Table of Contents 3 Introductory Letter 4

Transcription

Table of Contents
3
Introductory Letter
4-6
Photo Gallery
7
Color Chart
8
Parts & Accessories
9
Louvered & Bahama Shutters Product Description
10-12 Louvered & Bahama Shutters Build & Assembly Instructions
13
Raised/Beaded/Recessed Shutters Product Description
14-16 Raised/Beaded/Recessed Shutters Build & Assembly Instructions
17
Hurricane Shutters Product Description
18-20 Hurricane Shutters Build & Assembly Instructions
21
FEMA Wind Zone Chart & Permex Test Results
22-23 Permex Warranty Information
24-25 TX Department of Insurance Product Evaluation
26
Permex Distinct Product Guide
36
Permex Order Form
We at Great Northern Building Products are excited to add Permex Shutters to our existing portfolio of
high-value and innovative building products.
Through an exclusive licensing agreement, Great Northern will manufacture and sell both the Hurricane
and Non-Hurricane Permex shutters. We pledge to provide to you the high level of service and product
quality that has set Permex apart in the shutter industry for many years.
The enclosed Architectural binder includes the specificiations of Permex Shutters, Marketing Materials,
CAD Drawings, and Hurricane Testing reports, all of which we hope will provide you the information and
confidence to specify Permex Shutters on your future projects.
Please feel free to contact our Permex sales team or me directly if you wish to receive any additional
information.
Once again, we appreciate this opportunity and look forward to working with you in the future.
Sincerely,
John Owens
Vice President, Sales & Marketing
Great Northern Building Products, LLC
Rookwood
Shutter Green
SW2847
Roycroft Bottle
Green
Software
SW7074
Call GN
for Sample
Essex Green
Standard Shutter Colors
SW2809
Network Gray
SW7073
Blue Peacock
SW0064
Stratford Blue
SW2864
Downing Slate
SW2819
Really Teal
SW6849
CUSTOM COLORS ALSO AVAILABLE
Charleston Green
Black Forest
Green
Call GN
for Sample
Roockwood Red
SW2802
Roockwood Dark
Red
SW2801
Green Black
SW6994
Alabaster
SW7008
Call GN
for Sample
Pure White
SW7005
Tricorn Black
SW6258
French Quarter
Green
Call GN
for Sample
Celebration
Bronze
Call GN
for Sample
Polished
Mahogany
SW2838
Urbane Bronze
SW7048
Van Dyke Brown
SW704
CUSTOM COLORS ALSO AVAILABLE
Well-Bred
Brown
SW7027
Enduring Bronze
SW7055
Downing Earth
SW2820
Roycroft Pewter
SW2848
Star Burst
Call GN
for Sample
Note: All colors are mechanically reproduced.
They may vary from the actual product.
Consult your Permex distributor for the latest
color samples and availability.
y
dl
Raised Panel
A
Bahama Shutters
f
ad
so
eI
te
nT
he United Sta
Louvered Panels
M
Beaded Board
STANDARD SHUTTER COLORS
ou
Great Northern Building Products
901 S. 15th Street • Louisville, KY 40210
Phone: 800-258-6245 • Fax: 800-634-2518
E-mail: sales@gnbuilding.com
www.permexproducts.com
Includes lag bolt
Parts and Accessories
Pr
m
Parts and Accessories
•
er
ic
a
•
PERMEX LOUVERED SHUTTERS
Available as:
-Operable with tilt rod
-Fixed at an angle with or without tilt rod
-Fixed closed with or without tilt rod
Specification Options
-2 ½” or 3 ½” louvers
-Multiple divider rails
-Custom rail and stile dimensions
-Arches
-Combination panels
Standard Specifications
Operable with tilt rod
-1 7/8” Louvers
-Approximate 4” head and bottom rails,
3 ½” divider rails
-Stiles are 2” wide by 1 1/8” thick
Material Make Up
-Louvers – CPVC (cellular polyvinyl
chloride)
-Stiles & Rails – Cellular PVC reinforced
with ¾” fiberglass
-Cellular PVC Tilt Rod / Hole Strip
-Stainless steel staples
-Oatey Heavy Duty adhesive glue
GENERAL BUILD AND ASSEMBLY INSTRUCTIONS FOR PERMEX
LOUVERED SHUTTERS
This specification describes the physical and functional properties of Permex Exterior Louver
Shutters manufactured by Great Northern Building Products (GN) of Louisville, KY. GN reserves
the right to alter any of the company’s products or published technical data relating thereto at
any time without notice.
Product Description
Permex louvered shutters are constructed using pre-molded cellular PVC material. The
louvered product consists of the following components:
Louvers
Styles
CPVC Rails
Tilt Rods
Hole Strip
¾” aluminum square tubing
Louver Pins
Stainless Steel staples
Oatey PVC Adhesive
3” Galvanized screws
Product Assembly
Permex louvered exterior shutters are fabricated to be fully functional and operable. All panels
are cut to pre-determined widths and lengths to be cosmetically and historically appealing and
offer functional flexibility.
Step 1
Louvers are affixed to a tilt rod using stainless steel staples. Rotating louver pins are embedded
into the louver ends that fit into specified hole strips.
Step 2
Stiles are pre-cut and the square tubing is glued into pre-extruded slots. Hole strips are then
glued and snapped into a channel profile on the stiles. The square aluminum offers structural
stability and rigidity.
Step 3
Horizontal rails are cut to measure and are processed to allow louvers to be operable. Rails are
glued to the existing stiles and reinforced with 3” Galvanized screws. A minimum of two
horizontal rails are required for the process. Additional rails may be added to be either
supportive or decorative.
LOUVERED SHUTTERS
Painting
All Permex Exterior Shutters are supplied painted and ready to install.
Water based paint with an acrylic bonding agent is booth sprayed at the factory in 26 standard
colors, or in custom colors as required and specified by the customer.
Shutters can also be supplied in a primed condition to allow for painting on the jobsite.
Primed shutters may be painted with oil, acrylic, or water based paints either brushed or
sprayed.
Paint Used
Water based paint with an acrylic bonding agent is booth sprayed per requested color.
Colorants are added to three standard bases to provide 26 stock colors and custom matching
when necessary.
Three coats are applied to product to ensure complete coverage of panels.
Installation
All installation should be conducted by a qualified and insured builder, licensed contractor, or
recognized shutter installer.
Shutters may be installed in either a functional or decorative position depending on customer
preference.
Decorative shutters are installed with length and width of panels equal to window opening,
mounted with Acme or New York style hinges supported by tightened shutter dogs or bullet
catches.
Functional shutters are installed to completely cover window opening with a slide bolt or other
locking mechanism attached to front or backside of panels, mounted with appropriate hinges
supported by tightened hold backs.
All visible areas of the shutters front and back to be wiped free of dust and any other
contaminants after installation, and as part of routine maintenance program.
Touch up paint must be compatible with water based paint provided by Permex.
LOUVERED SHUTTERS
Quality Assurance
All products are produced in accordance with GN Manufacturing Quality procedures as outlined
in the company’s Quality Control Manual, which is available upon request. Manufacturing
Guidelines and Material Safety Data Sheets (CPVC, Lexan, Paint, Glues) are also available upon
request.
Warranties
Paint
Ten year paint warranty backed by Sherwin Williams to original purchaser warranted against
splintering, cracking, peeling, chipping, UV stabilization
Material
Guaranteed against any normal effects of moisture, heat, cold, UV radiation and insect
infestation. Warranted against swelling, splitting, or rotting for the life of the product to the
original purchaser.
Manufacturer
Permex makes no warranty other than that stated below and hereby disclaims all other
warranties, expressed or implied, including, but not limited to any implied warranty for
merchantability or fitness for a particular purpose. Any warranties, whether expressed or
implied, including but not limited to any implied warranties are hereby limited to duration to
the warranty expressed above. Liability for any incidental or consequential damages under any
and all warranties is hereby expressly excluded. Some states do not allow the exclusion, or
limitation of, incidental, or consequential damages, or limitations of how long an implied
warranty lasts, so the above limitations or exclusions may not apply.
PERMEX RAISED, BEADED AND RECESSED PANEL SHUTTERS
Panels Finish at 1 3/8” Thick
Fiberglass Reinforcement
Rail and Style Widths customized
Arches and Cut-Outs Available
RAISED, BEADED AND RECESSED PANEL SHUTTERS
This specification describes the physical and functional properties of Permex Exterior Paneled
Shutters manufactured by Great Northern Building Products (GN) out of Louisville, KY. GN
reserves the right to alter any of the company’s products or published technical data relating
thereto at any time without notice.
Product Description
Permex paneled shutters are constructed using cellular PVC material sheet material. The
Paneled product consists of the following components:
CPVC Face plates
3” Back strips
¾” Steel/fiberglass tubing
Oatey PVC adhesive
IPS 4007 Epoxy
Stainless steel brads
Product Assembly
Step 1 Permex paneled shutters are fabricated to be fully functional and operable. All panels
are cut to pre-determined widths and lengths to be cosmetically and historically appealing and
offer functional flexibility.
Step 2 Cosmetic face plates are machined from CPVC sheet material. Standard stile and rail
widths are 3” with custom sizing optional.
Step 3 Horizontal and vertical strips are cut to 3” widths for support and provide panels with
traditional thickness.
Step 4 Steel or fiberglass struts run horizontally and vertically within the panel offering
structural support and additional weight.
Step 5 Back strips are fastened with epoxy and stainless steel brads..
Painting
Shutters can also be supplied in a primed condition to allow for painting on the jobsite
sprayed.
Paint Used
when necessary.
Installation
Shutters may be installed in either a functional or decorative position depending on customer
preference.
Decorative shutters installed with length and width of panels equal to window opening,
mounted with Acme or New York style hinges supported by tightened shutter dogs or bullet
catches.
Functional shutters installed to completely cover window opening with a slide bolt or other
locking mechanism attached to front or backside of panels, mounted with appropriate hinges
supported by tightened hold backs.
Touch up paint must be compatible with water based paint provided by J&L Shutters
Quality Assurance
All products are produced in accordance with GN Quality procedures as outlined in the
company’s Quality Control Manual, which is available upon request. Manufacturing Guidelines
and Material Safety Data Sheets for CPVC, Paint, and glue are available upon request.
Warranties
Paint
splintering, cracking, peeling, chipping, UV stabilization
Material
original purchaser.
Manufacturer
warranty lasts, so the above limitations or exclusions may not apply.
PERMEX HURRICANE SHUTTERS
Available as:
-Operable with tilt rod
-Fixed at an angle with or without tilt rod
-Fixed closed with or without tilt rod
Specification Options
-2 ½” or 3 ½” louvers
-Multiple divider rails
-Custom rail and stile dimensions
-Arches
-Combination panels
Standard Specifications
-Lexan reinforced and impact-resistant
-1 7/8” Louvers
-Approximate 4” head and bottom rails,
3 ½” divider rails
-Stiles are 2” wide by 1 1/8” thick
Material Make Up
-Louvers – CPVC (cellular polyvinyl
chloride)
-Stiles & Rails – Cellular PVC reinforced
with ¾” fiberglass
-Cellular PVC Tilt Rod / Hole Strip
-Stainless steel staples
-Oatey Heavy Duty adhesive glue
HURRICANE SHUTTERS
This specification describes the physical and functional properties of Permex Exterior Hurricane
Shutters manufactured by Great Northern Building Products (GN) out of Louisville, KY. GN
reserves the right to alter any of the company’s products or published technical data relating
thereto at any time without notice.
Product Description
Permex paneled shutters are constructed using cellular PVC material sheet material. The
Paneled product consists of the following components:
CPVC Face plates
1/8” Polycarbonate sheet
3” Back strips
¾” Steel/fiberglass tubing
Oatey PVC adhesive
Threaded T-Nut insert
IPS 4007 Epoxy
Stainless steel brads
2 x 2 corner braces
GE Silproof Epoxy
Product Assembly
Permex paneled shutters are fabricated to be fully functional and operable. All panels are cut to
pre-determined widths and lengths to be cosmetically and historically appealing and offer
functional flexibility.
Step 1 Cosmetic face plates are machined from CPVC sheet material. Standard stile and rail
widths are 3” with optional custom sizing.
Step 2 Horizontal and vertical strips are cut to 3” widths for support and to provide panels with
traditional thickness.
Step 3 Steel/ fiberglass/aluminum struts are added that run horizontally and vertically within
the panel offering structural support and additional weight.
Step 5 Corner braces are attached to struts in all four corners.
Step 6 Polycarbonate sheet is cut to size and laminated to back of faceplate with GE Silproof
Epoxy.
Step 7 Threaded T-nut is permanently attached in shutter through vertical strut.
Step 8 Back strips are fastened with epoxy and stainless steel brads.
HURRICANE SHUTTERS
Painting
Shutters can also be supplied in a primed condition to allow for painting on the jobsite.
sprayed.
Paint Used
when necessary.
Installation
Hurricane shutters should be installed to cover entire opening and overlap buck minimum of 1”
on all available sides
Lag pintles or New York hinges should be used with minimum 2 ½” embedment into structure.
1 x 2 rectangular storm bars are used to secure panels. Screws are run through slotted storm
bar into T-nut permanently attached in shutter.
Touch up paint must be compatible with water based paint provided by J&L Shutters
HURRICANE SHUTTERS
Quality Assurance
All products are produced in accordance with GNM Quality procedures as outlined in the
company’s Quality Control Manual, which is available upon request. Manufacturing Guidelines
and Material Safety Data Sheets for CPVC, Lexan, Paint, and Glue are available upon request.
Warranties
Paint
splintering, cracking, peeling, chipping, UV stabilization.
Material
original purchaser.
Manufacturer
warranty lasts, so the above limitations or exclusions may not apply
Permex Hurricane Shutters Test Results
Specimen #1
Test Method
Test Conditions
Large Missile Impact Test (ASTM E1886/E1996)
9-lb, 2x4 @ 50-ft/sec
Cyclic Load Test (ASTM E1886/E1996)
+/- 60 psf Design Pressure
Specimen #2
Static Load Test (ASTM E33)
Large Missile Impact Test (ASTM E1886/E1996)
9-lb, 2x4 @ 50-ft/sec
Cyclic Load Test (ASTM E1886/E1996)
Test
Conclusion
PASS
PASS
PASS
PASS
PASS
Re: Great Northern Building Products, LLC/Permex Shutters TM/Limited Lifetime Warranty
Great Northern Building Products, LLC, (GN), warrants that its Permex Exterior Shutters are free from
manufacturing defects which result in cracking, splitting, and rotting under normal weather conditions
for the life of the product for the Permex Exterior Shutters product line for a period of fifteen (15) years
from the date of purchase. GN warrants that the available storm-rated versions of the Permex shutters
will perform as specified in the descriptions of the storm-rated contained in the coverage below for a
period of three (3) years from the date of purchase. This warranty is subject to the following limitations:
1. This warranty extends only to the original owner who shall be defined as the person or persons who
owned the structure in question the date of installation of the Permex Shutters in question.
2.GN will not be held responsible for damages resulting from Acts of God, accidental or intentional acts,
installation other than in accordance with the manufacturer’s express instructions (which shall be
determined by GN), or from repairs or modifications not authorized by GN or from the use of parts and
accessories (i.e. hardware or mounting devices) not authorized by GN.
3. Permex hardware is warranted against manufacturing defects for its lifetime. The finish on such
hardware is not warranted against deterioration, including but not limited to, scratches, fading, and
corrosion, particularly resulting from airborne sea salt in coastal environs.
4. GN will not be held responsible for damages resulting from water seepage through closed shutter
systems including, but not limited to, storm seepage.
5. Fading due to weathering of painted surfaces is normal and expected. GN will not be held responsible
for such fading.
6. The property owner shall have the burden of establishing to GN’s reasonable satisfaction both the
identification of the product purchased and the date of purchase of the same for all claims made.
7. For products which are the subject of warranty claims, GN will not be responsible for incidental
charges including but not limited to the cost of removal, re-installation and shipping of such products.
8. GN will not be held liable for damages exceeding in value the original purchase price of the products
excluding taxes.
9. In the event of a claim during the warranty period, and subject to the prorated coverage specified
below, GN at its sole discretion will either repair or replace the warranted product(s).
10. If GN attempts a reasonable number of times to repair a defect under this warranty but those
attempts are unsuccessful GN at its option may either replace the product or refund the purchase price
less reasonable depreciation to the purchaser as provided above.
11. This warranty will not cover claims for the following (a) damage to or failure of a warranted product
resulting from acts of the purchaser or installer, () damage to or failure of the product resulting from
unreasonable use or the failure to responsible maintain the product after installation.
12. GN reserves the right to make alterations to this warranty without notification.
13. GN cannot be held accountable for any damages that might or might not occur to product or
hardware when a third party contractor has installed the product even if the third party has or has not
been referred to the customer by GN.
14. GN must be allowed a reasonable opportunity to determine and fulfill its obligations under this
warranty before the purchaser or others make any repairs to the product. The property owner’s failure
to abide by the terms of this provision shall void any responsibility of GN to pay for repairs or other work
done by third parties.
15. THE PROVISIONS OF THIS WARRANTY ARE IN LIEU OF ANY OTHER WARRANTY EXPRESS OR IMPLIED
SPECIFICIALLY, BUT NOT LIMITED TO ANY WARRANTY OF MERCHANT ABILITY OR FITNESS FOR A
PARTICULAR PURPOSE.
16. THE OBLIGATIONS AND LIABILITES OF PERMEX UNDER THIS WARRANTY OR UNDER ANY IMPLIED
WARRANTY WHICH IS APPLICABLE DESPITE THE PRECEDING DISCLAIMER ARE IN LIEU OF ALL OTHER
OBLIGATIONS OR LIABILITIES INCLUDING, WITH LIMITATION, LIABILITY FOR INCIDENTAL,
CONSEQUENTIAL AND/OR ANY OTHER DAMAGES BASED UPON ANY THEORY OF RECOVERY AT LAW OR
IN EQUITY INCLUDING ANY SPECIFICIALLY ANY THEORY OF NEGLIGENCY, BREACH OF CONTRACT,
BREACH OF WARRANTY, OR STRICT LIABILITY.
Some states do not allow limitations in implied warranties or the exclusion or limitation of consequential
damages, so the above limitations and exclusions may not apply. This warranty gives you specific legal
rights and you may also have other rights, which vary from state to state. Any claim under this warranty
must be made in writing and postmarked within 30 days after discovery of the defect to: Great
Northern, Attn: Warranty Department, 901 South 15 th Street, Louisville, KY 40210.
Sincerely,
Neville Blakemore
President & CEO
Great Northern Building Products, LLC
Shutter color
Location
Name:
Address:
City, ST, Zip:
Phone:
Email:
Qty
Custom
Qty/Pairs
Qty/Pairs
# of
Panels
Style
Finished
Width
Date:
Cust. Type:
Product:
Hinges
Hinges
Finished
Height
Ship To:
Shutter Contract #
Permex Contract Form
Buyer
Date
I agree to the terms and conditions set forth. I understand if any legal action becomes
necessary to collect any balance due, I will be responsible for any and all legal costs
including attorney fees allowable in the Commonwealth of Kentucky.
Approximate delivery time is __________ weeks from date of order.
Delivery commitments begin upon receipt of signed contract and
and
deposit.
final specifications.
Upon request, Great Northern will provide a summary of its Limited Lifetime Warranty.
All costs associated with the return of shutters, including all shipping costs and any
removal or reinstallation costs, are the sole responsibility of the customer.
Hinges
Hinges
Line#
#1
#2
#3
#4
#5
#6
#7
#8
#9
#10
Sold To:
Permex Products
A Division of Great Northern Building Products, LLC
901 South 15th Street, Louisville, KY 40210
Phone: 800.258.6245
Fax: 800.634.2518
www.permexproducts.com www.gnbuilding.com
Arch/Spring
Line
Name:
Address:
City, ST, Zip:
Phone:
Email:
Total Panel Cost
<Discount>
Hardware
Custom Paint
Misc. Charges
Installation
Shipping / Handling
Total Price
<Deposit Paid>
Balance Due
Qty/Pairs
Qty/Pairs
Divider Rail /
Bottom to
Center
Panel Price
Needs Final
Measurements:
Sq. Footage:
Total
2/24/2012

Table of Contents 3 Introductory Letter 4

Transcription

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