant PCB-terminals formed to lid (pitch 7,5) Equidistant faston terminals 2,8 • 0,5 mm DIN (pitch 7,5) Equidistant solder terminals (pitch 7,5) Body N PA66GF25 for terminal types 03 to 15 only P PA66GF25 (pitch 7,5) for equidistant terminal types 21 to 25 only R PA66GF25 (pitch 7,5 with moulded pegs) for equidistant terminal types 22 and 23 only Contacts material1 Silver/Silver 8 Gold microprofile (Crosspoint) contacts 9 Gold-plated UL/C-UL ratings A 12 A, 125/250 VAC B 6 A, 125/250 VAC C 3 A, 125/250 VAC D 0,1 A, 125 VAC N no approvals EN/IEC ratings A 12 (6) A, 250 V~ 1E4 T85 µ approved B 6 (3) A, 250 V~ 5E4 T85 µ approved C 3 (2) A, 250 V~ 5E4 T85 µ approved F 10 (4) A, 250 V~ 1E4 T125 µ approved L 1 A, 30 V = not approved M 0,3 A, 30 V~ 1E4 not approved N no approvals Type of actuators No symbol, without lever J1 Plain lever 18,0 mm (0,71 in) L1 Cam follower16,0 mm (0,63 in) S1 Roller lever 16,0 mm (0,63 in) Other actuators and lengths available Actuator position 1 2 Saia microswitches No symbol, without lever Lever above terminal 1 Lever above terminal 2 saia-switch@johnsonelectric.com www.saia-switch.com 23 Sealed Microswitches Circuit diagram DIMENSIONS DIMENSIONS VERSION V4N - STANDARD VERSION 2.60 [0.10] 10.16 [0.40] NORMALLY OPEN (BLUE) Dimension 5.082.60 [0.20] [0.10] 10.16 [0.40] 5.16 9.53±0.05 [0.20] [0.375] 5.30 10.80 Ø2.25+0.1 [0.21] [0.43] [0.09] 7.50 MOUNTING HOLE [0.30] MAX 8.90 OPERATING POSITION [0.14] 6.45 6.45 [0.25] Ø2.30 [0.09] (NO) BLUE (COM) RED (NC) YELLOW 5.16 9.53±0.05 [0.20] [0.375] MAX 20.00 MIN 500 [0.79] [19.7] [0.25] Ø2.30 [0.09] FREE POSITION Ø2.25+0.1 [0.09] MOUNTING HOLE FREE POSITION [0.04] +0.1 2.25-0.0 [0.09] [0.30] MAX 7.70 [0.04] +0.1 2.25-0.0 [0.09] 1.00 [0.30] 2.95 [0.12] 5.08 [0.20] MIN 500 [19.7] MAX 20.00 [0.79] (NO) BLUE (COM) RED (NC) YELLOW 6.45 [0.25] MAX 20.00 [0.79] 6.45 [0.25] MAX 20.00 [0.79] 1.00 10.80 Ø2.54±0.05 [0.43] [0.1] 7.50 HOLE MOUNTING [0.30] MAX 8.90 OPERATING POSITION [0.14] 2.95 [0.12] [0.09] MOUNTING HOLE MAX 7.70 Ø1.70 [0.07] 3.60 [0.14] Ø1.70 [0.07] 3.60 [0.14] 0.50±0.025 [0.02] 9.53±0.05 [0.09] [0.375] MOUNTING HOLE 5.30 [0.21] Ø2.54±0.05 [0.1] MOUNTING HOLE 2 MAX 2.50 [0.10] 4 Ø2.30 [0.09] FREE POSITION OPERATING POSITION Ø2.30 [0.09] FREE POSITION 1.00 [0.04] MAX 2.50 [0.10] 1 2.25+0.1 [0.09] 2 0.50±0.025 [0.02] [0.10] 9.53±0.05 MOUNTING HOLE [0.375] [0.10] MOUNTING HOLE ④ DIMENSIONS 10.80 [0.43] 7.50 [0.30] OPERATING POSITION MAX 7.15 [0.28] [0.30] MAX 7.70 1.00 [0.04] 5.30 [0.21] 4 2.25+0.1 [0.09] 1 NORMALLY CLOSED (Yellow) V4NS - SEALED VERSION V4NS - SEALED VERSION 10.80 [0.43] 7.50 [0.30] [0.30] MAX 7.70 MAX 7.15 [0.28] 5.30 [0.21] ② ① COMMON (Red) DIMENSIONS V4NC PREWIRED VERSION WITH PREWIRED CABLEVERSION BOX WITH CABLE BOX FOR TYPE CODING KEY FORPLEASE TYPE CODING CONTACT KEY SAIA PLEASE CONTACT SAIA 5.08 [0.20] 5.16 10.16 2.605.08 10.16 Ø2.25+0.1 [0.40] [0.10][0.20] [0.40] [0.09] MOUNTING HOLE 9.53±0.05 5.16 9.53±0.05 [0.375] [0.375] 19.85±0.15 [0.78] 1 6.40 Ø2.54+0.5 Ø1.70±0.05 [0.1] MOUNTING [0.07] HOLE Ø1.70±0.05 [0.07] 2.60 2.95 [0.10][0.12] (NO) GREY (COM) BLACK (NC) BLUE 2.95 [0.12] 6.40 6.40 [0.25] [0.25] 6.40 K1 6.40 K1 6.40 K2 6.40 K2 (NO) GREY (COM) BLACK (NC) BLUE 19.85±0.15 [0.78] 2 2 STANDARD CABLE FLRY STANDARD 0.5mm WITH CABLE MAX. FLRY OUTSIDE 0.5mm DIAMETER WITH MAX.1.8mm OUTSIDE DIAMETER 1.8mm STANDARD CABLE BOX STANDARD IS K2 CABLE BOX IS K2 MAX 9.7 MAX 9.7 MAX 5.5 MAX 5.5 3.55±0.2 [0.14] 1.75 [0.07] 3.55±0.2 [0.14] Ø2.30 [0.09] 7.70±0.1 [0.30] 1.75 [0.07] 1.00 [0.04] 4 Ø2.30 [0.09] MAX 8.7 2 0.50 (3x) [0.02] 25+0.1 0.09] NTING HOLE 1 Ø2.54+0.5 [0.1] [0.02]MOUNTING HOLE 0.50 (3x) Ø4.40±0.05 [0.17] MAX 8.7 4 7.50 [0.30] 7.70±0.1 [0.30] 7.00±0.15 [0.28] OPERATING POSITION END POSITION [0.28] 2.40±0.1 [0.10] FREE POSITION 2 2.40±0.1 [0.10] 7.50 [0.30] 5.30 Ø4.40±0.05 [0.21] [0.17] 2.25±0.1 [0.09] 10.80 [0.43] 2.25±0.1 [0.09] 5.30 [0.21] 1.00 [0.04] 10.80 [0.43] 6.40 K3 K3 V4NS V4NS Characteristics ◼ sealed (IP67) ◼ solder, 2,8 mm faston and PCB terminals ◼ pre-wired option ◼ compliant to glow wire test IEC 60335-1, 4. ed. Rating 250 VAC, 5 A (3 A prewired UL) Dimensions (mm)20 × 10,3 × 6,4 Subminiature Subminiature Actuator ◼ plunger ◼ plain levers ◼ roller levers ◼ simulated roller lever/cam follower Approvals UL, CSA, ENEC Preferred Range Ordering Actuating Force Sealing Reference(N) (ozf) Operating pos. (mm) (in) Terminal Circuit Actuator Contacts Electrical rating V4NST7UL 2,50 9,0 IP67 8,40 0,33 Solder CO Plain plunger Ag 250 VAC, 5 A V4NSUL 2,50 9,0 IP67 8,40 0,33 Pre-wired CO Plain plunger Ag 250 VAC, 5 A V4NST7Y1UL 0,90 3,2 IP67 10,6 0,42 Solder CO Straight lever Ag 250 VAC, 5 A V4NSY1UL 0,90 3,2 IP67 10,6 0,42 Pre-wired CO Straight lever Ag 250 VAC, 5 A V4NST7YRUL 0,90 3,2 IP67 15,6 0,62 Solder CO Roller lever Ag 250 VAC, 5 A V4NSYRUL 0,90 3,2 IP67 15,6 0,62 Pre-wired CO Roller lever Ag 250 VAC, 5 A Saia microswitches saia-switch@johnsonelectric.com www.saia-switch.com 25 V4NS 0.50±0.025 [0.02] [0.10] MOUNTING HOLE ② NORMALLY CLOSED (Yellow) ① 2.60 [0.10] 10.16 [0.40] [0.09] MOUNTING HOLE 5.08 [0.20] NORMALLY OPEN (BLUE) V4N - STANDARD VERSION V4N - STANDARD VERSION OPERATING POSITION 9.53±0.05 [0.09] [0.375] HOLE 10.80 MOUNTING 5.30 [0.21] 2.60 5.08 [0.43] 10.16 5.08 [0.10] [0.20] [0.40] [0.20] 7.50 [0.30] [0.17] 10.16 WIRED VERSION WITH CABLE BOXVAC V4NSUL 250 3 (0,75 pf) FOR TYPE CODING KEY PLEASE CONTACT SAIA 250 VACSAIA 5 2 YPE CODING KEY PLEASE CONTACT DIMENSIONS DIMENSIONS UL 1054/CSA 22,2 No. 55 - 6,000 operations - 65°C EN61058-1, T85, 10,000 operations V4NC General rating - 50,000 operations (85°C) General rating - 50,000 operations (85°C) 2 4 1 Ø2.54+0.5 4 Ø2.30 [0.09] 3.55±0.2 1.00 [0.04] 1.00 [0.04] K3 2 Ø2.30 [0.09] www.saia-switch.com 1 Ø2.54+0.5 1.75 [0.07] K3 Ø4.40±0.05 [0.17] [0.14] K2 6.40 K2 saia-switch@johnsonelectric.com 6.40 Ø4.40±0.05 [0.17] 1.75 [0.07] 6.40 5.30 [0.21] 7.50 [0.30] 2.40±0.1 [0.10] MAX 8.7 FREE POSITION 6.40 10.80 [0.43] 7.50 [0.30] 7.00±0.15 MAX 9.7[0.28] FREE 2.40±0.1 POSITION [0.10] OPERATING POSITION END POSITION 7.00±0.15 [0.28] MAX 9.7 K1 K1 Saia microswitches 5.30 [0.21] 7.70±0.1 [0.30] 10.80 [0.43] 2.25±0.1 [0.09] 3 3 MAX 8.7 6.40 6.40 [0.25] General rating - 50,000 operations (85°C) 19.85±0.15 [0.78] General rating - 50,000 operations (85°C) MAX 5.5 MAX 5.5 26 2.95 [0.12] [0.375] OPERATING POSITION END POSITION 40 3 3 Ø1.70±0.05 [0.07] 2.60 UL 1054/CSA 22,2 No. [0.09] 55 - 6,000 [0.20] operations - 65°C [0.40] [0.10] MOUNTING HOLE EN61058-1, T85, 10,000 operations 5.16 9.53±0.05 V4NC 3.55±0.2 5.08 [0.14] Ø2.54+0.5 [0.1] MOUNTING HOLE [0.02] Ø2.25+0.1 3.55±0.2 0.50 (3x) 1.75 [0.07] 1 4 V4NST7UL 250 VAC 5 (0,75 pf) 250 VAC 5 2 0 - 15 VDC 5 3 15 30 VDC 5 3 PREWIRED VERSION WITH CABLE BOX 0 - 15 VDC 15 - 30 VDC Ø2.30 [0.09] MAX 20.00 [0.79] 2 2.95 [0.12] [0.09] MOUNTING HOLEØ4.40±0.05 1.00 [0.04] 10.16 [0.40] Ø1.70 [0.07] 3.60 [0.14] MAX 2.50 [0.10] 2 0.50±0.025 [0.02] MAX 20.00 [0.79] Approval FREE POSITION OPERATING POSITION 4 MAX 2.50 [0.10] 2.25+0.1 [0.09] 1 [0.14] Motor load (A) Ø2.30 [0.09] 6.45 [0.25] Resitive load (A) 1.00 [0.04] MAX 7.15 [0.28] 7.00±0.15 [0.28] [0.10] Recommended maximum electrical ratings Voltage (max) 2 6.45 [0.25] MAX 20.00 [0.79] 4 0.50±0.025 (NO) BLUE [0.02] [0.10] (COM) RED 9.53±0.05 (NC)MOUNTING YELLOW HOLE [0.375] [0.10] (NO) BLUE MOUNTING HOLE (COM) RED (NC) YELLOW 2.60 10.80 [0.43] 7.50 [0.30] 2.40±0.1 [0.10] 5.16 9.53±0.05 [0.20] [0.375] 2.25+0.1 [0.09] 1 V4NC 5.30 [0.21] [0.30] MAX 7.70 MAX 7.70 DIMENSIONS 10.80 [0.43] 7.50 [0.30] Ø2.30 [0.09] 1.00 [0.04] MAX 7.15 [0.28] Ø2.30 [0.09] [0.30] [0.25] FREE POSITION MAX 8.90 OPERATING POSITION [0.14] FREE POSITION 5.30 [0.21] 6.45 [0.25] 6.45 OPERATING POSITION END POSITION 5.16 9.53±0.05 [0.20] [0.375]MIN 500 [19.7] MAX 20.00 [0.79] MAX 8.90 OPERATING POSITION [0.14] [0.04] 1.00 +0.1 2.25-0.0 [0.09] [0.30] MAX 7.70 Ø2.25+0.1 [0.09] MOUNTING HOLE FREE POSITION MIN 500 [19.7] 10.80 [0.43] Ø2.25+0.1 7.50 [0.09][0.30] MOUNTING HOLE 7.50 [0.30] [0.04] 1.00 [0.30] +0.1 2.25-0.0 [0.09] Ø2.54±0.05 [0.1] MOUNTING HOLE MAX 7.70 5.30 [0.21] Ø2.54±0.05 5.30 [0.1]10.80 [0.21] MOUNTING[0.43] HOLE 3.60 [0.14] DIMENSIONS FREE POSITION DIMENSIONS MAX 20.00 [0.79] V4NST7 6.45 [0.25] V4NS - SEALED VERSION Dimension - SEALED VERSION V4NS 7.70±0.1 [0.30] DIMENSIONS NSIONS 7.70±0.1 [0.30] ④ 2.25±0.1 [0.09] COMMON (Red) 9.53±0.05 [0.375] 3.60 [0.14] Circuit diagram 2 MAX 2.50 [0.10] 2.25+0.1 [0.09] 4 FREE POSITION OPERATING POSITION 1.00 [0.04] [0.30] 1 2.25±0.1 [0.09] Flame-retardant glass-fibre reinforced nylon DIMENSIONS Polyacetal (POM) V4N - STANDARD VERSIONsteel spring Snap-action coil spring mechanism with stainless Change-over, normally closed or normally open 5.30 10.80 [0.21] [0.43] Silver 7.50 Gold flashed [0.30] –40°C to +85°C 3 • 106 cycles minimum (impact free actuation) IP67 enclosure, IP40 Flux proof terminal entries Plain lever, cam follower, Roller lever Insulating sheet - N04619, Clip-on terminal cover - TC102, Long overtravel actuator - QA4 MAX 7.15 [0.28] Housing Plunger Mechanism Functions Contacts Terminals Temperature range ºC Mechanical life Protection Actuators Accessories MAX 7.70 Subminiature Specifications V4NS Operating Characteristics Actuator Reference Plunger Ø2.3 [0.09] Release Force Minimum18.5 ] [0.73 (N) (ozf) 2,5 2,5 9,00 9,00 0,30 0,30 1,00 1,00 9,2 9,2 0,36 0,36 V4NST7Y1UL18.5 0,9 ] V4NSY1UL [0.73 0,9 3,20 3,20 0,07 0,07 0,25 0,25 13,2 13,2 0,52 0,52 0,9 0,9 3,20 3,20 0,07 0,07 0,25 0,25 16,1 16,1 0,9 0,9 3,20 3,20 0,07 0,07 0,25 0,25 17,8 17,8 18.0 1] [0.7 V4NST7UL V4NSUL Free Operating Position Position Maximum (mm) (in) (mm) (in) 8,4 ± 0,3 0,33 ± 0,012 8,4 ± 0,3 0,33 ± 0,012 Movement Differential Maximum (mm) (in) 0,1 0,1 0,004 0,004 10,6 ± 1,2 0,42 ± 0,05 10,6 ± 1,2 0,42 ± 0,05 0,4 0,4 0,016 0,016 0,70 0,70 13,3 ± 1,2 0,61 ± 0,05 13,3 ± 1,2 0,61 ± 0,05 0,4 0,4 0,016 0,016 0,70 0,70 15,6 ± 1,2 0,61 ± 0,05 15,6 ± 1,2 0,61 ± 0,05 0,4 0,4 0,016 0,016 Subminiature Y1 lever 18.0 1] [0.7 Ø2.3 [0.09] Actuating Force Maximum (N) (ozf) Width of lever 4,0 mm/0,16 in 18.0 1] [0.7 YC lever V4NST7YCUL V4NSYCUL Width of lever 4,0 mm/0,16 in YR lever V4NST7YRUL V4NSYRUL Width of lever 4,0 mm/0,16 in Over travel: Plunger can be depressed flush with housing. The housing should not be used as an end stop. Saia microswitches saia-switch@johnsonelectric.com www.saia-switch.com 27 V4NS Ordering Reference Basic type V4N Type of sealing/ S Overtravel B Sealed IP67 Sealed IP67 Terminals T7 T8 T9 T81 T82 No symbol, pre-wired 500 mm with cable box (V4NS/B only) Solder 2,95 • 0,5 • 3,6 long PCB 0,8 • 0,5 • 4,0 long Faston 2,8 • 0,5 • 8,1 long Formed PCB 0,8 • 0,5 • 3,8 long Formed PCB 0,8 • 0,5 • 3,8 long Circuit C2 C4 No symbol, change-over Normally closed Normally open Actuators Y1 Y2 Y3 YC YR QA No symbol, without lever Plain lever 18,0 mm Plain lever 25,0 mm Plain lever 32,0 mm Cam follower lever 18,5 mm Roller lever 16,0 mm Long overtravel actuator available on request Example: V4N S T7 C2 Y1 0 X UL standard travel with extended overtravel (0,5 mm) Subminiature Subminiature Other actuators on special request Actuator Position 0 No symbol, without lever, or lever fitted at the end nearest to the Plunger With lever fitted at end opposite to plunger Contact Material X Approvals UL No symbol, Fine silver Gold alloy on silver palladium crosspoint Special Features /□□□□ Saia specialise in customer specific solutions. Additional product variants are available or can be provided. If your requirements cannot be satisfied from the options listed, please contact www.saia-burgess.com or your local SB outlet. 28 UL, CSA and ENEC approval Saia microswitches saia-switch@johnsonelectric.com www.saia-switch.com V4NCS V4NCS Characteristics ■ wide variety of levers ■ peg mounting option ■ pre-wired option ■ sealed (IP6K7) ■ solder and faston terminals ■ PCB terminals Rating 250 VAC, 5 A Dimensions (mm)20 × 10,3 × 6,4 Subminiature Subminiature Actuator ■ plunger ■ plain levers ■ roller levers ■ simulated roller levers Approvals Automotive standard Preferred Range Ordering Actuating Force Sealing Reference(N) (ozf) Operating pos. (mm) (in) Terminal Circuit Actuator Contacts Electrical rating V4NCS 2,5 8,992 Sealed IP6K7 8,40 0,331 Cable 500 mm CO Plunger Ag 250 VAC, 5 A V4NCSA1 0,9 3,237 Sealed IP6K7 10,80 0,425 Cable 500 mm CO Plain lever Ag 250 VAC, 5 A V4NCSAR 0,9 3,237 Sealed IP6K7 15,90 0,626 Cable 500 mm CO Roller lever Ag 250 VAC, 5 A Saia microswitches saia-switch@johnsonelectric.com www.saia-switch.com 29 V4NCS DIMENSIONS 9.53±0.05 [0.375] 2.60 [0.10] 10.16 [0.40] Ø1.70 [0.07] 3.60 [0.1 [0.10] MOUNTING HOLE M 0.50±0.025 [0.02] 2.95 [0.12] [0.09] MOUNTING HOLE 5.08 [0.20] V4NS - SEALED VERSION Specifications ) GREY M) BLACK BLUE DIMENSIONS FREE POSITION MAX 8.90 OPERATING POSITION [0.14] [0.04] 1.00 +0.1 2.25-0.0 [0.09] [0.30] MAX 7.70 6.45 [0.25] [0.79] Housing Glass fibre reinforced Polyamide (PA 6.6) Plunger Polyacetal POM/(PA 4,6) 6.45 5.30 10.80 Mechanism coil spring mechanism with stainless steel spring Ø2.25+0.1 Ø2.54±0.05Snap-action [0.21] [0.43] [0.25] [0.1] Change-over, normally closed or[0.09] Functions normally open 7.50 Ø2.30 MOUNTING HOLE MOUNTING HOLE Contacts Fine Silver, Gold[0.30] plate on silver, Gold alloy on silver palladium (crosspoint) [0.09] Terminals Gold flashed Temperature range ºC –40°C to +85°C (120°C option) Mechanical life 3 • 106 cycles minimum (impact free actuation) Protection IP67 enclosure, IP40 Flux proof terminal entries Mounting Side mounting (moulded mounting pegs on request) Actuators Plain lever, cam follower, roller lever, simulated roller (cam follower) lever Accessories Lug mounting frame, clip-on terminals cover, insulating sheet (NO) BLUE (COM) RED (NC) YELLOW 5.16 9.53±0.05 [0.20] [0.375] Circuit diagram MAX 20.00 [0.79] Ø4.40±0.05 [0.17] 7.50 [0.30] 2.40±0.1 [0.10] 7.00±0.15 [0.28] OPERATING POSITION END POSITION 5.30 [0.21] 2 4 Ø2.30 [0.09] 1 Ø2.54+0.5 [0.1] MOUNTING HOLE 0.50 (3x) [0.02] 3.55±0.2 10.80 [0.43] Dimensions [0.14] ④ 1.75 [0.07] [19.7] NORMALLY OPEN (BLUE) 7.70±0.1 [0.30] ① 1.00 [0.04] (BLACK) NORMALLY CLOSED MIN 500 (GREY) 2.25±0.1 [0.09] V4NC ② COMMON FREE POSITION 5.08 10.16 Ø2.25+0.1 [0.09] [0.20] [0.40] PREWIRED MOUNTING VERSION WITH CABLE BOX HOLE 5.16 9.53±0.05 FOR TYPE CODING KEY PLEASE [0.375] CONTACT Ø1.70±0.05 [0.07] 2.60 [0.10] (NO) GREY (COM) BLACK (NC) BLUE 2.95 [0.12] 6.40 SAIA [0.25] 19.85±0.15 [0.78] Prewired version with cable box For type coding key please contact Saia Standard cable FLRY 0,5 mm2 with max. outside diameter 1.8 mm Standard cable box is K2 MAX 8.7 MAX 9.7 MAX 5.5 Subminiature MAX 20.00 6.40 K1 (2 cables K1 only) 6.40 K2 6.40 K3 Recommended maximum electrical ratings Voltage (max) Resitive load (A) Motor load (A) Approval V4NCST 250 VAC 5 2 General rating (85°C) 0 - 15 VDC 5 3 General rating (85°C) 2 15 - 30 VDCCABLE 5 FLRY 0.5mm 3 WITH General rating (85°C)1.8mm STANDARD MAX. OUTSIDE DIAMETER V4NCS 250 VAC 5 General rating (85°C) STANDARD CABLE BOX IS K22 0 - 15 VDC 3 3 General rating (85°C) 15 - 30 VDC 3 3 General rating (85°C) 30 Saia microswitches saia-switch@johnsonelectric.com www.saia-switch.com V4NCS Operating Characteristics Actuating Force Maximum (N) (ozf) Release Force Minimum (N) (ozf) Free Operating Position Position Maximum (mm) (in) (mm) (in) Plunger V4NCS.. V4NCSB.. 2,5 2,5 8,992 0,5 8,992 0,5 1,798 1,798 9,2 9,7 0,362 0,382 8,4 ± 1,3 8,9 A1 Lever V4NCS.. V4NCSB.. 0,9 0,9 3,237 0,1 3,237 0,1 0,359 0,359 13,4 14,8 0,527 0,582 3,237 0,1 3,237 0,1 0,359 0,359 16,1 17,6 0,634 0,693 3,237 0,1 3,237 0,1 0,359 0,359 18,1 19,2 0,712 0,756 6,474 0,2 6,474 0,2 0,719 0,719 10,7 11,5 0,421 0,453 9,3– ± 0,7 10,1 6,474 0,2 6,474 0,2 0,719 0,719 15,8 16,5 0,622 0,649 14,7 ± 0,6 15,4 Movement Differential Maximum (mm) (in) } 0,331 ± 0,0120,1 0,004 0,35 0,1 0,004 } 10,8 ± 1,3 12,4 } 0,425 ± 0,0510,4 0,016 0,488 0,4 0,016 13,4 ± 1,3 15,1 } 0,527 ± 0,0510,4 0,016 0,594 0,4 0,016 15,9 ± 1,2 17,3 } 0,626 ± 0,0470,4 0,016 0,681 0,4 0,016 } 0,366 ± 0,0270,2 0,008 0,397 0,2 0,008 } 0,579 ± 0,0230,2 0,008 0,606 0,2 0,008 } Width of lever 4,0 (mm)/0,16 (in) AC Lever V4NCS.. V4NCSB.. 0,9 0,9 } Width of lever 4,0 (mm)/0,16 (in) AR Lever V4NCS.. V4NCSB.. 0,9 0,9 } Width of lever 4,0 (mm)/0,16 (in) A10 Lever V4NCS.. V4NCSB.. 1,8 1,8 } Width of lever 4,0 (mm)/0,16 (in) AR0 Lever V4NCS.. V4NCSB.. 1,8 1,8 } Width of lever 4,0 (mm)/0,16 (in) Operating characteristics shown above are specified from mounting hole centres. Over travel: Flush with case. (7,8 mm min) The case should not be used as an end stop. Saia microswitches saia-switch@johnsonelectric.com www.saia-switch.com 31 Subminiature Actuator Reference V4NCS Subminiature Ordering Reference Basic typeV4NC Type of sealing S B Sealed IP6K7 Sealed IP6K7 Terminals T7 T8 T9 T81 T82 No symbol, pre-wired 500 mm with cable box (V4NCS/B only) Solder 2,95 × 0,5 × 3,55 long PCB 0,8 × 0,5 × 4,0 long Faston 2,8 × 0,5 × 9,5 long Formed PCB 0,8 × 0,5 × 3,8 long Formed PCB 0,8 × 0,5 × 3,8 long Circuit C2 C4 No symbol, change-over Normally closed Normally open Example: V4NC S T7 C4 A1 0 G standard travel with extended overtravel (0,5 mm) Actuators No symbol, without lever A1 Plain lever 18,0 mm A2 Plain lever 25,0 mm A3 Plain lever 32,0 mm A7 Plain lever 60,0 mm AC Cam follower lever 18,5 mm (AC1) AR Roller lever 16,0 mm (AR1) AP Roller lever 17,9 mm (AR2) Other actuators on special request Actuator Position 0 No symbol, without lever, or lever fitted at the end nearest to the Plunger With lever fitted at end opposite to plunger Contact Material X No symbol, Ag Gold alloy on silver palladium crosspoint (AUX) Special/□□□□ Features Saia specialise in customer specific solutions. Additional product variants are available or can be provided. If your requirements cannot be satisfied from the options listed, please contact www.saia-burgess.com or your local SB outlet. 32 Saia microswitches saia-switch@johnsonelectric.com www.saia-switch.com Thermoset plastic Microswitches Circuit diagram NORMALLY CLOSED NORMALLY OPEN COMMON XG Dimension ±0.2 +0,1 0 +0,1 0 5,8 3.1 ±0.1x0.8 10.3 ±0.2 +0,1 0 ±0.1x0.8 10.3 ±0.2 3.1 6.3 ±0.2 3.9 20.2 2 4 2.8 11.5 6.3 XG 2.92 1 ±0.1 ±0,2 17.15 Ø 1.75 ±0,1 +0,1 0 3.5 2.8 27.8 4.5 27.8 11.5 ±0,2 ±0.1 4.5 17.15 22.2 Ø 1.75 ±0,1 3.5 22.2 2 4 1 3.1 3.9 10.3 ±0.1 2.8 3.1 15.9 20.2 2.92 5,8 10.3 ±0.1 2.8 15.9 XG XG Characteristics ■ wide range of forces and ratings ■ long mechanical and electrical life ■ solder, faston, PCB and screw terminals ■ compliant to IEC 60335-1, 4. ed. Rating 250 VAC, 26 A max. Dimensions (mm)27,8 × 15,9 × 10,3 Actuator ■ plunger ■ plain levers ■ roller levers ■ simulated roller levers Miniature Approvals ENEC, UL, cUL, CSA Preferred Range Operating pos. Terminal Circuit Actuator Contacts (mm) (in) Electrical rating ENEC UL/CSA XGG2-88Z1 3,20 11,43 14,7 0,57 Faston CO Plunger Ag / AgNi10 16(6) A 15 A XGG2-88-J23Z1 1,40 5,03 14,9 0,59 Faston CO Plain lever Ag / AgNi10 16(6) A 15 A XGG2-88-J26Z1 0,91 3,27 14,5 0,57 Faston CO Plain lever Ag / AgNi10 16(6) A 15 A XGG2-88-J27Z1 0,65 2,34 13,7 0,54 Faston CO Plain lever Ag / AgNi10 16(6) A 15 A XGG2-88-S20Z1 3,20 11,43 20,2 0,79 Faston CO Roller lever Ag / AgNi10 16(6) A 15 A XGG2-88-S21Z1 1,55 5,57 20,1 0,79 Faston CO Roller lever Ag / AgNi10 16(6) A 15 A XGG3-88Z1 3,20 11,43 14,7 0,57 Solder CO Plunger Ag / AgNi10 16(6) A 15 A XGG6-88Z1 3,20 11,43 14,7 0,57 Faston CO Plunger Ag / AgNi10 16(6) A 15 A XGC2-88Z1 0,80 2,86 14,7 0,57 Faston CO Plunger Ag / AgNi10 12(6) A 10 A XGC2-88-J23Z1 0,35 1,26 15,0 0,59 Faston CO Plain lever Ag / AgNi10 12(6) A 10 A XGC2-88-S20Z1 0,80 2,86 20,2 0,79 Faston CO Roller lever Ag / AgNi10 12(6) A 10 A XGC6-88Z1 0,80 2,86 14,7 0,57 Faston CO Plunger Ag / AgNi10 12(6) A 10 A XGK2-88Z1 1,50 5,36 14,7 0,57 Faston CO Plunger Ag / AgNi10 12(6) A 12 A XGK2-88-J26Z1 0,43 1,55 14,7 0,57 Faston CO Plain lever Ag / AgNi10 12(6) A 12 A XGK2-88-S21Z1 0,71 2,55 20,2 0,80 Faston CO Roller lever Ag / AgNi10 12(6) A 12 A XGK3-88Z1 1,50 5,36 14,7 0,57 Solder CO Plunger Ag / AgNi10 12(6) A 12 A XGK6-88Z1 1,50 5,36 14,7 0,57 Faston CO Plunger Ag / AgNi10 12(6) A 12 A XGO2-88Z1 1,20 4,29 14,5 0,57 Faston CO Plunger Ag / AgNi10 16(6) A 15 A XGO2-88-J27Z1 0,25 0,90 13,6 0,54 Faston CO Plain lever Ag / AgNi10 16(6) A 15 A XGO2-88-S20Z1 1,20 4,29 20,1 0,79 Faston CO Roller lever Ag / AgNi10 16(6) A 15 A 4,29 14,5 0,57 Faston CO Plunger Ag / AgNi10 16(6) A 15 A XGO6-88Z1 1,20 34 Saia microswitches saia-switch@johnsonelectric.com www.saia-switch.com Miniature Ordering Actuating Force Reference(N) (ozf) XG Specifications Housing Melamine-Formaldehyd. Thermosetting Plunger POM, PPS, MF depending on temperature/type Mechanism Snap-action, single pole beryllium bronze blade mechanisme with wiping contacts Functions Change-over, normally-closed (except XGG and XGK) or normally-open Contacts Fine silver (Ag), silver nickel (AgNi10), gold-plated (Au), silver cadmium oxide (AgCdO) Terminals Solder, faston, screw, PCB and side mounting PCB terminals. RAST 5 terminals (5,0 mm pitch) Temperature range ºC -40°C to +150°C Mechanical life2 x 105 cycles minimum, 5 x 106 cycles maximum (Actuation: sinusoidal and maximum up to 80% of the overtravel) Protection Enclosure IP40 Mounting Side mounting via mounting holes Actuators Stainless steel Actuating force/travel Contact force/travel Miniature Circuit diagram NORMALLY CLOSED NORMALLY OPEN COMMON XG XGK 10.3 ±0.1 2.8 36 24 20 +0,1 5,8 15 12 10 0,1 0,2 DC in A 0,4 0,6 ohmic 10.3 ±0.1 2.8load 10.3 ±0.2 inductive load 10.3 ±0.2 ±0.1x0.8 30 3.1 0 5,8 +0,1 0 48 40 2 4 3.1 XG 20.2 ±0.2 1 60 11.5 6.3 ±0.1x0.8 27.8 110 80 17.15 2.8 2.8 ±0.1 22.2 ±0.1 22.2 11.5 Ø 1.75 ±0,1 17.15 4.5 ±0,2 2 4 220 150 100 27.8 3.5 200 2.92 1 0 3.5 2.92 +0,1 Maximum DC 3.1 rating 3.9 +0,1 3.1 0 XGG ±0.2 DC rating in VDC 20.2 15.9 Dimensions 15.9 1 2 4 5 10 16 L = 10 ms R 3.9 6.3 Recommended maximum electrical ratings Voltage (VAC) Approvals Voltage ENEC UL (VAC) (VAC) Approvals ENEC UL (VAC) XGG..-88 XGA..-88 XGM..-88 XGO..-88 250 250 250 250 1.75 16 (6) Ø5E4 16 (6) 5E4 4.5 ±0,2 16 (6) 5E4 16 (6) 5E4 15 A 15 A 15 A 15 A 125/250 125/250 125/250 125/250 XGT..-86 XGD..-86 XGA..-86 XGM..-86 250 250 250 250 26 (10) 22 (6) 20 (8) 20 (8) 25E3 5E4 5E4 5E4 25A 21A 15A 15A 125/250 125/250 125/250 125/250 XGB..-88 XGC..-88 XGH..-88 XGK..-88 250 250 250 250 12 (6) 12 (6) 12 (6) 12 (6) 5E4 5E4 5E4 5E4 12 A 10 A 10 A 12 A 125/250 125/250 125/250 125/250 XGO..-86 XGA..-86 XGG..-86 XGM..-86 250 400 400 400 20 (8) 10 (6) 10 (6) 10 (6) 5E4 5E4 5E4 5E4 15A – – – 125/250 – – – XG....-88 400 3 (2) 5E4 XGO..-86 400 10 (6) 5E4 – – Saia microswitches ±0,1 saia-switch@johnsonelectric.com www.saia-switch.com 35 XG Operating Characteristics Actuator XG Reference OP ±0.2 20.2 ±0.2 1 XG 20.2 ±0.2 XG 2) 2 4 2) OP FP FP 20.2 XG13.5 1 20.2 8.2 1)2 4 ±0.2 2.92 2) Release Force Minimum (N) (ozf) XGG.. 3,211,43 0,4 XGA.. 3,211,43 0,6 XGM.. 2 7,14 0,5 XGO.. 1,2 4,29 0,1 XGK.. 1,5 Plunger 5,36 0,2 XGB.. 1,5 5,36 0,3 XGC.. 0,8 2,86 0,1 XGH.. 0,45 1,61 0,05 Plunger XGT 3,211,43 0,6 XGD.. 1,7 6,07 0,15 2 Free Operating Position FP Position OP Maximum (mm) (in) (mm) (in) 1,4315,750,62 2,1415,750,62 1,79 15,6 0,61 0,36 15,6 0,61 0,71 15,75 0,62 1,07 15,75 0,62 0,36 15,75 0,62 0,18 15,6 0,61 2,1415,750,62 0,54 15,75 0,62 Plunger 11.8 11.8 OP 11.8 11.8 FP FP OP 13.511 11.8 11.8 11.8 11.8 11.8 11.8 OP FP FPFP OP OP FP FP OP OP OP FP -J20 Lever 11,43 0,36 1,29 16,5 0,64 XG13.51 8.2 1)24 XGG.. 3,2 -J02 20.2 ±0.2 4 XGA.. 3,2 11,43 0,54 1,93 16,5 0,64 1 2.92 2) XGM.. 2 7,14 0,45 1,61 16,5 0,64 1)2 Plunger 8.2 13.5 1,2 4,29 0,09 0,34 16,5 0,64 4 XGO.. ±0.2 2 20.2 1 0,64 14.6 8.2 1) XGK.. 1,5 -J025,36 0,18 0,64 16,5 2) 4 2.92 1,5 Plunger 5,36 0,27 0,96 16,5 0,64 2 XGB.. 1 4 0,64 8.2 1)2 XGC.. 0,8 -J022,86 0,09 0,32 16,5 13.51 XGH.. 0,45 1,61 0,04 0,14 16,5 0,64 4 1)2 1 14.6 7 8.2 2 -M02 Width of lever mm/0,28 in – also available with width 4 mm/0,16 in Plunger 11.8 11.8 11.8 11.8 11.8 11.8 FP FP FP FP FP OPOP OP OP OP FP FP OP OP OP OP FP FP .4 14.6 2 8.2 1)4 2.4 OP 11.8 11.8 11.8 11.8 11.8 11.8 FP OP OP OP FP FP OP FP FP FP FPFP OPOP 1)2 1 -L20 Lever R 12.8 8.2 4 XGG.. 2.4 2 XGA.. 1 1) R 12.8 8.2 4 XGM.. 2.4 1 21)2 R 12.8 8.2 44 XGO.. 2.4 11 1) R 12.8 8.2 2 XGK.. 2.4 1)1)4 XGB.. RR 12.8 8.2 12.8 8.2 2 2.24. 1 XGC.. 4 4 1)2 XGH.. 1 R 12.8 8.2 4 2.4 Width of lever1 7 mm/0,28 in 2 R 12.8 8.2 1) 2,6 -J029,29 2,6 -M029,29 1,65 5,89 -J02 1 3,57 1,25 -M024,46 1,25 -L02 -J024,46 0,65 2,32 1,37 -M021,32 OP -T02 11.8 11.8 11.8 11.8 11.8 11.8 FP OP OP OP OP OP FP FP FP FP FP 2 OP 11.8 11.8 FP OP 1)4 XGG.. -T20 3)Lever 3,2 11,43 R 12.8 8.2 1 2.4 XGA.. 3,2 11,43 2 -T027,14 XGM.. 2 4 1 XGO.. 1,2 4,29 XGK.. 1,5 5,36 2 1,5 -T025,36 4 XGB.. 1 XGC.. 0,8 2,86 XGH.. 0,45 1,61 Width of roller 6,6 mm/0,26 in 0,350,01313,20,519 0,150,00613,20,519 0,35 0,013 13,7 0,539 0,35 0,013 13,7 0,539 0,35 0,013 13,2 0,519 0,15 0,006 13,2 0,519 0,15 0,006 13,2 0,519 0,35 0,013 13,7 0,539 0,150,00613,20,519 0,15 0,006 13,2 0,519 14 14 14,4 14,4 14 14 14 14,4 0,551 0,551 0,566 0,566 0,551 0,551 0,551 0,566 0,32 0,48 0,4 0,08 0,16 0,24 0,08 0,04 1,14 1,71 1,43 0,29 0,57 0,86 1,29 0,14 19,2 19,2 19,2 19,2 19,2 19,2 19,2 19,2 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 17,5 0,68 0,45 17,5 0,68 0,2 17,3 0,68 0,45 17,3 ± 0,70,68 ± 0,027 0,45 17,5 0,68 0,45 17,5 0,68 0,2 17,5 0,68 0,2 17,3 0,68 0,45 0,017 0,007 0,017 0,017 0,017 0,007 0,007 0,017 16,4 16,4 16,9 16,9 16,4 16,4 16,4 16,9 0,645 0,645 0,665 0,665 0,645 0,645 0,645 0,665 0,38 0,85 0,48 0,09 0,19 0,29 0,09 0,04 1,36 3,04 1,71 0,32 0,68 1,04 0,32 0,14 21,8 21,8 21,8 21,8 21,8 21,8 21,8 21,8 0,85 0,85 0,85 0,85 0,85 0,85 0,85 0,85 20,5 0,81 0,4 20,5 0,81 0,2 20,3 0,8 0,4 20,1 ± 0,60,79 ± 0,023 0,4 20,5 0,81 0,4 20,5 0,81 0,2 20,5 0,81 0,2 20,3 0,8 0,4 0,015 0,007 0,015 0,015 0,015 0,007 0,007 0,015 19,5 19,5 19,8 19,8 19,5 19,5 19,5 19,8 0,767 0,767 0,779 0,779 0,767 0,767 0,767 0,779 0,37 0,56 0,47 0,09 0,18 0,28 0,09 0,04 1,32 2 1,68 0,32 0,64 1 0,32 0,14 21,8 21,8 21,8 21,8 21,8 21,8 21,8 21,8 0,85 0,85 0,85 0,85 0,85 0,85 0,85 0,85 20,2 0,79 0,4 20,2 0,79 0,2 20,1 0,79 0,4 20,1 ± 0,70,79 ± 0,027 0,4 20,2 0,79 0,4 20,2 0,79 0,2 20,2 0,79 0,2 20,1 0,79 0,4 0,015 0,007 0,015 0,015 0,015 0,007 0,007 0,015 19,3 19,3 19,7 19,7 19,3 19,3 19,3 19,7 0,759 0,759 0,775 0,775 0,759 0,759 0,759 0,775 0,37 0,56 0,05 0,09 0,18 0,28 0,09 0,04 1,32 2 1,68 0,32 0,64 1 0,32 0,14 21,8 21,8 21,8 21,8 21,8 21,8 21,8 21,8 0,85 0,85 0,85 0,85 0,85 0,85 0,85 0,85 20,2 0,79 0,4 20,2 0,79 0,2 20,1 0,79 0,4 20,1 ± 0,70,79 ± 0,027 0,4 20,2 0,79 0,4 20,2 0,79 0,2 20,2 0,79 0,2 20,1 0,79 0,4 0,015 0,007 0,015 0,015 0,015 0,007 0,007 0,015 19,3 19,3 19,7 19,7 19,3 19,3 19,3 19,7 0,759 0,759 0,775 0,775 0,759 0,759 0,759 0,775 -S02 -T02 -L02 11,43 } } } } } Total travelled position (mm) (in) 0,015 0,007 0,015 0,015 0,015 0,007 0,007 0,015 4 22 1) } } } } } 0,57 0,57 0,57 0,57 0,57 +0,007 0,57 –0,015 0,57 0,57 0,57 0,57 Movement Differential Maximum (mm) (in) 15,1 0,59 0,4 15,1 0,59 0,2 15 0,59 0,4 15 ± 0,5 0,59 ± 0,019 0,4 15,1 0,59 0,4 15,1 0,59 0,2 15,1 0,59 0,2 15 0,59 0,4 -L02 3,2 -M02 11,43 3,2 -L02 11,43 2 7,14 -S02 -M02 1,2 4,29 1,5 5,36 -L02 1,5 5,36 0,8 -S022,86 0,45 -L021,61 R -S20 Lever 12.8 8.2 44 XGG.. 3,2 2.4 1 3,2 11,43 1) XGA.. R 12.81 8.2 2 2.4 -S027,14 XGM.. 2 4 1) R 12.8 8.2 2 XGO.. 1,2 1 2.4 -T024,29 4 XGK.. 1,5 5,36 1)2 1 R 12.8 8.2 4 XGB.. 1,5 -S025,36 2.4 2 1 XGC.. 0,8 -T022,86 4 1 0,45 -S021,61 1)2 XGH.. R 12.8 8.2 4 .4 roller Width 2of 6,6 mm/0,26 in 1 1 } } 14,7 14,7 14,5 14,5 14,7 +0,2 14,7 –0,4 14,7 14,5 14,7 14,7 4 8.2 1)4 2 -M20 Lever 14.6 8.2 1) XGG.. 1)4 R 12.8 8.2 2 XGA.. 2.4 1 8.2 1)4 13.5 XGM.. 2 1 1)4 XGO.. 14.61 8.2 2 1) XGK.. R 12.8 8.2 4 2.4 1 22 XGB.. 4 14.61 8.2 1)1)4 XGC.. R 12.8 8.2 2 XGH.. 2.4 1)4 WidthR 2 of lever mm/0,28 in 12.81 7 8.2 FP Miniature XG 2) OP FP Plunger 2.92 2.92 2.92 Actuating Force Maximum (N) (ozf) 1) Lever distance 8,2 (0,32) for lever position –.20, lever position (-J20, L20, S20, M20) Lever distance 14,0 (0,55) for lever position –.40, lever position (-J40, L40, S40, M40) 2) 2,65 mm for switch type XGH, XGO, XGM 3) For high temperature T125°C/T 150°C (ENEC, UL) 36 Saia microswitches saia-switch@johnsonelectric.com www.saia-switch.com XG Ordering Reference Basic type XGG.. XGA.. XGM.. XGO.. XGK.. XGB.. XGC.. XGH.. XGD.. XGT.. 3,2 N 3,2 N 2,0 N 1,2 N 1,5 N 1,5 N 0,8 N 0,45 N 1,7 N 3,2 N 11,43 ozf 11,43 ozf 7,14 ozf 4,29 ozf 5,36 ozf 5,36 ozf 2,86 ozf 1,61 ozf 6,07 ozf 11,43 ozf Circuit 4 5 No symbol, change-over (CO) Normally closed (NC) Normally open (NO) Terminals2 3 4 5 6 7 8 9 10 11 12 13 14 15 19 Faston Solder Faston Faston Faston Screw Faston Faston Faston Faston Short solder Print bent (lid) Print bent (base) Rast 5 Short solder Example: XGG 4 2 A -88 J20 Z1 Miniature 6,3 × 0,8 1,7 × 3,2 1× 2,8 × 0,5 DIN 1× 2,8 × 0,5 4,8 × 0,5 1× 2,8 × 0,8 DIN 1× 2,8 × 0,8 4,8 × 0,8 2× 2,8 × 0,8 ∅ 2,3 6,3 × 0,8 ∅ 1,7 Other types of terminals are available on request Version ENEC No symbol, T85 A T85 W T150 AW T150 B T85 V T125 AV T125 C T85 Number of operations at rated load UL Europe UL T90 50,000 6,000 T90 50,000 100,000 T150 50,000 6,000 T150 50,000 100,000 T90 10,000 6,000 T130 50,000 6,000 T130 50,000 100,000 T90 25,000 6,000 Contacts -88 -81 -86 Ag / AgNi10 Gold-plated 4 µm (Au) on Ag Ag / Ag CdO Actuators J201)J402) J221)J422) J231)J432) J271)J472) M201)M402) L201)L402) L211)L412) S201)S402) T201)T402) No symbol, plunger Plain lever 13,5 mm Plain lever 24,0 mm Plain lever 27,8 mm Plain lever 60,0 mm Plain lever formed 14,7 mm Cam follower 12,8 mm Cam follower 26,2 mm Roller lever 12,8 mm Roller lever, 150°C version 12,8 mm Other actuators available on request 1) Lever distance 8,2 (0,32) for lever position –.20, lever position (-J20, L20, S20, M20) 2) Lever distance 14,0 (0,55) for lever position –.40, lever position (-J40, L40, S40, M40) Approvals Z1 Saia microswitches No symbol, ENEC UL, CSA saia-switch@johnsonelectric.com www.saia-switch.com 37 Thermoplastic Microswitches Circuit diagram NORMALLY CLOSED NORMALLY OPEN COMMON X3 Dimension 20.2 ±0.2 +0,1 3.1 0 3.1 +0.1 0 3.9 15.9 10.3 ±0.1 5.8 3.1 +0.1 0 X3 10.3 ±0.2 +0,1 10.3 ±0.2 3.1 0 6.3 ±0.1 x0.8 20.2 ±0.2 3.9 2.8 2 4 4.5 ±0.2 1 2.8 1.75 ±0,1 6.3 ±0.1 x0.8 11.5 2.8 27.8 17.15 27.8 11.5 4.5 ±0.2 17.15 22.2 ±0.1 1.75 ±0,1 3.5 22.2 ±0.1 2 4 1 3.5 2.8 2.8 5.8 10.3 ±0.1 15.9 2.8 X3 X3 Characteristics ■ 8 mm creepage and clearance distance to the actuator ■ long mechanical and electrical life ■ solder, faston and PCB terminal ■ compliant to glow wire requirements IEC 60335-1, 4. ed. Rating 250 VAC, 21 A max. Dimensions (mm)27,8 × 15,9 × 10,3 Actuator ■ plunger ■ straight lever ■ simulated roller levers ■ roller levers Approvals UL, cUL, CSA, ENEC, CQC Preferred Range Miniature Ordering Actuating Force Reference(N) (ozf) Operating pos. Terminal Circuit Actuator Contacts (mm) (Inch) Electrical rating ENEC UL/CSA X3M302N2KA 1,60 5,55 14,7 0,58 Faston CO Plunger Ag/AgNi10 16 (6) A 20,5 A X3M302N2NAJ32 0,88 3,15 15,6 0,59 Faston CO Plain lever Ag/AgNi10 16 (6) A 20,5 A X3M302N2NAJ62 0,57 2,05 14,8 0,58 Faston CO Plain lever Ag/AgNi10 16 (6) A 20,5 A X3M302N2NAT02 2,00 7,19 20,2 0,80 Faston CO Roller lever Ag/AgNi10 16 (6) A 20,5 A X3M303N2KA 1,60 5,73 14,7 0,58 Solder CO Plunger Ag/AgNi10 16 (6) A 20,5 A X3M306N2KA 1,60 5,73 14,7 0,58 Faston CO Plunger Ag/AgNi10 16 (6) A 20,5 A X3C302N2LB 0,80 2,88 14,7 0,58 Faston CO Plunger Ag/AgNi10 10 (3) A 12 A X3C302N2LBJ32 0,35 1,26 15,0 0,59 Faston CO Plain lever Ag/AgNi10 10 (3) A 12 A X3C303N2LB 0,80 2,88 14,7 0,58 Solder CO Plunger Ag/AgNi10 10 (3) A 12 A X3C306N2LB 0,80 2,88 14,7 0,58 Faston CO Plunger Ag/AgNi10 10 (3) A 12 A X3L302N6DD 1,50 5,40 14,7 0,58 Faston CO Plunger Ag/AgCdO 21 (8) A 21 A X3L303N6DD 1,50 5,40 14,7 0,58 Solder CO Plunger Ag/AgCdO 21 (8) A 21 A Saia microswitches saia-switch@johnsonelectric.com www.saia-switch.com Miniature 39 X3 Specifications Housing Plunger Mechanism Contact carrier Contacts Terminals Temperature range ºC Mechanical life Protection Mounting Actuators Thermoplastic Thermoplastic Snap-action, single pole beryllium bronze blade mechanism with wiping contacts Brass Fine silver (Ag), silver nickel (AgNi10), gold-plated (Au), silver cadmium oxide (AgCd0) Solder, Faston and RAST 5 terminals Between –40°C and +125°C minimum cycles X3L: 105/ X3M: 106/ X3C: 2 x 106 (Actuation: sinusoidal and maximum up to 80% of the overtravel) EncIosure IP40 Side mounting via mounting holes Stainless steel (lever) Actuating force/travel Circuit diagram Contact force/travel NORMALLY CLOSED COMMON X3 20.2 ±0.2 3.9 +0,1 200 3.5 3.1 0 150 15.9 10.3 ±0.1 Direct voltage in VDC X3C 15 10 12 0,1 5.8 0,4 0,6 1 2 4 6 10 16 ohmic load L inductive load = 10 ms 10.3 ±0.1 R2.8 15.9 10.3 ±0.2 6.3 ±0.1 x0.8 0,2 DC in A +0,1 3.1 0 5.8 24 20 2 4 3.1 +0.1 0 20.2 ±0.2 36 30 10.3 ±0.2 27.8 1 48 40 11.5 6.3 ±0.1 x0.8 2.8 60 17.15 2.8 22.2 ±0.1 11.5 22.2 ±0.1 17.15 27.8 3.5 1.75 ±0,1 1 4.5 ±0.2 2 4 110 80 Recommended maximum electrical ratings Voltage (VAC) Resistive load (A) Motor load (A) 1.75 ±0,1 Approvals ENEC (A) (VAC) X3M 250 16 6 16 (6) 5E4 250 4.5 ±0.2 X3C 250 10 3 10 (3) 5E4 250 X3L 250 21 8 21 (8) 1E4 250 Approvals UL (A) (VAC) Motor load 20,5 20,5 12 12 21 21 11⁄2 HP 1 ⁄2 HP 1 ⁄3 HP 1 ⁄6 HP 2 HP 1 HP 250 125 250 125 250 125 Current breaking capacities in the tables refer to Ag/AgNi10 contacts with the exception of X3L Ag/AgCd0 40 Saia microswitches saia-switch@johnsonelectric.com www.saia-switch.com X3 2.8 100 2.8 2.8 +0.1 3.1 2200 Maximum DC rating X3M Dimensions 3.9 Miniature NORMALLY OPEN X3 Operating Characteristics Actuating Release Free FP Operating OP ActuatorX3 ReferenceForce Force Position Position X3 Maximum Minimum Maximum (N)(ozf) (N)(ozf)(mm)(in)(mm) (in) X3 Plunger 2.8 2.8 1 ±0.2 20.2 13.5 13.5 8.2 8.2 13.5 1 11.8 11.8 11.8 FP FP OP OP OP 1 ±0.2 20.2 1 OP FP 20.2 X3 OP OP OP FP FP FP FP FP X3 ±0.2 2.8 OP J02 Lever ±0.2 20.2 20.2 ±0.2 2.8 2.8 11 1 13.5 8.2 2 2 4 4 2 4 } } X3C 0,80 2,88 0,0500,179 15,75 0,62014,7 X3M 1,60 5,76 0,2000,719 15,75 0,62014,7 X3L Plunger Plunger 1,50 5,40 0,1500,540 15,75 0,62014,7 0,58 Movement Full Differential overtravel Maximum Position (mm) (in)(mm) (in) 0,250,00913,2 0,519 +0,008 +0,2 0,58 –0,016 0,250,00913,2 0,519 –0,4 0,58 0,250,00913,2 0,519 Plunger X3C .. 0,80 2,88 0,045 0,162 16,50 0,649 15,1 ± 0,5 0,59 ± 0,019 0,35 0,014 14,0 0,550 2 4 X3M ..Plunger2,00 7,19 0,180 0,647 16,50 0,649 15,1 ± 0,5 0,59 ± 0,019 0,35 0,014 14,0 0,550 22 2 44 4 J02 1,90 X3L .. Plunger 6,83 0,140 0,500 16,50 0,649 15,1 ± 0,5 0,59 ± 0,019 0,35 0,014 14,0 0,550 J02 8.2 2 J02 OP OP OP 14.6 1 8.2 11.8 8.2 11.8 11.8 11.8 OP OP FP FP FP FP 11.8 FP 14.6 RR 22..44 1 1 1 2 4 2 2 24 4 4 14.6 8.2 2 12.8 1 12.8 14.6 8.2 8.2 8.2 4 X3C .. J02 0,65 2,34 0,045 0,162 19,20 0,755 17,5 ± 0,7 0,69 ± 0,028 0,35 0,014 16,4 0,646 J02 M02 M02 1,65 5,93 0,160 0,576 19,20 0,755 17,5 ± 0,7 0,69 ± 0,028 0,35 0,014 16,4 0,646 X3M .. X3L .. M02 1,55 5,58 0,140 0,500 19,20 0,755 17,5 ± 0,7 0,69 ± 0,028 0,35 0,014 16,4 0,646 FP FP FP OP OP OP FP OP 11.8 11.8 11.8 R 12.8 12.8 1 12.8 4 8.2 8.2 8.2 11.8 RR R 22..4 2.4 4 2.4 4 8.2 4 1 2 11.8 R 12.8 2. 4 2 2 24 1 12.8 1 11.8 11.8 11.8 FP OP FP L02 Lever OP 11.8 M02 12.8 8.2 2 R 4 2.4of lever 7,0 mm/0,28 Width in 1 1 M02 L02 0,80 X3C .. L02 2,88 0,045 0,162 21,80 0,858 20,5 ± 0,6 0,81 ± 0,024 0,35 0,014 19,5 0,768 X3M ..L02 2,00 7,19 0,190 0,683 21,80 0,858 20,5 ± 0,6 0,81 ± 0,024 0,35 0,014 19,5 0,768 X3L .. 8.2 2 1,90 6,83 0,140 0,500 21,80 0,858 20,5 ± 0,6 0,81 ± 0,024 0,35 0,014 19,5 0,768 L02 4 11.8 2 L02 2 T02 24 4 Width of lever inT02 1 7,0 4 12.8 8.2 mm/0,28 1 R 1 2. 4 2 T02 Lever X3C .. T02 0,80 2,88 0,045 0,162 21,80 0,858 20,2 ± 0,7 0,79 ± 0,028 0,35 0,014 19,3 0,760 12.8 8.2 4 11.8 4 11.8 FP 1 2. OP FP OP R 1 1 2 4 2 4 X3M .. 2,00 7,19 0,190 0,683 21,80 0,858 20,2 ± 0,7 0,79 ± 0,028 0,35 0,014 19,3 0,760 T02 X3L .. 1,90 6,83 0,140 0,500 21,80 0,858 20,2 ± 0,7 0,79 ± 0,028 0,35 0,014 19,3 0,760 T02 Width of roller 6,6 mm/0,26 in Saia microswitches saia-switch@johnsonelectric.com www.saia-switch.com 41 Miniature FP FP M02 Lever OP OP FP 4 1 Width of lever 7,0 mm/0,28 in – also available with width 4 mm/0,16 in 13.5 8.2 14.6 8.2 X3 Ordering Reference Basic type X3 Operating force M L C Standard force 1 Standard force 2 Low force Circuit diagram 3 4 5 Change-over (CO) Normally closed (NC) Normally open (NO) Terminals Plug terminal 6,3 × 0,8 mm 13 Solder terminal 14 15 Plug terminal 4,8 × 0,5 mm Plug terminal 4,8 × 0,8 mm Solder terminal, short 02 03 06 10 12 BodyN Contacts materials2 6 8 Miniature Microswitch according to DIN 41635, Design A M 3 02 K 2 A A J0 2 PCB-terminal, Formed to lid PCB-terminal, Formed to base Plug terminal RAST 5 6,3 × 0,8 mm Silver/AgNi10 AgCd0 Gold plated 6 A, 125/250 VAC ⁄3 HP, 250 VAC, 1⁄6 HP, 125 VAC No approvals 20,5 A, 125/250 VAC 1½ HP, 250 VAC, ½ HP, 125 VAC ¼ HP, 250 VDC, ½ HP, 125 VDC 12 A, 125/250 VAC 1 ⁄3 HP, 250 VAC, 1⁄6 HP, 125 VAC ¼ A, 250 VDC, ½ A, 125 VDC 6 A, 125/250 VAC 1 ⁄3 HP, 250 VAC, 1⁄6 HP, 125 VAC ¼ A, 250 VDC, ½ A, 125 VDC 1 Miniature 42 Example: X3 PA66GF25 UL/C-UL ratings A 20,5 A, 125/250 VAC M 15 A, 125/250 VAC, 100’000 cy. 1½ HP, 250 VAC, ½ HP, 125 VAC N D 21 A, 125/250 VAC P 2 HP, 250 VAC, 1 HP, 125 VAC E 21 A, 125/250 VAC 15 A, 125/250 VAC, 100’000 cy. Q 2 HP, 250 VAC, 1 HP, 125 VAC K 20,5 A, 125/250 VAC 1½ HP, 250 VAC, ½ HP, 125 VAC R L 12 A, 125/250 VAC 1 ⁄3 HP, 250 VAC, 1/6 HP, 125 VAC EN/IEC ratings A 16 (6) A, 250 V~ 5E4 T125 µ approved B 10 (3) A, 250 V~ 5E4 T125 µ approved C 6 (3) A, 250 V~ 5E4 T125 µ approved D 21 (8) A, 250 V~ 1E4 T105 µ approved M no approvals Type of actuator No symbol, without lever J0 to J9 Straight lever (width 7 mm) L0 to L9 Simulated roller lever M0 to M9 Customer specified lever (KV) P0 to P9 Straight lever (width 4 mm) T0 to T9 Roller lever Other actuators and lengths available Actuator position 2 4 No symbol, without lever Rear lever Front lever Saia microswitches saia-switch@johnsonelectric.com www.saia-switch.com 3 mm contact gap Microswitch Circuit diagram 2 NORMALLY CLOSED 4 NORMALLY OPEN 1 COMMON Dimension 14.00 [0.55] 5.35 2.75 [0.11] NC 3,5 ± 0,1 3,2 15.93 13.08 10.29 15.88 .79 NO COM 22.22 2 28.83 41.28 10.40 [0.41] Ø3.10+0.1 [0.12] 22.20±0.1 [0.87] MAX 28.0 [1.09] 4 MAX 11.40 [0.45] B340-A 0.80±0.15 [0.03] 2.80 [0.11] 1 REF 2.90 [0.11] 10.30±0.1 [0.41] 10.06 +0.15 6.30-0.10 [0.25] Ø3.50 [0.14] R2 MAX 13.10 [0.52] FREE POSITION 20.49 4.00 [0.16] Ø 3.2 8.20 [0.32] 3.05 3.10+0.1 [0.12] 2.00 [0.08] 4.57 15.90 [0.63] 20.23 340 340 Characteristics ■ wiping contacts, leaf spring mechanism ■ 3 mm contact gap ■ compliant to glow wire requirements IEC 60335-1, 4. ed. as optional item Rating 250 VAC, 16 A max. Dimensions28,8 × 20,4 × 10,1 Actuator ■ plunger ■ roller lever ■ plain levers ■ simulated roller lever ■ moulded lever Approvals ENEC, UL Popular Products Ordering Reference Actuating Force (N) (ozf) Operating pos. (mm) (in) 343B120350NO 4,9 +0,3 14,7 –0,6 17,50 Terminal Contact Gap Actuator Contacts (mm) Electrical rating ENEC UL/CSA +0,01 0,58 Faston 3 Plunger AgCd0 16 (3) A, 250 VAC 12 A, 125–250 VAC –0,02 Miniature Specifications Glass-filled flame retardant Nylon 6,6 Glass-filled flame retardant Nylon 6,6 Snap action, single pole leaf spring mechanism Change-over, Normally open, Normally closed Silver Solder, Faston and Rast 5 terminals -10°C to +85°C 107 cycles minimum (3 mm gap 106) (impact-free actuation) IP40 (enclosure) Side mounting Plunger, plain lever, roller lever Miniature Housing Plunger Mechanism Functions Contacts Terminals Temperature range Mechanical life Protection Mounting Actuators Circuit diagram NORMALLY CLOSED COMMON NORMALLY OPEN 44 Saia microswitches saia-switch@johnsonelectric.com www.saia-switch.com 340 Dimensions 20.23 344343 2.97 344 345 5.3 12.45 5.3 2 6.35 11.43 6.35 5.0 12.45 5.0 2 5.3 0.8 TYP 2 12.45 5.0 6.83 YP 6.83 ENEC 3 mm Wide gap 16(3) A, 250 VAC, 50 E3, T85 Saia microswitches 12.47 30.34 UL/CSA Motor load 12 A, 125–250 VAC, T85 ½ HP saia-switch@johnsonelectric.com 5.0 5.0 YP 5T 2.2 12.47 30.34 0.8 TYP 1.51 Versions YP 5T 2.2 www.saia-switch.com 2.2 5T 30.34 45 YP Miniature Recommended maximum electrical ratings 1.51 5.0 12.47 0.8 TYP 30.34 1.51 YP 5T 5.0 1.51 5T 0.8 TYP 0.8 TYP 2.2 12.47 5.0 6.84 6.35 6.84 6.35 5.3 12.47 30.34 30.34 6.35 2.2 12.47 12.45 5.0 5T YP 5T 6.35 6.35 1.51 6.35 YP 5.0 6.35 6.84 5.3 2 2.97 6.35 5.3 2 11.43 6.35 6.84 6.35 4.75 0.8 0.5 348 349 6.35 12.47 6.35 30.34 2.97 4.75 0.5 2 6.84 5.3 12.45 6.35 347 348 1.51 11.43 B340-A 2.97 YP 5T 2.2 2.97 11.43 6.35 6.35 TYP 4.75 2 4.75 2.2 2.1 348 349 6.35 2.97 1.51 6.35 TYP 6.35 2 346 347 4.75 0.5 346 4,75 × 0,8 Faston 4.02 5.3 6.35 345 346 4.75 3.17 11.43 12.45 3.17 6.35 12.45TYP 6.35 4.02 Ø 2.16 6.35 TYP 6.35 TYP ENEC0.5 Only 343 6,35 × 0,8 Faston Ø 2.16 YP 348347 348 Rast 5 Faston 2.97 6.35 11.43 344 345 4.02 6.35 4.75 11.43 11.43 6.35 ENEC Only T .15 41.28 3.17 12.45 6.35 TYP 3.17 6.35 TYP 346 347 4.75 0.5 345 4,75 × 0,5 Faston Ø 2.16 Ø 2.16 12.45 343 344 4.02 6.35 346345 4.75 ENEC Only ENEC Only 6.35 TYP 6.35 11.43 22.22 28.83 342 Solder 342 343 34 NO 4.02 6.35 TYP 6.35 348 NC 3,5 ± 0,1 3,2 13.08 .79 12.45 TYP 342 343 347 COM R2 10.06 346 5.35 345 ENEC Only Ø 2.16 6.35 TYP Ø 3.2 3.05 3.17 15.88 15.93 344 10.29 343 20.49 342 4.57 340 Operating Characteristics 34_120350 Actuator Reference Actuating Release Free Operating Force Force Position Position MaximumMinimumMaximum (N) (ozf) (N) (ozf) (mm) (in) (mm) (in) Movement Full Differential Overtravel MaximumPosition (mm) (in) (mm) (in) Plunger 34_120350 4,9017,501,204,32 15,93 0,63 14,70 0,58 0,76 0,03 13,00,51 +0,3/–0,6 +0,01/–0,02 B B A 4.57 A 4.57 Plain lever ZD0 4,9017,501,204,32 17,00 0,67 15,20 (Back position) +/–0,5 0,60 +/–0,02 0,80 0,03 14,10,56 ZD1 3,6012,950,632,27 18,80 0,74 15,70 +/–0,8 B340-F B340-F 0,62 +/–0,03 1,20 0,05 13,70,54 ZD2 1,405,04 0,180,65 26,70 1,05 14,60 +/–3,0 0,57 +/–0,12 4,60 0,18 11,10,44 Roller lever ZDS0 4,9017,501,204,32 22,20 0,87 ZDS1 3,6012,950,521,87 24,20 0,95 0,81 +/–0,03 0,83 +/–0,04 0,80 0,03 19,50,77 1,10 0,04 19,50,77 Ordering Reference 20,60 +/–0,7 21,20 +/–0,9 Basic type 34 solder 6,35 × 0,8 fast-on 4,75 × 0,5 fast-on 4,75 × 0,8 fast-on 6,35 × 0,8 Rast 5 B No symbol, standard material compliant to glow wire requirements IEC 60335-1, 4. ed. Contact gap 120 Operating force 350 3 mm Circut NO NC No symbol, change-over Normally open Normally closed Actuator ZD0 ZD1 ZD2 No symbol, plunger Plain lever 22,56 mm Plain lever 33,90 mm Plain lever 84,43 mm ZDS0 ZDS1 Roller lever Roller lever Miniature Terminal type2 3 5 6 8 490 g Example: 34 2 B 40 75 NO ZD0 (3 mm gap) 19,67 mm 31,70 mm 46 Saia microswitches saia-switch@johnsonelectric.com www.saia-switch.com Table of preferred products Snap-action Microswitches Type Preferred Products Preferred Products Page Subminiature XCXCG3Z1 XCG8-81-J1Z1 XCG3-J1Z1XCG8-81-S1Z1 XCG3-S1Z1XCF3Z1 XCG5Z1XCF3-J1Z1 XCG5-J1Z1XCF3-S1Z1 XCG5-S1Z1XCG3-U1Z1 XCG8Z1XCG4-U1Z1 XCG8-81Z1XCG8-U1Z1 17 X4 22 X4F303N1AAX4G305N1BB X4F305N1AAX4C303N1CC X4G303N1BBX4C305N1CC V4NSV4NST7UL V4NSUL V4NST7Y1ULV4NSY1UL V4NST7YRULV4NSYRUL V4NCSV4NCS V4NCSA1 V4NCSAR 27 Miniature XG XGG2-88Z1XGK2-88Z1 XGG2-88-J23Z1XGK2-88-J26Z1 XGG2-88-J26Z1XGK2-88-S21Z1 XGG2-88-J27Z1XGK3-88Z1 XGG2-88-S20Z1XGK6-88Z1 XGG2-88-S21Z1XGO2-88Z1 XGG3-88Z1XGO2-88-J27Z1 XGG6-88Z1XGO2-88-S20Z1 XGC2-88Z1XGO6-88Z1 XGC2-88-J23Z1 XGC2-88-S20Z1 XGC6-88Z1 36 X3 X3M302N2KA X3C302N2LB X3M302N2KAJ32X3C302N2LBJ32 X3M302N2KAJ62X3C303N2LB X3M302N2KAT02X3C306N2LB X3M303N2KAX3L302N6DD X3M306N2KAX3L303N6DD 41 340 343B120350NO 46 Saia microswitches saia-switch@johnsonelectric.com 31 www.saia-switch.com 47 Headquarters 6/F, 12 Science Park East Avenue, Hong Kong Science Park Shatin, NT, 7^]V:^]V Phone: +852 2663 6688 e-mail: sales@johnsonelectric.com Sales Offices Asia Europe Americas 2WX]P No. 1, Lane 10800, Songze Avenue, Qingpu Industrial Zone BWP]VWPX 201700 Phone: +86 21 5882 2880 5aP]RT 10 Bld. Louise Michel 92230 6T]]TeX[[XTab Phone: +33 1 46 88 07 70 ipg-sfr@johnsonelectric.com DB0 10 Progress Drive BWT[c^], CT 06484 Phone: +1 203 447 5362 Sin Er Industrial Zone Shajing Town, Baoan District BWT]iWT] 518125 Phone: +86 755 2990 0001 6Ta\P]h Weissenpferd 9 58553 7P[eTa Phone: +49 2353 911 0 ipg-sde@johnsonelectric.com 9P_P] TFT Build West 5F, 3-4-10 Ariake Kouto-Ku, C^Zh^ 135-8072 Phone: +81 355 20 0070 BX]VP_^aT 1 Maritime Square #09-01, Harbour Front Centre BX]VP_^aT 099253 Phone: +65 6224 7570 B^dcW:^aTP Fine Building, 4th Floor, 701-6, BanpoDong, Seocho-Ku BT^d[ 137-808 Phone: 82 2 518 8341 8cP[h Via Cadamosto 3 20094 2^abXR^, Milano Phone: +39 02 4869 21 ipg-sit@johnsonelectric.com BfXciTa[P]S Bahnhofstrasse 18 3280 <dacT] Phone: +41 26 672 71 11 ipg-sch@johnsonelectric.com CWT=TcWTa[P]Sb Hanzeweg 12c 2803 MC 6^dSP Phone: +31 1825 43 174 ipg-sbn@johnsonelectric.com D]XcTS:X]VS^\ Unit 5, Woodstock Way, Boldon Business Park, 1^[S^] Tyne & Wear, NE35 9PF Phone: +44 844 811 2130 ipg-suk@johnsonelectric.com 801 Scholz Drive P.O. Box 427 EP]SP[XP, OH 45377 Phone: +1 937 454 2363 1aPiX[ Av. Papa Joao Paulo I - 1174 Guarulhos, CEP 07170-350 BP^?Pd[^ Phone: +55 11 2431 5600 SAIA Switch Catalog IPG210/ 12/E / 01 Johnson Electric Johnson Electric Group 6/F, 12 Science Park East Avenue, Hong Kong Science Park, Shatin, NT Hong Kong Tel: +852 2663 6688 e-mail: sales@johnsonelectric.com Website: www.johnsonelectric.com